TECHNICAL FIELD
[0001] The present invention relates to a refrigeration apparatus, and particularly relates
to a refrigeration apparatus which has a refrigerant circuit configured to be capable
of switching between a cooling operation and a heating operation and which performs
a multistage compression refrigeration cycle by using a refrigerant that operates
in a supercritical range.
BACKGROUND ART
[0002] As one conventional example of a refrigeration apparatus which has a refrigerant
circuit configured to be capable of switching between a cooling operation and a heating
operation and which performs a multistage compression refrigeration cycle by using
a refrigerant that operates in a supercritical range, Patent Document 1 discloses
an air-conditioning apparatus which has a refrigerant circuit configured to be capable
of switching between an air-cooling operation and an air-warming operation and which
performs a two-stage compression refrigeration cycle by using carbon dioxide as a
refrigerant. This air-conditioning apparatus has primarily a compressor having two
compression elements connected in series, a four-way switching valve for switching
between an air-cooling operation and an air-warming operation, an outdoor heat exchanger,
and an indoor heat exchanger.
<Patent Document 1>
Japanese Laid-open Patent Publication No. 2007-232263
SUMMARY OF INVENTION
[0003] A refrigeration apparatus according to a first aspect of the present invention is
a refrigeration apparatus which a refrigerant that operates in a supercritical range
is used, comprising a compression mechanism, a heat source-side heat exchanger which
functions as a radiator or evaporator of refrigerant, an expansion mechanism for depressurizing
the refrigerant, a usage-side heat exchanger which functions as an evaporator or radiator
of refrigerant, a switching mechanism, an intermediate heat exchanger, and an intermediate
heat exchanger bypass tube. The compression mechanism has a plurality of compression
elements and is configured so that the refrigerant discharged from the first-stage
compression element, which is one of a plurality of compression elements, is sequentially
compressed by the second-stage compression element. As used herein, the term "compression
mechanism" refers to a compressor in which a plurality of compression elements are
integrally incorporated, or a configuration that includes a compression mechanism
in which a single compression element is incorporated and/or a plurality of compression
mechanisms in which a plurality of compression elements have been incorporated are
connected together. The phrase "the refrigerant discharged from a first-stage compression
element, which is one of the plurality of compression elements, is sequentially compressed
by a second-stage compression element" does not mean merely that two compression elements
connected in series are included, namely, the "first-stage compression element" and
the "second-stage compression element;" but means that a plurality of compression
elements are connected in series and the relationship between the compression elements
is the same as the relationship between the aforementioned "first-stage compression
element" and "second-stage compression element." The switching mechanism is a mechanism
for switching between a cooling operation state, in which the refrigerant is circulated
through the compression mechanism, the heat source-side heat exchanger, and the usage-side
heat exchanger in a stated order; and a heating operation state, in which the refrigerant
is circulated through the compression mechanism, the usage-side heat exchanger, and
the heat source-side heat exchanger in a stated order. The heat source-side heat exchanger
is a heat exchanger having air as a heat source. The intermediate heat exchanger is
a heat exchanger integrated with the heat source-side heat exchanger and having air
as a heat source, is provided to an intermediate refrigerant tube for drawing into
the second-stage compression element refrigerant discharged from the first-stage compression
element, and functions as a cooler of the refrigerant discharged from the first-stage
compression element and drawn into the second-stage compression element. The intermediate
heat exchanger bypass tube is connected to the intermediate refrigerant tube so as
to bypass the intermediate heat exchanger. In this refrigeration apparatus, the intermediate
heat exchanger is disposed above the heat source-side heat exchanger, and when a reverse
cycle defrosting operation is performed for defrosting the heat source-side heat exchanger
by switching the switching mechanism to the cooling operation state, the intermediate
heat exchanger bypass tube is used to ensure that refrigerant does not flow to the
intermediate heat exchanger.
