BACKGROUND OF THE INVENTION
[0001] Light duty liquid cleaning compositions should be designed with acceptable foaming
and cleaning properties. Such cleaning compositions should maintain acceptable cleaning
performance, have ease of rinsing, and contain a low level of dye mix that yields
a near colorless visual appearance. Light duty liquid cleaning compositions should
include an ingredient mix that increases utilization of naturally derived ingredients,
results in a cleaned surface with minimal spotting and is both mild and hypoallergenic.
Light duty liquid cleaning compositions should also be designed to be biodegrade-able
and not to leave any harmful residue on surfaces.
[0002] Accordingly, the inventors of the invention have developed light duty liquid cleaning
compositions, which are suitable for disinfecting all types of surfaces including
animate surfaces (
e.
g., human skin and/or mouth when used as an oral preparation or toothpaste) and inanimate
surfaces. This technology is suitable for use on delicate surfaces including those
surfaces in contact with food in a safe manner. Moreover, the light duty liquid cleaning
compositions according to the invention reduce the amount of chemical residues left
on a surface disinfected therewith. Thus, it may be not necessary to rinse, for example,
a surface after the compositions of the invention have been applied thereto in diluted
conditions. The inventors have developed compositions and methods that include cleaning
compositions with enhanced cleaning possessing antibacterial efficacy and low toxicity.
[0003] WO02/092743 describes antibacterial liquid dish cleaning compositions having improved viscosity.
[0004] US662,7589 describes mild antibacterial liquid dish cleaning compositions containing peroxide
having improved stability and stain removal benefits.
[0005] US2007/0238,631 describes a liquid cleaning composition having low viscosity.
[0006] US681,5406 describes liquid dish cleaning compositions.
[0007] US682,1939 describes acidic light duty cleaning compositions comprising a sultaine.
[0008] US6071,866 describes mild antimicrobial liquid cleansing formulations comprising hydroxyl acid
buffering compound as a potentiator of antimicrobial effectiveness.
[0009] WO94/11476 describes a liquid dishwashing detergent composition.
[0010] EP0250181 describes mild detergent compositions.
[0011] US5130,056 describes a cleaning agent and process for its preparation.
BRIEF SUMMARY OF THE INVENTION
[0012] The invention encompasses acidic liquid cleaning compositions designed for cleaning
surfaces including hard surfaces, which deliver acceptable cleaning and foaming performance
and exhibit ease of rinsing while leaving low amounts residue.
[0013] The inventors have surprisingly found that cleaning compositions including a combination
of one or more of anionic surfactants, a zwitterionic surfactant and an acid in specific
amounts have antibacterial activity while at the same time having low toxicity. In
certain embodiments, the cleaning composition is a colorless liquid.
[0014] The invention encompasses cleaning compositions including an acidic formulation that
exhibits ease of rinsing, which assists with the removal of residue while exhibiting
antibacterial efficacy.
[0015] The invention specifically provides an acidic surfactant based cleaning composition
according to claim 1, comprising lactic acid in an amount of 1 wt.% to 3 wt.% by weight
of the total composition, and a surfactant combination, wherein the surfactant combination
consists of dodecyl benzene sulfonate in an amount of 3 wt.% to 10 wt.% by weight
of the total composition, lauryl ether sulfate with about two EO units in an amount
of 3 wt.% to 20 wt.% by weight of the total composition, laurylamidopropyl betaine
in an amount of 1 wt.% to 8 wt. % by weight of the total composition wherein the dodecyl
benzene sulfonate is present as a sodium salt of dodecyl benzene sulfonate, and wherein
the lauryl ether sulfate is present as a sodium salt of lauryl ether sulfate.
In a preferred embodiment, the composition has a log
10 reduction in microbes of at least about 3 when a surface containing bacteria is contacted
with the composition for about 30 seconds at 25 °C, wherein the composition is stable
for at least about 1 year at room temperature, and wherein the composition has a low
toxicity.
In certain embodiments, the invention encompasses an acidic liquid cleaning composition
designed for cleaning hard surfaces as well as glass surfaces and effective in removing
grease soil and/or other soil.
[0016] Another embodiment of the invention encompasses cleaning compositions wherein the
dodecyl benzene sulfonate is present in an amount of about 5 wt. % to about 10 wt.
% by weight of the total composition, the lauryl ether sulfate with about two EO units
is present in an amount of about 5 wt. % to about 20 wt. % by weight of the total
composition, wherein the zwitterionic surfactant is present in an amount of about
3 wt. % to about 8 wt. % by weight of the total composition, and lactic acid, wherein
the acid is present in an amount of about 1 wt. % to about 3 wt. % by weight of the
total composition.
[0017] As a particularly desirable embodiment, the cleaning composition does not contain
ingredients that are not biologically or ecologically favorable. A preferred cleaning
composition of the invention can be characterized as containing no or no significant
amount of extraneous preservatives and antimicrobial compounds, other than the acidic
component. The term "no significant amount" as used herein indicates a content concentration
that is less than an efficacious amount to achieve the intended purpose. Particularly
preferred cleaning composition can be characterized as containing only ecologically
acceptable solvents such as water and one or more of alkanols, e.g., ethanol, isopropanol
and propanol. The cleaning composition is not an emulsion or microemulsion composition.
A preferred cleaning composition can also be characterized as colorless or nearly
colorless. A colorless or nearly colorless composition is highly desirable since the
composition can be easily rendered to have any desirable color by adding colorants
or dyes to the colorless or nearly colorless composition.
[0018] The compositions have utility in a broad range of applications including, for example,
in consumer product fluids such as surface cleaners, cleansers and the like. The compositions
are highly suitable for cleaning surfaces that are designed for food-contact uses,
such as dishes, silverware, glasses and cups.
DETAILED DESCRIPTION OF THE INVENTION
[0019] As used throughout, ranges are used as a shorthand for describing each and every
value that is within the range. Any value within the range can be selected as the
terminus of the range.
[0020] The cleaning compositions of the invention are useful as ultra and regular density
dish liquid formulas designed for several key formula characteristics including, but
not limited to, antibacterial efficacy from a naturally-derived organic acid, at minimum
about a 3-log reduction in about 30 seconds for both Gram-positive (
e.g., Staphylococcus aureus) and Gram-negative (
e.g., Salmonella enterica,
E. coli) on surfaces, minimal toxicity of inert (non-antibacterial) cleaning materials in
the formulation, minimize corrosivity to processing equipment, competitive or superior
foaming/cleaning performance with existing commercial cleaning products, competitive
or superior rinsing and/or shine performance with existing products, and delivery
of both active and aesthetic product stability performance over product lifetime.
[0021] Accordingly, the invention encompasses cleaning compositions as defined above, wherein
the composition has a log
10 reduction in bacteria of at least about 3 when a surface containing bacteria is contacted
with the composition for about 30 seconds at 25 °C, wherein the composition is stable
for at least about 1 year at room temperature, and wherein the composition has a low
toxicity. According to the invention, a preferred cleaning composition of the invention
can be characterized as containing no or no significant amount of extraneous preservatives
and antimicrobial compounds, other than the organic acid. Extraneous preservative
and antimicrobial compounds that are typically included in a cleaning composition
include hydrogen peroxide, biguanide, triclosan, chlorophenol, paraben, zinc compounds,
glutaraldehyde, and formaldehyde. The preferred cleaning composition provides efficacious
antimicrobial properties without the use of extraneous preservative and antimicrobial
compounds.
[0022] In certain embodiments, the anionic surfactants and/or the zwitterionic surfactants
are derived from a natural source and biodegradable surfactants.
[0023] The invention also encompasses methods of cleaning a surface including contacting
the surface with a composition of the invention, diluted or undiluted. The cleaning
compositions possess antibacterial efficacy from an acid, for example lactic acid.
In certain embodiments, the acid is a naturally-derived, weak-organic acid manufactured
from renewable plant resources via microbial fermentation. In other embodiments, the
acid is natural and readily biodegradable, non-toxic to the environment, and a natural
product. In other embodiments, the surfactant is natural and readily biodegradable,
non-toxic to the environment, and a natural product.
[0024] As used herein the phrase "from a natural source" refers to surfactants that have
a natural origin and are derived from, for example, crops, animal fats and/or trees.
These are also referred to in the art as oleochemical surfactants and are derived
from sources including but not limited to plant oils such as palm, palm kernel or
coconut oil, or from animal fats such as tallow, lard or fish oil. This is in contrast
to petroleum or petrochemical surfactants derived from, for example, crude oil.
