TECHNICAL FIELD
[0001] The present invention relates to a refrigeration apparatus, and particularly relates
to a refrigeration apparatus which has a refrigerant circuit configured to be capable
of switching between a cooling operation and a heating operation and which performs
a multistage compression refrigeration cycle by using a refrigerant that operates
in a supercritical range.
BACKGROUND ART
[0002] As one conventional example of a refrigeration apparatus which has a refrigerant
circuit configured to be capable of switching between a cooling operation and a heating
operation and which performs a multistage compression refrigeration cycle by using
a refrigerant that operates in a supercritical range, Patent Document 1 discloses
an air-conditioning apparatus which has a refrigerant circuit configured to be capable
of switching between an air-cooling operation and an air-warming operation and which
performs a two-stage compression refrigeration cycle by using carbon dioxide as a
refrigerant. This air-conditioning apparatus has primarily a compressor having two
compression elements connected in series, a four-way switching valve for switching
between an air-cooling operation and an air-warming operation, an outdoor heat exchanger,
and an indoor heat exchanger. This air-conditioning apparatus also has a gas-liquid
separator for performing gas-liquid separation on refrigerant flowing between the
outdoor heat exchanger and the indoor heat exchanger, and a second-stage injection
tube for returning the refrigerant from the gas-liquid separator to the second-stage
compression element.
<Patent Document 1>
Japanese Laid-open Patent Publication No. 2007-232263
SUMMARY OF INVENTION
[0003] A refrigeration apparatus according to a first aspect of the present invention comprises
a compression mechanism, a heat source-side heat exchanger which functions as a radiator
or evaporator of refrigerant, a usage-side heat exchanger which functions as an evaporator
or radiator of refrigerant, a switching mechanism, and a second-stage injection tube.
The compression mechanism has a plurality of compression elements and is configured
so that the refrigerant discharged from the first-stage compression element, which
is one of a plurality of compression elements, is sequentially compressed by the second-stage
compression element. As used herein, the term "compression mechanism" refers to a
compressor in which a plurality of compression elements are integrally incorporated,
or a configuration that includes a compression mechanism in which a single compression
element is incorporated and/or a plurality of compression mechanisms in which a plurality
of compression elements have been incorporated are connected together. The phrase
"the refrigerant discharged from a first-stage compression element, which is one of
the plurality of compression elements, is sequentially compressed by a second-stage
compression element" does not mean merely that two compression elements connected
in series are included, namely, the "first-stage compression element" and the "second-stage
compression element;" but means that a plurality of compression elements are connected
in series and the relationship between the compression elements is the same as the
relationship between the aforementioned "first-stage compression element" and "second-stage
compression element." The switching mechanism is a mechanism for switching between
a cooling operation state, in which the refrigerant is circulated through the compression
mechanism, the heat source-side heat exchanger, and the usage-side heat exchanger
in a stated order; and a heating operation state, in which the refrigerant is circulated
through the compression mechanism, the usage-side heat exchanger, and the heat source-side
heat exchanger in a stated order. The heat source-side heat exchanger is a heat exchanger
having air as a heat source. The second-stage injection tube is a refrigerant tube
for branching off the refrigerant whose heat has been radiated in the heat source-side
heat exchanger or the usage-side heat exchanger and returning the refrigerant to the
second-stage compression element. In this refrigeration apparatus, refrigerant is
prevented from returning to the second-stage compression element through the second-stage
injection tube, at least during the beginning of a reverse cycle defrosting operation
for defrosting the heat source-side heat exchanger by switching the switching mechanism
to the cooling operation state.
[0004] With conventional air-conditioning apparatuses, in cases in which a heat exchanger
having air as a heat source is used as the outdoor heat exchanger, when the heating
operation is performed while the air as the heat source is low in temperature, frost
deposits form on the outdoor heat exchanger functioning as an evaporator of the refrigerant,
and a defrosting operation for defrosting the outdoor heat exchanger must therefore
be performed by causing the outdoor heat exchanger to function as a radiator of the
refrigerant. In cases in which a reverse cycle defrosting operation is used as the
defrosting operation, wherein the outdoor heat exchanger is made to function as a
radiator of refrigerant by switching the switching mechanism from an air-warming operation
state to an air-cooling operation state, the indoor heat exchanger is made to function
as an evaporator of refrigerant regardless of the intention being to cause the indoor
heat exchanger to function as a radiator of refrigerant, and a problem is encountered
in that the temperature decreases on the indoor side. Therefore, to avoid this temperature
decrease on the indoor side, a considered possibility is to reduce the flow rate of
the refrigerant flowing through the indoor heat exchanger by using the second-stage
injection tube to ensure that the refrigerant fed from the outdoor heat exchanger
to the indoor heat exchanger is returned to the second-stage compression element also
when the reverse cycle defrosting operation is performed, during both the air-cooling
operation and the air-warming operation.
[0005] However, when the second-stage injection tube is used to reduce the flow rate of
the refrigerant flowing through the indoor heat exchanger as described above, the
refrigerant tube or the like between the indoor heat exchanger and the four-way switching
valve is heated and made to store heat by the high-temperature refrigerant discharged
from the compressor through the air-warming operation which had been performed until
immediately before the reverse cycle defrosting operation, and the defrosting capacity
cannot be improved because this stored heat is not sufficiently utilized when the
reverse cycle defrosting operation is performed. Particularly with an air-conditioning
apparatus using refrigerant that operates in the supercritical range, it is preferable
to sufficiently utilize this stored heat because the high pressure in the refrigeration
cycle comes to exceed the critical pressure and the temperature of the refrigerant
discharged from the refrigerant becomes extremely high.
[0006] In view of this, in the refrigeration apparatus according to a first aspect of the
present invention, refrigerant is prevented from returning to the second-stage compression
element through the second-stage injection tube, at least at the beginning of the
reverse cycle defrosting operation. Thereby, in the refrigerant circuit in this refrigeration
apparatus, circulation is performed whereby the refrigerant discharged from the compression
mechanism is actively drawn into the compression mechanism through the usage-side
heat exchanger. At this time, sufficient use is made of the heat stored in the refrigerant
tube or the like between the usage-side heat exchanger and the switching mechanism
due to the heating operation performed until immediately before the reverse cycle
defrosting operation was performed, the temperature of the low-pressure refrigerant
in the refrigeration cycle drawn into the compression mechanism increases, and the
refrigerant is prevented from returning to the second-stage compression element through
the second-stage injection tube, thereby minimizing the decrease in the temperature
of the intermediate-pressure refrigerant in the refrigeration cycle drawn into the
second-stage compression element. Therefore, the temperature of the high-pressure
refrigerant in the refrigeration cycle discharged from the compression mechanism can
be greatly increased, and the defrosting capacity per unit flow rate of the refrigerant
when the reverse cycle defrosting operation is performed can be improved. Moreover,
it is at least in the beginning of the reverse cycle defrosting operation that a state
is created in which refrigerant does not return to the second-stage compression element
through the second-stage injection tube, and circulation for drawing refrigerant into
the compression mechanism through the usage-side heat exchanger is not continued excessively
in the refrigerant circuit after the amount of heat stored in the refrigerant tube
or the like between the usage-side heat exchanger and the switching mechanism has
decreased and the effect of improving the defrosting capacity can no longer be sufficiently
achieved; therefore, the temperature decrease on the usage side can be minimized.
[0007] Thus, in this refrigeration apparatus, when the reverse cycle defrosting operation
is performed, defrosting capacity can be improved while the temperature decrease on
the usage side is minimized.
[0008] The refrigeration apparatus according to a second aspect is the refrigeration apparatus
according to the first aspect, wherein the phrase "at least the beginning of the reverse
cycle defrosting operation" refers to a time starting from the start of the reverse
cycle defrosting operation to the elapsing of a predetermined time duration set according
to the length of a refrigerant tube between the usage-side heat exchanger and the
switching mechanism.
[0009] In this refrigeration apparatus, the fact that at least the beginning of the reverse
cycle defrosting operation is a time period from the start of the reverse cycle defrosting
operation to when a predetermined time duration set according to the length of a refrigerant
tube between the usage-side heat exchanger and the switching mechanism has elapsed
makes it possible to determine the point in time at which the amount of heat stored
in the refrigerant tube or the like between the usage-side heat exchanger and the
switching mechanism has decreased and the effect of improving the defrosting capacity
can no longer be sufficiently achieved, according to the length of the refrigerant
tube between the usage-side heat exchanger and the switching mechanism.
[0010] The refrigeration apparatus according to a third aspect is the refrigeration apparatus
according to the first aspect, wherein the phrase "at least the beginning of the reverse
cycle defrosting operation" refers to a time period from the start of the reverse
cycle defrosting operation until the temperature of the refrigerant in the usage-side
heat exchanger decreases to a predetermined temperature or lower.
[0011] In this refrigeration apparatus, the fact that at least the beginning of the reverse
cycle defrosting operation is a time period from the start of the reverse cycle defrosting
operation until the temperature of the refrigerant in the usage-side heat exchanger
decreases to a predetermined temperature or lower makes it possible to determine,
in terms of the temperature decrease on the usage side, whether or not the amount
of heat stored in the refrigerant tube or the like between the usage-side heat exchanger
and the switching mechanism has decreased and the effect of improving the defrosting
capacity can no longer be sufficiently achieved.
[0012] The refrigeration apparatus according to a fourth aspect is the refrigeration apparatus
according to the first aspect, wherein the phrase "at least the beginning of the reverse
cycle defrosting operation" refers to a time period from the start of the reverse
cycle defrosting operation until the pressure of the refrigerant in the intake side
of the compression mechanism decreases to a predetermined pressure or lower.
[0013] In this refrigeration apparatus, the fact that at least the beginning of the reverse
cycle defrosting operation is a time period from the start of the reverse cycle defrosting
operation until the pressure of the refrigerant in the intake side of the compression
mechanism decreases to a predetermined pressure or lower makes it possible to determine,
in terms of the decrease in the flow rate of the refrigerant drawn into the compression
mechanism that occurs with the temperature decrease on the usage side, whether or
not the amount of heat stored in the refrigerant tube or the like between the usage-side
heat exchanger and the switching mechanism has decreased and the effect of improving
the defrosting capacity can no longer be sufficiently achieved.
[0014] The refrigeration apparatus according to a fifth aspect is the refrigeration apparatus
according to the first through fourth aspects, wherein the refrigerant for operating
in the supercritical range is carbon dioxide.
BRIEF DESCRIPTION OF DRAWINGS
[0015]
FIG. 1 is a schematic structural diagram of an air-conditioning apparatus as an embodiment
of the refrigeration apparatus according to the present invention.
FIG. 2 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
during the air-cooling operation.
FIG. 3 is a pressure-enthalpy graph representing the refrigeration cycle during the
air-cooling operation.
FIG. 4 is a temperature-entropy graph representing the refrigeration cycle during
the air-cooling operation.
FIG 5 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
during the air-warming operation.
FIG. 6 is a flowchart of the defrosting operation.
FIG 7 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
at the start of the defrosting operation.
FIG 8 is a pressure-enthalpy graph representing the refrigeration cycle during the
defrosting operation.
FIG. 9 is a temperature-entropy graph representing the refrigeration cycle during
the defrosting operation.
FIG 10 is a schematic structural diagram of an air-conditioning apparatus according
to Modification 1.
FIG 11 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
during the air-cooling operation.
FIG. 12 is a pressure-enthalpy graph representing the refrigeration cycle during the
air-cooling operation in the air-conditioning apparatus according to Modification
1.
FIG 13 is a temperature-entropy graph representing the refrigeration cycle during
the air-cooling operation in the air-conditioning apparatus according to Modification
1.
FIG 14 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
during the air-warming operation.
FIG. 15 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
at the start of the defrosting operation.
FIG. 16 is a pressure-enthalpy graph representing the refrigeration cycle during the
defrosting operation in the air-conditioning apparatus according to Modification 1.
FIG. 17 is a temperature-entropy graph representing the refrigeration cycle during
the defrosting operation in the air-conditioning apparatus according to Modification
1.
FIG. 18 is a schematic structural diagram of an air-conditioning apparatus according
to Modification 2.
FIG. 19 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
during the air-cooling operation.
FIG 20 is a pressure-enthalpy graph representing the refrigeration cycle during the
air-cooling operation in the air-conditioning apparatus according to Modification
2.
FIG 21 is a temperature-entropy graph representing the refrigeration cycle during
the air-cooling operation in the air-conditioning apparatus according to Modification
2.
FIG. 22 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
during the air-warming operation.
FIG. 23 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
at the start of the defrosting operation.
FIG. 24 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
in the defrosting operation after defrosting of the intermediate heat exchanger is
complete.
FIG. 25 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
in the defrosting operation after defrosting of the intermediate heat exchanger and
utilization of the stored heat are complete.
FIG. 26 is a pressure-enthalpy graph representing the refrigeration cycle during the
defrosting operation in the air-conditioning apparatus according to Modification 2.
FIG. 27 is a temperature-entropy graph representing the refrigeration cycle during
the defrosting operation in the air-conditioning apparatus according to Modification
2.
FIG. 28 is a schematic structural diagram of an air-conditioning apparatus according
to Modification 3.
FIG. 29 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
during the air-cooling operation.
FIG. 30 is a pressure-enthalpy graph representing the refrigeration cycle during the
air-cooling operation in the air-conditioning apparatus according to Modification
3.
FIG. 31 is a temperature-entropy graph representing the refrigeration cycle during
the air-cooling operation in the air-conditioning apparatus according to Modification
3.
FIG. 32 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
during the air-warming operation.
FIG. 33 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
at the start of the defrosting operation.
FIG. 34 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
in the defrosting operation after defrosting of the intermediate heat exchanger is
complete.
FIG. 35 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
in the defrosting operation after defrosting of the intermediate heat exchanger and
utilization of the stored heat are complete.
FIG. 36 is a pressure-enthalpy graph representing the refrigeration cycle during the
defrosting operation in the air-conditioning apparatus according to Modification 3.
FIG 37 is a temperature-entropy graph representing the refrigeration cycle during
the defrosting operation in the air-conditioning apparatus according to Modification
3.
FIG. 38 is a schematic structural diagram of an air-conditioning apparatus according
to Modification 4.
DESCRIPTION OF EMBODIMENTS
[0016] Embodiments of the refrigeration apparatus according to the present invention are
described hereinbelow with reference to the drawings.
(1) Configuration of air-conditioning apparatus
[0017] FIG. 1 is a schematic structural diagram of an air-conditioning apparatus 1 as an
embodiment of the refrigeration apparatus according to the present invention. The
air-conditioning apparatus 1 has a refrigerant circuit 10 configured to be capable
of switching between an air-cooling operation and an air-warming operation, and the
apparatus performs a two-stage compression refrigeration cycle by using a refrigerant
(carbon dioxide in this case) for operating in a supercritical range.
[0018] The refrigerant circuit 10 of the air-conditioning apparatus 1 has primarily a compression
mechanism 2, a switching mechanism 3, a heat source-side heat exchanger 4, a bridge
circuit 17, a receiver 18, a first expansion mechanism 5a, a second expansion mechanism
5b, a first second-stage injection tube 18c, and a usage-side heat exchanger 6.
[0019] In the present embodiment, the compression mechanism 2 is configured from a compressor
21 which uses two compression elements to subject a refrigerant to two-stage compression.
The compressor 21 has a hermetic structure in which a compressor drive motor 21b,
a drive shaft 21c, and compression elements 2c, 2d are housed within a casing 21a.
The compressor drive motor 21b is linked to the drive shaft 21c. The drive shaft 21c
is linked to the two compression elements 2c, 2d. Specifically, the compressor 21
has a so-called single-shaft two-stage compression structure in which the two compression
elements 2c, 2d are linked to a single drive shaft 21c and the two compression elements
2c, 2d are both rotatably driven by the compressor drive motor 21b. In the present
embodiment, the compression elements 2c, 2d are rotary elements, scroll elements,
or another type of positive displacement compression elements. The compressor 21 is
configured so as to draw refrigerant through an intake tube 2a, to discharge this
refrigerant to an intermediate refrigerant tube 8 after the refrigerant has been compressed
by the compression element 2c, to drawhe intermediate-pressure refrigerant discharged
to the intermediate refrigerant tube 8 in the refrigeration cycle into the compression
element 2d, and to discharge the refrigerant to a discharge tube 2b after the refrigerant
has been further compressed. The intermediate refrigerant tube 8 is a refrigerant
tube for taking the intermediate-pressure refrigerant in the refrigeration cycle into
the compression element 2d connected to the second-stage side of the compression element
2c after the refrigerant has been discharged from the compression element 2c connected
to the first-stage side of the compression element 2c. The discharge tube 2b is a
refrigerant tube for feeding refrigerant discharged from the compression mechanism
2 to the switching mechanism 3, and the discharge tube 2b is provided with an oil
separation mechanism 41 and a non-return mechanism 42. The oil separation mechanism
41 is a mechanism for separating refrigerator oil accompanying the refrigerant from
the refrigerant discharged from the compression mechanism 2 and returning the oil
to the intake side of the compression mechanism 2, and the oil separation mechanism
41 has primarily an oil separator 41a for separating refrigerator oil accompanying
the refrigerant from the refrigerant discharged from the compression mechanism 2,
and an oil return tube 41b connected to the oil separator 41a for returning the refrigerator
oil separated from the refrigerant to the intake tube 2a of the compression mechanism
2. The oil return tube 41b is provided with a depressurization mechanism 41c for depressurizing
the refrigerator oil flowing through the oil return tube 41b. A capillary tube is
used for the depressurization mechanism 41c in the present embodiment. The non-return
mechanism 42 is a mechanism for allowing the flow of refrigerant from the discharge
side of the compression mechanism 2 to the switching mechanism 3 and for blocking
the flow of refrigerant from the switching mechanism 3 to the discharge side of the
compression mechanism 2, and a non-return valve is used in the present embodiment.
[0020] Thus, in the present embodiment, the compression mechanism 2 has two compression
elements 2c, 2d and is configured so that among these compression elements 2c, 2d,
refrigerant discharged from the first-stage compression element is compressed in sequence
by the second-stage compression element.
[0021] The switching mechanism 3 is a mechanism for switching the direction of refrigerant
flow in the refrigerant circuit 10. In order to allow the heat source-side heat exchanger
4 to function as a radiator of refrigerant compressed by the compression mechanism
2 and to allow the usage-side heat exchanger 6 to function as an evaporator of refrigerant
cooled in the heat source-side heat exchanger 4 during the air-cooling operation,
the switching mechanism 3 is capable of connecting the discharge side of the compression
mechanism 2 and one end of the heat source-side heat exchanger 4 and also connecting
the intake side of the compressor 21 and the usage-side heat exchanger 6 (refer to
the solid lines of the switching mechanism 3 in FIG. 1, this state of the switching
mechanism 3 being referred to below as the "cooling operation state"). In order to
allow the usage-side heat exchanger 6 to function as a radiator of refrigerant compressed
by the compression mechanism 2 and to allow the heat source-side heat exchanger 4
to function as an evaporator of refrigerant cooled in the usage-side heat exchanger
6 during the air-warming operation, the switching mechanism 3 is capable of connecting
the discharge side of the compression mechanism 2 and the usage-side heat exchanger
6 and also of connecting the intake side of the compression mechanism 2 and one end
of the heat source-side heat exchanger 4 (refer to the dashed lines of the switching
mechanism 3 in FIG. 1, this state of the switching mechanism 3 being referred to below
as the "heating operation state"). In the present embodiment, the switching mechanism
3 is a four-way switching valve connected to the intake side of the compression mechanism
2, the discharge side of the compression mechanism 2, the heat source-side heat exchanger
4, and the usage-side heat exchanger 6. The switching mechanism 3 is not limited to
a four-way switching valve, and may be configured so as to have a function for switching
the direction of the flow of the refrigerant in the same manner as described above
by using, e.g., a combination of a plurality of electromagnetic valves.
