FIELD OF THE INVENTION
[0001] This invention relates generally to a spinal implant assembly for implantation into
the intervertebral space between adjacent vertebral bones to simultaneously provide
stabilization and continued flexibility and proper anatomical motion, and more specifically
to such a device that has a captured ball and socket joint. The document
US-A-6 063 121 represents the closest prior art and discloses an intervertebral implant comprising
a first baseplate, with an articulation member having a spherical outer surface mounted
on the first baseplate, a housing mounted on the articulation member and a second
base plate mounted on the housing, wherein the housing has an articulation surface
for contact with the spherical outer surface of the articulation member.
BACKGROUND OF THE INVENTION
[0002] The bones and connective tissue of an adult human spinal column consists of more
than twenty discrete bones coupled sequentially to one another by a tri-joint complex
that consists of an anterior disc and the two posterior facet joints, the anterior
discs of adjacent bones being cushioned by cartilage spacers referred to as intervertebral
discs. These more than twenty bones are anatomically categorized as being members
of one of four classifications: cervical, thoracic, lumbar, or sacral. The cervical
portion of the spine, which comprises the top of the spine, up to the base of the
skull, includes the first seven vertebrae. The intermediate twelve bones are the thoracic
vertebrae, and connect to the lower spine comprising the five lumbar vertebrae. The
base of the spine is the sacral bones (including the coccyx). The component bones
of the cervical spine are generally smaller than those of the thoracic spine, which
are in turn smaller than those of the lumbar region. The sacral region connects laterally
to the pelvis. While the sacral region is an integral part of the spine, for the purposes
of fusion surgeries and for this disclosure, the word spine shall refer only to the
cervical, thoracic, and lumbar regions.
[0003] The spinal column is highly complex in that it includes these more than twenty bones
coupled to one another, housing and protecting critical elements of the nervous system
having innumerable peripheral nerves and circulatory bodies in close proximity. In
spite of these complications, the spine is a highly flexible structure, capable of
a high degree of curvature and twist in nearly every direction.
[0004] Genetic or developmental irregularities, trauma, chronic stress, tumors, and degenerative
wear are a few of the causes that can result in spinal pathologies for which surgical
intervention may be necessary. A variety of systems have been disclosed in the art
that achieve immobilization and/or fusion of adjacent bones by implanting artificial
assemblies in or on the spinal column. The region of the back that needs to be immobilized,
as well as the individual variations in anatomy, determine the appropriate surgical
protocol and implantation assembly. With respect to the failure of the intervertebral
disc, the interbody fusion cage has generated substantial interest because it can
be implanted laparoscopically into the anterior of the spine, thus reducing operating
room time, patient recovery time, and scarification.
[0005] Referring now to Figs. 13-14, in which a side perspective view of an intervertebral
body cage and an anterior perspective view of a post implantation spinal column are
shown, respectively, a more complete description of these devices of the prior art
is herein provided. These cages 1 generally comprise tubular metal body 2 having an
external surface threading 3. They are inserted transverse to the axis of the spine
4, into preformed cylindrical holes at the junction of adjacent vertebral bodies (in
Figure 14 the pair of cages 1 are inserted between the fifth lumbar vertebra (L5)
and the top of the sacrum (S1)). Two cages 1 are generally inserted side by side with
the external threading 4 tapping into the lower surface of the vertebral bone above
(L5), and the upper surface of the vertebral bone (S1) below. The cages 1 include
holes 5 through which the adjacent bones are to grow. Additional materials, for example
autogenous bone graft materials, may be inserted into the hollow interior 6 of the
cage 1 to incite or accelerate the growth of the bone into the cage. End caps (not
shown) are often utilized to hold the bone graft material within the cage 1.
[0006] These cages of the prior art have enjoyed medical success in promoting fusion and
grossly approximating proper disc height. It is, however, important to note that the
fusion of the adjacent bones is an incomplete solution to the underlying pathology
as it does not cure the ailment, but rather simply masks the pathology under a stabilizing
bridge of bone. This bone fusion limits the overall flexibility of the spinal column
and artificially constrains the normal motion of the patient. This constraint can
cause collateral injury to the patient's spine as additional stresses of motion, normally
borne by the now-fused joint, are transferred onto the nearby facet joints and intervertebral
discs. It would therefore, be a considerable advance in the art to provide an implant
assembly which does not promote fusion, but, rather, which mimics the biomechanical
action of the natural disc cartilage, thereby permitting continued normal motion and
stress distribution.
[0007] It is, therefore, an object of the invention to provide an intervertebral spacer
that stabilizes the spine without promoting a bone fusion across the intervertebral
space.
[0008] It is further an object of the invention to provide an implant device that stabilizes
the spine while still permitting normal motion.
[0009] It is further an object of the invention to provide a device for implantation into
the intervertebral space that does not promote the abnormal distribution of biomechanical
stresses on the patient's spine.
[0010] It is further an object of the invention to provide an artificial disc that provides
free rotation of the baseplates relative to one another.
[0011] It is further an object of the invention to provide an artificial disc that provides
limited rotation of the baseplates relative to one another.
[0012] It is further an object of the invention to provide an artificial disc that supports
compression loads.
[0013] It is further an object of the invention to provide an artificial disc that permits
the baseplates to axially compress toward one another under a compressive load.
[0014] It is further an object of the invention to provide an artificial disc that permits
the baseplates to axially compress toward one another under a compressive load and
restore to their original uncompressed relative positions when the compressive load
is relieved.
[0015] It is further an object of the invention to provide an artificial disc that supports
tension loads.
[0016] It is further an object of the invention to provide an artificial disc that prevents
lateral translation of the baseplates relative to one another.
[0017] It is further an object of the invention to provide an artificial disc that provides
a centroid of motion centrally located within the intervertebral space.
[0018] Other objects of the invention not explicitly stated will be set forth and will be
more clearly understood in conjunction with the descriptions of the preferred embodiments
disclosed hereafter.
SUMMARY OF THE INVENTION
[0019] The preceding objects are achieved by the invention, which is an artificial intervertebral
disc or intervertebral spacer device comprising a pair of support members (e.g., spaced
apart baseplates), each with an outwardly facing surface. Because the artificial disc
is to be positioned between the facing endplates of adjacent vertebral bodies, the
baseplates are arranged in a substantially parallel planar alignment (or slightly
offset relative to one another in accordance with proper lordotic angulation) with
the outwardly facing surfaces facing away from one another. The baseplates are to
mate with the vertebral bodies so as to not rotate relative thereto, but rather to
permit the spinal segments to bend (and in some embodiments, axially compress) relative
to one another in manners that mimic the natural motion of the spinal segment. This
natural motion is permitted by the performance of a ball and socket joint disposed
between the secured baseplates, and the securing of the baseplates to the vertebral
bone is achieved through the use of a vertebral body contact element attached to the
outwardly facing surface of each baseplate.
[0020] Preferable vertebral body contact elements include, but are not limited to, one or
more of the following: a convex mesh, a convex solid dome, and one or more spikes.
The convex mesh is preferably secured at its perimeter to the outwardly facing surface
of the respective baseplate. This can be accomplished in any effective manner, however,
laser welding and plasma coating burying are two preferred methods when the mesh is
comprised of metal. While domed in its initial undeflected conformation, the mesh
deflects as necessary during insertion of the artificial disc between vertebral bodies,
and, once the artificial disc is seated between the vertebral bodies, the mesh deforms
as necessary under anatomical loads to reshape itself to the concave surface of the
vertebral endplate. Thus, the mesh is deformably reshapeable under anatomical loads
such that it conformably deflects against the concave surface to securably engage
the vertebral body endplate. Stated alternatively, because the mesh is convexly shaped
and is secured at its perimeter to the baseplate, the mesh is biased away from the
baseplate but moveable toward the plate (under a load overcoming the bias; such a
load is present, for example, as an anatomical load in the intervertebral space) so
that it will securably engage the vertebral body endplate when disposed in the intervertebral
space. This affords the baseplate having the mesh substantially superior gripping
and holding strength upon initial implantation, as compared with other artificial
disc products. The convex mesh further provides an osteoconductive surface through
which the bone may ultimately grow. The mesh preferably is comprised of titanium,
but can also be formed from other metals and/or non-metals. Inasmuch as the mesh is
domed, it does not restrict the angle at which the artificial disc can be implanted.
It should be understood that while the flexible dome is described herein preferably
as a wire mesh, other meshed or solid flexible elements can also be used, including
flexible elements comprised of non-metals and/or other metals. Further, the flexibility,
deflectability and/or deformability need not be provided by a flexible material, but
can additionally or alternatively be provided mechanically or by other means.
[0021] It should be understood that the convex mesh attachment devices and methods described
herein can be used not only with the artificial discs and artificial disc baseplates
described or referred to herein, but also with other artificial discs and artificial
disc baseplates, including, but not limited to, those currently known in the art.
Therefore, the description of the mesh attachment devices and methods being used with
the artificial discs and artificial disc baseplates described or referred to herein
should not be construed as limiting the application and/or usefulness of the mesh
attachment device.
[0022] To enhance the securing of the baseplates to the vertebral bones, each baseplate
further comprises a porous area, which at least extends in a ring around the lateral
rim of each outwardly facing surface. The porous area may be, for example, a sprayed
deposition layer, or an adhesive applied beaded metal layer, or another suitable porous
coating known in the art. The porous ring permits the long-term ingrowth of vertebral
bone into the baseplate, thus permanently securing the prosthesis within the intervertebral
space. The porous layer may extend beneath the domed mesh as well, but is more importantly
applied to the lateral rim of the outwardly facing surface of the baseplate that seats
directly against the vertebral body.
[0023] Some of the embodiments described herein uses two baseplates each having the above
described convex mesh on its outwardly facing surface, while other embodiments use
two baseplates each having a convex solid dome in combination with a plurality of
spikes on the lateral rim of the outwardly facing surface of the baseplates. It should
be understood, however, that the various attachments devices or methods described
herein (as well as any other attachment devices or methods, such as, for example,
keels) can be used individually or in combination in any permutation, without departing
from the scope of the present invention.
[0024] The ball and socket joint disposed between the baseplates permits rotation and angulation
of the two baseplates relative to one another about a centroid of motion centrally
located between the baseplates. The housing (e.g., the second baseplate and/or the
convex structure) has a protrusion (e.g., a hemispherical protrusion or a hemispherical
head of a pin secured in a pin hole in the housing) that interferes with a recess
on the ball.
[0025] Therefore, when assembled, the invention enable angulation and limited rotation of
the baseplates relative to one another about a centroid of motion that remains centrally
located between the baseplates (at the center of the sphere defined by the ball),
similar to the centroid of motion in a healthy natural intervertebral disc that is
limited in its rotation by surrounding body structures. A benefit of limiting the
relative rotation of the baseplates is that relative rotation beyond a certain range
in a healthy natural disc is neither needed nor desired, because, for example, excess
strain can be placed on the facet joints or ligaments thereby. The construction also
prevents translation and separation of the baseplates relative to one another during
rotation and angulation.
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The invention is shown in Figs 10a-10t.
[0027] The rest of the figures are useful for understanding the invention.
[0028] Figs. 1a-c show top (Fig. 1a), side cutaway (Fig. 1b) and bottom (Fig. 1 c) views
of a first baseplate, the first baseplate having an inwardly directed radially compressible
ball.
[0029] Figs. 1d-f show top (Fig. 1d), side cutaway (Fig. 1e) and bottom (Fig. 1f) views
of a second baseplate, the second baseplate having a circular recess within which
seats a flexible convex structure.
[0030] Figs. 1g-h show side cutaway (Fig. 1g) and top perspective (Fig. 1h) views of a flexible
convex structure, the flexible convex structure having spiral slots and radially extending
grooves.
[0031] Figs. 1i-j show exploded (Fig. 1i) and assembled (Fig. 1j) views of an exemplary
intervertebral implant.
[0032] Figs. 2a-c show top (Fig. 2a), side cutaway (Fig. 2b) and bottom (Fig. 2c) views
of a first baseplate, the first baseplate having an inwardly directed radially compressible
ball.
[0033] Figs. 2d-f show top (Fig. 2d), side cutaway (Fig. 2e) and bottom (Fig. 2f) views
of a second baseplate, the second baseplate having a curvate socket within which the
ball is capturable for free rotation and angulation therein.
[0034] Figs. 2g-h show exploded (Fig. 2g) and assembled (Fig. 2h) views of another exemplary
intervertebral implant.
[0035] Figs. 3a-e show top (Fig. 3a), side (Fig. 3b), side cutaway (Fig. 3c), perspective
cutaway (Fig. 3d) and perspective (Fig. 3e) views of a first baseplate.
[0036] Figs. 3f-j show top (Fig. 3f), side (Fig. 3g), side cutaway (Fig. 3h), perspective
cutaway (Fig. 3i) and perspective (Fig. 3j) views of a first type of a second baseplate,
the first type of second baseplate having a convex structure integrated therewith.
[0037] Figs. 3k-o show top (Fig. 3k), side (Fig. 3l), side cutaway (Fig. 3m), perspective
cutaway (Fig. 3n) and perspective (Fig. 3o) views of a first type of a ball.
[0038] Figs. 3p-t show top (Fig. 3p), side (Fig. 3q), side cutaway (Fig. 3r), perspective
cutaway (Fig. 3s) and perspective (Fig. 3t) views of a first type of a cap.
[0039] Figs. 3u-y show top (Fig. 3u), side (Fig. 3v), side cutaway (Fig. 3w), perspective
cutaway (Fig. 3x) and perspective (Fig. 3y) views of an assembled exemplary intervertebral
implant. Fig. 3z shows a side cutaway of an alternate assembled exemplary intervertebral
implant, having a bifurcated cap housing a spring member.
[0040] Figs. 4a-e show top (Fig. 4a), side (Fig. 4b), side cutaway (Fig. 4c), perspective
cutaway (Fig. 4d) and perspective (Fig. 4e) views of a second type of the second baseplate,
the second type of the second baseplate having the convex structure integrated therewith
and also having a curvate recess.
[0041] Figs. 4f-j show top (Fig. 4f), side (Fig. 4g), side cutaway (Fig. 4h), perspective
cutaway (Fig. 4i) and perspective (Fig. 4j) views of a second type of the ball, the
second type of the ball having a protrusion.
[0042] Figs. 4k-o show top (Fig. 4k), side (Fig. 4l), side cutaway (Fig. 4m), perspective
cutaway (Fig. 4n) and perspective (Fig. 4o) views of a second type of a cap, the second
type of cap having a curvate recess.
[0043] Figs. 4p-t show top (Fig. 4p), side (Fig. 4q), side cutaway (Fig. 4r), perspective
cutaway (Fig. 4s) and perspective (Fig. 4t) views of an assembled exemplary intervertebral
implant. Fig. 4u shows a side cutaway of an alternate assembled exemplary intervertebral
implant, having a bifurcated cap housing a spring member.
[0044] Figs. 5a-e show top (Fig. 5a), side (Fig. 5b), side cutaway (Fig. 5c), perspective
cutaway (Fig. 5d) and perspective (Fig. 5e) views of a third type of the second baseplate,
the third type of the second baseplate having the convex structure integrated therewith
and also having a protrusion.
[0045] Figs. 5f-j show top (Fig. 5f), side (Fig. 5g), side cutaway (Fig. 5h), perspective
cutaway (Fig. 5i) and perspective (Fig. 5j) views of a third type of the ball, the
third type of the ball having a curvate recess.
[0046] Figs. 5k-o show top (Fig. 5k), side (Fig. 5l), side cutaway (Fig. 5m), perspective
cutaway (Fig. 5n) and perspective (Fig. 5o) views of an assembled exemplary intervertebral
implant. Fig. 5p shows a side cutaway of an alternate assembled intervertebral implant,
having a bifurcated cap housing a spring member.