[0025] As used herein, the term "biodegradable surfactants" refers to surfactant-based cleaning
ingredients that are designed to be used with water and disposed of down the drain.
There they combine with other wastes for treatment in either a municipal treatment
plant or a household septic tank system. During treatment, microorganisms biodegrade
surfactants and other organic materials, ultimately breaking them down into carbon
dioxide, water and minerals. Any small amounts of surfactants that remain after treatment
continue to biodegrade in the environment. In certain embodiments, the surfactants
of the invention biodegrade quickly and thoroughly and do not present a risk to organisms
living in the environment.
[0026] The cleaning compositions of the invention, diluted or undiluted, result in a minimum
3-log reduction in about 30 seconds or about one minute of both Gram-positive (
e.g., Staphylococcccs aureus) and Gram-negative (
e.g., Salmonella enterica, E.coli) bacteria, or run-off solutions. Without being limited by theory, the inventors believe
that the cleaning compositions of the invention, which include an acid result in the
acid crossing the bacterial cell membrane in its protonated or charge-neutral form.
Lactic acid with a pKa of about 3.8 (the point at which half of the molecules are
protonated and half are not protonated) is effective at a pH below 3.5. In certain
embodiments, the recommended pH for the cleaning compositions of the invention for
maximal efficacy balanced against safety is about 3.25. Without being limited by theory,
the mechanism of action for lactic acid is thought to be twofold: (1) as protonated
molecules cross the bacterial membrane they become deprotonated at the internal pH
of the cell and progressively lower the internal bacterial cell pH that can lead to
protein deformation and halt critical cellular processes, but (2) this change in internal
pH can act to collapse the delta psi gradients critical to microbial nutrient and
energy transport systems in the bacterial cell membrane - also leading to a cut-off
of critical nutrients and energy sources.
Anionic Surfactants
[0027] The compositions of the invention comprise sodium dodecyl benzene sulfonate as a
first anionic surfactant and sodium lauryl sulfate with about two ethylene oxide units
as a second anionic surfactant. No other anionic surfactants are present in the composition.
[0028] In certain embodiments, the second anionic surfactant is present in an amount of
about 5 wt. % to about 20 wt. % based on the weight of the total composition. In certain
embodiments, the second anionic surfactant is present in an amount of about 13 wt.
% to about 20 wt. % based on the weight of the total composition. In certain embodiments,
the second anionic surfactant is present in an amount of about 13.5 wt. % based on
the weight of the total composition. In certain embodiments, the second anionic surfactant
is present in an amount of about 18 wt. % based on the weight of the total composition.
Zwitterionic Surfactants
[0029] The compositions of the invention also include one zwitterionic surfactant which
is laurylamidopropyl betaine.
[0030] In certain embodiments, the zwitterionic surfactant is present in an amount of about
2 wt. % to about 7 wt. % based on the weight of the total composition. In certain
embodiments, the zwitterionic surfactant is present in an amount of about 2.5 wt.
% to about 6.5 wt. % based on the weight of the total composition. In certain embodiments,
the zwitterionic surfactant is present in an amount of about 5.5 wt. % to about 6.5
wt. % based on the weight of the total composition..
Acids of the Invention
[0031] The cleaning compositions of the invention also include an acid constituent, which
is lactic acid, for example, D- and/or L-lactic acid or mixtures thereof, and more
preferred is L-lactic acid.
[0032] The compositions are acidic in nature (pH<7.0). Accordingly, there should be sufficient
acid present in the composition such that the pH of the composition in various embodiments
is less than about 6, or about 2 to about 5, or about 3 to about 4, or about 3.1 to
about 3.5, or about 3.2 to about 3.3. The pH of the composition incorporating a selected
acid is preferred to be within 10% of the pKa of the selected acid. Mixtures of two
or more acids may be used, and the acid constituent may be present in any effective
amount. The pH of the composition after the aging period remains less than about 6.5,
or about 2.1 to about 5, or about 3 to about 4, or about 3.2 to about 3.8. The pH
of the composition after the aging period incorporating a selected acid is preferred
to be within 10% of the pKa of the selected acid. The aging period should be at least
about two months, or about 6 months, or about 1 year or about 2 years.
[0033] The acid is present in an amount of from about 1 to about 3% wt or in an amount of
about 2% wt. to about 2.5% wt. The amount of acid present after the aging period should
not differ substantially from the level of acid in the initial composition.
Sequestering/Chelating Agents of the Invention
[0034] In certain embodiments, the cleaning compositions of the invention can also contain
an organic or inorganic sequestrant or mixtures of sequestrants. Organic sequestrants
such as citric acid, the alkali metal salts of nitrilotriacetic acid (NTA), EDTA or
salts thereof, alkali metal gluconates, polyelectrolytes such as a polyacrylic acid,
and the like can be used herein. In certain embodiments, sequestrants are organic
sequestrants such as sodium gluconate due to the compatibility of the sequestrant
with the formulation base.
[0035] The sequestering agent of the invention also includes an effective amount of a water-soluble
organic phosphonic acid, which has sequestering properties. In certain embodiments,
phosphonic acids include low molecular weight compounds containing at least two anion-forming
groups, at least one of which is a phosphonic acid group. Such useful phosphonic acids
include mono-, di-, tri- and tetra-phosphonic acids which can also contain groups
capable of forming anions under alkaline conditions such as carboxy, hydroxy, thio
and the like.
[0036] The phosphonic acid may also include a low molecular weight phosphonopolycarboxylic
acid such as one having about 2-4 carboxylic acid moieties and about 1-3 phosphonic
acid groups. Such acids include 1-phosphono-1-methylsuccinic acid, phosphonosuccinic
acid and 2-phosphonobutane-1,2,4-tricarboxylic acid.
[0037] Other organic phosphonic acids include 1-hydroxyethylidene-1,1-diphosphonic acid
(CH
3C(PO
3H
2)
2OH), available from Monsanto Industrial Chemicals Co., St. Louis, Mo. as Dequest
® 2010, a 58-62% aqueous solution; amino [tri(methylenephosphonic acid)] (N[CH
2PO
3H
2]
3), available from Monsanto as Dequest
®2000, a 50% aqueous solution; ethylenediamine [tetra(methylene-phosphonic acid)] available
from Monsanto as Dequest
®2041, a 90% solid acid product; and 2-phosphonobutane-1,2,4-tricarboxylic acid available
from Mobay Chemical Corporation, Inorganic Chemicals Division, Pittsburgh, Pa. as
Bayhibit AM, a 45-50% aqueous solution. It will be appreciated that, the above-mentioned
phosphonic acids can also be used in the form of water-soluble acid salts, particularly
the alkali metal salts, such as sodium or potassium; the ammonium salts or the alkylol
amine salts where the alkylol has 2 to 3 carbon atoms, such as mono-, di-, or tri-ethanolamine
salts. If desired, mixtures of the individual phosphonic acids or their acid salts
can also be used. Further useful phosphonic acids are disclosed in
U.S. Pat. No. 4,051,058. In certain embodiments, phosphonic acids useful in the present invention do not
contain amino groups since they produce substantially less degradation of the active
chlorine source than do phosphonic acids including amino groups.
[0038] Sequestrants of the invention also include materials such as, complex phosphate sequestrants,
including sodium tripolyphosphate, sodium hexametaphosphate, and the like, as well
as mixtures thereof. Phosphates, the sodium condensed phosphate hardness sequestering
agent component functions as a water softener, a cleaner, and a detergent builder.
Alkali metal (M) linear and cyclic condensed phosphates commonly have a M
2O:P
2O
5 mole ratio of about 1:1 to 2:1 and greater. Typical polyphosphates of this kind are
sodium tripolyphosphate, sodium hexametaphosphate, sodium metaphosphate as well as
corresponding potassium salts of these phosphates and mixtures thereof. The particle
size of the phosphate is not critical, and any finely divided or granular commercially
available product can be employed.
[0039] In certain embodiments, sodium tripolyphosphate is an inorganic hardness sequestering
agent for reasons of its ease of availability, low cost, and high cleaning power.