[0004] In a conventional air-conditioning apparatus, the critical temperature (about 31
°C) of carbon dioxide used as the refrigerant is about the same as the temperature
of water or air as the cooling source of an outdoor heat exchanger or indoor heat
exchanger functioning as a cooler of the refrigerant, which is low compared to R22,
R410A, and other refrigerants, and the apparatus therefore operates in a state in
which the high pressure of the refrigeration cycle is higher than the critical pressure
of the refrigerant so that the refrigerant can be cooled by the water or air in these
heat exchangers. As a result, since the refrigerant discharged from the second-stage
compression element of the compressor has a high temperature, there is a large difference
in temperature between the refrigerant and the water or air as a cooling source in
the outdoor heat exchanger functioning as a refrigerant cooler, and the outdoor heat
exchanger has much heat radiation loss, which poses a problem in making it difficult
to achieve a high operating efficiency.
[0005] As a countermeasure to this problem, the intermediate heat exchanger which functions
as a cooler of the refrigerant discharged from the first-stage compression element
and drawn into the second-stage compression element is provided to the intermediate
refrigerant tube for drawing refrigerant discharged from the first-stage compression
element into the second-stage compression element, the intermediate heat exchanger
bypass tube is connected to the intermediate refrigerant tube so as to bypass the
intermediate heat exchanger, the intermediate heat exchanger bypass tube is used to
ensure that the intermediate heat exchanger functions as a cooler when the switching
mechanism corresponding to the aforementioned four-way switching valve is set to a
cooling operation state corresponding to the air-cooling operation, and also that
the intermediate heat exchanger does not function as a cooler when the switching mechanism
is set to a heating operation state corresponding to the air-warming operation. This
minimizes the temperature of the refrigerant discharged from the compression mechanism
corresponding to the aforementioned compressor during the cooling operation, suppresses
heat radiation from the intermediate heat exchanger to the exterior during the heating
operation, and prevents loss of operating efficiency.
[0006] In cases in which a heat exchanger having air as a heat source is used as the heat
source-side heat exchanger in this type of refrigeration apparatus, when the heating
operation is performed while the air as the heat source is low in temperature, frost
deposits form on the heat source-side heat exchanger functioning as a heater of the
refrigerant, and a defrosting operation for defrosting the heat source-side heat exchanger
must therefore be performed by causing the heat source-side heat exchanger to function
as a cooler of the refrigerant. Moreover, there is a danger that frost deposits will
occur in the intermediate heat exchanger as well because a heat exchanger whose heat
source is air is used as the intermediate heat exchanger and the intermediate heat
exchanger is integrated with the heat source-side heat exchanger; in this case, refrigerant
must be passed through not only the heat source-side heat exchanger but also the intermediate
heat exchanger and the intermediate heat exchanger must be defrosted.
[0007] However, in this refrigeration apparatus, when the only measure taken during the
heating operation is to prevent the intermediate heat-exchanger from functioning as
a cooler using an intermediate heat exchanger bypass tube, the amount of frost deposits
in the intermediate heat exchanger is small and defrosting of the intermediate heat
exchanger will conclude sooner than in the heat source-side heat exchanger. Therefore,
if refrigerant continues to flow to the intermediate heat exchanger even after defrosting
of the intermediate heat exchanger is complete, heat is radiated from the intermediate
heat exchanger to the exterior and the temperature of the refrigerant drawn into the
second-stage compression element decreases, and as a result, the temperature of the
refrigerant discharged from the compression mechanism decreases, creating a problem
of the loss of defrosting capacity of the heat source-side heat exchanger.
[0008] In view of this, in the refrigeration apparatus according to a first aspect of the
present invention, an intermediate heat exchanger is disposed above a heat source-side
heat exchanger. Thereby, in this refrigeration apparatus, frost deposits are minimized
in the border between the intermediate heat exchanger and the heat source-side heat
exchanger regardless of the intermediate heat exchanger being integrated with the
heat source-side heat exchanger, and unlike cases in which the intermediate heat exchanger
is disposed below the heat source-side heat exchanger, there is less risk that water
that has melted and dripped down from the heat source-side heat exchanger due to the
defrosting of the heat source-side heat exchanger will adhere, freeze, and spread
on the intermediate heat exchanger, and the intermediate heat exchanger therefore
does not need to be defrosted when the reverse cycle defrosting operation is performed.
