CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application is based on and claims priority from Korean Patent Application No.
10-2009-80778,
10-2010-30517 and
10-2010-71065 filed on August 28, 2009, April 02, 2010 and July 22, 2010, respectively in the Korean
Intellectual Property Office, the disclosure of which is incorporated herein in its
entirety by reference.
BACKGROUND OF THE INVENTION
Field of the invention
[0002] The present invention relates to a water tank with a sealing element. More particularly,
the present invention relates to a water tank with a sealing element, which facilitates
its assembling, improves a sealing force in diverse manners, and makes it possible
to clean the interior of the water tank.
Description of the Prior Art
[0003] Typically, in a device which heats or cools water supplied from the outside and makes
it possible to obtain water or beverages having a desired temperature, such as a hot/cold
water dispenser, a water purifier, a vending machine, or the like, a water tank is
provided, and it is general that the water tank is made of a metallic material, such
as stainless steel, aluminum, or the like, for convenience in heat resistance, anti-corrosion,
anti-shock performance, durability, and formation.
[0004] Such a water tank is generally composed of a body and a cover, and in order to secure
sealing between the body and the cover, welding may be performed. However, a crack
or water leak phenomenon may occur due to the vulnerability occurring along a welded
region between the body and the cover, and materials that are harmful to a human body
may occur due to the corrosion of the corresponding region in the case where the water
tank is used for a long time.
[0005] In the case of using the water tank for a long time, a microorganism may propagate
itself, and an alien substance such as fur may form in the interior of the water tank,
so that it is required to clean the interior of the water tank.
[0006] Also, since the water tank is mainly made of a metallic material that has a high
thermal conductivity, the heat is easily released to the outside. Accordingly, even
if the water in the water tank is heated or cooled at a desired temperature, the temperature
of the water in the water tank readily gets similar to the ambient temperature, and
thus it is required that the water in the water tank is continuously heated or cooled
to cause the energy consumption.
[0007] Also, in order to minimize a heat loss, a complicated work for wrapping the above-described
water tank in a flammable and inflammable heat insulator that is separately provided
on the outside of the water tank should be accompanied, and in this case, the effect
of the heat insulator may be not up to the expectation.
SUMMARY OF THE INVENTION
[0008] Accordingly, the present invention has been made to solve the above-mentioned problems
occurring in the prior art while advantages achieved by the prior art are maintained
intact.
[0009] The present invention is related to the providing of a water tank having a sealing
element, which achieves an accurate sealing.
[0010] Also, the present invention is related to the providing of a water tank having a
sealing element, which facilitates the cleaning of the interior of the water tank
and achieves an accurate sealing.
[0011] Also, the present invention is related to the providing of a water tank having a
sealing element, which can minimize the energy consumption for heating or cooling
water in the water tank through heightening of the heat insulation performance.
[0012] In one aspect of the present invention, there is provided a water tank, which includes
a body which has one open side and accommodates water therein; a cover which finishes
the body and has a temperature control member that heats or cools the water accommodated
in the body; and a sealing portion for making the body and the cover mutually engaged
with each other to seal up the interior of the body.
[0013] In a preferred of the present invention, the sealing portion has a structure that
includes a first bent portion which is inserted into an inner wall of an expanded
tube portion formed along an edge on an open side of the cylindrical body and is formed
along an edge of the cover so as to form a valley that is parallel to the inner wall;
and a second bent portion which extends from the first bent portion, is engaged with
the expanded tube portion through a curling process, and is compressed along an outer
wall of the body.
[0014] In a preferred embodiment of the present invention, the body includes an inner cylinder
that accommodates the water and an outer cylinder that forms a space portion in association
with an outer surface of the inner cylinder and surrounds the inner cylinder, the
cover finishes the inner cylinder and the outer cylinder, and the sealing portion
is mounted between the inner cylinder and the cover or between the outer cylinder
and the cover to keep a sealing state between the inner cylinder and the outer cylinder.
The outer cylinder is integrally engaged with the edge on one open side of the inner
cylinder, and a vacuum state is maintained between an inner surface of the outer cylinder
and an outer surface of the inner cylinder.
[0015] With the above-described construction, the water tank having a sealing element according
to the present invention has the following advantages.
[0016] First, the sealing force can be improved by a curling process in a state where the
cover and the body are firmly fixed during their processing without shaking.
[0017] Since the body has a double structure including an inner cylinder having a vacuum
space portion formed therein and an outer cylinder, the heat insulation performance
can be improved and thus the power consumption for heating or cooling the water can
be reduced.
[0018] Since the cover and the body adopt a detachable sealing structure, the cleaning of
the water tank can be easily performed.
[0019] Also, by adopting a structure in which a vacuum space portion is provided between
the inner cylinder and the outer cylinder, it is not required to add a separate heat
insulator, and thus the heat insulation performance can be improved with reduction
of the cost for raw materials.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The above and other objects, features and advantages of the present invention will
be more apparent from the following detailed description taken in conjunction with
the accompanying drawings, in which:
FIG. 1 is a perspective view illustrating the whole structure of a water tank with
a sealing element according to an embodiment of the present invention;
FIG. 2 is a perspective view illustrating the whole structure of a water tank with
a sealing element according to another embodiment of the present invention;
FIG. 3 is a conceptual sectional view of FIG. 2;
FIGS. 4 and 5 are enlarged views of a portion A of FIG. 3;
FIGS. 6 to 14 are conceptual views illustrating the whole structure of a water tank
with a sealing element according to various embodiments of the present invention;
FIGS. 15 to 25 and 27 to 29 are conceptual views illustrating a sealing portion that
is a main portion of a water tank with a sealing element according to various embodiments
of the present invention; and
FIG. 26 is a conceptual view illustrating a use state of a water tank with a sealing
portion according to another embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0021] Hereinafter, preferred embodiments of the present invention will be described with
reference to the accompanying drawings. In the entire description of the present invention,
the same drawing reference numerals are used for the same elements across various
figures.
[0022] The matters defined in the description, such as the detailed construction and elements,
are nothing but specific details provided to assist those of ordinary skill in the
art in a comprehensive understanding of the invention, and the present invention is
not limited thereto.
[0023] Also, in the drawings, sizes and shapes of the constituent elements as illustrated
in the drawing may be exaggerated for clarity in explanation. The spatially defined
wordings in consideration of the construction and effect of the present invention
may differ in accordance with a user's or operator's intention or custom, and the
definition of such wordings should be made based on the contents throughout the entire
description of the present invention.
[0024] FIG. 1 is a perspective view illustrating the whole structure of a water tank with
a sealing element according to an embodiment of the present invention, FIG. 2 is a
perspective view illustrating the whole structure of a water tank with a sealing element
according to another embodiment of the present invention, and FIG. 3 is a conceptual
sectional view of FIG. 2.
[0025] A water tank with a sealing element according to an embodiment of the present invention
has a structure that briefly includes a body 10 and a cover 300, and the body 10 and
the cover 300 are mutually engaged with each other by a sealing portion 400 to seal
up the interior of the body 10.
[0026] The body 10 is a portion one side of which is open to accommodate water therein and
which provides a space where the cover 300 to be described later and the sealing portion
400 are installed.
[0027] In the body, an unexplained reference numeral "101" denotes a drain tube.
[0028] The cover 300 finishes the body 10, and is a portion in which a temperature control
member 301 that heats or cools the water accommodated in the body 10 by a heat source
supplied from the outside, and a thermostat (not illustrated) that keeps the water
temperature that is adjusted by the temperature control member 301 are installed.
[0029] The temperature control member 301 may be a heater (see left drawing of FIG. 26)
that heats the water accommodated in the body 10 by power supply from the outside
or a cooling tube (see right drawing of FIG. 26) in which a refrigerant of a cooling
cycle, which is supplied from the outside to circulate, flows.
[0030] The thermostat is typically mounted on a fixing frame 160 provided on the external
surface of the body 10 as illustrated in FIG. 2 to adjust the temperature of the water
accommodated in the body 10, and although being described in various embodiments to
be described later, it is mounted preferably on the cover 300 because of the sealing
of a space portion 900 provided in the body 10 to form the vacuum state.
[0031] An unexplained reference numeral "303" denotes a fixing bracket, "304" denotes a
water inlet tube, "305" denotes a water outlet tube, and "306" denotes a temperature
sensor, which are mounted on the cover 300.
[0032] The sealing portion 400 serves to make the body 10 and the cover 300 mutually engaged
with each other to seal up to interior of the body 10, and embodiments of the present
invention to which the sealing portion is applied in diverse manners will be described
in more detail.
[0033] The present invention is applicable by the above-described embodiment, and for more
detailed explanation, main portions of the present invention will be described in
detail hereinafter.
[0034] First, the sealing portion 400 is to seal up the interior of the body 10 by making
the body 10 and the cover 300 mutually engaged with each other, and as illustrated
in FIGS 2 to 5, it has a structure including a first bent portion 401 and a second
bent portion 405.
[0035] Here, the other sealed side and wall surface portion of the body are integrally formed
by a drawing process, and this is because in the case of making them engaged with
each other by a method such as welding or the like, leakage may occur in an engagement
portion or drinking water may be polluted due to the corrosion of the engagement portion.
