Field of the Invention
[0001] This invention concerns in general vertical sliding closing systems such as sectional
doors, rolling shutters, roller blinds and the like, and refers in particular to a
safety device with sensors without contact for such closing systems.
State of the Technique
[0002] The type of doors named above usually move on guides tracks and for their vertical
movement between opening and closing positions they can be controlled by an electric
gear reduction motor which can be activated by a remote control or by other means,
such as a proximity sensor, key controlled devices, push buttons and the like.
[0003] For safety purposes, and in particular in order to avoid knocks, crushing or injury
to persons or damage to things when it is moving downwards to close, each of said
doors is usually equipped along its bottom horizontal margin with a safety system
able to detect the presence of bodies or obstacles on the movement path and therefore
cause the door to automatically stop. Such a system can comprise devices such as a
so-called sensitive edge, infrared or similar optical barriers which, however, activate
and intervene to stop the door only when the latter physically encounters an obstacle,
a situation that can be dangerous and damaging should the obstacle be a child, an
animal or something fragile and delicate, because of the pressure they are subjected
to by the door before the latter stops. Furthermore, the sensitive edge or the proximity
sensors, as preset up to now, can be inefficient when the bottom edge of the door
is not in the vertical sliding surface and therefore is not exactly perpendicular
to the obstacle as may happen, for example, with a vehicle which being high may interfere
with the lower margin of the door in movement when the latter, when beginning to move
from the opening to the closed position, is still following the curvilinear tract.
[0004] In the attempt to avoid these drawbacks, safety systems have also been proposed in
which an infrared optical barrier, in particular at least one pair of emitting and
receiving photoelectric cells, is applied to a door by means of supporting arms susceptible
on one side to overturning or to linear movement to the ground when the door reaches
the closed lowered position. These systems however are relatively complex and encumbering.
[0005] The documents
US 6 176 039B1 and
DE 10 2006 026 698A1 are indicative of the state of the technique. The first of these documents reveals
a safety device in which infrared photocells are carried by a system of parallelogram
levers that also needs a return spring. The second document reveals a safety device
wherein infrared photocells are carried by a system of levers oscillating between
two positions, but the application of which to a door disadvantageously implies the
removal of a part of the gasket positioned on the bottom side of the door itself.
Objects and Summery of the Invention
[0006] The main object of this invention is to propose safety device without contact for
sliding and non sliding doors, which are particularly simple, efficient and reliable,
and able to place itself in a working position by means of its own gravity and to
retract in a defiladed position compared to the door by means of a basically vertical
composite movement, when the door reaches a closed position.
[0007] Another object of the invention is to provide a safety device for the abovementioned
type of doors and able to place itself perfectly in the sliding surface of the door,
at the base of the latter, and to detect obstacles at any level within the range of
the closing travel of the door and cause it to stop automatically should any obstacle
be detected.
[0008] Said objects and the obvious advantages deriving from them are reached by a safety
device without contact according to the preamble of claim 1 and wherein the sensor
means suitable to define at least an optical barrier are on board parallel cursors
each belonging to one of two safety units, and these cursors are each susceptible
to horizontal and vertical translation movements combined to position the optical
barrier in parallel below the lower side and within the plane of the door during the
movements of the latter between the opening and closing positions, and in parallel
at a distance from the internal face of the door when the door is in the lowered closed
position and the cursors are in contact with the ground.
[0009] In particular, the supporting element is formed of two parallel vertical wall each
of which provided with a slot cam and the cursor extends outside or inside of the
said lateral walls of said supporting element and has a pair of sliding pins passing
through said slot cams. Thus, the cursor always remains positively guided during their
movements without necessitating of levers or other articulated members.
Brief Description of the Drawings
[0010] The invention will be described in greater detail in the continuation making reference
to the indicative and not limited attached drawings and to its application on a sectional
door. In said drawings:
Fig. 1 shows a view of the safety device according to an first realization applied
to the inside of a door in a partially open position;
Fig. 2 shows, enlarged, a side view of a safety device unit in an operating position
in the direction of arrows A-A in Fig. 1;
Figs. 3 and 4 show, respectively, two side views of the device in an intermediate
position and in an idle position;
Fig. 5 shows a false section of a device unit according to arrows B-B in Fig. 2;
Fig. 6 shows a similar view to the one in Fig.2, but of a device unit according to
a constructional variation;
Fig. 7 shows a view of a further constructional variation of the safety device in
different positions; and
Fig. 8 shows a view of the only supporting element for the device in Fig. 7.