[0022] Thus, focusing solely on the compression mechanism 2, the heat source-side heat exchanger
4, and the usage-side heat exchanger 6 constituting the refrigerant circuit 10; the
switching mechanism 3 is configured to be capable of switching between a cooling operation
state in which the refrigerant is circulated sequentially through the compression
mechanism 2, the heat source-side heat exchanger 4 functioning as a radiator of refrigerant,
and the usage-side heat exchanger 6 functioning as an evaporator of refrigerant; and
a heating operation state in which the refrigerant is circulated sequentially through
the compression mechanism 2, the usage-side heat exchanger 6 functioning as a radiator
of refrigerant, and the heat source-side heat exchanger 4 functioning as an evaporator
of refrigerant.
[0023] The heat source-side heat exchanger 4 is a heat exchanger that functions as a radiator
or an evaporator of refrigerant. One end of the heat source-side heat exchanger 4
is connected to the switching mechanism 3, and the other end is connected to the first
expansion mechanism 5a via the bridge circuit 17. The heat source-side heat exchanger
4 is a heat exchanger that uses air as a heat source (i.e., a cooling source or a
heating source), and a fin-and-tube heat exchanger is used in the present embodiment.
The air as the heat source is supplied to the heat source-side heat exchanger 4 by
a heat source-side fan 40. The heat source-side fan 40 is driven by a fan drive motor
40a.
[0024] The bridge circuit 17 is disposed between the heat source-side heat exchanger 4 and
the usage-side heat exchanger 6, and is connected to a receiver inlet tube 18a connected
to the inlet of the receiver 18 and to a receiver outlet tube 18b connected to the
outlet of the receiver 18. The bridge circuit 17 has four non-return valves 17a, 17b,
17c, and 17d in the present embodiment. The inlet non-retuRN valve 17a is a non-return
valve that allows only the flow of refrigerant from the heat source-side heat exchanger
4 to the receiver inlet tube 18a. The inlet non-return valve 17b is a non-return valve
that allows only the flow of refrigerant from the usage-side heat exchanger 6 to the
receiver inlet tube 18a. In other words, the inlet non-return valves 17a, 17b have
a function for allowing refrigerant to flow from one among the heat source-side heat
exchanger 4 or the usage-side heat exchanger 6 to the receiver inlet tube 18a. The
outlet non-return valve 17c is a non-return valve that allows only the flow of refrigerant
from the receiver outlet tube 18b to the usage-side heat exchanger 6. The outlet non-return
valve 17d is a non-return valve that allows only the flow of refrigerant from the
receiver outlet tube 18b to the heat source-side heat exchanger 4. In other words,
the outlet non-return valves 17c, 17d have a function for allowing refrigerant to
flow from the receiver outlet tube 18b to the heat source-side heat exchanger 4 or
the usage-side heat exchanger 6.
[0025] The first expansion mechanism 5a is a mechanism for depressurizing the refrigerant,
is provided to the receiver inlet tube 18a, and is an electrically driven expansion
valve in the present embodiment. In the present embodiment, during the air-cooling
operation, the first expansion mechanism 5a depressurizes the high-pressure refrigerant
in the refrigeration cycle that has been cooled in the heat source-side heat exchanger
4 nearly to the saturation pressure of the refrigerant before the refrigerant is fed
to the usage-side heat exchanger 6 via the receiver 18; and during the air-warming
operation, the first expansion mechanism 5a depressurizes the high-pressure refrigerant
in the refrigeration cycle that has been cooled in the usage-side heat exchanger 6
nearly to the saturation pressure of the refrigerant before the refrigerant is fed
to the heat source-side heat exchanger 4 via the receiver 18.
[0026] The receiver 18 is a container provided in order to temporarily retain the refrigerant
that has been depressurized by the first expansion mechanism 5a so as to allow storage
of excess refrigerant produced according to the operation states, such as the quantity
of refrigerant circulating in the refrigerant circuit 10 being different between the
air-cooling operation and the air-warming operation, and the inlet of the receiver
18 is connected to the receiver inlet tube 18a, while the outlet is connected to the
receiver outlet tube 18b. Also connected to the receiver 18 are the first second-stage
injection tube 18c and a first intake return tube 18f. The first second-stage injection
tube 18c and the first intake return tube 18f are integrated in the portion near the
receiver 18.
[0027] The first second-stage injection tube 18c is a refrigerant tube capable of performing
intermediate pressure injection for extracting refrigerant from the receiver 18 and
returning the refrigerant to the second-stage compression element 2d of the compression
mechanism 2, and in the present modification, the first second-stage injection tube
18c is provided so as to connect the top part of the receiver 18 and the intermediate
refrigerant tube 8 (i.e., the intake side of the second-stage compression element
2d of the compression mechanism 2). The first second-stage injection tube 18c is provided
with a first second-stage injection on/off valve 18d and a first second-stage injection
non-return mechanism 18e. The first second-stage injection on/off valve 18d is a valve
capable of opening and closing, and is an electromagnetic valve in the present embodiment.
The first second-stage injection non-return mechanism 18e is a mechanism for allowing
refrigerant to flow from the receiver 18 to the second-stage compression element 2d
and blocking refrigerant from flowing from the second-stage compression element 2d
to the receiver 18, and a non-return valve is used in the present embodiment.
[0028] The first intake return tube 18f is connected so as to be capable of withdrawing
refrigerant from inside the receiver 18 and returning the refrigerant to the intake
tube 2a of the compression mechanism 2 (i.e., to the intake side of the compression
element 2c on the first-stage side of the compression mechanism 2). A first intake
return on/off valve 18g is provided to this first intake return tube 18f. The first
intake return on/off valve 18g is an electromagnetic valve in the present embodiment.
[0029] Thus, when the first second-stage injection tube 18c is used by opening the first
second-stage injection on/off valve 18d, the receiver 18 functions as a gas-liquid
separator for performing gas-liquid separation between the first expansion mechanism
5a and the second expansion mechanism 5b on the refrigerant flowing between the heat
source-side heat exchanger 4 and the usage-side heat exchanger 6, and intermediate
pressure injection can be performed by the receiver 18 for returning the gas refrigerant
resulting from gas-liquid separation in the receiver 18 from the top part of the receiver
18 to the second-stage compression element 2d of the compression mechanism 2.
[0030] The second expansion mechanism 5b is a mechanism provided to the receiver outlet
tube 18b and used for depressurizing the refrigerant, and is an electrically driven
expansion valve in the present embodiment. In the present embodiment, during the air-cooling
operation, the second expansion mechanism 5b further depressurizes the refrigerant
depressurized by the first expansion mechanism 5a to a low pressure in the refrigeration
cycle before the refrigerant is fed to the usage-side heat exchanger 6 via the receiver
18; and during the air-warming operation, the second expansion mechanism 5b further
depressurizes the refrigerant depressurized by the first expansion mechanism 5a to
a low pressure in the refrigeration cycle before the refrigerant is fed to the heat
source-side heat exchanger 4 via the receiver 18.
[0031] The usage-side heat exchanger 6 is a heat exchanger that functions as a radiator
or an evaporator of refrigerant. One end of the usage-side heat exchanger 6 is connected
to the first expansion mechanism 5a via the bridge circuit 17, and the other end is
connected to the switching mechanism 3. The usage-side heat exchanger 6 is a heat
exchanger that uses water and/or air as a heat source (i.e., a cooling source or a
heating source).
[0032] Furthermore, the air-conditioning apparatus 1 is provided with various sensors. Specifically,
the heat source-side heat exchanger 4 is provided with a heat source-side heat exchange
temperature sensor 51 for detecting the temperature of the refrigerant flowing through
the heat source-side heat exchanger 4. The usage-side heat source-side heat exchanger
6 is provided with a usage-side heat exchange temperature sensor 61 for detecting
the temperature of the refrigerant flowing through the usage-side heat exchanger 6.
An intake pressure sensor 60 for detecting the pressure of the refrigerant flowing
through the intake side of the compression mechanism 2 is provided to either the intake
tube 2a or the compression mechanism 2. The air-conditioning apparatus 1 is provided
with an air temperature sensor 53 for detecting the temperature of the air as a heat
source for the heat source-side heat exchanger 4. Though not shown in the drawings,
the air-conditioning apparatus 1 also has a controller for controlling the actions
of the compression mechanism 2, the switching mechanism 3, the expansion mechanism
5, the heat source-side fan 40, the first second-stage injection on/off valve 18d,
the first intake return on/off valve 18g, and the other components constituting the
air-conditioning apparatus 1.
(2) Action of the air-conditioning apparatus
[0033] Next, the action of the air-conditioning apparatus 1 of the present embodiment will
be described using FIGS. 1 through 9. FIG. 2 is a diagram showing the flow of refrigerant
within the air-conditioning apparatus 1 during the air-cooling operation, FIG. 3 is
a pressure-enthalpy graph representing the refrigeration cycle during the air-cooling
operation, FIG. 4 is a temperature-entropy graph representing the refrigeration cycle
during the air-cooling operation, FIG. 5 is a diagram showing the flow of refrigerant
within the air-conditioning apparatus 1 during the air-warming operation, FIG. 6 is
a flowchart of the defrosting operation, FIG. 7 is a diagram showing the flow of refrigerant
within the air-conditioning apparatus 1 at the start of the defrosting operation,
FIG. 8 is a pressure-enthalpy graph representing the refrigeration cycle during the
defrosting operation, and FIG 9 is a temperature-entropy graph representing the refrigeration
cycle during the defrosting operation. Operation control in the air-cooling operation,
the air-warming operation, and the defrosting operation described hereinbelow is performed
by the aforementioned controller (not shown). In the following description, the term
"high pressure" means a high pressure in the refrigeration cycle (specifically, the
pressure at points D, D', and E in FIGS. 3, 4, 8, and 9), the term "low pressure"
means a low pressure in the refrigeration cycle (specifically, the pressure at points
A, F, W in FIGS. 3, 4, 8, and 9), and the term "intermediate pressure" means an intermediate
pressure in the refrigeration cycle (specifically, the pressure at points B, G, G',
I, L, and M in FIGS. 3, 4, 8, and 9).
<Air-cooling operation>
[0034] During the air-cooling operation, the switching mechanism 3 is brought to the cooling
operation state shown by the solid lines in FIGS. 1 and 2. The opening degrees of
the first expansion mechanism 5a and the second expansion mechanism 5b are adjusted.
The first second-stage injection on/off valve 18d is brought to an open state.
[0035] When the refrigerant circuit 10 is in this state, low-pressure refrigerant (refer
to point A in FIGS. 1 through 4) is drawn into the compression mechanism 2 through
the intake tube 2a, and after the refrigerant is first compressed by the compression
element 2c to an intermediate pressure, the refrigerant is discharged to the intermediate
refrigerant tube 8 (refer to point A in FIGS. 1 through 4). The intermediate-pressure
refrigerant discharged from the first-stage compression element 2c is cooled (refer
to point G in FIGS. 1 through 4) by mixing with the refrigerant returned from the
receiver 18 to the second-stage compression element 2d through the first second-stage
injection tube 18c (refer to point M in FIGS. 1 through 4). Next, having been mixed
with the refrigerant returning from the first second-stage injection tube 18c (i.e.,
intermediate pressure injection is carried out by the receiver 18 which acts as a
gas-liquid separator), the intermediate-pressure refrigerant is drawn into and further
compressed in the compression element 2d connected to the second-stage side of the
compression element 2c, and the refrigerant is discharged from the compression mechanism
2 to the discharge tube 2b (refer to point D in FIGS. 1 through 4). The high-pressure
refrigerant discharged from the compression mechanism 2 is compressed by the two-stage
compression action of the compression elements 2c, 2d to a pressure exceeding a critical
pressure (i.e., the critical pressure Pcp at the critical point CP shown in FIG. 3).
The high-pressure refrigerant discharged from the compression mechanism 2 flows into
the oil separator 41a constituting the oil separation mechanism 41, and the accompanying
refrigeration oil is separated. The refrigeration oil separated from the high-pressure
refrigerant in the oil separator 41 a flows into the oil return tube 41b constituting
the oil separation mechanism 41 wherein it is depressurized by the depressurization
mechanism 41c provided to the oil return tube 41b, and the oil is then returned to
the intake tube 2a of the compression mechanism 2 and drawn once more into the compression
mechanism 2. Next, having been separated from the refrigeration oil in the oil separation
mechanism 41, the high-pressure refrigerant is passed through the non-return mechanism
42 and the switching mechanism 3, and is fed to the heat source-side heat exchanger
4 functioning as a refrigerant radiator. The high-pressure refrigerant fed to the
heat source-side heat exchanger 4 is cooled in the heat source-side heat exchanger
4 by heat exchange with air as a cooling source supplied by the heat source-side fan
40 (refer to point E in FIGS. 1 through 4). The high-pressure refrigerant cooled in
the heat source-side heat exchanger 4 then flows through the inlet non-return valve
17a of the bridge circuit 17 into the receiver inlet tube 18a, and the refrigerant
is depressurized to a nearly saturated pressure by the first expansion mechanism 5a
and is temporarily retained in the receiver 18 (refer to point I in FIGS. 1 through
4). The refrigerant retained in the receiver 18 is fed to the receiver outlet tube
18b and is depressurized by the second expansion mechanism 5b to become a low-pressure
gas-liquid two-phase refrigerant, and is then fed through the outlet non-return valve
17c of the bridge circuit 17 to the usage-side heat exchanger 6 functioning as a refrigerant
evaporator (refer to point F in FIGS. 1 through 4). The low-pressure gas-liquid two-phase
refrigerant fed to the usage-side heat exchanger 6 is heated by heat exchange with
water or air as a heating source, and the refrigerant is evaporated as a result (refer
to point W in FIGS. 1 through 4). The low-pressure refrigerant heated in the usage-side
heat exchanger 6 is then drawn once more into the compression mechanism 2 via the
switching mechanism 3 (refer to point A in FIGS. 1 through 4). In this manner the
air-cooling operation is performed.
[0036] Thus, in the air-conditioning apparatus 1 (refrigeration apparatus) of the present
embodiment, since the first second-stage injection tube 18c is provided to branch
off the refrigerant whose heat has been radiated in the heat source-side heat exchanger
4 and return the refrigerant to the second-stage compression element 2d, the temperature
of the refrigerant drawn into the second-stage compression element 2d can be kept
even lower (refer to points B and G in FIG. 4) without heat being radiated to the
exterior. The temperature of the refrigerant discharged from the compression mechanism
2 is thereby minimized (refer to points D and D' in FIG. 4), and it is possible to
further reduce the heat radiation loss equivalent to the area enclosed by connecting
points B, D', D, and G in FIG. 4 more than in cases in which the first second-stage
injection tube 18c is not provided; therefore, the power consumption of the compression
mechanism 2 can be further reduced, and operating efficiency can be further improved.
<Air-warming operation>
[0037] During the air-warming operation, the switching mechanism 3 is brought to the heating
operation state shown by the dashed lines in FIGS. 1 and 5. The opening degrees of
the first expansion mechanism 5a and the second expansion mechanism 5b are also adjusted.
Furthermore, the first second-stage injection on/off valve 18d is brought to the open
state similar to during the air-cooling operation.
[0038] When the refrigerant circuit 10 is in this state, low-pressure refrigerant (refer
to point A in FIGS. 1 and 3 through 5) is drawn into the compression mechanism 2 through
the intake tube 2a, and after the refrigerant is first compressed by the compression
element 2c to an intermediate pressure, the refrigerant is discharged to the intermediate
refrigerant tube 8 (refer to point B in FIGS. 1 and 3 through 5). This intermediate-pressure
refrigerant discharged from the first-stage compression element 2c is cooled (refer
to point G in FIGS. 1 and 3 through 5) by mixing with the refrigerant returning from
the receiver 18 to the second-stage compression element 2d through the first second-stage
injection tube 18c (refer to point M in FIGS. 1 and 3 through 5). Next, having been
mixed with the refrigerant returning from the first second-stage injection tube 18c
(i.e., intermediate pressure injection is carried out by the receiver 18 which acts
as a gas-liquid separator), the intermediate-pressure refrigerant is drawn into and
further compressed in the compression element 2d connected to the second-stage side
of the compression element 2c, and the refrigerant is discharged from the compression
mechanism 2 to the discharge tube 2b (refer to point D in FIGS. 1 and 3 through 5).
The high-pressure refrigerant discharged from the compression mechanism 2 is compressed
by the two-stage compression action of the compression elements 2c, 2d to a pressure
exceeding a critical pressure (i.e., the critical pressure Pcp at the critical point
CP shown in FIG. 3), similar to the air-cooling operation. The high-pressure refrigerant
discharged from the compression mechanism 2 flows into the oil separator 41a constituting
the oil separation mechanism 41, and the accompanying refrigeration oil is separated.
The refrigeration oil separated from the high-pressure refrigerant in the oil separator
41a flows into the oil return tube 41b constituting the oil separation mechanism 41
wherein it is depressurized by the depressurization mechanism 41c provided to the
oil return tube 41b, and the oil is then returned to the intake tube 2a of the compression
mechanism 2 and drawn once more into the compression mechanism 2. Next, having been
separated from the refrigeration oil in the oil separation mechanism 41, the high-pressure
refrigerant is passed through the non-return mechanism 42 and the switching mechanism
3, fed to the usage-side heat exchanger 6 functioning as a radiator of refrigerant,
and cooled by heat exchange with the water and/or air as a cooling source (refer to
point F in FIGS. 1 and 5, and read point E as point F in FIGS. 3 and 4). The high-pressure
refrigerant cooled in the usage-side heat exchanger 6 then flows through the inlet
non-return valve 17b of the bridge circuit 17 into the receiver inlet tube 18a, and
the refrigerant is depressurized to a nearly saturated pressure by the first expansion
mechanism 5a and temporarily retained in the receiver 18 (refer to point I in FIGS.
1 and 3 through 5). The refrigerant retained in the receiver 18 is fed to the receiver
outlet tube 18b where it is depressurized by the second expansion mechanism 5b into
a low-pressure gas-liquid two-phase refrigerant, which is passed through the outlet
non-return valve 17d of the bridge circuit 17 and fed to the heat source-side heat
exchanger 4 functioning as an evaporator of refrigerant (refer to point E in FIGS.
1 and 5, and read point F as point E in FIGS. 3 and 4). The low-pressure gas-liquid
two-phase refrigerant fed to the heat source-side heat exchanger 4 is heated and evaporated
in the heat source-side heat exchanger 4 by heat exchange with the air as a heat source
supplied by the heat source-side fan 40 (refer to point A in FIGS. 1 and 3 through
5). The low-pressure refrigerant heated and evaporated in the heat source-side heat
exchanger 4 is then drawn once more into the compression mechanism 2 via the switching
mechanism 3. In this manner the air-warming operation is performed.
[0039] Thus, in the air-conditioning apparatus 1 (refrigeration apparatus) of the present
embodiment, since the first second-stage injection tube 18c is provided to branch
off the refrigerant whose heat has been radiated in the usage-side heat exchanger
6 and return the refrigerant to the second-stage compression element 2d, similar to
during the air-cooling operation, the temperature of the refrigerant drawn into the
second-stage compression element 2d can be kept even lower (refer to points B and
G in FIG 4) without heat being radiated to the exterior. The temperature of the refrigerant
discharged from the compression mechanism 2 is thereby minimized (refer to points
D and D' in FIG. 4), and it is possible to further reduce the heat radiation loss
equivalent to the area enclosed by connecting points B, D', D, and G in FIG. 4 more
than in cases in which the first second-stage injection tube 18c is not provided;
therefore, the power consumption of the compression mechanism 2 can be further reduced,
and operating efficiency can be further improved.
<Defrosting operation>
[0040] First, in step S1, a decision is made as to whether or not frost deposits have formed
in the heat source-side heat exchanger 4 during the air-warming operation. This is
determined based on the temperature of the refrigerant flowing through the heat source-side
heat exchanger 4 as detected by the heat source-side heat exchange temperature sensor
51, and/or on the cumulative time of the air-warming operation. For example, in cases
in which the temperature of refrigerant in the heat source-side heat exchanger 4 as
detected by the heat source-side heat exchange temperature sensor 51 is equal to or
less than a predetermined temperature equivalent to conditions at which frost deposits
occur, or in cases in which the cumulative time of the air-warming operation has elapsed
past a predetermined time, it is determined that frost deposits have formed in the
heat source-side heat exchanger 4. In cases in which these temperature conditions
or time conditions are not met, it is determined that frost deposits have not formed
in the heat source-side heat exchanger 4. Since the predetermined temperature and
predetermined time depend on the temperature of the air as a heat source, the predetermined
temperature and predetermined time are preferably set as a function of the air temperature
detected by the air temperature sensor 53. In cases in which a temperature sensor
is provided to the inlet or outlet of the heat source-side heat exchanger 4, the refrigerant
temperature detected by these temperature sensors may be used in the determination
of the temperature conditions instead of the refrigerant temperature detected by the
heat source-side heat exchange temperature sensor S1. In cases in which it is determined
in step S1 that frost deposits have occurred in the heat source-side heat exchanger
4, the process advances to step S2.
