Technical Field
[0001] The present invention relates to a hair care device.
Background Art
[0002] A hair dryer disclosed in Patent Document 1 has been known as a conventional hair
care device. In Patent Document 1, a portion from which a power cord is let out to
the outside is provided with a bushing covering the portion, and a cover piece partially
covering a tubular inner space of the bushing is provided at a tip portion of the
bushing. With this configuration, when the power cord is bent and disconnected, sparks
occurring in the disconnected portion are prevented from leaking to the outside from
the tubular inner space of the bushing.
The hair dryer disclosed in Patent Document 1 is configured to cope with disconnection
mostly due to bending of the power cord.
[0003] As a result of further studies on the prevention of spark leakage from the tubular
inner space of the bushing, the inventors have found a novel configuration capable
of more effectively preventing leakage of sparks occurring when the power cord is
twisted and disconnected.
[0004] It is therefore an object of the present invention to provide a hair care device
in which sparks occurring when a power cord is twisted and disconnected is prevented
more effectively from leaking from a tubular inner space of a bushing.
Patent Document 1: Japanese Unexamined Patent Application Publication No.
2002-369714
Disclosure of Invention
[0005] A hair care device according to the present invention includes: a power cord for
power supply to an internal electrical component having a portion being let out from
a casing and covered with a bushing of tubular form having a base end fixed to the
casing; a twist regulation portion in the bushing to regulate twist of the power cord
for setting an expected disconnection portion for the power cord to be disconnected
due to twist of the power cord in a tubular inner space of the bushing; and a spark
attenuation portion at a portion in the tubular inner space of the bushing nearer
to a distal end thereof than the twist regulation portion to attenuate spark occurred
in the tubular inner space due to disconnection of the power cord at the expected
disconnection portion.
Brief Description of Drawings
[0006]
[Fig. 1] Fig. 1 is a cross-sectional view of a hair dryer as a hair care device according
to a first embodiment of the present invention.
[Fig. 2] Fig. 2 is an enlarged view of a bushing attachment portion in Fig. 1.
[Fig. 3] Fig. 3 is a cross-sectional view of a portion provided with a bushing of
a hair dryer as a hair care device according to a second embodiment of the present
invention.
[Fig. 4] Fig. 4 is a view (partial cross-sectional view) showing a hair dryer with
brush as a hair care device according to a modification of the second embodiment of
the present invention.
[Fig. 5] Fig. 5 is a view (partial cross-sectional view) showing a hair iron as a
hair care device according to a modification of the second embodiment of the present
invention.
[Fig. 6] Fig. 6 is a view (partial cross-sectional view) showing a hair brush as a
hair care device according to a modification of the second embodiment of the present
invention.
Best Mode for Carrying out the Invention
[0007] By referring to the drawings, embodiments of the present invention will be described
in detail below. Note that the following embodiments include the same components.
Thus, in the following description, the same components are denoted by common reference
numerals, and repeated description thereof is omitted.
(First Embodiment)
[0008] Fig. 1 is a cross-sectional view of a hair dryer as a hair care device according
to this embodiment, and Fig. 2 is an enlarged view of a bushing attachment portion
in Fig. 1.
[0009] As shown in Fig. 1, a hair dryer 1 as a hair care device according to this embodiment
has a shape obtained by connecting a main body part 2 and a handle part 3 into an
approximately T-shape. Note that the handle part 3 is foldable using a rotary part
R as a bending base point. Fig. 1 shows an extended state of the handle part 3.
[0010] A casing 2a of the main body part 2 is formed into an approximately tubular shape
by putting together left and right mirror-image split bodies each having an approximately
arched cross-section. Inside a tubular inner space of the casing 2a, an air passage
4 extending from an inlet 4a to an outlet 4b is formed. In the air passage 4, an electric
motor 5 and an axial flow fan 6 driven by the electric motor 5 are provided. Rotation
of the axial flow fan 6 by the electric motor 5 generates an airflow from the inlet
4a to the outlet 4b in the air passage 4.
[0011] In addition, a heater 8 is provided on a downstream side of the air passage 4 so
that heated hot air may be blasted out from the outlet 4b. Furthermore, a mist generator
7 that employs electrostatic atomization is provided so that atomized mist may be
discharged from a mist outlet 7a.
[0012] A handle casing 3a of the handle part 3 is formed by putting together left and right
mirror-image split bodies each having an approximately arched cross-section. In the
handle casing 3a, lead wires 10b are installed. Moreover, an operation switch 9 is
provided in a longitudinal intermediate portion of the handle part 3.