[0036] An expanded tube portion 140 is a portion that is formed by bending an edge of one
open side of the body to the outside and expanding the edge, and is engaged with the
second bent portion 405.
[0037] The first bent portion 401 is inserted into an inner wall of the expanded tube portion
140 formed along the edge on the open side of the cylindrical body 10, and is formed
along an edge of the cover 300 so as to form a valley 307 that is parallel to the
inner wall. The first bent portion 401 is a portion from which the second bent portion
405 extends.
[0038] The second bent portion 405 extends from the first bent portion 401, is engaged with
the expanded tube portion 140 through a curling process, and is compressed along an
outer wall of the body 10 to maintain the sealing state of the body 10.
[0039] Here, the first bent portion 401 may adopt a structure that includes the other side
wall 402, a bottom 403, and one side wall 404 to form the valley 307. The other side
wall 402 is slantingly bent from the inner wall of the body along the edge of the
cover 300, the bottom 403 extends in parallel to the cover 300 from an end portion
of the other side wall 402 to the inner wall of the body 10, and the one side wall
404 extends from the edge of the bottom 403 and is bent to be in contact with the
inner wall of the body 10.
[0040] In this case, the second bent portion 405 extends from the one side wall 404 and
is engaged with the expanded tube portion 140. AS the second bent portion 405 is engaged
with the expanded tube portion 140, it forms a circular cross section along the outer
wall of the body 10 as shown in FIG. 4, becomes in close contact with the outer wall
of the body 10 as shown in FIG. 3, or surrounds the end portion of the expanded tube
portion 140 as shown in FIG. 5.
[0041] Also, the first bent portion 401 is press-fit engaged with the inner wall of the
body 10 by the above-described structure, and the other side wall 402 slantingly formed
has a strong elastic repulsion force against a pressure applied from the edge of the
cover 300, i.e. applied from the edge of the outer wall of the body 10.
[0042] Accordingly, once the one side wall 404 of the first bent portion 401 is press-fit
engaged with the inner wall of the body 10, the body 10 and the cover 300 are firmly
fixed to each other, and thus the end portion of the first bent portion 401 and the
expanded tube portion 140 can clearly and prominently form the sealing portion 400
including the second bent portion 405 without movement or misalignment during the
curling process.
[0043] On the other hand, it is preferable that a packing material P intervenes along a
portion in which the body 10 and the cover 300 become in contact with each other,
i.e. along a direction in which the sealing portion is formed, and the packing material
P seals even a minute gap that may occur between the body 10 and the cover 300 to
prevent the leakage of water.
[0044] The packing material P may typically be a material such as silicon. For example,
a worker can form the sealing portion 400 by fixing the body 10 and the cover 300
to each other, spreading silicon between the second bent portion 405 and the expanded
tube portion 140, and performing a curling process after the silicon is dried.
[0045] On the other hand, embodiments of the present invention are illustrated in FIGS.
6 to 14.
[0046] As illustrated, the body 10 according to this embodiment has a double wall structure
composed of an inner cylinder 100 and an outer cylinder 200, and the inner cylinder
100 and the outer cylinder 200 are made of a metallic material such as aluminum, stainless
steel, or the like.
[0047] The inner cylinder 100, which is briefly in the form of a cylinder, has one open
side, and is provided with a water storage space formed therein.
[0048] The outer cylinder 200, which is briefly in the form of a cylinder, has a diameter
that is larger than that of the inner cylinder 100, and is arranged to accommodate
the inner cylinder 100 therein.
[0049] That is, the outer cylinder 200 is arranged to surround the outer side of the inner
cylinder 100, and a gap that corresponds to a difference in diameter between the inner
cylinder 100 and the outer cylinder 200 is formed between the inner cylinder 100 and
the outer cylinder 200.
[0050] Open end portions of the inner cylinder 100 and the outer cylinder 200 are mutually
bonded in a body, and thus an airtight space portion as wide as the gap is formed
between the inner cylinder 100 and the outer cylinder 200.
[0051] The bonding type of end portions of the inner cylinder 100 and the outer cylinder
200 may be welding.
[0052] The airtight space portion 900 functions as a heat insulation layer to keep the hot
water stored in the inner cylinder 100 warm.
[0053] In order to perform the function as the heat insulation layer, an air layer may be
formed in the space portion 900, and in order to maximize the warmth keeping efficiency
of the hot water stored in the hot water tank, the space portion 900 may be in a vacuum
state or a heat insulation material may fill in the space portion 900.
[0054] In order to make the space portion 900 in a vacuum state, diverse vacuum forming
methods may be used. As an example, a hole for vacuum exhaust is formed on the outer
cylinder 200, and the inner cylinder 100 and the outer cylinder 200 bonded in a body
is put in a vacuum heating furnace to be vacuum-heated. By sealing the vacuum exhaust
hole when the vacuum state reaches a predetermined level, the vacuum state of the
space portion 900 is formed.
[0055] As another example, a vacuum exhaust device is connected to the vacuum exhaust hole
to perform the vacuum exhaust, and by sealing the vacuum exhaust hole when the vacuum
state reaches a predetermined level, the vacuum state of the space portion 900 is
formed.
[0056] A heat insulation material (not illustrated) may fill in the space portion 900, and
in this case, the heat insulation material may be a heat insulation material having
an excellent heat insulation performance, such as Styrofoam, foam urethane, or the
like, or a heat insulation material that considers even the flammability.
[0057] The filling of the heat insulation material means the filling of the heat insulation
material in the space portion in a manner that a heat insulation material that tightly
surrounds the outer surface of the inner cylinder 100 is formed, the inner cylinder
and the heat insulation material in this state are accommodated in the outer cylinder
200 so that the outer surface of the heat insulation material is closely surrounded
by the inner surface of the outer cylinder 200, and the end portions of the inner
cylinder 100 and the outer cylinder 200 are bonded in a body.
[0058] The cover 300 is also made of a metallic material such as aluminum, stainless steel,
or the like, and one open side of the body 10, and specifically one open side of the
inner cylinder 100, is covered by the cover 300 to seal the inner water storage space
of the inner cylinder 100.
[0059] The cover 300 may be engaged with the body 10 by making the edge of the cover engaged
with the edge of the open side of the body 10 using a curling process or welding.
[0060] FIG. 6 illustrates an example of a curling process. Specifically, the edge region
of the open side of the body 10, i.e. the region in which the outer cylinder 200 and
the inner cylinder 100 are mutually bonded in a body, is bent outwardly of the body
10, and the edge region of the cover 300 pressingly surrounds the bent edge region
of the body 10.
[0061] The curling process is not limited to the above-described examples, and can be curling-processed
in diverse shapes as illustrated in FIGS. 7 to 10.
[0062] Specifically, FIG. 7 shows an example of a curling process in which the edge region
of the cover 300 is curled up on the edge region of the open side of the body 10,
so that the vertical cross section of the mutually engaged region of the body 10 and
the cover 300 is briefly in the form of a circle.
[0063] FIG. 8 illustrates an example of a curling process in which the mutually engaged
region of the cover 300 and the body 10 is bent downward once more and becomes in
close contact with the outer surface of the outer cylinder 200 in the example of the
curling process as illustrated in FIG. 6.
[0064] On the other hand, the cover 300 may be engaged with the body 10 as the edge region
of the cover 300 is welded onto the edge region of the open side of the body 10, and
diverse welding types such as examples in FIGS. 9 and 10 may be presented.
[0065] As an example, in FIG. 9, the edge on the open side of the body 10, specifically,
the region in which the outer cylinder 200 and the inner cylinder 100 are bonded in
a body, is formed to be bent outwardly of the body 10, and the edge region of the
cover 300 is bent to be in close contact with an inner periphery of the upper end
of the inner cylinder 100 and the upper surface of the bent portion, so that the cover
300 covers the open side of the body 10 as if the cover 300 is inserted into the interior
of the body 10, the end of the edge of the cover 300 and the end of the edge on the
open side of the body 10 are neighbored to be in contact with each other, and these
regions are engaged with each other in welding.
[0066] As another example, in FIG. 10, in the same manner as in FIG. 9, an outwardly bent
region is formed on the edge region on the open side of the body 10, and the cover
300 covers the open side of the body 10 as if the cover 300 is put on the open side
of the body 10, so that the end of the edge of the cover 300 and the end of the edge
on the open side of the body 10 are neighbored to be in contact with each other, and
these regions are engaged with each other in welding.
[0067] As described above, a packing P is interposed between the engaged portions of the
cover 300 and the body 10 mutually engaged with each other.
[0068] The packing P is included to secure the airtight of the water storage space in the
hot water tank, and is made of synthetic rubber or a silicon material.
[0069] The above-described curling process or welding is performed in a state where the
packing P is interposed between the mutually engaged regions of the body 10 and the
cover 300.
[0070] On the other hand, diverse heating means for heating the water stored in the body
10 may be provided, and FIGS. 6 to 10 illustrate an example of a temperature control
member 301 such as a pipe heater that is penetratingly engaged with one side of the
cover 300 so as to be connected to the water storage space of the body 10, specifically,
the water storage space in the inner cylinder 100.