[0047] Figs. 6a-e show top (Fig. 6a), side (Fig. 6b), side cutaway (Fig. 6c), perspective
cutaway (Fig. 6d) and perspective (Fig. 6e) views of a fourth type of the second baseplate,
the fourth type of the second baseplate having the convex structure integrated therewith
and also having a pin through hole for housing a pin.
[0048] Figs. 6f-j show top (Fig. 6f), side (Fig. 6g), side cutaway (Fig. 6h), perspective
cutaway (Fig. 6i) and perspective (Fig. 6j) views of an assembled exemplary intervertebral
implant. Fig. 6k shows a side cutaway of an alternate assembled exemplary intervertebral
implant, having a bifurcated cap housing a spring member.
[0049] Figs. 7a-e show top (Fig. 7a), side (Fig. 7b), side cutaway (Fig. 7c), perspective
cutaway (Fig. 7d) and perspective (Fig. 7e) views of a fifth type of the second baseplate,
the fifth type of the second baseplate having the convex structure integrated therewith
and also having a recess.
[0050] Figs. 7f-j show top (Fig. 7f), side (Fig. 7g), side cutaway (Fig. 7h), perspective
cutaway (Fig. 7i) and perspective (Fig. 7j) views of an assembled exemplary intervertebral
implant. Fig. 7k shows a side cutaway of an alternate assembled exemplary intervertebral
implant, having a bifurcated cap housing a spring member.
[0051] Figs. 8a-e show top (Fig. 8a), side (Fig. 8b), side cutaway (Fig. 8c), perspective
cutaway (Fig. 8d) and perspective (Fig. 8e) views of a first baseplate.
[0052] Figs. 8f-j show top (Fig. 8f), side (Fig. 8g), side cutaway (Fig. 8h), perspective
cutaway (Fig. 8l) and perspective (Fig. 8j) views of a first type of second baseplate,
the first type of the second baseplate having a central curvate pocket of the fourth
embodiment family.
[0053] Figs. 8k-o show top (Fig. 8k), side (Fig. 8l), side cutaway (Fig. 8m), perspective
cutaway (Fig. 8n) and perspective (Fig. 8o) views of a first type of a ball.
[0054] Figs. 8p-t show top (Fig. 8p), side (Fig. 8q), side cutaway (Fig. 8r), perspective
cutaway (Fig. 8s) and perspective (Fig. 8t) views of a first type of a convex structure.
[0055] Figs. 8u-y show top (Fig. 8u), side (Fig. 8v), side cutaway (Fig. 8w), perspective
cutaway (Fig. 8x) and perspective (Fig. 8y) views of an assembled exemplary intervertebral
implant. Fig. 8z shows a side cutaway of an alternate assembled exemplary intervertebral
implant, having a bifurcated second baseplate housing a spring member.
[0056] Figs. 8aa-8bb show top (Fig. 8aa) and side cutaway (Fig. 8bb) views of an alternate
first baseplate 9400.
[0057] Figs. 8cc-8dd show top (Fig. 8cc) and side cutaway (Fig. 8dd) views of an alternate
second baseplate 9500.
[0058] Figs. 9a-e show top (Fig. 9a), side (Fig. 9b), side cutaway (Fig. 9c), perspective
cutaway (Fig. 9d) and perspective (Fig. 9e) views of a second type of second baseplate,
the second type of the second baseplate having the central curvate pocket and also
having a curvate recess.
[0059] Figs. 9f-j show top (Fig. 9f), side (Fig. 9g), side cutaway (Fig. 9h), perspective
cutaway (Fig. 9i) and perspective (Fig. 9j) views of a second type of the ball, the
second type of the ball having a protrusion.
[0060] Figs. 9k-o show top (Fig. 9k), side (Fig. 9l), side cutaway (Fig. 9m), perspective
cutaway (Fig. 9n) and perspective (Fig. 9o) views of a second type of the convex structure,
the second type of the convex structure having a curvate recess.
[0061] Figs. 9p-t show top (Fig. 9p), side (Fig. 9q), side cutaway (Fig. 9r), perspective
cutaway (Fig. 9s) and perspective (Fig. 9t) views of an assembled exemplary intervertebral
implant. Fig. 9u shows a side cutaway of an alternate assembled exemplary intervertebral
implant, having a bifurcated second baseplate housing a spring member.
[0062] Figs. 10a-e show top (Fig. 10a), side (Fig. 10b), side cutaway (Fig. 10c), perspective
cutaway (Fig. 10d) and perspective (Fig. 10e) views of a third type of second baseplate
according to the invention, the third type of the second baseplate having the central
curvate pocket and also having a recess on a circumferential wall around the curvate
pocket.
[0063] Figs. 10f-j show top (Fig. 10f), side (Fig. 10g), side cutaway (Fig. 10h), perspective
cutaway (Fig. 10i) and perspective (Fig. 10j) views of a third type of the ball according
to the invention, the third type of the ball having a curvate recess.
[0064] Figs. 10k-o show top (Fig. 10k), side (Fig. 10l), side cutaway (Fig. 10m), perspective
cutaway (Fig. 10n) and perspective (Fig. 10o) views of a third type of the convex
structure according to the invention, the third type of the convex structure having
a protrusion.
[0065] Figs. 10p-t show top (Fig. 10p), side (Fig. 10q), side cutaway (Fig. 10r), perspective
cutaway (Fig. 10s) and perspective (Fig. 10t) views of an assembled preferred embodiment.
Fig. 10u shows a side cutaway of an alternate assembled preferred embodiment, having
a bifurcated second baseplate housing a spring member.
[0066] Figs. 11a-e show top (Fig. 11 a), side (Fig. 11 b), side cutaway (Fig. 11c), perspective
cutaway (Fig. 11 d) and perspective (Fig. 11e) views of a fourth type of the convex
structure, the fourth type of the convex structure having a pin through hole for housing
a pin.
[0067] Figs. 11f-j show top (Fig. 11f), side (Fig. 11g), side cutaway (Fig. 11h), perspective
cutaway (Fig. 11i) and perspective (Fig. 11j) views of an assembled exemplary intervertebral
implant. Fig. 11k shows a side cutaway of an alternate assembled exemplary intervertebral
implant, having a bifurcated second baseplate housing a spring member.
[0068] Figs. 12a-e show top (Fig. 12a), side (Fig. 12b), side cutaway (Fig. 12c), perspective
cutaway (Fig. 12d) and perspective (Fig. 12e) views of a fifth type of the convex
structure, the fifth type of the convex structure having a recess adjacent a curvate
taper.
[0069] Figs.12f-j show top (Fig. 12f), side (Fig. 12g), side cutaway (Fig. 12h), perspective
cutaway (Fig. 12l) and perspective (Fig. 12j) views of fourth type of ball, the fourth
type of ball having a curvate recess.
[0070] Figs. 12k-o show top (Fig. 12k), side (Fig. 12l), side cutaway (Fig. 12m), perspective
cutaway (Fig. 12n) and perspective (Fig. 12o) views of an assembled exemplary intervertebral
implant. Fig. 12p shows a side cutaway of an alternate assembled intervertebral implant,
having a bifurcated second baseplate housing a spring member.
[0071] Fig. 13 shows a side perspective view of a prior art interbody fusion device.
[0072] Fig. 14 shows a front view of the anterior portion of the lumbo-sacral region of
a human spine, into which a pair of interbody fusion devices of Fig. 13 have been
implanted.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0073] While the invention will be described more fully hereinafter with reference to the
accompanying drawings, in which particular embodiments and methods of implantation
are shown, it is to be understood at the outset that persons skilled in the art may
modify the invention herein described while achieving the functions and results of
the invention. Accordingly, the descriptions that follow are to be understood as illustrative
and exemplary of specific structures, aspects and features within the broad scope
of the invention and not as limiting of such broad scope. Like numbers refer to similar
features of like elements throughout
[0074] Exemplary intervertebral implants will now be described.
[0075] Referring to Figs. 1a-c, a first baseplate 10 is shown in top (Fig. 1a), side cutaway
(Fig. 1b) and bottom (Fig. 1c) views. Also referring to Figs. 1d-f, a second baseplate
30 is shown in top (Fig. 1d), side cutaway (Fig. 1e) and bottom (Fig. 1f) views.
[0076] More specifically, each baseplate 10,30 has an outwardly facing surface 12,32. Because
the artificial disc of the invention is to be positioned between the facing surfaces
of adjacent vertebral bodies, the two baseplates 10,30 used in the artificial disc
are disposed such that the outwardly facing surfaces 12,32 face away from one another
(as best seen in exploded view in Fig. 1g and in assembly view in Fig. 1h). The two
baseplates 10,30 are to mate with the vertebral bodies so as to not rotate relative
thereto, but rather to permit the spinal segments to bend relative to one another
in manners that mimic the natural motion of the spinal segment. This motion is permitted
by the performance of a ball and socket joint disposed between the secured baseplates
10,30. The mating of the baseplates 10,30 to the vertebral bodies and the construction
of the ball and socket joint are described below.
[0077] More particularly, each baseplate 10,30 is a flat plate preferably made of a metal
such as, for example, cobalt-chromium or titanium) having an overall shape that conforms
to the overall shape of the respective endplate of the vertebral body with which it
is to mate. Further, each baseplate 10,30 comprises a vertebral body contact element
(e.g., a convex mesh 14,34, preferably oval in shape) that is attached to the outwardly
facing surface 12,32 of the baseplate 10,30 to provide a vertebral body contact surface.
The mesh 14,34 is secured at its perimeter to the outwardly facing surface 12,32 of
the baseplate 10,30. The mesh 14,34 is domed in its initial undeflected conformation,
but deflects as necessary during insertion of the artificial disc between vertebral
bodies, and, once the artificial disc is seated between the vertebral bodies, deforms
as necessary under anatomical loads to reshape itself to the concave surface of the
vertebral endplate. This affords the baseplate 10,30 having the mesh 14,34 substantially
superior gripping and holding strength upon initial implantation as compared with
other artificial disc products. The mesh 14,34 further provides an osteoconductive
surface through which the bone may ultimately grow. The mesh 14,34 is preferably comprised
of titanium, but can also be formed from other metals and/or non-metals without departing
from the scope of the invention.
[0078] Each baseplate 10,30 further comprises at least a lateral ring 16,36 that is osteoconductive,
which may be, for example, a sprayed deposition layer, or an adhesive applied beaded
metal layer, or another suitable porous coating. This porous ring 16,36 permits the
long-term ingrowth of vertebral bone into the baseplate 10,30, thus permanently securing
the prosthesis within the intervertebral space. It shall be understood that this porous
layer 18,36 may extend beneath the domed mesh 14,34 as well, but is more importantly
applied to the lateral rim of the outwardly facing surface 12,32 of the baseplate
10,30 that seats directly against the vertebral body.
[0079] The convex structure is configured as a flexible element and functions as a spring
element the provides axial cushioning to the device. The convex structure has the
socket of the ball and socket joint at its peak. In order to permit the flexible convex
structure to flex under compressive loads applied to the device, it is a separate
element from the second baseplate. In the preferred embodiment, the flexible convex
structure is a belleville washer that has a frusto-conical shape. Other flexible convex
structures are also contemplated as being suitable, such as, for example, convex structures
that flex because of the resilience of the material from which they are made, because
of the shape into which they are formed, and/or or because of the mechanical interaction
between sub-elements of an assembly forming the convex structure. Although the convex
structure is a separate element from the second baseplate in this embodiment family
(so that it is able to flex), it is preferably maintained near the second baseplate
so that the device does not separate in tension. Therefore, an extension of the second
baseplate is provided (in the form of a shield element) to cover enough of the convex
structure to so maintain it. Stated alternatively, the shield is a separate element
from the second baseplate to ease manufacturing (during assembly, the flexible convex
structure is first placed against the second baseplate, and then the shield is placed
over the convex structure and secured to the second baseplate so that the convex structure
is maintained between the second baseplate and the shield), but once the device is
assembled, the second baseplate and the shield are effectively one element. That is,
the second baseplate and shield can be considered to be a single integral housing
within which the separate flexible convex structure flexes, because but for the sake
of achieving desirable manufacturing efficiencies, the second baseplate and shield
would be one piece.
[0080] The manner of capturing the ball in the socket is effected by the ball being selectively
radially compressible. That is, the ball is radially compressed to fit into the socket
and thereafter receives a deflection preventing element to prevent subsequent radial
compression, so that the ball remains captured in the socket. A more detailed description
of the preferred manner in which this is accomplished is described below. Because
the socket is formed at the peak of the flexible convex structure discussed immediately
above, the capturing of the ball in the socket in this manner allows the ball to remain
securely held for rotation and angulation even though the socket moves upward and
downward with the flexing of the convex structure. The second baseplate preferably
includes an access hole that accommodates placement of the deflection preventing element,
so that the same can be applied to the ball after the ball is fitted into the socket.
Accordingly, the ball is maintained in the socket.
[0081] More specifically, with regard to joining the two baseplates 10,30 with a ball and
socket joint, each of the baseplates 10,30 comprises features that, in conjunction
with other components described below, form the ball and socket joint. More specifically,
the first baseplate 10 includes an inwardly facing surface 18 that includes a perimeter
region 20 and a ball 22 mounted to protrude from the inwardly facing surface 18. The
ball 22 preferably has a semispherical shape defining a spherical contour. The ball
22 includes a series of slots 24 that render the ball 22 radially compressible and
expandable in correspondence with a radial pressure (or a radial component of a pressure
applied thereto and released therefrom). The ball 22 further includes an axial bore
26 that accepts a deflection preventing element (e.g., rivet, plug, dowel, or screw;
a rivet 28 is used herein as an example) (shown in Figs. 1i-j). (Alternatively, the
axial bore can be threaded to accept a screw.) Prior to the insertion of the rivet
28, the ball 22 can deflect radially inward because the slots 24 will narrow under
a radial pressure. The insertion of the rivet 28 eliminates the capacity for this
deflection. Therefore, the ball 22, before receiving the rivet 28, can be compressed
to pass into, and thereafter seat in, a central curvate socket of a convex structure
(described below). Once the ball 22 has been seated in the curvate socket, the rivet
28 can be inserted into the axial bore 26 to ensure that the ball 22 remains held
in the curvate socket As described below, an access hole is preferably provided in
the second baseplate 30 so that the interior of the device may be readily accessed
for inserting the rivet 28 into the axial bore 26, or for other purposes.
[0082] The second baseplate 30 includes an inwardly facing surface 38 that includes a perimeter
region 40 and a central circular recess 42 within which the wide end of the convex
structure resides, and a pair of holes 44 through which rivets 46 (shown in Figs.
1g-h) may be provided for securing a shield element 48 that is placed over the convex
structure, which shield 48 thus serves as an extension of the second baseplate 30
(the shield 48 is more fully set forth below with and shown on Figs. 1i-j).
[0083] Referring now to Figs. 1g-h, the convex structure 31 that resides in the circular
recess 42 is shown in side cutaway (Fig. 1g) and top perspective (Fig. 1h) views.
The convex structure 31 is frusto-conical and is flexible. Because the convex structure
31 is flexible, it functions as a force restoring element (e.g., a spring) that provides
axial cushioning to the device, by deflecting under a compressive load and restoring
when the load is relieved. The flexible convex structure 31 is preferably, as shown,
a belleville washer that has a frusto-conical shape. The belleville washer 31 preferably,
as shown, has spiral slots and radially extending grooves. The restoring force of
the belleville washer 31 is proportional to the elastic properties of the material
or materials from which it is made. It should be understood that belleville washers
having the configuration shown can be used, but that belleville washers having other
conformations, that is, without or without slots and/or grooves, and/or with other
groove and slots configurations, including the same or different numbers of grooves
and/or slots, can also be used with and are encompassed by the present invention.
[0084] The belleville washer 31 comprises a series of spiral slots 33 formed therein. The
slots 33 extend from the outer edge of the belleville washer 31, inward along arcs
generally directed toward the center of the element. The slots 33 do not extend fully
to the center of the element. Preferably, the slots 33 extend anywhere from a quarter
to three quarters of the overall radius of the washer 31, depending upon the requirements
of the patient, and the anatomical requirements of the device.
