BACKGROUND OF THE INVENTION
[0001] The invention relates to a cable system, particularly a cable having several conductors
and a connector for it.
[0002] An example of such a cable is a so-called flexible flat cable having several flexible
conductors that extend parallel to each other. The conductors are accommodated in
an insulating sheath that keeps the flexible conductors separated from each other.
The conductors and the jacket extend in a straight plane. Connectors, so-called Insulation
Displacement Connectors that are called IDC connectors in short, can be connected
to said cable. In that case the cable is accommodated in the connector at the desired
location, wherein conductive clamps or pins of the connector locally cut through the
insulation sheath to get into electrically conductive contact.
[0003] Flexible flat cables with IDC connectors are for instance used for within an electronic
appliance electrically coupling spaced apart printed-circuit boards to each other.
The conductors are then used for the electric energy supply as well as the various
control currents, wherein the IDC connectors connect to all conductors. However, in
for instance buildings or in utility construction with the to Europe typical low-current
voltages of monophase 200-240 Volt or two/three-phase 380-400 Volt the use of flexible
flat cables is limited (by law) because of the limited conducting cross-section, as
a result of which the cable can only have a limited maximum length in practice does
not meet the requirements within buildings or utility construction.
[0004] It is an object of the invention to provide a flat cable that is particularly suitable
for use within buildings or in utility construction.
[0005] It is an object of the invention to provide a flat cable that can easily and reliably
be connected to an IDC connector suitable for that purpose.
[0006] It is an object of the invention to provide a facility of the above-mentioned type
that is particularly suitable for use within buildings or in utility construction.
SUMMARY OF THE INVENTION
[0007] According to one aspect the invention provides a cable comprising an outer jacket
and considered immediately consecutively adjacent to each other a first, a second
and a third conductor that extend within the outer jacket substantially parallel to
each other and at substantially fixed mutual distances, wherein the conductors are
each built up with an insulating sheath of electrically insulating material in which
only one singular solid core of electrically conductive material is accommodated,
wherein considered in a cross-section transverse to the longitudinal direction of
the cable the outer contour of the outer jacket at the location of the conductors
is situated higher than between the conductors for at the outer side of the outer
jacket visually and palpably indicating the location of the conductors, wherein the
conductors extend in a notional common straight plane that defines a plane of symmetry
for the outer contour, wherein the intermediate distance between the first and the
second conductor is larger than the intermediate distance between the second and third
conductor.
[0008] The conductors extend in a straight plane, as a result of which there is provided
a flat cable of which the conductors each have a solid core having a relatively low
internal resistance. The flat cable can be laid fittingly in complementary shaped
inlay channels of a connector, wherein the symmetry in the outer jacket on the one
hand and the differences in the intermediate distances on the other hand here impose
that laying in is only possible in two positions. The difference in these positions
only is that the flat cable has been turned around about its latitudinal axis. In
both cases the conductors therefore only fit into the for that purpose complementary
shaped inlay channels of the connector, as a result of which connection differences
onto the various conductors can be counteracted. Said properties render the cable
particularly suitable to be used within buildings or in utility construction, wherein
the three conductors can be used for the earth wire, the neutral wire and a 220-240
Volt phase wire, respectively. In principle the earth wire can in that case not be
interchanged with the phase wire.
[0009] In one embodiment, considered transverse to the plane of symmetry, the shape of the
outer contour above the first conductor differs from the shape of the outer contour
above the second and/or third conductor. This difference in shape has a supplementary
effect on the difference in distance between the first and second conductor, as a
result of which laying in the cable in a forced manner into the wrong inlay channels
of the connector can be counteracted.
[0010] According to a further aspect the invention furthermore provides a cable comprising
an outer jacket and considered immediately consecutively adjacent to each other a
first, a second and a third conductor that extend within the outer jacket substantially
parallel to each other and at substantially fixed mutual distances, wherein the conductors
are each built up with an insulating sheath of electrically insulating material in
which only one singular solid core of electrically conductive material is accommodated,
wherein considered in a cross-section transverse to the longitudinal direction of
the cable the outer contour of the outer jacket at the location of the conductors
is situated higher than between the conductors for at the outer side of the outer
jacket visually and palpably indicating the location of the conductors, wherein the
conductors extend in a notional common straight plane that defines a plane of symmetry
for the outer contour, wherein considered transverse to the plane of symmetry the
shape of the outer contour above the first conductor differs from the shape of the
outer contour above the second and/or third conductor.
[0011] The conductors extend in a straight plane, as a result of which there is provided
a flat cable of which the conductors each have a solid core having a relatively low
internal resistance. The flat cable can be laid fittingly in complementary shaped
inlay channels of a connector, wherein the symmetry in the outer jacket on the one
hand and the differences in the shapes on the other hand here impose that laying in
is only possible in two positions. The difference in these positions only is that
the flat cable has been turned around about its latitudinal axis. In both cases the
conductors therefore only fit into the for that purpose complementary shaped inlay
channels of the connector, as a result of which connection differences onto the various
conductors can be counteracted. Said properties render the cable particularly suitable
to be used within buildings or in utility construction, wherein the three conductors
can be used for the earth wire, the neutral wire and a 220-240 Volt phase wire, respectively.
In principle the earth wire can in that case not be interchanged with the phase wire.
[0012] In one embodiment the intermediate distance between the first and second conductor
is larger than the intermediate distance between the second and the third conductor.
This difference in distance has a supplementary effect on the difference in shape
above the first and second conductor, as a result of which laying in the cable in
a forced manner into the wrong inlay channels of the connector can be counteracted.
[0013] In one embodiment the cable comprises within the outer jacket adjacent to the third
conductor considered immediately consecutively adjacent to each other a fourth conductor
and a fifth conductor that extend within the outer jacket substantially parallel to
each other and at substantially fixed mutual distances, wherein the conductors are
each built up with an insulating sheath of electrically insulating material in which
only one singular solid core of electrically conductive material is accommodated,
wherein the outer contour of the outer jacket at the location of the conductors is
situated higher than between the conductors for at the outer side of the outer jacket
visually and palpably indicating the location of the conductors, wherein the conductors
extend in the notional straight plane that defines the plane of symmetry for the outer
contour. The five conductors render the cable particularly suitable for use within
buildings or in utility construction, wherein they can be used for the earth wire,
the neutral wire and three phases of 220-240 Volt, which together form a 380-400 Volt
connection, respectively.
[0014] In one embodiment the outer jacket envelopes the first conductor, the second conductor,
the third conductor and preferably the fourth conductor and the fifth conductor each
individually and fully in circumferential direction. As a result the conductors remain
in their mutual fixed relation_also when the cable, which due to the solid cores is
relatively rigid, is bent in a sharp bend or rotated about its longitudinal axis.
[0015] In one embodiment, considered transverse to the plane of symmetry, the outer contour
is similarly shaped above the second conductor, the third conductor and preferably
the fourth conductor and the fifth conductor.
[0016] In one embodiment, considered transverse to the plane of symmetry, the outer contour
comprises a circular contour section above the second conductor, the third conductor,
and preferably the fourth conductor and the fifth conductor.
[0017] In one embodiment considered transverse to the plane of symmetry above the second
conductor, the third conductor and preferably the fourth conductor and the fifth conductor,
the outer jacket has a constant radial thickness with respect to the centre of the
conductor in question.
[0018] In one embodiment the outer contour has a polygonal shape, preferably a square or
octagonal shape, around the first conductor.
[0019] Alternatively formulated the outer contour around the first conductor has a rectangular
shape having straight bevels at the corners.
[0020] In one embodiment the outer contour between first and second conductor comprises
a first straight contour section that extends parallel to and spaced apart from the
plane of symmetry.
[0021] In one embodiment considered in the latitudinal direction of the cable the outer
jacket comprises a straight first bridge section between the first conductor and the
second conductor of which bridge section the outer contour extends parallel to and
spaced apart from the plane of symmetry.
[0022] In one embodiment considered in the latitudinal direction of the cable the first
bridge section at the outer ends merges into the widening of the outer jacket situated
around the first and second conductor.
[0023] Said shape characteristics render it possible individually or on combination to lay
the cable form-closed yet self-releasing into the complementary shaped inlay channels
of the connector.
[0024] In one embodiment the first bridge section comprises interruptions in order to provide
in a series of elongated first holes distributed over the length of the cable and
substantially similarly shaped, which holes divide the first bridge section into bridge
section segments. The first holes can be used as safe attachment point of the cable,
as its conductors are spaced apart.
[0025] The holes can be used as length measure index for the cable when the first long-holes
and/or the consecutive bridge section segments mutually have substantially the same
intermediate distances. In that way a length of cable roughly having the correct length
can be measured and taken from a stock.
[0026] In a material-saving embodiment the first long-holes are longer than the bridge section
segments.
[0027] In one embodiment according to a repetitive pattern a number of the bridge section
segments are provided with one or several second holes that in the longitudinal direction
of the cable are shorter than the first holes. The second holes make a repetitive
pattern in the bridge section segments extending over several bridge section segments
clearly visible, as a result of which when measuring for instance only the bridge
section segments provided with second holes can be counted for quickly and roughly
measuring the correct length and taking it from a stock.
[0028] In an alternative embodiment the first bridge section comprises interruptions to
provide in a series of first bridge section segments divided over the length of the
cable, which first bridge section segments have substantially equal intermediate distances
one to the other. The bridge section segments keep the first conductor and the second
conductor parallel to each other, whereas the interruptions can be used for safely
inserting the fastening materials through the cable so that the cable can be secured.
[0029] In one embodiment thereof the interruptions provide second bridge section segments
situated between successive first bridge section segments, which second bridge section
segments in the longitudinal direction of the cable are shorter than a first bridge
section segment. The second bridge section segments provide a fine distribution of
the rigidity of the connection between the first conductor and the second conductor
that keeps them parallel, whereas the cable can also be secured at sufficient locations
over its length.
[0030] Said rigidity in the connection that keeps the conductors parallel, considered as
regards quantity, can be realised when the successive bridge section segments jointly
have a length that covers at least half the overall length of the cable, preferably
at least 52 percent.
[0031] In one embodiment the outer jacket is in abutting yet detached contact with the insulating
sheath of the conductors, wherein the insulating sheaths of the first conductor, the
second conductor, the third conductor and preferably the fourth conductor and the
fifth conductor have mutually differing colours or colour codes. The abutting yet
detached contact makes it possible to strip away the outer jacket from the conductors
without damaging the insulating sheath. Based on the various colour codes the cable
can then easily and correctly be connected.
[0032] In one embodiment the insulating sheath and the solid core in cross-section both
have a circular contour, as a result of which it is possible to process or connect
conductors in manner usual in buildings or utility construction, for instance using
insert conductor splices.
[0033] The cable is particularly suitable for 220-240 Volt or 380-400 Volt low-voltage installations
when the core of the first conductor, the second conductor, the third conductor and
preferably the fourth conductor and the fifth conductor is made of copper or a copper
alloy having in cross-section a surface of preferably 2.5 square millimetres.
[0034] In one embodiment the cable comprises within the outer jacket several low-current
conductors that extend at the side of the first conductor opposite the second and
third conductor, wherein the outer contour of the outer jacket at the location of
the conductors is situated higher than between the conductors for at the outer side
of the outer jacket visually and palpably indicating the location of the conductors,
wherein the conductors extend in the notional straight plane that defines the plane
of symmetry for the outer contour. The low-current conductors can be used for controlling
appliances provided with electric power by means of the cable, for instance by means
of a serial bus protocol.
[0035] In one embodiment thereof the outer contour comprises two opposing circular contour
sections around the low-current conductors, which contour sections extend through
the plane of symmetry and merge into straight contour sections extending parallel
to and spaced apart from the plane of symmetry, so that from the outside the location
of the low-current conductors can clearly be distinguished from the other conductors.