[0071] In addition, a temperature sensor 306 for measuring the temperature of the water
stored in the body 10 is provided, and as illustrated, the temperature sensor 306
is provided on the surface of the cover 300.
[0072] However, the positions where the temperature control member 301 and the temperature
sensor 306 are installed in the water tank including the body 10 and the cover 300
are not limited to the examples as illustrated, and the temperature control member
301 and the temperature sensor 306 may be installed in diverse positions.
[0073] Also, the water tank having the above-described water tank may be fixed by a fixing
bracket 303 in the interior of the hot/cold water dispenser, water purifier, vending
machine, or the like.
[0074] In an example as illustrated, the fixing bracket 303 is provided in the cover 300
in a state where the one open side of the body 10 is directed upward.
[0075] However, the installation position of the fixing bracket 303 and the direction of
the open side of the body 10 are not limited to those in the illustrated examples.
The body 10 may be engaged with the cover 300 in a state where the open side of the
body 10 is directed downward, and the fixing bracket 303 may be installed in diverse
positions as needed.
[0076] In the foregoing description, the unexplained reference numerals "304" and "305"
denote a water inlet tube and a water outlet tube, respectively, provided in a general
hot water tank, and "101" denotes a drain tube.
[0077] On the other hand, the present invention is applicable by the embodiment as illustrated
in FIG. 11.
[0078] That is, in this embodiment of the present invention, unlike the above-described
embodiments, the hot water tank does not have a structure in which the body 10 and
the cover 300 are not engaged with each other, but has a structure in which an upper
body 10u and a lower body 10d are engaged with each other.
[0079] Accordingly, explanation will now be made in due consideration of the structures
of the upper and lower bodies in a state where unexplained reference numerals in the
drawing are substituted by the explanation in the above-described embodiments.
[0080] In this embodiment, a cylindrical upper body 10u having an open lower side and a
cylindrical lower body 10d which has an open upper side and which is engaged with
the lower edge of the upper body 10u in welding are included. Also, a packing P is
interposed between mutual engagement regions of the upper body 10u and the lower body
10d.
[0081] In particular, the upper body 10u and the lower body 10d in this embodiment have
a double wall structure in the same manner as the body 10 in the above-described embodiments.
[0082] That is, the upper body 10u and the lower body 10d include cylindrical inner cylinders
100u and 100d having open sides (in the case of the inner cylinder 100u included on
one side (the upper body 10u), they mean lower sides, while in the case of the inner
cylinder 100d included on the lower body 10d, they mean upper sides) and cylindrical
outer cylinders 200u and 200d arranged as if they surround the inner cylinders 100u
and 100d.
[0083] Here, the respective end portions of the inner cylinders 100u and 100d and the outer
cylinders 200u and 200d are mutually bonded in a body, and an airtight space portion
900 is formed between the inner cylinders 100u and 100d and the outer cylinders 200u
and 200d.
[0084] The airtight space portion 900 may be in a vacuum state or may be filled with a heat
insulation material for an efficient heat insulation of the hot water tank in the
same manner as the first embodiment.
[0085] FIG. 11 shows a state where edges of the upper body 10u and the lower body 10d are
engaged with each other in welding. However, the engagement type is not limited thereto,
and in the same manner as the above-described examples, the upper body 10u and the
lower body 10d may be engaged with each other by a curling process.
[0086] On the other hand, the present invention is applicable by the embodiments as illustrated
in FIGS 12 and 13.
[0087] In this embodiment of the present invention, unlike the above-described embodiments,
the body 10 and the cover 300 are separably engaged with each other.
[0088] Specifically, the body 10 included in this embodiment has a double wall structure
in the same manner as the above-described embodiments with reference to FIGS. 6 to
10.
[0089] In this case, a heat insulation material having an excellent heat insulation performance,
such as Styrofoam, foam urethane, or the like, or a heat insulation material that
considers even the flammability may fill in the space portion 900 between the inner
cylinder 100 and the outer cylinder 200.
[0090] However, a body engagement portion 10c that is formed on an outer periphery on the
open side of the body 10 along a circumferential direction is further included, and
on the outer periphery of the body engagement portion 10c, a thread 100s is formed.
[0091] Also, the cover 300 that is engaged to cover the open side of the body 10 further
includes a cover engagement portion 300c which is formed on the outer periphery along
the circumferential direction and which can be screw-engaged with the body engagement
portion 10c, and on an inner periphery of the cover engagement portion 300c, a screw
groove 300s which can be screw-engaged with the thread 100s of the body engagement
portion 10c is formed.
[0092] As described above, since the body engagement portion 10c and the cover engagement
portion 300c are formed on the body 10 and the cover 300, respectively, to be screw-engaged
with each other, the body 10 and the cover 300 can be separably engaged with each
other.
[0093] Also, during the mutual engagement, a packing P may be interposed between the edge
on the open side of the body 10 and the edge of the cover 300 to secure the airtight
in the body 10.
[0094] In this case, a bent portion that is bent outwardly in the form of an arc may be
formed on the respective edge portions of the body 10 and the cover to widen the area
that presses the packing P.
[0095] Also, the packing P, as shown in FIG. 12, has a plurality of protrusions 300p formed
on the outer periphery of the packing P in a circumferential direction, and thus the
airtight performance between the body 10 and the cover 300 can be further improved.
[0096] Also, the packing P has a locking piece 300h, which is twice bent downward at right
angles in the circumferential direction, formed thereon to be locked in the edge of
the end portion of the body 10, and thus the engagement and disengagement of the packing
P is facilitated during the assembling and disassembling of the packing.
[0097] In this embodiment, since the separable structure further includes the body engagement
portion 10c and the cover engagement portion 300c, the body 10 and the cover 300 are
not required to be engaged with each other by the mutual curling process or welding
as in the embodiments illustrated in FIGS. 6 to 11, and thus the material is not limited
to a metallic material.
[0098] That is, the body 10 and the cover 300 may be made of a metallic material or a ceramic
material.
[0099] If the body engagement portion 10c and the cover engagement portion 300c are made
of a plastic material in a state where the body 10 and the cover 300 are made of a
metallic material, the body engagement portion 10c and the cover engagement portion
300c may be engaged with the body 10 and the cover 300, respectively, by an insert
injection or a press-fit engagement method.
[0100] In this case, in order for the body engagement portion 10c and the cover engagement
portion 300c to be firmly engaged with the body 10 and the cover 300, respectively,
without movement, protrusion shaped structures may be provided on the outer peripheries
of the body 10 and the cover 300, respectively.
[0101] Although not illustrated in the drawing, in the case where the body 10 and the cover
300 are made of a ceramic material, the body engagement portion 10c and the cover
engagement portion 300c may also be made of a ceramic material to be formed in a body.
[0102] Also, the inner cylinder 100 and the outer cylinder 200 of the body 10, as the embodiments
illustrated in FIGS. 6 to 10, are not bonded in a body by welding or the like, but
are formed in a body so that the space portion 900 is formed between the inner cylinder
100 and the outer cylinder 200.
[0103] Also, in this embodiment, as illustrated in FIG. 13, although not illustrated in
FIG. 12, a flammable or inflammable heat insulation material 300i having a high flammability
and a high heat insulation performance, which is covered by an upper portion of the
cover 300 to minimize a loss of the heat energy of the water accommodated in the body
10 through the cover 300, may be further included.
[0104] On the other hand, the present invention can adopt the structure as illustrated in
FIG. 14.
[0105] That is, in this embodiment, in the same manner as the embodiments as illustrated
in FIGS. 12 and 13, the hot water tank has a structure in which the cover 300 and
the body 10 are separably engaged with each other by a screw engagement method.
[0106] The structure of the cover 300 is the same as that in the third embodiment, but the
structure of the body 10 differs from that in the third embodiment. In the following
description, the structure of the body 10, which is different from that according
to the third embodiment, will be described in a state where unexplained reference
numerals in the drawing are substituted by the explanation in the above-described
embodiments.
[0107] In this embodiment, the body 10, in the same manner as the embodiments as illustrated
in FIGS. 6 to 13, has a double wall structure that includes the inner cylinder 100
and the outer cylinder 200. However, end portions of the inner cylinder 100 and the
outer cylinder 200 are not bonded in a body, but the outer cylinder 200 is fit-engaged
with the body engagement portion 10c formed on the outer periphery of the inner periphery.
[0108] Specifically, on the outer periphery on the open side of the inner cylinder 100,
the body engagement portion 10c having the same function as that in the embodiments
as illustrated in FIGS. 12 and 13 is formed.
[0109] In this case, on one side of the body engagement portion 10c, for example, on the
lower end portion of the outer periphery of the body engagement portion 10c, a fitting
portion 100sb extending downward at right angles is formed along the circumferential
direction of the body engagement portion 10c.
[0110] Also, the outer cylinder 200 is fit-engaged with the fitting portion 100sb as the
outer periphery of the fitting portion 100sb becomes in surface contact with the inner
periphery of the end portion on the open side of the outer cylinder 200.
[0111] In this case, on the outer periphery of the fitting portion 100sb, at least one fitting
protrusion 100sbp is formed to project (in FIG. 14, an example in which two fitting
protrusions 100sbp that are spaced apart in upward and downward directions are formed
on the outer periphery of the fitting portion 100sb), and corresponding to the fitting
protrusion, fitting grooves 100g are formed on the inner periphery of the end portion
of the outer cylinder 200.