[0085] The belleville washer 31 further comprises a series of grooves 35 formed therein.
The grooves 35 extend radially from the outer edge of the belleville washer 31 toward
the center of the element. Preferably, the width and depth of each groove 35 decreases
along the length of the groove 35 from the outer edge of the washer 31 toward the
center of the washer 31, such that the center of the washer 31 is flat, while the
outer edge of the washer 31 has grooves of a maximum groove depth. It should be understood
that, one or both of the depth and the width of each groove can be (1) increasing
along the length of the groove from the outer edge of the washer toward the center
of the washer, (2) uniform along the length of the groove from the outer edge of the
washer toward the center of the washer, or (3) varied along the length of each groove
from the outer edge of the washer toward the center of the washer, either randomly
or according to a pattern. Moreover, it can be the case that each groove is not formed
similarly to one or more other grooves, but rather one or more grooves are formed
in any of the above-mentioned fashions, while one or more other grooves are formed
in another of the above-mentioned fashions or other fashions. It should be clear that
any groove pattern can be implemented, including, but not limited to, at least one
radially spaced concentric groove, including, but not limited to, at least one such
groove having at least one dimension that varies along the length of the groove. Belleville
washers having circumferential extents that radially vary in at least one dimension,
are also contemplated by the present invention.
[0086] As a compressive load is applied to the belleville washer 31, the forces are directed
into a hoop stress which tends to radially expand the washer 31. This hoop stress
is counterbalanced by the material strength of the washer 31, and the force necessary
to widen the spiral slots 33 and the radial grooves 35 along with the strain of the
material causes a deflection in the height of the washer 31. Stated equivalently,
the belleville washer 31 responds to a compressive load by deflecting compressively;
the spiral slots and/or radial grooves cause the washer to further respond to the
load by spreading as the slots and/or the grooves in the washer expand under the load.
The spring, therefore, provides a restoring force which is proportional to the elastic
modulus of the material in a hoop stressed condition.
[0087] With regard to the above discussion regarding the curvate socket that receives the
ball 22 of the first baseplate 10, the curvate socket is formed at the peak of the
convex structure 31. The curvate socket 37 is provided inasmuch as the central opening
of the belleville washer 31 is enlarged. This central opening includes a curvate volume
37 for receiving therein the ball 22 of the first baseplate 10. More particularly,
the curvate volume 37 has a substantially constant radius of curvature that is also
substantially equivalent to the radius of the ball 22. In this embodiment, the spiral
slots 33 of the washer 31 do not extend all the way to the central opening, and approach
the opening only as far as the material strength of the washer 31 can handle without
plastically deforming under the expected anatomical loading. Further, the depth of
each groove 35 of the washer 31 decreases along the length of the groove 35 from the
outer edge of the washer 31 toward the center of the washer 31, such that the center
of the washer 31 is flat, while the outer edge of the washer 31 has grooves of a maximum
groove depth. Therefore, the central opening can be formed from flat edges. It should
be understood that this is not required, but rather is preferred.
[0088] The curvate socket 37 has an opening diameter that accommodates passage therethrough
of the ball 22 in a radially compressed state (but not in an uncompressed state),
and a larger inner diameter that accommodates the ball 22 in the uncompressed state.
Therefore, the ball 22 can be radially compressed to pass into the curvate socket
37 under force, and then will radially expand to the uncompressed state once in the
curvate socket 37. Once the rivet 28 is then secured into the axial bore 26, the rivet
28 prevents the ball 22 from radially compressing, and therefore the ball 22 cannot
back out through the opening. An access hole 39 in the second baseplate 30 below the
curvate socket 37 has a diameter that accommodates the diameter of the rivet 28 and
thereby provides easy access to insert the rivet 28 in the axial bore 26 after the
ball 22 has been seated in the curvate socket 37. To prevent the ball 22 from escaping
the curvate socket 37 through the second baseplate 30, the diameter of the access
hole 39 is smaller than the inner diameter of the curvate socket 37.
[0089] The curvate socket 37 defines a spherical contour that closely accommodates the ball
22 for free rotation and angulation in its uncompressed state. Therefore, when seated
in the curvate socket 37, the ball 22 can rotate and angulate freely relative to the
curvate socket 37 through a range of angles, thus permitting the opposing baseplates
10,30 to rotate and angulate freely relative to one another through a corresponding
range of angles equivalent to the fraction of normal human spine rotation and angulation
(to mimic normal disc rotation and angulation). Further preferably, the perimeter
regions 20,40 have corresponding contours, so that the meeting of the perimeter regions
20,40 as a result of the angulation of the baseplates 10,30 reduces any surface wearing.
[0090] Referring to Figs. 1i-j, exploded (Fig. 1i) and assembled (Fig. 1i) views of an examplary
intervertebral implant. Included in these views are the shield 48 and the corresponding
rivets 46. More particularly, assembly of the disc is preferably as follows. The first
and second baseplates 10,30 are disposed so that their outwardly facing surfaces 12,32
face away from one another and their inwardly facing surfaces 18,38 are directed toward
one another. The convex structure 31 is then positioned with its wide end in the circular
recess 42 of the second baseplate, so that the curvate socket 37 of the convex structure
31 is aligned with the ball 22 of the first baseplate 10. Then, the shield 48 is secured
over the belleville washer 31 (the shield 48 is preferably frusto-conical to follow
the shape of the belleville washer 31, although other shield shapes are suitable and
contemplated) by passing the central hole 41 of the shield 48 over the curvate socket
37 and applying the rivets 46 through rivet holes 43 in the shield 48 and into the
rivet holes 44 in the second baseplate 30. Then, the ball 22 is pressed into the curvate
socket 37 under a force sufficient to narrow the slots 24 and thereby radially compress
the ball 22 until the ball 22 fits through and passes through the opening of the curvate
socket 37. Once the ball 22 is inside the curvate socket 37, the ball 22 will radially
expand as the slots 24 widen until it has returned to its uncompressed state and the
spherical contour defined by the ball 22 is closely accommodated by the spherical
contour defined by the curvate socket 37 and the ball 22 can rotate and angulate freely
relative to the curvate socket 37. Thereafter, the rivet 28 is passed through the
access hole 39 and pressed into the axial bore 26 of the ball 22 to prevent any subsequent
radially compression of the ball 22 and therefore any escape from the curvate socket
37 thereby. Because the diameter of the circular recess 42 is greater than the diameter
of the wide end of the belleville washer 31, compressive loading of the device (and
therefore the belleville washer) can result in an unrestrained radial deflection of
the belleville washer 31. The spiral slots 33 and radial grooves 35 of the belleville
washer 31 enhance this deflection. When the load is removed, the belleville washer
31 springs back to its original shape.
[0091] Accordingly, when the device is assembled, the baseplates 10,30 are rotatable relative
to one another because the ball 22 rotates freely within the curvate socket 37, and
angulatable relative to one another because the ball 22 angulates freely within the
socket 37. Because the convex structure 31 is flexible (and is housed in the second
baseplate 30 in a manner that permits it to flex), the baseplates 10,30 are also axially
compressible relative to one another. Because the ball 22 is held within the curvate
socket 37 by a rivet 28 in the axial bore 26 preventing radial compression of the
ball 22, the artificial disc can withstand tension loading of the baseplates 10,30.
More particularly, when a tension load is applied to the baseplates 10,30, the ball
22 in the curvate socket 37 seeks to radially compress to fit through the opening
of the curvate socket 37. However, the rivet 28 in the axial bore 26 of the ball 22
prevents the radial compression, thereby preventing the ball 22 from exiting the curvate
socket 37. Therefore, the assembly does not come apart under normally experienced
tension loads. This ensures that no individual parts of the assembly will pop out
or slip out from between the vertebral bodies when, e.g., the patient stretches or
hangs while exercising or performing other activities. Thus, in combination with the
securing of the baseplates 10,30 to the adjacent vertebral bones via the mesh domes
14,34, the disc assembly has an integrity similar to the tension-bearing integrity
of a healthy natural intervertebral disc. Also, because the ball 22 is laterally captured
in the curvate socket 37, lateral translation of the baseplates 10,30 relative to
one another is prevented during rotation and angulation, similar to the performance
of healthy natural intervertebral disc. Because the baseplates 10,30 are made angulatable
relative to one another by the ball 22 being rotatably and angulatably coupled in
the curvate socket 37, the disc assembly provides a centroid of motion within the
ball 22. Accordingly, the centroid of motion of the disc assembly remains centrally
located between the vertebral bodies, similar to the centroid of motion in a healthy
natural intervertebral disc.
[0092] Referring to Figs. 2a-c, a first baseplate 50 is shown in top (Fig. 2a), side cutaway
(Fig. 2b) and bottom (Fig. 2c) views. Also referring to Figs. 2d-f, a second baseplate
70 is shown in top (Fig. 2d), side cutaway (Fig. 2e) and bottom (Fig. 2f) views.
[0093] With regard to the configuration of the convex structure, and the manner in which
the ball is captured in the socket, the convex structure is configured as a non-flexible
element that is integral with the second baseplate, and has the socket of the ball
and socket joint at its peak. More clearly stated, the devices of this second embodiment
family do not feature a flexible convex structure, and therefore (and also because
of the manner in which the ball is captured in this second embodiment family, discussed
immediately below) there is no need for the convex structure to be a separate element
from the second baseplate. (By contrast, in the first embodiment family, as discussed
above, because the convex structure is flexible, it is separated from the second baseplate
so that it is able to flex.) In the preferred embodiment, the convex structure has
a frusto-conical shape. The manner of capturing the ball in the socket is identical
to that shown in Figs. 1a-1j.
[0094] More specifically, the first and second baseplates 50,70 are similar to the first
and second baseplates 10,30 of the first embodiment family described above with regard
to each outwardly facing surface 52,12 having a vertebral body contact element 54,74
and an adjacent osteoconductive ring 56,76, and each inwardly facing surface 58,78
having a perimeter region 60,80.
[0095] Further, the two baseplates 50,70 are joined with a ball and socket joint, and therefore
each of the baseplates 50,70 comprises features that, in conjunction with other components
described below, form the ball and socket joint. More specifically, the first baseplate
50 is formed similarly to the first baseplate 10 of the first embodiment family, having
a ball 62 mounted to protrude from the inwardly facing surface 58. The ball 62 preferably
has a semispherical shape defining a spherical contour. The ball 62 is structurally
and functionally identical to the ball 22, and as such is selectively radially compressible
in the same manner as the ball 22 of the first embodiment family. As with the ball
22, the ball 62 is capturable in a curvate socket 77 formed at the peak of a convex
structure 71 protruding from the second baseplate 70. The curvate socket 77 is functionally
and structurally identical to the curvate socket 37. However, the convex structure
77 of the device, rather than being a flexible separate element from the second baseplate
as in the first embodiment family, is integral with the second baseplate 70. The convex
structure 77 is frusto-conical, but is not flexible, and therefore does not function
as a force restoring element as does the flexible convex structure 37. Access to the
convex structure 77 for providing easy access to insert the rivet 68 in the axial
bore 66 of the ball 62 after the ball 62 has been seated in the curvate socket 77
is provided by an access hole 79 in the second baseplate 70 below and leading to the
curvate socket 77. The access hole 79 is otherwise structurally identical to the access
hole 39 in the second baseplate 30.
[0096] Referring to Figs. 2g-h, an assembled examplary intervertebral implant is shown in
exploded (Fig. 2g) and assembled (Fig. 2h) views. More particularly, assembly of the
disc is preferably as follows. The first and second baseplates 50,70 are disposed
so that their outwardly facing surfaces 52,72 face away from one another and their
inwardly facing surfaces 58,78 are directed toward one another, and so that the ball
62 of the first baseplate 50 is aligned with the curvate socket 77 of the convex structure
71 of the second baseplate 70. Then, the ball 62 is pressed into the curvate socket
77 under a force sufficient to narrow the slots 64 and thereby radially compress the
ball 62 until the ball 62 fits through and passes through the opening of the curvate
socket 77. Once the ball 62 is inside the curvate socket 77, the ball 62 will radially
expand as the slots 64 widen until it has returned to its uncompressed state and the
spherical contour defined by the ball 62 is closely accommodated by the spherical
contour defined by the curvate socket 77 and the ball 62 can rotate and angulate freely
relative to the curvate socket 77. Thereafter, the rivet 68 is passed through the
access hole 79 and pressed into the axial bore 66 of the ball 62 to prevent any subsequent
radially compression of the ball 62 and therefore any escape from the curvate socket
77 thereby.
[0097] Accordingly, when the device is assembled, the baseplates 50,70 are rotatable relative
to one another because the ball 62 rotates freely within the curvate socket 77, and
angulatable relative to one another because the ball 62 angulates freely within the
socket 77. Because the ball 62 is held within the curvate socket 77 by a rivet 68
in the axial bore 66 preventing radial compression of the ball 62, the artificial
disc can withstand tension loading of the baseplates 50,70. More particularly, when
a tension load is applied to the baseplates 50,70, the ball 62 in the curvate socket
77 seeks to radially compress to fit through the opening of the curvate socket 77.
However, the rivet 68 in the axial bore 66 of the ball 62 prevents the radial compression,
thereby preventing the ball 62 from exiting the curvate socket 77. Therefore, the
assembly does not come apart under normally experienced tension loads. This ensures
that no individual parts of the assembly will pop out or slip out from between the
vertebral bodies when, e.g., the patient stretches or hangs while exercising or performing
other activities. Thus, in combination with the securing of the baseplates 50,70 to
the adjacent vertebral bones via the mesh domes 54,74, the disc assembly has an integrity
similar to the tension-bearing integrity of a healthy natural intervertebral disc.
Also because the ball 62 is laterally captured in the curvate socket 77, lateral translation
of the baseplates 50,70 relative to one another is prevented during rotation and angulation,
similar to the performance of healthy natural intervertebral disc. Because the baseplates
50,70 are made angulatable relative to one another by the ball 62 being rotatably
and angulatably coupled in the curvate socket 77, the disc assembly provides a centroid
of motion within the ball 62. Accordingly, the centroid of motion of the disc assembly
remains centrally located between the vertebral bodies, similar to the centroid of
motion in a healthy natural intervertebral disc.
[0098] With regard to the configuration of the convex structure, the convex structure is
configured as a non-flexible element that is integral with the second baseplate, and
has the socket of the ball and socket joint at its peak, similar to the configuration
of the convex structure above. The convex structure is shaped to have a curved taper.
[0099] With regard to the manner in which the ball is captured in the socket, the capturing
is effected through the use of a solid ball. In order to permit the seating of the
ball into the socket formed at the peak of the: convex structure, the access hole
in the second baseplate has a diameter that accommodates the diameter of the ball,
and leads to the interior of the peak, which interior is formed as a concavity having
an opening diameter that accommodates the diameter of the ball. (Preferably, the concavity
has a curvature closely accommodating the contour of the ball, and the concavity is
either hemispherical or less-than-hemispherical so that the ball can easily be placed
into it.) Further, in order to maintain the ball in the socket, an extension of the
second baseplate (in the form of a cap element) is provided for sealing the access
hole in the second baseplate (or reducing the opening diameter of the hole to a size
that does not accommodate the diameter of the ball). The cap has an interior face
that preferably has a concavity (that has a curvature that closely accommodates the
contour of the ball) to complete the socket. The peak of the convex structure has
a bore that accommodates a post to which the ball and the first baseplate are attached
(one to each end of the post), but does not accommodate the ball for passage through
the bore. Accordingly, the ball is maintained in the socket.
[0100] Referring to Figs. 3a-e, a first baseplate 100 is shown in top (Fig. 3a), side (Fig.