In this refrigeration apparatus, taking advantage of the fact that the intermediate
heat exchanger does not need to be defrosted during the reverse cycle defrosting operation,
when the reverse cycle defrosting operation is performed, the intermediate heat exchanger
bypass tube is used to ensure that the refrigerant does not flow to the intermediate
heat exchanger, thereby preventing heat from being radiated from the intermediate
heat exchanger to the exterior and minimizing the decrease in the defrosting capacity
of the heat source-side heat exchanger when the reverse cycle defrosting operation
is performed.
[0009] The reverse cycle defrosting operation can thereby be performed efficiently in this
refrigeration apparatus.
[0010] The refrigeration apparatus according to a second aspect of the present invention
is the refrigeration apparatus according to the first aspect, further comprising a
second-stage injection tube for branching off the refrigerant whose heat has been
radiated in the heat source-side heat exchanger or a usage-side heat exchanger and
returning the refrigerant to a second-stage compression element, wherein the second-stage
injection tube is used during the reverse cycle defrosting operation to return the
refrigerant fed to the usage-side heat exchanger from the heat source-side heat exchanger
back to the second-stage compression element.
[0011] In this refrigeration apparatus, since a reverse cycle defrosting operation is used
for defrosting the heat source-side heat exchanger by switching the switching mechanism
to the cooling operation state, the usage-side heat exchanger is made to function
as an evaporator of refrigerant regardless of the intention being to cause the usage-side
heat exchanger to function as a radiator of refrigerant, and there is a problem encountered
with a decrease in temperature on the usage side. Since the reverse cycle defrosting
operation is a cooling operation performed in a state in which the intermediate heat
exchanger is made not to function as a cooler while the air as a heat source is low
in temperature, the low pressure in the refrigeration cycle decreases, and the flow
rate of the refrigerant drawn from a first-stage compression element is reduced. When
this happens, another problem emerges that more time is required for defrosting the
heat source-side heat exchanger because the flow rate of refrigerant circulated through
the refrigerant circuit is reduced and the flow rate of refrigerant flowing through
the heat source-side heat exchanger can no longer be guaranteed.
[0012] In view of this, in this refrigeration apparatus, when the reverse cycle defrosting
operation is performed, the second-stage injection tube is used to ensure that the
refrigerant fed from the heat source-side heat exchanger to the usage-side heat exchanger
is returned to the second-stage compression element, whereby the flow rate of the
refrigerant flowing through the usage-side heat exchanger can be reduced, and the
flow rate of the refrigerant flowing through the heat source-side heat exchanger can
be guaranteed.
[0013] It is thereby possible in this refrigeration apparatus to minimize the temperature
decrease on the usage side and to reduce the defrosting time of the heat source-side
heat exchanger when the reverse cycle defrosting operation is performed.
[0014] A refrigeration apparatus according to a third aspect of the present invention is
the refrigeration apparatus according to the first or second aspect of the present
invention, wherein the refrigerant that operates in the supercritical range is carbon
dioxide.
BRIEF DESCRIPTION OF DRAWINGS
[0015]
FIG. 1 is a schematic structural diagram of an air-conditioning apparatus as an embodiment
of the refrigeration apparatus according to the present invention.
FIG. 2 is an external perspective view of a heat source unit (in a state in which
a fan grill has been removed).
FIG. 3 is a side view of the heat source unit in a state in which a right panel of
the heat source unit has been removed.
FIG. 4 is an enlarged view of section I in FIG. 3.
FIG. 5 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
during the air-cooling operation.
FIG. 6 is a pressure-enthalpy graph representing the refrigeration cycle during the
air-cooling operation.
FIG. 7 is a temperature-entropy graph representing the refrigeration cycle duri ng
the air-cooling operation.
FIG. 8 is a graph showing the characteristics of the heat transfer coefficient in
a case in which carbon dioxide of an intermediate pressure lower than the critical
pressure flows through a heat transfer passage, and also of the heat transfer coefficient
in a case in which carbon dioxide of a high pressure exceeding the critical pressure
flows through the heat transfer passage.