Sodium tripolyphosphate acts to sequester calcium and/or magnesium cations, providing
water softening properties. It contributes to the removal of soil from hard surfaces
and keeps soil in suspension. It has little corrosive action on common surface materials
and is low in cost compared to other water conditioners. Sodium tripolyphosphate has
relatively low solubility in water (about 14 wt-%) and its concentration must be increased
using means other than solubility. Typical examples of such phosphates being alkaline
condensed phosphates (i.e. polyphosphates) such as sodium or potassium pyrophosphate,
sodium or potassium tripolyphosphate, sodium or potassium hexametaphosphate.; carbonates
such as sodium or potassium carbonate; borates, such as sodium borate.
[0040] If utilized, the sequestering or chelating agent(s) will generally include about
0.00015% to about 15% by weight of the cleaning compositions herein. In other various
embodiments, if utilized, the sequestering or chelating agent(s) will include about
0.0003% to about 3.0% by weight of such compositions or about 0.003% to about 1.0%
by weight of such compositions or about 0.03% to about 0.1 % by weight of such compositions.
Fragrance Agents
[0041] The compositions and methods of the invention can also include one or more fragrance
agents. Fragrance agents useful in the compositions and methods include a wide variety
of natural and synthetic chemical ingredients, including, but not limited to, aldehydes,
ketones, esters, and the like. Also included are various natural extracts and essences,
which can include complex mixtures of ingredients, such as orange oil, lemon oil,
rose extract, lavender, musk, patchouli, balsamic essence, sandalwood oil, pine oil,
cedar, and the like. Finished fragrance agents can include extremely complex mixtures
of such ingredients. Finished fragrance agents typically include about 0.01 % to about
2%, by weight, of the detergent compositions herein, and individual fragrance agents
can include about 0.0001 % to about 90% of a finished perfume composition.
[0042] In a certain embodiments of the invention, the composition includes a blooming perfume.
A blooming perfume ingredient is characterized by its boiling point (B.P.) and its
octanol/water partition coefficient (P). The octanol/water partition coefficient of
a perfume ingredient is the ratio between its equilibrium concentrations in octanol
and in water. The fragrance agents of the invention have a B.P., determined at the
normal, standard pressure of
about 760 mm Hg, of about 260 °C or lower, less than about 255 °C; and less than about
250 °C, and an octanol/water partition coefficient P of about 1,000 or higher. Since
the partition coefficients of the fragrance agents of the invention have high values,
they are more conveniently given in the form of their logarithm to the base 10, logP.
Thus the fragrance agents have logP of about 3 or higher, or more than about 3.1,
or more than about 3.2.
[0043] In certain embodiments, the compositions can include a combination of fragrance agents.
In certain embodiments, the composition includes a first perfume ingredient having
boiling point of 250 °C or less and ClogP of 3.0 or less; and a second perfume ingredient
having boiling point of 250 °C or less and Clog P of 3.0 or more.
Hydrotropes
[0044] The compositions of the invention can also include one or more hydrotrope(s). Without
being limited by theory it is believed that the hydrotrope contributes to the physical
and chemical stability of the compositions.
[0045] Suitable hydrotropes include sulfonated hydrotropes. Any sulfonated hydrotropes known
to those skilled in the art are suitable for use herein. In certain embodiments, alkyl
aryl sulfonates or alkyl aryl sulfonic acids are used. In other embodiments alkyl
aryl sulfonates include sodium, potassium, calcium and ammonium xylene sulfonates;
sodium, potassium, calcium and ammonium toluene sulfonates; sodium, potassium, calcium
and ammonium cumene sulfonates; sodium, potassium, calcium and ammonium substituted
or unsubstituted naphthalene sulfonates and mixtures thereof, and preferred are sodium
salts thereof. In other embodiments alkyl aryl sulfonic acids include xylenesulfonic
acid, toluenesulfonic acid, cumenesulfonic acid, substituted or unsubstituted naphthalenesulfonic
acid and salts thereof. In other embodiments, xylenesulfonic acid or p-toluene sulfonate
or mixtures thereof are used.
[0046] In various embodiments, the compositions may include hydrotropes in amounts of about
0.01 wt. % to 20 wt. %, about wt. 0.05% to 10 wt. % or about 0.1 wt. % to 5 wt. %
or about 3 wt. % by weight of the total composition.
Solvents of the Invention
[0047] The invention in certain embodiments can also include one or more solvents. Typical
solvents used in the composition are aqueous soluble, miscible or immiscible. Solvents
can include aliphatic and aromatic hydrocarbons, chlorinated hydrocarbons, alcohols,
ether compounds, fluorocarbon compounds, and other similar low molecular weight generally
volatile liquid materials. Of these, preferred are alkanols; more preferred are ethanol,
isopropanol, and propanol; and most preferred is ethanol. In a particularly desirable
embodiment, the solvents of the cleaning composition are of alkanols, and more preferably
the solvent is ethanol. In various embodiments, the compositions may include solvents
in amounts of up to about 6 wt. %, preferably at least about wt. 0.1 % by weight of
the total composition.
[0048] In certain embodiments, water is not a solvent but when used acts as a diluent or
as a dispersing medium for the active materials. In other embodiments, water is a
solvent.
[0049] These materials can be used in solution or as a miscible mixture or as a dispersion
of the solvent in the aqueous liquid. A solvent or cosolvent can be used to enhance
certain soil removal properties of this invention. Cosolvents include alcohols and
the mono and di-alkyl ethers of alkylene glycols, dialkylene glycols, trialkylene
glycols, etc. Alcohols which are useful as cosolvents in this invention include methanol,
ethanol, propanol and isopropanol. Other suitable solvents include the mono and dialkyl
ethers of ethylene glycol and diethylene glycol, which have acquired trivial names
such as polyglymes, cellosolves, and carbitols. Representative examples of this class
of cosolvent include methyl cellosolves, butyl carbitol, dibutyl carbitol, diglyme,
triglyme. Nonaqueous liquid solvents can be used for varying compositions of the present
invention. These include the higher glycols, polyglycols, polyoxides and glycol ethers.
[0050] Suitable substances are propylene glycol, polyethylene glycol, polypropylene glycol,
diethylene glycol monoethyl ether, diethylene glycol monopropyl ether, diethylene
glycol monobutyl ether, tripropylene glycol methyl ether, propylene glycol methyl
ether (PM), dipropylene glycol methyl ether (DPM), propylene glycol methyl ether acetate
(PMA), dipropylene glycol methyl ether acetate (CPMA), propylene glycol n-butyl ether,
dipropylene glycol monobutyl ether, ethylene glycol n-butyl ether and ethylene glycol
n-propyl ether, and combinations thereof. In certain embodiments, the glycol solvent
is propylene glycol n-butyl ether. In certain embodiments, the glycol solvent is dipropylene
glycol monobutyl ether.
[0051] Other useful solvents are ethylene oxide/propylene oxide, liquid random copolymer
such as Synalox
® solvent series from Dow Chemical (e.g., Synalox
®50-50B). Other suitable solvents are propylene glycol ethers such as PnB, DPnB and
TPnB (propylene glycol mono n-butyl ether, dipropylene glycol and tripropylene glycol
mono n-butyl ethers sold by Dow Chemical under the trade name Dowanol.RTM.). Also
tripropylene glycol mono methyl ether "Dowanol TPM®" from Dow Chemical is suitable.
[0052] The final ingredient in the inventive cleaning compositions is water. The proportion
of water in the compositions generally is in the range of about 35% to about 90% or
about 50% to 85% by weight of the cleaning composition.
Thickening Agents
[0053] In certain embodiments, the compositions of the invention also include a thickening
or structuring agent. Suitable thickening or structuring agents may be organic or
inorganic in nature. The agent may thicken the composition by either thickening the
aqueous portions of the composition, or by thickening the non-aqueous portions of
the composition. In certain embodiments, the agent is a water soluble polymer. In
other embodiments, the agent is a cationic water soluble polymer.
[0054] In certain embodiments, the polymeric thickener may be added to the composition to
achieve two objectives (i) to increase the "flow" viscosity or the yield stress, and
(ii) to neutralize the anionic detergent carry-over guaranteeing a high level of softness
in washing conditions where the carry-over is high. The flow viscosity corresponds
to the viscosity measured with a flowmeter. The flowability of the tested composition
is expressed as time needed to a fixed amount of product flowing through a small tube.