3b), side cutaway (Fig. 3c), perspective cutaway (Fig. 3d) and perspective (Fig. 3e)
views. Also referring to Figs. 3f-j, a first type 200 of a second baseplate is shown
in top (Fig. 3f), side (Fig. 3g), side cutaway (Fig. 3h), perspective cutaway (Fig.
3i) and perspective (Fig. 3j) views.
[0101] More specifically, the first and second baseplates 100,200 are similar to the first
and second baseplates 50,70 described above with regard to each having an outwardly
facing surface 102,202, and each inwardly facing surface 108,208 having a perimeter
region 110,210, all of which elements are, for example, identical to the corresponding
elements as described above. However, each of the first and second baseplates 100,200
instead of having a convex mesh as a vertebral body contact element, have a convex
solid dome 103,203 and a plurality of spikes 105,205 as vertebral body contact element.
Preferably, the dome 103,203 is covered with an osteoconductive layer of a type known
in the art. It should be noted that the convex solid dome 203 of the second baseplate
200 is provided by the cap element (described below) that serves as an extension of
the second baseplate 200 to capture the ball (described below), as best shown in Figs.
3u-y. It should also be noted that the convex mesh is suitable for use with these
other vertebral body contact elements, and can be attached over the convex dome 103,203
by laser welding, or more preferably, by plasma burying (where the perimeter region
of the convex mesh is buried under a plasma coating, which coating secures to the
outwardly facing surface of the baseplate to which it is applied, and thus secures
the convex mesh to the outwardly facing surface).
[0102] Further, the two baseplates 100,200, are joined with a ball and socket joint, and
therefore each of the baseplates 100,200 comprises features that, in conjunction with
other components described below, form the ball and socket joint. The ball and socket
joint includes a solid ball (described below) mounted to protrude from the inwardly
facing surface 108 of the first baseplate 100, and a curvate socket formed at a peak
of a non-flexible convex structure (described below) that is integral with the second
baseplate 200, within which curvate socket the ball is capturable for free rotation
and angulation therein. As shown in Figs. 3a-e, the mounting for the ball includes
a central hole 112 on the inwardly facing surface 108 of the first baseplate 100,
which hole 112 accepts a tail end of a post (described below) that has the ball at
a head end of the post. Preferably, the tail end compression locks into the hole 112.
As shown in Figs. 3f-j, the convex structure 201 is integral with the second baseplate
200 and includes a curvate pocket 212 formed by a central portion of the inwardly
facing surface 209 of the convex structure 201 convexing inwardly and by a central
portion of an outwardly facing surface 213 of the convex structure 201 concaving inwardly.
The pocket 212 has a semispherical contour on the central portion of the outwardly
facing surface 213 and an apex at the center of the semispherical contour. Further,
the convex structure 201 has a bore 214 through the apex of the pocket 212, to accommodate
the post. Further, the second baseplate 200 has on its outwardly facing surface 202
an access hole 209 surrounded by a circular recess 216 leading to the pocket 212,
which recess 216 accepts the cap (described below) that serves as an extension of
the second baseplate 200.
[0103] Referring now to Figs. 3k-o, a first type 300 of the ball is shown in top (Fig. 3k),
side (Fig. 3l), side cutaway (Fig. 3m), perspective cutaway (Fig. 3n) and perspective
(Fig. 3o) views. The ball 300 is mounted at a head end 306 of a post 302 that also
has a tail end 304. The ball 300 defines a spherical contour that is interrupted by
the shaft of the post 302.
[0104] Referring now to Figs. 3p-t, a first type 400 of the cap is shown in top (Fig. 3p),
side (Fig. 3q), side cutaway (Fig. 3r), perspective cutaway (Fig. 3s) and perspective
(Fig. 3t) views. The cap 400 includes an outwardly facing surface 402 that complements
the outwardly facing surface 202 of the second baseplate 200 when the cap 400 is secured
in the circular recess 216 of the second baseplate 200 (preferably, as shown, the
outwardly facing surface 402 of the cap 400 provides the second baseplate 200 with
the convex dome 203, as best shown in Figs. 3u-y). The cap 400 further includes an
inwardly facing surface 404, and a curvate pocket 406 formed by a central portion
of the inwardly facing surface 404 of the cap 400 concaving outwardly. The pocket
406 has a semispherical contour that closely accommodates the spherical contour defined
by the ball 300. The semispherical contour of the pocket 406 of the cap 400 opposes
the semispherical contour of the pocket 212 of the convex structure 201 such that
when the cap 400 is secured in the circular recess 216 of the second baseplate 200,
the semispherical contours together define a socket 207 defining a spherical contour
that closely accommodates the spherical contour defined by the ball 300 for free rotation
and angulation of the ball 300 in the pockets 406,212. Each of the semispherical contour
of the pocket 406 and the semispherical contour of the pocket 212 are preferably no
greater than hemispherical, to make easier the assembly of the device.
[0105] Referring now to Figs. 3u-y, an assembled first preferred embodiment is shown in
top (Fig. 3u), side (Fig. 3v), side cutaway (Fig. 3w), perspective cutaway (Fig. 3x)
and perspective (Fig. 3y) views. More particularly, assembly of the disc is preferably
as follows. The tail end 304 of the post 302 is passed through the access hole 209
in the second baseplate 200 and through the bore 214 at the apex of the curvate pocket
212 of the convex structure 201, and the tail end 304 is thereafter secured to the
central hole 112 in the first baseplate 100. (The access hole 209 has a diameter that
accommodates the diameter of the ball 300 at the head 306 of the post 302, and the
curvate pocket 212 on the outwardly facing surface 213 of the convex structure 201
has an opening diameter that accommodates the ball 300 for seating in the pocket 212
when the tail end 304 is fully passed through the bore 214. Thus, the ball 300 can
be placed through the access hole 209 and into the curvate pocket during this step.)
The bore 214 at the apex of the curvate pocket 212 has a diameter greater than the
diameter of the post 302 but smaller than the diameter of the ball 300 at the head
306 of the post 302. Therefore, as the ball 300 is being placed into the curvate pocket
212, the post 302 fits through the bore 214, but the ball 300 does not, and the convex
structure 201 (and the second baseplate 200) cannot be freed from the ball 300 once
the tail end 304 of the post 302 is secured to the first baseplate 100. The attachment
of the tail end 304 of the post 302 is preferably accomplished by compression locking
(if accomplished alternatively or additional by laser welding, the laser weld can,
e.g., be applied from the outwardly facing surface 102 of the first baseplate 100
if the hole 112 passes completely through the first baseplate 100). The tail end 304
can also alternatively or additionally be threaded into the central hole 112 for increased
stability of the attachment.
[0106] The semispherical contour of the pocket 212 closely accommodates the spherical contour
defined by the ball 300, so that the ball 300 can freely rotate in the pocket 212
about the longitudinal axis of the post 302, and can freely angulate in the pocket
212 about a centroid of motion located at the center of the ball 300. Further, the
bore 214 is tapered to a larger diameter toward the first baseplate 100, to permit
the post 302 to angulate (about the centroid of motion at the center of the ball 300)
with respect to the bore 214 as the ball 300 angulates in the pocket 212. Preferably,
the conformation of the taper accommodates angulation of the post 302 at least until
the perimeter regions 110,210 of the inwardly facing surfaces 108,208/211 meet.
[0107] Finally, the cap 400 is secured in the circular recess 216 of the second baseplate
200, so that the curvate pocket 406 of the cap 400 and the opposing curvate pocket
212 of the convex structure 201 together form the socket 207 defining the spherical
contour within which the ball 300 at the head 306 of the post 302 freely rotates and
angulates as described above. The application of the cap 400 also seals the access
hole 209 in the second baseplate (or, if the cap 400 has a bore, it preferably reduces
the diameter of the access hole 209 to a size that does not accommodate the diameter
of the ball 300). The cap 400 preferably is secured in the circular recess 216 by
compression locking (a laser weld can alternatively or additionally be used, or other
suitable attachment means). As stated above, the cap 400 preferably has an outwardly
facing surface 402 that complements the outwardly facing surface 202 of the second
baseplate 200 for surface uniformity once the cap 400 is secured. The cap 400 may
also additionally or alternatively be threaded into the circular recess 216 for increased
stability of the attachment.
[0108] Referring now to Fig. 3z, an assembled alternate intervertebral implant is shown
in side cutaway view. This one incorporates a multi-part cap (with first part 4000a
and-second part 4000b) housing a spring member 4100 that provides axial compressibility,
such that a compressive load applied to the baseplates is borne by the spring member
4100. Elements of this implant that are also elements found in the above described
implants are like numbered, and the assembly is identical to that above, with some
differences due to the incorporation of the spring member 4100. (For example, the
cap features are numbered in the 4000's rather than the 400's.) More particularly,
assembly of the disc is preferably as follows. The tail end 304 of the post 302 is
passed through the access hole 209 in the second baseplate 200 and through the bore
214 at the apex of the curvate pocket 212 of the convex structure 201, and the tail
end 304 is thereafter secured to the central hole 112 in the first baseplate 100.
(The access hole 209 has a diameter that accommodates the diameter of the ball 300
at the head 306 of the post 302, and the curvate pocket 212 on the outwardly facing
surface 213 of the convex structure 201 has an opening diameter that accommodates
the ball 300 for seating in the pocket 212 when the tail end 304 is fully passed through
the bore 214. Thus, the ball 300 can be placed through the access hole 209 and into
the curvate pocket during this step.) The bore 214 at the apex of the curvate pocket
212 has a diameter greater than the diameter of the post 302 but smaller than the
diameter of the ball 300 at the head 306 of the post 302. Therefore, as the ball 300
is being placed into the curvate pocket 212, the post 302 fits through the bore 214,
but the ball 300 does not, and the convex structure 201 (and the second baseplate
200) cannot be freed from the ball 300 once the tail end 304 of the post 302 is secured
to the first baseplate 100. The attachment of the tail end 304 of the post 302 is
preferably accomplished by compression locking (if accomplished alternatively or additionally
by laser welding, the laser weld can, e.g., be applied from the outwardly facing surface
102 of the first baseplate 100 if the hole 112 passes completely through the first
baseplate 100). The tail end 304 can also alternatively or additionally be threaded
into the central hole 112 for increased stability of the attachment.
[0109] The semispherical contour of the pocket 212 closely accommodates the spherical contour
defined by the ball 300, so that the ball 300 can freely rotate in the pocket 212
about the longitudinal axis of the post 302, and can freely angulate in the pocket
212 about a centroid of motion located at the center of the ball 300. Further, the
bore 214 is tapered to a larger diameter toward the first baseplate 100, to permit
the post 302 to angulate (about the centroid of motion at the center of the ball 300)
with respect to the bore 214 as the ball 300 angulates in the pocket 212. Preferably,
the conformation of the taper accommodates angulation of the post 302 at least until
the perimeter regions 110,210 of the inwardly facing surfaces 108,208/211 meet.
[0110] The second part 4000b of the multi-part cap is secured in the circular recess 216
of the second baseplate 200, so that the curvate pocket 4060 of the inwardly facing
surface 4040b of the cap second part 4000b and the opposing curvate pocket 212 of
the convex structure 201 together form the socket 207 defining the spherical contour
within which the ball 300 at the head 306 of the post 302 freely rotates and angulates
as described above. The application of the cap second part 4000b (and the cap first
part 4000a) also seals the access hole 209 in the second baseplate (or, if the cap
second and first parts 4000b, 4000a have bores, it preferably reduces the diameter
of the access hole 209 to a size that does not accommodate the diameter of the ball
300). The cap second part 4000b is preferably not compressed into, but rather fits
loosely within the boundaries of, the circular recess 216, so that when the first
baseplate 100 is compressed toward the second baseplate 200, the cap second part 4000b
may travel toward the cap first part 4000a as the spring member 4100 compresses (due
to the cap first part 4000a being secured in the circular recess 216 to the second
baseplate 200). The spring member 4100 is then disposed on the outwardly facing surface
4020b of the cap second part 4000b. While not limited to any particular structure,
assembly, or material, a spring member providing shock absorption preferably includes
an elastomeric material, such as, for example, polyurethane or silicon, and a spring
member providing shock dampening preferably includes a plastic material, such as,
for example, polyethylene. It should be understood that metal springs may alternatively
or additionally be used. The illustrated spring member 4100 is formed of an elastomeric
material, for example. The illustrated spring member 4100 is ring-shaped, for example,
such that it fits just inside the circumferential edge of the outwardly facing surface
4020b of the cap second part 4000b as shown.
[0111] Finally, the cap first part 4000a is secured in the circular recess 216 of the second
baseplate 200 to incarcerate the cap second part 4000b, and the spring member 4100
between the outwardly facing surface 4020b of the cap second part 4000b and the inwardly
facing surface 4040a of the cap first part 4000a.
The cap first part 4000a preferably is secured in the circular recess 216 by compression
locking (a laser weld can alternatively or additionally be used, or other suitable
attachment means). The cap second part 4000b should be dimensioned such that, and
the spring member 4100 should have an uncompressed height such that, a gap is present
between the outwardly facing surface 4020b of the cap second part 4000b and the inwardly
facing surface 4040a of the cap first part 4000a when the disc is assembled. The gap
preferably has a height equivalent to the anticipated distance that the spring member
4100 will compress under an anticipated load. The cap first part 4000a preferably
has an outwardly facing surface 4020a that complements the outwardly facing surface
202 of the second baseplate 200 for surface uniformity once the cap first part 4000a
is secured. The cap first part 4000a may also additionally or alternatively be threaded
into the circular recess 216 for increased stability of the attachment Accordingly,
part or all of a compressive load applied to the baseplates will be borne by the spring
member 4100, which will dampen the load and/or absorb the load and preferably help
return the baseplates to their original uncompressed relative positions.
[0112] Accordingly, when a device is assembled, the baseplates are rotatable relative to
one another because the ball 300 rotates freely within the socket 207, and angulatable
relative to one another because the ball 300 angulates freely within the socket 207.
Because the ball 300 is held within the socket 207 by the securing of the tail end
304 of the post 302 to the first baseplate 100 and the securing of the cap 400 (or
cap first part 4000a) to the second baseplate 200, the artificial disc can withstand
tension loading of the baseplates 100,200. More particularly, when a tension load
is applied to the baseplates 100,200 the ball 300 seeks to pass through the bore 214
at the apex of the curvate pocket 212. However, the smaller diameter of the bore 214
relative to the diameter of the ball 300 prevents the ball 300 from exiting the socket
207. Therefore, the assembly does not come apart under normally experienced tension
loads. This ensures that no individual parts of the assembly will pop out or slip
out from between the vertebral bodies when, e.g., the patient stretches or hangs while
exercising or performing other activities. Thus, in combination with the securing
of the baseplates 100,200 to the adjacent vertebral bones via the domes 103,203 and
spikes 105,205, the disc assembly has an integrity similar to the tension-bearing
integrity of a healthy natural intervertebral disc. Also because the ball 300 is laterally
captured in the socket 207, lateral translation of the baseplates 100,200 relative
to one another is prevented during rotation and angulation, similar to the performance
of healthy natural intervertebral disc. Because the baseplates 100,200 are made angulatable
relative to one another by the ball 300 being rotatably and angulatably coupled in
the socket 207, the disc assembly provides a centroid of motion within the ball 300.
Accordingly, the centroid of motion of the disc assembly remains centrally located
between the vertebral bodies, similar to the centroid of motion in a healthy natural
intervertebral disc.
