BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to a weaving reed for use in a loom.
2. Description of the Related Art
[0002] Various reeds are used in looms according to the yarn kind and weft insertion method.
As a reed for a loom that uses multifilament yarn, such as carbon fiber or glass fiber,
as the warp, for example, Japanese Examined Utility Model Registration Application
Publication No.
6-40604 discloses a reed including dents shaped like round bars.
[0003] Multifilament yarn, such as carbon fiber or glass fiber, is susceptible to folding
and fluff. For this reason, by using the above-described reed including dents shaped
like round bars, the contact areas between the warp (multifilament yarn) and the dents
are decreased, and fluff of the warp due to the slip between the warp and the dents
is reduced.
[0004] Unfortunately, the reed using the dents shaped like round bars has the following
problems. That is, if the number of warp yarns increases (the warp density increases),
it is necessary to decrease the diameter of the dents so as to respond to a reduced
warp interval. However, if the diameter of the dents decreases, the total strength
(rigidity) of the reed decreases and the reed easily bends. Therefore, the total degrees
of bending and twist of the reed increase during beating. As a result, the position
of a cloth fell in the warp direction during beating is not fixed in a weaving-width
direction, and this degrades the quality of fabric.
[0005] To overcome the above-described problem of insufficient strength of the reed, it
is conceivable to increase the total rigidity of the reed by arranging dents in a
staggered manner, as illustrated in Figs. 8 and 9. This arrangement improves the problem
of strength. However, since the interval between the dents on the cloth fell side
(dents that touch the weft during beating) increases, the weft easily meanders during
beating. This meander of the weft may degrade the quality of fabric.
SUMMARY OF THE INVENTION
[0006] Accordingly, an object of the present invention is to provide a reed that is used
in a loom, especially, in a loom for performing weaving using multifilament yarn such
as carbon fiber or glass fiber, that has a sufficient strength to avoid bending and
twist, and that prevents the weft from meandering during beating.
[0007] In light of the above-described problems, a weaving reed for a loom according to
an aspect of the present invention includes a pair of upper and lower caps, and a
plurality of dents supported at upper and lower ends by the caps. The plurality of
dents include two types of dents inclined at different inclination angles to a height
direction of the reed, as viewed from a side of the reed. The two types of dents three-dimensionally
intersect each other in an X-form as viewed from the side of the reed, and the inclination
angles are set in a manner such that a beating position of the dents is located within
an area including an intersecting position where the two-types of dents three-dimensionally
intersect.
[0008] Here, the phrase "viewed from a side of the reed" means that the reed is viewed in
a longitudinal direction (width direction) of the reed, and has the same meaning as
viewing of a reed mounted in a loom in a weft inserting direction. Further, the phrase
"three-dimensionally intersect" refers to a structure in which the two-types of dents
are arranged in parallel, but do not intersect each other as viewed in a front-rear
direction of the reed and in which the two types of dents seem to intersect each other
as viewed from the side of the reed.
[0009] In addition, the term "an intersecting position" refers to a position where cloth-fell
side ends of the two types of dents three-dimensionally intersect as viewed from the
side of the reed. Further, the phrase "an area including an intersecting position"
refers to an area including the intersecting position and adjacent portions on upper
and lower sides of the intersecting position.
[0010] The area of the beating position includes the upper and lower adjacent portions for
the following reason. The two-types of dents separate away from each other in the
thickness direction of the reed as the distances thereof from the intersecting position
in the height direction of the reed increase. Hence, as the distance of the beating
position from the intersecting position increases, the difference in beating amount
between the two types of dents increases, and the weft becomes more apt to meander
during beating. Therefore, to prevent the weft from meandering during beating and
to linearly beat the weft, it is most preferable that the beating position should
coincide with the position where the cloth-fell side ends of the dents are arranged
in a row in the longitudinal direction of the reed and the beating amounts of the
dents are equal, that is, the intersecting position.