[0041] Next, in step S2, the defrosting operation is started. The defrosting operation is
a reverse cycle defrosting operation in which the heat source-side heat exchanger
4 is made to function as a refrigerant radiator by switching the switching mechanism
3 from the heating operation state (i.e., the air-warming operation) to the cooling
operation state.
[0042] In the present embodiment, when the reverse cycle defrosting operation is performed,
a problem arises with the temperature decrease on the usage side due to the usage-side
heat exchanger 6 being made to function as an evaporator of refrigerant. Therefore,
to avoid this temperature decrease on the usage side, a considered possibility is
to reduce the flow rate of the refrigerant flowing through the usage-side heat exchanger
6 by creating a state in which intermediate pressure injection by the receiver 18
as a gas-liquid separator is used (i.e., ensuring that refrigerant returns to the
second-stage compression element 2d through the first second-stage injection tube
18c), during both the air-cooling operation and the air-warming operation.
[0043] However, when the first second-stage injection tube 18c is used to reduce the flow
rate of the refrigerant flowing through the usage-side heat exchanger 6 as described
above, the refrigerant tube (hereinbelow, the refrigerant tube connecting the usage-side
heat exchanger 6 and the switching mechanism 3 is referred to as the refrigerant tube
1d) or the like between the usage-side heat exchanger 6 and the switching mechanism
3 is heated and made to store heat by the high-temperature refrigerant discharged
from the compressor through the air-warming operation which had been performed until
immediately before the reverse cycle defrosting operation, and the defrosting capacity
cannot be improved because this stored heat is not sufficiently utilized when the
reverse cycle defrosting operation is performed. Particularly with an air-conditioning
apparatus 1 which uses refrigerant that operates in the supercritical range, such
as that of the present embodiment, it is preferable to sufficiently utilize this stored
heat because the high pressure in the refrigeration cycle comes to exceed the critical
pressure and the temperature of the refrigerant discharged from the refrigerant becomes
extremely high, further increasing the amount of stored heat. In cases in which the
refrigerant circuit 10 in the present embodiment is configured by connecting the heat
source unit (a unit installed outdoors or the like, having primarily the compression
mechanism 2, the switching mechanism 3, the heat source-side heat exchanger 4, the
expansion mechanisms 5a, 5b, the intermediate refrigerant tube 8, the bridge circuit
17, the receiver 18, the first second-stage injection tube, the first intake return
tube 18f, the heat source-side fan 40, and other components) and the usage unit (a
unit installed indoors or the like, having primarily the usage-side heat exchanger
6) via a refrigerant communication tube, there are cases in which the length of the
refrigerant communication tube is extremely long, the tube length of the refrigerant
tube 1d also accordingly becomes extremely long, and the amount of stored heat increases
further. It is therefore preferable to sufficiently utilize the stored heat.
[0044] In view of this, in step S2 (the start of the defrosting operation) in the present
embodiment, first, a state is created in which intermediate pressure injection by
the receiver 18 as a gas-liquid separator is not used (i.e., refrigerant is prevented
from returning to the second-stage compression element 2d through the first second-stage
injection tube 18c), the switching mechanism 3 is switched from the heating operation
state to the cooling operation state, and the reverse cycle defrosting operation is
performed (refer to the refrigeration cycle shown by the solid lines in FIGS. 7, 8,
and 9).
[0045] Thereby, in the refrigerant circuit 10, circulation is performed whereby the refrigerant
discharged from the compression mechanism 2 is actively drawn into the compression
mechanism 2 through the usage-side heat exchanger 6; therefore, the low-pressure refrigerant
heated and evaporated in the usage-side heat exchanger 6 (refer to point W in the
lines indicating the refrigeration cycle shown by the solid lines in FIGS. 8 and 9)
is drawn into the compression mechanism 2 via the switching mechanism 3 (refer to
point A in the lines indicating the refrigeration cycle shown by the solid lines in
FIGS. 8 and 9) after being heated by the refrigerant tube 1d or the like. That is,
sufficient utilization is made of the heat stored in the refrigerant tube 1d or the
like between the usage-side heat exchanger 6 and the switching mechanism 3 by the
air-warming operation that had been performed until immediately before the defrosting
operation. Thereby, the temperature of the low-pressure refrigerant in the refrigeration
cycle drawn into the compression mechanism 2 increases (refer to point B in the lines
indicating the refrigeration cycle shown by the solid lines in FIG 9), and the refrigerant
is prevented from returning to the second-stage compression element 2d through the
first second-stage injection tube 18c, whereby the decrease in the temperature of
the intermediate-pressure refrigerant in the refrigeration cycle drawn into the second-stage
compression element 2d is minimized (refer to points B and G in the lines indicating
the refrigeration cycle shown by the solid lines in FIG. 9), the temperature of the
high-pressure refrigerant in the refrigeration cycle discharged from the compression
mechanism 2 can therefore be increased (refer to point D in the lines indicating the
refrigeration cycle shown by the solid lines in FIG 9), and the defrosting capacity
per unit flow rate of the refrigerant when the reverse cycle defrosting operation
is performed can be improved.
[0046] However, if the reverse cycle defrosting operation in step S2 described above is
continued, there is a high risk that a state will arise in which the amount of heat
stored in the refrigerant tube 1d or the like between the usage-side heat exchanger
6 and the switching mechanism 3 will gradually decrease and the effect of improving
the defrosting capacity will not be sufficiently achieved before it is determined
in step S6 described hereinafter that defrosting of the heat source-side heat exchanger
4 is complete. When such a state arises, the temperature of the refrigerant in the
usage-side heat exchanger 6 decreases (refer to points F and W in the lines indicating
the refrigeration cycle shown by the solid lines in FIG. 9, and points F and W in
the lines indicating the refrigeration cycle shown by the dashed lines in FIG. 9),
the low pressure in the refrigeration cycle decreases, and the flow rate of the refrigerant
drawn from the first-stage compression element 2c decreases (refer to points A, F,
and W in the lines indicating the refrigeration cycle shown by the solid lines in
FIG. 8, and points A, F, and W in the lines indicating the refrigeration cycle shown
by the dashed lines in FIG. 8); therefore, a problem emerges that the temperature
decreases on the usage side, the flow rate of the refrigerant circulating through
the refrigerant circuit 10 decreases, and the defrosting capacity cannot be guaranteed.
[0047] In view of this, in step S3 in the present embodiment, a decision is made as to whether
or not utilization of the stored heat in the refrigerant tube 1d or the like between
the usage-side heat exchanger 6 and the switching mechanism 3 has concluded. If it
is determined that utilization of the stored heat has concluded, the process advances
to step S5, and a state is created in which intermediate pressure injection by the
receiver 18 as a gas-liquid separator is used (i.e., the refrigerant is prevented
from returning to the second-stage compression element 2d through the first second-stage
injection tube 18c), similar to during the air-cooling operation, thereby switching
to the reverse cycle defrosting operation in which the flow rate of the refrigerant
flowing through the usage-side heat exchanger 6 is reduced (refer to the refrigeration
cycle shown by the dashed lines in FIGS. 2, 8, and 9).
[0048] The process of step S4, which is performed ahead of the process of step S5, is a
process for avoiding numerous repeated performances of the process of step S5 when
the determination in step S3 is repeatedly performed, regardless of whether or not
the process of step S5 has already been performed. The determination in step S3 described
above of whether or not the stored heat in the refrigerant tube 1d or the like between
the usage-side heat exchanger 6 and the switching mechanism 3 has finished being utilized
is made based on the tube length of the refrigerant tube 1d between the usage-side
heat exchanger 6 and the switching mechanism 3 (optionally, the tube length of the
refrigerant communication tube in cases in which the air-conditioning apparatus 1
is configured by connecting the heat source unit and the usage unit via the refrigerant
communication tube), the temperature of the refrigerant in the usage-side heat exchanger
6 as detected by the usage-side heat exchange temperature sensor 61, and/or the temperature
of the refrigerant in the intake side of the compression mechanism 2 as detected by
the intake pressure sensor 60. For example, as a decision based on the tube length
of the refrigerant tube 1d between the usage-side heat exchanger 6 and the switching
mechanism 3, a predetermined time duration is designated according to the tube length
of the refrigerant tube 1d between the usage-side heat exchanger 6 and the switching
mechanism 3, the predetermined time duration being equivalent to the point in time
after the start of the reverse cycle defrosting operation when the amount of stored
heat in the refrigerant tube 1d or the like between the usage-side heat exchanger
6 and the switching mechanism 3 decreases and the effect of improving the defrosting
capacity is not sufficiently achieved; and it can be determined that utilization of
the stored heat in the refrigerant tube 1d or the like between the usage-side heat
exchanger 6 and the switching mechanism 3 has concluded when this predetermined time
duration has elapsed after the start of the reverse cycle defrosting operation of
step S2. For example, one possibility is to designate the predetermined time duration
as a short time duration when the tube length is short (therefore, when the tube length
is extremely short, the defrosting operation of step S2 is substantially not performed),
and to designate the predetermined time duration as a long time duration when the
tube length is long. Thus, in cases in which the decision of whether or not utilization
of the stored heat in the refrigerant tube 1d or the like between the usage-side heat
exchanger 6 and the switching mechanism 3 has concluded is made based on the tube
length of the refrigerant tube 1d between the usage-side heat exchanger 6 and the
switching mechanism 3, the decision can be made in view of the extent of the amount
of stored head corresponding to the tube length of the refrigerant tube 1d (or the
refrigerant communication tube). As a decision based on the temperature of the refrigerant
in the usage-side heat exchanger 6, a predetermined temperature of the refrigerant
in the usage-side heat exchanger 6 is designated, the predetermined temperature corresponding
to a state in which the amount of stored heat in the refrigerant tube 1d or the like
between the usage-side heat exchanger 6 and the switching mechanism 3 decreases and
the effect of improving the defrosting capacity is not sufficiently achieved after
the start of the reverse cycle defrosting operation of step S2; and it can be determined
that utilization of the stored heat in the refrigerant tube 1d or the like between
the usage-side heat exchanger 6 and the switching mechanism 3 has concluded when the
temperature of the refrigerant in the usage-side heat exchanger 6 decreases to this
predetermined temperature or lower after the start of the reverse cycle defrosting
operation of step S2. Thus, when the decision of whether or not utilization of the
stored heat in the refrigerant tube 1d or the like between the usage-side heat exchanger
6 and the switching mechanism 3 has concluded is made based on the temperature of
the refrigerant in the usage-side heat exchanger 6, the decision can be made in view
of the temperature decrease on the usage side. As a decision based on the pressure
of the refrigerant in the intake side of the compression mechanism 2, a predetermined
pressure of the refrigerant in the intake side of the compression mechanism 2 is designated,
the predetermined pressure corresponding to a state in which the amount of stored
heat in the refrigerant tube 1d or the like between the usage-side heat exchanger
6 and the switching mechanism 3 decreases and the effect of improving the defrosting
capacity is not sufficiently achieved after the start of the reverse cycle defrosting
operation of step S2; and it can be determined that utilization of the stored heat
in the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and
the switching mechanism 3 is complete when the pressure of the refrigerant in the
intake side of the compression mechanism 2 decreases to this predetermined pressure
or lower after the start of the reverse cycle defrosting operation of step S2. Thus,
when the decision of whether or not utilization of the stored heat in the refrigerant
tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism
3 has concluded is made based on the pressure of the refrigerant in the intake side
of the compression mechanism 2, the decision can be made in view of the fact that
the flow rate of the refrigerant drawn into the compression mechanism 2 decreases
along with the temperature decrease on the usage side. The determination in step S3
may use any one of the three determination methods described above, or it may use
a combination of any two or all three of the three determination methods described
above. For example, it is considered more preferable when the decision based on the
predetermined time duration designated according to the tube length of the refrigerant
tube 1d is combined with either the decision based on the temperature of the refrigerant
in the usage-side heat exchanger 6 or the decision based on the pressure of the refrigerant
in the intake side of the compression mechanism 2 (in this case, the decision is made
according to the elapse of the predetermined time duration and either the decrease
of the refrigerant temperature to or below the predetermined temperature or the decrease
of the refrigerant pressure to or below the predetermined pressure), because the decision
can be made in view of both the temperature decrease on the usage side and the amount
of heat stored.
[0049] The temperature decrease on the usage side can thereby be minimized in the refrigerant
circuit 10 because circulation through the usage-side heat exchanger 6 into the compression
mechanism 2 no longer continues excessively. Moreover, the temperature of the intermediate-pressure
refrigerant in the refrigeration cycle drawn into the second-stage compression element
2d decreases (refer to points B and G in the lines indicating the refrigeration cycle
shown by the dashed lines of FIG 9) and the temperature of the refrigerant discharged
from the compression mechanism 2 decreases (refer to point D in the lines indicating
the refrigeration cycle shown by the dashed lines of FIG. 9) due to the refrigerant
returning to the second-stage compression element 2d through the first second-stage
injection tube 18c, whereby the defrosting capacity per unit flow rate of the refrigerant
when the reverse cycle defrosting operation is performed decreases, but the flow rate
of the refrigerant discharged from the second-stage compression element 2d increases,
and as much defrosting capacity as is possible can be guaranteed.
[0050] Next, in cases in which it is determined by the process in steps S3 to S5 that utilization
of the stored heat has not concluded, or in cases in which it is determined that utilization
of the stored heat has concluded and a switch is made to the defrosting operation,
a decision is made in step S6 as to whether or not defrosting of the heat source-side
heat exchanger 4 is complete. This decision is made based on the temperature of refrigerant
flowing through the heat source-side heat exchanger 4 as detected by the heat source-side
heat exchange temperature sensor 51, and/or on the operation time of the defrosting
operation. For example, in the case that the temperature of refrigerant in the heat
source-side heat exchanger 4 as detected by the heat source-side heat exchange temperature
sensor 51 is equal to or greater than a temperature equivalent to conditions at which
frost deposits do not occur, or in the case that the defrosting operation has continued
for a predetermined time or longer, it is determined that defrosting of the heat source-side
heat exchanger 4 has concluded. In the case that the temperature conditions or time
conditions are not met, it is determined that defrosting of the heat source-side heat
exchanger 4 is not complete. In the case that a temperature sensor is provided to
the inlet or outlet of the heat source-side heat exchanger 4, the temperature of the
refrigerant as detected by either of these temperature sensors may be used in the
determination of the temperature conditions instead of the refrigerant temperature
detected by the heat source-side heat exchange temperature sensor 51. In cases in
which it is determined in step S6 that defrosting of the heat source-side heat exchanger
4 has not concluded, the process returns once again to steps S3 to S5, and in cases
in which it is determined that defrosting of the heat source-side heat exchanger 4
has concluded, the process advances to step S7, the defrosting operation is ended,
and a process is again performed for restarting the air-warming operation. More specifically,
a process is performed for switching the switching mechanism 3 from the cooling operation
state to the heating operation state (i.e. the air-warming operation).
[0051] Thus, in the air-conditioning apparatus 1 (refrigeration apparatus) of the present
embodiment, during at least the beginning of the reverse cycle defrosting operation,
which takes place from the start of the defrosting operation until the amount of stored
heat in the refrigerant tube 1d or the like between the usage-side heat exchanger
6 and the switching mechanism 3 decreases and a state arises in which the effect of
improving the defrosting capacity is not sufficiently achieved, a state is created
in which refrigerant does not return to the second-stage compression element 2d through
the first second-stage injection tube 18c (refer to steps S2, S3, and S6), and sufficient
utilization is made of the heat stored in the refrigerant tube 1d or the like between
the usage-side heat exchanger 6 and the switching mechanism 3 by the air-warming operation
which was being performed until immediately before the reverse cycle defrosting operation
was performed to improve the defrosting capacity per unit flow rate of the refrigerant
during the reverse cycle defrosting operation. After the amount of stored heat in
the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the
switching mechanism 3 decreases and a state has arisen in which the effect of improving
the defrosting capacity is not sufficiently achieved, a state is created in which
refrigerant does not return to the second-stage compression element 2d through the
first second-stage injection tube 18c (refer to steps S3 to S6), similar to the air-cooling
operation, and in the refrigerant circuit 10, the temperature decrease on the usage
side is minimized by preventing the circulation through the usage-side heat exchanger
6 into the compression mechanism 2 from continuing excessively, while as much defrosting
capacity as possible is guaranteed by increasing the flow rate of the refrigerant
discharged from the second-stage compression element 2d. Specifically, in this air-conditioning
apparatus 1, when the reverse cycle defrosting operation is performed, it is possible
to improve the defrosting capacity while minimizing the temperature decrease on the
usage side.
(3) Modification 1
[0052] In the embodiment described above, in the air-conditioning apparatus 1 configured
to be capable of switching between the air-cooling operation and the air-warming operation
via the switching mechanism 3, the first second-stage injection tube 18c is provided
for performing intermediate pressure injection through the receiver 18 as a gas-liquid
separator, and intermediate pressure injection is performed by the receiver 18 as
a gas-liquid separator, but instead of intermediate pressure injection by the receiver
18, another possible option is to provide a second second-stage injection tube 19
and an economizer heat exchanger 20 and to perform intermediate pressure injection
through the economizer heat exchanger 20.
[0053] For example, as shown in FIG. 10, a refrigerant circuit 110 can be used which is
provided with a second second-stage injection tube 19 and an economizer heat exchanger
20 instead of the first second-stage injection tube 18c in the embodiment described
above.
[0054] The second second-stage injection tube 19 has a function for branching off and returning
the refrigerant cooled in the heat source-side heat exchanger 4 or the usage-side
heat exchanger 6 to the second-stage compression element 2d of the compression mechanism
2. In the present modification, the second second-stage injection tube 19 is provided
so as to branch off refrigerant flowing through the receiver inlet tube 18a and return
the refrigerant to the second-stage compression element 2d. More specifically, the
second second-stage injection tube 19 is provided so as to branch off and return the
refrigerant from a position (i.e., between the heat source-side heat exchanger 4 and
the first expansion mechanism 5a when the switching mechanism 3 is in the cooling
operation state, or between the usage-side heat exchanger 6 and the first expansion
mechanism 5a when the switching mechanism 3 is in the heating operation state) on
the upstream side of the first expansion mechanism 5a of the receiver inlet tube 18a
to a position on the downstream side of the intercooler 7 of the intermediate refrigerant
tube 8. The second second-stage injection tube 19 is provided with a second second-stage
injection valve 19a whose opening degree can be controlled. The second second-stage
injection valve 19a is an electrically driven expansion valve in the present modification.
[0055] The economizer heat exchanger 20 is a heat exchanger for carrying out heat exchange
between the refrigerant from which heat has been released in the heat source-side
heat exchanger 4 or the usage-side heat exchanger 6 and the refrigerant that flows
through the second second-stage injection tube 19 (more specifically, the refrigerant
that has been depressurized to near intermediate pressure in the second second-stage
injection valve 19a). In the present modification, the economizer heat exchanger 20
is provided so as to perform heat exchange between the refrigerant flowing through
a position in the receiver inlet tube 18a upstream of the first expansion mechanism
5a (i.e., between the heat source-side heat exchanger 4 and the first expansion mechanism
5a when the switching mechanism 3 is in the cooling operation state, or between the
usage-side heat exchanger 6 and the first expansion mechanism 5a when the switching
mechanism 3 is in the heating operation state) and the refrigerant flowing through
the second second-stage injection tube 19, and the economizer heat exchanger 20 has
a passage through which both refrigerants flow against each other. I n the present
modification, the economizer heat exchanger 20 is provided upstream of the second
second-stage injection tube 19 of the receiver inlet tube 18a. Therefore, the refrigerant
from which heat has been released in the heat source-side heat exchanger 4 or usage-side
heat exchanger 6 is branched off in the receiver inlet tube 18a into the second second-stage
injection tube 19 before undergoing heat exchange in the economizer heat exchanger
20, and heat exchange is then conducted in the economizer heat exchanger 20 with the
refrigerant flowing through the second second-stage injection tube 19.