[0112] The outer cylinder 200 and the fitting portion 100sb can be firmly and stably fit-engaged
with each other as the outer cylinder 200 easily finds its position by the fitting
grooves 100g and the fitting protrusions 100sbp inserted into the fitting grooves
100g, respectively.
[0113] The space portion 900 between the outer cylinder 200 and the inner cylinder 100 is
formed as wide as the gap formed between the fitting portion 100sp and the inner cylinder
100, and is in a vacuum state or is filled with a heat insulation material.
[0114] On the other hand, the packing P is interposed along the border of the open side
of the inner cylinder 100 and the edge that is bent outwardly in the form of an arc
from the edge of the cover 300.
[0115] Also, the body 10 may adopt a double structure to improve the heat insulation performance
as shown in FIGS. 15 to 26, and specifically, may adopt a structure that includes
the inner cylinder 100 and the outer cylinder 200.
[0116] The inner cylinder 100 provides a space for accommodating the water, and the outer
cylinder 200 has a structure in which the space portion 900 is formed between the
outer cylinder 200 and the outer surface of the inner cylinder 100 as surrounding
the inner cylinder 100. The cover 300 to be described later finishes the inner cylinder
100 and the outer cylinder 200, and the sealing portion 400 is installed between the
inner cylinder 100 and the cover 300 or between the outer cylinder 200 and the cover
300 to keep the sealing state of the inner cylinder 100 and the outer cylinder 200.
[0117] Here, the outer cylinder 200 is engaged with the edge of one open side of the inner
cylinder 100, and it is preferable that a gap between the inner surface of the outer
cylinder 200 and the outer surface of the inner cylinder 100 is kept in a vacuum state
to improve the heat insulation performance.
[0118] In this case, the inner cylinder 100 and the outer cylinder 200 may be made of a
metallic material such as stainless steel, aluminum, or the like in consideration
of the convenience in forming, durability, and the like.
[0119] Also, the inner cylinder 100 and the outer cylinder 200 may be made of diverse materials
such as glass, ceramics, enamel, and the like.
[0120] Also, since the space portion 900 is kept in the vacuum state, the outer surface
of the outer cylinder 200 has the lowest thermal conductivity, and thus the water
accommodated in the inner cylinder 100 can be kept hot or cool.
[0121] On the other hand, the sealing portion 400 may adopt a structure that includes a
first engagement member 406, a second engagement member 407, and a packing 408, as
shown in FIGS. 15 and 16, in the body 10 that has the double structure including the
inner cylinder 100 and the outer cylinder 200.
[0122] That is, the first engagement member 406 is engaged with the outer side of the edge
of the outer cylinder 200 and has a screw portion 406s formed along the outer periphery
thereof. The second engagement member 407 is engaged with the outer surface of the
cover 300 and has a screw portion 407s formed along the inner periphery thereof to
be screw-engaged with the first engagement member 406. The packing 408 is interposed
between the end portion of the body 10 and the edge on the inner side of the cover
300 and serves to make the interior of the body 10 airtight.
[0123] Here, a structure may be adopted, in which support protrusions 200p are formed to
protrude along the outer periphery of the outer cylinder 200 to support one side of
the first engagement member 406, and support protrusions 300p are formed to protrude
along the outer periphery of the cover 300 to support one side of the second engagement
member 407.
[0124] In this case, the second engagement member 407, when the cover 300 and the body 100
are engaged with each other, surrounds the first engagement member 406 so that the
screw portions 406s and 407s are screw-engaged with each other.
[0125] Also, the packing 408 is made of a rubber or silicon material, and has diverse shapes
including an O-ring of which the vertical cross section is "O"-shaped.
[0126] At the end portion of the body 10, a third bent portion 15 that is bent to the outside
to be engaged with the packing 408 may be formed, and as shown in FIG. 16, end portions
on the open sides of the inner cylinder 100 and the outer cylinder 200 are bent in
a body to form the third bent portion 15.
[0127] It is preferable that a fourth bent portion 35 that is bent to face the third bent
portion 15 so that the packing 408 is pressingly fixed along the edge of the cover
300 is formed, and on one side of either or both of the third bent portion 15 and
the fourth bent portion 35, a projection portion 15' projecting to the packing 408
is further included. FIG. 16 shows the structure of the projection portion 15' projecting
from the third bent portion 15.
[0128] The packing 408 has a vertical cross section briefly in a "⊏"-shaped so that the
lower side of the packing 408 is engaged with the end portion of the outer side of
the third bent portion 15. Since the packing 408 is fit-engaged to cover the upper
surface of the third bent portion 15, it can be easily detached when the body 10 is
cleaned.
[0129] Also, the packing 408 has at least one ring-shaped protrusion flange 409 formed along
a surface opposite to the third bent portion 15 or the fourth bent portion 35 toward
the third bent portion 15 or the fourth bent portion 35, and a plurality of small
protrusions 408' formed apart from one another on the interior or exterior of the
protrusion flange 409 along the surface opposite to the third bent portion 15 or the
fourth bent portion 35, so that the fastening force between the body 10 and the cover
300 can be strengthened.
[0130] Also, it is preferable that an extension portion 409' that extends in upward and
downward directions is integrally formed on the end portion of the interior of the
packing 408, being in contact with the edges of the interiors of the body 10 and the
cover 300, to secure the sealing more accurately.
[0131] Accordingly, as the pressed area of the fourth bent portion 35 against the packing
408 is widened, the airtight performance of the body 10 can be reinforced.
[0132] On the other hand, the sealing portion 400 may adopt a structure that includes a
locking portion 406', a fastening portion 407', and the packing 408 as shown in FIGS.
17 and 18.
[0133] That is, the locking portion 406' is engaged with the exterior of the edge of the
outer cylinder 200, and a locking protrusion 406'p is formed to protrude on one side
thereof. The fastening portion 407' includes a fixing member 407'a and a wing 407'b
having a locking piece 407'h formed thereon, and is engaged with the locking portion
406'. The packing 408 is interposed between the end portion of the body 10 and the
edge on the interior of the cover 300, and serves to make the interior of the body
10 airtight.
[0134] Among them, the fixing member 407'a of the fastening portion 407' is fixed to the
outer surface of the cover 300, and the wing 407'b rotatably extends along the edge
of the fixing member 407'a, and the locking piece 407'h that is engaged with the locking
protrusion 406'p projects toward the outer side of the outer cylinder 200.
[0135] The fixing member 407'a and the wing 407'b are connected by diverse connection methods
such as hinge engagement (not illustrated) by a hinge pin.
[0136] However, in the drawing, the fastening portion 407' is made of a material such as
plastic, and the connection region of the fixing member 407'a and the wing 407'b is
made to be thin, so that the connection region has a rotatable integral structure
in upward and downward directions.
[0137] As the wing 407'b moves toward the body 10, the locking piece 407'h is locked in
the locking protrusion 406'p to achieve the engagement, and when the wing 407'b becomes
far from the outer surface of the body 10, more particularly, from the exterior of
the outer cylinder 200, the engagement is released.
[0138] At this time, the straight distance from the connection point of the fixing member
407'a and the wing 407'b to the locking piece 407'h is somewhat shorter than the distance
to the lower end of the locking protrusion 406'p formed on the outer side of the bottom
portion of the locking portion 406' on the horizontal line at the same position, and
thus the locking piece 223 is locked as it passes through the lower end of the locking
protrusion 406'p.
[0139] Once the locking piece 407'h is locked in the locking protrusion 406'p, the cover
200 is pressingly engaged with the body 10.
[0140] Here, it is preferable that at least two fastening portions 407' are formed along
the edge of the cover 300, and another fastening portion 407' is provided in a position
opposite to one fastening portion 407' so that the convenience is given to the rotation
of the wing 407' and the compression force by the fastening portion 407' is uniformly
given along the outer surface of the outer cylinder 200.
[0141] On the other hand, the third bent portion 15 and the fourth bent portion 35 may adopts
a structure as shown in FIG. 10.
[0142] That is, grooves 15" and 35" are formed on the third bent portion 15 and the fourth
bent portion 35, respectively, and both edges of the grooves 15" and 35" have the
shape of projection regions.
[0143] As the third bent portion 15 and the fourth bent portion 35 have the above-described
shapes, the packing 408 can be concentrically pressed by the projection regions on
both sides of the grooves 15" and 35" when the packing 408 is interposed, and thus
the airtight performance can be further improved.
[0144] On the other hand, in addition to the above-described embodiments, the sealing portion
400, as illustrated in FIGS. 20 to 26, is mounted between the inner cylinder 100 and
the cover 300 or between the outer cylinder 200 and the cover 300, and includes a
finishing surface and a sealing member.
[0145] Hereinafter, diverse embodiments of the present invention to be described relate
to the sealing portion 400 that includes a finishing surface and a sealing member.
The finishing surface extends along the edge of the cover 300 and is engaged with
the inner cylinder 100 or the outer cylinder 200, and the sealing member is mounted
on the finishing surface to serve to keep the sealing state as being in contact with
the outer cylinder 200.