[0036] In one embodiment the outer contour comprises a second straight contour section between
the first conductor and the low-current conductors, which contour section extends
parallel to and spaced apart from the plane of symmetry.
[0037] Alternatively formulated, considered in the latitudinal direction of the cable the
outer jacket comprises a straight second bridge section between the first conductor
and the low-current conductors of which bridge section the outer contour extends parallel
to and spaced apart from the plane of symmetry.
[0038] Said difference in the location of the low-current conductors can be enhanced when
the second bridge section is shorter than the first bridge section.
[0039] In one embodiment, considered transverse to the plane of symmetry, the first straight
bridge section and/or the second straight bridge section has a thickness that is substantially
equal to the thickness of a solid core of the first conductor, the second conductor
or the third conductor.
[0040] Despite the solid cores the cable can be urged into in the shape of the desired cable
path or cut through by IDC connectors when the outer jacket is manufactured of a flexible
synthetic material, preferably of a polyolefin combined with fire-retardants.
[0041] The insulating sheath can simply be pierced or stripped away when the insulating
sheath is manufactured of synthetic material, preferably cross-linked with polyethene.
[0042] According to a further aspect the invention provides an assembly comprising a cable,
a first connector that engages onto the cable and a separate second connector for
engagement onto the cable, wherein the cable comprises an outer jacket and adjacent
to each other a first, a second and a third conductor and several control current
conductors, which within the outer jacket extend substantially parallel to each other
and at substantially fixed mutual distances in a notional common straight plane, wherein
the first, second and third conductor are each built up with an insulating sheath
of electrically insulating material in which only one singular solid core of electrically
conductive material is accommodated, and the control current conductors extend at
the side of the first conductor situated opposite the second and third conductor,
wherein the first connector comprises a first housing having first electrical contacts
that cut through the jacket, wherein the cable extends in its longitudinal direction
between two opposite head sides of the first housing, wherein the first electrical
contacts each cut through the outer jacket and the insulating sheaths of the first,
second or third conductor and then are in electrically conductive contact with its
core, wherein the first housing at at least one of the longitudinal sides extending
between the head sides is provided with a recess-bounding insertion framework within
which the cable at the location of the control current conductors extends freely,
wherein the second connector comprises a second housing and second electrical contacts
that cut through the jacket, wherein the second connector is adapted for placement
within the insertion framework and by means of the second electrical contacts cutting
through the outer jacket of the cable to come into electrically conductive contact
with the control current conductors.
[0043] The cable is a so-called flat cable of which the first, second and third conductor
have a solid core having an optimal conducting cross-section. The three conductors
can be used for an earth wire, a neutral wire and 220-240 Volt phase wire, of which
by means of the first connector a branch can be made. The control current conductors
within the insertion framework still remain undisturbed. In utility construction this
suffices for many branching points. At choice the second connector can be placed in
the insertion framework and be brought into contact with the control current conductors
for at that location branching control current as well.
[0044] Control current is a low-ampere-current for controlling electric components that
are fed by or have been connected to the first, second and third connector. The control
current can for instance be controlled on the basis of a serial bus protocol, such
as the KNX protocol.
[0045] In one embodiment the first connector is provided with a cable carrier having an
abutment profile shaped complementary to the outer jacket in which carrier the cable
is fittingly accommodated, wherein the first electrical contacts project from the
abutment profile, wherein the insertion framework laterally interrupts the abutment
profile. The abutment profile is able to secure the position of the cable within the
connector reliably, and thus also the position of the control current cables within
the insertion framework. The second connector can then reliably engage onto the desired
control current cables.
[0046] In a simple embodiment the insertion framework has a rectangular shape.
[0047] The second connector can be secured within the insertion framework when the first
and second connector are provided with cooperating couplings for coupling the second
connector to the first connector within the insertion framework.
[0048] Alternatively the cable itself carries the second coupling within the insertion framework.
[0049] According to a further aspect the invention provides an assembly comprising a cable,
a connector that engages onto the cable and onto a branching conductor to be connected
to the connector, wherein the cable comprises an outer jacket and adjacent to each
other a first, a second and a third conductor which within the outer jacket extend
substantially parallel to each other and at substantially fixed mutual distances in
a notional common straight plane, wherein the first, second and third conductor and
the branching conductor are each built up with an insulating sheath of electrically
insulating material in which only one singular solid core of electrically conductive
material is accommodated, wherein the connector comprises a housing, electrical contacts
that cut through the jacket and a branch connection for the branching conductor, wherein
the electrical contacts each cut through the outer jacket and the insulating sheaths
of the first, second or third conductor and then are in electrically conductive contact
with its core, wherein the branch connection comprises an insert contact that is electrically
conductively connected to at least one of the electrical contacts and an insertion
channel leading to the insert contact, wherein the insertion channel is oriented for
guided insertion of the branching conductor to the insert contact in an insertion
direction parallel to the notional straight plane of the cable.
[0050] The cable is a so-called flat cable of which the first, second and third conductor
have a solid core having an optimal conducting cross-section. The three conductors
can be used for an earth wire, a neutral wire and 220-240 Volt phase wire, of which
by means of the first connector a branch can be made. The flat cable and the branching
conductor behave like rigid cables due to the solid cores, wherein due to the insertion
direction being parallel to the cable an as regards height compact branch can be effected.
[0051] In one embodiment the insertion channel is oriented for guided insertion of the branching
conductor with the insertion direction parallel to the longitudinal direction of the
cable.
[0052] In one embodiment the housing comprises an outer wall extending above the cable in
which wall the insertion channel is defined. The branching conductor can be inserted
into the insertion channel with visual overview.
[0053] In one embodiment thereof the insertion channel is bounded by a slide that is partially
recessed in the outer wall and open at the side facing away from the cable. The branching
conductor can then be laid into the slide from above in order to be guided.
[0054] The slide preferably has a cylindrical bottom shape. Such a shape connects to a round
insulating sheath of the branching conductor.
[0055] In one embodiment the insertion channel is bounded by a tunnel segment partially
extending above the outer wall and defining a passage through the upper wall. The
branching conductor can then be guided within the tunnel segment to its end position.
[0056] In one embodiment thereof the tunnel segment has a cylindrical inner wall and/or
upper wall. Such a shape connects to a round insulating sheath of the branching conductor.
Particularly the upper wall then at the outer wall forms point of recognition for
the insertion of the branching conductor.
[0057] In a combined embodiment in insertion direction the tunnel segment is situated behind
the slide.
[0058] In particular in the insertion direction the tunnel segment runs into connection
with the slide.
[0059] An outer end of the branching conductor of which the insulating sheath has been stripped
off can be permanently connected to the connector in one inserting motion when the
insert contact is adapted for self-locking engagement to the core of the branching
conductor.
[0060] In one embodiment the insertion channel of the branch connection considered transverse
to the notional straight plane is situated straight above the conductor with which
the branch connection is in electrically conductive contact via its electrical contact.
In that way the location of the insertion channel provides an immediate visual indication
of the conductor with which via said insertion channel contact can be made. This limits
the risk of wrong connections.
[0061] In one embodiment the connector comprises several branching conductors, for instance
one or two for each of the first, second and third conductor, wherein the branching
conductors in the insertion direction are mutually staggered in order to simplify
the insertion of the branching conductors.
[0062] According to a further aspect, the invention provides an assembly comprising a first
cable, a second cable and a connector that engages onto the first and second cable,
wherein the first and second cable comprise an outer jacket and adjacent to each other
a first, a second and a third conductor that extend within the outer jacket substantially
parallel to each other and at substantially fixed mutual distances in a notional common
straight plane, wherein the first, second and third conductor are each built up with
an insulating sheath of electrically insulating material in which only one singular
solid core of electrically conductive material is accommodated, wherein the connector
comprises a housing, first electrical contacts that cut through the jacket and second
electrical contacts that cut through the jacket, wherein the first contacts each cut
through the outer jacket and the insulating sheaths of the first, second or third
conductor of the first cable and then are in electrically conductive contact with
its cores and the second contacts each cut through the outer jacket and the insulating
sheaths of the first, second or third conductor of the second cable and then are in
electrically conductive contact with its cores, wherein the first and second cables
extend through the housing straight above one another and with the notional planes
parallel to each other and the first and second contacts electrically connect the
conductors to each other that extend straight above one another considered transverse
to the notional plane.
[0063] The cables are so-called flat cables of which the first, second and third conductor
have a solid core having an optimal conducting cross-section. The three conductors
can be used for an earth wire, a neutral wire and 220-240 Volt phase wire, of which
by means of the first connector a branch can be made. The flat cables behave like
rigid cables due to the solid cores. Due to the cables being parallel the rigid cables
can nonetheless relatively easily, because transverse to their plane, be urged to
the connector, wherein by means of the connector an as regards height compact cable
coupling can be effected.
[0064] In one embodiment the connector is provided with a cable carrier partially accommodated
in the housing and the electrical contacts project from the housing in the direction
of the cable carrier, wherein the cable carrier is movable with respect to the housing
between a first pre-determined position in which the electrical contacts are spaced
apart from the outer jacket, and a second pre-determined position in which the electrical
contacts cut through the outer jacket and the insulating sheath. Connecting the connector
to the cables can then take place in two consecutive actions, wherein the cables are
first positioned in the cable carriers and the cable carriers are then brought from
the first position in the second position in order to bring the electrical contacts
in connection. Changing the position of the cable carriers can for instance be effected
by means of a pair of pincers in which the connector is accommodated.
[0065] In one embodiment thereof the cable carrier is provided with an inlay part and a
closing lid, wherein in the first position of the cable carrier the closing lid can
be placed on the inlay part for fitting confinement of the first or second cable.
By means of closing the lid the cable in question can be positioned with respect to
the connector.
[0066] The connector preferably is provided with closing parts for the lid, wherein the
closing parts are adapted for repeatedly opening and closing the lid in the first
position and permanently closing the lid in the second position. In that case by opening
the lid again the connector can be re-positioned or be shifted with respect to the
cable when this is necessary. The outer jacket or the insulating sheaths have not
yet been cut through. After bringing the cable carriers to the second position, that
means after cutting through the jackets and sheaths, this will no longer be possible
due to the permanent closure unless the connector is inadvertently forced or destroyed.
[0067] In one embodiment the housing is provided with bendable breaking lips which at the
free outer end are provided with a closing cam oriented to the cable carrier, which
cam in the second position of the cable carrier engages onto the cable carrier for
permanently blocking a return to the first position, wherein the breaking lip is adapted
for breaking when ending the engagement of the closing cam by bending outwards. The
cable carrier can only return to the first position by destroying the breaking lips,
as a result of which the functionality of the connector is ended. In that way it can
be achieved that a connector is not reused.
[0068] In one embodiment the first or second cable is fittingly accommodated in an abutment
profile of the cable carrier which profile is shaped complementary to the outer jacket.
[0069] In one embodiment considered in a cross-section transverse to the longitudinal direction
of the cable the outer contour of the outer jacket at the location of the conductors
is higher than between the conductors for at the outer side of the outer jacket visibly
and palpably indicating the location of the conductors, wherein the notional straight
plane defines a plane of symmetry for the outer contour, wherein the intermediate
distance between the first and the second conductor is larger than the intermediate
distance between the second and the third conductor. The flat cable can then be fittingly
laid in the inlay channels of the complementary shaped abutment profile, wherein the
symmetry in the outer jacket on the one hand and the differences in the intermediate
distances on the other hand here impose that laying in is only possible in two positions.