[0011] However, even when the beating position deviates from the intersecting position in
the up-down direction of the reed, there is an area where the deviation does not cause
a practical problem. In other words, while the two-types of dents separate away from
each other in the thickness direction of the reed as the distances thereof from the
intersecting position in the height direction of the reed increase, there is an area
in the height direction where meandering of the weft during beating due to this separation
is limited to a degree such as not to degrade the quality of fabric. Thus, "an area
including an intersecting position" is a concept including such an area.
[0012] To linearly beat the weft, it is preferable to set the inclination angles so that
the beating position coincides with the intersecting position, as described above.
[0013] The two types of dents may include first inclined dents (11A) each having an upper
end and a lower end, the upper end being fixed to the cap at a position closer in
a thickness direction of the reed to a cloth fell side than a position where the lower
end is fixed to the cap, and second inclined dents each having an upper end and a
lower end, the upper end being fixed to the cap at a position closer in the thickness
direction of the reed to a side opposite the cloth fell side than a position where
the lower end is fixed to the cap. Here, the phrase "a thickness direction of the
reed" has the same meaning as a warp direction of a reed mounted in a loom.
[0014] A weaving reed for use in a loom according to another aspect of the present invention
includes a pair of upper and lower caps, and a plurality of dents supported at upper
and lower ends by the caps. The dents include first dents provided on a cloth fell
side in a thickness direction of the reed, second dents provided closer in the thickness
direction of the reed to a side opposite the cloth fell side than the first dents
and at positions different from positions of the first dents in a width direction
of the reed, and auxiliary dents having a cross-sectional area smaller than cross-sectional
areas of the first and second dents and provided within a projection area of the first
dents as viewed from a side of the reed, and on a cloth fell side of the second dents
in the width direction of the reed.
[0015] The first and second dents may be alternately arranged in the width direction of
the reed.
[0016] Some or all of the dents that constitute the weaving reed are formed by two types
of dents inclined at different inclination angles. The two types of dents are arranged
in an X-form (a brace form) as viewed from the side of the reed in a manner such as
to connect the upper and lower caps. Hence, the total second moment of area of the
reed increases, and the structural strength of the reed serving as a structure including
the dents is higher than that of the reed of the related art in which dents are arranged
in a row. This reduces bending and twist of the reed during beating. In particular,
this is effective in preventing bending and twist of the entire reed that make the
beating amounts of the dents unequal during beating.
[0017] Moreover, in the reed of the present invention, the beating position is set within
the area including the intersecting position where the dents three-dimensionally intersect,
as viewed from the side of the reed, so that beating is performed within the area.
Hence, the beating amounts of the dents during beating of the weft can be made substantially
equal, and meandering of the weft can be reduced to an acceptable degree for the quality
of fabric.
[0018] In addition, when the beating position coincides with the intersecting position,
meandering of the weft can be avoided. Therefore, it is possible to prevent the quality
of fabric from being degraded by bending of the reed and meandering of the weft.
[0019] On the other hand, since the first and second dents are provided to connect the upper
and lower caps at two different positions in the thickness direction of the reed,
that is, since two rows of dents are arranged in the thickness direction of the reed,
the total second moment of area of the reed increases, and the structural strength
of the reed serving as a structure including the dents is higher than that of the
reed of the related art in which dents are arranged in a row. This reduces bending
and twist of the reed during beating. In particular, this is effective in preventing
bending and twist of the entire reed that make the beating amounts of the dents unequal
during beating.
[0020] Since the first and second dents are alternately arranged one by one in the width
direction of the reed, there is enough space to pass the warp. As a result, the cross-sectional
areas of the dents and the strength of the reed can be increased further.
[0021] Since the auxiliary dents are provided on the cloth fell side of the second dents
and adjacent to the first dents, the gaps between the dents on the cloth fell side
(first dents) that are increased by arranging the second dents on the side opposite
the cloth fell side can be closed, and beating of the first dents can be compensated
for by the auxiliary dents. This reduces meandering of the weft.
[0022] As described above, according to the reed of the present invention, it is possible
to prevent the quality of fabric from being degraded by bending of the reed and meandering
of the weft.