[0013] In the above configuration, the electric motor 5, the mist generator 7 and the heater
8 correspond to electrical components that operate with supplied power. These electrical
components are supplied with power through the lead wires 10b. Inner conductors of
the lead wires 10b are electrically connected to inner conductors of lead wires 10a
which form a power cord 10. Note that, in this embodiment, the power cord 10 has a
flat shape obtained by joining two lead wires 10a next to each other.
[0014] In this embodiment, the power cord 10 is let out to the outside from a through-hole
3b formed in the handle casing 3a at a tip portion of the handle part 3, and the let-out
portion is covered with a bushing 11.
[0015] The bushing 11 is formed by shaping an insulating resin material into a long and
narrow tube. A tubular inner space 11a of the bushing 11 has a flat (e.g., approximately
rectangular tubular or approximately oblong) cross-section corresponding to the cross-sectional
shape of the power cord 10. The power cord 10 is inserted into the tubular inner space
11a. Moreover, a convex-concave pattern 11b is provided on a longitudinal tip-side
outer circumference of the bushing 11, improving flexibility and aesthetic appearance.
[0016] In a portion where a base end side of the bushing 11 is housed in the handle casing
3a, a pair of approximately disk-shaped flared portions 11c are provided in such a
way to sandwich the tubular inner space 11a. A through-hole 11d is formed approximately
in the center of each of the flared portions 11c. The handle casing 3a has columnar
protrusions 3d provided thereto in a protruding manner, and the bushing 11 is fixed
to the handle casing 3 a by fitting the protrusions 3d into the through-holes 11d,
respectively. The power cord 10 as well as the bushing 11 covering the power cord
10 are inserted into the through-hole 3b provided at the tip portion of the handle
part 3.
[0017] The lead wires 10a of the power cord 10 are each held between a pair of ribs 3c (Fig.
2 shows only ribs 3c in one of the split bodies) which are provided in the respective
split bodies of the handle casing 3a and face each other. The power cord 10 is thus
fixed to the handle casing 3a.
[0018] Furthermore, at a portion of the bushing 11 on the base end side thereof and on the
outside of the handle casing 3a, an approximately disk-shaped ring portion 11e having
a through-hole 11f is provided in a protruding manner.
[0019] Here, in this embodiment, the bushing 11 is provided with a twist regulation portion
A1 which regulates twist of the power cord 10. In this embodiment, at the longitudinal
base end side of the bushing 11, an amount of twist of the power cord 10 in the tubular
inner space 11a is reduced by setting a clearance w1 between the bushing 11 and the
power cord 10 in the tubular inner space 11a to be smaller than a clearance w2 therebetween
in a region (a spark attenuation portion A2) closer to the tip side.
[0020] By providing the twist regulation portion A1 as described above, an expected disconnection
portion A3 of the power cord 10 is set on the longitudinal tip side of the twist regulation
portion A1. In other words, when the power cord 10 is greatly twisted, the twist regulation
portion A1 regulates the twist of the power cord 10, and thus the power cord 10 exceeds
a twist breakage limit at a position adjacent to the twist regulation portion A1 but
closer to the tip side than the twist regulation portion A1 is. The position and length
of the expected disconnection portion A3 can be adjusted based on a maximum twist
angle in the twist regulation portion A1, a twist breakage limit angle of a covering
of the power cord 10, and the like.
[0021] Furthermore, in this embodiment, the spark attenuation portion A2 having a required
length is provided in a portion extending from the twist regulation portion A1 to
the tip. The spark attenuation portion A2 attenuates and extinguishes sparks S occurring
at a disconnection position B of the power cord 10 mostly by natural cooling before
the sparks S reach an opening 11g on the tip side. Note that, in the spark attenuation
portion A2, the clearance w2 between the bushing 11 and the power cord 10 in the tubular
inner space 11a is set larger than the clearance w1 therebetween in the twist regulation
portion A1.
[0022] In this embodiment, the clearance between the bushing 11 and the power cord 10 in
the tubular inner space 11a of the bushing 11 is gradually increased from the twist
regulation portion A1 to the spark attenuation portion A2. Specifically, in this embodiment,
the clearance w2 in the spark attenuation portion A2 is set larger than the clearance
w1 in the twist regulation portion A1 as described above. For changing the clearance
in this manner, the clearance is smoothly and gradually changed without providing
a sudden change portion such as a bump. Here, if a bump or the like is formed between
the twist regulation portion A1 and the spark attenuation portion A2, the bump serves
as a barrier to the sparks S occurring in the expected disconnection portion A3. Accordingly,
the bump makes it difficult for the sparks S to travel toward the base end side of
the tubular inner space 11a of the bushing 11, in other words, toward the inside of
the handle casing 3 a from the disconnection position B. This may sometimes increase
a probability of the sparks S travelling toward the tip side of the tubular inner
space 11a of the bushing 11. In this regard, such a barrier is not formed in this
embodiment. Thus, the sparks S can relatively smoothly enter the base end side of
the tubular inner space 11a of the bushing 11. For this reason, the sparks S can be
further prevented from leaking to the outside from the tip portion side of the tubular
inner space 11a. Note that, in the tubular inner space 11a of the bushing 11, the
clearance may be gradually increased over the entire tubular inner space 11a from
the base end to the tip. Moreover, in the region to serve as the twist regulation
portion A1, the clearance (i.e., an inside tubular diameter) in the tubular inner
space 11a may be approximately fixed, whereas the clearance (i.e., the inside tubular
diameter) may be gradually increased from the longitudinal tip-side end of the twist
regulation portion A1 to the tip side.