[0056] Furthermore, the air-conditioning apparatus 1 of the present modification is provided
with various sensors. Specifically, the intermediate refrigerant tube 8 or the compression
mechanism 2 is provided with an intermediate pressure sensor 54 for detecting the
pressure of the refrigerant that flows through the intermediate refrigerant tube 8.
The outlet of the second second-stage injection tube 19 side of the economizer heat
exchanger 20 is provided with an economizer outlet temperature sensor 55 for detecting
the temperature of the refrigerant at the outlet of the second second-stage injection
tube 19 side of the economizer heat exchanger 20.
[0057] Next, the action of the air-conditioning apparatus 1 will be described using FIGS.
6 and 10 through 17. FIG. 11 is a diagram showing the flow of refrigerant within the
air-conditioning apparatus 1 during the air-cooling operation, FIG. 12 is a pressure-enthalpy
graph representing the refrigeration cycle during the air-cooling operation, FIG.
13 is a temperature-entropy graph representing the refrigeration cycle during the
air-cooling operation, FIG. 14 is a diagram showing the flow of refrigerant within
the air-conditioning apparatus 1 during the air-warming operation, FIG. 15 is a diagram
showing the flow of refrigerant within the air-conditioning apparatus 1 at the start
of the defrosting operation, FIG. 16 is a pressure-enthalpy graph representing the
refrigeration cycle during the defrosting operation, and FIG. 17 is a temperature-entropy
graph representing the refrigeration cycle during the defrosting operation. Operation
control in the air-cooling operation, the air-warming operation, and the defrosting
operation described hereinbelow is performed by the aforementioned controller (not
shown) in the present embodiment. In the following description, the term "high pressure"
means a high pressure in the refrigeration cycle (specifically, the pressure at points
D, D', E, and H in FIGS. 12, 13, 16, and 17), the term "low pressure" means a low
pressure in the refrigeration cycle (specifically, the pressure at points A, F, W
in FIGS. 12, 13, 16, and 17), and the term "intermediate pressure" means an intermediate
pressure in the refrigeration cycle (specifically, the pressure at points B, G, G',
J, and K in FIGS. 12, 13, 16, and 17).
<Air-cooling operation>
[0058] During the air-cooling operation, the switching mechanism 3 is brought to the cooling
operation state shown by the solid lines in FIGS. 10 and 11. The opening degrees of
the first expansion mechanism 5a and the second expansion mechanism 5b are adjusted.
Furthermore, the opening degree of the second second-stage injection valve 19a is
also adjusted. More specifically, in the present modification, so-called superheat
degree control is performed wherein the opening degree of the second second-stage
injection valve 19a is adjusted so that a target value is achieved in the degree of
superheat of the refrigerant at the outlet in the second second-stage injection tube
19 side of the economizer heat exchanger 20. In the present modification, the degree
of superheat of the refrigerant at the outlet in the second second-stage injection
tube 19 side of the economizer heat exchanger 20 is obtained by converting the intermediate
pressure detected by the intermediate pressure sensor 54 to a saturation temperature
and subtracting this refrigerant saturation temperature value from the refrigerant
temperature detected by the economizer outlet temperature sensor 55. Though not used
in the present embodiment, another possible option is to provide a temperature sensor
to the inlet in the second second-stage injection tube 19 side of the economizer heat
exchanger 20, and to obtain the degree of superheat of the refrigerant at the outlet
in the second second-stage injection tube 19 side of the economizer heat exchanger
20 by subtracting the refrigerant temperature detected by this temperature sensor
from the refrigerant temperature detected by the economizer outlet temperature sensor
55. The opening degree adjustment of the second second-stage injection valve 19a is
not limited to superheat degree control; the opening degree may be opened to a predetermined
opening degree in accordance with the flow rate of refrigerant circulating in the
refrigerant circuit 110 or other factors, for example.
[0059] When the refrigerant circuit 110 is in this state, low-pressure refrigerant (refer
to point A in FIGS. 10 through 13) is drawn into the compression mechanism 2 through
the intake tube 2a, and after the refrigerant is first compressed by the compression
element 2c to an intermediate pressure, the refrigerant is discharged to the intermediate
refrigerant tube 8 (refer to point A in FIGS. 10 through 13). The intermediate-pressure
refrigerant discharged from the first-stage compression element 2c is cooled (refer
to point G in FIGS. 10 through 13) by being mixed with refrigerant being returned
from the second second-stage injection tube 19 to the second-stage compression element
2d (refer to point K in FIGS. 10 through 13). Next, having been mixed with the refrigerant
returning from the second second-stage injection tube 19 (i.e., intermediate pressure
injection is carried out by the economizer heat exchanger 20), the intermediate-pressure
refrigerant is drawn into and further compressed in the compression element 2d connected
to the second-stage side of the compression element 2c, and the refrigerant is discharged
from the compression mechanism 2 to the discharge tube 2b (refer to point D in FIGS.
10 through 13). The high-pressure refrigerant discharged from the compression mechanism
2 is compressed by the two-stage compression action of the compression elements 2c,
2d to a pressure exceeding a critical pressure (i.e., the critical pressure Pcp at
the critical point CP shown in FIG. 12). The high-pressure refrigerant discharged
from the compression mechanism 2 flows into the oil separator 41a constituting the
oil separation mechanism 41, and the accompanying refrigeration oil is separated.
The refrigeration oil separated from the high-pressure refrigerant in the oil separator
41a flows into the oil return tube 41b constituting the oil separation mechanism 41
wherein it is depressurized by the depressurization mechanism 41c provided to the
oil return tube 41b, and the oil is then returned to the intake tube 2a of the compression
mechanism 2 and drawn once more into the compression mechanism 2. Next, having been
separated from the refrigeration oil in the oil separation mechanism 41, the high-pressure
refrigerant is passed through the non-return mechanism 42 and the switching mechanism
3, and is fed to the heat source-side heat exchanger 4 functioning as a refrigerant
radiator. The high-pressure refrigerant fed to the heat source-side heat exchanger
4 is cooled in the heat source-side heat exchanger 4 by heat exchange with air as
a cooling source supplied by the heat source-side fan 40 (refer to point E in FIGS.
10 through 13). The high-pressure refrigerant cooled in the heat source-side heat
exchanger 4 flows through the inlet non-return valve 17a of the bridge circuit 17
into the receiver inlet tube 18a, and some of the refrigerant is branched off into
the second second-stage injection tube 19. The refrigerant flowing through the second
second-stage injection tube 19 is depressurized to a nearly intermediate pressure
in the second second-stage injection valve 19a and is then fed to the economizer heat
exchanger 20 (refer to point J in FIGS. 10 through 13). After being branched off into
the second second-stage injection tube 19, the refrigerant flows into the economizer
heat exchanger 20, where it is cooled by heat exchange with the refrigerant flowing
through the second second-stage injection tube 19 (refer to point H in FIGS. 10 through
13). The refrigerant flowing through the second second-stage injection tube 19 is
heated by heat exchange with the high-pressure refrigerant cooled in the heat source-side
heat exchanger 4 as a radiator (refer to point K in FIGS. 10 through 13), and is mixed
with the intermediate-pressure refrigerant discharged from the first-stage compression
element 2c as described above. The high-pressure refrigerant cooled in the economizer
heat exchanger 20 is depressurized to a nearly saturated pressure by the first expansion
mechanism 5a and is temporarily retained in the receiver 18 (refer to point I in FIGS.
10 and 11). The refrigerant retained in the receiver 18 is fed to the receiver outlet
tube 18b and is depressurized by the second expansion mechanism 5b to become a low-pressure
gas-liquid two-phase refrigerant, and is then fed through the outlet non-return valve
17c of the bridge circuit 17 to the usage-side heat exchanger 6 functioning as a refrigerant
evaporator (refer to point F in FIGS. 10 through 13). The low-pressure gas-liquid
two-phase refrigerant fed to the usage-side heat exchanger 6 is heated by heat exchange
with water or air as a heating source, and the refrigerant is evaporated as a result
(refer to point W in FIGS. 10 through 13). The low-pressure refrigerant heated in
the usage-side heat exchanger 6 is then drawn once more into the compression mechanism
2 via the switching mechanism 3 (refer to point A in FIGS. 10 through 13). In this
manner the air-cooling operation is performed.
[0060] Thus, in the air-conditioning apparatus 1 of the present modification, the second
second-stage injection tube 19 and the economizer heat exchanger 20 are provided to
branch off the refrigerant whose heat has been radiated in the heat source-side heat
exchanger 4 and return the refrigerant to the second-stage compression element 2d,
and the temperature of the refrigerant drawn into the second-stage compression element
2d can therefore be kept even lower without heat being radiated to the exterior (refer
to points C and G in FIG. 13), similar to the embodiment described above. The temperature
of the refrigerant discharged from the compression mechanism 2 is thereby minimized
(refer to points D and D' in FIG. 13), and it is possible to further reduce the heat
radiation loss equivalent to the area enclosed by connecting points C, D', D, and
G in FIG. 13 more than in cases in which the second second-stage injection tube 19
and the economizer heat exchanger 20 are not provided; therefore, the power consumption
of the compression mechanism 2 can be further reduced, and operating efficiency can
be further improved.
[0061] Moreover, the intermediate pressure injection by the economizer heat exchanger 20
used in the present modification is more beneficial than the intermediate pressure
injection by the receiver 18 as a gas-liquid separator used in the embodiment described
above, because in a refrigerant circuit configuration in which no significant depressurizing
operations are performed except for the first expansion mechanism 5a as a heat source-side
expansion mechanism after the refrigerant is cooled in the heat source-side heat exchanger
4 as a radiator and the pressure difference from the high pressure in the refrigeration
cycle to the nearly intermediate pressure of the refrigeration cycle can be used,
the quantity of heat exchanged in the economizer heat exchanger 20 can be increased,
and the flow rate of the refrigerant passing through the second second-stage injection
tube 19 and returning to the second-stage compression element 2d can thereby be increased.
Particularly in cases in which refrigerant that operates in the supercritical range
is used as in the present modification, the intermediate pressure injection by the
economizer heat exchanger 20 is extremely beneficial because there is an extremely
large pressure difference from the high pressure in the refrigeration cycle to the
nearly intermediate pressure of the refrigeration cycle.
<Air-warming operation>
[0062] During the air-warming operation, the switching mechanism 3 is brought to the heating
operation state shown by the dashed lines in FIGS. 1 and 5. The opening degrees of
the first expansion mechanism 5a and the second expansion mechanism 5b are adjusted.
Furthermore, the opening degree of the second second-stage injection valve 19a is
adjusted in the same manner as in the air-cooling operation.
[0063] When the refrigerant circuit 110 is in this state, low-pressure refrigerant (refer
to point A in FIGS. 10 and 12 through 14) is drawn into the compression mechanism
2 through the intake tube 2a, and after the refrigerant is first compressed by the
compression element 2c to an intermediate pressure, the refrigerant is discharged
to the intermediate refrigerant tube 8 (refer to point B in FIGS. 10 and 12 through
14). This intermediate-pressure refrigerant discharged from the first-stage compression
element 2c is cooled (refer to point G in FIGS. 10 and 12 through 14) by mixing with
the refrigerant returned from the second second-stage injection tube 19 to the second-stage
compression element 2d (refer to point K in FIGS. 10 and 12 through 14). Next, having
been mixed with the refrigerant returning from the second second-stage injection tube
19 (i.e., intermediate pressure injection is carried out by the economizer heat exchanger
20), the intermediate-pressure refrigerant is drawn into and further compressed in
the compression element 2d connected to the second-stage side of the compression element
2c, and the refrigerant is discharged from the compression mechanism 2 to the discharge
tube 2b (refer to point D in FIGS. 10 and 12 through 14). The high-pressure refrigerant
discharged from the compression mechanism 2 is compressed by the two-stage compression
action of the compression elements 2c, 2d to a pressure exceeding a critical pressure
(i.e., the critical pressure Pcp at the critical point CP shown in FIG. 12), similar
to the air-cooling operation. The high-pressure refrigerant discharged from the compression
mechanism 2 flows into the oil separator 41 a constituting the oil separation mechanism
41, and the accompanying refrigeration oil is separated. The refrigeration oil separated
from the high-pressure refrigerant in the oil separator 41a flows into the oil return
tube 41b constituting the oil separation mechanism 41 wherein it is depressurized
by the depressurization mechanism 41c provided to the oil return tube 41b, and the
oil is then returned to the intake tube 2a of the compression mechanism 2 and drawn
once more into the compression mechanism 2. Next, having been separated from the refrigeration
oil in the oil separation mechanism 41, the high-pressure refrigerant is passed through
the non-return mechanism 42 and the switching mechanism 3, fed to the usage-side heat
exchanger 6 functioning as a radiator of refrigerant, and cooled by heat exchange
with the water and/or air as a cooling source (refer to point F in FIGS. 10 and 14,
and read point E as point F in FIGS. 12 and 13). The high-pressure refrigerant cooled
in the usage-side heat exchanger 6 flows through the inlet non-return valve 17b of
the bridge circuit 17 into the receiver inlet tube 18a, and some of the refrigerant
is branched off into the second second-stage injection tube 19. The refrigerant flowing
through the second second-stage injection tube 19 is depressurized to a nearly intermediate
pressure in the second second-stage injection valve 19a and is then fed to the economizer
heat exchanger 20 (refer to point J in FIGS. 10 and 12 through 14). The refrigerant
after being branched off to the second second-stage injection tube 19 then flows into
the economizer heat exchanger 20, where it is cooled by heat exchange with the refrigerant
flowing through the second second-stage injection tube 19 (refer to point H in FIGS.
10 and 12 through 14). The refrigerant flowing through the second second-stage injection
tube 19 is heated by heat exchange with the high-pressure refrigerant cooled in the
usage-side heat exchanger 6 functioning as a radiator (refer to point K in FIGS. 10
and 12 through 14), and is mixed with the intermediate-pressure refrigerant discharged
from the first-stage compression element 2c as described above. The high-pressure
refrigerant cooled in the economizer heat exchanger 20 is depressurized to a nearly
saturated pressure by the first expansion mechanism 5a and is temporarily retained
in the receiver 18 (refer to point I in FIGS. 10 and 14). The refrigerant retained
in the receiver 18 is fed to the receiver outlet tube 18b where it is depressurized
by the second expansion mechanism 5b to a low-pressure gas-liquid two-phase refrigerant,
which is fed through the outlet non-return valve 17d of the bridge circuit 17 to the
heat source-side heat exchanger 4 functioning as an evaporator of refrigerant (refer
to point E in FIGS. 10 and 14, and read point F as point E in FIGS. 12 and 13). The
low-pressure gas-liquid two-phase refrigerant fed to the heat source-side heat exchanger
4 is then heated and evaporated in the heat source-side heat exchanger 4 by heat exchange
with the air as a heating source supplied by the heat source-side fan 40 (refer to
point A in FIGS. 10 and 12 through 14). The low-pressure refrigerant heated and evaporated
in the heat source-side heat exchanger 4 is then drawn once more into the compression
mechanism 2 via the switching mechanism 3. In this manner the air-warming operation
is performed.
[0064] Thus, in the air-conditioning apparatus 1 of the present modification, similar to
the embodiment described above, the second second-stage injection tube 19 and economizer
heat exchanger 20 are provided to branch off the refrigerant whose heat has been radiated
in the usage-side heat exchanger 6 and return the refrigerant to the second-stage
compression element 2d similar to the air-cooling operation; therefore, the temperature
of the refrigerant drawn into the second-stage compression element 2d can be further
minimized without heat being radiated to the exterior (refer to points C and G FIG.
13). Thereby, the temperature of the refrigerant discharged from the compression mechanism
2 is kept lower (refer to points D and D' in FIG. 13), and the heat radiation loss
equivalent to the area enclosed by connecting points C, D', D, and G in FIG. 13 can
be further reduced in comparison with cases in which the second second-stage injection
tube 19 and the economizer heat exchanger 20 are not provided; therefore, the power
consumption of the compression mechanism 2 can be further reduced and operating efficiency
can be further improved.
[0065] Moreover, the intermediate pressure injection by the economizer heat exchanger 20
used in the present modification is more beneficial than the intermediate pressure
injection by the receiver 18 as a gas-liquid separator used in the embodiment described
above, similar to the air-cooling operation, because in a refrigerant circuit configuration
in which no significant depressurizing operations are performed except for the first
expansion mechanism 5a as a heat source-side expansion mechanism after the refrigerant
is cooled in the usage-side heat exchanger 6 as a radiator and the pressure difference
from the high pressure in the refrigeration cycle to the nearly intermediate pressure
of the refrigeration cycle can be used, the quantity of heat exchanged in the economizer
heat exchanger 20 can be increased, and the flow rate of the refrigerant passing through
the second second-stage injection tube 19 and returning to the second-stage compression
element 2d can thereby be increased. Particularly in cases in which refrigerant that
operates in the supercritical range is used as in the present modification, the intermediate
pressure injection by the economizer heat exchanger 20 is extremely beneficial because
there is an extremely large pressure difference from the high pressure in the refrigeration
cycle to the nearly intermediate pressure of the refrigeration cycle.
<Defrosting operation>
[0066] In the present modification, the second second-stage injection tube 19 and the economizer
heat exchanger 20 are provided and intermediate pressure injection by the economizer
heat exchanger 20 is used, which is different from the embodiment described above
in which intermediate pressure injection by the receiver 18 as a gas-liquid separator
is used, but the modification and embodiment are similar in having the objectives
of reducing the temperature on the usage side when the reverse cycle defrosting operation
is performed and/or utilizing the stored heat in the refrigerant tube 1d or the like
between the usage-side heat exchanger 6 and the switching mechanism 3.
[0067] In view of this, in the present modification, in step S2 shown in FIG. 6, a state
is created in which intermediate pressure injection by the economizer heat exchanger
20 is not used (i.e., refrigerant is prevented from returning to the second-stage
compression element 2d through the second second-stage injection tube 19), while the
switching mechanism 3 is switched from the heating operation state to the cooling
operation state and the reverse cycle defrosting operation is performed (refer to
the refrigeration cycle shown by the solid lines in FIGS. 15, 16, and 17).
[0068] Thereby, as in the embodiment described above, during at least the beginning of the
reverse cycle defrosting operation, which takes place from the start of the defrosting
operation until the amount of stored heat in the refrigerant tube 1d or the like between
the usage-side heat exchanger 6 and the switching mechanism 3 decreases and a state
arises in which the effect of improving the defrosting capacity is not sufficiently
achieved, circulation is performed in the refrigerant circuit 110 in which the refrigerant
discharged from the compression mechanism 2 is actively drawn into the compression
mechanism 2 through the usage-side heat exchanger 6, and the low-pressure refrigerant
heated and evaporated in the usage-side heat exchanger 6 (refer to point W in the
lines indicating the refrigeration cycle shown by the solid lines in FIGS. 16 and
17) is therefore drawn into the compression mechanism 2 via the switching mechanism
3 (refer to point A in the lines indicating the refrigeration cycle shown by the solid
lines in FIGS. 16 and 17) after being heated by the refrigerant tube 1d or the like.
Specifically, sufficient utilization is made of the heat stored in the refrigerant
tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism
3 by the air-warming operation that had been performed until immediately before the
defrosting operation was performed. The low-pressure refrigerant in the refrigeration
cycle drawn into the compression mechanism 2 thereby increases in temperature (refer
to point B in the lines indicating the refrigeration cycle shown by the solid lines
in FIGS. 17) and the refrigerant is prevented from returning to the second-stage compression
element 2d through the second second-stage injection tube 19, thereby minimizing the
decrease in the temperature of the intermediate-pressure refrigerant in the refrigeration
cycle drawn into the second-stage compression element 2d (refer to points B and G
in the lines indicating the refrigeration cycle shown by the solid lines in FIG 17).