[0113] The remaining implants limit the rotation (but preferably not the angulation) of
the ball in the socket defined by the pocket of the convex structure and the pocket
of the cap. Each implant accomplishes this in a different manner, but each one utilizes
interference between a protrusion and a recess to limit the rotation. In some, the
protrusion is preferably hemispherical, and the recess preferably has a semicylindrical
contour within which the protrusion fits. In other, the protrusion is preferably hemispherical,
and the recess preferably has a curvate contour that is not semicylindrical. (It should
be understood that the described formations of the recess and the protrusion are merely
preferred, and that alternate formations, curvate or otherwise, for each are contemplated;
a particular shape or location of recess or a particular shape or location of protrusion
is not required; any shape can be used so long as the recess and protrusion interact
as desired. For example, the recess has a curvate contour that is not semicylindrical
so that it optimally interacts with the protrusion in that embodiment.) The boundaries
of the recess define the limits of rotation of the ball within the socket, by allowing
movement of the protrusion relative to the recess as the ball rotates through a certain
range in the socket, but providing interference with the protrusion to prevent rotation
of the ball beyond that range in the socket. Preferably, for example, the recess has
a depth equivalent to the radius of the protrusion, but a radius of curvature greater
than that of the protrusion. At the same time, the boundaries of the recess preferably
do not limit the angulation of the ball within the socket, at least until the perimeter
regions of the inwardly facing surfaces meet. Preferably for example, the recess has
a length greater than the range of movement of the protrusion relative to the recess
as the ball angulates in the socket
[0114] Therefore, when assembled, the discs enable angulation and limited rotation of the
baseplates relative to one another about a centroid of motion that remains centrally
located between the baseplates (at the center of the sphere defined by the ball),
similar to the centroid of motion in a healthy natural intervertebral disc that is
limited in its rotation by surrounding body structures. A benefit of limiting the
relative rotation of the baseplates is that relative rotation beyond a certain range
in a healthy natural disc is neither needed nor desired, because, for example, excess
strain can be placed on the facet joints or ligaments thereby. As described above,
the construction also prevents translation and separation of the baseplates relative
to one another during rotation and angulation.
[0115] As noted above, each of the remaining implants forms the protrusion and corresponding
recess in a different manner, utilizing components that are either identical or similar
to the components above, and some embodiments utilize additional components. Other
implants will now be described in greater detail.
[0116] A hemispherical protrusion is formed on the ball itself, and interacts in the above-described
manner with a curvate recess formed adjacent the socket defined by the pocket of the
convex structure and the pocket of the cap. More particularly, this implant uses the
same first baseplate 100 as described above. Referring to Figs. 4a-e, a second type
500 of second baseplate is shown in top (Fig. 4a), side (Fig. 4b), side cutaway (Fig.
4c), perspective cutaway (Fig. 4d) and perspective (Fig. 4e) views. This second type
500 of second baseplate is identical to the first type 200 of second baseplate described
above (and thus similar features are reference numbered similar to those of the first
type 200 of second baseplate, but in the 500s rather than the 200s), except that this
second type 500 of second baseplate has a curvate recess 518 adjacent the curvate
pocket 512 in the convex structure 501.
[0117] Referring now to Figs. 4f-j, a second type 600 of ball is shown in top (Fig. 4f),
side (Fig. 4g), side cutaway (Fig. 4h), perspective cutaway (Fig. 4i) and perspective
(Fig. 4j) views. The ball 600 is identical to the first type 300 of ball described
above (and thus similar features are reference numbered similar to those of the first
type 300 of ball, but in the 600s rather than the 300s), except that the spherical
contour defined by this second type 600 of ball is also interrupted by a hemispherical
protrusion 608.
[0118] Referring now to Figs. 4k-o, a second type 700 of cap is shown in top (Fig. 4k),
side (Fig. 4l), side cutaway (Fig. 4m), perspective cutaway (Fig. 4n) and perspective
(Fig. 4o) views. This second type 700 of cap is identical to the first type 400 of
cap described above (and thus similar features are reference numbered similar to those
of the first type 400 of cap, but in the 700s rather than the 400s), except that this
second type 700 of cap has a curvate recess 708 adjacent the curvate pocket 706.
[0119] Referring now to Figs. 4p-t, an assembled implant is shown in top (Fig. 4p), side
(Fig. 4q), side cutaway (Fig. 4r), perspective cutaway (Fig. 4s) and perspective (Fig.
4t) views. It can be seen that the curvate recesses 518,708 together form the recess
described above in the discussion of the manner In which these remaining implants
limit rotation of the ball in the socket, and that the protrusion 608 serves as the
protrusion described above in the same discussion. Thus, the protrusion 608 and recesses
518,708 interact in the above described manner to limit the rotation of the ball 600
in the socket 507 defined by the curvate pockets 512,706. Assembly of the disc is
identical to that described above, except that the protrusion 608 is longitudinally
aligned with the recess 518, and the recess 708 is similarly aligned, so that when
the cap 700 is secured to the second baseplate 500, the protrusion 608 is fitted within
the recesses 518,708 for interaction as described above as the ball 600 rotates and
angulates in the socket 507.
[0120] Referring now to Fig. 4u, an assembled alternate implant is shown in side cutaway
view. This alternate implant incorporates a multi-part cap (with first part 7000a
and second part 7000b) housing a spring member 7100 that provides axial compressibility,
such that a compressive load applied to the baseplates is borne by the spring member
7100. Elements of this implant that are also elements found in the implants above
are like numbered. (The cap features are numbered in the 7000's rather than the 700's.)
The curvate recesses 518,7080 together form the recess described above, and the protrusion
608 serves as the protrusion described above, and thus the protrusion 608 and the
recesses 518,7080 interact in the above described manner to limit the rotation of
the ball 600 in the socket 507 defined by the curvate pockets 512,7060.
[0121] Assembly of this alternate implant is identical to that above, except that the protrusion
608 is longitudinally aligned with the recess 518, and the recess 7080 is similarly
aligned, so that when the cap second part 7000b is disposed in the circular recess
516 of the second baseplate 500, the protrusion 608 is fitted within the recesses
518,7080 for interaction as described above as the ball 600 rotates and angulates
in the socket 507. The cap second part 7000b is preferably not compressed into, but
rather fits loosely within, the circular recess 516, so that when the first baseplate
100 is compressed toward the second baseplate 500, the cap second part 7000b may travel
toward the cap first part 7000a as the spring member 7100 compresses (due to the cap
first part 7000a being secured in the circular recess 516 to the second baseplate
500). The spring member 7100 is then disposed on the outwardly facing surface 7020b
of the cap second part 7000b. While not limited to any particular structure, assembly,
or material, a spring member providing shock absorption preferably includes an elastomeric
material, such as, for example, polyurethane or silicon, and a spring member providing
shock dampening preferably includes a plastic material, such as, for example, polyethylene.
It should be understood that metal springs may alternatively or additionally be used.
The illustrated spring member 7100 is formed of an elastomeric material, for example.
The illustrated spring member 7100 is ring-shaped, for example, such that it fits
just inside the circumferential edge of the outwardly facing surface 7020b of the
cap second part 7000b as shown.
[0122] Finally, the cap first part 7000a is secured in the circular recess 516 of the second
baseplate 500 to incarcerate the cap second part 7000b, and the spring member 7100
between the outwardly facing surface 7020b of the cap second part 7000b and the inwardly
facing surface 7040a of the cap first part 7000a. The cap first part 7000a preferably
is secured in the circular recess 516 by compression locking (a laser weld can alternatively
or additionally be used, or other suitable attachment means). The cap second part
7000b should be dimensioned such that, and the spring member 7100 should have an uncompressed
height such that, a gap is present between the outwardly facing surface 7020b of the
cap second part 7000b and the inwardly facing surface 7040a of the cap first part
7000a when the disc is assembled. The gap preferably has a height equivalent to the
anticipated distance that the spring member 7100 will compress under an anticipated
load. The cap first part 7000a preferably has an outwardly facing surface 7020a that
complements the outwardly facing surface 502 of the second baseplate 500 for surface
uniformity once the cap first part 7000a is secured. The cap first part 7000a may
also additionally or alternatively be threaded into the circular recess 516 for increased
stability of the attachment. Accordingly, part or all of a compressive load applied
to the baseplates will be borne by the spring member 7100, which will dampen the load
and/or absorb the load and preferably help return the baseplates to their original
uncompressed relative positions.
[0123] A hemispherical protrusion is formed to protrude into the socket defined by the pocket
of the convex structure and the pocket of the cap, and interacts in the above-described
manner with a semicylindrical recess formed on the ball. More particularly, this implant
uses the same first baseplate 100 and the same cap 400. Referring to Figs. 5a-e, a
third type 800 of second baseplate is shown in top (Fig. 5a), side (Fig. 5b), side
cutaway (Fig. 5c), perspective cutaway (Fig. 5d) and perspective (Fig. 5e) views.
This third type 800 of second baseplate is identical to the first type 200 of second
baseplate described above (and thus similar features are reference numbered similar
to those of the first type 200 of second baseplate, but in the 800s rather than the
200s), except that this third type 800 of second baseplate has a protrusion 818 jutting
out from the wall of the pocket 812 in the convex structure 801.
[0124] Referring now to Figs. 5f-j, a third type 900 of ball is shown in top (Fig. 5f),
side (Fig. 5g), side cutaway (Fig. 5h), perspective cutaway (Fig. 5i) and perspective
(Fig. 5j) views. The ball 900 is identical to the first type 300 of ball described
above (and thus similar features are reference numbered similar to those of the first
type 300 of ball, but in the 900s rather than the 300s), except that the spherical
contour of this third type 900 of ball is also interrupted by a curvate recess 908.
[0125] Referring now to Figs. 5k-o, an assembled implant is shown in top (Fig. 5k), side
(Fig. 5l), side cutaway (Fig. 5m), perspective cutaway (Fig. 5n) and perspective (Fig.
5o) views. It can be seen that the curvate recess 908 forms the recess described above
in the discussion of the manner in which these limit rotation of the ball in the socket,
and that the protrusion 818 serves as the protrusion described above in the same discussion.
Thus, the protrusion 818 and recess 908 interact in the above described manner to
limit the rotation of the ball 900 in the socket 807 defined by the curvate pockets
812,406. Assembly of the disc is identical to that of the first preferred embodiment
of the third embodiment family, except that the protrusion 818 is longitudinally aligned
with the recess 908 during assembly so that the protrusion 818 is fitted within the
recess 908 for interaction as described above as the ball 900 rotates and angulates
in the socket 807.
[0126] Referring now to Fig. 5p, an assembled alternate implant is shown in side cutaway
view. This incorporates a multi-part cap (with first part 4000a and second part 4000b)
housing a spring member 4100 that provides axial compressibility, such that a compressive
load applied to the baseplates is borne by the spring member 4100. Elements of this
alternate implant that are also elements found above are like numbered. (The cap features
are numbered in the 4000's rather than the 400's.) The curvate recess 908 forms the
recess described above, and the protrusion 818 serves as the protrusion described
above, and thus the protrusion 818 and the recess 908 interact in the above described
manner to limit the rotation of the ball 900 in the socket 807 defined by the curvate
pockets 812,4060.
[0127] Assembly of this alternate implant is identical to that as described above, except
that the protrusion 818 is longitudinally aligned with the recess 908 during assembly
so that the protrusion 818 is fitted within the recess 908 for interaction as described
above as the ball 900 rotates and angulates in the socket 807. The cap second part
4000b is preferably not compressed into, but rather fits loosely within, the circular
recess 816, so that when the first baseplate 100 is compressed toward the second baseplate
800, the cap second part 4000b may travel toward the cap first part 4000a as the spring
member 4100 compresses (due to the cap first part 4000a being secured in the circular
recess 816 to the second baseplate 800). The spring member 4100 is then disposed on
the outwardly facing surface 4020b of the cap second part 4000b. While not limited
to any particular structure, assembly, or material, a spring member providing shock
absorption preferably includes an elastomeric material, such as, for example, polyurethane
or silicon, and a spring member providing shock dampening preferably includes a plastic
material, such as, for example, polyethylene. It should be understood that metal springs
may alternatively or additionally be used. The illustrated spring member 4100 is formed
of an elastomeric material, for example. The illustrated spring member 4100 is ring-shaped,
for example, such that it fits just inside the circumferential edge of the outwardly
facing surface 4020b of the cap second part 4000b as shown.
[0128] Finally, the cap first part 4000a is secured in the circular recess 816 of the second
baseplate 800 to incarcerate the cap second part 4000b, and the spring member 4100
between the outwardly facing surface 4020b of the cap second part 4000b and the inwardly
facing surface 4040a of the cap first part 4000a. The cap first part 4000a preferably
is secured in the circular recess 816 by compression locking (a laser weld can alternatively
or additionally be used, or other suitable attachment means). The cap second part
4000b should be dimensioned such that, and the spring member 4100 should have an uncompressed
height such that, a gap is present between the outwardly facing surface 4020b of the
cap second part 4000b and the inwardly facing surface 4040a of the cap first part
4000a when the disc is assembled. The gap preferably has a height equivalent to the
anticipated distance that the spring member 4100 will compress under an anticipated
load. The cap first part 4000a preferably has an outwardly facing surface 4020a that
complements the outwardly facing surface 802 of the second baseplate 800 for surface
uniformity once the cap first part 4000a is secured. The cap first part 4000a may
also additionally or alternatively be threaded into the circular recess 816 for increased
stability of the attachment. Accordingly, part or all of a compressive load applied
to the baseplates will be borne by the spring member 4100, which will dampen the load
and/or absorb the load and preferably help return the baseplates to their original
uncompressed relative positions.
[0129] A pin is secured in a pin hole so that the hemispherical head of the pin protrudes
into the socket defined by the pocket of the convex structure and the pocket of the
cap, and interacts in the above-described manner with a semicylindrical recess formed
on the ball. More particularly, this implant uses the same first baseplate 100 and
cap 400 and the same ball 900, but utilizes a fourth type of second baseplate. Referring
to Figs. 6a-e, the fourth type 1000 of second baseplate is shown in top (Fig. 6a),
side (Fig. 6b), side cutaway (Fig. 6c), perspective cutaway (Fig. 6d) and perspective
(Fig. 6e) views. This fourth type 1000 of second baseplate is identical to the first
type 200 of second baseplate described above (and thus similar features are reference
numbered similar to those of the first type 200 of second baseplate, but in the 1000s
rather than the 200s), except that this fourth type 1000 of second baseplate has a
lateral through hole (e.g., a pin hole1020) and a protrusion (e.g., a pin 1018) secured
in the pin hole 1020 (as shown in Figs. 6f-j) with the hemispherical head of the pin
1018 jutting out from the wall of the pocket 1012 toward the center of the pocket
1012 in the convex structure 1001.
[0130] Referring now to Figs. 6f-j, an assembled implant is shown in top (Fig. 6f), side
(Fig. 6g), side cutaway (Fig. 6h), perspective cutaway (Fig. 6i) and perspective (Fig.
6j) views. It can be seen that the curvate recess 908 of the ball 900 forms the recess
described above in the discussion of the manner in which these remaining implants
limit rotation of the ball in the socket, and that the head of the pin 1018 serves
as the protrusion described above in the same discussion. Thus, the head of the pin
1018 and the recess 908 interact in the above described manner to limit the rotation
of the ball 900 in the socket 1007 defined by the curvate pockets 1012,406. Assembly
of the disc is identical to that described above, except that the head of the pin
1018 is longitudinally aligned with the recess 908 during assembly so that the head
of the pin 1018 is fitted within the recess 908 for interaction as described above
as the ball 900 rotates and angulates in the socket 1007.
[0131] Referring now to Fig. 6k, an assembled alternate implant is shown in side cutaway
view. This incorporates a multi-part cap (with first part 4000a and second part 4000b)
housing a spring member 4100 that provides axial compressibility, such that a compressive
load applied to the baseplates is borne by the spring member 4100. Elements of this
alternate implant that are also elements found above are like numbered. (The cap features
are numbered in the 4000's rather than the 400's.) The curvate recess 908 of the ball
900 forms the recess described above, and the head of the pin 1018 serves as the protrusion
described above, and thus the head of the pin 1018 and the recess 908 interact in
the above described manner to limit the rotation of the ball 900 in the socket 1007
defined by the curvate pockets 1012,4060.