BRIEF DESCRIPTION OF THE DRAWINGS
[0023]
Fig. 1 is a perspective view schematically illustrating a weaving reed and its peripheral
structure according to an embodiment of the present invention;
Fig. 2 is a side view illustrating a weaving reed and its peripheral structure of
the embodiment;
Figs. 3A and 3B are a front view and a side view, respectively, illustrating the weaving
reed of the embodiment;
Figs. 4A, 4B, and 4C are cross-sectional views, respectively, taken along lines IVA-IVA,
IVB-IVB, and IVC-IVC in Fig. 3A;
Fig. 5 is a side view illustrating a weaving reed and its peripheral structure according
to another embodiment of the present invention;
Figs. 6A and 6B are a front view and a side view, respectively, illustrating the weaving
reed of the embodiment;
Figs. 7A, 7B, and 7C are cross-sectional views, respectively, taken along lines VIIA-VIIA,
VIIB-VIIB, and VIIC-VIIC in Fig. 6A;
Figs. 8A and 8B are a front view and a side view, respectively, illustrating a weaving
reed of the related art; and
Figs. 9A, 9B, and 9C are cross-sectional views, respectively, taken along lines IXA-IXA,
IXB-IXB, and IXC-IXC in Fig. 8A.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0024] Figs. 1 to 4 illustrate a weaving reed 10 according to an embodiment of the present
invention that is applied to a beating device of a rapier loom.
[0025] With reference to Figs. 1 and 2, a beating device in which the weaving reed 10 is
mounted will be outlined. In the beating device, a plurality of slay swords 1 supported
by a rocking shaft (not shown) are rocked by turning the rocking shaft in a reciprocating
manner, and the weft is beaten against a cloth fell 9a with the weaving reed 10 provided
on a reed holder 3 supported by the slay swords 1.
[0026] Figs. 1 and 2 illustrate only rocking-side leading ends of the slay swords 1 and
portions provided thereabove, but do not illustrate other portions. Further, the left
side of the planes of Figs. 1 and 2 corresponds to a cloth fell side. In Fig. 1, the
warp 8 and the weft 9 are not shown.
[0027] To the leading ends of the slay swords 1, the reed holder 3 is fixed to support the
weaving reed 10. The reed holder 3 extends in a weaving-width direction, and has,
on its upper surface, a groove 4 extending in the longitudinal direction. Both opposing
side faces of the groove 4 extend outward toward an aperture of the groove 4, as viewed
in the weaving-width direction in a manner such that a lower cap 12b of the weaving
reed 10 and a wedge-shaped reed gripper 5 are fitted in the groove 4. The reed gripper
5 has a plurality of through holes arranged in the longitudinal direction (not shown).
A plurality of set bolts 6 are passed through the through holes, and are screwed in
female screw holes (not shown) provided in a bottom surface of the groove 4.
[0028] By fitting the cap 12b between the cloth-fell-side face of the groove 4 and the reed
gripper 5 and tightening the set bolts 6, the reed gripper 5 is pushed toward the
bottom surface of the groove 4, and presses the cap 12b hard against the cloth-fell-side
face of the groove 4 by an edge effect of its shape. Thus, the reed holder 3 and the
reed gripper 5 firmly clamp the cap 12b, and the weaving reed 10 is fixed to the reed
holder 3, that is, to the slay swords 1. Since the cap 12b is fixed by being abutted
against the bottom surface of the groove 4 of the reed holder 3, it is extremely easy
to position the weaving reed 10 relative to the slay swords 1.
[0029] On an upper surface of the reed holder 3 on the cloth-fell side, a plurality of band
guides 7 for guiding a rapier band (not shown) are mounted by a guide holder 7a extending
in the weaving-width direction and a plurality of bolts 7b.
[0030] Referring to Fig. 2, when the reed holder 3 is moves forward to the cloth fell 9a
with rocking motion of the slay swords 1, the weaving reed 10 moves forward to a position
shown by imaginary lines so as to beat the weft 9 inserted in a warp shed against
the cloth fell 9a.
[0031] Next, a description will be given of the weaving reed 10 of the embodiment of the
present invention. In the following description, a thickness direction of the reed
is simply referred to as a thickness direction, and a width direction of the reed
is simply referred to as a width direction. Further, a direction orthogonal to the
thickness direction and the width direction is referred to as a height direction.