[0055] Thickeners can be divided into organic and inorganic thickeners. Of the organic thickeners
there are (1) cellulosic thickeners and their derivatives, (2) natural gums, (3) acrylates,
(4) starches, (5) stearates, (6) fatty acid alcohols and inorganic thickeners including
(7) clays, and (8) salts. Some non-limiting examples of cellulosic thickeners include
carboxymethyl hydroxyethylcellulose, cellulose, hydroxybutyl methylcellulose, hydroxyethylcellulose,
hydroxypropylcellulose, hydroxypropyl methyl cellulose, methylcellulose, microcrystalline
cellulose, sodium cellulose sulfate. Some non-limiting examples of natural gums include
acacia, calcium carrageenan, guar, gelatin, guar gum, hydroxypropyl guar, karaya gum,
kelp, locust bean gum, pectin, sodium carrageenan, gellan gum, tragacanth gum, xanthan
gum. Some non-limiting examples of acrylates include potassium aluminum polyacrylate,
sodium acrylate/vinyl alcohol copolymer, sodium polymethacrylate. Some non-limiting
examples of starches include oat flour, potato starch, wheat flour, and wheat starch.
Some non-limiting examples of stearates include methoxy PEG-22/dodecyl glycol copolymer,
PEG-2M, and PEG-5M. Some non-limiting examples of fatty acid alcohols include caprylic
alcohol, cetearyl alcohol, lauryl alcohol, oleyl alcohol, palm kernel alcohol. Some
non-limiting examples of clays include bentonite, magnesium aluminum silicate,
magnesium trisilicate, slearalkonium bentonite, and tromethamine magnesium aluminum
silicate. Some non-limiting examples of salts include calcium chloride, sodium chloride,
sodium sulfate, ammonium chloride.
[0056] Some non-limiting examples of thickeners that thicken the non-aqueous portions of
the composition include waxes such as candelilla wax, carnauba wax, beeswax, and the
like, oils, vegetable oils and animal oils.
[0057] The composition may contain one thickener or a mixture of two or more thickeners.
In certain embodiments the thickeners do not adversely react with the other components
or compounds of the invention or otherwise render the composition of the invention
ineffective. It is understood that a person skilled in the art will know how to select
an appropriate thickener and control any adverse reactions through formulating.
[0058] The amount of thickener present in the composition depends on the desired viscosity
of the composition. The composition may have a viscosity of about 100 to about 15,000
centipoise, of about 150 to about 10,000 centipoise, and of about 200 to about 5,000
centipoise as determined using a Brookfield DV-II+rotational viscometer using spindle
# 21 @ 20 rpm @ 70 °F. Accordingly, to achieve the desired viscosities, the thickener
may be present in the composition in an amount about 0.001 wt. % to about 5 wt. %
of the total composition, about 0.01 wt. % to about 3 wt. %, and about 0.05 wt. %
to about 2 wt. % of the total composition.
[0059] Thickeners from said classes of substance are commercially broadly available and
are obtainable, for example, under the trade names Acusol® 820 (methacrylic acid (stearyl
alcohol-20 EO) ester-acrylic acid copolymer, 30% strength in water, Rohm & Haas),
Dapral®-GT-282-S (alkyl polyglycol ether, Akzo), Deuterol
®polymer-11 (dicarboxylic acid copolymer, Schoner GmbH), Deuteron
® XG (anionic heteropolysaccharide based on beta-D-glucose, D-manose, D-glucuronic
acid, Schoner GmbH), Deuteron
®-XN (nonionogenic polysaccharide, Schoner GmbH), Dicrylan
® thickener-O (ethylene oxide adduct, 50% strength in water/isopropanol, Pfersse Chemie),
EMA
®-81 and EMA
®-91 (ethylene-maleic anhydride copolymer, Monsanto), thickener-QR-1001 (polyurethane
emulsion, 19 21 % strength in water/diglycol ether, Rohm & Haas), Mirox
®-AM (anionic acrylic acid-acrylic ester copolymer dispersion, 25% strength in water,
Stockhausen), SER-AD-FX-1100 (hydrophobic urethane polymer, Servo Delden), Shellflo
®-S (high molecular weight polysaccharide, stabilized with formaldehyde, Shell) and
Shellflo
®-XA (xanthan biopolymer, stabilized with formaldehyde, Shell).
[0060] The inventors have discovered that xanthan gum is useful as a thickening agent for
suspending fragrance molecules in a hard surface cleaner. In certain embodiments,
the thickening agent is xanthan gum. In other embodiments, the thickening agent is
xanthan gum present in at least about 0.2 weight %.
Additional Optional Ingredients
[0061] Examples of additional optional components include, but are not limited to, hydrotropes,
fluorescent whitening agents, photobleaches, fiber lubricants, reducing agents, enzymes,
enzyme stabilizing agents, powder finishing agents, builders, bleaches, bleach catalysts,
soil release agents, dye transfer inhibitors, buffers, colorants, fragrances, pro-fragrances,
rheology modifiers, anti-ashing polymers, soil repellents, water-resistance agents,
suspending agents, aesthetic agents, structuring agents, sanitizers, solvents, fabric
finishing agents, dye fixatives, fabric conditioning agents and deodorizers.
[0062] Other surfactants which can be utilized in the present invention are set forth in
more detail in
WO 99/21530,
U.S. Pat. No. 3,929,678;
U.S. Pat. No. 4,565,647;
U.S. Pat. No. 5,720,964; and
U.S. Pat. No. 5,858,948. Other suitable surfactants are described in
McCutcheon's Emulsifiers and Detergents (North American and International Editions,
by Schwartz, Perry and Berch).
[0063] In addition to the previously mentioned constituents of the composition, one may
also employ normal and conventional adjuvants, provided they do not adversely affect
the properties of the detergent. Thus there may be used a cationic antibacterial agent,
coloring agents and perfumes; polyethylene glycol, ultraviolet light absorbers such
as the Uvinuls, which are products of GAF Corporation; pH modifiers; etc. The proportion
of such adjuvant materials, in total will normally not exceed 15% by weight of the
detergent composition, and the percentages of illustrative examples of such individual
components will be about 5% by weight. Sodium formate or formalin or Quaternium 15
(Dowicil 75) can be included in the formula as a preservative at a concentration of
about 0.1 to about 4.0 wt. %.
Process of Manufacture
[0064] The compositions are readily made by simple mixing methods from readily available
components which, on storage, do not adversely affect the entire composition. If a
structuring agent is incorporated in the compositions, a homogenization process can
be added in the production method. Solubilizing agent such as ethanol, hexylene glycol,
sodium chloride and/or sodium xylene or sodium xylene sulfonate are used to assist
in solubilizing the surfactants. The viscosity of the light duty liquid composition
desirably will be at least 100 centipoises (cps) at room temperature, but may be up
to 1,000 centipoises. The viscosity of the light duty liquid composition and the light
duty liquid composition itself remain stable on storage for lengthy periods of time,
without color changes or settling out of any insoluble materials.
Methods of Use
[0065] The invention encompasses cleaning compositions useful for cleaning a surface. The
compositions surprisingly possess antibacterial efficacy and low toxicity.
[0066] By surfaces, it is meant herein any kind of surfaces typically found in houses like
kitchens, bathrooms, or the exterior surfaces of a vehicle, for example, floors, walls,
tiles, windows, sinks, showers, shower plastified curtains, wash basins, WCs, dishes
and other food contact surfaces, fixtures and fittings and the like made of different
materials like ceramic, vinyl, no-wax vinyl, linoleum, melamine, glass, any plastics,
plastified wood, metal, especially steel and chrome metal or any painted or varnished
or sealed surface and the like. Surfaces also include household appliances including,
but not limited to, refrigerators, garbage cans, freezers, washing machines, automatic
dryers, ovens, microwave ovens, dishwashers and so on. The present composition is
especially efficacious in the cleaning of ceramic, steel, plastic, glass and the exterior
painted or otherwise finished surface of a vehicle, for example, a car. The cleaning
compositions are also safe on the skin.
[0067] The cleaning composition is applied to the surface, undiluted or diluted, optionally
after a pre-rinse step. The cleaning composition can be diluted with water, preferably
up to a dilution ratio of 1:20, without significantly affecting its cleaning and antimicrobial
efficacies. The composition can be applied using a cloth or sponge onto which the
composition has been applied or by pouring the composition over the surface. Alternatively
the composition may be applied by spraying the composition onto the surface using
a spraying device as described above. The cleaning compositions of the invention can
be left to sit on a surface or be wiped or scrubbed on or from the surface.
[0068] Once the composition has been applied to the surface, the surface can then be optionally
rinsed, usually with water, and left to dry naturally. Optionally the user can wait
in between application of the composition and rinsing in order to allow the composition
maximum working time. A particular benefit of the composition is that the surface
can be cleaned as described above with minimal rinsing and the surface left to dry
naturally without accumulating physiologically harmful deposits, and/or with reduced
or no corrosion.