[0132] Assembly of this implant is identical to that above, except that the head of the
pin 1018 is longitudinally aligned with the recess 908 during assembly so that the
head of the pin 1018 is fitted within the recess 908 for interaction as described
above as the ball 900 rotates and angulates in the socket 1007. The cap second part
4000b is preferably not compressed into, but rather fits loosely within, the circular
recess 1016, so that when the first baseplate 100 is compressed toward the second
baseplate 1000, the cap second part 4000b may travel toward the cap first part 4000a
as the spring member 4100 compresses (due to the cap first part 4000a being secured
in the circular recess 1016 to the second baseplate 1000). The spring member 4100
is then disposed on the outwardly facing surface 4020b of the cap second part 4000b.
While not limited to any particular structure, assembly, or material, a spring member
providing shock absorption preferably includes an elastomeric material, such as, for
example, polyurethane or silicon, and a spring member providing shock dampening preferably
includes a plastic material, such as, for example, polyethylene. It should be understood
that metal springs may alternatively or additionally be used. The illustrated spring
member 4100 is formed of an elastomeric material, for example. The illustrated spring
member 4100 is ring-shaped, for example, such that it fits just inside the circumferential
edge of the outwardly facing surface 4020b of the cap second part 4000b as shown.
[0133] Finally, the cap first part 4000a is secured in the circular recess 1016 of the second
baseplate 1000 to incarcerate the cap second part 4000b, and the spring member 4100
between the outwardly facing surface 4020b of the cap second part 4000b and the inwardly
facing surface 4040a of the cap first part 4000a.
The cap first part 4000a preferably is secured in the circular recess 1016 by compression
locking (a laser weld can alternatively or additionally be used, or other suitable
attachment means). The cap second part 4000b should be dimensioned such that, and
the spring member 4100 should have an uncompressed height such that, a gap is present
between the outwardly facing surface 4020b of the cap second part 4000b and the inwardly
facing surface 4040a of the cap first part 4000a when the disc is assembled. The gap
preferably has a height equivalent to the anticipated distance that the spring member
4100 will compress under an anticipated load. The cap first part 4000a preferably
has an outwardly facing surface 4020a that complements the outwardly facing surface
1002 of the second baseplate 1000 for surface uniformity once the cap first part 4000a
is secured. The cap first part 4000a may also additionally or alternatively be threaded
into the circular recess 1016 for increased stability of the attachment. Accordingly,
part or all of a compressive load applied to the baseplates will be borne by the spring
member 4100, which will dampen the load and/or absorb the load and preferably help
return the baseplates to their original uncompressed relative positions.
[0134] A ball bearing protrudes into the socket defined by the pocket of the convex structure
and the pocket of the cap, and interacts in the above-described manner with a semicylindrical
recess formed on the ball. More particularly, this implant uses the same first baseplate
100 and cap 400 and the same ball 900, but utilizes a fifth type of second baseplate.
Referring to Figs. 7a-e, the fifth type 1200 of second baseplate is shown in top (Fig.
7a), side (Fig. 7b), side cutaway (Fig. 7c), perspective cutaway (Fig. 7d) and perspective
(Fig. 7e) views. This fifth type 1200 of second baseplate is identical to the first
type 200 of second baseplate described above (and thus similar features are reference
numbered similar to those of the first type 200 of second baseplate, but in the 1200s
rather than the 200s), except that this fifth type 1200 of second baseplate has a
recess 1218 adjacent the curvate pocket 1212 in the convex structure 1201, the recess
1218 preferably being semicylindrical as shown.
[0135] Referring now to Figs. 7f-j, an assembled implant is shown in top (Fig. 7f), side
(Fig. 7g), side cutaway (Fig. 7h), perspective cutaway (Fig. 7i) and perspective (Fig.
7j) views. A ball bearing 1300 is captured for free rotation and angulation with one
part closely accommodated in the semicylindrical recess 1218 and one part protruding
into the curvate pocket 1212 to interact with the curvate recess 908 of the ball 900.
It can be seen that the curvate recess 908 of the ball 900 forms the recess described
above in the discussion of the manner in which these remaining implants limit rotation
of the ball in the socket, and that the ball bearing 1300 serves as the protrusion
described above in the same discussion. Thus, the ball bearing 1300 and the recess
908 interact in the above described manner to limit the rotation of the ball 900 in
the socket 1207 defined by the curvate pockets 1212,406. Assembly of the disc is identical
to that described above, except that the semicylindrical recess 1218 is longitudinally
aligned with the curvate recess 908 during assembly so that the ball bearing 1300
can be and is then placed into the recesses 1218,908 for interaction as described
above as the ball 900 rotates and angulates in the socket 1207.
[0136] Referring now to Fig. 7k, an assembled implant is shown in side cutaway view. This
incorporates a multi-part cap (with first part 4000a and second part 4000b) housing
a spring member 4100 that provides axial compressibility, such that a compressive
load applied to the baseplates is borne by the spring member 4100. Elements of this
alternate implant that are also elements found above are like numbered. (The cap features
are numbered in the 4000's rather than the 400's.) The curvate recess 908 of the ball
900 forms the recess described above, and the ball bearing 1300 serves as the protrusion
described above, and thus the ball bearing 1300 and the recess 908 interact in the
above described manner to limit the rotation of the ball 900 in the socket 1207 defined
by the curvate pockets 1212,4060.
[0137] Assembly of this alternate implant is identical to that described above, except that
the semicylindrical recess 1218 is longitudinally aligned with the curvate recess
908 during assembly so that the ball bearing 1300 can be and is then placed into the
recesses 1218,908 for interaction as described above as the ball 900 rotates and angulates
in the socket 1207. The cap second part 4000b is preferably not compressed into, but
rather fits loosely within, the circular recess 1216, so that when the first baseplate
100 is compressed toward the second baseplate 1200, the cap second part 4000b may
travel toward the cap first part 4000a as the spring member 4100 compresses (due to
the cap first part 4000a being secured in the circular recess 1216 to the second baseplate
1200). The spring member 4100 is then disposed on the outwardly facing surface 4020b
of the cap second part 4000b. While not limited to any particular structure, assembly,
or material, a spring member providing shock absorption preferably includes an elastomeric
material, such as, for example, polyurethane or silicon, and a spring member providing
shock dampening preferably includes a plastic material, such as, for example, polyethylene.
It should be understood that metal springs may alternatively or additionally be used.
The illustrated spring member 4100 is formed of an elastomeric material, for example.
The illustrated spring member 4100 is ring-shaped, for example, such that it fits
just inside the circumferential edge of the outwardly facing surface 4020b of the
cap second part 4000b as shown.
[0138] Finally, the cap first part 4000a is secured in the circular recess 1216 of the second
baseplate 1200 to incarcerate the cap second part 4000b, and the spring member 4100
between the outwardly facing surface 4020b of the cap second part 4000b and the inwardly
facing surface 4040a of the cap first part 4000a.
The cap first part 4000a preferably is secured in the circular recess 1216 by compression
locking (a laser weld can alternatively or additionally be used, or other suitable
attachment means). The cap second part 4000b should be dimensioned such that, and
the spring member 4100 should have an uncompressed height such that, a gap is present
between the outwardly facing surface 4020b of the cap second part 4000b and the inwardly
facing surface 4040a of the cap first part 4000a when the disc is assembled. The gap
preferably has a height equivalent to the anticipated distance that the spring member
4100 will compress under an anticipated load. The cap first part 4000a preferably
has an outwardly facing surface 4020a that complements the outwardly facing surface
1202 of the second baseplate 1200 for surface uniformity once the cap first part 4000a
is secured. The cap first part 4000a may also additionally or alternatively be threaded
into the circular recess 1216 for increased stability of the attachment. Accordingly,
part or all of a compressive load applied to the baseplates will be borne by the spring
member 4100, which will dampen the load and/or absorb the load and preferably help
return the baseplates to their original uncompressed relative positions.
[0139] With regard to the configuration of the convex structure, the convex structure is
configured as a non-flexible element that has the socket of the ball and socket joint
at its peak. The convex structure is shaped to have a curved taper, similar to the
configuration of the convex structure described above. The convex structure is separated
from the second baseplate during assembly of the device, for reasons related to the
manner in which the ball is captured in the socket, but is attached to the second
baseplate by the time assembly is complete.
[0140] With regard to the manner in which the ball is captured in the socket, the capturing
is effected through the use of a solid ball. In order to permit the seating of the
ball into the socket formed at the peak of the convex structure, the convex structure
is a separate element from the second baseplate. The ball is first seated against
the central portion of the second baseplate (which central portion preferably has
a concavity that has a curvature that closely accommodates the contour of the ball),
and then the convex structure is placed over the ball to seat the ball in the socket
formed in the interior of the peak of the convex structure (the interior is preferably
formed as a concavity that is either hemispherical or less-than-hemispherical so that
the ball can easily fit into it). After the convex structure is placed over the ball,
the convex structure is attached to the second baseplate to secure the ball in the
socket. The peak of the convex structure has a bore that accommodates a post to which
the ball and the first baseplate are attached (one to each end of the post), but does
not accommodate the ball for passage through the bore. Accordingly, the ball is maintained
in the socket.
[0141] Referring to Figs. 8a-e, a first baseplate 1400 is shown in top (Fig. 8a), side (Fig.
8b), side cutaway (Fig. 8c), perspective cutaway (Fig. 8d) and perspective (Fig. 8e)
views. Also referring to Figs. 8f-j, a first type 1500 of a second baseplate is shown
in top (Fig. 8f), side (Fig. 8g), side cutaway (Fig. 8h), perspective cutaway (Fig.
8i) and perspective (Fig. 8j) views.
[0142] More specifically, the first and second baseplates 1400,1500 are similar to the first
and second baseplates described above with regard to their outwardly facing surfaces
1402,1502 having a convex dome 1403,1503 and a plurality of spikes 1405,1505 as vertebral
body contact elements, and the inwardly facing surface 1408 of the first baseplate
having a perimeter region 1410, all of which elements are, for example, identical
to the corresponding elements described above. Preferably, the dome 1403,1503 is covered
with an osteoconductive layer of a type known in the art. It should be noted that
the convex mesh used in other implants is suitable for use with these other vertebral
body contact elements, and can be attached over the convex dome 1403,1503 by laser
welding, or more preferably, by plasma burying (where the perimeter region of the
convex mesh is buried under a plasma coating, which coating secures to the outwardly
facing surface of the baseplate to which it is applied, and thus secures the convex
mesh to the outwardly facing surface).
[0143] For example, and referring now to Figs. 8aa-8dd, an alternate first baseplate 9400
is shown in top (Fig. 8aa) and side cutaway (Fig. 8bb) views, respectively, and an
alternate second baseplate 9500 is shown in top (Fig. 8cc) and side cutaway (Fig.
8dd) views, respectively. The alternate first and second baseplates 9400,9500 are
similar to the first and second baseplates described above, having identical features
numbered in the 9400's and 9500's rather than the 1400's and 1500's, respectively.
However, the alternate baseplates are different in that each has a convex mesh 9450,9550
attached to the outwardly facing surface 9402,9502 by burying the perimeter of the
mesh 9450,9550 in a plasma coating (or other suitable material, preferably having
an osteoconductive surface) 9452,9552 that is secured to both the outwardly facing
surface 9402,9502 and the mesh 9450,9550. The plasma coating 9452,9552 serves not
only to secure the mesh 9450,9550, but also to facilitate securing of the baseplates
to the adjacent vertebral endplates. It should be understood that these alternate
baseplates can be used in place of the other baseplates discussed herein, to construct
artificial discs contemplated by the present invention.
[0144] Further, the two baseplates 1400,1500 are joined with a ball and socket joint, and
therefore each of the baseplates 1400,1500 comprises features that, in conjunction
with other components described below, form the ball and socket joint The ball and
socket joint includes a solid ball (described below) mounted to protrude from the
inwardly facing surface 1408 of the first baseplate 1400, and a curvate socket formed
at a peak of a non-flexible convex structure (described below) that is attached to
the inwardly facing surface 1508 of the second baseplate 1500, within which curvate
socket the ball is capturable for free rotation and angulation therein. As shown in
Figs. 8a-d, the mounting for the ball includes a central inwardly directed post 1412
that extends from the inwardly facing surface 1408 of the first baseplate 1400, which
post's head end compression locks into a central bore in the ball (described below).
As shown in Figs. 8e-h, the second baseplate 1500 includes an inwardly facing surface
1508 and a curvate pocket 1512 formed by a central portion of the inwardly facing
surface 1508 concaving outwardly with a semispherical contour (preferably a hemispherical
contour). Preferably, as shown, the curvate pocket 1512 is surrounded by a circumferential
wall 1514 and a circumferential recess 1516 that cooperate with the convex structure
to attach the convex structure to the second baseplate 1500.
[0145] Referring now to Figs. 8k-o, a first type 1600 of a ball is shown in top (Fig. 8k),
side (Fig. 8l), side cutaway (Fig. 8m), perspective cutaway (Fig. 8n) and perspective
(Fig. 8o) views. The ball 1600 is semispherical (preferably greater than hemispherical
as shown) and therefore defines a spherical contour, and has a central bore 1610 within
which the first baseplate's post's head end is securable. The ball 1600 seats in the
curvate pocket 1512 of the second baseplate 1500 with the spherical contour defined
by the ball 1600 closely accommodated by the hemispherical contour of the curvate
pocket 1512 for free rotation and free angulation of the ball 1600 in the curvate
pocket 1512.
[0146] Referring now to Figs. 8p-t, a first type 1700 of a convex structure is shown in
top (Fig. 8p), side (Fig. 8q), side cutaway (Fig. 8r), perspective cutaway (Fig. 8s)
and perspective (Fig. 8t) views. The convex structure 1700 is shaped to have a curved
taper on its inwardly facing surface 1706 (as opposed to the frusto-conical shape
of the convex structure described above) and includes a central bore 1702 extending
from an outwardly facing surface 1704 of the convex structure 1700 to an inwardly
facing surface 1706 of the convex structure 1700, the bore 1702 being surrounded by
a curvate taper 1708 on the outwardly facing surface 1704, and the curvate taper 1708
being surrounded by a circumferential recess 1710 and a circumferential wall 1712.
The convex structure 1700 is securable to the second baseplate 1500 with the circumferential
recess 1710 of the convex structure 1700 mating with the circumferential wall 1514
of the second baseplate 1600 and the circumferential wall 1712 of the convex structure
1700 mating with the circumferential recess 1516 of the second baseplate 1500, so
that when the convex structure 1700 is so secured, the curvate taper 1708 of the convex
structure 1700 serves as a curvate pocket opposite the curvate pocket 1512 of the
second baseplate 1500. That is, the curvate pocket 1708 complements the hemispherical
contour of the curvate pocket 1512 of the second baseplate 1500 to form a semispherical
(and preferably greater than hemispherical as shown) socket 1707 defining a spherical
contour that closely accommodates the spherical contour defined by the ball 1600 so
that the ball 1600 is captured in the socket 1707 for free rotation and free angulation
of the ball 1600 therein. (When the formed socket 1707 is greater than hemispherical,
and the shape of the ball 1600 is greater than hemispherical, the ball 1600 cannot
escape the formed socket 1707.) Further, the inwardly facing surface 1706 of the convex
structure 1700 has a perimeter region 1714 that faces the perimeter region 1410 of
the first baseplate 1400 when the convex structure 1700 is secured to the second baseplate
1500.
[0147] Referring now to Figs. 8u-y, an assembled implant is shown in top (Fig. 8u), side
(Fig. 8v), side cutaway (Fig. 8w), perspective cutaway (Fig. 8x) and perspective (Fig.