The difference in these positions is only that the flat cable has been turned around
about its latitudinal axis. In both cases the conductors therefore only fit in the
for that purpose complementary shaped inlay channels of the abutment profile, as a
result of which the connection differences onto the various conductors can be counteracted.
Said properties render the cables and connector particularly suitable for use within
buildings or in utility construction, wherein the three conductors can be used for
the earth wire, the neutral wire and a 220-240 Volt phase wire, respectively. The
earth wire can then in principle not be interchanged with the phase wire.
[0070] Alternatively or additionally, considered in a cross-section transverse to the longitudinal
direction of the first and second cable the outer contour of the outer jacket at the
location of the conductors is higher than between the conductors for at the outer
side of the outer jacket visibly and palpably indicating the location of the conductors,
wherein the notional straight plane defines a plane of symmetry for the outer contour,
wherein considered transverse to the plane of symmetry the shape of the outer contour
above the first conductor differs from the shape of the outer contour above the second
and/or third conductor. The flat cable can then be fittingly laid in the inlay channels
of the complementary shaped abutment profile, wherein the symmetry in the outer jacket
on the one hand and the differences in the shapes on the other hand here impose that
laying in is only possible in two positions. The difference in these positions is
only that the flat cable has been turned around about its latitudinal axis. In both
cases the conductors therefore only drop in the correct for that purpose complementary
shaped inlay channels of the abutment profile, as a result of which the connection
differences onto the various conductors can be counteracted. Said properties render
the cables and connector particularly suitable for use within buildings or in utility
construction, wherein the three conductors can be used for the earth wire, the neutral
wire and a 220-240 Volt phase wire, respectively. The earth wire can then in principle
not be interchanged with the phase wire.
[0071] In one embodiment the abutment profiles for the first and second cable are symmetrical
with respect to a middle plane of symmetry extending parallel between the cables.
[0072] According to a further aspect the invention provides an assembly comprising a cable,
a connector that engages onto the cable and an appliance connection connected to the
connector, wherein the cable comprises an outer jacket and adjacent to each other
a first, a second and a third conductor that extend within the outer jacket substantially
parallel to each other and substantially at fixed mutual distances in a notional common
straight plane, wherein the first, second and third conductor are each built up with
an insulating sheath of electrically insulating material in which only one singular
solid core of electrically conductive material is accommodated, wherein the connector
comprises a housing, electrical contacts that cut through the jacket and a multipolar
first plug connection to the housing electrically connected to the electrical contacts,
wherein the electrical contacts each cut through the outer jacket and the insulating
sheaths of the first, second or third conductor and then are in electrically conductive
contact with its core, wherein the appliance connection is provided with a multipolar
second plug connection and a flexible multi-lead cable connected to the second plug
connection of which multi-lead cable the leads are each built up from a bundle of
several conductors, wherein the first plug connection and the second plug connection
are connected to each other and are intended and adapted for breaking and realising
the mutual connection several times.
[0073] The assembly may be part of an electric power supply installation for appliances,
for instance lighting fixtures integrated in a ceiling system. The assembly provides
to possibility to be built up in stages, wherein first the flat cable is placed and
is provided with the connector, subsequently the ceiling system is built up and finally
a lighting fixture is installed. The lighting fixture is then connected to the flexible
multi-lead cable and the first plug connection is connected to the already installed
second plug connection. Likewise the same cable can be provided with several connectors
that are divided over the length of the cable, as a result of which on several locations
a pre-installed first plug connection is present.
[0074] In one embodiment the connector is provided with several first plug connections and
several appliance connections connected thereto. In said example one connector can
then form a local central power point for several lighting fixtures.
[0075] According to a further aspect, the invention furthermore provides an assembly comprising
a cable, a connector that engages onto the cable, a box for electric wirings that
carries the connector, a branching conductor connected to the connector, wherein the
cable comprises an outer jacket and adjacent to each other a first, a second and a
third conductor that extend within the outer jacket substantially parallel to each
other and at substantially fixed mutual distances in a notional common straight plane,
wherein the first, second and third conductor are each built up with an insulating
sheath of electrically insulating material in which only one singular solid core of
electrically conductive material is accommodated, wherein the connector comprises
a housing, electrical contacts that cut through the jacket and a branch connection
for the branching conductor, wherein the electrical contacts each cut through the
outer jacket and the insulating sheaths of the first, second or third conductor and
then are in electrically conductive contact with its core, wherein the branch connection
is electrically conductively connected to at least one of the electrical contacts,
wherein the box is provided with a circumferential wall and a bottom wall that bound
a first cavity for electric connections to which the branching conductor leads and
the circumferential wall has an installation edge for building up electric switch
material, wherein the box furthermore comprises a connector holder for the connector,
wherein the connector holder is adapted for guided rectilinear translation of the
connector with respect to the installation edge over a bounded stroke for adjusting
the position of the connector with respect to the installation edge.
[0076] The box with the connector holder can be handled as one unity, wherein in the work
the connector can be connected onto cable that was placed at an earlier stage. The
guided rectilinear translation of the connector with respect to the installation edge
then makes it possible to alter the position of the box with respect to the connector
engaging onto the cable, as a result of which the box can be set at the correct location
in the work, for instance in a wall channel box.
[0077] In one embodiment the connector holder is adapted for guided rectilinear translation
of the connector in the longitudinal direction of the cable. Due to its conductors
extending parallel to each other, the cable will be more rigid in the longitudinal
direction than transverse thereto. The guided rectilinear translation of the connector
indeed in the longitudinal direction will help compensate for the difficulty of said
rigidity.
[0078] In one embodiment the installation edge defines a straight installation plane, wherein
the connector holder is adapted for guided rectilinear translation of the connector
parallel to the installation plane.
[0079] In one embodiment the installation edge has an elongated rectangular contour for
building up an elongated series of switch materials, wherein the connector holder
is adapted for guided rectilinear translation of the connector parallel to the longitudinal
direction of the elongated rectangular contour.
[0080] The installation edge forms the basis for building up installation material at the
sight side of the box. The guided rectilinear translation of the connector parallel
to the installation plane or parallel to the rectangular contour then renders it possible
to shift the installation material built up to the desired position in the work.
[0081] Formulated in quantity the bounded stroke has a length of at least 1/3 of the length
of the connector in the direction of the stroke.
[0082] In one embodiment the cable extends behind and along the outer side of the bottom
wall, which side faces away from the installation edge.
[0083] In one embodiment thereof the bottom wall is provided with an elongated channel that
is recessed with respect to the installation edge, in which channel the cable at least
partially extends. The depth of the box can thus be adjusted to the depth of the installation
space for the box. The channel then ensures the required space for the cable at the
rear side of the box.
[0084] In one embodiment the connector holder carries the connector at the outer side of
the circumferential wall, so that connecting the connector to the cable can take place
with visual overview.
[0085] In one embodiment the connector holder is provided with a frame or box having a second
cavity in which the connector is accommodated, wherein the second cavity merges into
the first cavity and the branching conductor extends through the first and second
cavity. In that way the branching conductor can be fully shielded within the assembly.
[0086] In one embodiment the connector holder is provided with a framework in which the
connector is secured, and with cooperating conductors for guided rectilinear translation
of the framework and thus the connector with respect to the installation edge. The
connector itself can then remain free from the translation-guiding parts, which will
keep the complexity of the connector within limits.
[0087] In one embodiment the connector is provided with a cable carrier partially accommodated
in the housing and the electrical contacts project from the housing in the direction
of the cable carrier, wherein the cable carrier is movable with respect to the housing
between a first pre-determined position in which the electrical contacts are spaced
apart from the outer jacket, and a second pre-determined position in which the electrical
contacts cut through the outer jacket and the insulating sheath, wherein the cable
carrier at the side that faces away from the housing is provided with a substantially
straight engagement surface for a pair of pincers on which one of the two opposing
jaw members of a pair of pincers can be placed that take the connector between them
for squeezing the cable carrier from the first position to the second position, wherein
in the first and second position the engagement surface for the pair of pincers and
a notional straight continuation thereof extending transverse to the longitudinal
direction of the cable extend freely above the boundary of the connector holder. The
engagement surface for the pair of pincers and its notional straight continuation
transverse to the longitudinal direction of the cable, in the first and second position
extend freely above the boundary of the connector holder, as a result of which the
connector holder is not a hindrance to the jaw member engaging onto the engagement
surface for the pair of pincers when connecting the connector to the cable.
[0088] In one embodiment thereof the cable carrier is provided with an inlay part and a
closing lid, wherein in the first position of the cable carrier the closing lid can
be placed on the inlay part for fitting confinement of the cable, wherein the closing
lid can be hinged with respect to the inlay part and is situated at the side of the
inlay part that faces away from the installation edge. Laying in a connecting the
cable can then take place at the rear side of the box, there where usually the most
installation space is available.
[0089] In one embodiment switch material is installed on the installation edge, which material
is connected to the branching conductor. The assembly can then be handled as one pre-assembled
unit, wherein in the work only the cable needs to be connected to the connector in
order to become operational.
[0090] In a practical application the box is designed as wall channel box, wherein the assembly
furthermore comprises an elongated wall channel in which the box is accommodated,
wherein the cable extends within and in the longitudinal direction of the wall channel.
[0091] According to a further aspect the invention furthermore provides an assembly comprising
a cable, a connector that engages onto the cable, a box for electric wirings that
carries the connector, and a branching conductor connected to the connector, wherein
the cable comprises an outer jacket and adjacent to each other a first, a second and
a third conductor that extend within the outer jacket substantially parallel to each
other and at substantially fixed mutual distances in a notional common straight plane,
wherein the first, second and third conductor are each built up with an insulating
sheath of electrically insulating material in which only one singular solid core of
electrically conductive material is accommodated, wherein the connector comprises
a housing, electrical contacts that cut through the jacket and a branch connection
for the branching conductor, wherein the electrical contacts each cut through the
outer jacket and the insulating sheaths of the first, second or third conductor and
then are in electrically conductive contact with its core, wherein the branching conductor
is electrically conductively connected to at least one of the electrical contacts,
wherein the connector is provided with a cable carrier partially accommodated in the
housing and the electrical contacts project from the housing in the direction of the
cable carrier, wherein the cable carrier is movable with respect to the housing between
a first pre-determined position in which the electrical contacts are spaced apart
from the outer jacket, and a second pre-determined position in which the electrical
contacts cut through the outer jacket and the insulating sheath, wherein the box is
provided with a circumferential wall and a bottom wall that bound a first cavity for
electric connections to which the branching conductor leads, wherein the box furthermore
comprises a connector holder for the connector, wherein the connector holder is adapted
and positioned for carrying the connecter at the housing with the cable carrier in
at least the first position accessible in a free or unimpeded manner to the cable
from the outer side of the box.
[0092] The box with the connector holder and the connector which is carried by it and freely
accessible to the cable form a manageable unit onto which the cable can easily be
connected from the outside. It will not be necessary to insert the cable into the
first cavity. This renders the assembly suitable for connecting with several assemblies
onto the same cable as continuous cable.
[0093] In one embodiment the circumferential wall has an installation edge for building
up electric switch material on the box, wherein the connector holder is positioned
for carrying the connector at the rear side of the box that faces away from the installation
edge, as a result of which a safe distance and installation space between the switch
material and the connector can be maintained.
[0094] In one embodiment on the installation edge switch material is installed that is connected
to the branching conductor. The box with connected switch material thus forms a ready-for-use
unit onto which only the cable needs to be connected.
[0095] In one embodiment with respect to the housing the connector holder is positioned
for carrying the connector with the cable holder so as to face away from the installation
edge.
[0096] In one embodiment with respect to the housing the connector holder is positioned
for carrying the connector with the branch connection so as to be oriented towards
the first cavity or debouching therein, as a result of which the branch connection
can be led over a relatively short distance to the first cavity for further connection.