[0023] As described above, in this embodiment, the bushing 11 is provided with the twist
regulation portion A1 that regulates the twist of the power cord 10. Moreover, by
regulating the twist of the power cord 10 by the twist regulation portion A1, the
expected disconnection portion A3 is set within the tubular inner space 11a of the
bushing 11. The expected disconnection portion A3 is where the power cord 10 is expected
to be disconnected due to the twist thereof. Furthermore, the spark attenuation portion
A2 for attenuating the sparks S occurring in the tubular inner space due to disconnection
of the power cord 10 at the expected disconnection portion A3, is provided in a portion
extending from the twist regulation portion toward the tip. Specifically, the disconnection
position B due to the twist of the power cord 10 is specified within the tubular inner
space 11a of the bushing 11 by providing the twist regulation portion A1. Thus, the
sparks S occurring at the disconnection position B can be more reliably attenuated
by the spark attenuation portion A2. As a result, the sparks S can be prevented from
leaking to the outside from the tip side of the tubular inner space 11a. In other
words, with a relatively simple configuration, the sparks S occurring when the power
cord 10 is twisted and disconnected can be prevented from leaking from the tubular
inner space 11a of the bushing 11.
[0024] Moreover, in this embodiment, the twist regulation portion A1 is provided as the
region where the clearance between the bushing 11 and the power cord 10 in the tubular
inner space 11a of the bushing 11 is smaller than that in the spark attenuation portion
A2 (wl<w2). To be more specific, the amount of twist of the power cord 10 in the tubular
inner space 11a of the bushing 11 is specified by setting the clearance. Thus, the
twist regulation portion A1 can be obtained as a relatively simple configuration.
[0025] Furthermore, in this embodiment, the clearance is gradually increased from the twist
regulation portion A1 to the spark attenuation portion A2. Accordingly, it becomes
easier for the sparks S occurring in the expected disconnection portion A3 to enter
the twist regulation portion A1 side, i.e., the base end side of the tubular inner
space 11a of the bushing 11. Thus, the sparks S can be further prevented from leaking
to the outside of the tubular inner space from the tip side of the bushing 11.
(Second Embodiment)
[0026] Fig. 3 is a cross-sectional view of a portion provided with a bushing of a hair dryer
as a hair care device according to this embodiment.
[0027] A hair dryer 1A according to this embodiment is different from that of the first
embodiment in a point that a power cord 10 covered with a tube 12 is inserted into
a bushing 11. To be more specific, the tube 12 is a heat-shrinkable tube which is
attached by being shrunk by heating. At a tip side of the tube 12 (at the longitudinal
tip side of the bushing 11), provided is a heat-shrink region 12a where the heat-shrinkable
tube is shrunk. On the other hand, at a base end side of the tube 12, provided is
an expansion region 12b where the heat-shrinkable tube is not shrunk. In a state where
the power cord 10 covered with the tube 12 is installed by being inserted into the
bushing 11, a boundary portion 12c between the heat-shrink region 12a and the expansion
region 12b is set in a position shifted from an expected disconnection portion A3
toward the tip. In this event, in the expansion region 12b, an outside diameter of
the expansion region 12b (i.e., a diameter of the tube 12 before heat shrink) is set
larger than an inside diameter of the bushing 11 in the tubular inner space 11a to
such an extent that the expansion region 12b comes into close contact with an inner
wall surface of the bushing 11 in the tubular inner space 11a. Thus, the tubular inner
space 11a of the bushing 11 is blocked by the boundary portion 12c.
[0028] Therefore, the boundary portion 12c serves as a barrier to prevent sparks S occurring
at a disconnection position B from entering the tip side beyond the boundary portion
12c. This causes the sparks S to be within a region 11h extending from the boundary
portion 12c of the tube 12 toward the base end (i.e., within a region inward of the
expansion region 12b and outward of the power cord 10).