[0069] The following examples illustrate compositions of the invention. Unless otherwise
specified, all percentages are by weight. The exemplified compositions are illustrative
only and do not limit the scope of the invention. Unless otherwise specified, the
proportions in the examples and elsewhere in the specification are by active weight.
The active weight of a material is the weight of the material itself excluding water
or other materials that may be present in the supplied form of the material.
EXAMPLES
[0070] The following examples illustrate liquid cleaning compositions of the invention.
Unless otherwise specified, all percentages are by weight.
Example 1
[0071] Tables 1a - 1c illustrate several non-limiting illustrative embodiments of the invention
illustrating regular and ultra dishwashing liquids.
Table 1a
| Ingredient |
Reg 2a (wt. %) |
Reg 2b (wt. %) |
Reg 1a (wt. %) |
Reg 1b (wt. %) |
Ultra 2a (wt. %) |
Ultra 2b (wt. %) |
Ultra 1a (wt. %) |
Ultra 1b (wt. %) |
| Na DBS1 |
3.7 |
3.7 |
8.4 |
8.4 |
5.8 |
5.8 |
8.5 |
8.5 |
| SLES (2EO) |
12 |
12 |
9.2 |
9.2 |
19.6 |
19.6 |
17.9 |
17.9 |
| Laurylamidopropyl betaine |
3.4 |
3.4 |
1.5 |
1.5 |
6.6 |
6.6 |
5.4 |
5.4 |
| Ethanol |
3.5 |
3.5 |
2.1 |
2.1 |
6 |
6 |
4.3 |
4.3 |
| Lactic Acid |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
| Mg2SO4 |
0 |
0 |
3.5 |
3.5 |
0 |
0 |
0.9 |
0.9 |
| SXS |
0.8 |
0.8 |
0.8 |
0.8 |
2.2 |
2.2 |
3 |
3 |
| NaCl |
0 |
0 |
0.7 |
0.7 |
0 |
0 |
0 |
0 |
| Na4EDTA |
0.1 |
0.1 |
0.1 |
0.1 |
0.1 |
0.1 |
0.1 |
0.1 |
| Color solution |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
| Fragrance option A |
0.26 |
0 |
0.26 |
0 |
0.4 |
0 |
0.4 |
0 |
| Fragrance option B |
0 |
0.26 |
0 |
0.26 |
0 |
0.45 |
0 |
0.45 |
| Water |
qs |
qs |
qs |
qs |
qs |
qs |
qs |
qs |
| Total Surfactant % |
19 |
19 |
19 |
19 |
32 |
32 |
32 |
32 |
| Calculated LD50 |
4100 |
4100 |
3895 |
3895 |
4157 |
4157 |
3721 |
3721 |
| 1 Sodium dodecyl benzene sulfonate |
Table 1b
| Ingredient |
Reg. 1c |
Reg. 2c |
Ultra 1c |
Ultra 2c |
| NaLAS |
8.4 |
3.7 |
8.5 |
5.75 |
| SLES |
9.3 |
12.1 |
17.9 |
19.6 |
| Betaine |
1.5 |
3.4 |
5.4 |
6.6 |
| Lactic |
2 |
2 |
2 |
2 |
Table 1c
| Ingredient |
Reg. 1d |
Reg. 2d |
| NaLAS |
5.3 |
2.3 |
| SLES |
5.8 |
7.6 |
| Betaine |
0.1 |
2.2 |
| Lactic |
2 |
2 |
Example 2 - Reference example
[0072] Tables 2a - 2d illustrate several non-limiting illustrative embodiments of the invention.
Amounts added are based on the percent raw amount of ingredient added.
[0073] In certain illustrative embodiments of the invention, the EPA mandated antibacterial
efficacy of the cleaning compositions has been validated for independent lots of dish
liquid manufactured under GMP conditions. The lots were tested on 10 carriers (replicate
surfaces) against
Staphylycoccus aureus ATCC 6538 and, separately on 10 carriers (replicate surfaces) against
Salmonella enterica ATCC 10708 as mandated by the EPA. A confirmatory test, on independent lots, was
also tested on 10 carriers (replicate surfaces) against
Escherichia coli 0157 H7 ATCC 43895 for additional on-pack claims against this specific and relevant
food pathogen. The tests were conducted on 1:20 use-dilutions with a 30-second exposure
time. In all cases a minimum 3-log reduction or 99.9% kill rate was attained for both
the surfaces and the run-off counts, as prescribed for EPA acceptance.
Table 2a
| Organism |
Lot Number |
Dilution |
Replicate |
CFU/carrier |
Average log10 reduction |
| |
1a |
1:20 |
1 |
5.4 x 102 |
3.41 |
| |
2 |
1.8 x 102 |
3.89 |
| |
3 |
3.0 x 101 |
4.67 |
| |
1:50 |
1 |
8.0 x 101 |
4.54 |
| |
2 |
3.7 x 102 |
3.58 |
| |
3 |
1.9 x 102 |
4.15 |
| |
2a |
1:20 |
1 |
4.7 x 102 |
3.47 |
| |
2 |
5.9 x 102 |
3.38 |
| |
3 |
7.3 x 102 |
3.28 |
| |
1:50 |
1 |
8.8 x 102 |
3.20 |
| |
2 |
6.1 x 102 |
3.36 |
| S. aureus |
3 |
5.5 x 102 |
3.41 |
| |
3a |
1:20 |
1 |
1.0 x 101 |
5.51 |
| |
2 |
5.0 x 101 |
4.45 |
| |
3 |
2.0 x 101 |
4.85 |
| |
1:50 |
1 |
1.0 x 101 |
5.51 |
| |
2 |
5.0 x 101 |
4.45 |
| |
3 |
5.0 x 101 |
4.45 |
| |
4a |
1:20 |
1 |
3.4 x 102 |
3.61 |
| |
2 |
3.6 x 102 |
3.59 |
| |
3 |
1.2 x 102 |
4.07 |
| |
1:50 |
1 |
5.1 x 102 |
3.44 |
| |
2 |
3.0 x 102 |
3.67 |
| |
3 |
2.4 x 102 |
3.77 |
Table 2b
| Organism |
Lot Number |
Dilution |
Replicate |
CFU/carrier |
Average log10 reduction |
| |
1b |
1:20 |
1 |
4.5 x 102 |
3.99 |
| |
2 |
4.7 x 102 |
3.97 |
| |
3 |
3.7 x 102 |
4.08 |
| |
1:50 |
1 |
9.3 x 102 |
3.67 |
| |
2 |
8.1 x 102 |
3.73 |
| |
3 |
7.6 x 102 |
3.76 |
| |
2b |
1:20 |
1 |
1.5 x 103 |
3.47 |
| |
2 |
1.1 x 103 |
3.60 |
| |
3 |
1.4 x 103 |
3.50 |
| |
1:50 |
1 |
1.7 x 103 |
3.41 |
| |
2 |
2.4 x 103 |
3.26 |
| S. aureus |
3 |
2.1 x 103 |
3.32 |
| |
3b |
1:20 |
1 |
1.2 x 102 |
4.56 |
| |
2 |
1.1 x 102 |
4.60 |
| |
3 |
4.2 x 102 |
4.02 |
| |
1:50 |
1 |
5.0 x 101 |
4.94 |
| |
2 |
9.0 x 101 |
4.69 |
| |
3 |
7.0 x 101 |
4.80 |
| |
4b |
1:20 |
1 |
3.2 x 102 |
4.14 |
| |
2 |
4.9 x 102 |
3.95 |
| |
3 |
4.4 x 102 |
4.00 |
| |
1:50 |
1 |
1.1 x 103 |
3.60 |
| |
2 |
1.5 x 103 |
3.47 |
| |
3 |
6.7 x 102 |
3.82 |
Table 2c
| Organism |
Lot Number |
Dilution |
Replicate |
CFU/carrier |
Average log10 reduction |
| |
1c |
1:20 |
1 |
1.9 x 102 |
4.17 |
| |
2 |
2.5 x 102 |
4.04 |
| |
3 |
8.3 x 102 |
3.53 |
| |
1:50 |
1 |
3.3 x 102 |
3.93 |
| |
2 |
2.0 x 102 |
4.15 |
| |
3 |
1.5 x 102 |
4.27 |
| |
2c |
1:20 |
1 |
6.3 x 102 |
3.65 |
| |
2 |
5.0 x 102 |
3.75 |
| |
3 |
5.1 x 102 |
3.74 |
| |
1:50 |
1 |
1.6 x 102 |
4.24 |