[0097] In one embodiment the connector holder is provided with a frame or box having a second
cavity in which the connector is accommodated, wherein the second cavity merges into
the first cavity and the branching conductor extends through the first and second
cavity. In that way the branching conductor can be fully shielded within the assembly.
[0098] In one embodiment the cable carrier at the side facing away from the housing is provided
with a substantially straight engagement surface for a pair of pincers onto which
one of two opposing jaw members of a pair of pincers can be placed that take the connector
between them for squeezing the cable carrier from the first position to the second
position, wherein in the first and second position the engagement surface for the
pair of pincers and a notional straight continuation thereof extending transverse
to the longitudinal direction of the cable extend freely above the boundary of the
connector holder. The engagement surface for the pair of pincers and its notional
straight continuation transverse to the longitudinal direction of the cable in the
first and second position extend freely above the boundary of the connector holder,
as a result of which the connector holder is not a hindrance for the jaw member engaging
onto the engagement surface for the pair of pincers when connecting the connector
to the cable.
[0099] In a first practical application the box is designed as a hollow-wall box, wherein
the connector extends through an opening in the bottom wall.
[0100] In a second practical application the box is designed as wall channel box, wherein
the assembly furthermore comprises a wall channel in which the wall channel box is
accommodated, wherein the connector is positioned within the wall channel and the
cable extends through the wall channel.
[0101] In a third practical application the box is designed as cable channel box, wherein
the assembly further comprises a cable channel to which the cable channel box is attached,
wherein the cable channel comprises a bottom wall and two side walls rising up from
it, wherein the connector is positioned straight above the bottom wall.
[0102] According to further aspect the invention furthermore provides an assembly comprising
a cable, a connector that engages onto the cable, a box for the electric wirings that
carries the connector, a branching conductor connected to the connector, and a pair
of pincers for connecting the connector to the cable, wherein the cable comprises
an outer jacket and adjacent to each other a first, a second and a third conductor
that extend within the outer jacket substantially parallel to each other and at substantially
fixed mutual distances in a notional common straight plane, wherein the first, second
and third conductor are each built up with an insulating sheath of electrically insulating
material in which only one singular solid core of electrically conductive material
is accommodated, wherein the connector comprises a housing, electrical contacts that
cut through the jacket and a branch connection for the branching conductor, wherein
the electrical contacts each cut through the outer jacket and the insulating sheaths
of the first, second or third conductor and then are in electrically conductive contact
with its core, wherein the branch connection is electrically conductively connected
to at least one of the electrical contacts, wherein the connector is provided with
a cable carrier partially accommodated in the housing and the electrical contacts
project from the housing in the direction of the cable carrier, wherein the cable
carrier is movable with respect to the housing between a first pre-determined position
in which the electrical contacts are spaced apart from the outer jacket, and a second
pre-determined position in which the electrical contacts cut through the outer jacket
and the insulating sheath, wherein the box is provided with a circumferential wall
and a bottom wall that bound a cavity for electric connections to which the branching
conductor leads, wherein the box furthermore comprises a connector holder for the
connector, wherein with respect to the housing the connector holder is adapted and
positioned for carrying the connector with the cable holder so as to face away from
the box, wherein the cable carrier at the side facing away from the housing is provided
with a substantially straight first engagement surface for a pair of pincers and the
connector at the opposing side facing the box is provided with a second engagement
surface for a pair of pincers on which two opposing jaw members of the pair of pincers
can be placed that take the connector between them for squeezing the cable carrier
from the first position to the second position, wherein the box is provided with a
continuing insertion channel extending above the second engagement surface for the
pair of pincers for from the outer side of the box inserting the jaw member engaging
onto the second engagement surface for the pair of pincers.
[0103] The box and the connector carried by it form a ready-for-use unit, wherein the insertion
channel forms a clear point of recognition for the insertion of the jaw member of
the pair of pincers during as a last step connecting the connector to the cable.
[0104] In one embodiment the insertion channel and the jaw member are elongated and in cross-section
have a similarly shaped contour for inserting the jaw member in a guided manner. The
similarly shaped contours form a shape lock as a result of which the jaw member can
only be inserted in one orientation wherein the opposing jaw member will end up exactly
on the first engagement surface for the pair of pincers. This enhances the manageability
and the easy of installation of the assembly.
[0105] In one embodiment the insertion channel ends in the circumferential wall of the box,
as a result of which the entrance of the insertion channel can be clearly visible.
[0106] In one embodiment the circumferential wall has an installation edge that defines
an installation surface for building up electric switch material on the box, wherein
the insertion channel extends parallel to the installation surface. In that way the
switch material can be built up at the front of the box and the jaw member of the
pair of pincers can be inserted with visual overview from the side.
[0107] In one embodiment the box is elongated and the circumferential wall over the longitudinal
direction of the box defines a narrowing having on either side a widening of the box
and the cavity for building up several pieces of switch material at the location of
the widening, wherein the insertion channel extends at the location of the narrowing.
The position of the insertion channel at the location of the narrowing will keep its
length limited, as a result of which the connector can be connected using a relatively
simple pair of pincers.
[0108] In one embodiment the box is designed as hollow-wall box, preferably a multiple hollow-wall
box for building up a series of successive switch materials.
[0109] The aspects and measures described in this description and the claims of the application
and/or shown in the drawings of this application may where possible also be used individually.
Said individual aspects may be the subject of divisional patent applications relating
thereto. This particularly applies to the measures and aspects that are described
per se in the sub claims.
SHORT DESCRIPTION OF THE DRAWINGS
[0110] The invention will be elucidated on the basis of a number of exemplary embodiments
shown in the attached drawings, in which:
Figure 1A and 1B show an isometric front view and a cross-section of a first cable
according to the invention;
Figures 2A and 2B show an isometric front view and a cross-section of a second cable
according to the invention;
Figures 3A-3C show an isometric front view, a cross-section and a top view of a third
cable according to the invention;
Figure 3D shows a top view of the third cable according to the invention, having an
alternative pattern of holes therein;
Figures 4A and 4B shows an isometric front view and a cross-section of a fourth cable
according to the invention;
Figures 5A-5D shows isometric front views of a first connector according to the invention,
shown for connection to a fourth flat cable according to figures 4A and 4B, wherein
a few parts have consecutively been removed from the connector;
Figure 6 shows an isometric front view of a second connector according to the invention,
which is a variant of the first connector according to figures 5A-5D;
Figures 7A and 7B show isometric front views of a third connector according to the
invention, shown for connection to the fourth flat cable according to figures 4A and
4B, wherein in figure 7B a few parts have been removed from the connector and a detail
is shown in a reference frame;
Figure 8 shows an isometric view of a fourth connector according to the invention,
which is a variant of the third connector according to figures 7A and 7B;
Figure 9 shows an isometric view of a fifth connector according to the invention,
which is a variant of the third connector according to figures 7A and 7B;
Figure 10 shows an isometric front view of a pair of pincers for connecting the connectors
according to the preceding figures;
Figures 11A-11D show two isometric top views, a side view and an isometric rear view
of a pre-mounted hollow-wall box with the third connector according to figure 7 to
which the third flat cable according to figures 3A and 3B is connected;
Figures 12A-12C show isometric views of a cable channel with holder and a socket outlet
connection that are both provided with the first connector according to figures 5A-5C
to which the fourth flat cable according to figures 4A and 4B is connected;
Figure 13A shows an isometric front view of a wall channel in which an insert box
with socket outlet and the third connector according to figures 7A and 7B is accommodated;
Figures 13B-13E show two isometric front views and two isometric rear views of the
insert box according to figure 13A, of which consecutively a number of parts have
been removed.
DETAILED DESCRIPTION OF THE DRAWINGS
[0111] Figures 1A-4B show a first flat cable 100, and a second flat cable 200, a third flat
cable 300 and a fourth flat cable 400 according to different embodiments of the invention.
In the detailed description below of the cables 100, 200, 300, 400 corresponding parts
have the same reference numbers.
[0112] Figures 1A and 1B show the first flat cable 100 according to the invention. The cable
100 is provided with an outer jacket 101 of a flexible synthetic material, having
a constant cross-section over its length L. The flat cable 100 is provided with a
first electrical conductor 10, a second electrical conductor 20 and a third electrical
conductor 30 which are fully enveloped all round by the outer jacket 101. The conductors
10, 20, 30 extend parallel to each other in the middle longitudinal plane and plane
of symmetry or middle longitudinal plane V of the flat cable 100.
[0113] The conductors 10, 20, 30 each comprise only one singular solid core 11, 21, 31 having
a circular cross-section. The core 11, 21, 31 is made of electrically conductive metal.
The solid core 11, 21, 31 is fully enveloped all round by an insulating sheath 12,
22, 32 also having a circular cross-section. The insulating sheath 12, 22, 32 is made
of a flexible, electrically insulating synthetic material.
[0114] Around the first conductor 10 the outer jacket 101 in cross-section has an octagonal
outer contour, or a quadrangular outer contour of which the corners have a straight
bevel, as a result of which the outer jacket 101 at the upper side and the lower side
is provided with a straight surface 102 that extends parallel to the plane of symmetry
V, a straight end surface 104 and two straight inner surface 105 that extend perpendicular
to the plane of symmetry V, and four straight bevelled surface 106 that are at an
angle of 45 degrees to the plane of symmetry V.
[0115] Around the second conductor 20 and the third conductor 30, the outer jacket 101 has
a constant radial thickness, as a result of which circular outer contour sections
107 have been formed, of which between the second and third conductor 20, 30 a notional
circular continuation P contacts the adjacent insulation sheath 22, 32.
[0116] Between the first conductor 10 and the second conductor 20 the outer jacket 101 is
provided with a first straight bridge section 108 having a constant thickness, as
a result of which the outer jacket 101 is provided with two straight surfaces 109
that extend parallel to the plane of symmetry V. The thickness of the straight bridge
section 108 is substantially equal to the thickness of the cores 11, 21, 31 of the
conductors 10, 20, 30 and is smaller than the entire thickness of the outer jacket
101 straight above the conductors 10 20, 30.
[0117] The first bridge section 108 comprises a repetitive pattern, extending in the longitudinal
direction L, of continuing first holes 120 having substantially the same lengths and
mutually substantially the same intermediate distances, as a result of which a repetitive
pattern of bridge section segments 122, 122a has been formed also having mutually
substantially the same lengths and mutually substantially the same intermediate distances.
A fixed number of several successive bridge section segments 122 is succeeded by the
bridge section segment 122a that is provided with several continuing second holes
121 and therewith forms a repetitive pattern. The first holes 120 have a rectangular
circumference. The holes 120, 121 can be used for securing the cable 100 by means
of pins or flat binders wherein the second holes 121 show a practical unit of length
for the cable 100, for instance one meter. In that way an electrician has a simple
aid for cutting the correct length of cable 100 from a supply roll. Alternatively
or additionally the cable 100 can be provided with a printed marking of a unit of
length, for instance one meter.
[0118] The outer jacket 101 is in detached yet abutting contact with the insulating sheaths
12, 22, 32, as a result of which it can be stripped away at an outer end of the cable
100 such that the conductors 10, 20, 30 remain intact. Their insulating sheaths 12,
22, 32 can be stripped away individually to expose the solid conductive core 11, 21,
31, as the insulating sheaths 12, 22, 32 are in detached yet abutting contact with
the cores 11, 21, 31 as well.
[0119] In this example the outer jacket 101 is made of a polyolefin combined with fire-retardants.
In this example the insulating sheaths 12, 22, 32 are made of cross-linked polyethene.