Detailed Description of the Invention
[0011] In said drawings an example of a door 10 is indicatively represented which has a
lower side 10' provided with a seal 110 and which slides, by means of rollers -not
shown, in lateral guides 12 each having an almost vertical rectilinear segment followed
at the top by a curvilinear section that connects with an upper horizontal segment.
[0012] The door 10 is moveable, by means of a motor 11 and however in a known way, along
the guides 12 between a lowered closed position, in which its lower side 10' is near
the underlying floor 13, and a raised complete opening position, in which it is positioned
almost horizontally between the upper segments of the lateral guides and with its
lower side 10' on a level with the curvilinear section of the guides 12.
[0013] The safety device of the invention is applied on the internal front of the door 10
by its lower side 10'. It comprises two opposite safety device units 14, distanced
in parallel, positioned near the vertical lateral margins of the door. Each of said
units 14 comprises principally a vertically positioned supporting element 15 fixed
and jutting out of the internal face of the door, and a cursor 16 associated with
said support 15 and movable in height with regard to the latter and as regards to
the lower side of the door.
[0014] In particular, the supporting element 15 is provided, in the direction of its height,
with guide slots 17 and, for its part, the cursor 16 is joined by sliding with said
support 15. The guide element has two parallel lateral walls 15' and the guide slots
17 are provided in said walls, one each, both with the same course.
[0015] According to a mode of realization as shown in Figs. 2-5, each guide slot 17 has
a curvilinear course that is like a cam with a concavity facing towards the door.
As to the cursor 16, it has an obtuse or acute shaped angle similar to that of the
guide slots 17 and is provided at its lower end with a pin 18 supporting roller 19.
[0016] The cursor 16 can be made up of two cheeks 20 connected transversally to each other
by a pair of horizontal sliding pins 21. In particular the cheeks 20 are respectively
on the outside of the walls 15' of the supporting element 15 and the sliding pins
21 pass through and are both guided into the slots or guide cams 17.
[0017] As an alternative, without however departing from the object of the invention, the
cursor 16 can also be arranged and move between the two lateral walls 15' of the supporting
element 15 and its transversal pins 21 can extend from opposite sides of the cursor
16 until they engage with the guide slots 17.
[0018] Furthermore, each pin 21 can be coupled with the guide slots 17 directly or, if required,
by means of an interposed rolling element-not shown.
[0019] On board the cursor 16 of one of the two units 14 of the device an infrared emitter
22 is placed in line with an infrared receiver 22 placed on board the cursor of the
opposed unit so as to define between the two units, an optical barrier 23 represented
by dotted lines in Fig. 1.
[0020] In the example represented in Figs. 2-5, the infrared emitter 22 is positioned on
an axis with the pin 18 of the supporting roller 19 of the cursor 16 of a safety unit
14; analogically the infrared receiver 22' is positioned on an axis with the pin 18
of the supporting roller 19 of the cursor 16 of the opposed safety unit. As an alternative,
both the emitter 22 and the infrared receiver 22' can be supported by a bracket 24
fitted on the respective side of the cursor 16 facing towards the door. Infrared emitter
and receiver 22, 22' will then be at a distance from the supporting rollers 19 as
shown in Figs. 6 and 7, therefore forming an optical barrier parallel to the pins
18 of said rollers.
[0021] In any case, the infrared emitter and receiver 22, 22' will be conveniently fed and
connected to an electronic circuit so as to send a stop signal to the drive motor
11 of the door each time the optical barrier 23 is interrupted.
[0022] The constructional variation of the device shown in Fig. 6 is different only as regards
to the shapes of the cursor and the guide slots in the supporting element 15, the
remaining being the same as described above. In fact, the cursor, here designated
by number 26, is basically rectilinear and the guide slots, designated by number 27
and provided for receiving both the sliding pins 21 of said cursor 26, each has a
lower slanting portion 27a followed by an upper vertical portion 27b, the lower portion
27a being slanted so as to move away from the internal surface of the door 10 in the
direction from the bottom towards the top.
[0023] In another variation of the device shown in Figs. 7 and 8, the cursor 36 is still
rectilinear, but the relative sliding pins 21 are conducted individually, each in
a guide slot 37 also having in this case a sloping lower part 37a and a vertical top
part 37b. In other words, the supporting element 15 of each unit 14 of the safety
device has then a pair of slots 37 in each of its lateral walls 15' as shown in Fig.
8.
[0024] In each of the opposite units 14 of the safety device, the cursor 16, 26, 36 is compelled
to follow the shape of the guide slots 17, 27, 37 and to follow a combined horizontal
and vertical translation movement at the same time depending on the position of the
door.