| |
2 |
2.2 x 102 |
4.10 |
| E. coli |
3 |
3.0 x 101 |
4.97 |
| |
3c |
1:20 |
1 |
6.2 x 104 |
1.65 |
| |
2 |
6.6 x 103 |
2.63 |
| |
3 |
6.0 x 104 |
1.67 |
| |
1:50 |
1 |
6.3 x 104 |
1.65 |
| |
2 |
6.8 x 103 |
2.61 |
| |
3 |
6.2 x 103 |
2.65 |
| |
3d |
1:20 |
1 |
4.0 x 102 |
3.85 |
| |
2 |
7.3 x 102 |
3.58 |
| |
3 |
1.4 x 102 |
4.30 |
| |
1:50 |
1 |
2.0 x 101 |
5.15 |
| |
2 |
2.0 x 101 |
5.15 |
| |
3 |
2.8 x 102 |
4.00 |
Table 2d
| Organism |
Lot Number |
Dilution |
Replicate |
CFU/carrier |
Average log10 reduction |
| |
1d |
1:20 |
1 |
9.0 x 101 |
4.74 |
| |
2 |
<1.0 x 101 |
>5.70 |
| |
3 |
<1.0 x 101 |
>5.70 |
| |
1:50 |
1 |
6.0 x 102 |
3.92 |
| |
2 |
4.4x 102 |
4.06 |
| |
3 |
2.4 x 102 |
4.32 |
| |
2d |
1:20 |
1 |
1.0 x 101 |
5.70 |
| |
2 |
<1.0 x 101 |
>5.70 |
| |
3 |
4.0 x 102 |
4.10 |
| |
1:50 |
1 |
7.0 x 101 |
4.85 |
| |
2 |
5.0 x 101 |
5.00 |
| E. coli |
3 |
2.6 x 102 |
4.28 |
| |
3d |
1:20 |
1 |
1.8 x 104 |
2.44 |
| |
2 |
4.4 x 103 |
3.06 |
| |
3 |
1.1 x 104 |
2.66 |
| |
1:50 |
1 |
4.2 x 103 |
3.08 |
| |
2 |
1.7 x 103 |
3.47 |
| |
3 |
1.7 x 104 |
2.47 |
| |
4d |
1:20 |
1 |
2.0 x 101 |
5.40 |
| |
2 |
9.0 x 101 |
4.74 |
| |
3 |
2.0 x 101 |
5.40 |
| |
1:50 |
1 |
1.0 x 102 |
4.70 |
| |
2 |
<1.0 x 101 |
>5.70 |
| |
3 |
3.8 x 102 |
4.12 |
Example 3
[0074] In certain embodiments, the cleaning compositions of the invention include inert
ingredients. The inert ingredients include the surfactants that provide surface cleaning
benefits, viscosity modifiers, salts, hydrotropes, chelants that deliver conventional
and consumer parameters such as dispensing and clarity, and color/fragrance to provide
a consumer-delightful product use experience. The inerts are shown in Table 3 with
its status on the EPA Inert List.
| Ingredient |
EPA Inert List |
| Na DBS1 |
3 |
| SLES (2EO) C12 |
4B |
| Laurylamidopropyl Betaine |
3 |
| Ethanol |
4B |
| Lactic Acid |
4B |
| Mg2SO4 |
4A |
| SXS |
3 |
| NaCl |
4A |
| Na4EDTA |
4B |
| Gellan gum |
4A |
| Water |
n/a |
| 1 Sodium dodecyl benzene sulfonate |
Example 4
[0075] The cleaning compositions of the invention were designed for minimal corrosivity
for processing equipment. In Tables 4a, 4b and 4c, high salt, Sample 1, and low salt,
Sample 2, versions of formulas were tested by both short-term, accelerated electrochemical
polarization tests at 37.8°C (100°F), and longer-term (6 weeks) immersion tests at
37.8°C (100°F) and at 60°C (140°F) with creviced-corrosion coupons made of varying
grades of stainless steel.
Table 4a
| Ingredient |
Ingredient % Weight in Formulation |
| |
Sample 1 |
Sample 2 |
Surfactant Control |
3% NaCl solution |
| Na DBS1 |
8.5 |
8.5 |
8.2 |
0 |
| SLES (2EO) |
17.9 |
17.9 |
0 |
0 |
| NH4 AEOS (1.3 EO) |
0 |
0 |
11.3 |
0 |
| Laurylamidopropyl betaine |
5.4 |
5.4 |
0 |
0 |
| Amine Oxide |
0 |
0 |
3.5 |
0 |
| Lactic Acid |
2.0 |
2.0 |
0 |
0 |
| MgSO4 |
0.9 |
0.9 |
1.31 |
0 |
| Alcohol |
3.0 |
4.3 |
1.4 |
0 |
| NaCl (added) |
3.3 |
0 |
0.8 |
3.0 |
| SXS |
3.0 |
3.0 |
0.65 |
0 |
| Chealant |
0.1 |
0.1 |
0.1 |
0 |
| Color Solution |
0.2 |
0.2 |
0.1 |
0 |
| Fragrance A |
0.4 |
0.4 |
0 |
0 |
| Fragrance B |
0 |
0 |
0.3 |
0 |
| 1 Sodium dodecyl benzene sulfonate |
Table 4b
| Formula Description |
pH |
Cond.1 (1st) |
Cond. (2nd) |
Cl-(ppm) |
SO4-(ppm) |
AcO-(ppm) |
LPR 1 (mpy) |
LPR 2 (mpy) |
| Sample 1 |
3.04 |
39.3mS |
41.7mS |
23.980 |
7.999 |
14.138 |
0.248 |
0.223 |
| Sample 2 |
2.89 |
25.6mS |
25.4mS |
6.190 |
10.496 |
15.726 |
0.081 |
0.068 |
| Surfactant Control |
6.60 |
28.2mS |
28.5mS |
4.494 |
11.648 |
BDL |
0.059 |
0.050 |
| 3% NaCl Solution |
3.00 |
|
40.6mS |
|
|
|
0.083 |
0.122 |
| 1 A first conductivity reading was taken and then a second conductivity reading was
taken. Electrochemical testing was done at 40°C. |
Table 4c
| Alloy |
40 °C |
60 °C |
| Formula |
Surfactant Control |
Sample 2 |
Sample 1 |
Surfactant Control |
Sample 2 |
Sample 1 |
| Attribute Description |
High pH Low Cl- |
Low pH Low Cl- |
Low pH High Cl- |
High pH Low Cl- |
Low pH Low Cl- |
Low pH High Cl- |
| pH |
6.6 |
3.0 |
3.0 |
6.6 |
3.0 |
3.0 |
| Chloride (ppm) |
4500 |
6200 |
24000 |
4500 |
6200 |
24000 |
| Stainless Steel1 |
No Attack |
No Attack |
Crevice Attack |
No Attack |
Crevice Attack |
Crevice Attack |
| Stainless Steel |
Not Tested |
Not Tested |
Not Tested |
No Attack |
No Attack |
Crevice Attack |
| 1 2 Types of Stainless steel were tested (316L and AL6XN) |
Example 5
[0076] The cleaning compositions of the invention provide competitive foaming/cleaning performance
with existing commercial products. Traditional performance tests were completed to
assess the flash foam profile with and without soil (shake-foam), the foam mileage
(miniplate), and typical/dynamic (Baumgartner) grease soil removal for both the ultra
and regular density dishliquids. The resulting performance profiles against in-market
products are shown in the tables below. These results indicate an unexpectedly higher
performance profile that should be more acceptable to the consumer.
(1) Baumgartner Grease Removal
[0077] The Baumgartner test measures grease removal in every day cleaning situations. Plastic
tubes covered with solidified lard, tallow, or mixed greasy soil are dipped in a warm
LDL solution 100 times; the concentration of the solution is 0.0667%. The total dipping
time is approximately 1 minute. The tubes are weighed before and after grease is applied.
After the tubes dry, the % grease removal is calculated.