For optical distinction the insulating sheaths 12, 22, 32 have been provided with
unique colours. The insulating sheath 12 of the first conductor 10 in this example
is substantially yellow with green stripes or bands 1 3 to indicate an earth conductor.
The insulating sheath 22 of the second conductor 20 is blue to indicate a neutral
conductor, and the insulating sheath 32 of the third conductor 30 is brown to indicate
a phase conductor. In this example the solid cores 11, 21, 31 are made of copper,
and in this example in cross-section have a surface of 2.5 square millimetres. The
first bridge section 108 then ensures sufficient distance from the first conductor
10 used for earthing with respect to the other conductors 20, 30.
[0120] The colours, cable thicknesses and differences in distance used in this example for
the conductors 10, 20, 30 are typical of the use of the cable 100 in monophase 220-240
Volt low-voltage installations, such as in utility construction or machinery. The
solid cores 11, 21, 31 then ensures an acceptably low internal resistance of the conductors
10, 20, 30. Due to the symmetry in the upper side and lower side of the cable 100
it is possible to safely accommodate it in a schematically shown Insulation Displacement
Connector or IDC connector 500.
[0121] The IDC connector 500 is provided with a first clamping part 501 and a second clamping
part 502 which in direction U can be placed fittingly against each other, wherein
at the side facing the cable 100 the clamping parts 501, 502 are provided with a profile
having parallel inlay channels that fittingly connect to the upper and lower side
of the cable 100. The first clamping part 501 is in that case per inlay track provided
with electrically conductive cutting pins 503, 504, 505 which when accommodating the
cable 100 partially cut through the outer jacket 101 and the insulating sheath 12,
22, 32 to come into electrically conductive contact with the respective cores 11,
21, 31. Due to the difference in shape of the outer jacket 101 at the location of
the first conductor 10 on the one hand and the second conductor 20 or third conductor
30 on the other hand, or because of the difference in distance between them formed
by means of the first bridge section 108, and the symmetry used therein with respect
to the middle longitudinal plane V the cable 100 can only be laid in in the position
shown and turned around about its latitudinal axis in direction Q, wherein with both
inlay possibilities the insert contacts 503, 504, 505 get into contact with the same
conductor 10, 20, 30. The differences in shape and height in the latitudinal direction
of the outer jacket 101 clearly shows the location of the various conductors 10, 20,
30 from the outside.
[0122] Figures 2A and 2B show the second flat cable 200 according to the invention. With
respect to the first cable 100 described above, the outer jacket 201 at the side of
the first conductor 10 that faces away from the second and third conductor 20, 30
is provided with a second straight bridge section 110 which at the upper side and
the lower side defines a straight surface 111, and an oval-round jacket part 112 in
which a twin conductor 60 wrapped in metal foil 63 and having an insulating sheath
62 and two parallel cores 61, has been accommodated. The oval-round jacket part 112
is then built up with two half, circular arches that are oppositely oriented and by
means of straight parallel lines are connected to each other. In this example the
cores 61 of the twin conductor 60 have a diameter that can be smaller than the first,
second and third conductor 10, 20, 30 and can each be formed as singular core or as
multiple or entwined core. The twin conductor 60 can for instance be used for electronic
bus communication, for instance according to the KNX protocol, using equipment that
possibly by means of the first, second and third conductor 10, 20, 30 are provided
with earthing and electric power. The clamping parts 551, 552 of the used IDC connector
550 for that purpose are provided with an extra inlay channel having prick pins 506
of which the electrically conductive outer end cuts into the centre of the cores 61
when clamping the cable 200.
[0123] Figure 3A-3C show the third flat cable 300 according to the invention. With respect
to the first cable 100 discussed above, the third cable 300 with outer jacket 301
is also provided with a fourth conductor 40 and a fifth conductor 50 which with respect
to the first conductor 10, the second conductor 20 or the third conductor 30 only
differ in colour of the insulating sheath. In this example the insulating sheath 42
of the fourth conductor 40 is black and the insulating sheath 52 of the fifth conductor
50 is grey. The colours and cable thickness used in this example are typical of the
use of the cable 300 in three phase 380-400 Volt low-voltage installations, such as
in utility construction or machinery. The colours used in the various embodiments
are in accordance with European harmonisation document HD308 and the Dutch NEN1010
standard. Figure 3C shows the third cable 300 in top view, perpendicular to the plane
of symmetry V, so that the repetitive pattern of first holes 120 and bridge section
segments 122, 122a is visible. In the longitudinal direction the first holes are longer
than the bridge section segments 122, 122a. In this example the first holes 120 have
a width of 2.5 mm and a length of 32.5 mm, the second holes 121 have a width of 2.5
mm and a length of 5 mm. The bridge section segments 122, 122a have a length of 30
mm.
[0124] Figures 4A and 4B show the fourth flat cable 400 according to the invention. With
respect to the third cable 300 the oval-round jacket part 112 is added to the outer
jacket 401 in which jacket part the twin conductor 60 wrapped in metal foil 63 is
accommodated for bus communication with equipment that possibly by means of the first,
second, third, fourth and fifth conductor 10, 20, 30, 40, 50 are provided with earthing
and electric power.
[0125] As shown in figures 1A, 2A, 3A and 4A, the first cable 100, the second cable 200,
the third cable 300 and the fourth cable 400 are provided with the same repetitive
pattern of first holes 1 20 and bridge section segments 122, 122a. Figure 3D shows
the third cable 300 in top view, perpendicular to the plane of symmetry V, so that
an alternative pattern is visible that can also be applied to the first cable 100,
the second cable 200 and the fourth cable 400. The first bridge section 108 comprises
a repetitive pattern of elongated continuing third holes 123 that extend in the longitudinal
direction L, which holes have substantially the same lengths and are at substantially
the same intermediate distances as a result of which a repetitive pattern of bridge
section segments 124 is formed also having substantially the same lengths and at substantially
the same intermediate distances one to the other. In longitudinal direction the third
holes 123 are shorter than the bridge section segments 124. In this example the third
holes 123 have a width of 2.5 mm and a length of 20 mm. The bridge section segments
124 have a length of 30 mm. Therefore the bridge section segments 1 24 jointly cover
a length that is at least half, in particular at least 60 percent of the overall length
of the third cable 300. Additionally the third holes 123 can be formed like two consecutive
partial holes, as a result of which in the middle of said partial third holes 123
a narrower bridge section segment 125 is left as is shown for one of the third holes
123.
[0126] The said shape characteristics of the outer jacket are limited to flat cables of
which the conductors have a singular solid core. Likewise the conductors may have
flexible or multiple bundled or entwined cores.
[0127] Figure 5A shows the fourth flat cable 400 and a first connector 600 according to
the invention to be connected thereto. In figures 5B-5D parts have consecutively been
removed from the connector 600. The first connector 600 is built mirror-symmetrical
with respect to its middle longitudinal plane W which functionally divides the connector
600 in a top connection 621 and a bottom connection 622, or rotation-symmetrical with
respect to a line situated in the middle longitudinal plane W. The corresponding parts
of the connections 621, 622 will be elucidated below on the basis of the top connection
621.
[0128] The first connector 600 comprises a synthetic housing 623 which carries two synthetic
cable carriers 660. As shown in figure 5D the housing 623 comprises a straight bottom
624 situated in the middle longitudinal plane W and oriented transverse thereto a
straight rear wall 626, two straight side walls 625 and two front wall members 627
oriented to each other and connected to the side walls 625, which jointly define a
rectangular outer shape of the housing 623. By means of two intermediate walls 629
that extend parallel to the side walls 625, the front wall members 627 are connected
to a receded wall 628 that extends parallel to the front wall members 627 for bounding
a rectangular insertion framework 630. On either side of the housing 623, the side
walls 625 are provided with a projecting, elongated fastening rib 633 that extends
through the middle longitudinal plane W.
[0129] The side walls 625 are provided with a profiled recess 640 for accommodation of one
of the sides of the jacket 401 of the fourth flat cable 400. For that purpose the
recess 640 consecutively comprises a first profile section 641 for the four circular
jacket segments 107 and a second profile section 642 for the polygonal jacket segment
102, 106 and the oval jacket segment 112. The first profile section 641 and the second
profile section 642 are separated from each other by a raised section 643 of the side
wall 625 that may fittingly connect to the first bridge section 108 and the sections
of the polygonal jacket segment 102, 106 connecting immediately thereto and the circular
jacket segment 107. The intermediate walls 629 and the receded wall 628 are provided
with a common profiled recess 644 of which the edge 645 considered in the direction
of the middle longitudinal plane W, forms a continuation or projection of the second
profile section 642.
[0130] The housing 623 is provided with a total of five metal cutting contacts 655, divided
over the bottom 624, of which contacts the shape is mirror-symmetrical with respect
to the middle longitudinal plane W. The cutting contacts 655 comprise a footing 652
that is secured in a passage in the bottom 624, which passage is bounded by a circumferential
thickening 643, and on either side of the middle longitudinal plane W two blades 651
positioned upright therefrom that bound a straight insertion slot 654. Considered
transverse to the middle longitudinal plane W the blades 651 extend up to the upper
edge of the housing 623, where the insertion slot 654 has a widened accommodation
end.
[0131] As shown in figures 5A-5C the cable holder 660 comprises a cable inlay part 661 that
is positioned fittingly yet moveable in a translatory manner in direction C transverse
to the middle longitudinal plane W within the walls 625, 626, 627, 629 of the housing
623. The walls 625, 626, 627, 628, 629 therefore impose the guided translation of
the cable inlay part 661 in direction C. A recess 668 is also defined in the inlay
part 661, which recess coincides or complies with the inside of the insertion framework
630 of the housing 623. At the side facing away from the housing 623 the cable inlay
part 661 is provided with consecutively a hinge half 666, four first straight channel-shaped
profile sections 663 that are shaped complementary to the four round jacket segments
107, a straight channel-shaped second profile section 664 that is shaped complementary
to the polygonal jacket segment 102, 106 and a third profile section 665 that is shaped
complementary to the oval jacket segment 112 of the fourth cable 400. Furthermore
straight top surfaces 682, 683 are provided for fitting abutment against the first
bridge section 108 and second bridge section 110, respectively. In the profile sections
663, 664, 665 passage slits 674 are provided that coincide with the cutting contacts
655, wherein on either side of the middle longitudinal plane W the insertion slots
654 are situated in the centre of the four first profile sections 663, the second
profile section 664 and the third profile section 655, respectively.
[0132] As shown in figure 5B, at the side facing the housing 623 at two diagonally opposite
vertices, the cable inlay part 661 is provided with a hooked-shaped hold-up device
667 of which the outer end 669 in the shown intermediate position of the connector
600 at the front side supports on an inwardly oriented first cam 631 at the front
wall member 627 and at the rear side on an inwardly oriented third cam 688 at the
rear wall 626 of the housing 623. The cable inlay part 661 is furthermore provided
with two permanent closing cams 670 at the side of the hinge half 666, and at the
opposing other side thereof with two closing lips 671 having a first recess 672 in
which an inwardly oriented second cam 632 at the front wall member 627 extends. The
housing 623 is furthermore provided with an inwardly oriented, central permanent closing
cam 687 at the rear wall 626 that is able to engage onto an edge that is formed by
a recess that is not further shown, in the cable inlay part 661. The second cams 632
and the central closing cam 687 are formed at bendable breaking lips 689, 690, wherein
at the front side adjacent to the breaking lip 690 a same indication lip 691 is provided.