FIG. 9 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
during the air-warming operation.
FIG. 10 is a pressure-enthalpy graph representing the refrigeration cycle during the
air-warming operation.
FIG. 11 is a temperature-entropy graph representing the refrigeration cycle during
the air-warming operation.
FIG. 12 is a flowchart of the defrosting operation.
FIG. 13 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
during the defrosting operation.
FIG. 14 is a schematic structural diagram of an air-conditioning apparatus according
to Modification 1.
FIG. 15 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
during the air-cooling operation according to Modification 1.
FIG. 16 is a pressure-enthalpy graph representing the refrigeration cycle during the
air-cooling operation in the air-conditioning apparatus according to Modification
1.
FIG. 17 is a temperature-entropy graph representing the refrigeration cycle during
the air-cooling operation in the air-conditioning apparatus according to Modification
1.
FIG. 18 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
during the air-warming operation according to Modification 1.
FIG. 19 is a pressure-enthalpy graph representing the refrigeration cycle during the
air-warming operation in the air-conditioning apparatus according to Modification
1.
FIG. 20 is a temperature-entropy graph representing the refrigeration cycle during
the air-warming operation in the air-conditioning apparatus according to Modification
1.
FIG. 21 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
during the defrosting operation according to Modification 1.
FIG. 22 is a pressure-enthalpy graph representing the refrigeration cycle during the
defrosting operation in the air-conditioning apparatus according to Modification 1.
FIG. 23 is a temperature-entropy graph representing the refrigeration cycle during
the defrosting operation in the air-conditioning apparatus according to Modification
1.
FIG. 24 is a schematic structural diagram of an air-conditioning apparatus according
to Modification 2.
FIG. 25 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
during the air-cooling operation according to Modification 2.
FIG. 26 is a pressure-enthalpy graph representing the refrigeration cycle during the
air-cooling operation in the air-conditioning apparatus according to Modification
2.
FIG. 27 is a temperature-entropy graph representing the refrigeration cycle during
the air-cooling operation in the air-conditioning apparatus according to Modification
2.
FIG. 28 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
during the air-warming operation according to Modification 2.
FIG. 29 is a pressure-enthalpy graph representing the refrigeration cycle during the
air-warming operation in the air-conditioning apparatus according to Modification
2.
FIG. 30 is a temperature-entropy graph representing the refrigeration cycle during
the air-warming operation in the air-conditioning apparatus according to Modification
2.
FIG. 31 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
during the defrosting operation according to Modification 2.
FIG. 32 is a pressure-enthalpy graph representing the refrigeration cycle during the
defrosting operation in the air-conditioning apparatus according to Modification 2.
FIG. 33 is a temperature-entropy graph representing the refrigeration cycle during
the defrosting operation in the air-conditioning apparatus according to Modification
2.
FIG. 34 is a schematic structural diagram of an air-conditioning apparatus according
to Modification 3.
FIG. 35 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
during the air-cooling operation according to Modification 3.
FIG. 36 is a pressure-enthalpy graph representing the refrigeration cycle during the
air-cooling operation in the air-conditioning apparatus according to Modification
3.
FIG. 37 is a temperature-entropy graph representing the refrigeration cycle during
the air-cooling operation in the air-conditioning apparatus according to Modification
3.
FIG. 38 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
during the air-warming operation according to Modification 3.
FIG. 39 is a pressure-enthalpy graph representing the refrigeration cycle during the
air-warming operation in the air-conditioning apparatus according to Modification
3.
FIG. 40 is a temperature-entropy graph representing the refrigeration cycle during
the air-warming operation in the air-conditioning apparatus according to Modification
3.
FIG. 41 is a diagram showing the flow of refrigerant within the air-conditioning apparatus
during the defrosting operation according to Modification 3.
FIG. 42 is a pressure-enthalpy graph representing the refrigeration cycle during the
defrosting operation in the air-conditioning apparatus according to Modification 3.
FIG. 43 is a temperature-entropy graph representing the refrigeration cycle during
the defrosting operation in the air-conditioning apparatus according to Modification
3.