[0029] In other words, according to this embodiment, since the tubular inner space 11a of
the bushing 11 is blocked by the tube 12 in a position shifted from the expected disconnection
portion A3 to the tip, the sparks S can be more reliably prevented from leaking to
the outside of the tubular inner space from an opening 11g at the tip side of the
bushing 11. Note that although a spark attenuation portion A2 is preferably provided
also in such a configuration, an effect due to the blocking with the boundary portion
12c is achievable even when no spark attenuation portion A2 is provided.
[0030] Although the preferred embodiments of the present invention have been described above,
the present invention is not limited to the above embodiments and various modifications
can be made thereto. For example, the present invention can be implemented as various
hair care devices shown in Figs. 4 to 6.
[0031] A hair dryer 1B with brush shown in Fig. 4 is provided with a brush 14 having bristles
14a at a tip portion of a main body part 13. The brush 14 has outlets 14b formed therein,
from which hot air or cold air is blasted out. The hair dryer 1B with brush includes
an electric motor for driving a fan, a heater and the like (not shown) as electrical
components. Also, the same bushing 11 and tube 12 as those of the second embodiment
are provided in a portion where a power cord 10 for supplying power to those electrical
components is let out from a casing of the main body part 13.
[0032] A hair iron 1C shown in Fig. 5 has heating holders 16A and 16B at a tip portion of
a main body part 15. The hair iron 1C includes a heater and the like (not shown) as
electrical components. Also, the same bushing 11 and tube 12 as those of the second
embodiment are provided in a portion where a power cord 10 for supplying power to
those electrical components is let out from a casing of the main body part 15.
[0033] A hair brush 1D shown in Fig. 6 is provided with a brush 18 having bristles 18a at
a tip portion of a main body part 17. The hair brush 1D includes an electric motor
for a hair cutter, a heater and the like (not shown) as electrical components. Also,
the same bushing 11 and tube 12 as those of the second embodiment are provided in
a portion where a power cord 10 for supplying power to those electrical components
is let out from a casing of the main body part 17.
[0034] It goes without saying that a configuration including only the bushing 11 of the
first embodiment (without a tube) is applicable to the various hair care devices shown
in Figs. 4 to 6, in place of the configuration including both the bushing 11 and the
tube 12 of the second embodiment.
[0035] Moreover, specifications of the bushing, the tube and the power cord to which those
components are applied, and the like are not limited to the above embodiments, but
the present invention can be applied to various other types. Moreover, a rib for preventing
twist, or the like may be provided as the twist regulation portion.
[0036] Furthermore, in the tubular inner space of the bushing, the clearance between the
power cord and the bushing may be set larger in the portion extending from the twist
regulation portion to the base end (i.e., on the handle part side) than that in the
twist regulation portion. In this way, sparks can more readily travel toward the base
end side.
[0037] It can be easily understood that each of the configurations disclosed above effectively
functions against sparks generated by disconnection of the power cord due to bending
thereof.
Industrial Applicability
[0038] The present invention is applicable to a hair care device having a bushing provided
in a portion from which a power cord is let out to the outside, the bushing covering
the portion.
1. A hair care device with a power cord for power supply to an internal electrical component
having a portion being let out from a casing and covered with a bushing of tubular
form having a base end fixed to the casing, the hair care device
characterized by:
a twist regulation portion in the bushing to regulate twist of the power cord for
setting an expected disconnection portion for the power cord to be disconnected due
to twist of the power cord in a tubular inner space of the bushing; and
a spark attenuation portion at a portion in the tubular inner space of the bushing
nearer to a distal end thereof than the twist regulation portion to attenuate spark
occurred in the tubular inner space due to disconnection of the power cord at the
expected disconnection portion.
2. The hair care device according to claim 1, characterized by a clearance between the bushing and the power cord in the tubular inner space of
the bushing smaller in the twist regulation portion than in the spark attenuation
portion.
3. The hair care device according to claim 2, characterized by a gradual increase of the clearance from the twist regulation portion to the spark
attenuation portion.
4. The hair care device according to claim 1,
characterized by:
a tube covering the power cord in the tubular inner space of the bushing; and
a blockage of the tubular inner space with the tube at a position nearer to the distal
end than the expected disconnection portion.
5. A hair care device with a power cord for power supply to an internal electrical component
having a portion being let out from a casing and covered with a bushing of tubular
form having a base end fixed to the casing, the hair care device
characterized by:
a twist regulation portion in the bushing to regulate twist of the power cord for
setting an expected disconnection portion for the power cord to be disconnected due
to twist of the power cord in a tubular inner space of the bushing;
a tube covering the power cord in the tubular inner space of the bushing; and
a blockage of the tubular inner space with the tube at a position nearer to the distal
end than the expected disconnection portion.
6. The hair care device according to any one of claims 4 and 5, characterized in that the tube is a heat-shrinkable tube adhering to the power cord.