[0133] The cable holder 660 furthermore comprises a closing lid 662 which in the position
shown projects substantially above the housing 623. In figures 5A and 5B the closing
lid 662 is in the position in which it can easily be opened again. At the side oriented
towards the inlay part 661, the closing lid 662 is consecutively provided with a hinge
half that is not further shown and that is snapped fixed to the hinge half 666 of
the inlay part 661, four straight channel-shaped first profile sections 676 that are
shaped complementary to the four round jacket segments 107, a straight channel-shaped
second profile section 677 that is shaped complementary to the polygonal jacket segment
102, 106 and a channel-shaped third profile section 678 that is shaped complementary
to the oval jacket segment 112 of the fourth cable 400. Access to the third profile
section 678 is closed off on both sides by means of cap 686 that can be broken away.
Furthermore straight top surfaces 684, 685 are provided for fitting abutment against
the first bridge section 108 and the second bridge section 110, respectively. The
closing lid 662 is provided with jacket puncturers that are not shown that project
from the middle of the profile sections 676, 677, 678 for partially elastically puncturing
only the outer jacket 401 without damaging it permanently.
[0134] As shown in figure 5B, at the side opposing the hinge half, the closing lid 662 is
provided with closing hooks 679 extending adjacent to the closing lips 671, which
hooks are able to temporarily engage behind an edge that is not further shown of the
inlay part 661. In the closing lid 662 an insertion opening 680 is provided that extends
along the closing hooks 679, in which insertion opening for instance a screwdriver
can be inserted for temporarily releasing the closing hooks 679 by means of local
elastic deformation of the area adjacent to the closing hooks 679. In the extension
of the closing lips 671 two second recesses 673 are provided in the corner edges.
At the outer side the closing lid 662 is provided with reinforcement ribs 675 which
in the middle define a lowered engagement surface 681 for a pair of pincers.
[0135] In figure 5A adjacent to the connector 600 a block-shaped branching connector 90
is schematically shown. The branching connector 90 comprises two clamping halves 91
having an internal profile 92 that is shaped complementary to the oval jacket segment
112 of the fourth cable 400, and two prick pins that are not shown of which the electrically
conductive outer end is electrically connected to branch cables 93. The branching
connector 90 can be fittingly placed in the insertion framework 630.
[0136] When in a first application connecting the two fourth flat cables 400 to the connector
600, the caps are broken away, the closing lids 662 are swung open in direction B
and the cables 400 are laid fittingly from the outside into the profiles 663, 664,
665 of the inlay part 661. Due to the various profile shapes this is only possible
in the position shown and in the position in which the cable is rotated 180 degrees
about its latitudinal axis Q. The cables 400 now extend parallel to each other and
parallel to the middle longitudinal plane V through the connector 600. Subsequently
the closing lids 662 are closed in direction D and kept temporarily closed by the
closing hooks 679. The electrician can for instance still slide the connector 600
along the cables 400 for securing the correct position and the mutual relation in
the work. Subsequently a tool, for instance the pair of pincers 1200 discussed below
and shown in figure 10, is placed on the opposing engagement surfaces 681 for a pair
of pincers and squeezed together. The cable holders 660 drop, guided in a translatory
manner, in direction C into the housing 623, wherein the hold-up devices 667 move
past the first cams 631 of the housing 623, and the second cams 632 come out of the
closing lips 671 and drop into the second recesses 673 and the permanent closing cams
670 drop behind an edge at the bottom 624 that is not further shown. The cutting contacts
655 in this case cut through the outer jacket 401 and the insulating sheaths 12, 22,
32, 42, 52 and on both sides envelop the respective core 11, 21, 31, 41, 51 of the
conductors 10, 20, 30, 40, 50. In that way electric connections are formed only between
conductors 10, 20, 30, 40, 50 that with respect to the longitudinal plane of symmetry
W are situated straight opposite each other and above one another. Due to the shape
of the second cams 632 that are now operative as permanent closing cams, the central
permanent closing cam 687, the second recess 673 and the permanent closing cams 670,
the cable holder 660 can only moved back by being forced or destroyed. The breaking
lips 689, 690 will then have be bent outwards to such an extent that they will break
off, wherein even the adjacently situated indication lips can break out. As a result
the connector 600 will be irreparably destroyed and can no longer be reused. This
is clearly visible due to the absence of the breaking lips 689, 690 and the indication
lips 691.
[0137] After connecting the connector 600 the oval jacket section extends freely within
the rectangular insertion framework 630. In the insertion framework 630 the branching
connector 90 can be fittingly placed for effecting a partial branch or a through-coupling
when this is necessary at the location of the connector 600.
[0138] Due to the difference in shape of the outer jacket 401 at the location of the first
conductor 10 on the one hand and the second, third, fourth and fifth conductor 20,
30, 40, 50 on the other hand, or because of the difference in distance between the
first conductor 10 and the second conductor 20 formed by means of the first intermediate
bridge 108, and the symmetry used therein with respect to the middle longitudinal
plane V the fourth cable 400 can only be laid in in the position shown and turned
around about a latitudinal axis in the direction Q, wherein with both inlay possibilities
the cutting contacts 655 in question get into contact with the same conductor 10,
20, 30, 40, 50. The differences in shape and height in the latitudinal direction of
the outer jacket 401 clearly shows the location of the various conductors 10, 20,
30, 40, 50 from the outside. The first connector 600 is also suitable for connection
to the third cable 300, wherein the caps 686 that can be broken away can remain in
place.
[0139] Figure 6 shows the second connector 650 according to the invention, which is a variant
of the first connector 600. The second connector 650 is adapted for electrically connecting
two first cables 100 or two second cables 200. For that purpose the cable holders
660 of the cable inlay part 661 comprises two first straight cannel-shaped profile
sections 663 that are shaped complementary to the two round jacket segments 107, a
straight channel-shaped second profile section 664 that is shaped complementary to
the polygonal jacket segment 102, 106 and a third profile section 665 that is shaped
complementary to the oval jacket segment 112 of the fourth cable 100. Likewise the
closing lid 662 comprises two straight channel-shaped first profile sections 676 that
are shaped complementary to the two round jacket segments 107, a straight channel-shaped
second profile section 677 that is shaped complementary to the polygonal jacket segment
102, 106 and a channel-shaped third profile section 678 that is shaped complementary
to the oval jacket segment 112 of the fourth cable 400. The access to the third profile
section 678 is closed off on both sides by means of the cap 686 that can be broken
away.
[0140] Figures 7A and 7B show the third connector 700 according to the invention, for connection
to the fourth flat cable 400. The third connector 700 comprises a bottom connection
622 for flat cables 400 extending in direction E, such as the one near the first connector
600 extending from the middle longitudinal plane W, and a top connection 721 deviating
therefrom and to be discussed below in detail.
[0141] The top connection 721 comprises a lid 722 of synthetic material having a straight
upper wall 723 in which at two opposing sides four first inlay channels 724 with equal
intermediate distances and one second inlay channel 725 situated further away from
them, are formed. The inlay channels 724, 725 merge into internal cylindrical tunnel
walls 726 that extend partially above the main plane of the upper wall 723 and that
form a passage to the inside of the top connection 721. At the upper side the tunnel
walls 726 are provided with an index surface 729 on which a type indication of the
connection can be placed. The tunnel walls 726 in the respective passage directions
F1-F5 are mutually staggered in order to create some sideward insertion room and finger
room. Between the tunnel walls 726 an elevated middle section 727 is formed under
which metal locking springs 755 are attached as shown without the lid 722 in figure
7B. At the upper side the lid 722 is provided with reinforcement ribs 775 which in
the middle define a lowered engagement surface 781 for a pair of pincers. At one longitudinal
side and at the opposing longitudinal side the lid 722 is provided with two and one
engagement opening 728, respectively. The lid 722 is provided on both sides with a
projecting, elongated fastening rib 733 which extends parallel to the plane W. At
the longitudinal sides at the location of the outer ends the lid 722 is provided with
a total of four short fastening ribs 730.
[0142] As shown in figure 7B the top connection 721 is furthermore provided with a synthetic
inside work 760 having three fastening lips 761 that hook into the engagement openings
728 for permanently coupling the inside work 760 to the lid 722. The inside work 760
is provided with tunnel bottom profiles 763 that extend straight below the tunnel
walls 726 for forming an internal cylindrical insertion channel that extends in the
passage direction F1-F5. The tunnel bottom profiles 763 are each continued in a strip-shaped
metal conductor segment 754 which via a turned shorter conductor segment 753 merges
into the cutting contact 655 as discussed above. The locking springs 755 are provided
with barbs 756 that are oriented inwardly inclined and are pre-biassed against the
long conductor segment 754. The locking springs 755 and the long conductor segment
754 are confined straight above one another in a secured manner between the parallel
legs of a metal U-profile 757, wherein the confinement is maintained by the pre-bias
in the locking springs 755 pressing on the long conductor segment 754. The U-profile
757 turns the locking springs 755 and the cutting contact 655 attached thereto into
one insert piece 758 that can be placed in the inside work 760.
[0143] The third connector 700 can be connected with the bottom connection 622 to the fourth
flat cable 400 as discussed above. Here the caps 686 that can be broken away need
to be broken away. The cores 11, 21, 31, 41, 51 of the flat cable 400 thus get into
electrical contact with only one of the long conductor segments 754. A singular conductor
80 having a singular solid core 81 and a synthetic jacket 82 can connected thereto
by means of stripping away exposing the core 81 at the outer end of the conductor
80, laying it in one of the inlay channels 724, 725 and pressing it through under
the related tunnel wall 726 in the direction F1-F5 parallel to the straight plane
and parallel to the longitudinal direction E of the flat cable 400, until the core
81 is situated on the long conductor segment 754, wherein the barb 756 presses the
core 81 onto the long conductor segment 754 and by forming a notch in the core 81
blocking a return movement. In that way per conductor 10, 20, 30, 40, 50 of the fourth
flat cable 400 one or two electrical branches can be created. The singular conductors
are the same or similar to the conductors 10, 20, 30, 40, 50 of the flat cable 400.
The third connector 600 is also suitable for connection to the third cable 300, wherein
the caps 686 that can be broken away remain in place.
[0144] Figure 8 shows a fourth connector 750 according to the invention, which is a first
variant of the third connector 700. The fourth connector 750 is adapted for making
electric branches from the first cable 100 or the second cable 200. For that purpose
the fourth connector 750 comprises a bottom connection 622 such as present in the
second connector 650, two first inlay channels 724 and a second inlay channel 725
having parallel passage directions F1-F3.
[0145] Figure 9 shows a fifth connector 790 according to the invention, which is a variant
of the third connector 700. The fifth connector can be connected to the bottom connection
622 to the fourth flat cable 400 as discussed above. The caps 686 that can be broken
away, need to be broken away here. The fifth connector 790 comprises a top connection
791 that is provided with in this example two plug connections 792 on the lid 722.
The plug connection 792 comprises three insertion bushes 793. The plug connection
792 is adapted for coupling and uncoupling an electric branch line 95. The branch
line 95 comprises a three-lead flexible electricity cable 96 having a plug 97 at its
outer end, which plug is provided with three insertion bushes 98. The insertion bushes
793, 98 of the plug connection 792 and the branch line 95 have circumferential profiles
having complementary shapes as a result of which the plug 97 can only be plugged in
in one way in direction F6 in the plug connection 792. The plug 97 and the plug connection
792 are adapted for coupling and uncoupling the plug 97 and the plug connection 792
again several times. The plug 97 and the insertion bushes 793 of the plug connections
792 are known per se for instance under the name of Wieland ST18/3S.
[0146] It will be clear that the connecting parts of each of the various connectors 600,
650, 700, 750, 790 can in principle be adapted to connect to any one of the various
flat cables 100, 200, 300, 400.