8y) views. More particularly, assembly of the disc is preferably as follows. The ball
1600 is seated within the curvate pocket 1512 of the second baseplate 1500 (the curvate
pocket 1512 has an opening diameter that accommodates the ball 1600) so that the spherical
contour defined by the ball 1600 is closely accommodated by the hemispherical contour
of the curvate pocket 1512. Thereafter, the convex structure 1700 is secured to the
second baseplate 1500 as described above with the convex structure's curvate pocket
1708 (the curvate tapered lip 1708 of the convex structure's central bore 1702) fitting
against the ball 1600 so that the ball 1600 is captured in the socket 1707 (formed
by the curvate taper 1708 and the curvate pocket 1512) for free rotation and free
angulation of the ball 1600 therein. Thereafter, the first baseplate's post's head
end is secured into the bore 1602 of the ball 1600. The central borne 1702 of the
convex structure 1700 has a diameter that accommodates the diameter of the post 1412,
but not the diameter of the ball 1600. Therefore, after the ball 1600 is secured in
the socket 1707, the post 1412 fits through the bore 1702 so that the head end of
the post 1412 can be compression locked to the ball 1600, but the ball 1600 is prevented
from escaping the socket 1707 through the central bore 1702 of the convex structure
1700.
[0148] Accordingly, the ball 1600 is captured in the socket 1707 (so that the device will
not separate in tension), can freely rotate in the socket 1707 about the longitudinal
axis of the post 1412, and can freely angulate in the socket 1707 about a centroid
of motion located at the center of the sphere defined by the ball 1600. Further, the
opening of the bore 1702 of the cap 1700 on the inwardly facing surface 1706 of the
convex structure 1700 is large enough to permit the post 1412 to angulate (about the
centroid of motion at the center of the sphere defined by the ball 1600) with respect
to the bore 1702 as the ball 1600 angulates in the socket 1707. Preferably, the conformation
of the bore 1702 accommodates angulation of the post 1412 at least until the perimeter
regions 1410,1714 of the inwardly facing surfaces 1408,1508/1706 meet Further preferably,
the perimeter regions 1410,1714 have corresponding contours, so that the meeting of
the perimeter regions reduces any surface wearing.
[0149] Referring now to Fig. 8z, an assembled alternate implant is shown in side cutaway
view. This alternate first preferred embodiment incorporates a multi-part second baseplate
(with first part 15000a and second part 15000b) housing a spring member 15100 that
provides axial compressibility, such that a compressive load applied to the baseplates
is borne by the spring member 15100. Elements of this alternate implant that are also
elements found above are like numbered, and the assembly of this alternate implant
is identical to that described above, with some differences due to the incorporation
of the spring member 15100. (For example, the second baseplate features are numbered
in the 15000's rather than the 1500's.) More particularly, assembly of the disc is
preferably as follows. The ball 1600 is seated within the curvate pocket 15120 of
the inwardly facing surface 15090b to the second baseplate second part 15000b (the
curvate pocket 15120 has an opening diameter that accommodates the ball 1600) so that
the spherical contour defined by the ball 1600 is closely accommodated by the hemispherical
contour of the curvate pocket 15120. The spring member 15100 is then disposed on the
outwardly facing surface 15020b of the second baseplate second part 15000b. While
not limited to any particular structure, assembly, or material, a spring member providing
shock absorption preferably includes an elastomeric material, such as, for example,
polyurethane or silicon, and a spring member providing shock dampening preferably
includes a plastic material, such as, for example, polyethylene. It should be understood
that metal springs may alternatively or additionally be used. The illustrated spring
member 15100 is formed of an elastomeric material, for example. The illustrated spring
member 15100 is ring-shaped, for example, such that it fits just inside the circumferential
edge of the outwardly facing surface 15020b of the second baseplate second part 15000b
as shown.
[0150] The ball 1600, second baseplate second part 15000b, and spring member 15100 are then
disposed on the inwardly facing surface 15090a of the second baseplate first part
15000a, such that the spring member 15100 is incarcerated between the inwardly facing
surface 15090a of the second baseplate first part 15000a and the outwardly facing
surface 15020b of the second baseplate second part 15000b. The second baseplate second
part 15000b should be dimensioned such that, and the spring member 15100 should have
an uncompressed height such that, a gap is present between the outwardly facing surface
15020b of the second baseplate second part 15000b and the inwardly facing surface
15090a of the second baseplate first part 15000a when the disc is assembled. The gap
preferably has a height equivalent to the anticipated distance that the spring member
15100 will compress under an anticipated load. Thereafter, the convex structure 1700
is secured to the second baseplate first part 15000a, with the convex structure's
curvate pocket 1708 (the curvate tapered lip 1708 of the convex structure's central
bore 1702) fitting against the ball 1600 so that the ball 1600 is captured in the
socket 1707 (formed by the curvate taper 1708 and the curvate pocket 15120) for free
rotation and free angulation of the ball 1600 therein. The convex structure 1700 preferably
is secured by compression locking (a laser weld can alternatively or additionally
be used, or other suitable attachment means). The second baseplate first part 15000a
may also additional or alternatively be threaded to the convex structure 1700 for
increased stability of the attachment It should be understood that the second baseplate
second part 15000b preferably fits loosely within the convex structure 1700 and the
second baseplate first part 15000a, so that when the first baseplate 1400 is compressed
toward the second baseplate first part 15000a, the second baseplate second part 15000b
may travel toward the second baseplate first part 15000a as the spring member 15100
compresses. Thereafter, the first baseplate's post's head end is secured into the
bore 1602 of the ball 1600. The central bore 1702 of the convex structure 1700 has
a diameter that accommodates the diameter of the post 1412, but not the diameter of
the ball 1600. Therefore, after the ball 1600 is secured in the socket 1707, the post
1412 fits through the bore 1702 so that the head end of the post 1412 can be compression
locked to the ball 11600, but the ball 1600 is prevented from escaping the socket
1707 through the central bore 1702 of the convex structure 1700.
[0151] Accordingly, the ball 1600 is captured in the socket 1707 (so that the device will
not separate in tension), can freely rotate in the socket 1707 about the longitudinal
axis of the post 1412, and can freely angulate in the socket 1707 about a centroid
of motion located at the center of the sphere defined by the ball 1600. Further, the
opening of the bore 1702 of the convex structure 1700 on the inwardly facing surface
1706 of the convex structure 1700 is large enough to permit the post 1412 to angulate
(about the centroid of motion at the center of the sphere defined by the ball 1600)
with respect to the bore 1702 as the ball 1600 angulates in the socket 1707. Preferably,
the conformation of the bore 1702 accommodates angulation of the post 1412 at least
until the perimeter regions 1410,1714 of the inwardly facing surfaces 1408,15080/1706
meet. Further preferably, the perimeter regions 1410,1714 have corresponding contours,
so that the meeting of the perimeter regions reduces any surface wearing. Further
accordingly, in this alternate implant, part or all of a compressive load applied
to the baseplates will be borne by the spring member 15100, which will dampen the
load and/or absorb the load and preferably help return the baseplates to their original
uncompressed relative positions.
[0152] Accordingly, when a device is assembled, the baseplates 1400,1500 (or 1400,15000a)
are rotatable relative to one another because the ball 1600 rotates freely within
the socket 1707, and angulatable relative to one another because the ball 1600 angulates
freely within the socket 1707. Because the ball 1600 is held within the socket 1707
by the securing of the tail end of the central post 1412 of the first baseplate 1400
to the ball 1600 and the securing of the convex structure 1700 to the second baseplate
1500 (or second baseplate first part 15000a), the artificial disc can withstand tension
loading of the baseplates 1400,1500 (or 1400,15000a). More particularly, when a tension
load is applied to the baseplates 1400,15500 (or 1400,15000a) the ball 1600 seeks
to pass through the bore 1702 in the convex structure 1700. However, the curvate taper
1708 of the bore 1702 prevents the ball 1600 from exiting the socket 1707. Therefore,
the assembly does not come apart under normally experienced tension loads. This ensures
that no individual parts of the assembly will pop out or slip out from between the
vertebral bodies when, e.g., the patient stretches or hangs while exercising or performing
other activities. Thus, in combination with the securing of the baseplates 1400,1500
(or 1400,15000a) to the adjacent vertebral bones via the domes 1403,1503 (or 1403,15030)
and spikes 1405,1505 (or 1405,15050), the disc assembly has an integrity similar to
the tension-bearing integrity of a healthy natural intervertebral disc. Also, because
the ball 1600 is laterally captured in the socket 1707, lateral translation of the
baseplates 1400,1500 (or 1400,15000a) relative to one another is prevented during
rotation and angulation, similar to the performance of healthy natural intervertebral
disc. Because the baseplates 1400,1500 (or 1400,15000a) are made angulatable relative
to one another by the ball 1600 being rotatably and angulatably coupled in the socket
1707, the disc assembly provides a centroid of motion within the sphere defined by
the ball 1600. Accordingly, the centroid of motion of the disc assembly remains centrally
located between the vertebral bodies, similar to the centroid of motion in a healthy
natural intervertebral disc.
[0153] The remaining implants limit the rotation (but preferably not the angulation) of
the ball in the socket formed by the curvate taper of the convex structure and the
hemispherical contour of the curvate pocket of the second baseplate. Each implant
accomplishes this in a different manner, but each one utilizes interference between
a protrusion and a recess to limit the rotation, similar to the manner in which such
interference is utilized above. In some implants, the protrusion is preferably hemispherical,
and the recess preferably has a semicylindrical contour within which the protrusion
fits. In other implants, the protrusion is preferably hemispherical, and the recess
preferably has a curvate contour that is not semicylindrical. (It should be understood
that the described formations of the recess and the protrusion are merely preferred,
and that alternate formations, curvate or otherwise, for each are possible; a particular
shape or location of recess or a particular shape or location of protrusion is not
required; any shape can be used so long as the recess and protrusion interact as desired.
For example, the recess has a curvate contour that is not semicylindrical, and other
recess has a different curvate contour that is not semicylindrical, each being formed
so that it optimally interacts with the protrusion in its respective implant.) The
boundaries of the recess define the limits of rotation of the ball within the socket,
by allowing movement of the protrusion relative to the recess as the ball rotates
through a certain range in the socket, but providing interference with the protrusion
to prevent rotation of the ball beyond that range in the socket. Preferably, for example,
the recess has a depth equivalent to the radius of the hemispherical protrusion, but
a radius of curvature greater than that of the protrusion. At the same time, the boundaries
of the recess preferably do not limit the angulation of the ball within the socket,
at least until the perimeter regions of the inwardly facing surface of the convex
structure and the inwardly facing surface of the first baseplate meet. Preferably,
for example, the recess has a length greater than the range of movement of the protrusion
relative to the recess as the ball angulates in the socket.
[0154] Therefore, when assembled, the discs of the remaining implants enable angulation
and limited rotation of the baseplates relative to one another about a centroid of
motion that remains centrally located between the baseplates (at the center of the
sphere defined by the ball), similar to the centroid of motion in a healthy natural
intervertebral disc that is limited in its rotation by surrounding body structures.
A benefit of limiting the relative rotation of the baseplates is that relative rotation
beyond a certain range in a healthy natural disc is neither needed nor desired, because,
for example, excess strain can be placed on the facet joints or ligaments thereby.
As described above, the construction also prevents translation and separation of the
baseplates relative to one another during rotation and angulation.
[0155] As noted above, each of the remaining implants forms the protrusion and corresponding
recess in a different manner, utilizing components that are either identical or similar
to the components described above, and some implants utilize additional components.
Each of the remaining implants will now be described in greater detail.
[0156] A hemispherical protrusion is formed on the ball, and interacts in the above-described
manner with a recess formed adjacent the socket formed by the curvate taper of the
convex structure and the hemispherical contour of the curvate pocket of the second
baseplate. More particularly, it uses the same first baseplate 1400 as described above.
Referring to Figs. 9a-e, a second type 1800 of second baseplate is shown in to top
(Fig. 9a), side (Fig. 9b), side cutaway (Fig. 9c), perspective cutaway (Fig. 9d) and
perspective (Fig. 9e) views. This second type 1800 of second baseplate is identical
to the first type 1500 of second baseplate described above (and thus similar features
are reference numbered similar to those of the first type 1500 of second baseplate,
but in the 1800s rather than the 1500s), except that this second type 1800 of second
baseplate has a curvate recess 1818 adjacent the curvate pocket 1812, and preferably
in the circumferential wall 1814.
[0157] Referring now to Figs. 9f-j, a second type 1900 of ball is shown in top (Fig. 9f),
side (Fig. 9g), side cutaway (Fig. 9h), perspective cutaway (Fig. 9i) and perspective
(Fig. 9j) views. The ball 1900 is identical to the first type 1600 of ball described
above (and thus similar features are reference numbered similar to those of the first
type 1600 of ball, but in the 1900s rather than the 1600s), except that the semispherical
contour of this second type 1900 of ball is also interrupted by a hemispherical protrusion
1904.
[0158] Referring now to Figs. 9k-o, a second type 2000 of convex structure is shown in top
(Fig. 9k), side (Fig. 9l), side cutaway (Fig. 9m), perspective cutaway (Fig. 9n) and
perspective (Fig. 9o) views. This second type 2000 of convex structure is identical
to the first type 1700 of convex structure described above (and thus similar features
are reference numbered similar to those of the first type 1700 of convex structure,
but in the 2000s rather than the 1700s), except that this second type 2000 of convex
structure has a curvate recess 2016 adjacent the curvate taper 2008.
[0159] Referring now to Figs. 9p-t, an assembled implant is shown in top (Fig. 9p), side
(Fig. 9q), side cutaway (Fig. 9r), perspective cutaway (Fig. 9s) and perspective (Fig.
9t) views. It can be seen that the curvate recesses 1818,2016 together form the recess
described above in the discussion of the manner in which these remaining implants
limit rotation of the ball in the socket formed by the curvate taper of the convex
structure and the hemispherical contour of the curvate pocket of the second baseplate,
and that the protrusion 1904 serves as the protrusion described above in the same
discussion. Thus, the protrusion 1904 and recesses 1818,2016 interact in the above
described manner to limit the rotation of the ball 1900 in the socket 2007. Assembly
of the disc is identical to that above, except that the protrusion 1904 is longitudinally
aligned with the recess 1818, and the recess 2016 is similarly aligned, so that when
the convex structure 2000 is secured to the second baseplate 1800, the protrusion
1904 is fitted within the recesses 1818,2016 for interaction as described above as
the ball 1900 rotates and angulates in the socket 2007.
[0160] Referring now to Fig. 9u, an assembled alternate implant is shown in side cutaway
view. This implant incorporates a multi-part second baseplate (with first part 18000a
and second part 18000b) housing a spring member 18100 that provides axial compressibility,
such that a compressive load applied to the baseplates is borne by the spring member
18100. Elements of this alternate implant that are also elements found above are like
numbered. (The second baseplate features are numbered in the 18000's rather than the
1800's.) The curvate recesses 18180,2016 together form the recess described above,
and the protrusion 1904 serves as the protrusion described above, and thus the protrusion
1904 and recesses 18180,2016 interact in the above described manner to limit the rotation
of the ball 1900 in the socket 2007.
[0161] Assembly is identical to that described above, except that the protrusion 1904 is
longitudinally aligned with the recess 18180, and the recess 2016 is similarly aligned,
so that when the convex structure 2000 is secured to the second baseplate first part
18000a, the protrusion 1904 is fitted within the recesses 18180,2016 for interaction
as described above as the ball 1900 rotates and angulates in the socket 2007. It should
be understood that the second baseplate second part 18000b preferably fits loosely
within the convex structure 2000 and the second baseplate first part 18000a, so that
when the first baseplate 1400 is compressed toward the second baseplate first part
18000a, the second baseplate second part 18000b may travel toward the second baseplate
first part 18000a as the spring member 18100 compresses. While not limited to any
particular structure, assembly, or material, a spring member providing shock absorption
preferably includes an elastomeric material, such as, for example, polyurethane or
silicon, and a spring member providing shock dampening preferably includes a plastic
material, such as, for example, polyethylene. It should be understood that metal springs
may alternatively or additionally be used. The illustrated spring member 18100 is
formed of an elastomeric material, for example. The illustrated spring member 18100
is ring-shaped, for example, such that it fits just inside the circumferential edge
of the outwardly facing surface 18020b of the second baseplate second part 18000b
as shown. The second baseplate second part 18000b should be dimensioned such that,
and the spring member 18100 should have an uncompressed height such that, a gap is
present between the outwardly facing surface 18020b of the second baseplate second
part 18000b and the inwardly facing surface 18090a of the second baseplate first part
18000a when the disc is assembled. The gap preferably has a height equivalent to the
anticipated distance that the spring member 18100 will compress under an anticipated
load. Accordingly, part or all of a compressive load applied to the baseplates will
be borne by the spring member 18100, which will dampen the load and/or absorb the
load and preferably help return the baseplates to their original uncompressed relative
positions.