Therefore, the temperature of the high-pressure refrigerant in the refrigeration cycle
discharged from the compression mechanism 2 can be greatly increased (refer to point
D in the lines indicating the refrigeration cycle shown by the solid lines in FIG
17), and the defrosting capacity per unit flow rate of the refrigerant during the
reverse cycle defrosting operation can be improved.
[0069] In the present modification, in step S5 shown in FIG. 6, a state is created in which
intermediate pressure injection by the economizer heat exchanger 20 is used (i.e.,
the refrigerant returns to the second-stage compression element 2d through the second
second-stage injection tube 19), similar to the air-cooling operation, thereby switching
to the reverse cycle defrosting operation in which the flow rate of the refrigerant
flowing through the usage-side heat exchanger 6 is reduced (refer to the refrigeration
cycle shown by the dashed lines in FIGS. 11, 16, and 17). Opening degree control is
herein performed so that the opening degree of the second second-stage injection valve
19a is greater than the opening degree of the second second-stage injection valve
19a during the air-cooling operation and/or the air-warming operation. In a case in
which the opening degree of the second second-stage injection valve 19a when fully
close is 0%, the opening degree when fully open is 100%, and the second second-stage
injection valve 19a is controlled during the air-cooling operation and air-warming
operation within the opening-degree range of 50% or less, for example; the second
second-stage injection valve 19a in step S2 is controlled so that the opening degree
increases up to about 70%, and this opening degree is kept constant until it is determined
in step S3 that defrosting of the heat source-side heat exchanger 4 is complete.
[0070] Thereby, as in the embodiment described above, after the amount of stored heat in
the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the
switching mechanism 3 decreases and a state has arisen in which the effect of improving
the defrosting capacity is not sufficiently achieved, the temperature decrease on
the usage side is minimized in the refrigerant circuit 110 because the circulation
through the usage-side heat exchanger 6 into the compression mechanism 2 no longer
continues excessively. Moreover, the refrigerant is made to return to the second-stage
compression element 2d through the second second-stage injection tube 19, whereby
the temperature of the intermediate-pressure refrigerant in the refrigeration cycle
drawn into the second-stage compression element 2d decreases (refer to points B and
G in the lines indicating the refrigeration cycle shown by the dashed lines in FIG.
17) and the temperature of the refrigerant discharged from the compression mechanism
2 decreases (refer to point D in the lines indicating the refrigeration cycle shown
by the dashed lines in FIG. 17). The defrosting capacity per unit flow rate of the
refrigerant during the reverse cycle defrosting operation thereby decreases, but since
the flow rate of the refrigerant discharged from the second-stage compression element
2d increases, the defrosting capacity can be guaranteed as much as is possible. Furthermore,
in the present modification, since it is possible to control the flow rate of the
refrigerant returned to the second-stage compression element 2d through the second
second-stage injection tube 19 by controlling the opening degree of the second second-stage
injection valve 19a, the flow rate of the refrigerant returning to the second-stage
compression element 2d can be greatly increased by performing opening degree control
so that the opening degree of the second second-stage injection valve 19a is greater
than during the air-cooling operation and/or the air-warming operation as described
above, for example, whereby the flow rate of the refrigerant flowing through the heat
source-side heat exchanger 4 can be further increased while further reducing the flow
rate of the refrigerant flowing through the usage-side heat exchanger 6.
[0071] Thus, in the present modification, the same effects as those of the defrosting operation
of the embodiment described above are achieved, and since intermediate pressure injection
by the economizer heat exchanger 20 is used, the effect of minimizing the temperature
decrease on the usage side can be improved more so than in the case of using intermediate
pressure injection by the receiver 18 in the embodiment described above.
[0072] The other steps S1, S3, S4, S6, and S7 of the defrosting operation in the present
modification are identical to those of the defrosting operation in the embodiment
described above, and are therefore not described herein.
(4) Modification 2
[0073] In the refrigerant circuits 10 and 110 (FIGS. 1 and 10) in the embodiment and Modification
1 described above, intermediate pressure injection by the receiver 18 as a gas-liquid
separator or intermediate pressure injection by the economizer heat exchanger 20 is
performed, whereby the temperature of the refrigerant discharged from the second-stage
compression element 2d is reduced, the power consumption of the compression mechanism
2 is reduced, and operating efficiency is improved, but in addition to this configuration,
the intermediate refrigerant tube 8 for drawing the refrigerant discharged from the
first-stage compression element 2c into the second-stage compression element 2d may
also be provided with an intermediate heat exchanger 7 that functions as a cooler
of refrigerant discharged from the first-stage compression element 2c and drawn into
the second-stage compression element 2d.
[0074] For example, the refrigerant circuit 110 of Modification 1 described above can be
replaced by a refrigerant circuit 210 provided with the intermediate heat exchanger
7 and an intermediate heat exchanger bypass tube 9, as shown in FIG. 18.
[0075] The intermediate heat exchanger 7 herein is a heat exchanger which is provided to
the intermediate refrigerant tube 8 and which functions as a cooler of refrigerant
discharged from the first-stage compression element 2c and drawn into the compression
element 2d, and a fin-and-tube heat exchanger is used in the present modification.
The intermediate heat exchanger 7 is integrated with the heat source-side heat exchanger
4. More specifically, the intermediate heat exchanger 7 is integrated by sharing heat
transfer fins with the heat source-side heat exchanger 4. In the present modification,
the air as the heat source is supplied by the heat source-side fan 40 for supplying
air to the heat source-side heat exchanger 4. Specifically, the heat source-side fan
40 is designed so as to supply air as a heat source to both the heat source-side heat
exchanger 4 and the intermediate heat exchanger 7.
[0076] An intermediate heat exchanger bypass tube 9 is connected to the intermediate refrigerant
tube 8 so as to bypass the intermediate heat exchanger 7. This intermediate heat exchanger
bypass tube 9 is a refrigerant tube for limiting the flow rate of refrigerant flowing
through the intermediate heat exchanger 7. The intermediate heat exchanger bypass
tube 9 is provided with an intermediate heat exchanger bypass on/off valve 11. The
intermediate heat exchanger bypass on/off valve 11 is an electromagnetic valve in
the present modification. In the present modification, the intermediate heat exchanger
bypass on/off valve 11 essentially is controlled so as to close when the switching
mechanism 3 is set for the cooling operation state, and to open when the switching
mechanism 3 is set for the heating operation state. In other words, excluding cases
in which temporary operations such as the hereinafter-described defrosting operation
are performed, the intermediate heat exchanger bypass on/off valve 11 essentially
is controlled so as to close when the air-cooling operation is performed and to open
when the air-warming operation is performed.
[0077] In the intermediate refrigerant tube 8, an intermediate heat exchanger on/off valve
12 is provided to the portion extending from the connection with the end of the intermediate
heat exchanger bypass tube 9 near the first-stage compression element 2c to the end
of the intermediate heat exchanger 7 near the first-stage compression element 2c.
This intermediate heat exchanger on/off valve 12 is a mechanism for limiting the flow
rate of refrigerant flowing through the intermediate heat exchanger 7. The intermediate
heat exchanger on/off valve 12 is an electromagnetic valve in the present modification.
Excluding cases in which temporary operations such as the hereinafter-described defrosting
operation are performed, in the present modification the intermediate heat exchanger
on/off valve 12 is essentially controlled so as to open when the switching mechanism
3 is set for the cooping operation state, and to close when the switching mechanism
3 is set for the heating operation state. In other words, the intermediate heat exchanger
on/off valve 12 is controlled so as to open when the air-cooling operation is performed
and close when the air-warming operation is performed.
[0078] The intermediate refrigerant tube 8 is also provided with a non-return mechanism
15 for allowing refrigerant to flow from the discharge side of the first-stage compression
element 2c to the intake side of the second-stage compression element 2d and for blocking
the refrigerant from flowing from the intake side of the second-stage compression
element 2d to the discharge side of the first-stage compression element 2c. The non-return
mechanism 15 is a non-return valve in the present modification. In the present modification,
the non-return mechanism 15 is provided to the portion of the intermediate refrigerant
tube 8 extending from the end of the intermediate heat exchanger 7 near the second-stage
compression element 2d to the connection with the end of the intermediate heat exchanger
bypass tube 9 near the second-stage compression element 2d.
[0079] Furthermore, an intermediate heat exchange outlet temperature sensor 52 for detecting
the temperature of the refrigerant in the outlet of the intermediate heat exchanger
7 is provided to the outlet of the intermediate heat exchanger 7.
[0080] Next, the action of the air-conditioning apparatus 1 will be described using FIGS.
6, 12, 13 and 16 through 27. FIG. 19 is a diagram showing the flow of refrigerant
within the air-conditioning apparatus 1 during the air-cooling operation, FIG. 20
is a pressure-enthalpy graph representing the refrigeration cycle during the air-cooling
operation, FIG. 21 is a temperature-entropy graph representing the refrigeration cycle
during the air-cooling operation, FIG. 22 is a diagram showing the flow of refrigerant
within the air-conditioning apparatus 1 during the air-warming operation, FIG. 23
is a diagram showing the flow of refrigerant within the air-conditioning apparatus
1 at the start of the defrosting operation, FIG. 24 is a diagram showing the flow
of refrigerant within the air-conditioning apparatus 1 in the defrosting operation
after defrosting of the intermediate heat exchanger 7 has concluded, FIG. 25 is a
diagram showing the flow of refrigerant within the air-conditioning apparatus 1 in
the defrosting operation after defrosting of the intermediate heat exchanger 7 and
utilization of the stored heat have concluded, FIG. 26 is a pressure-enthalpy graph
representing the refrigeration cycle during the defrosting operation, and FIG. 27
is a temperature-entropy graph representing the refrigeration cycle during the defrosting
operation. Operation control in the air-cooling operation, the air-warming operation,
and the defrosting operation described hereinbelow is performed by the aforementioned
controller (not shown) in the present embodiment. In the following description, the
term "high pressure" means a high pressure in the refrigeration cycle (specifically,
the pressure at points D, D', E, and H in FIGS. 20, 21, 12, 13, 16, 17, 26, and 27),
the term "low pressure" means a low pressure in the refrigeration cycle (specifically,
the pressure at points A, F, W in FIGS. 20, 21, 12, 13, 16, 17, 26, and 27), and the
term "intermediate pressure" means an intermediate pressure in the refrigeration cycle
(specifically, the pressure at points B, C, C', G, G', J, and K in FIGS. 20, 21, 12,
13, 16, 17, 26, and 27).
<Air-cooling operation>
[0081] During the air-cooling operation, the switching mechanism 3 is brought to the cooling
operation state shown by the solid lines in FIGS. 18 and 19. The opening degrees of
the first expansion mechanism 5a and the second expansion mechanism 5b are adjusted.
Since the switching mechanism 3 is in the cooling operation state, the intermediate
heat exchanger on/off valve 12 of the intermediate refrigerant tube 8 is opened and
the intermediate heat exchanger bypass on/off valve 11 of the intermediate heat exchanger
bypass tube 9 is closed, thereby creating a state in which the intermediate heat exchanger
7 functions as a cooler. Furthermore, the opening degree of the second second-stage
injection valve 19a is adjusted in the same manner as in Modification 1 described
above.
[0082] When the refrigerant circuit 210 is in this state, low-pressure refrigerant (refer
to point A in FIGS. 18 through 21) is drawn into the compression mechanism 2 through
the intake tube 2a, and after the refrigerant is first compressed by the compression
element 2c to an intermediate pressure, the refrigerant is discharged to the intermediate
refrigerant tube 8 (refer to point A in FIGS. 18 through 21). The intermediate-pressure
refrigerant discharged from the first-stage compression element 2c is cooled in the
intermediate heat exchanger 7 by undergoing heat exchange with the air as a cooling
source supplied by the heat source-side fan 40 (refer to point C in FIGS. 18 through
21). The refrigerant cooled in the intermediate heat exchanger 7 is further cooled
(refer to point G in FIGS. 18 through 21) by being mixed with refrigerant being returned
from the second second-stage injection tube 19 to the second-stage compression element
2d (refer to point K in FIGS. 18 through 21). Next, having been mixed with the refrigerant
returning from the second second-stage injection tube 19 (i.e., intermediate pressure
injection is carried out by the economizer heat exchanger 20), the intermediate-pressure
refrigerant is drawn into and further compressed in the compression element 2d connected
to the second-stage side of the compression element 2c, and the refrigerant is discharged
from the compression mechanism 2 to the discharge tube 2b (refer to point D in FIGS.
18 through 21). The high-pressure refrigerant discharged from the compression mechanism
2 is compressed by the two-stage compression action of the compression elements 2c,
2d to a pressure exceeding a critical pressure (i.e., the critical pressure Pcp at
the critical point CP shown in FIG. 20). The high-pressure refrigerant discharged
from the compression mechanism 2 flows into the oil separator 41a constituting the
oil separation mechanism 41, and the accompanying refrigeration oil is separated.
The refrigeration oil separated from the high-pressure refrigerant in the oil separator
41a flows into the oil return tube 41b constituting the oil separation mechanism 41
wherein it is depressurized by the depressurization mechanism 41c provided to the
oil return tube 41b, and the oil is then returned to the intake tube 2a of the compression
mechanism 2 and drawn once more into the compression mechanism 2. Next, having been
separated from the refrigeration oil in the oil separation mechanism 41, the high-pressure
refrigerant is passed through the non-return mechanism 42 and the switching mechanism
3, and is fed to the heat source-side heat exchanger 4 functioning as a refrigerant
radiator. The high-pressure refrigerant fed to the heat source-side heat exchanger
4 is cooled in the heat source-side heat exchanger 4 by heat exchange with air as
a cooling source supplied by the heat source-side fan 40 (refer to point E in FIGS.
18 through 21). The high-pressure refrigerant cooled in the heat source-side heat
exchanger 4 flows through the inlet non-return valve 17a of the bridge circuit 17
into the receiver inlet tube 18a, and some of the refrigerant is branched off into
the second second-stage injection tube 19. The refrigerant flowing through the second
second-stage injection tube 19 is depressurized to a nearly intermediate pressure
in the second second-stage injection valve 19a and is then fed to the economizer heat
exchanger 20 (refer to point J in FIGS. 18 through 21). The refrigerant after being
branched off into the second second-stage injection tube 19 then flows into the economizer
heat exchanger 20, where it is cooled by heat exchange with the refrigerant flowing
through the second second-stage injection tube 19 (refer to point H in FIGS. 18 through
21). The refrigerant flowing through the second second-stage injection tube 19 is
heated by heat exchange with the high-pressure refrigerant cooled in the heat source-side
heat exchanger 4 as a radiator (refer to point K in FIGS. 18 through 21), and is mixed
with the intermediate-pressure refrigerant discharged from the first-stage compression
element 2c as described above. The high-pressure refrigerant cooled in the economizer
heat exchanger 20 is depressurized to a nearly saturated pressure by the first expansion
mechanism 5a and is temporarily retained in the receiver 18 (refer to point I in FIGS.
18 and 19). The refrigerant retained in the receiver 18 is fed to the receiver outlet
tube 18b and is depressurized by the second expansion mechanism 5b to become a low-pressure
gas-liquid two-phase refrigerant, and is then fed through the outlet non-return valve
17c of the bridge circuit 17 to the usage-side heat exchanger 6 functioning as a refrigerant
evaporator (refer to point F in FIGS. 18 through 21). The low-pressure gas-liquid
two-phase refrigerant fed to the usage-side heat exchanger 6 is heated by heat exchange
with water or air as a heating source, and the refrigerant is evaporated as a result
(refer to point W in FIGS. 18 through 21). The low-pressure refrigerant heated in
the usage-side heat exchanger 6 is then drawn once more into the compression mechanism
2 via the switching mechanism 3 (refer to point A in FIGS. 18 through 21). In this
manner the air-cooling operation is performed.
[0083] Thus, in the air-conditioning apparatus 1 of the present modification, in addition
to the configuration of the intermediate pressure injection (as performed by the second
second-stage injection tube 19 and the economizer heat exchanger 20 herein), the intermediate
heat exchanger 7 is provided to the intermediate refrigerant tube 8 for drawing the
refrigerant discharged from the compression element 2c into the compression element
2d, and in the air-cooling operation, the intermediate heat exchanger on/off valve
12 is opened and the intermediate heat exchanger bypass on/off valve 11 of the intermediate
heat exchanger bypass tube 9 is closed, thereby bringing the intermediate heat exchanger
7 to a state of functioning as a cooler. Therefore, the temperature of the refrigerant
drawn into the compression element 2d on the second-stage side of the compression
element 2c decreases (refer to points G and G' in FIG. 21) and the temperature of
the refrigerant discharged from the compression element 2d also decreases (refer to
points D and D' in FIG. 21), more so than in cases in which the intermediate heat
exchanger 7 is not provided (in this case, the refrigeration cycle is performed in
the following sequence shown in FIGS. 20 and 21: point A → point B, C' → point G'
→ point D' → point E → point H → point F). Therefore, in the heat source-side heat
exchanger 4 functioning as a radiator of the refrigerant in this air-conditioning
apparatus 1, operating efficiency can be improved over cases in which no intermediate
heat exchanger 7 is provided, because the temperature difference between the refrigerant
and water or air as the cooling source can be further reduced, and heat radiation
loss can be reduced by an amount equivalent to the area enclosed by connecting points
G', D', D, and G in FIG. 21.
<Air-warming operation>
[0084] During the air-warming operation, the switching mechanism 3 is brought to the heating
operation state shown by the dashed lines in FIGS. 18 and 22. The opening degrees
of the first expansion mechanism 5a and the second expansion mechanism 5b are adjusted.
Since the switching mechanism 3 is in the heating operation state, the intermediate
heat exchanger on/off valve 12 of the intermediate refrigerant tube 8 is closed and
the intermediate heat exchanger bypass on/off valve 11 of the intermediate heat exchanger
bypass tube 9 is opened, thereby creating a state in which the intermediate heat exchanger
7 does not function as a cooler. Furthermore, the opening degree of the second second-stage
injection valve 19a is adjusted in the same manner as in the air-cooling operation.
[0085] When the refrigerant circuit 210 is in this state, low-pressure refrigerant (refer
to point A in FIGS. 18, 22, 12, and 13) is drawn into the compression mechanism 2
through the intake tube 2a, and after the refrigerant is first compressed by the compression
element 2c to an intermediate pressure, the refrigerant is discharged to the intermediate
refrigerant tube 8 (refer to point B in FIGS. 18, 22, 12, and 13). The intermediate-pressure
refrigerant discharged from the first-stage compression element 2c passes through
the intermediate heat exchanger bypass tube 9 (refer to point C" in FIGS. 18 and 22)
without passing through the intermediate heat exchanger 7 (i.e., without being cooled),
unlike during the air-cooling operation. This intermediate-pressure refrigerant that
has passed through the intermediate heat exchanger bypass tube 9 without being cooled
by the intermediate heat exchanger 7 is further cooled (refer to point G in FIGS.
18, 22, 12, and 13) by being mixed with refrigerant being returned from the second
second-stage injection tube 19 to the second-stage compression element 2d (refer to
point K in FIGS. 18, 22, 12, and 13). Next, having been mixed with the refrigerant
returning from the second second-stage injection tube 19 (i.e., intermediate pressure
injection is carried out by the economizer heat exchanger 20), the intermediate-pressure
refrigerant is drawn into and further compressed in the compression element 2d connected
to the second-stage side of the compression element 2c, and the refrigerant is discharged
from the compression mechanism 2 to the discharge tube 2b (refer to point D in FIGS.
18, 22, 12, and 13). The high-pressure refrigerant discharged from the compression
mechanism 2 is compressed by the two-stage compression action of the compression elements
2c, 2d to a pressure exceeding a critical pressure (i.e., the critical pressure Pcp
at the critical point CP shown in FIG. 12), similar to the air-cooling operation.