[0147] Figure 10 shows a pair of pincers 1200 with which the connectors 600, 650, 700, 750,
790 can be squeezed together in order to be connected to the cables 100, 200, 300,
400. The pair of pincers 1200 has an upper jaw member 1201, a lower jaw member 1202,
two handles 1204, 1205 and a transfer mechanism 1203 that is adapted for parallel
translation of the upper jaw member 1201 with respect to the lower jaw member 1202
in direction S. The jaw members 1201, 1202 are both provided with a straight clenching
plate 1206 and a slimmer back 1207. At the insertion side the backs 1207 are provided
with a pre-bevel 1208 and along both sides with a side bevel 1209. In the embodiment
shown the upper jaw member 1201 and the lower jaw member 1202 are equally large. In
an alternative embodiment, as shown with interrupted lines, the clenching plate 1206
of the lower jaw member 1202 is at least twice as wide, so that the connector 600,
650, 700, 750, 790 in question can be engaged over its full length as described below.
[0148] Figures 11A-11D show an application of the third connector 700. Figures 11B and 11C
show a synthetic hollow-wall box 800 comprising a circumferential wall 802 provided
with a circumferential edge 804 and two bottom members 802a, 802b that bound two build-in
spaces 803a, 803b that partially merge into each other. The circumferential edge 804
forms an installation edge for building up switch material, in this example two socket
outlets 820. The hollow-wall box 800 thus is a composite or multiple hollow-wall box.
On both sides of the two build-in spaces 803a, 803b the circumferential wall 802 is
provided with tension rods 805 known per se having anchoring plates 806 which can
be pulled up manually in direction G only. The hollow-wall box 800 is suitable to
be built in into a hollow wall, for instance in a plaster board wall, wherein the
hollow-wall box 800 is inserted fittingly in a similarly shaped hole in the plaster
board. The circumferential edge 804 then touches the front surface of the plaster
board, after which after pulling the tension rods 805 in the direction G the anchoring
plates 806 contact the rear surface in order to fixate the position of the hollow-wall
box.
[0149] As shown in figure 11B at the bottom side on both sides the hollow-wall box 800 comprises
an elevated wall 808a, 808b that is situated parallel to and higher than the bottom
wall 802a, 802b to which it is adjacent, and a bridge wall 807 that is situated higher
than the elevated walls 808a, 808b. The bridge wall 807 extends in the middle of the
hollow-wall box 800. The bridge wall 807, the elevated walls 808a, 808b and the bottom
walls 802a, 802b in the middle of any build-in space 803a, 803b bound a passage opening
809a, 809b. Under the bridge wall 807 the third connector 700 is secured, such that
the first inlay channels 724 and the second inlay channel 725 on both sides of the
third connector 700 are visible and accessible from the upper side via the passage
openings 809a, 809b.
[0150] Figure 11C shows the position of the third connector 700 in side view. Figure 11D
in an isometric way shows the space in which the third connector 700 is accommodated.
Here it can be seen that at the bottom side the hollow-wall box 800 is provided with
two first confining walls 810 and two second confining walls 811 that are positioned
straight opposite each other. The confining walls 810, 811 are each provided with
two long-holes 812 in which four short fastening ribs 730 of the third connector 700
are inserted. The long fastening ribs 733 then are situated in a lowered edge 817
in the bottom walls 802a, 802b.
[0151] At the bottom side the hollow-wall box 800 is provided with reinforcement walls 816
in which the guiding of the tension rods 805 is formed and which border the confining
walls 810, 811. The bottom connection 622 of the third connector 700 in the opened
condition projects above the reinforcement walls 816. The bridge wall 807 is hollow
at the lower side facing the third connector 700 and forms a continuing insertion
channel 818 therewith that is accessible from aside the hollow-wall box and that extends
above and over the lowered engagement surface 781 for a pair of pincers. The insertion
channel 818 extends at the location of the transition between the distinctive build-in
spaces 803a, 803b, that means where the circumferential wall 802 defines a narrowing
of the hollow-wall box 800. At the outer side of the hollow-wall box 800 the insertion
channel 818 ends in the circumferential wall 820. The insertion channel 818 extends
parallel to the installation surface defined by the circumferential edge 804, transverse
to the longitudinal direction of the cable 300.
[0152] The insertion channel 818 and the jaw members 1201, 1202 of the pair of pincers 1200,
or in the alternative embodiment only the upper jaw member 1201 of the pair of pincers,
in cross-section transverse to the insertion direction T have a similarly shaped contour,
as a result of which the jaw member 1201 can only be inserted into the insertion channel
818 in an orientation in which the opposing jaw member 1202 ends up straight above
the engagement surface 681 of the pair of pincers which surface freely extends at
the rear side.
[0153] At the outer end the second confining walls 81 are provided with an L-shaped adapter
piece 813 that is also provided with two long-holes 812. By means of a living hinge
814, the adapter piece 813 is connected to the second confining wall 811, and at the
opposite outer end a supplementary part 815 is formed. The adapter piece 813 can be
folded down in direction H for getting parallel to and spaced apart from the second
confining wall 811, wherein the supplementary part 815 comes to abut the elevated
wall 808a, 808b for forming a copy of a part thereof. The adapter piece 813 thus renders
it possible for the narrower, fourth connector 750 to be accommodated in the hollow-wall
box 800.
[0154] As shown in figure 11A two socket outlets 820 can be secured to the hollow-wall box
800, in this example so-called "Schuko" socket outlets. The socket outlets 820 with
conductors 80 having a singular core 81, as shown in figure 7A, are connected to the
top connection 721 of the third connector 700. The hollow-wall box with the third
connector 700 and the already connected and pre-mounted socket outlets 820 form one
pre-assembled unit on which in the work for instance the third flat cable 300 can
be connected such as shown in figure 11A. In that case the third flat cable 300 is
placed in the connector 700 and the connector 700 is closed as shown in figure 11C,
after which the pair of pincers 1200 with the upper jaw member 1201 is fittingly inserted
in direction T through the insertion channel 818 for ending up on the engagement surface
781 for a pair of pincers of the third connector 700 and which faces the insertion
channel 818. The lower jaw member 1202 that engages onto the engagement surface 681
for the pair of pincers that is situated at the outside can then beyond the engagement
surface 681 for a pair of pincers move unimpeded in direction S until the cable holder
660 of the connector 700 has been brought in the permanent closing position. After
squeezing the third connector 700 together the third flat cable 300 has the final
position which is shown in figure 11C with interrupted lines. The third flat cable
300 is then situated between and within the reinforcement walls 816. In that way several
hollow-wall boxes 800 can be connected to the same continuous cable 300.
[0155] Figures 12A-12C show applications of the first connector 600 and the third connector
700, related to a cable channel 900 and a wire channel 930. The shown metal cable
channel 900 comprises a bottom wall 901 and two side walls 902 rising upright therefrom
that have been provided with an inwardly oriented bead edge 903 and a series of fixing
holes 904. The metal wire channel 930 comprises a bottom 931 and two side walls 932
that are formed with turned transverse wires or bars 933 to which bottom wires 934
and side wires 935, 936 that extend parallel have been secured.
[0156] Figure 1 2A shows two synthetic connector holders 910 in which a first connector
600 is secured. The connector holders 910 comprise a footing 91 that fits between
the bottom wall 901 and the bead edge 903, wherein the footing 91 has several holes
912 that may coincide with the fixing holes 904 of the cable channel 900 for being
attached against it by means of drive rivets that are not further shown, a middle
section 913 that may extend over the bead edge 903, two spaced apart supports 914
which in that case are positioned upright above the bead edge 903, and two attachment
claws 915 oriented transverse thereto which at the sides oriented towards each other
are provided with an insertion slot 916 for accommodation of the elongated fastening
ribs 633 of the first connector 600 in direction J. The connector holders 910 can
in the same manner be secured to the shown wire channel 930. For that purpose the
footing 91 comprises a central hook 917 to be placed over the middle side wire 935
and three openings 918 in a row in the sides and above the central hook 917 for accommodating
the upper side wire 936.
[0157] Figure 1 2A shows two attachment positions of the connector holder 910 with respect
to the cable channel 900. In the first position shown the footing 91 is secured against
the inside of the side wall 902, as a result of which the connector is held straight
above and considered in vertical projection within the cable channel 900 with the
middle longitudinal plane V parallel to the plane of the bottom wall 901. Said position
makes it possible to lift a flat cable, for instance the third flat cable 300, straight
upwards from the cable channel 900 and connect it to the bottom connection 622. By
means of the top connection 621 with the same flat cable a branch can be made that
is also held straight above the cable channel 900. Said position offers a clear view
and the possibility to provide the flat cable with a properly visible marking, for
instance a sticker with an indication of the electricity group to which the cable
belongs.
[0158] Figures 12B and 12C show two synthetic cable boxes 950 in which the third connector
700 is secured. The cable boxes 950 comprise the footing 911 and the middle section
913 as described above, and a rectangular housing 951 connected to the middle section
913. The housing 951 comprises a straight bottom wall 954 and four straight side walls
952 which in the corners are provided with fixing bushes 953. At the front the cable
boxes 950 are provided with a lid 955 known per se having a socket outlet, in this
example a double "Schuko" socket outlet. At its corners the lid 955 is provided with
quarter-turn closures 956 with which the lid is secured to the housing 951. At the
rear side the cable boxes 950 are provided with a box-shaped connector holder 957
that projects from the bottom wall 954 of the rectangular box 951. The connector holder
957 is hollow on the inside, wherein via an opening in the bottom wall 954 the inner
space merges into the inside of the housing 951. At the upper side facing away from
the footing 91 the connector holder 957 is closed off with a detachable lid 958 which
by means of a flexible coupling 959 in the detached condition also remains connected
to the connector holder 957. At the bottom side facing the footing 911 the connector
holder 957 is provided with a recess 960 in which the third connector 700 is accommodated.
[0159] The third connector 700 is secured by means of its four short fastening ribs 730
that are snapped fixed into long holes that are not shown. The third connector 700
then with its bottom connection 622 freely extends below the connector holder 957,
wherein the closing lid 662 is able to swing open in direction B in the direction
of the footing 91 for accommodating the third flat cable 300. The engagement surface
781 for the pair of pincers extends above the upper edge 961 of the opened connector
holder 957. The socket outlets of the lid 955 with conductors 80 having a singular
core 81 as shown in figure 7A are connected to top connection 721 of the third connector
700. The cable box 950 with the third connector 700 and the lid 955 of which the socket
outlets are already connected form one pre-assembled unit that can be secured in the
work on the cable channel 900 and can be connected to the third flat cable 300 in
the cable channel 900 by laying the third flat cable 300 in the third connector 700
squeezing the third connector 700 together using the pair of pincers 1200, wherein
the lower jaw member 1202 that engages onto the engagement surface 681 for the pair
of pincers that is situated at the outside, is able to move unimpeded in direction
S until the cable holder 660 of the connector 700 has been brought in the permanent
closing position. Finally the detachable lid 958 is placed back. In this way several
cable boxes 950 can be connected to the flat cable 300.
[0160] Figures 13A-13E show a use of the third connector 700. Figure 13A shows a metal wall
channel 940 known per se for attachment against a wall that is not further shown.
The wall channel 940 comprises an elongated bottom wall 941, two side walls 942 oriented
transverse thereto and two front walls 943 oriented towards each other that leave
an elongated installation opening 946 free. The front walls 943 at the side of the
installation opening 946 are provided with a U-profile 944 having an insertion slot
945 accessible from the front side. The installation opening 946 can be covered by
a channel lid 947 which at the outer ends is provided with a turned edge 948 that
is clamped fixed in the insertion slots 945.