[0146] For reference, the definition of the terms to be described hereinafter will be briefly
described hereinafter.
[0147] First, the terms "edge outer side" and "edge inner side" define an inner side and
an outer side neighboring the above-described edges on the basis of the edges of the
inner cylinder 100 and the outer cylinder 200 welded in a body, and indicate regions
which are in contact with the sealing member to be described later.
[0148] Also, the terms "end side inner surface" and "end side outer surface" indicate an
inner surface and an outer surface which are engaged to face the finishing surface
to be described later in the inner surface and the outer surface of the inner cylinder
100 and the outer cylinder 200 welded in a body.
[0149] First, the finishing surface 40 of the cover 300 is screw-engaged with the outer
cylinder 200 as shown in FIG. 20, and the sealing member 420 is in contact with the
edge of the exterior of the outer cylinder 200.
[0150] That is, the cover 300 includes a shielding plate 310 for sealing up one open side
of the inner cylinder 100, and a contact groove 320 formed between the shielding plate
310 and the finishing surface 410 along the edge of the shielding plate 310 to face
the edge of the interior of the inner cylinder 100.
[0151] The contact groove 320 is formed for the purpose of reinforcement that properly disperses
the load and stress due to the temperature control member 301 and the thermostat 302
mounted on the cover 300.
[0152] Here, the finishing surface 410 is screw-engaged with the end side outer surface
of the outer cylinder 200, and the sealing member 420 is interposed between the contact
groove 320 and the finishing surface 410 to be in close contact with the edge of the
inner cylinder 100 and the edge outer side of the outer cylinder 200, so that the
sealing becomes possible.
[0153] On the other hand, in the present invention, the finishing surface of the cover 300
is screw-engaged with the inner cylinder 100, and the sealing member becomes in contact
with the inner side of the inner cylinder 100. This structure will be described with
reference to FIGS. 21 and 22.
[0154] First, the cover 300 may be prepared in the form that includes a shielding plate
310 that seals up one open side of the inner cylinder 100 as shown in FIG. 21, a contact
groove 330 formed between the shielding plate 310 and the finishing surface 430 along
the edge of the shielding plate 310 to face the edge of the inner side of the inner
cylinder 100, and a finishing sleeve 340 extending to be bent from the end portion
of the finishing surface 430, having a sealing member 440 mounted thereon, and surrounding
the edges of the outer cylinder 200 and the inner cylinder 100.
[0155] The contact groove 330 is formed for the purpose of reinforcement that properly disperses
the load and stress due to the temperature control member 301 and the thermostat 302
mounted on the cover 300, and the finishing sleeve 340 is prepared to provide a space
in which the sealing member 440 is installed.
[0156] Here, the finishing surface 430 extends from the edge of the contact groove 330 and
is mutually screw-engaged with the end side inner surface of the inner cylinder 100,
and the sealing member 440 has one side that is in close contact with the edges of
the inner cylinder 100 and the outer cylinder 200, and the other side that is in close
contact with the edge inner side of the inner cylinder 100, so that the sealing becomes
possible.
[0157] Also, the cover 300 may be prepared in the form that includes a shielding plate 310
that seals up one open side of the inner cylinder 100 as shown in FIG. 22, and a finishing
sleeve 350 extending to be bent from the end portion of the finishing surface, having
a sealing member 460 mounted thereon, and surrounding the edges of the outer cylinder
200 and the inner cylinder 100.
[0158] The finishing sleeve 350 is prepared to provide a space in which the sealing member
460 is installed.
[0159] Here, the finishing surface 450 is mutually screw-engaged to face the end side inner
surface of the inner cylinder 100, and the sealing member 460 has one side that is
in close contact with the edges of the inner cylinder 100 and the outer cylinder 200,
and the other side that is in close contact with the edge inner side of the inner
cylinder 100, so that the sealing becomes possible.
[0160] Also, the cover 300 may be prepared in the form that includes a shielding plate 310
that seals up one open side of the inner cylinder 100 as shown in FIG. 23, a finishing
sleeve 360 extending to be bent from the end portion of the finishing surface 450
and surrounding the edges of the outer cylinder 200 and the inner cylinder 100, and
an engagement valley 370 formed along the outer surface of the finishing surface 470
and having a ring-shaped sealing member 480 mounted thereon.
[0161] The finishing sleeve 360 is prepared to protect a welded region in which the edges
of the inner cylinder 100 and the outer cylinder 200 are welded in a body from external
physical and chemical impacts.
[0162] The engagement valley 370 is prepared to provide a space in which the sealing member
480 is installed.
[0163] Here, the finishing surface 470 is mutually screw-engaged to face the end side inner
surface of the inner cylinder 100, and the sealing member 460 is mounted on the engagement
valley 370 to be in close contact with the end side inner surface of the inner cylinder
100, so that the sealing becomes possible.
[0164] Also, the cover 300 may be prepared in the form that includes a shielding plate 310
that seals up one open side of the inner cylinder 100 as shown in FIG. 24, a finishing
sleeve 360 extending to be bent from the end portion of the finishing surface 470
and surrounding the edges of the outer cylinder 200 and the inner cylinder 100, and
an engagement valley 370 formed along the outer surface of the finishing surface 470.
[0165] The finishing sleeve 360 and the engagement valley 370 are prepared to provide a
space in which the sealing member 480 is installed.
[0166] Here, the finishing surface 470 is mutually screw-engaged with the end side inner
surface of the inner cylinder 100, and the sealing member 440 is in close contact
with the edges of the inner cylinder 100 and the outer cylinder 200, and is in close
contact with the end side inner surface of the inner cylinder 100, so that the sealing
becomes possible.
[0167] At this time, the sealing member 480 may adopts a structure that includes a first
sealing member 482 mounted on the finishing sleeve 360 and having one side that is
in close contact with the edges of the inner cylinder 100 and the outer cylinder 200
and the other side that is in close contact with the edge inner side of the inner
cylinder 100, and a ring-shaped second sealing member 484 mounted on the engagement
valley 370 to be in close contact with the end side inner surface of the inner cylinder
100.
[0168] On the other hand, the present invention may adopt a structure in which a sealing
member 490' is interposed between the edges of the inner cylinder 100 and the outer
cylinder 200 and the finishing surface 490.
[0169] Also, the cover 300 may be prepared in the form that includes a shielding plate 310
that seals up one open side of the inner cylinder 100 and a contact groove 380 formed
between the shielding plate 310 and the finishing surface 490 along the edge of the
shielding plate 310 to face the edge of the inner side of the inner cylinder 100.
[0170] Here, the finishing sleeve 490 extends in parallel to the shielding plate 310 from
the edge of the contact groove 380, and the sealing member 490' extends from the edges
of the inner cylinder 100 and the outer cylinder 200 bonded in welding in a body and
is in close contact between the finishing surface 490 and the bent surface 490" facing
the finishing surface 490, so that the sealing becomes possible.
[0171] At this time, the cover 300, the inner cylinder 100, and the outer cylinder 200 are
sealed by a seal ring block 600 having one side that is engaged with the contact groove
380 and the finishing surface 490 and the other side that is engaged between the bent
surface 490" and the outer surface of the outer cylinder 200. The seal ring block
600 briefly includes a first ring block 610 and a second ring block 620.
[0172] The first ring block 610 is in a ring shape as a whole, and has a structure in which
a ring protrusion 612 having a shape corresponding to the contact groove 380 is prepared
and a finishing groove 614 extending from the ring protrusion 612 and accommodating
the finishing surface 490.
[0173] The second ring block 620 is in a ring shape as a whole, and has a structure in which
a stepped portion 622 for safe placement of the bent surface thereon is prepared and
is engaged with the first ring block 610.
[0174] It is preferable that the first ring block 610 and the second ring block 620 are
penetratingly engaged with each other by a plurality of fixing bolts 630 mounted apart
from one another.
[0175] On the other hand, it is preferable that on one side of the outer cylinder 200, a
vacuum retaining portion 500 for discharging remaining air between the inner cylinder
100 and the outer cylinder 200 is further included. The vacuum retaining portion 500
is necessary to make the space 900 in a vacuum state after the edges of the inner
cylinder 100 and the outer cylinder 200 are welded in a body, and is further necessary
for the later maintenance and inspection.
[0176] The vacuum retaining portion 500 includes an air discharge tube 510 provided on one
side of the outer cylinder 200, and a protection cover 520 engaged with one side of
the outer cylinder 200 to protect the air discharge tube 510.
[0177] Also, as illustrated in FIGS. 1 and 27 to 29, the present invention may be applicable
by an embodiment in which a pressure member is formed on the outer surface of the
outer cylinder 200, and the sealing portion 400 is formed by a curling process, welding,
or filler P.
[0178] The pressure member that is formed on the outer surface of the outer cylinder 200
keeps the balance of pressure on the inner and outer sides of the space portion 900
and keeps the shape of the inner cylinder 100 and the outer cylinder 200 when the
remaining air is discharged through the air discharge tube 510 as illustrated.
[0179] The pressure member is to keep the balance of pressure on the inner and outer sides
of the space portion 900 and to keep the shape of the inner and outer cylinders 100
and 200, and includes a first protrusion ring 210 and a second protrusion ring 534.