The high-pressure refrigerant discharged from the compression mechanism 2 flows into
the oil separator 41a constituting the oil separation mechanism 41, and the accompanying
refrigeration oil is separated. The refrigeration oil separated from the high-pressure
refrigerant in the oil separator 41 a flows into the oil return tube 41b constituting
the oil separation mechanism 41 wherein it is depressurized by the depressurization
mechanism 41c provided to the oil return tube 41b, and the oil is then returned to
the intake tube 2a of the compression mechanism 2 and drawn once more into the compression
mechanism 2. Next, having been separated from the refrigeration oil in the oil separation
mechanism 41, the high-pressure refrigerant is passed through the non-return mechanism
42 and the switching mechanism 3, fed to the usage-side heat exchanger 6 functioning
as a radiator of refrigerant, and cooled by heat exchange with the water and/or air
as a cooling source (refer to point F in FIGS. 18 and 22, and read point E as point
F in FIGS. 12 and 13). The high-pressure refrigerant cooled in the usage-side heat
exchanger 6 flows through the inlet non-return valve 17b of the bridge circuit 17
into the receiver inlet tube 18a, and some of the refrigerant is branched off into
the second second-stage injection tube 19. The refrigerant flowing through the second
second-stage injection tube 19 is depressurized to a nearly intermediate pressure
in the second second-stage injection valve 19a and is then fed to the economizer heat
exchanger 20 (refer to point J in FIGS. 18, 22, 12, and 13). The refrigerant after
being branched off to the second second-stage injection tube 19 then flows into the
economizer heat exchanger 20, where it is cooled by heat exchange with the refrigerant
flowing through the second second-stage injection tube 19 (refer to point H in FIGS.
18, 22, 12, and 13). The refrigerant flowing through the second second-stage injection
tube 19 is heated by heat exchange with the high-pressure refrigerant cooled in the
usage-side heat exchanger 6 functioning as a radiator (refer to point K in FIGS. 18,
22, 12, and 13), and is mixed with the intermediate-pressure refrigerant discharged
from the first-stage compression element 2c as described above. The high-pressure
refrigerant cooled in the economizer heat exchanger 20 is depressurized to a nearly
saturated pressure by the first expansion mechanism 5a and is temporarily retained
in the receiver 18 (refer to point I in FIGS. 18 and 22). The refrigerant retained
in the receiver 18 is fed to the receiver outlet tube 18b and is depressurized by
the second expansion mechanism 5b to become a low-pressure gas-liquid two-phase refrigerant,
and is then fed through the outlet non-return valve 17d of the bridge circuit 17 to
the heat source-side heat exchanger 4 functioning as a refrigerant evaporator (refer
to point E in FIGS. 18 and 22, and read point F as point E in FIGS. 12 and 13). The
low-pressure gas-liquid two-phase refrigerant fed to the heat source-side heat exchanger
4 is heated in the heat source-side heat exchanger 4 by heat exchange with air as
a heating source supplied by the heat source-side fan 40, and the refrigerant is evaporated
(refer to point A in FIGS. 18, 22, 12, and 13). The low-pressure refrigerant heated
and evaporated in the heat source-side heat exchanger 4 is then drawn once more into
the compression mechanism 2 via the switching mechanism 3. In this manner the air-warming
operation is performed.
[0086] Thus, in the air-conditioning apparatus 1 of the present modification, in addition
to the configuration of the intermediate pressure injection (as performed by the second
second-stage injection tube 19 and the economizer heat exchanger 20 herein), the intermediate
heat exchanger 7 is provided to the intermediate refrigerant tube 8 for drawing the
refrigerant discharged from the compression element 2c into the compression element
2d, and in the air-warming operation, the intermediate heat exchanger on/off valve
12 is closed and the intermediate heat exchanger bypass on/off valve 11 of the intermediate
heat exchanger bypass tube 9 is opened, thereby bringing the intermediate heat exchanger
7 to a state of not functioning as a cooler. Therefore, the decrease in the temperature
of the refrigerant discharged from the compression mechanism 2 is minimized, more
so than in cases in which the intermediate heat exchanger 7 is made to function as
a cooler, similar to the air-cooling operation described above. Therefore, in the
air-conditioning apparatus 1, heat radiation to the exterior can be minimized, temperature
decreases can be minimized in the refrigerant supplied to the usage-side heat exchanger
6 functioning as a refrigerant cooler, loss of heating performance in the usage-side
heat exchanger 6 can be reduced, and loss of operating efficiency can be prevented,
in comparison with cases in which the intermediate heat exchanger 7 is made to function
as a radiator similar to the air-cooling operation described above.
<Defrosting operation>
[0087] In the present modification, since the intermediate heat exchanger 7 is provided
to the intermediate refrigerant tube 8 for drawing the refrigerant discharged from
the compression element 2c into the compression element 2d, a heat exchanger having
air as a heat source is used as the intermediate heat exchanger 7, and the intermediate
heat exchanger 7 is integrated with the heat source-side heat exchanger 4; there is
a risk of frost deposition occurring on the intermediate heat exchanger 7, although
the frost deposition is not much in comparison with the heat source-side heat exchanger
4, and it is therefore preferable for refrigerant to flow not only to the heat source-side
heat exchanger 4 but to the intermediate heat exchanger 7 as well and for defrosting
of the intermediate heat exchanger 7 to be performed.
[0088] In view of this, in the present modification, in step S2 shown in FIG. 6, a state
is created in which intermediate pressure injection is not used (herein, refrigerant
is prevented from returning to the second-stage compression element 2d through the
second second-stage injection tube 19), a state in which the intermediate heat exchanger
7 is not made to function as a cooler is created by opening the intermediate heat
exchanger on/off valve 12 and closing the intermediate heat exchanger bypass on/off
valve 11, similar to the air-cooling operation described above; the switching mechanism
3 is switched from the heating operation state to the cooling operation state, and
the reverse cycle defrosting operation is performed (refer to the refrigeration cycle
shown by the solid lines in FIGS. 23, 26, and 27).
[0089] Defrosting of the intermediate heat exchanger 7 is thereby performed along with defrosting
of the heat source-side heat exchanger 4. Since the amount of frost deposition in
the intermediate heat exchanger 7 is small, defrosting of the intermediate heat exchanger
7 will be complete before defrosting of the heat source-side heat exchanger 4 is complete
and before utilization of the stored heat in the refrigerant tube 1d or the like between
the usage-side heat exchanger 6 and the switching mechanism 3 is determined to be
complete in step S3 shown in FIG 6. However, if refrigerant continues to flow to the
intermediate heat exchanger 7 even after defrosting of the intermediate heat exchanger
7 is complete, heat is radiated from the intermediate heat exchanger 7 to the exterior
and the temperature of the refrigerant drawn into the second-stage compression element
2d decreases, and as a result, the temperature of the refrigerant discharged from
the compression mechanism 2 decreases, creating a problem of the loss of defrosting
capacity of the heat source-side heat exchanger 4.
[0090] In view of this, in the present modification, in step S6 shown in FIG. 6, a decision
is made as to whether or not defrosting of the intermediate heat exchanger 7 is complete,
and when defrosting of the intermediate heat exchanger 7 is determined to be complete,
the intermediate heat exchanger 7 is brought to a state of not functioning as a cooler
by closing the intermediate heat exchanger on/off valve 12 and opening the intermediate
heat exchanger bypass on/off valve 11, and the process therefore returns to step S3
shown in FIG. 6. The decision of whether or not defrosting of the intermediate heat
exchanger 7 has concluded is made based on the temperature of the refrigerant in the
outlet of the intermediate heat exchanger 7. For example, when the temperature of
the refrigerant in the outlet of the intermediate heat exchanger 7 as detected by
the intermediate heat exchange outlet temperature sensor 52 is detected as being equal
to or greater than a predetermined temperature, defrosting of the intermediate heat
exchanger 7 is determined to have concluded, and when such temperature conditions
are not met, defrosting of the intermediate heat exchanger 7 is determined not to
have concluded.
[0091] Heat radiation from the intermediate heat exchanger 7 to the exterior thereby does
not take place, the decrease in the temperature of the refrigerant drawn into the
second-stage compression element 2d is therefore minimized, and as a result, the decrease
in the temperature of the refrigerant discharged from the compression mechanism 2
can be minimized, and the decrease in the defrosting capacity of the heat source-side
heat exchanger 4 can be minimized (Refer to the refrigeration cycle shown by the solid
lines in FIGS. 24, 16, and 17).
[0092] In the present modification, in step S5 shown in FIG. 6, a state of using intermediate
pressure injection is created (refrigerant returns to the second-stage compression
element 2d through the second second-stage injection tube 19) in the same manner as
in Modification 1 described above, thereby switching to the reverse cycle defrosting
operation in which the flow rate of refrigerant flowing through the usage-side heat
exchanger 6 is reduced (refer to the refrigeration cycle shown by the dashed lines
in FIGS. 25, 26, and 27).
[0093] Thereby, as in Modification 1 described above, after a state has arisen in which
the amount of stored heat in the refrigerant tube 1d or the like between the usage-side
heat exchanger 6 and the switching mechanism 3 decreases and the effect of improving
the defrosting capacity is not sufficiently achieved, circulation through the usage-side
heat exchanger 6 into the compression mechanism 2 is no longer continued excessively
in the refrigerant circuit 210, the temperature decrease on the usage side can therefore
be minimized, and as much defrosting capacity as possible can be guaranteed because
the flow rate of the refrigerant discharged from the second-stage compression element
2d increases.
[0094] Thus, in the present modification, the same effects as those of the defrosting operation
of Modification 1 described above are achieved, the heat stored in the refrigerant
tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism
3 can be utilized to efficiently defrost the intermediate heat exchanger 7, and after
defrosting of the intermediate heat exchanger 7 is complete, the refrigerant bypasses
so as not to flow to the intermediate heat exchanger 7, whereby needless heat radiation
to the exterior is suppressed, and the loss of defrosting capacity of the heat source-side
heat exchanger 4 can be minimized.
[0095] The other steps S1, S3, S4, and S7 of the defrosting operation in the present modification
are the same as in the defrosting operation of Modification 1 described above, and
are therefore not described herein.
(5) Modification 3
[0096] In the refrigerant circuits 110 and 210 (see FIGS. 10 and 18) in Modifications 1
and 2 described above, in both the air-cooling operation in which the switching mechanism
3 is brought to the cooling operation state and the air-warming operation in which
the switching mechanism 3 is brought to the heating operation state, the temperature
of the refrigerant, discharged from the second-stage compression element 2d is reduced,
the power consumption of the compression mechanism 2 is reduced, and operating efficiency
can be improved by performing intermediate pressure injection by the economizer heat
exchanger 20 as described above. The intermediate pressure injection by the economizer
heat exchanger 20 is believed to be beneficial in a refrigerant circuit configuration
having a single usage-side heat exchanger 6, wherein the pressure difference from
the high pressure in the refrigeration cycle to the nearly intermediate pressure of
the refrigeration cycle can be used.
[0097] However, there are cases in which the configuration has a plurality of usage-side
heat exchangers 6 connected to each other in parallel with the objective of performing
air cooling and/or air warming corresponding to air-conditioning loads for a plurality
of air-conditioned spaces, and usage-side expansion mechanisms 5c are provided between
the receiver 18 as a gas-liquid separator and the usage-side heat exchangers 6 so
as to correspond to each of the usage-side heat exchangers 6, in order to make it
possible to control the flow rates of refrigerant flowing through each of the usage-side
heat exchangers 6 and obtain the refrigeration loads required in each of the usage-side
heat exchangers 6.
[0098] For example, although the details are not shown, in the refrigerant circuit 210 (see
FIG. 18) having a bridge circuit 17 in Modifications 1 and 2 described above, another
possibility is to provide a plurality (two in this case) of usage-side heat exchangers
6 connected to each other in parallel, to provide usage-side expansion mechanisms
5c (see FIG. 28) between the receiver 18 as a gas-liquid separator (more specifically,
the bridge circuit 17) and the usage-side heat exchangers 6 so as to correspond to
each of the usage-side heat exchangers 6, to omit the second expansion mechanism 5b
that had been provided to the receiver outlet tube 18b, and to provide a third expansion
mechanism (not shown) for depressurizing the refrigerant to a low pressure in the
refrigeration cycle during the air-warming operation instead of the outlet non-return
valve 17d of the bridge circuit 17.
[0099] In such a configuration, intermediate pressure injection by the economizer heat exchanger
20 is beneficial, similar to Modification 2 described above, in conditions in which
the pressure difference from the high pressure in the refrigeration cycle to the nearly
intermediate pressure of the refrigeration cycle can be used without any significant
depressurizing operations being performed except for the first expansion mechanism
5a as a heat source-side expansion mechanism after the refrigerant is cooled in the
heat source-side heat exchanger 4 as a radiator, as in the case in the air-cooling
operation in which the switching mechanism 3 is brought to the cooling operation state.
[0100] However, in conditions in which each of the usage-side expansion mechanisms 5c control
the flow rate of the refrigerant flowing through each of the usage-side heat exchangers
6 as radiators so as to obtain the refrigeration loads required in each of the usage-side
heat exchangers 6 as radiators, and the flow rate of the refrigerant passing through
each of the usage-side heat exchangers 6 as radiators is mostly determined by depressurizing
the refrigerant by controlling the opening degrees of the usage-side expansion mechanisms
5c provided downstream of each of the usage-side heat exchangers 6 as radiators and
upstream of the economizer heat exchanger 20, as in the case in the air-warming operation
in which the switching mechanism 3 is brought to the heating operation state; the
extent to which the refrigerant is depressurized by controlling the opening degrees
of the usage-side expansion mechanisms 5c fluctuates not only according to the flow
rate of the refrigerant flowing through each of the usage-side heat exchangers 6 as
radiators but also according to the state of the flow rate distribution among the
plurality of usage-side heat exchangers 6 as radiators, and there are cases in which
a state arises in which the extent of depressurization differs greatly among the plurality
of usage-side expansion mechanisms 5c, or the extent of depressurization in the usage-side
expansion mechanisms 5c is comparatively large. Therefore, there is a risk that the
pressure of the refrigerant in the inlet of the economizer heat exchanger 20 will
decrease, in which case there is a risk that the rate of heat exchange in the economizer
heat exchanger 20 (i.e., the flow rate of the refrigerant, flowing through the second
second-stage injection tube 19) will decrease and use will be difficult. Particularly
in cases in which this type of air-conditioning apparatus 1 is configured as a separate-type
air-conditioning apparatus in which a heat source unit including primarily the compression
mechanism 2, the heat source-side heat exchanger 4, and the receiver 18 is connected
by a communication tube with a usage unit including primarily the usage-side heat
exchanger 6, the communication tube could be extremely long depending on the arrangement
of the usage unit and the heat source unit; therefore, the pressure drop has an effect,
and the pressure of the refrigerant in the inlet of the economizer heat exchanger
20 decreases further. In cases in which there is a risk that the pressure of the refrigerant
in the inlet of the economizer heat exchanger 20 will decrease, it is beneficial to
use intermediate pressure injection by the receiver 18 as a gas-liquid separator in
the embodiment described above, which can be used even in conditions in which there
is a small pressure difference between the pressure in the receiver 18 and the intermediate
pressure in the refrigeration cycle (the pressure of the refrigerant flowing through
the intermediate refrigerant tube 8 in this case).
[0101] In cases in which the configuration has a plurality of usage-side heat exchangers
6 connected to each other in parallel with the objective of performing air cooling
and/or air warming corresponding to air-conditioning loads for a plurality of air-conditioned
spaces, and a configuration is used which is provided with usage-side expansion mechanisms
5c between the receiver 18 and the usage-side heat exchangers 6 so as to correspond
to each of the usage-side heat exchangers 6 in order to make it possible to control
the flow rates of refrigerant flowing through each of the usage-side heat exchangers
6 and obtain the refrigeration loads required in each of the usage-side heat exchangers
6 as described above; during the air-cooling operation, the refrigerant depressurized
by the first expansion mechanism 5a to a nearly saturated pressure and temporarily
retained in the receiver 18 (refer to point L in FIG. 28) is distributed to each of
the usage-side expansion mechanisms 5c, but if the refrigerant fed from the receiver
18 to each of the usage-side expansion mechanisms 5c is in a gas-liquid two-phase
state, there is a risk of the flow being uneven when the refrigerant is distributed
among the usage-side expansion mechanisms 5c, and it is therefore preferable that
the refrigerant fed from the receiver 18 to each of the usage-side expansion mechanisms
5c is brought as much as possible to a subcooled state.
[0102] In view of this, in the present modification, the configuration of Modification 2
described above (see FIG. 18) is replaced by a refrigerant circuit 310 in which the
first second-stage injection tube 18c is connected to the receiver 18 in order to
allow the receiver 18 to function as a gas-liquid separator and enable intermediate
pressure injection to be performed, intermediate pressure injection by the economizer
heat exchanger 20 can be performed during the air-cooling operation, intermediate
pressure injection by the receiver 18 as a gas-liquid separator can be performed during
the air-warming operation, and a subcooling heat exchanger 96 as a cooler and a second
intake return tube 95 are between the receiver 18 and the usage-side expansion mechanisms
5c, as shown in FIG. 28.
[0103] The second intake return tube 95 herein is a refrigerant tube for branching off the
refrigerant fed from the heat source-side heat exchanger 4 as a radiator to the usage-side
heat exchangers 6 and returning the refrigerant to the intake side of the compression
mechanism 2 (i.e., the intake tube 2a). In the present modification, the second intake
return tube 95 is provided so as to branch off the refrigerant fed from the receiver
18 to the usage-side expansion mechanisms 5c. More specifically, the second intake
return tube 95 is provided so as to branch off the refrigerant from a position upstream
of the subcooling heat exchanger 96 (i.e., between the receiver 18 and the subcooling
heat exchanger 96) and return the refrigerant to the intake tube 2a. This second intake
return tube 95 is provided with a second intake return valve 95a whose opening degree
can be controlled. The second intake return valve 95a is an electrically driven expansion
valve in the present modification.
[0104] The subcooling heat exchanger 96 is a heat exchanger for performing heat exchange
between the refrigerant fed from the heat source-side heat exchanger 4 as a radiator
to the usage-side heat exchangers 6 as evaporators and the refrigerant flowing through
the second intake return tube 95 (more specifically, the refrigerant that has been
depressurized in the second intake return valve 95a to a nearly low pressure). In
the present modification, the subcooling heat exchanger 96 is provided so as to perform
heat exchange between the refrigerant flowing through a position upstream of the usage-side
expansion mechanisms 5c (i.e., between the position where the second intake return
tube 95 branches off and the usage-side expansion mechanisms 5c) and the refrigerant
flowing through the second intake return tube 95. In the present modification, the
subcooling heat exchanger 96 is provided farther downstream than the position where
the second intake return tube 95 branches off. Therefore, the refrigerant cooled in
the heat source-side heat exchanger 4 as a radiator is branched off to the second
intake return tube 95 after passing through the economizer heat exchanger 20 as a
cooler, and in the subcooling heat exchanger 96, heat exchange is performed with the
refrigerant flowing through the second intake return tube 95.
[0105] The first second-stage injection tube 18c and the first intake return tube 18f are
integrated in the portion near the receiver 18, similar to the embodiment described
above. The first second-stage injection tube 18c and the second second-stage injection
tube 19 are integrated in the portion near the intermediate refrigerant tube 8. The
first intake return tube 18f and the second intake return tube 95 are integrated in
the portion on the intake side of the compression mechanism 2. In the present modification,
the usage-side expansion mechanisms 5c are electrically driven expansion valves. In
the present modification, since the second second-stage injection tube 19 and the
economizer heat exchanger 20 are used during the air-cooling operation, and on the
other hand the first second-stage injection tube 18c is used during the air-warming
operation as described above, there is no need for the direction of refrigerant flow
to the economizer heat exchanger 20 to be constant during both the air-cooling operation
and the air-warming operation, and the bridge circuit 17 can therefore be omitted
to simplify the configuration of the refrigerant circuit 310.
[0106] The outlet of the subcooling heat exchanger 96 on the side near the second intake
return tube 95 is provided with a subcooling heat exchange outlet temperature sensor
59 for detecting the temperature of the refrigerant in the outlet of the subcooling
heat exchanger 96 on the side near the second intake return tube 95.
[0107] Next, the action of the air-conditioning apparatus 1 will be described using FIGS.