[0162] In the present invention, a hemispherical protrusion is formed to protrude into the
socket formed by the curvate taper of the convex structure and the hemispherical contour
of the curvate pocket of the second baseplate, and interacts in the above-described
manner with a semicylindrical recess formed on the ball. More particularly, the invention
uses the same first baseplate 1400 as described above. Referring to Figs. 10a-e, a
third type 2100 of second baseplate is shown in top (Fig. 10a), side (Fig. 10b), side
cutaway (Fig. 10c), perspective cutaway (Fig. 10d) and perspective (Fig. 10e) views.
This third type 2100 of second baseplate is identical to the first type 1500 of second
baseplate described above (and thus similar features are reference numbered similar
to those of the first type 1500 of second baseplate, but in the 2100s rather than
the 1500s), except that this third type 2100 of second baseplate has a recess 2118
adjacent the curvate pocket 2112, and preferably in the circumferential wall 2114
as shown.
[0163] Referring now to Figs. 10f-j, a third type 2200 of ball is shown in top (Fig. 10f),
side (Fig. 10g), side cutaway (Fig. 10h), perspective cutaway (Fig. 10i) and perspective
(Fig. 10j) views. The ball 2200 is identical to the first type 1600 of ball described
above (and thus similar features are reference numbered similar to those of the first
type 1600 of ball, but in the 2200s rather than the 1600s), except that the semispherical
contour of this third type 2200 of ball is also interrupted by a curvate recess 2204.
[0164] Referring now to Figs. 10k-o, a third type 2300 of convex structure is shown in top
(Fig. 10k), side (Fig. 10l), side cutaway (Fig. 10m), perspective cutaway (Fig. 10n)
and perspective (Fig. 10o) views. This third type 2300 of convex structure is identical
to the first type 1700 of convex structure described above (and thus similar features
are reference numbered similar to those of the first type 1700 of convex structure,
but in the 2300s rather than the 1700s), except that this third type 2300 of convex
structure has a protrusion 2316 adjacent the curvate taper 2008.
[0165] Referring now to Figs. 10p-t, an assembled implant according to the invention is
shown in top (Fig. 10p), side (Fig. 10q), side cutaway (Fig. 10r), perspective cutaway
(Fig. 10s) and perspective (Fig. 10t) views. It can be seen that the curvate recess
2204 of the ball 2200 forms the recess described above in the discussion of the manner
in which these remaining embodiments limit rotation of the ball in the socket formed
by the curvate taper of the convex structure and the hemispherical contour of the
curvate pocket of the second baseplate, and that the protrusion 2316 fits into the
recess 2118 to serve as the protrusion described above in the same discussion. Thus,
the protrusion 2316 and the recess 2204 interact in the above described manner to
limit the rotation of the ball 2200 in the socket 2307. Assembly of the disc is identical
to that above, except that the protrusion 2316 is longitudinally aligned with the
recess 2204 and the recess 2118 during assembly so that the protrusion 2316 fits into
the recess 2118 to extend into the recess 2204 for interaction as described above
as the ball 2200 rotates and angulates in the socket 2307.
[0166] Referring now to Fig. 10u, an assembled alternate implant according to the invention
is shown in side cutaway view. This alternate embodiment incorporates a multi-part
second baseplate (with first part 21 000a and second part 21000b) housing a spring
member 21100 that provides axial compressibility, such that a compressive load applied
to the baseplates is borne by the spring member 21100. Elements of this alternate
embodiment that are also elements found
above are like numbered. (The second baseplate features are numbered in the 21000's
rather than the 2100's.) The curvate recess 2204 of the ball 2200 forms the recess
described above, and the protrusion 2316 fits into the recess 21180 to serve as the
protrusion described above, and thus, the protrusion 2316 and the recess 2204 interact
in the above described manner to limit the rotation of the ball 2200 in the socket
2307.
[0167] Assembly is identical to that described above, except that the protrusion 2316 is
longitudinally aligned with the recess 2204 and the recess 21180 during assembly so
that the protrusion 2316 fits into the recess 21180 to extend into the recess 2204
for interaction as described above as the ball 2200 rotates and angulates in the socket
2307. It should be understood that the second baseplate second part 21000b preferably
fits loosely within the convex structure 2300 and the second baseplate first part
21000a, so that when the first baseplate 1400 is compressed toward the second baseplate
first part 21000a, the second baseplate second part 21 000b may travel toward the
second baseplate first part 21000a as the spring member 21100 compresses. While not
limited to any particular structure, assembly, or material, a spring member providing
shock absorption preferably includes an elastomeric material, such as, for example,
polyurethane or silicon, and a spring member providing shock dampening preferably
includes a plastic material, such as, for example, polyethylene. It should be understood
that metal springs may alternatively or additionally be used. The illustrated spring
member 21100 is formed of an elastomeric material, for example. The illustrated spring
member 21100 is ring-shaped, for example, such that it fits just inside the circumferential
edge of the outwardly facing surface 21020b of the second baseplate second part 21000b
as shown. The second baseplate second part 21000b should be dimensioned such that,
and the spring member 21100 should have an uncompressed height such that, a gap is
present between the outwardly facing surface 21020b of the second baseplate second
part 21000b and the inwardly facing surface 21090a of the second baseplate first part
21000a when the disc is assembled. The gap preferably has a height equivalent to the
anticipated distance that the spring member 21100 will compress under an anticipated
load. Accordingly, in this alternate preferred embodiment, part or all of a compressive
load applied to the baseplates will be borne by the spring member 21100, which will
dampen the load and/or absorb the load and preferably help return the baseplates to
their original uncompressed relative positions.
[0168] A pin is secured in a pin hole so that the hemispherical head of the pin protrudes
into the socket formed by the curvate taper of the convex structure and the hemispherical
contour of the curvate pocket of the second baseplate, and interacts in the above-described
manner with a semicylindrical recess formed on the ball. More particularly, this implant
uses the same first baseplate 1400, and the same ball 2200 and second baseplate 2100.
Referring to Figs. 11a-e, a fourth type 2400 of convex structure is shown in top (Fig.
11 a), side (Fig. 11 b), side cutaway (Fig. 11 c), perspective cutaway (Fig. 11 d)
and perspective (Fig. 11e) views. This fourth type 2400 of convex structure is identical
to the first type 1700 of convex structure described above (and thus similar features
are reference numbered similar to those of the first type 1700 of convex structure,
but in the 2400s rather than the 1700s), except that this fourth type 2400 of convex
structure has a lateral through hole (e.g., a pin hole 2416) and a protrusion (e.g.,
a pin 2418) secured in the pin hole 2416 (as shown in Figs. 11f-j) and jutting into
the socket 2407.
[0169] Referring now to Figs. 11f-j, an assembled implant is shown in top (Fig. 11f), side
(Fig. 11g), side cutaway (Fig. 11h), perspective cutaway (Fig. 11i) and perspective
(Fig. 11j) views. It can be seen that the curvate recess 2204 of the ball 2200 forms
the recess described above in the discussion of the manner in which these remaining
implants limit rotation of the ball in the socket formed by the curvate taper of the
convex structure and the hemispherical contour of the curvate pocket of the second
baseplate, and that the head of the pin 2418 serves as the protrusion described above
in the same discussion. Thus, the head of the pin 2418 and the recess 2204 interact
in the above described manner to limit the rotation of the ball 2200 in the socket
2407. Assembly of the disc is identical to that above, except that the head of the
pin 2418 is longitudinally aligned with the recess 2204 and the recess 2118 during
assembly so that the head of the pin 2418 fits into the recess 2118 to extend into
the recess 2204 for interaction as described above as the ball 2200 rotates and angulates
in the socket 2407.
[0170] Referring now to Fig. 11k, an assembled alternate implant is shown in side cutaway
view. This alternate implant incorporates a multi-part second baseplate (with first
part 21000a and second part 21000b) housing a spring member 21100 that provides axial
compressibility, such that a compressive load applied to the baseplates is borne by
the spring member 21100. Elements of this alternate implant that are also elements
found above are like numbered. (The second baseplate features are numbered in the
21000's rather than the 2100's.) The curvate recess 2204 of the ball 2200 forms the
recess described above, and the head of the pin 2418 serves as the protrusion described
above, and thus, the head of the pin 2418 and the recess 2204 interact in the above
described manner to limit the rotation of the ball 2200 in the socket 2407.
[0171] Assembly is identical to that above, except that the head of the pin 2418 is longitudinally
aligned with the recess 2204 and the recess 21180 during assembly so that the head
of the pin 2418 fits into the recess 21180 to extend into the recess 2204 for interaction
as described above as the ball 2200 rotates and angulates in the socket 2407. It should
be understood that the second baseplate second part 21000b preferably fits loosely
within the convex structure 2400 and the second baseplate first part 21000a, so that
when the first baseplate 1400 is compressed toward the second baseplate first part
21000a, the second baseplate second part 21000b may travel toward the second baseplate
first part 21000a as the spring member 21100 compresses. While not limited to any
particular structure, assembly, or material, a spring member providing shock absorption
preferably includes an elastomeric material, such as, for example, polyurethane or
silicon, and a spring member providing shock dampening preferably includes a plastic
material, such as, for example, polyethylene. It should be understood that metal springs
may alternatively or additionally be used. The illustrated spring member 21100 is
formed of an elastomeric material, for example. The illustrated spring member 21100
is ring-shaped, for example, such that it fits just inside the circumferential edge
of the outwardly facing surface 21020b of the second baseplate second part 21000b
as shown. The second baseplate second part 21000b should be dimensioned such that,
and the spring member 21100 should have an uncompressed height such that, a gap is
present between the outwardly facing surface 21020b of the second baseplate second
part 21000b and the inwardly facing surface 21090a of the second baseplate first part
21000a when the disc is assembled. The gap preferably has a height equivalent to the
anticipated distance that the spring member 21100 will compress under an anticipated
load. Accordingly, in this alternate implant, part or all of a compressive load applied
to the baseplates will be borne by the spring member 21100, which will dampen the
load and/or absorb the load and preferably help return the baseplates to their original
uncompressed relative positions.
[0172] A ball bearing protrudes into the socket formed by the curvate taper of the convex
structure and the hemispherical contour of the curvate pocket of the second baseplate,
and interacts in the above-described manner with a recess formed on the ball. More
particularly, it uses the same first baseplate 1400 and the same second baseplate
2100. Referring to Figs. 12a-e, a fifth type 2500 of convex structure of the fourth
embodiment family is shown in top (Fig. 12a), side (Fig. 12b), side cutaway (Fig.
12c), perspective cutaway (Fig. 12d) and perspective (Fig. 12e) views. This fifth
type 2500 of convex structure is identical to the first type 1700 of convex structure
described above (and thus similar features are reference numbered similar to those
of the first type 1700 of convex structure, but in the 2500s rather than the 1700s),
except that this fifth type 2500 of convex structure has a has a recess 2516 adjacent
the curvate taper 2508.
[0173] Referring to Figs. 12f-j, a fourth type of ball 2700 is shown in top (Fig. 12f),
side (Fig. 12g), side cutaway (Fig. 12h), perspective cutaway (Fig. 12i) and perspective
(Fig. 12j) views. The ball 2700 is identical to the first type 1600 of ball described
above (and thus similar features are reference numbered similar to those of the first
type 1600 of ball, but in the 2700s rather than the 1600s), except that the semispherical
contour of this third type 2700 of ball is also interrupted by a curvate recess 2704.
[0174] Referring now to Figs. 12k-o, an assembled implant is shown in top (Fig. 12k), side
(Fig. 12l), side cutaway (Fig. 12m), perspective cutaway (Fig. 12n) and perspective
(Fig. 12o) views. A ball bearing 2600 is captured for free rotation and angulation,
with one part of the ball bearing 2600 closely accommodated in the recesses 2118,2516,
and another part of the ball bearing 2600 protruding into the socket to interact with
the curvate recess 2704 of the ball 2700. It can be seen that the curvate recess 2704
of the ball 2700 forms the recess described above in the discussion of the manner
in which these remaining embodiments limit rotation of the ball in the socket, and
that the ball bearing 2600 serves as the protrusion described above in the same discussion.
Thus, the ball bearing 2600 and the recess 2704 interact in the above described manner
to limit the rotation of the ball 2700 in the socket 2507. Assembly of the disc is
identical to that above, except that the recess 2704 is aligned with the curvate recess
2118 during assembly so that the ball bearing 2600 can be and is then placed into
the recesses 2118,2704 (and then captured in the recess 2118 by the recess 2516 of
the convex structure 2500) for interaction as described above as the ball 2700 rotates
and angulates in the socket 2507.
[0175] Referring now to Fig. 12p, an assembled alternate implant is shown in side cutaway
view. This alternate implant incorporates a multi-part second baseplate (with first
part 21000a and second part 21000b) housing a spring member 21100 that provides axial
compressibility, such that a compressive load applied to the baseplates is borne by
the spring member 21100. Elements of this implant that are also elements found above
are like numbered. (The second baseplate features are numbered in the 21000's rather
than the 2100's.) The curvate recess 2704 of the ball 2700 forms the recess described
above, and the ball bearing 2600 serves as the protrusion described above, and thus,
the ball bearing 2600 and the recess 2704 interact in the above described manner to
limit the rotation of the ball 2700 in the socket 2507.
[0176] Assembly is identical to that above, except that the recess 2704 is aligned with
the curvate recess 21180 during assembly so that the ball bearing 2600 can be and
is then placed into the recesses 21180,2704 (and then captured in the recess 21180
by the recess 2516 of the convex structure 2500) for interaction as described above
as the ball 2700 rotates and angulates in the socket 2507. It should be understood
that the second baseplate second part 21000b preferably fits loosely within the convex
structure 2500 and the second baseplate first part 21000a, so that when the first
baseplate 1400 is compressed toward the second baseplate first part 21000a, the second
baseplate second part 21000b may travel toward the second baseplate first part 21000a
as the spring member 21100 compresses. While not limited to any particular structure,
assembly, or material, a spring member providing shock absorption preferably includes
an elastomeric material, such as, for example, polyurethane or silicon, and a spring
member providing shock dampening preferably includes a plastic material, such as,
for example, polyethylene. It should be understood that metal springs may alternatively
or additionally be used. The illustrated spring member 21100 is formed of an elastomeric
material, for example. The illustrated spring member 21100 is ring-shaped, for example,
such that it fits just inside the circumferential edge of the outwardly facing surface
21020b of the second baseplate second part 21 000b as shown. The second baseplate
second part 21 000b should be dimensioned such that, and the spring member 21100 should
have an uncompressed height such that, a gap is present between the outwardly facing
surface 21020b of the second baseplate second part 21 000b and the inwardly facing
surface 21090a of the second baseplate first part 21 000a when the disc is assembled.
The gap preferably has a height equivalent to the anticipated distance that the spring
member 21100 will compress under an anticipated load. Accordingly, part or all of
a compressive load applied to the baseplates will be borne by the spring member 21100,
which will dampen the load and/or absorb the load and preferably help return the baseplates
to their original uncompressed relative positions.
[0177] While there has been described and illustrated specific embodiments of an artificial
disc, it will be apparent to those skilled in the art that variations and modifications
are possible without deviating from the scope of the invention. The invention, therefore,
shall not be limited to the specific embodiments discussed herein.