[0180] The pressure member is provided to improve the entire structural strength of the
water tank in addition to the purpose of preventing the inner and outer cylinders
100 and 200 from being deformed due to the pressure unbalance on the inner and outer
sides of the space portion 900 in the process of discharging the remaining air to
keep the vacuum state of the space portion 900 through the vacuum retaining portion
500 to be described later.
[0181] The first protrusion ring 210 projects from the outer surface of the outer cylinder
200 in a ring shape along at least one outer periphery in upward and downward directions.
The second protrusion ring 210 is provided on a bottom surface 530 of the outer cylinder
200 through which a drain tube 101 that communicates with the center of the bottom
surface of the inner cylinder 100 passes. At least one second protrusion ring 210
projects in the form of a concentric circle around the drain tube 101.
[0182] The first and second protrusion rings 210 and 534 are provided on the outer periphery
and the bottom surface of the outer cylinder 200, respectively, which are caused by
the fact that a panel of which the actual area has been increased due to its projecting
or wrinkled structure has a structural strength that is higher than that of a smooth
and flat panel that does not have the projecting or wrinkled structure.
[0183] On the other hand, the cover 300 finishes the body 10 as described above. As shown
in FIGS. 1, 27, and 28, a valley 307 that is recessed in the body 10 is formed in
a ring shape along the edge, and the sealing portion 400 extends from the edge of
the valley 307 and firmly keeps the sealing state in a method such as curling process,
filling of packing material P, welding, and the like after the valley 307 is fit-engaged
with the edge of the body 10.
[0184] The valley 307 is firmly fastened in the initial process of making the cover 300
engaged with the body 10, and efficiently disperses and supports the load of the respective
members mounted on the cover such as the pressure member and so on, and improves the
structural strength. The valley 307 includes one side wall 307', a bottom 307", and
the other side wall 307"'.
[0185] The one side wall 307' extends from the edge of the cover 300, and bent to the interior
of the body 10 at right angles to the cover 300. The bottom 307" extends from the
end portion of the one side wall 307' and is bent in parallel to the cover. The other
side wall 307"' extends from the bottom 307" and is bent in parallel to the one side
wall 307'.
[0186] Here, the sealing portion 400 to be described later extends from the edge of the
other side wall 307"' and an outer surface of the other side wall 307"' becomes in
contact with the inner surface of the inner cylinder 100.
[0187] In this case, it is preferable that a steam bent tube 308 penetrates the cover 300,
and the steam bent tube 308 is provided to compulsorily discharge steam to the upper
side in order to prevent the steam, which is generated when the water is heated in
the case where the body 10 is used as a hot water tank, from flowing into the water
outlet tube or flowing backward.
[0188] On the other hand, the sealing portion 400, as described above, is provided to keep
the sealing state between the body 100 and the cover 300, and as shown in FIG. 27,
includes a fifth bent portion 45, a sixth bent portion 65, and a welding engagement
portion W and a packing material P.
[0189] The fifth bent portion 45 is a portion prepared by bending the engagement surface,
which is obtained by bonding the edge of the open side of the inner cylinder 100 and
the edge of the open side of the outer cylinder 200, toward the outer side of the
outer cylinder 200 in the form of a flange.
[0190] The sixth bent portion 65 is a portion which extends from the edge of the cover,
i.e. the edge of the other side wall 307"' of the valley 307, surrounds the upper
and lower portions of the engagement surface in a "⊂" or "⊃"-shaped, and thus is kept
in an actual sealing state.
[0191] The welding engagement portion W is a portion prepared by performing welding along
the region that is in contact with the end portion of the fifth bent portion 45, i.e.
the end portions of the inner cylinder 100 and the outer cylinder 200, and prevents
external air from flowing into the space portion 900.
[0192] The packing material P fills between the upper surface of the engagement surface
and the sixth bent portion 65, and typically is silicon and so on. More specifically,
if the silicon spread in a direction of forming the sixth bent portion 65 and the
engagement surface is solidified, the cover 300 and the body 10 are mutually engaged
with each other, and the sixth bent portion 65 is formed through a method such as
a curling process and so on.
[0193] Then, the sealing portion 400 may be applicable by an embodiment of the present invention,
in which a separate reinforcement piece 55 is engaged with the first engagement portion
46 as shown in FIG. 28, welding and filling of the packing material P is performed,
and then the sixth bent portion 65 is formed.
[0194] That is, the first engagement portion 46 is a portion that is formed by the engagement
surface in which the edge on the open side of the inner cylinder 100 and the edge
on the open side of the outer cylinder 200 are engaged with each other. The reinforcement
piece 55 and the welding engagement portion W are formed in the first engagement portion
46.
[0195] The reinforcement piece 55 is in the form of a ring that is engaged along the edge
of the exterior of the engagement surface, and it is preferable that is made of a
material of the same series as that of the inner cylinder 100 and the outer cylinder
200.
[0196] The welding engagement portion W is a portion prepared by performing welding in the
form of a ring along the regions where the first engagement portion 46 and the reinforcement
piece 55 are in contact with each other. The welding engagement portion W is formed
to intercept the inflow of external air into the space portion 900 in the direction
of forming the first engagement portion 46 and to make the engagement of the reinforcement
piece 55 that provides a space in which the sixth bent portion 65 is formed.
[0197] The sixth bent portion 65 extends from the edge of the cover 300 that is in contact
with the inner side surface of the engagement surface, i.e. from the edge of the other
side wall 307"' of the valley 307, and surrounds the end portion of the engagement
surface and the upper and lower portions of the reinforcement piece 55. The packing
material P fills between the upper portion of the reinforcement piece 55 and the second
bent portion 65.
[0198] Here, it is preferable that the upper surface of the second bent portion 65 as illustrated
in FIG. 27 (see imaginary line of dotted portion extending from the upper surface
of the cover 300) and FIG. 28 is formed to be equal to or lower than the upper surface
of the cover 300 on which electric devices such as a temperature sensor 306 or the
like is mounted so that the electronic devices mounted on the upper surface of the
cover 330 do not touch the water even if the water leaks through the valley 307.
[0199] Also, in an embodiment of the present invention, the sealing portion 400 may be formed
by making the reinforcement piece 55 engaged with the first engagement portion 46
as shown in FIG. 29 and performing welding of the reinforcement piece 55 and the edge
of the cover 300.
[0200] That is, the first engagement portion 46 is a portion formed by the engagement surface
that is obtained by mutually contacting the edge of the open side of the inner cylinder
with the edge of the open side of the outer cylinder 200. The reinforcement piece
55 and the welding engagement portion W to be described later are formed on the first
engagement portion 46.
[0201] The reinforcement piece 55 is in the form of a ring that is engaged along the edge
on the outer side of the engagement surface, and it is preferable that the reinforcement
piece 55 is made of a material of the same series as that of the inner cylinder 100
and the outer cylinder 200 so that the welding can be performed.
[0202] The second engagement portion 66 is a portion that is formed through the surface
contact between the edge of the cover 300 and the reinforcement piece 55. The first
welding engagement portion W1 is prepared by performing welding in the form of ring
along the region where the first engagement portion 46 and the reinforcement piece
55 contact each other, and the second welding engagement portion W2 is prepared by
performing welding in the form of a ring along the end portions of the first engagement
portion 46 and the second engagement portion 65.
[0203] Here, the first welding engagement portion W1 is formed to intercept the inflow of
an external air into the space portion 900 and to make the engagement of the reinforcement
piece 55 that provides a space in which a sixth bent portion 65 to be described later
is formed.
[0204] At this time, the second welding engagement portion W2 is formed to keep the sealing
state by finally sealing the body 10 and the cover 300.
[0205] Also, on the upper surface of the cover 300, a structure for forming a reinforcement
ring protrusion 308 that protrudes along the edge on the inner side of the reinforcement
piece 55 on which the second engagement portion 66 is formed may be provided, and
the reinforcement ring protrusion 308 is prepared for the purpose of improving the
structural strength such as the valley 307.
[0206] On the other hand, in order to keep the continuous heat insulation effect as described
above, it furnishes a key to maximally lower the thermal conductivity of the body
10, and for this, the space portion 900 is required to be kept nearly in vacuum state.
The vacuum retaining portion 500 is prepared for this.
[0207] As shown in FIGS. 1 and 27, it is preferable that the protection cover 520 is configured
to have a following structure, in which the remaining air in the space portion 900
is discharged through an air discharge tube 510, the air discharge tube 510 is sealed
by a separate finishing member (not illustrated), and then the air discharge tube
510 is surrounded by the protection cover 520.
[0208] That is, the protection cover 520 may be configured to include a cylindrical wall
521 that is detachably engaged with the outer surface on the lower portion of the
outer cylinder 200, a bottom surface 521' which extends from the edge of the lower
end portion of the cylindrical wall 521 to a drain tube 101 communicating with the
center of the bottom surface of the inner cylinder 100 and the center of which is
penetrated, and a contact horn 523 which extends from the edge of the penetrated center
of the bottom surface 521' to a bottom surface 530 of the outer cylinder 200 and which
is in close contact with the bottom surface 530 of the outer cylinder 200.