3, 4, 16, 17 and 28 through 37. FIG. 29 is a diagram showing the flow of refrigerant
within the air-conditioning apparatus 1 during the air-cooling operation, FIG. 30
is a pressure-enthalpy graph representing the refrigeration cycle during the air-cooling
operation, FIG 31 is a temperature-entropy graph representing the refrigeration cycle
during the air-cooling operation, FIG. 32 is a diagram showing the flow of refrigerant
within the air-conditioning apparatus 1 during the air-warming operation, FIG. 33
is a diagram showing the flow of refrigerant within the air-conditioning apparatus
1 at the start of the defrosting operation, FIG. 34 is a diagram showing the flow
of refrigerant within the air-conditioning apparatus 1 in the defrosting operation
after defrosting of the intermediate heat exchanger 7 is complete, FIG. 35 is a diagram
showing the flow of refrigerant within the air-conditioning apparatus 1 in the defrosting
operation after defrosting of the intermediate heat exchanger 7 and utilization of
the stored heat have concluded, FIG. 36 is a pressure-enthalpy graph representing
the refrigeration cycle during the defrosting operation, and FIG. 37 is a temperature-entropy
graph representing the refrigeration cycle during the defrosting operation. Operation
control in the air-cooling operation, the air-warming operation, and the defrosting
operation described hereinbelow is performed by the aforementioned controller (not
shown) in the present embodiment. In the following description, the term "high pressure"
means a high pressure in the refrigeration cycle (specifically, the pressure at points
D, D', E, H, I, R in FIGS. 30, 31, 16, 17, 36, and 37, and the pressure at points
D, D', and E in FIGS. 3 and 4), the term "low pressure" means a low pressure in the
refrigeration cycle (specifically, the pressure at points A, F, S, U, and W in FIGS.
30, 31, 16, 17, 36, and 37, and the pressure at points A and F in FIGS. 3 and 4),
and the term "intermediate pressure" means an intermediate pressure in the refrigeration
cycle (specifically, the pressure at points B, C, C', G, G', J, and K in FIGS. 30,
31, 16, 17, 36, and 37, and the pressure at points B, C, C', G, G', I, L, and M in
FIGS. 3 and 4).
<Air-cooling operation>
[0108] During the air-cooling operation, the switching mechanism 3 is brought to the cooling
operation state shown by the solid lines in FIGS. 28 and 29. The opening degrees of
the first expansion mechanism 5a and the second expansion mechanism 5b are adjusted.
Since the switching mechanism 3 is in the cooling operation state, the intermediate
heat exchanger on/off valve 12 of the intermediate refrigerant tube 8 is opened and
the intermediate heat exchanger bypass on/off valve 11 of the intermediate heat exchanger
bypass tube 9 is closed, thereby creating a state in which the intermediate heat exchanger
7 functions as a cooler. When the switching mechanism 3 is brought to the cooling
operation state, intermediate pressure injection by the receiver 18 as a gas-liquid
separator is not performed, but intermediate pressure injection is performed by the
economizer heat exchanger 20 which returns to the second-stage compression element
2d the refrigerant that has been passed through the second second-stage injection
tube 19 and heated in the economizer heat exchanger 20. More specifically, the first
second-stage injection on/off valve 18d is closed, and the opening degree of the second
second-stage injection valve 19a is adjusted in the same manner as in Modification
2 described above. Furthermore, when the switching mechanism 3 is in the cooling operation
state, the opening degree of the second intake return valve 95a is adjusted as well
because the subcooling heat exchanger 96 is used. More specifically, in the present
modification, so-called superheat degree control is performed wherein the opening
degree of the second intake return valve 95a is adjusted so that a target value is
achieved in the degree of superheat of the refrigerant at the outlet in the second
intake return tube 95 side of the subcooling heat exchanger 96. In the present modification,
the degree of superheat of the refrigerant at the outlet in the second intake return
tube 95 side of the subcooling heat exchanger 96 is obtained by converting the low
pressure detected by the intake pressure sensor 60 to a saturation temperature and
subtracting this refrigerant saturation temperature value from the refrigerant temperature
detected by the subcooling heat exchanger outlet temperature sensor 59. Though not
used in the present modification, another possible option is to provide a temperature
sensor to the inlet in the second intake return tube 95 side of the subcooling heat
exchanger 96, and to obtain the degree of superheat of the refrigerant at the outlet
in the second intake return tube 95 side of the subcooling heat exchanger 96 by subtracting
the refrigerant temperature detected by this temperature sensor from the refrigerant
temperature detected by the subcooling heat exchanger outlet temperature sensor 59.
Adjusting the opening degree of the second intake return valve 95a is not limited
to the superheat degree control, and the second intake return valve 95a may be opened
to a predetermined opening degree in accordance with the flow rate of refrigerant
circulating within the refrigerant circuit 310, for example.
[0109] When the refrigerant circuit 310 is in this state, low-pressure refrigerant (refer
to point A in FIGS. 28 through 31) is drawn into the compression mechanism 2 through
the intake tube 2a, and after the refrigerant is first compressed by the compression
element 2c to an intermediate pressure, the refrigerant is discharged to the intermediate
refrigerant tube 8 (refer to point A in FIGS. 28 through 31). The intermediate-pressure
refrigerant discharged from the first-stage compression element 2c is cooled in the
intermediate heat exchanger 7 by undergoing heat exchange with the air as a cooling
source supplied by the heat source-side fan 40 (refer to point C in FIGS. 28 through
31). The refrigerant cooled in the intermediate heat exchanger 7 is further cooled
(refer to point G in FIGS. 28 through 31) by being mixed with refrigerant being returned
from the second second-stage injection tube 19 to the second-stage compression element
2d (refer to point K in FIGS. 28 through 31). Next, having been mixed with the refrigerant
returning from the second second-stage injection tube 19 (i.e., intermediate pressure
injection is carried out by the economizer heat exchanger 20), the intermediate-pressure
refrigerant is drawn into and further compressed in the compression element 2d connected
to the second-stage side of the compression element 2c, and the refrigerant is discharged
from the compression mechanism 2 to the discharge tube 2b (refer to point D in FIGS.
28 through 31). The high-pressure refrigerant discharged from the compression mechanism
2 is compressed by the two-stage compression action of the compression elements 2c,
2d to a pressure exceeding a critical pressure (i.e., the critical pressure Pcp at
the critical point CP shown in FIG. 30). The high-pressure refrigerant discharged
from the compression mechanism 2 flows into the oil separator 41a constituting the
oil separation mechanism 41, and the accompanying refrigeration oil is separated.
The refrigeration oil separated from the high-pressure refrigerant in the oil separator
41a flows into the oil return tube 41b constituting the oil separation mechanism 41
wherein it is depressurized by the depressurization mechanism 41 c provided to the
oil return tube 41b, and the oil is then returned to the intake tube 2a of the compression
mechanism 2 and drawn once more into the compression mechanism 2. Next, having been
separated from the refrigeration oil in the oil separation mechanism 41, the high-pressure
refrigerant is passed through the non-return mechanism 42 and the switching mechanism
3, and is fed to the heat source-side heat exchanger 4 functioning as a refrigerant
radiator. The high-pressure refrigerant fed to the heat source-side heat exchanger
4 is cooled in the heat source-side heat exchanger 4 by heat exchange with air as
a cooling source supplied by the heat source-side fan 40 (refer to point E in FIGS.
28 through 31). Some of the high-pressure refrigerant cooled in the heat source-side
heat exchanger 4 is then branched off to the second second-stage injection tube 19.
The refrigerant flowing through the second second-stage injection tube 19 is depressurized
to a nearly intermediate pressure in the second second-stage injection valve 19a and
is then fed to the economizer heat exchanger 20 (refer to point J in FIGS. 28 through
31). The refrigerant after being branched off to the second second-stage injection
tube 19 then flows into the economizer heat exchanger 20, where it is cooled by heat
exchange with the refrigerant flowing through the second second-stage injection tube
19 (refer to point H in FIGS. 28 through 31). The refrigerant flowing through the
second second-stage injection tube 19 is heated by heat exchange with the high-pressure
refrigerant cooled in the heat source-side heat exchanger 4 as a radiator (refer to
point K in FIGS. 28 through 31), and is mixed with the intermediate-pressure refrigerant
discharged from the first-stage compression element 2c as described above. The high-pressure
refrigerant cooled in the economizer heat exchanger 20 is depressurized to a nearly
saturated pressure by the first expansion mechanism 5a and is temporarily retained
in the receiver 18 (refer to point I in FIGS. 28 through 31). Some of the refrigerant
retained in the receiver 18 is then branched off to the second intake return tube
95. The refrigerant flowing through the second intake return tube 95 is depressurized
to a nearly low pressure in the second intake return valve 95a and is then fed to
the subcooling heat exchanger 96 (refer to point S in FIGS. 28 through 31). The refrigerant
branched off into the second intake return tube 95 then flows into the subcooling
heat exchanger 96, where it is further cooled by heat exchange with the refrigerant
flowing through the second intake return tube 95 (refer to point R in FIGS. 28 through
31). The refrigerant flowing through the second intake return tube 95 is heated by
heat exchange with the high-pressure refrigerant cooled in the economizer heat exchanger
20 (refer to point U in FIGS. 28 through 31), and is mixed with the refrigerant flowing
through the intake side of the compression mechanism 2 (here, the intake tube 2a).
The refrigerant cooled in the subcooling heat exchanger 96 is then fed to the usage-side
expansion mechanisms 5c and depressurized by the usage-side expansion mechanisms 5c
to become a low-pressure gas-liquid two-phase refrigerant, and is then fed to the
usage-side heat exchangers 6 functioning as evaporators of refrigerant (refer to point
F in FIGS. 28 through 31). The low-pressure gas-liquid two-phase refrigerant fed to
the usage-side heat exchanger 6 is heated by heat exchange with water or air as a
heating source, and the refrigerant is evaporated as a result (refer to point W in
FIGS. 28 through 31). The low-pressure refrigerant heated in the usage-side heat exchanger
6 is then drawn once more into the compression mechanism 2 via the switching mechanism
3 (refer to point A in FIGS. 28 through 31). In this manner the air-cooling operation
is performed.
[0110] Thus, in the air-conditioning apparatus 1 of the present modification, in addition
to the intermediate heat exchanger 7 being made to function as a cooler similar to
the air-cooling operation in Modification 2 described above, the second second-stage
injection tube 19 and the economizer heat exchanger 20 are provided to ensure that
the refrigerant whose heat has been radiated in the heat source-side heat exchanger
4 is branched off and returned to the second-stage compression element 2d, and the
temperature of the refrigerant drawn into the second-stage compression element 2d
can therefore be kept even lower without radiating heat to the exterior, similar to
Modification 2 described above. Thereby, the temperature of the refrigerant discharged
from the compression mechanism 2 is kept low, and the power consumption of the compression
mechanism 2 can be further reduced and operating efficiency further improved in comparison
with cases in which the second second-stage injection tube 19 and the economizer heat
exchanger 20 are not provided, because heat radiation loss can be further reduced.
[0111] Moreover, in the present modification, since the refrigerant fed from the receiver
18 to the usage-side expansion mechanisms 5c (refer to point I in FIGS. 28 through
31) can be cooled by the subcooling heat exchanger 96 to a subcooled state (refer
to point R in FIGS. 30 and 31), it is possible to reduce the risk of the flows being
uneven when the refrigerant is distributed to each of the usage-side expansion mechanisms
5c.
<Air-warming operation>
[0112] During the air-warming operation, the switching mechanism 3 is brought to the heating
operation state shown by the dashed lines in FIGS. 28 and 32. The opening degrees
of the first expansion mechanism 5a and the second expansion mechanism 5b are adjusted.
Since the switching mechanism 3 is in the heating operation state, the intermediate
heat exchanger on/off valve 12 of the intermediate refrigerant tube 8 is closed and
the intermediate heat exchanger bypass on/off valve 11 of the intermediate heat exchanger
bypass tube 9 is opened, thereby creating a state in which the intermediate heat exchanger
7 does not function as a cooler. When the switching mechanism 3 is brought to the
heating operation state, intermediate pressure injection by the economizer heat exchanger
20 is not performed, but intermediate pressure injection is performed by the receiver
18 whereby the refrigerant is passed through the first second-stage injection tube
18c and returned from the receiver 18 as a gas-liquid separator to the second-stage
compression element 2d. More specifically, the first second-stage injection on/off
valve 18d is brought to an opened state and the second second-stage injection valve
19a is brought to a fully closed state. Furthermore, when the switching mechanism
3 is brought to the heating operation state, the second intake return valve 95a is
also brought to the fully closed state because the subcooling heat exchanger 96 is
not used.
[0113] When the refrigerant circuit 310 is in this state, low-pressure refrigerant (refer
to point A in FIGS. 28, 32, 3, and 4) is drawn into the compression mechanism 2 through
the intake tube 2a, and after the refrigerant is first compressed by the compression
element 2c to an intermediate pressure, the refrigerant is discharged to the intermediate
refrigerant tube 8 (refer to point B in FIGS. 28, 32, 3, and 4). This intermediate-pressure
refrigerant discharged from the first-stage compression element 2c passes through
the intermediate heat exchanger bypass tube 9 (refer to point C' in FIGS. 28 and 32)
without passing through the intermediate heat exchanger 7 (i.e., without being cooled),
similar to the air-warming operation in Modification 2 described above. This intermediate-pressure
refrigerant that has passed through the intermediate heat exchanger bypass tube 9
without being cooled by the intermediate heat exchanger 7 is cooled (refer to point
G in FIGS. 28, 32, 3, and 4) by mixing with the refrigerant returned from the receiver
18 through the first second-stage injection tube 18c to the second-stage compression
element 2d (refer to point M in FIGS. 28, 32, 3, and 4). Next, having been mixed with
the refrigerant returning from the first second-stage injection tube 18c (i.e., intermediate
pressure injection is carried out by the receiver 18 which acts as a gas-liquid separator),
the intermediate-pressure refrigerant is drawn into and further compressed in the
compression element 2d connected to the second-stage side of the compression element
2c, and the refrigerant is discharged from the compression mechanism 2 to the discharge
tube 2b (refer to point D in FIGS. 28, 32, 3, and 4). The high-pressure refrigerant
discharged from the compression mechanism 2 is compressed by the two-stage compression
action of the compression elements 2c, 2d to a pressure exceeding a critical pressure
(i.e., the critical pressure Pcp at the critical point CP shown in FIG. 3), similar
to the air-cooling operation. The high-pressure refrigerant discharged from the compression
mechanism 2 flows into the oil separator 41a constituting the oil separation mechanism
41, and the accompanying refrigeration oil is separated. The refrigeration oil separated
from the high-pressure refrigerant in the oil separator 41 a flows into the oil return
tube 41 b constituting the oil separation mechanism 41 wherein it is depressurized
by the depressurization mechanism 41 provided to the oil return tube 41b, and the
oil is then returned to the intake tube 2a of the compression mechanism 2 and drawn
once more into the compression mechanism 2. Next, after the refrigeration oil has
been separated in the oil separation mechanism 41, the high-pressure refrigerant is
fed through the non-return mechanism 42 and the switching mechanism 3 to the usage-side
heat exchangers 6 functioning as radiators of refrigerant, and the refrigerant is
cooled by heat exchange with the water and/or air as a cooling source (refer to point
F in FIGS. 28 and 32, and read point E as point F in FIGS. 3 and 4). After the high-pressure
refrigerant cooled in the usage-side heat exchangers 6 is then depressurized to a
nearly intermediate pressure by the usage-side expansion mechanisms 5c, the refrigerant
is temporarily retained in the receiver 18 and subjected to gas-liquid separation
(refer to points I, L, and M in FIGS. 28, 32, 3, and 4). The gas refrigerant that
has undergone gas-liquid separation in the receiver 18 is then extracted out from
the top part of the receiver 18 by the first second-stage injection tube 18c and mixed
with the intermediate-pressure refrigerant discharged from the first-stage compression
element 2c as described above. The liquid refrigerant retained in the receiver 18
is then depressurized by the first expansion mechanism 5a into a low-pressure gas-liquid
two-phase refrigerant, which is fed to the heat source-side heat exchanger 4 functioning
as an evaporator of refrigerant (refer to point E in FIGS. 28 and 32, and read point
F as point E in FIGS. 3 and 4). The low-pressure gas-liquid two-phase refrigerant
fed to the heat source-side heat exchanger 4 is then heated and evaporated in the
heat source-side heat exchanger 4 by heat exchange with the air as a heat source supplied
by the heat source-side fan 40 (refer to point A in FIGS. 28, 32, 3, and 4). The low-pressure
refrigerant heated and evaporated in the heat source-side heat exchanger 4 is then
drawn once more into the compression mechanism 2 via the switching mechanism 3. In
this manner the air-warming operation is performed.
[0114] Thus, in the air-conditioning apparatus 1 of the present modification, the intermediate
heat exchanger 7 is brought to a state of not functioning as a cooler similar to the
air-warming operation in Modification 2 described above, and the first second-stage
injection tube 18c is provided to branch off the refrigerant whose heat has been radiated
in the heat source-side heat exchanger 4 and return the refrigerant to the second-stage
compression element 2d, similar to the air-warming operation in the embodiment described
above; therefore, the temperature of the refrigerant drawn into the second-stage compression
element 2d can be kept lower without heat being radiated to the exterior, similar
to the embodiment described above. Thereby, although the temperature of the refrigerant
discharged from the compression mechanism 2 decreases and the heating capacity per
unit flow rate of the refrigerant in the usage-side heat exchangers 6 decreases, the
flow rate of the refrigerant discharged from the second-stage compression element
2d increases, the decrease in the heating capacity of the usage-side heat exchangers
6 is therefore minimized, and as a result, the power consumption of the compression
mechanism 2 can be reduced and operating efficiency can be improved.
<Defrosting operation>
[0115] In the present modification, the second intake return tube 95 and the subcooling
heat exchanger 96 are provided so that refrigerant fed from the receiver 18 to the
usage-side expansion mechanisms 5c during the air-cooling operation can be cooled
to a subcooled state. Therefore, in step S2 shown in FIG. 6, when a state of using
the subcooling heat exchanger 96 is created, some of the refrigerant fed from the
receiver 18 to the usage-side heat exchangers 6 returns to the compression mechanism
2 through the second intake return tube 95 without passing through the refrigerant
tube 1d or the like between the usage-side heat exchangers 6 and the switching mechanism
3, which is not preferable in terms of utilizing the stored heat in the refrigerant
tube 1d or the like between the usage-side heat exchangers 6 and the switching mechanism
3.
[0116] In view of this, in the present modification, in step S2 shown in FIG. 6, intermediate
pressure injection is not used (herein, refrigerant is prevented from returning to
the second-stage compression element 2d through the first second-stage injection tube
18c and the second second-stage injection tube 19), a state is created in which the
intermediate heat exchanger 7 is made to function as a cooler by opening the intermediate
heat exchanger on/off valve 12 and closing the intermediate heat exchanger bypass
on/off valve 11, similar to the air-cooling operation described above, the switching
mechanism 3 is switched from the heating operation state to the cooling operation
state, the subcooling heat exchanger 96 is also not used (that is, the second intake
return valve 95a is shut off and refrigerant is prevented from returning to the second-stage
compression element 2d through the second intake return tube 95), and the reverse
cycle defrosting operation is performed (refer to the refrigeration cycle shown by
the solid lines in FIGS. 33, 34, 36, and 37).
[0117] Thereby, in the refrigerant circuit 310, the second intake return tube 95 and the
subcooling heat exchanger 96 no longer pose a hindrance to utilizing the heat stored
in the refrigerant tube 1d or the like between the usage-side heat exchangers 6 and
the switching mechanism. 3.
[0118] In the present modification, intermediate pressure injection by the economizer heat
exchanger 20 and intermediate pressure injection by the receiver 18 as a gas-liquid
separator are used according to the characteristics in the air-cooling operation and
the air-warming operation. Therefore, in step S5 shown in FIG. 6, either intermediate
pressure injection by the economizer heat exchanger 20 or intermediate pressure injection
by the receiver 18 as a gas-liquid separator can be used.