(2) Shake-foam Test
[0078] 100 ml of a diluted (0.033%) test solution in 150 ppm hardness water at RT is filled
into a 500 ml graduated cylinder with a stopper. The stoppered cylinder is placed
on an agitating machine, which rotates the cylinder for 40 cycles at 30 rpm. The height
of the foam in the cylinder is observed. A milk soil is then introduced (about 175
µL) into the cylinder. The cylinder is then inserted 40 times more, and the height
after soil addition is recorded.
[0079] The number of miniplates is measured using an automated miniplate test. The procedure
is described in detail in
U.S. patent number 4,556,509, which is incorporated herein by reference. The test is used to determine the number
of theoretical plates that can be washed in a cleaning solution until the foam disappears.
This test is used to demonstrate the improvement in cleaning efficiency as gauged
by foam volume and foam stability. Foam is generated in a detergent solution by the
action of an agitating brush. The foam is electronically measured by reflectance of
the solution surface (with an added dye) as a mixed soil (potato, milk, olive oil,
crisco) is added to the detergent solution at a steady rate. The disappearance of
the foam determines the endpoint of the test and the number of miniplates is then
calculated based on foam duration and the rate of soil addition. For these, tests
the detergent solution was an illustrative cleaning composition of the invention at
3.3 wt. % with 150 ppm Mg/CaCO
3 hardness and was initially heated to 47 °C at the start of soil addition.
Table 5a
| Ingredient |
Ingredient % Weight in Formulation |
| |
Sample 1 |
Sample 2 |
Sample 3 |
Sample 4 |
In-market Control |
| Na DBS1 |
8.4 |
4 |
4 |
4 |
0 |
| Mg DBS2 |
0 |
0 |
0 |
0 |
12.2 |
| SLES (2EO) |
9.3 |
13 |
13 |
13 |
0 |
| NH4 AEOS (1.3 EO) |
0 |
0 |
0 |
0 |
7 |
| Laurylamidopropyl betaine |
1.5 |
3.7 |
3.7 |
3.7 |
0 |
| Amine Oxide |
0 |
0 |
0 |
0 |
1 |
| MgSO4 |
0.9 |
0.9 |
0 |
0 |
0.5 |
| NaCl (added) |
1.85 |
3.25 |
2.5 |
0 |
0 |
| Antibacterial |
Lactic acid |
Lactic acid |
Lactic acid |
Lactic acid |
Triclosan |
| Total % Surfactant |
19.2 |
20.7 |
20.7 |
20.7 |
20.2 |
1 Sodium dodecyl benzene sulfonate
2 Magnesium dodecyl benzene sulfonate |
Table 5b
| Sample |
Total % Surfactant |
Baumgartner |
SFI Mean |
SFS Mean |
Miniplate |
| 1 |
19.2% |
75.83 |
391.67 |
128.33 |
14 |
| 2 |
20.7% |
81.13 |
391.67 |
130.00 |
20 |
| 3 |
20.7% |
76.17 |
391.67 |
136.37 |
19.5 |
| 4 |
20.7 % |
80.27 |
408.33 |
138.33 |
23 |
| In-market Control |
20.2 % |
88.32 |
383.33 |
123.33 |
17 |
Table 5c
| Ingredient |
Ingredient % Weight in Formulation |
| |
Sample 1 |
Sample 2 |
Sample 3 |
Sample 4 |
In-market Control |
| NO DBS1 |
5.7 |
5.7 |
8.5 |
8.5 |
0.9 |
| Mg DBS2 |
0 |
0 |
0 |
0 |
13.1 |
| SLES (2EO) |
18.9 |
18.9 |
17.9 |
17.9 |
0 |
| NH4 AEOS (1.3 EO) |
0 |
0 |
0 |
0 |
16.2 |
| Laurylamidopropyl betaine |
5.4 |
5.4 |
5.4 |
5.4 |
0 |
| Amine Oxide |
0 |
0 |
0 |
0 |
5.9 |
| MgSO4 |
0 |
0 |
0.85 |
0.85 |
0 |
| NaCl (added) |
3.5 |
0 |
3.0 |
0 |
0.4 |
| Antibacterial |
Lactic acid |
Lactic acid |
Lactic acid |
Lactic acid |
Triclosan |
| Total % Surfactant |
30 |
30 |
31.8 |
31.8 |
35.6 |
1 Sodium dodecyl benzene sulfonate
2 Magnesium dodecyl benzene sulfonate |
Table 5d
| Sample |
Total % Surfactant |
Baumgartner |
SFI Mean |
SFS Mean |
Miniplate |
| 1 |
30% |
68.267 |
390 |
141.67 |
20.4 |
| 2 |
30% |
67.75 |
398.33 |
146.67 |
19 |
| 3 |
31.8 % |
71.12 |
403.33 |
145.00 |
21.4 |
| 4 |
31.8 % |
75.85 |
395.67 |
163.33 |
21.4 |
| In-Market Control |
35.6% |
84.03 |
380 |
161.67 |
23.4 |
Example 6 - Reference example
[0080] The cleaning compositions of the invention provide superior rinsing and/or shine
performance with existing products. Studies showed that the acidic formula can deliver
advantages on rinsing attributes versus in-market formulas. This is likely to be especially
noticeable in hard water environments.
[0081] The rinsing benefits of the compositions of the invention were demonstrated by actual
in lab rinsing measurements. This method involves applying an illustrative cleaning
composition of the invention to a plate and recording the time it takes for full rinsing
of the product. The illustrative cleaning compositions of the invention were nearly
twice as fast to rinse.
Table 6
| |
Composition of the Invention |
Control |
| Rinsing Time |
6.5 sec |
11.8 sec |
Example 7 - not according to the invention
[0082] Tables 7a - 7e illustrate properties including good Foam Volume, good Grease Redeposition,
and good rinsibility of special cleaning compositions.
Table 7a
| Ingredient |
Sample 1 |
Sample 2 |
Sample 3 |
Sample 4 In-market Control |
| NO DBS1 |
10 |
10 |
6.4 |
0 |
| Mg DBS2 |
0 |
0 |
0 |
14 |
| SLES (2EO) |
21 |
21 |
24.6 |
0 |
| NH4 AEOS (1.3 EO) |
0 |
0 |
0 |
16.1 |
| Laurylamidopropyl betaine |
3.6 |
3.6 |
3.6 |
0 |
| Amine Oxide |
0 |
0 |
0 |
5.9 |
| MgSO4 |
0 |
1.7 |
1.6 |
0 |
| NaCl (added) |
0 |
0.25 |
1.3 |
0.4 |
| Antibacterial |
Lactic acid |
Lactic acid |
Lactic acid |
Triclosan |
| Total % Surfactant |
34.7 |
34.6 |
34.6 |
36 |
1 Sodium dodecyl benzene sulfonate
2 Magnesium dodecyl benzene sulfonate |
Table 7b
| Product |
ini |
soil |
re-en |
Neat1 Foam1 |
Neat2 Foam2 |
| |
0.423 |
0.55 |
0.51 |
0.70 |
0.73 |
| Sample 1 |
6.54 |
4.0 |
4.1 |
7.4 |
3.7 |
| Sample 2 |
6.7 |
4.5 |
4.7 |
7.0 |
3.6 |
| Sample 3 |
6.6 |
4.5 |
4.7 |
7.1 |
3.6 |
| Sample 4 |
6.7 |
4.5 |
4.8 |
5.7 |
2.6 |
1Neat foam without soils - 15 squeezes.
2Neat foam with soils added - 10 additional squeezes.
3Minimum significant difference.
4Means having the same letter are not significantly different (alpha=0.10). |
Table 7c
| Product |
Gr on glass |
Gr on plate |
Gr on plastic |
Gr on knife |
tub |
| |
0.32 |
0.17 |
0.29 |
0.22 |
0.40 |
| Sample 1 |
1.1 |
0.3 |
0.8 |
0.4 |
1.7 |
| Sample 2 |
0.9 |
0.3 |
0.8 |
0.5 |
1.3 |
| Sample 3 |
0.9 |
0.4 |
0.8 |
0.4 |
1.4 |
| Sample 4 |
0.7 |
0.2 |
0.6 |
0.3 |
1.0 |
Table 7d
| Product |
DLRIN (Ease of rinse)1 Glass |
Ease of Rinse Plate (sec)2 |
Amount of water film (%)3 |
Neat4 Glass |
Neat4 Plate |
| |
0.495 |
1.04 |
10.73 |
0.74 |
0.70 |
| Sample 1 |
6.26 |
8.3 |
46.9 |
1.9 |
1.2 |
| Sample 2 |
6.2 |
10.0 |
42.4 |
2.1 |
1.9 |
| Sample 3 |
6.3 |
9.7 |
50.2 |
2.6 |
1.7 |
| Sample 4 |
6.8 |
13.0 |
48.0 |
2.6 |
1.8 |
1 Number of rinses till no foam.
2 Seconds needed to rinse detergent off plate.
3 Percent water film on plate.
4 Detergent residue remaining on dishes.
5 Minimum significant difference.
6 Means having the same letter are not significantly different (alpha=0.10). |
Table 7e
| Product |
Fat soils remaining |
| Sample 1 |
2.4 |
| Sample 2 |
2.5 |
| Sample 3 |
2.3 |
| Sample 4 |
1.58 |
Example 8
[0083] The compositions exhibit stability at reduced and increased temperatures. More specifically,
such compositions remain clear and stable in the range of about 0 °C to about 50 °
C.