[0209] That is, the protection cover 520 has a detachable structure which can be detached
when it is required to discharge the remaining air in the space portion 900 through
the air discharge tube 510 using a vacuum pump or the like in the case where the vacuum
state of the space portion 900 becomes weak due to its long-time use.
[0210] Here, it is preferable that the edge of the end portion of the contact horn 523 is
fixed in close contact with a contact ring protrusion 532 that projects in the form
of a ring around the drain tube 101 from the bottom surface 530 of the outer cylinder
200.
[0211] Specifically, the protection cover 520 is detachably engaged with a stepped engagement
surface 220 having a stepped portion along the outer surface on the lower portion
of the outer cylinder 200.
[0212] In FIG. 27, the unexplained reference numeral "230" denotes a finishing sleeve that
is prepared to make the bottom surface 530 of the outer cylinder 200, on which a second
protrusion ring 534 is formed, engaged with the outer periphery of the outer cylinder
200.
[0213] On the cylindrical wall 521 of the protection cover 520, a first locking ring groove
522 that is recessed along the outer periphery toward the stepped engagement surface
220 is provided, and on the stepped engagement surface 220, a second locking ring
groove 222 that is recessed toward the inner cylinder 100 in a position corresponding
to the first locking ring groove 522 is provided, so that the first and second locking
ring grooves 522 and 222 are engaged to provide a sealing structure.
[0214] As described above, the water tank having a sealing element according to the present
invention facilitates the cleaning of the interior of the water tank and achieves
an accurate sealing. Also, the water tank according to the present invention minimizes
the energy consumption for heating or cooling water in the water tank through heightening
of the heat insulation performance.
[0215] Although preferred embodiments of the present invention have been described for illustrative
purposes, those skilled in the art will appreciate that various modifications, additions
and substitutions are possible, without departing from the scope and spirit of the
invention as disclosed in the accompanying claims.
1. A water tank comprising:
a body which has one open side and accommodates water therein;
a cover which finishes the body and has a temperature control member that heats or
cools the water accommodated in the body; and
a sealing portion for making the body and the cover mutually engaged with each other
to seal up the interior of the body.
2. The water tank according to claim 1, wherein the sealing portion comprises:
a first bent portion which is inserted into an inner wall of an expanded tube portion
formed along an edge on an open side of the cylindrical body and is formed along an
edge of the cover so as to form a valley that is parallel to the inner wall; and
a second bent portion which extends from the first bent portion, is engaged with the
expanded tube portion through a curling process, and is compressed along an outer
wall of the body.
3. The water tank according to claim 1, wherein the first bent portion comprises:
the other side wall slantingly bent from the inner wall of the body along the edge
of the cover;
a bottom extending in parallel to the cover from an end portion of the other side
wall to the inner wall of the body; and
one side wall extending from an edge of the bottom and being bent to be in contact
with the inner wall of the body;
wherein the valley is formed on the one side wall, the other side wall, and the bottom,
and
the second bent portion extends from the one side wall to be engaged with the expanded
tube portion.
4. The water tank according to claim 3, wherein the second bent portion is engaged with
the expanded tube portion and forms a cross section of a circle along the outer wall
of the body, or is closely formed.
5. A water tank comprising:
a body including an inner cylinder that has one open side and is in the form of a
cylinder, an outer cylinder that is arranged to surround the inner cylinder and is
in the form of a cylinder, and an airtight space portion that is formed between the
inner cylinder and the outer cylinder through mutual bonding of end portions of the
inner cylinder and the outer cylinder in a body;
a cover having a border which is engaged with a border on an open side of the body
by a curling process or welding; and
a packing interposed on a mutual engagement region of the body and the cover;
wherein the space portion is filled with a thermal insulation material or is kept
in a vacuum state.
6. A water tank comprising:
a cylindrical upper body having an open lower side;
a cylindrical lower body having an open upper side and an upper border which is engaged
with a lower border of the upper body by a curling process or welding; and
a packing interposed on a mutual engagement region of the upper body and the lower
body;
wherein each of the upper body and the lower body includes an inner cylinder that
has one open side and is in the form of a cylinder, an outer cylinder that is arranged
to surround the inner cylinder and is in the form of a cylinder, and an airtight space
portion that is formed between the inner cylinder and the outer cylinder through mutual
bonding of end portions of the inner cylinder and the outer cylinder in a body; and
the space portion is filled with a thermal insulation material or is kept in a vacuum
state.
7. A water tank comprising:
a cylindrical inner cylinder which has one open side;
a body engagement portion which is formed along a circumferential direction from an
outer periphery on an open side of the inner cylinder, and which has a thread formed
on the outer periphery and a fitting portion formed on one side to vertically extend
along a circumferential direction;
a cylindrical outer cylinder which is fit-engaged with the fitting portion so that
an inner periphery of an end portion becomes in contact with an outer periphery of
the fitting portion, is arranged to surround the inner cylinder, and has an airtight
space portion that is formed between the inner cylinder and the outer cylinder;
a cover which covers an open side of the inner cylinder;
a cover engagement portion which is formed along the circumferential direction from
the outer periphery of the cover, and which has a screw groove formed on the inner
periphery that corresponds to the thread so that the cover engagement portion is screw-engaged
with the body engagement portion; and
a packing interposed between the inner cylinder and a border on the side of mutual
engagement of the inner cylinder and the cover;
wherein the space portion is filled with a thermal insulation material or is kept
in a vacuum state.
8. The water tank according to claim 7, wherein a fitting protrusion is formed to project
from the outer periphery of the fitting portion, and a fitting groove into which the
fitting protrusion is fitted is formed on the inner periphery of the end portion of
the outer cylinder.
9. A water tank mounted on a hot/cold water dispenser, a water purifier, or a vending
machine, comprising:
a body including an inner cylinder that has one open side and is in the form of a
cylinder, an outer cylinder that is arranged to surround the inner cylinder and is
in the form of a cylinder, and an airtight space portion that is formed between the
inner cylinder and the outer cylinder through mutual bonding of end portions of the
inner cylinder and the outer cylinder in a body;
a thermal insulation material which fills into the space portion;
a body engagement portion which is formed along a circumferential direction from an
outer periphery of the body and which has a thread formed on the outer periphery;
a cover which covers an open side of the body;
a cover engagement portion which is formed along the circumferential direction from
the outer periphery of the cover, and which has a screw groove formed on the inner
periphery that corresponds to the thread so that the cover engagement portion is screw-engaged
with the body engagement portion; and
a packing interposed on a border on a mutual engagement side between the body and
the cover.
10. A water tank comprising:
a body including an inner cylinder that has one open side and accommodates water therein
and an outer cylinder that forms a space between an outer surface of the inner cylinder
and surrounds the inner cylinder,
a cover which finishes the inner cylinder and the outer cylinder and has a temperature
control member that heats or cools the water accommodated in the body; and
a sealing portion which is mounted between the inner cylinder and the cover or between
the outer cylinder and keeps the sealing state of the inner cylinder and the outer
cylinder;
wherein the outer cylinder is integrally engaged with an edge of one open side of
the inner cylinder, and
a vacuum state is kept between an inner surface of the outer cylinder and an outer
surface of the inner cylinder.
11. The water tank according to claim 10, wherein the sealing portion comprises:
a first engagement member which is engaged with an outer side of an edge of the outer
cylinder and has a screw portion formed along the outer periphery thereof;
a second engagement member which is engaged with an outer surface of the cover and
has a screw portion formed along the inner periphery thereof to be screw-engaged with
the first engagement member, and
a packing which is interposed between the end portion of the body and the edge on
the inner side of the cover and makes the interior of the body airtight;
wherein on the outer cylinder, support protrusions are formed to project along the
outer periphery of the outer cylinder to support one side of the first engagement
member; and
on the cover, support protrusions are formed to project along the outer periphery
of the cover to support one side of the second engagement member.
12. The water tank according to claim 10, wherein the sealing portion comprises:
a locking portion which is engaged with an outer side of an edge of the outer cylinder
and has a locking protrusion formed to project from one side;
a fastening portion which includes a fixing member fixed to an outer surface of the
cover and a wing having a locking piece formed thereon to be engaged with the locking
protrusion portion and projecting toward the outer surface of the outer cylinder to
make the cover engaged with or disengaged from the body; and
a packing interposed between the end portion of the body and the edge on the inner
side of the cover to seal the interior of the body.
13. The water tank according to claim 11 or 12, further comprising:
a third bent portion that is formed on the edge portion of the body and is bent to
the outside to be engaged with the packing; and
a fourth bent portion that is bent to face the third bent portion so that the packing
is pressingly fixed along the edge of the cover.
14. The water tank according to claim 13, further comprising a projection unit that projects
to the packing side on one side of any one or both of the third bent portion and the
fourth bent portion.
15. The water tank according to claim 13, wherein the packing comprises:
at least one ring-shaped protrusion flange formed along a surface opposite to the
third bent portion or the fourth bent portion toward the third bent portion or the
fourth bent portion;
a plurality of small protrusions formed apart from one another on the interior or
exterior of the protrusion flange along the surface opposite to the third bent portion
or the fourth bent portion; and
an extension portion extending in upward and downward directions, being in contact
with the inner side edges of the body and the cover, and being integrally formed on
the inner end portion of the packing.