[0119] In view of this, in the present modification, taking into account the possibility
of controlling the opening degree of the second second-stage injection valve 19a,
a state of using intermediate pressure injection by the economizer heat exchanger
20 is created (that is, refrigerant is returned to the second-stage compression element
2d through the second second-stage injection tube 19), similar to Modifications 1
and 2 described above, the flow rate of the refrigerant flowing through the usage-side
heat exchangers 6 is further reduced, and the flow rate of the refrigerant flowing
through the heat source-side heat exchanger 4 is further increased (refer to the refrigeration
cycle shown by the dashed lines in FIGS. 35, 36, and 37). Moreover, in the present
modification, since some of the refrigerant fed from the receiver 18 to the usage-side
heat exchangers 6 can be returned to the compression mechanism 2 through the second
intake return tube 95 without passing through the refrigerant tube 1d or the like
between the usage-side heat exchangers 6 and the switching mechanism 3 by creating
a state in which the subcooling heat exchanger 96 is used as described above, this
fact can be used to create a state in which intermediate pressure injection by the
economizer heat exchanger 20 is used, to create a state in which the subcooling heat
exchanger 96 is used, and also to reduce the flow rate of the refrigerant flowing
through the usage-side heat exchangers 6 and further minimize the temperature decrease
on the usage side in step S5 shown in FIG. 6 (refer to the refrigeration cycle shown
by the dashed lines in FIGS. 35, 36, and 37).
[0120] Thus, in the present modification, the same effects as those of the defrosting operation
of Modification 2 described above are achieved, it is possible to promote utilization
of the stored heat in the refrigerant tube I d or the like between the usage-side
heat exchangers 6 and the switching mechanism 3 and to minimize the temperature decrease
on the usage side by appropriately switching the second intake return tube 95 and
the subcooling heat exchanger 96 between use and non-use, and taking into account
the fact that the opening degree of the second second-stage injection valve 19a can
be controlled, a state of using intermediate pressure injection by the economizer
heat exchanger 20 can be created to effectively minimize the temperature decrease
on the usage side when the reverse cycle defrosting operation is performed during
a state of using intermediate pressure injection.
[0121] The other steps S1, S3, S4, S6, and S7 of the defrosting operation in the present
modification are similar to those of the defrosting operation in Modification 2 described
above, and are therefore not described herein.
(6) Modification 4
[0122] In the above-described embodiment and the modifications thereof, a two-stage compression-type
compression mechanism 2 is configured such that the refrigerant discharged from the
first-stage compression element of two compression elements 2c, 2d is sequentially
compressed in the second-stage compression element by one compressor 21 having a single-axis
two-stage compression structure, but other options include using a compression mechanism
having more stages than a two-stage compression system, such as a three-stage compression
system or the like; or configuring a multistage compression mechanism by connecting
in series a plurality of compressors incorporated with a single compression element
and/or compressors incorporated with a plurality of compression elements. In cases
in which the capacity of the compression mechanism must be increased, such as cases
in which numerous usage-side heat exchangers 6 are connected, for example, a parallel
multistage compression-type compression mechanism may be used in which two or more
multistage compression-type compression mechanisms are connected in parallel.
[0123] For example, the refrigerant circuit 310 in Modification 3 described above (see FIG.
28) may be replaced by a refrigerant circuit 410 that uses a compression mechanism
102 in which two-stage compression-type compression mechanisms 103, 104 are connected
in parallel instead of the two-stage compression-type compression mechanism 2, as
shown in FIG. 38.
[0124] In the present modification, the first compression mechanism 103 is configured using
a compressor 29 for subjecting the refrigerant to two-stage compression through two
compression elements 103c, 103d, and is connected to a first intake branch tube 103a
which branches off from an intake header tube 102a of the compression mechanism 102,
and also to a first discharge branch tube 103b whose flow merges with a discharge
header tube 102b of the compression mechanism 102. In the present modification, the
second compression mechanism 104 is configured using a compressor 30 for subjecting
the refrigerant to two-stage compression through two compression elements 104c, 104d,
and is connected to a second intake branch tube 104a which branches off from the intake
header tube 102a of the compression mechanism 102, and also to a second discharge
branch tube 104b whose flow merges with the discharge header tube 102b of the compression
mechanism 102. Since the compressors 29, 30 have the same configuration as the compressor
21 in the embodiment and modifications thereof described above, symbols indicating
components other than the compression elements 103c, 103d, 104c, 104d are replaced
with symbols beginning with 29 or 30, and these components are not described. The
compressor 29 is configured so that refrigerant is drawn from the first intake branch
tube 103a, the drawn refrigerant is compressed by the compression element 103c and
then discharged to a first inlet-side intermediate branch tube 81 that constitutes
the intermediate refrigerant tube 8, the refrigerant discharged to the first inlet-side
intermediate branch tube 81 is caused to be drawn into the compression element 103d
by way of an intermediate header tube 82 and a first outlet-side intermediate branch
tube 83 constituting the intermediate refrigerant tube 8, and the refrigerant is further
compressed and then discharged to the first discharge branch tube 103b. The compressor
30 is configured so that refrigerant is drawn through the second intake branch tube
104a, the drawn refrigerant, is compressed by the compression element 104c and then
discharged to a second inlet-side intermediate branch tube 84 constituting the intermediate
refrigerant tube 8, the refrigerant discharged to the second inlet-side intermediate
branch tube 84 is drawn into the compression element 104d via the intermediate header
tube 82 and a second outlet-side intermediate branch tube 85 constituting the intermediate
refrigerant tube 8, and the refrigerant is further compressed and then discharged
to the second discharge branch tube 104b. In the present modification, the intermediate
refrigerant tube 8 is a refrigerant tube for drawing refrigerant discharged from the
compression elements 103c, 104c connected to the first-stage sides of the compression
elements 103d, 104d into the compression elements 103d, 104d connected to the second-stage
sides of the compression elements 103c, 104c, and the intermediate refrigerant tube
8 primarily comprises the first inlet-side intermediate branch tube 81 connected to
the discharge side of the first-stage compression element 103c of the first compression
mechanism 103, the second inlet-side intermediate branch tube 84 connected to the
discharge side of the first-stage compression element 104c of the second compression
mechanism 104, the intermediate header tube 82 whose flow merges with both inlet-side
intermediate branch tubes 81, 84, the first discharge-side intermediate branch tube
83 branching off from the intermediate header tube 82 and connected to the intake
side of the second-stage compression element 103d of the first compression mechanism
103, and the second outlet-side intermediate branch tube 85 branching off from the
intermediate header tube 82 and connected to the intake side of the second-stage compression
element 104d of the second compression mechanism 104. The discharge header tube 102b
is a refrigerant tube for feeding refrigerant discharged from the compression mechanism
102 to the switching mechanism 3. A first oil separation mechanism 141 and a first
non-return mechanism 142 are provided to the first discharge branch tube 103b connected
to the discharge header tube 102b. A second oil separation mechanism 143 and a second
non-return mechanism 144 are provided to the second discharge branch tube 104b connected
to the discharge header tube 102b. The first oil separation mechanism 141 is a mechanism
whereby refrigeration oil that accompanies the refrigerant discharged from the first
compression mechanism 103 is separated from the refrigerant and returned to the intake
side of the compression mechanism 102. The first oil separation mechanism 141 mainly
has a first oil separator 141 a for separating from the refrigerant the refrigeration
oil that accompanies the refrigerant discharged from the first compression mechanism
103, and a first oil return tube 141b that is connected to the first oil separator
141 a and that is used for returning the refrigeration oil separated from the refrigerant
to the intake side of the compression mechanism 102. The second oil separation mechanism
143 is a mechanism whereby refrigeration oil that accompanies the refrigerant discharged
from the second compression mechanism 104 is separated from the refrigerant and returned
to the intake side of the compression mechanism 102. The second oil separation mechanism
143 mainly has a second oil separator 143a for separating from the refrigerant the
refrigeration oil that accompanies the refrigerant discharged from the second compression
mechanism 104, and a second oil return tube 143b that is connected to the second oil
separator 143a and that is used for returning the refrigeration oil separated from
the refrigerant to the intake side of the compression mechanism 102. In the present
modification, the first oil return tube 141b is connected to the second intake branch
tube 104a, and the second oil return tube 143c is connected to the first intake branch
tube 103a. Accordingly, a greater amount of refrigeration oil returns to the compression
mechanism 103, 104 that has the lesser amount of refrigeration oil even when there
is an imbalance between the amount of refrigeration oil that accompanies the refrigerant
discharged from the first compression mechanism 103 and the amount of refrigeration
oil that accompanies the refrigerant discharged from the second compression mechanism
104, which is due to the imbalance in the amount of refrigeration oil retained in
the first compression mechanism 103 and the amount of refrigeration oil retained in
the second compression mechanism 104. The imbalance between the amount of refrigeration
oil retained in the first compression mechanism 103 and the amount of refrigeration
oil retained in the second compression mechanism 104 is therefore resolved. In the
present modification, the first intake branch tube 103a is configured so that the
portion leading from the flow juncture with the second oil return tube 143b to the
flow juncture with the intake header tube 102a slopes downward toward the flow juncture
with the intake header tube 102a, while the second intake branch tube 104a is configured
so that the portion leading from the flow juncture with the first oil return tube
141b to the flow juncture with the intake header tube 102a slopes downward toward
the flow juncture with the intake header tube 102a. Therefore, even if either one
of the two-stage compression-type compression mechanisms 103, 104 is stopped, refrigeration
oil being returned from the oil return tube corresponding to the operating compression
mechanism to the intake branch tube corresponding to the stopped compression mechanism
is returned to the intake header tube 102a, and there will be little likelihood of
a shortage of oil supplied to the operating compression mechanism. The oil return
tubes 141b, 143b are provided with depressurization mechanisms 141c, 143c for depressurizing
the refrigeration oil that flows through the oil return tubes 141b, 143b. The non-return
mechanism 142, 144 are mechanisms for allowing refrigerant to flow from the discharge
side of the compression mechanisms 103, 104 to the switching mechanism 3, and for
cutting off the flow of refrigerant from the switching mechanism 3 to the discharge
side of the compression mechanisms 103, 104.
[0125] Thus, in the present modification, the compression mechanism 102 is configured by
connecting two compression mechanisms in parallel; namely, the first compression mechanism
103 having two compression elements 103c, 103d and configured so that refrigerant
discharged from the first-stage compression element of these compression elements
103c, 103d is sequentially compressed by the second-stage compression element, and
the second compression mechanism 104 having two compression elements 104c, 104d and
configured so that refrigerant discharged from the first-stage compression element
of these compression elements 104c, 104d is sequentially compressed by the second-stage
compression element.
[0126] In the present modification, the intermediate heat exchanger 7 is provided to the
intermediate header tube 82 constituting the intermediate refrigerant tube 8, and
the intermediate heat exchanger 7 is a heat exchanger for cooling the conjoined flow
of the refrigerant discharged from the first-stage compression element 103c of the
first compression mechanism 103 and the refrigerant discharged from the first-stage
compression element 104c of the second compression mechanism 104 during the air-cooling
operation. Specifically, the intermediate heat exchanger 7 functions as a shared cooler
for two compression mechanisms 103, 104 during air-cooling operation. Accordingly,
the circuit configuration is simplified around the compression mechanism 102 when
the intermediate heat exchanger 7 is provided to the parallel-multistage-compression-type
compression mechanism 102 in which a plurality of multistage-compression-type compression
mechanisms 103, 104 are connected in parallel.
[0127] The first inlet-side intermediate branch tube 81 constituting the intermediate refrigerant
tube 8 is provided with a non-return mechanism 81a for allowing the flow of refrigerant
from the discharge side of the first-stage compression element 103c of the first compression
mechanism 103 toward the intermediate header tube 82 and for blocking the flow of
refrigerant from the intermediate header tube 82 toward the discharge side of the
first-stage compression element 103c, while the second inlet-side intermediate branch
tube 84 constituting the intermediate refrigerant tube 8 is provided with a non-return
mechanism 84a for allowing the flow of refrigerant from the discharge side of the
first-stage compression element 104c of the second compression mechanism 103 toward
the intermediate header tube 82 and for blocking the flow of refrigerant from the
intermediate header tube 82 toward the discharge side of the first-stage compression
element 104c. In the present modification, non-return valves are used as the non-return
mechanisms 81a, 84a. Therefore, even if either one of the compression mechanisms 103,
104 is stopped, there are no instances in which refrigerant discharged from the first-stage
compression element of the operating compression mechanism passes through the intermediate
refrigerant tube 8 and travels to the discharge side of the first-stage compression
element of the stopped compression mechanism. Therefore, there are no instances in
which refrigerant discharged from the first-stage compression element of the operating
compression mechanism passes through the interior of the first-stage compression element
of the stopped compression mechanism and exits out through the intake side of the
compression mechanism 102, which would cause the refrigeration oil of the stopped
compression mechanism to flow out, and it is thus unlikely that there will be insufficient
refrigeration oil for starting up the stopped compression mechanism. In the case that
the compression mechanisms 103, 104 are operated in order of priority (for example,
in the case of a compression mechanism in which priority is given to operating the
first compression mechanism 103), the stopped compression mechanism described above
will always be the second compression mechanism 104, and therefore in this case only
the non-return mechanism 84a corresponding to the second compression mechanism 104
need be provided.
[0128] In cases of a compression mechanism which prioritizes operating the first compression
mechanism 103 as described above, since a shared intermediate refrigerant tube 8 is
provided for both compression mechanisms 103, 104, the refrigerant discharged from
the first-stage compression element 103c corresponding to the operating first compression
mechanism 103 passes through the second outlet-side intermediate branch tube 85 of
the intermediate refrigerant tube 8 and travels to the intake side of the second-stage
compression element 104d of the stopped second compression mechanism 104, whereby
there is a danger that refrigerant discharged from the first-stage compression element
103c of the operating first compression mechanism 103 will pass through the interior
of the second-stage compression element 104d of the stopped second compression mechanism
104 and exit out through the discharge side of the compression mechanism 102, causing
the refrigeration oil of the stopped second compression mechanism 104 to flow out,
resulting in insufficient refrigeration oil for starting up the stopped second compression
mechanism 104. In view of this, an on/off valve 85a is provided to the second outlet-side
intermediate branch tube 85 in the present modification, and when the second compression
mechanism 104 is stopped, the flow of refrigerant through the second outlet-side intermediate
branch tube 85 is blocked by the on/off valve 85a. The refrigerant discharged from
the first-stage compression element 103c of the operating first compression mechanism
103 thereby no longer passes through the second outlet-side intermediate branch tube
85 of the intermediate refrigerant tube 8 and travels to the intake side of the second-stage
compression element 104d of the stopped second compression mechanism 104; therefore,
there are no longer any instances in which the refrigerant discharged from the first-stage
compression element 103c of the operating first compression mechanism 103 passes through
the interior of the second-stage compression element 104d of the stopped second compression
mechanism 104 and exits out through the discharge side of the compression mechanism
102 which causes the refrigeration oil of the stopped second compression mechanism
104 to flow out, and it is thereby made even more unlikely that there will be insufficient
refrigeration oil for starting up the stopped second compression mechanism 104. An
electromagnetic valve is used as the on/off valve 85a in the present modification.
[0129] In the case of a compression mechanism which prioritizes operating the first compression
mechanism 103, the second compression mechanism 104 is started up in continuation
from the starting up of the first compression mechanism 103, but at this time, since
a shared intermediate refrigerant tube 8 is provided for both compression mechanisms
103, 104, the starting up takes place from a state in which the pressure in the discharge
side of the first-stage compression element 103c of the second compression mechanism
104 and the pressure in the intake side of the second-stage compression element 103d
are greater than the pressure in the intake side of the first-stage compression element
103c and the pressure in the discharge side of the second-stage compression element
103d, and it is difficult to start up the second compression mechanism 104 in a stable
manner. In view of this, in the present modification, there is provided a startup
bypass tube 86 for connecting the discharge side of the first-stage compression element
104c of the second compression mechanism 104 and the intake side of the second-stage
compression element 104d, and an on/off valve 86a is provided to this startup bypass
tube 86. In cases in which the second compression mechanism 104 is stopped, the flow
of refrigerant through the startup bypass tube 86 is blocked by the on/off valve 86a
and the flow of refrigerant through the second outlet-side intermediate branch tube
85 is blocked by the on/off valve 85a. When the second compression mechanism 104 is
started up, a state in which refrigerant is allowed to flow through the startup bypass
tube 86 can be restored via the on/off valve 86a, whereby the refrigerant discharged
from the first-stage compression element 104c of the second compression mechanism
104 is drawn into the second-stage compression element 104d via the startup bypass
tube 86 without being mixed with the refrigerant discharged from the first-stage compression
element 103c of the first compression mechanism 103, a state of allowing refrigerant
to flow through the second outlet-side intermediate branch tube 85 can be restored
via the on/off valve 85a at a point in time when the operating state of the compression
mechanism 102 has been stabilized (e.g., a point in time when the intake pressure,
discharge pressure, and intermediate pressure of the compression mechanism 102 have
been stabilized), the flow of refrigerant through the startup bypass tube 86 can be
blocked by the on/off valve 86a, and operation can transition to the normal air-cooling
operation or air-warming operation. In the present modification, one end of the startup
bypass tube 86 is connected between the on/off valve 85a of the second outlet-side
intermediate branch tube 85 and the intake side of the second-stage compression element
104d of the second compression mechanism 104, while the other end is connected between
the discharge side of the first-stage compression element 104c of the second compression
mechanism 104 and the non-return mechanism 84a of the second inlet-side intermediate
branch tube 84, and when the second compression mechanism 104 is started up, the startup
bypass tube 86 can be kept in a state of being substantially unaffected by the intermediate
pressure portion of the first compression mechanism 103. An electromagnetic valve
is used as the on/off valve 86a in the present modification.
[0130] The actions of the air-cooling operation, air-warming operation, and/or defrosting
operation of the air-conditioning apparatus 1 of the present modification are not
described herein because they are essentially the same as the actions in Modification
3 described above (FIGS. 3, 4, 16, 17, 28 through 37, and their relevant descriptions),
except for the points of modification owing to the somewhat higher level of complexity
of the circuit configuration surrounding the compression mechanism 102 due to the
compression mechanism 102 being provided instead of the compression mechanism 2.
[0131] The same operational effects as those of Modification 3 described above can also
be achieved with the configuration of the present modification.
(7) Other embodiments
[0132] Embodiments of the present invention and modifications thereof are described above
with reference to the drawings; however, the specific configuration is not limited
to these embodiments or their modifications, and can be changed within a range that
does not deviate from the scope of the invention.
[0133] For example, in the above-described embodiment and modifications thereof, the present
invention may be applied to a so-called chiller-type air-conditioning apparatus in
which water or brine is used as a heating source or cooling source for conducting
heat exchange with the refrigerant flowing through the usage-side heat exchanger 6,
and a secondary heat exchanger is provided for conducting heat exchange between indoor
air and the water or brine that has undergone heat exchange in the usage-side heat
exchanger 6.
[0134] The present invention can also be applied to other types of refrigeration apparatuses
besides the above-described chiller-type air-conditioning apparatus, as long as the
apparatus performs a multistage compression refrigeration cycle by using a refrigerant
that operates in a supercritical range as its refrigerant.
[0135] The refrigerant that operates in a supercritical range is not limited to carbon dioxide;
ethylene, ethane, nitric oxide, and other gases may also be used.
INDUSTRIAL APPLICABILITY
[0136] If the present invention is used, when the reverse cycle defrosting operation is
performed in a refrigeration apparatus which has a refrigerant circuit configured
to be capable of switching between a cooling operation and a heating operation and
which uses a refrigerant that operates in the supercritical range to perform a multistage
compression-type refrigeration cycle, the temperature decrease on the usage side can
be minimized, and the defrosting capacity can be improved.
REFERENCE SIGNS LIST
[0137]
- 1
- Air-conditioning apparatus (refrigeration apparatus)
- 2, 102
- Compression mechanisms
- 3
- Switching mechanism
- 4
- Heat source-side heat exchanger
- 6
- Usage-side heat exchanger
- 18c
- First second-stage injection tube
- 19
- Second second-stage injection tube