FIG. 44 is a schematic structural diagram of an air-conditioning apparatus according
to Modification 4.
DESCRIPTION OF EMBODIMENTS
[0016] Embodiments of the refrigeration apparatus according to the present invention are
described hereinbelow with reference to the drawings.
(1) Configuration of air-conditioning apparatus
[0017] FIG. 1 is a schematic structural diagram of an air-conditioning apparatus 1 as an
embodiment of the refrigeration apparatus according to the present invention. The
air-conditioning apparatus 1 has a refrigerant circuit 10 configured to be capable
of switching between an air-cooling operation and an air-warming operation, and the
apparatus performs a two-stage compression refrigeration cycle by using a refrigerant
(carbon dioxide in this case) for operating in a supercritical range.
[0018] The refrigerant circuit 10 of the air-conditioning apparatus 1 has primarily a compression
mechanism 2, a switching mechanism 3, a heat source-side heat exchanger 4, a bridge
circuit 17, a receiver 18, a first expansion mechanism 5a, a second expansion mechanism
5b, a usage-side heat exchanger 6, and an intermediate heat exchanger 7.
[0019] In the present embodiment, the compression mechanism 2 is configured from a compressor
21 which uses two compression elements to subject a refrigerant to two-stage compression.
The compressor 21 has a hermetic structure in which a compressor drive motor 21b,
a drive shaft 21c, and compression elements 2c, 2d are housed within a casing 21a.
The compressor drive motor 21b is linked to the drive shaft 21c. The drive shaft 21c
is linked to the two compression elements 2c, 2d. Specifically, the compressor 21
has a so-called single-shaft two-stage compression structure in which the two compression
elements 2c, 2d are linked to a single drive shaft 21c and the two compression elements
2c, 2d are both rotatably driven by the compressor drive motor 21b. In the present
embodiment, the compression elements 2c, 2d are rotary elements, scroll elements,
or another type of positive displacement compression elements. The compressor 21 is
configured so as to draw refrigerant through an intake tube 2a, to discharge this
refrigerant to an intermediate refrigerant tube 8 after the refrigerant has been compressed
by the compression element 2c, to drawhe intermediate-pressure refrigerant discharged
to the intermediate refrigerant tube 8 in the refrigeration cycle into the compression
element 2d, and to discharge the refrigerant to a discharge tube 2b after the refrigerant
has been further compressed. The intermediate refrigerant tube 8 is a refrigerant
tube for taking the intermediate-pressure refrigerant in the refrigeration cycle into
the compression element 2d connected to the second-stage side of the compression element
2c after the refrigerant has been discharged from the compression element 2c connected
to the first-stage side of the compression element 2c. The discharge tube 2b is a
refrigerant tube for feeding refrigerant discharged from the compression mechanism
2 to the switching mechanism 3, and the discharge tube 2b is provided with an oil
separation mechanism 41 and a non-return mechanism 42. The oil separation mechanism
41 is a mechanism for separating refrigerator oil accompanying the refrigerant from
the refrigerant discharged from the compression mechanism 2 and returning the oil
to the intake side of the compression mechanism 2, and the oil separation mechanism
41 has primarily an oil separator 41a for separating refrigerator oil accompanying
the refrigerant from the refrigerant discharged from the compression mechanism 2,
and an oil return tube 41b connected to the oil separator 41a for returning the refrigerator
oil separated from the refrigerant to the intake tube 2a of the compression mechanism
2. The oil return tube 41b is provided with a depressurization mechanism 41 for depressurizing
the refrigerator oil flowing through the oil return tube 41b. A capillary tube is
used for the depressurization mechanism 41c in the present embodiment. The non-return
mechanism 42 is a mechanism for allowing the flow of refrigerant from the discharge
side of the compression mechanism 2 to the switching mechanism 3 and for blocking
the flow of refrigerant from the switching mechanism 3 to the discharge side of the
compression mechanism 2, and a non-return valve is used in the present embodiment.