[0025] In fact, as soon as the door is in a raised position from the floor 13 below, the
cursors 16, 26, 36 of the two units 14 move, and remain, in a lowered position due
to its own gravity or possibly, but not necessarily, with the help of a spring-not
shown. In this position -Figs. 2, 6 and 7- their lower end supporting the infrared
emitter and receiver 22, 22' that define the optical barrier 23, position themselves
below the bottom side 10' provided with gasket 110 of the door in the plane of movement
of the latter and for all its opening and closing stroke. So, if the optical barrier
23 is intercepted and for whatever reason interrupted, for example by a body or obstacle
in the path of the door, the latter is automatically and rapidly stopped.
[0026] When on the other hand the door 10 is near its lowered closed position-Fig. 3- the
rollers 18 of the two units 14 of the device rest on the floor causing the cursors
16, 26, 36 to move, which, following the respective guide slots 17, 27, 37 move at
the same time towards the interior of the door and upwards, avoiding in this way any
interference with the lower side 10' and the gasket 110 of the door until the latter
is fully closed-Fig. 4.
[0027] Practically, the safety device is always active at every level the lower side 10'
of the door finds itself, at starting from the maximum open position in which its
lower side is at the height of the curved section of the guides 12 up to the closed
position on the floor 13. Then, from the moment the optical barrier 23 is found to
be between the two units of the device and is below the lower side of the door, each
time a body or an obstacle interferes with said barrier, the door automatically stops
beforehand and furthermore, without its lower side having to rest against the body
or obstacle.
[0028] The safety device described above can also be provided with some detailed changes
without however moving away from the objective of the invention. For example, each
cursor 16, 26, 36 can be provided with means to define not a single but double optical
barriers on parallel planes either at the same level or on different levels.
1. Safety device without contact, especially for motorized doors movable in height between
a lowered closed position on a level with the floor below and a open raised position,
comprising two opposite safety units (14) attached to the internal face of the door
and carrying means for defining at least an optical barrier positioned on the movement
trajectory of the door and designed to provoke the stoppage of said door in the presence
of an obstacle, where the means defining the at least an optical barrier (23) are
on board parallel cursors (16, 26, 36) each one belonging to one of said two safety
units (14), and where said cursors (16) are each susceptible to horizontal and vertical
translation movements arranged for positioning the optical barrier in parallel below
the lower side and in the plane of the door during its movements between the open
and closed positions, and parallel at a distance from the internal face of the door
when the door is in the closed lower position, characterized in that every safety unit (14) comprises a supporting element (15) fixed and protruding from
the internal face of the door and provided with at least a cam guide slot (17, 27,
37), and in that every cursor (16) has horizontal sliding pins (21) conducted in said at least a cam
guide slot (17, 27, 37).
2. Safety device according to claim 1, wherein the supporting element (15) has two parallel
vertical wall (15') each with a slot cam (17, 27) and wherein the cursor (16, 26)
extends to the outside or inside of the lateral walls of said supporting element (15)
and has a pair of sliding pins (21) passing through said came guide slots.
3. Safety device according to claims 1 or 2, wherein each cam guide slot (17) is curved
with a concavity facing towards the internal face of the door, and wherein each cursor
(16) undertakes the position the optical barrier is in on the movement plane of the
door, following the respective cam guide slots for its own gravity or with the help
of a spring.
4. Safety device without contact according to claims 1 or 2, wherein each cam slot cam
(27) has a inclined lower inclined portion (27a) followed by a vertical upper portion
(27b), with the lower portion (27a) inclined to move away from the internal surface
of the door in the direction from low to high.
5. Safety device according to claim 1, wherein the supporting element (15) has two vertical
parallel walls (15') each with two slot cams (37) on two different levels, wherein
each cam guide slot has a lower inclined portion (37a) followed by an upper vertical
portion (37b), with a lower portion (37a) inclined to move away from the internal
surface of the door in the direction from low to high, and wherein the cursor (36)
extends to the outside or inside of the lateral walls of the supporting element and
has a pair of sliding pins (21) each one conducted individually in one of said cam
guide slots.
6. Safety device according to claims 4 or 5, wherein the cursor (26, 36) is rectilinear.
7. Safety device according to any of the previous claims, wherein the cursor (16, 26,
36) is provided at the bottom with at least a roller (19) resting on the floor when
the door is in the closed position.
8. Safety device according to any of the previous claims, wherein the infrared emitter
and receiver defining the optical barrier (23) are positioned on an axis to the supporting
rollers of the respective cursors (16, 26, 36).
9. A safety device according to any of the claims 1-7, wherein the infrared emitter and
receiver defining the optical barrier (23) are on board a bracket fixed to one side
of the respective cursors facing towards the door, so that the optical barrier is
parallel to the axis of the supporting rollers of said cursors.