[0084] Creep Yield Stress Test (static test) - This rheological test was conducted on the
TA Instruments ARG2 rheometer. It uses the high surface area vane geometry that is
very sensitive and can measure very low yield stresses. The test is run in a 50-gram
water-jacketed sample holder at a constant temperature of 25°C. The test runs a creep
test (strain vs. stress) at stresses ranging from 0.01 Pa to 0.6 Pa. Custom software
then calculates yield stress from the family of curves generated for each sample.
A yield stress above 0.5 dyn/cm
2 is ideal for supporting particulates, but a yield stress above 0.15 dyn/cm
2 is sufficient to justify product positioning as a gel or dish gel.
[0085] Brookfield Yield Stress Test (dynamic test) - This test was developed to approximate
the creep analysis above, but with much more rapid output to provide rapid feedback
when processing formulas at manufacturing conditions. It also uses the high surface
area vane geometry that is very sensitive and can measure very low yield stresses.
The test is run in a 400-milliliter glass beaker. The test runs a torque sweep at
decreasing RPMs, or revolutions per minute, ranging from 50 to 0.3 rpm. Once the torques
are recorded, custom software then calculates yield stress for each sample. A yield
stress above 0.5 dyn/cm
2 is ideal for supporting particulates, but a yield stress above 0.2 dyn/cm
2 is sufficient to justify product positioning as a gel or dish gel.
[0086] ARG2 Viscosity Test - This rheological test was conducted on the ARG2 rheometer.
It simply measures viscosity at a constant shear rate of 21 s
-1 with a constant temperature of 25°C. This test simulates the shear rate of the product
coming out of the bottle when the consumer dispenses the product under normal conditions.
If the value is above 2000 cP, the cap orifice may need to be modified to assure consumer-friendly
dispensing.
Table 8a
| Ingredient |
Ex. Ultra acidic LDL gel #1 (wt.%) |
Ex. Ultra acidic LDL gel #2 (wt.%) |
Ex. Ultra acidic LDL gel #3 (wt.%) |
| NO DBS1 |
5.75 |
5.75 |
5.75 |
| SLES (2EO) |
19.6 |
19.6 |
19.6 |
| Laurylamidopropylbetaine |
6.6 |
6.6 |
6.6 |
| Alcohol |
4 |
4 |
4 |
| Lactic Acid |
2 |
2 |
2 |
| SXS |
2.5 |
2.5 |
2.5 |
| Gellan Gum |
0.075 |
0.094 |
0.125 |
| Na4EDTA |
0.83 |
0.83 |
0.83 |
| Water |
qs |
qs |
qs |
| 1 Sodium dodecyl benzene sulfonate |
Table 8b
| Ultra Acidic LDL Gel |
Brookfield Viscosity (cP) |
ARG2 Viscosity (cP) |
ARG2 Creep Yield Stress (dyn/cm2) |
Brookfield Yield Stress (dyn/cm2) |
| #1 |
773 |
1472 |
0.16 |
0.231 |
| #2 |
768 |
1388 |
0.40 |
0.859 |
| #3 |
905 |
1778 |
---1 |
1.046 |
| 1 Surface skinning over testing creep test timing cycle yielded invalidated data |
[0087] The liquid compositions are readily pourable and exhibit a viscosity in the range
of 6 to 300 milliPascal second (mPas or mps) as measured at 25 °C with a Brookfield
RVTDV-II Viscometer using a #21 spindle rotating at 20 RPM. In certain embodiments,
the viscosity is maintained in the range of 10 to 200 mPas.
Example 9 - Reference example
[0088] The compositions of the invention are nearly colorless. The relative amount of a
coloring agent to deliver near-colorless aesthetics is mainly dependent on the color
of the dodecyl benzene sulfonate being used. Color is measured on a Klett scale where
the higher the Klett the more yellow a particular material used. The next table gives
an approximate amount of color needed to deliver the aesthetic according to Klett
of NaLAS. The formulation uses a mixture of violet and pink dyes to yield the final
color aesthetic. The colors are chosen based on the color wheel. Violet dye is added
to offset the light yellow color present in the base. Because it may be an imperfect
match a slight green color can be generated which is accounted for with a pink colorant.
The net result is a product that has an appearance of a colorless material.
Table 9
| Dodecyl Benzene Sulfonate Color |
Wt. % Coloring Agent Added |
| 0-5 |
<0.0035 |
| 6-10 |
0.0035 |
| 10-15 |
0.006 |
| 15-20 |
0.008 |
| 20-25 |
0.01 |
Example 10
[0089] Toxicity Testing was conducted using animal studies and alternative tests. Animal
studies were completed using Table 1a formula Ultra 2a/b (with or without fragrance).
[0090] The alternate test methodologies (human testing) were done for the Inventive formula
as listed in Table 1d. Studies were completed with 4 different formula/fragrance options,
but the base formula is 1d. The Toxicity Testing was conducted using the following
test protocols:
- (1) Acute Oral Toxicity - Exposure is via a single, limit dose of dish liquid at the
maximum required upper limit dose of 5000mg/kg. The Acute Oral Toxicity was conducted
using OPPTS Guideline Study 870.1100, EPA Publication # 98-190. The LD50 was not reached and was greater than 5000mg/kg. As a comparison, two dish liquid
compositions were prepared and tested. One composition contained about 0.5 wt. % of
betaine, about 13 wt. % each of Na DBS, Mg DBS, and NH4AEOS. The other composition contained about 0.5 wt. % of betaine, about 26 wt. % of
Na DBS and about 13 wt. % of NH4AEOS. The LD50 values for the two compositions were less than 5000mg/kg.
- (2) Acute Dermal Toxicity - Exposure is via a single, limit dose of dish liquid at
the upper limit dose of 5000mg/kg. The Acute Dermal Toxicity was conducted using OPPTS
Guideline Study 870.1200, EPA Publication # 98-192. The LD50 was not reached and was greater than 5000mg/kg.
- (3) Acute Eye Irritation - Exposure is via a single 10 µl dose, with scoring µfor
irritation at fixed intervals after exposure. The Acute Eye Irritation was conducted
using a lower volume of test material placed directly on the eye. The amount of test
material used in the LVET is 1/10th of that used in the Draize eye irritation test.
There was some initial irritation that fully reversed within the 7 day scoring endpoint,
and no corneal opacity.
- (4) Acute Dermal Irrigation - Exposure is via repeated, occluded, prolonged exposure
to concentrated (undiluted) dish liquid. The Acute Dermal Irritation was conducted
using OPPTS Guideline Study 870.2500, EPA Publication # 98-196. Results showed irritation
within the 72 hour period that fully reversed with seven days. A more relevant measure
skin irritation uses the standard 21-day Cumulative Irritation study methodology (applied
commonly in the cosmetic industry) on humans. This method is a semi-occluded exposure
at a relevant product use-dilution, although it is still clearly an extreme/maximal
exposure scenario. This method shows no significant irritation for lactic acid based
formulations.
- (5) Skin Sensitization - Exposure is via three weekly induction doses and then a challenge
dose (following a 2 week intervening rest period). The Skin Sensitization was conducted
using OPPTS Guideline Study 870.2600, EPA Publication # 98-197. A naïve control group
is used as a comparison for the group receiving the challenge dose. Result is that
the formula is a non-sensitizer. A more relevant measure of sensitization potential
uses the Human Repeat Insult Patch Test methodology (applied commonly in the cosmetic
industry) on humans. This is an occlusive patch exposure method at a relevant product
use-dilution. This method also documents no skin sensitization for the sample.