[0032] The weaving reed 10 includes a pair of upper and lower caps 12a and 12b, and a plurality
of dents 11 supported at upper and lower ends by the caps 12a and 12b. The dents 11
include two types of inclined dents inclined at different angles to the height direction,
as viewed from the side of the reed, that is, first inclined dents 11A and second
inclined dents 11B.
[0033] The weaving reed 10 will be described in detail with reference to Figs. 3 and 4.
The first and second inclined dents 11A and 11B are formed by round bars of circular
cross section having the same diameter. When the weaving reed 10 is viewed from the
front side (thickness direction), as shown in Fig. 3A, the first and second inclined
dents 11A and 11B are attached to the upper and lower caps 12a and 12b in a manner
such as to be alternately arranged in parallel and at regular intervals. In other
words, each second inclined dent 11B is provided between adjacent first inclined dents
11A.
[0034] When the weaving reed 10 is viewed from the side (width direction), as shown in Fig.
3B, the first and second inclined dents 11A and 11B intersect each other in an X-form.
Upper ends of the first inclined dents 11A are fixed to the cap 12a at a position
offset from a center line C1 in the thickness direction toward the cloth fell, and
lower ends thereof are fixed to the cap 12b at a position offset from the center line
C1 toward a side opposite the cloth fell. Thus, the first inclined dents 11A are inclined
with respect to the center line C1 (height direction). The offset amounts of the fixed
positions of the upper and lower ends of the first inclined dents 11A from the center
line C1 are equally set in the embodiment.
[0035] On the other hand, upper and lower ends of the second inclined dents 11B are fixed
to the caps 12a and 12b in a manner such that the second inclined dents 11B are symmetrical
about the center line C1 with respect to the first inclined dents 11A. For this reason,
when the weaving reed 10 is viewed from the side, the first and second inclined dents
11A and 11B three-dimensionally intersect each other at a center portion (intersecting
position P) in the height direction between the upper and lower caps 12a and 12b.
[0036] Referring to Fig. 2, the weft 9 inserted in the weft shed is beaten by the weaving
reed 10. When the slay swords 1 rock to the foremost position where beating is performed
with the weaving reed 10 (a position shown by imaginary lines), the intersecting position
P is located just at the cloth fell 9a. That is, the weaving reed 10 has a configuration
such that the position of beating with the dents 11 coincides with the intersecting
position P of the first and second inclined dents 11A and 11B, and beating is performed
at the intersecting position P. Since the horizontal cross sections of the first and
second inclined dents 11A and 11B are arranged in line in the width direction at the
intersecting position P, as shown in Fig. 4B, the amounts of beating of the weft 9
with the first and second inclined dents 11A and 11B are equal. This prevents the
weft 9 from meandering during beating and allows the weft 9 to be beaten linearly.
[0037] As described above, when the weaving reed 10 is viewed from the side (width direction),
the first and second inclined dents 11A and 11B are fixed to the upper and lower caps
12a and 12b in a manner such as to intersect each other in an X-form. Hence, the first
and second inclined dents 11A and 11B function as braces, and the total second moment
of area of the reed increases. As a result, the weaving reed 10 serving as a structure
including the dents has a structural strength larger than that of the reed of the
related art in which the dents are arranged in a row. For this reason, it is possible
to prevent bending and twist of the entire reed that make the beating amounts of the
dents unequal during beating, to fix the position of the cloth fell in the weaving-width
direction during beating, and to thereby improve the quality of fabric.
[0038] For example, the relationship between the weaving reed 10 (dents 11) and the beating
position is determined by the distance between the upper and lower caps 12a and 12b
(height of the reed) when the positions and sizes of the peripheral members (slay
swords 1, reed holder 3, etc.) are fixed. The intersecting position P is determined
by the inclination angles of the first and second inclined dents 11A and 11B with
respect to the center line C1 and the offset amounts of the fixed positions of the
upper and lower ends of the first and second inclined dents 11A and 11B from the center
line, etc. Therefore, the structures of the weaving reed 10 (e.g., size and inclination
angle) are determined by the beating position (cloth fell position) in the height
direction between the upper and lower caps 12a and 12b and the relationship between
the intersecting position P and the beating position.