[0161] In the wall channel 940 a synthetic wall channel box 1000 is secured that is further
shown in figures 13D-13E. The wall channel box 1000 comprises a first elongated rectangular
housing 1001 having an elongated bottom wall 1006, two elongated side walls 1002,
a left side wall 1003 and a right side wall 1004. At the front side the elongated
side walls 1002 are provided with an abutment wall 1008 to which a bendable insert
flap 1009 is formed which can be inserted into the insertion slot 945, and on both
sides thereof barbs 1007 are formed which engage behind the U-profiles 944. At the
inside of the elongated side walls 1002 threaded bushes 1005 are formed with which
in this example two of said "Schuko" socket outlets 820 have been secured onto the
housing 1001. The socket outlets 820 are finished with top pieces 821 and a common
framework 822.. In the placed condition the wall channel box 1000 can be shifted in
direction K in order to be placed in the wanted position in the work. Likewise the
channel lid 947 can be shifted in direction N parallel thereto in order to come to
a consecutively abutting whole.
[0162] The wall channel box 1000 comprises a second elongated housing 1010 that is connected
to the right side wall 1004 such that the inside of the second housing 1010 via a
passage opening 1011 merges into the inside of the first housing 1001. The second
housing comprises two elongated side walls 1114, a right side wall 1115, a left front
wall member 1116 and a right front wall member 1117. The left front wall member 1116
is provided with a rectangular mounting opening 1118. The left front wall member 1116
and the right front wall member 1117 together leave a rectangular engagement opening
1119 free. As shown in figures 13D and 13E the second housing 1010 is open at the
rear side. The elongated side wall members 1114 are each provided with two slide guides
1111 and between them two barbs 1112 that keep an insert frame 1120 confined in the
second housing 1010 by engagement onto the parallel side walls 1113 of the insert
frame 1120 such, that it is able to slide within the second housing 1010 in a guided
manner only in direction M parallel to the slide direction K of the entire wall channel
box 1000. In the insert frame 1120 the third connector 700 is secured by means of
the short fastening ribs 730 that are inserted into long holes that are not shown
of the insert frame 1120. The bottom connection 622 of the third connector 700 is
thus accessible from the rear side, and in the intermediate position of the insert
frame 1120 the top connection 721 is situated in front of the mounting opening 1118
and the engagement opening 1119 as shown.
[0163] The socket outlets 820 with conductors 80 having a singular core as shown in figure
7A are connected to the top connection 721 of the third connector 700. The wall channel
box 1000 with the third connector and the already connected and pre-mounted socket
outlets 820 form one pre-assembled unit to which in the work for instance the third
flat cable 300 can be connected that has already been placed in the wall channel 940
and extends over its length. In that case the third flat cable 300 is locally lifted
out of the wall channel 940 for by means of the pair of pincers 1200 being connected
to the third connector 700. The lower jaw member 1202 that engages onto the engagement
surface 681 for the pair of pincers that is situated at the outside, is able to move
unimpeded in direction S until the cable holder 660 of the connector 700 has been
brought in the permanent closing position. After squeezing the third connector 700
together it is no longer able to move with respect to the third flat cable 300. The
engagement surface 681 for the pair of pincers and its notional continuation transverse
to the longitudinal direction of the cable 300 also in the squeezed together position
still extends freely above the edges of the insert frame 1120. In order to obtain
some play when inserting the wall channel box 1000 in the wall channel 940, the first
housing 1001 can by means of the slidable insert frame 11 20 still be shifted in direction
K with respect to the fixed third connector 700. In addition to ease of installation
when inserting, it is thus also possible to adjust the wall channel box 1000 in direction
K to the desired final position. In this way several wall channel boxes 1000 can be
connected to the flat cable 300.
[0164] The above description is included to illustrate the operation of preferred embodiments
of the invention and not to limit the scope of the invention. Starting from the above
explanation many variations that fall within the spirit and scope of the present invention
will be evident to an expert.
1. Assembly comprising a cable, a first connector that engages onto the cable and a separate
second connector for engagement onto the cable, wherein the cable comprises an outer
jacket and adjacent to each other a first, a second and a third conductor and several
control current conductors, which within the outer jacket extend substantially parallel
to each other and at substantially fixed mutual distances in a notional common straight
plane, wherein the first, second and third conductor are each built up with an insulating
sheath of electrically insulating material in which only one singular solid core of
electrically conductive material is accommodated, and the control current conductors
extend at the side of the first conductor situated opposite the second and third conductor,
wherein the first connector comprises a first housing having first electrical contacts
that cut through the jacket, wherein the cable extends in its longitudinal direction
between two opposite head sides of the first housing, wherein the first electrical
contacts each cut through the outer jacket and the insulating sheaths of the first,
second or third conductor and then are in electrically conductive contact with its
core, wherein the first housing at at least one of the longitudinal sides extending
between the head sides is provided with a recess-bounding insertion framework within
which the cable at the location of the control current conductors extends freely,
wherein the second connector comprises a second housing and second electrical contacts
that cut through the jacket, wherein the second connector is adapted for placement
within the insertion framework and by means of the second electrical contacts cutting
through the outer jacket of the cable to come into electrically conductive contact
with the control current conductors.
2. Assembly according to claim 1, wherein the first connector is provided with a cable
carrier having an abutment profile shaped complementary to the outer jacket in which
carrier the cable is fittingly accommodated, wherein the first electrical contacts
project from the abutment profile, wherein the insertion framework preferably laterally
interrupts the abutment profile.
3. Assembly according to claims 1 or 2, wherein the insertion framework has a rectangular
shape.
4. Assembly according to any one of the preceding claims, wherein the first and second
connector are provided with cooperating couplings for coupling the second connector
to the first connector within the insertion framework, and/or wherein the cable carries
the second coupling within the insertion framework.
5. Assembly comprising a cable, a connector that engages onto the cable and onto a branching
conductor to be connected to the connector, wherein the cable comprises an outer jacket
and adjacent to each other a first, a second and a third conductor which within the
outer jacket extend substantially parallel to each other and at substantially fixed
mutual distances in a notional common straight plane, wherein the first, second and
third conductor and the branching conductor are each built up with an insulating sheath
of electrically insulating material in which only one singular solid core of electrically
conductive material is accommodated, wherein the connector comprises a housing, electrical
contacts that cut through the jacket and a branch connection for the branching conductor,
wherein the electrical contacts each cut through the outer jacket and the insulating
sheaths of the first, second or third conductor and then are in electrically conductive
contact with its core, wherein the branch connection comprises an insert contact that
is electrically conductively connected to at least one of the electrical contacts
and an insertion channel leading to the insert contact, wherein the insertion channel
is oriented for guided insertion of the branching conductor to the insert contact
in an insertion direction parallel to the notional straight plane of the cable, wherein
the insertion channel is preferably oriented for guided insertion of the branching
conductor with the insertion direction parallel to the longitudinal direction of the
cable.
6. Assembly according to claim 5, wherein the housing comprises an outer wall extending
above the cable in which wall the insertion channel is defined, wherein the insertion
channel is preferably bounded by a slide partially recessed in the outer wall and
open at the side facing away from the cable, wherein the slide preferably has a cylindrical
bottom shape.
7. Assembly according to claim 6, wherein the insertion channel is bounded by a tunnel
segment partially extending above the outer wall and defining a passage through the
upper wall, wherein the tunnel segment preferably has a cylindrical inner wall and/or
upper wall.
8. Assembly according to claims 6 and 7, wherein in insertion direction the tunnel segment
is situated behind the slide, wherein in the insertion direction the tunnel segment
preferably runs into connection with the slide.
9. Assembly comprising a first cable, a second cable and a connector that engages onto
the first and second cable, wherein the first and second cable comprise an outer jacket
and adjacent to each other a first, a second and a third conductor that extend within
the outer jacket substantially parallel to each other and at substantially fixed mutual
distances in a notional common straight plane, wherein the first, second and third
conductor are each built up with an insulating sheath of electrically insulating material
in which only one singular solid core of electrically conductive material is accommodated,
wherein the connector comprises a housing, first electrical contacts that cut through
the jacket and second electrical contacts that cut through the jacket, wherein the
first contacts each cut through the outer jacket and the insulating sheaths of the
first, second or third conductor of the first cable and then are in electrically conductive
contact with its cores and the second contacts each cut through the outer jacket and
the insulating sheaths of the first, second or third conductor of the second cable
and then are in electrically conductive contact with its cores, wherein the first
and second cables extend through the housing straight above one another and with the
notional planes parallel to each other and the first and second contacts electrically
connect the conductors to each other that extend straight above one another considered
transverse to the notional plane.
10. Assembly according to claim 9, wherein the connector is provided with a cable carrier
partially accommodated in the housing and the electrical contacts project from the
housing in the direction of the cable carrier, wherein the cable carrier is movable
with respect to the housing between a first pre-determined position in which the electrical
contacts are spaced apart from the outer jacket, and a second pre-determined position
in which the electrical contacts cut through the outer jacket and the insulating sheath,
wherein the cable carrier is preferably provided with an inlay part and a closing
lid, wherein in the first position of the cable carrier the closing lid can be placed
on the inlay part for fitting confinement of the first or second cable, wherein the
connector is preferably provided with closing parts for the lid, wherein the closing
parts are adapted for repeatedly opening and closing the lid in the first position
and permanently closing the lid in the second position.
11. Assembly according to claim 10, wherein the housing is provided with bendable breaking
lips which at the free outer end are provided with a closing cam oriented to the cable
carrier, which cam in the second position of the cable carrier engages onto the cable
carrier for permanently blocking a return to the first position, wherein the breaking
lip is adapted for breaking when ending the engagement of the closing cam by bending
outwards.
12. Assembly according to claim 10 or 11, wherein the first or second cable is fittingly
accommodated in an abutment profile of the cable carrier which profile is shaped complementary
to the outer jacket.
13. Assembly according to any one of the claims 9-12, wherein considered in a cross-section
transverse to the longitudinal direction of the cable the outer contour of the outer
jacket at the location of the conductors is higher than between the conductors for
at the outer side of the outer jacket visibly and palpably indicating the location
of the conductors, wherein the notional straight plane defines a plane of symmetry
for the outer contour, wherein the intermediate distance between the first and the
second conductor is larger than the intermediate distance between the second and the
third conductor, and/or wherein considered in a cross-section transverse to the longitudinal
direction of the first and second cable the outer contour of the outer jacket at the
location of the conductors is higher than between the conductors for at the outer
side of the outer jacket visibly and palpably indicating the location of the conductors,
wherein the notional straight plane defines a plane of symmetry for the outer contour,
wherein considered transverse to the plane of symmetry the shape of the outer contour
above the first conductor differs from the shape of the outer contour above the second
and/or third conductor.
14. Assembly according to claims 12 and 13, wherein the abutment profiles for the first
and second cable are symmetrical with respect to a middle plane of symmetry extending
parallel between the cables.
15. Assembly comprising a cable, a connector that engages onto the cable and an appliance
connection connected to the connector, wherein the cable comprises an outer jacket
and adjacent to each other a first, a second and a third conductor that extend within
the outer jacket substantially parallel to each other and substantially at fixed mutual
distances in a notional common straight plane, wherein the first, second and third
conductor are each built up with an insulating sheath of electrically insulating material
in which only one singular solid core of electrically conductive material is accommodated,
wherein the connector comprises a housing, electrical contacts that cut through the
jacket and a multipolar first plug connection to the housing electrically connected
to the electrical contacts, wherein the electrical contacts each cut through the outer
jacket and the insulating sheaths of the first, second or third conductor and then
are in electrically conductive contact with its core, wherein the appliance connection
is provided with a multipolar second plug connection and a flexible multi-lead cable
connected to the second plug connection of which multi-lead cable the leads are each
built up from a bundle of several conductors, wherein the first plug connection and
the second plug connection are connected to each other and are intended and adapted
for breaking and realising the mutual connection several times, wherein the connector
is preferably provided with several first plug connections and several appliance connections
connected thereto.