16. The water tank according to claim 10, wherein the sealing portion comprises:
a finishing surface extending along the edge of the cover and being engaged with the
inner cylinder or the outer cylinder; and
a sealing member mounted on the finishing surface to keep the sealing state as being
in contact with the outer cylinder.
17. The water tank according to claim 16, wherein the finishing surface of the cover is
screw-engaged with the outer cylinder engaged with the inner cylinder, and the sealing
member becomes in contact with the outer side edge of the outer cylinder.
18. The water tank according to claim 16, wherein the finishing surface of the cover is
screw-engaged with the inner cylinder engaged with the outer cylinder, and the sealing
member becomes in contact with the outer side edge of the outer cylinder.
19. The water tank according to claim 16, wherein the sealing member is interposed between
the edges of the inner cylinder and the outer cylinder which are integrally engaged
by welding.
20. The water tank according to claim 17, wherein the cover comprises:
a shielding plate sealing up one open side of the inner cylinder; and
a contact groove formed between the shielding plate and the finishing surface along
the edge of the shielding plate to face the edge of the interior of the inner cylinder;
wherein the finishing surface is screw-engaged with the end side outer surface of
the outer cylinder, and
the sealing member is interposed between the contact groove and the finishing surface,
and is in close contact with the edge of the inner cylinder and the outer side of
the edge of the outer cylinder.
21. The water tank according to claim 18, wherein the cover comprises:
a shielding plate sealing up one open side of the inner cylinder;
a contact groove formed between the shielding plate and the finishing surface along
the edge of the shielding plate to face the edge of the interior of the inner cylinder;
and
a finishing sleeve extending to be bent from the end portion of the finishing surface,
having the sealing member mounted thereon, and surrounding the edges of the outer
cylinder and the inner cylinder;
wherein the finishing surface extends from the edge of the contact groove, faces the
inner surface on the end portion side of the inner cylinder, and is screw-engaged,
and
the sealing member is in close contact with the edges of the inner cylinder and the
outer cylinder and the inner side of the edge of the inner cylinder.
22. The water tank according to claim 18, wherein the cover comprises:
a shielding plate sealing up one open side of the inner cylinder; and
a finish sleeve extending to be bent from the end portion of the finishing surface,
having the sealing member mounted thereon, surrounding the edges of the outer cylinder
and the inner cylinder;
wherein the finishing surface is screw-engaged to face the end side inner surface
of the inner cylinder, and
the sealing member is in close contact with the edges of the inner cylinder and the
outer cylinder and the inner side of the edge of the inner cylinder.
23. The water tank according to claim 18, wherein the cover comprises:
a shielding plate sealing up one open side of the inner cylinder;
a finish sleeve extending to be bent from the end portion of the finishing surface,
and surrounding the edges of the outer cylinder and the inner cylinder;
an engagement valley formed along the outer surface of the finishing surface, and
having the ring-shaped sealing member mounted thereon;
wherein the finishing surface is screw-engaged to face the end side inner surface
of the inner cylinder, and
the sealing member is in close contact with the end side inner surface of the inner
cylinder.
24. The water tank according to claim 18, wherein the cover comprises:
a shielding plate sealing up one open side of the inner cylinder;
a finish sleeve extending to be bent from the end portion of the finishing surface,
and surrounding the edges of the outer cylinder and the inner cylinder;
an engagement valley formed along the outer surface of the finishing surface;
wherein the finishing surface is screw-engaged to face the end side inner surface
of the inner cylinder, and
the sealing member is in close contact with the edges of the inner cylinder and the
outer cylinder and the inner side of the edge of the inner cylinder.
25. The water tank according to claim 18, wherein the sealing member comprises:
a first sealing member mounted on the finishing sleeve and being in close contact
with the edges of the inner cylinder and the outer cylinder and the inner side of
the edged of the inner cylinder; and
a second sealing member mounted on the engagement valley and being in close contact
with the edge inner side of the inner cylinder.
26. The water tank according to claim 19, wherein the cover comprises:
a shielding plate sealing up one open side of the inner cylinder; and
a contact groove formed between the shielding plate and the finishing surface along
the edge of the shielding plate to face the edge of the interior of the inner cylinder;
wherein the finishing surface extends in parallel to the shielding plate from the
edge of the contact groove, and
the sealing member extends from the edges of the inner cylinder and the outer cylinder
which are integrally engaged by welding, and is in close contact between the finishing
surface and the bent surface.
27. The water tank according to claim 26, wherein the cover further comprises a seal ring
block having one side that is engaged with the contact groove and the finishing surface
and the other side that is engaged between the bent surface and the outer surface
of the outer cylinder to seal the cover, the inner cylinder, and the outer cylinder.
28. The water tank according to claim 27, wherein the seal ring block comprises:
a first ring block having a ring protrusion having a shape corresponding to the contact
groove, and a finishing groove extending from the ring block and accommodating the
finishing surface; and
a second ring block having a stepped portion for safe placement of the bent surface
thereon, and being engaged with the first ring block;
wherein the first ring block and the second ring block are penetratingly engaged with
each other by a plurality of fixing bolts mounted apart from one another.
29. The water tank according to claim 10, further comprising a vacuum retaining portion
formed on one side of the outer cylinder to discharge remaining air between the inner
cylinder and the outer cylinder.
30. The water tank according to claim 29, wherein the vacuum retaining portion comprises:
an air discharge tube provided on one side of the outer cylinder; and
a protection cover engaged with one side of the outer cylinder to protect the air
discharge tube.
31. The water tank according to claim 10, wherein the sealing portion comprises:
a first bent portion prepared by bending the engagement surface, which is obtained
by bonding the edge of the open side of the inner cylinder and the edge of the open
side of the outer cylinder, toward the outer side of the outer cylinder in the form
of a flange;
a second bent portion extending from the edge of the cover and formed to surround
the upper and lower portions of the engagement surface;
a welding engagement portion prepared along the end portion of the first bent portion;
and
a packing material between the upper surface of the engagement surface and the second
bent portion.
32. The water tank according to claim 10, wherein the sealing portion comprises:
a first engagement portion in which the engagement surface that is obtained by making
the edge on the open side of the inner cylinder engaged with the edge on the open
side of the outer cylinder is formed;
a ring-shaped reinforcement piece engaged along the outer side edge of the engagement
surface;
a welding engagement portion prepared by performing welding in the form of a ring
along the regions where the first engagement portion and the reinforcement piece are
in contact with each other;
a second bent portion extending from the edge of the cover that is in contact with
the inner side surface of the engagement surface and surrounding the end portion of
the engagement surface and the upper and lower portions of the reinforcement piece;
and
a packing material filling in the end portion of the first engagement portion and
between the upper portion of the reinforcement piece and the second bent portion.
33. The water tank according to claim 10, wherein the sealing portion comprises:
a first engagement portion in which the engagement surface that is obtained by making
the edge on the open side of the inner cylinder engaged with the edge on the open
side of the outer cylinder is formed;
a ring-shaped reinforcement piece engaged along the outer side edge of the engagement
surface;
a second engagement portion formed through the contact of the edge of the cover and
the reinforcement piece;
a first welding engagement portion prepared in the form of a ring along the regions
where the first engagement portion and the reinforcement piece are in contact with
each other; and
a second welding engagement portion prepared in the form of a ring along the end portions
of the first engagement portion and the second engagement portion.
34. The water tank according to claim 33, wherein on the upper surface of the cover, a
reinforcement ring protrusion protrudes along the edge on the inner side of the reinforcement
piece on which the second engagement portion is formed.
35. The water tank according to claim 10, wherein on the outer surface of the outer cylinder,
a pressure member for keeping the shape of the inner cylinder and the outer cylinder
when the remaining air is discharged is formed.
36. The water tank according to claim 35, wherein the pressure member comprises:
a first protrusion ring projecting in a ring shape along at least one outer periphery
in upward and downward directions; and
at least one second protrusion ring provided on a bottom surface of the outer cylinder
through which a drain tube that communicates with the center of the bottom surface
of the inner cylinder passes, and projecting in the form of a concentric circle around
the drain tube.
37. The water tank according to claim 30, wherein the protection cover comprises:
a cylindrical wall that is detachably engaged with the outer surface on the lower
portion of the outer cylinder;
a bottom surface which extends from the edge of the lower end portion of the cylindrical
wall to a drain tube communicating with the center of the bottom surface of the inner
cylinder and the center of which is penetrated; and
a contact horn which extends from the edge of the penetrated center of the bottom
surface to a bottom surface of the outer cylinder and which is in close contact with
the bottom surface of the outer cylinder;
wherein the edge of the end portion of the contact horn is fixed in close contact
with a contact ring protrusion that projects in the form of a ring around the drain
tube from the bottom surface of the outer cylinder.
38. The water tank according to claim 30, wherein the protection cover is detachably engaged
with a stepped engagement surface having a stepped portion along the outer surface
on the lower portion of the outer cylinder.
a first locking ring groove that is recessed along the outer periphery toward a stepped
engagement surface is prepared in the protection cover,
a second locking ring groove that is recessed toward the inner cylinder side in a
position corresponding to the first locking ring groove is prepared on the stepped
engagement surface, and
the first and second locking ring grooves are engaged with each other to achieve the
sealing.