[0039] While the beating position coincides with the intersecting position P in the weaving
reed 10 of the embodiment, it may be offset within an area including the intersecting
position P, that is, portions on upper and lower sides of the intersecting position
P as long as there is no problem in the quality of fabric, as described above.
[0040] As for the arrangement in the width direction, the first and second inclined dents
11A and 11B do not always need to be alternately arranged one by one, as shown in
Figs. 3 and 4, and they may be alternately arranged a plurality of dents by a plurality
of dents (e.g., two by two or three or three). Further, the numbers of the first and
second inclined dents 11A and 11B do not always need to be equal. For example, each
inclined dent of one of the first and second types may be provided between adjacent
groups each including a plurality of inclined dents of the other type.
[0041] The first and second inclined dents 11A and 11B do not always need to be symmetrically
inclined in the embodiment, and may be inclined at different angles in accordance
with the beating position. Further, for example, the first and second inclined dents
11A and 11B may be provided only at both ends of the weaving reed 10, and vertical
dents may be provided in the other portion.
[0042] Another embodiment of the present invention will now be described.
[0043] Figs. 5 to 7 illustrate a weaving reed 20 according to another embodiment of the
present invention that is applied to a beating device of a rapier loom. The outline
of the entire beating device in which the weaving reed 20 is mounted is the same as
that adopted in the above-described embodiment, and therefore, a description thereof
is omitted.
[0044] The weaving reed 20 includes a pair of upper and lower caps 22a and 22b, and a plurality
of dents 21 supported at upper and lower ends by the caps 22a and 22b. The dents 21
include first dents 21a and auxiliary dents 21c provided on a cloth fell side in the
thickness direction of the reed, and second dents 21b offset from the first dents
21a toward a side opposite the cloth fell side in the thickness direction of the reed.
[0045] The weaving reed 20 will be described in detail with reference to Figs. 6 and 7.
The first dents 21a and the second dents 21b are formed by round bars of circular
cross section having the same diameter. The auxiliary dents 21c are formed by round
bars having a diameter smaller than the diameter of the first and second dents 21a
and 21b. In the illustrated example, the diameter of the first and second dents 21a
and 21b is larger than the diameter of the first and second dents 11A and 11B of the
above-described embodiment.
[0046] When the weaving reed 20 is viewed from the front side (thickness direction), as
shown in Fig. 6A, the first and second dents 21a and 21b are attached to the upper
and lower caps 22a and 22b while being alternately arranged in parallel and at regular
intervals. In other words, each second dent 21b is provided between adjacent first
dents 21a. Each auxiliary dent 21c is provided between adjacent first dents 21a with
its axis coinciding with that of the corresponding second dent 21b in the width direction.
[0047] When the weaving reed 20 is viewed from the side (width direction), as shown in Fig.
6B, the dents 21a, 21b, and 21c are perpendicularly attached to the caps 22a and 22b
in a manner such as to be parallel to a center line C2 in the thickness direction.
[0048] As shown in Figs. 7A to 7C, the first dents 21a are arranged at predetermined positions
offset from the center line C2 of the caps 22a and 22b in the thickness direction
toward a cloth fell and in a row in the width direction. On the other hand, the second
dents 21b are arranged at predetermined positions offset from the center line C2 of
the caps 22a and 22b toward the side opposite the cloth fell and in a row in the width
direction. In this embodiment, the positions of the first dents 21a and the positions
of the second dents 21b are symmetrical about the center line C2 in the thickness
direction.
[0049] The auxiliary dents 21c are arranged in a manner such that positions of cloth-fell
side ends thereof coincide with positions of cloth-fell side ends of the first dents
21a in the thickness direction. For this reason, the beating amounts of the weft 9
with the first dents 21a and the auxiliary dents 21c are equal. This prevents the
weft 9 from meandering during beating, and allows the weft 9 to be linearly beaten
in the weaving-width direction. In this embodiment, the second dents 21b function
as members for increasing the total structural strength of the reed, but do not serve
to beat the weft 9.
[0050] Since the weaving reed 20 of this embodiment has a configuration such that two rows
of dents are arranged in the thickness direction of the reed, the total second moment
of area of the reed increases, and the structural strength of the reed serving as
a structure including the dents is higher than that of the reed of the related art
in which the dents are arranged in a row. For this reason, it is possible to prevent
bending and twist of the entire reed that make the beating amounts of the dents unequal
during beating, to fix the position of the cloth fell in the weaving-width direction
during beating, and to thereby improve the quality of fabric.
[0051] In addition, since the first dents 21a and the second dents 21b are alternately arranged
one by one in a staggered manner in the width direction of the reed in this embodiment,
the gaps between the dents increases, and this allows the warp to be passed in a sufficient
space. Hence, the cross-sectional areas of the dents and the strength of the reed
can be further increased as long as the ease of passing the warp is not reduced.
[0052] As for the arrangement of the two types of dents, that is, the first dents 21a and
the second dents 21b in the width direction, the first dents 21a and the second dents
21b do not always need to be alternatively arranged one by one, as shown in Figs.
6 and 7, and they may be alternately arranged a plurality of dents by a plurality
of dents (e.g., two by two or three by three) as long as the auxiliary dents 21c are
provided on the cloth-fell sides of the second dents 21b. However, in this embodiment,
it is more advantageous in strength to alternately arrange the first and second dents
21a and 21b one by one (the second dents 21b are not arranged in succession), because
the space for passing the warp becomes sufficient, and the cross-sectional areas of
the dents can be further increased. Further, the numbers of the first dents 21a and
the second dents 21b do not always need to be equal, and for example, each one second
dent 21b and each one auxiliary dent 21c may be provided between adjacent groups each
including plurality of first dents 21a.
[0053] While the positions of the auxiliary dents 21c in the thickness direction are such
that the cloth-fell side ends thereof coincide with the cloth-fell side ends of the
first dents 21a in the illustrated example, for example, the cloth-fell side ends
of the auxiliary dents 21c may be slightly offset toward the side opposite the cloth
fell (the axes of the auxiliary dents 21c in the thickness direction coincide with
the axes of the first dents 21a) as long as the auxiliary dents 21c are within the
ranges of the first dents 21a and there is no problem in the quality of fabric.
[0054] In addition, it is only necessary that the fixed positions of the first and second
dents 21a and 21b to the caps 22a and 22b are spaced from each other in the thickness
direction, and the fixed positions do not always need to be symmetrical about the
center line C2 of the reed in the thickness direction.
[0055] In the two types of weaving reeds 10 and 20 included in the present invention described
above with reference to Figs. 1 to 4 and 5 to 7, all of the dents that constitute
the reed are formed by round bars of circular cross section. However, the shape of
the dents in the weaving reed of the present invention is not limited thereto, and
the dents may have other cross-sectional shapes. For example, while a typical dent
has a rectangular cross section having four round (arc-shaped) corners having a small
radius, such rectangular dents may also be adopted in the present invention. In this
case, the four corners are shaped like arcs having a large radius. Here, the term
"arcs having a large radius" refers to arcs having a sufficient radius to prevent
the warp from being fluffed by slide between the dents and the warp.
[0056] Such cross-sectional shapes include, for example, a shape having four corners that
are rounded without leaving four sides (a circle, an ellipse), and a shape having
four corners that are rounded with two sides being left (an oval). However, when weaving
is performed using multifilament yarn, such as carbon fiber or glass fiber, as the
warp, in order to prevent folding and fluff of the fiber, it is preferable that the
dents be formed by round bars that reduce the contact areas between the warp and the
dents, as described above.
[0057] Moreover, the cross-sectional shape does not always need to be equal between the
cloth-fell side of the center and the opposite side, and it may be a modified cross-sectional
shape. More specifically, the cross-sectional shape may be an oval shape, a gourd
shape, or a shape of a polygon having arc-shaped corners as long as it can be produced.
Alternatively, the cross-sectional shape may change in the longitudinal direction
of the dents.
[0058] In addition, all of the dents do not always need to have the same cross-sectional
shape, and dents having different cross-sectional shapes may be mixed.