[0020] Thus, in the present embodiment, the compression mechanism 2 has two compression
elements 2c, 2d and is configured so that among these compression elements 2c, 2d,
refrigerant discharged from the first-stage compression element is compressed in sequence
by the second-stage compression element.
[0021] The switching mechanism 3 is a mechanism for switching the direction of refrigerant
flow in the refrigerant circuit 10. In order to allow the heat source-side heat exchanger
4 to function as a radiator of refrigerant compressed by the compression mechanism
2 and to allow the usage-side heat exchanger 6 to function as an evaporator of refrigerant
cooled in the heat source-side heat exchanger 4 during the air-cooling operation,
the switching mechanism 3 is capable of connecting the discharge side of the compression
mechanism 2 and one end of the heat source-side heat exchanger 4 and also connecting
the intake side of the compressor 21 and the usage-side heat exchanger 6 (refer to
the solid lines of the switching mechanism 3 in FIG. 1, this state of the switching
mechanism 3 being referred to below as the "cooling operation state"). In order to
allow the usage-side heat exchanger 6 to function as a radiator of refrigerant compressed
by the compression mechanism 2 and to allow the heat source-side heat exchanger 4
to function as an evaporator of refrigerant cooled in the usage-side heat exchanger
6 during the air-warming operation, the switching mechanism 3 is capable of connecting
the discharge side of the compression mechanism 2 and the usage-side heat exchanger
6 and also of connecting the intake side of the compression mechanism 2 and one end
of the heat source-side heat exchanger 4 (refer to the dashed lines of the switching
mechanism 3 in FIG. 1, this state of the switching mechanism 3 being referred to below
as the "heating operation state"). In the present embodiment, the switching mechanism
3 is a four-way switching valve connected to the intake side of the compression mechanism
2, the discharge side of the compression mechanism 2, the heat source-side heat exchanger
4, and the usage-side heat exchanger 6. The switching mechanism 3 is not limited to
a four-way switching valve, and may be configured so as to have a function for switching
the direction of the flow of the refrigerant in the same manner as described above
by using, e.g., a combination of a plurality of electromagnetic valves.
[0022] Thus, focusing solely on the compression mechanism 2, the heat source-side heat exchanger
4, and the usage-side heat exchanger 6 constituting the refrigerant circuit 10; the
switching mechanism 3 is configured to be capable of switching between a cooling operation
state in which the refrigerant is circulated sequentially through the compression
mechanism 2, the heat source-side heat exchanger 4 functioning as a radiator of refrigerant,
and the usage-side heat exchanger 6 functioning as an evaporator of refrigerant; and
a heating operation state in which the refrigerant is circulated sequentially through
the compression mechanism 2, the usage-side heat exchanger 6 functioning as a radiator
of refrigerant, and the heat source-side heat exchanger 4 functioning as an evaporator
of refrigerant.
[0023] The heat source-side heat exchanger 4 is a heat exchanger that functions as a radiator
or an evaporator of refrigerant. One end of the heat source-side heat exchanger 4
is connected to the switching mechanism 3, and the other end is connected to the first
expansion mechanism 5a via the bridge circuit 17. The heat source-side heat exchanger
4 is a heat exchanger that uses air as a heat source (i.e., a cooling source or a
heating source), and a fin-and-tube heat exchanger is used in the present embodiment.
The air as the heat source is supplied to the heat source-side heat exchanger 4 by
a heat source-side fan 40. The heat source-side fan 40 is driven by a fan drive motor
40a.
[0024] The bridge circuit 17 is disposed between the heat source-side heat exchanger 4 and
the usage-side heat exchanger 6, and is connected to a receiver inlet tube 18a connected
to the inlet of the receiver 18 and to a receiver outlet tube 18b connected to the
outlet of the receiver 18. The bridge circuit 17 has four non-return valves 17a, 17b,
17c, and 17d in the present embodiment. The inlet non-return valve 17a is a non-return
valve that allows only the flow of refrigerant from the heat source-side heat exchanger
4 to the receiver inlet tube 18a. The inlet non-return valve 17b is a non-return valve
that allows only the flow of refrigerant from the usage-side heat exchanger 6 to the
receiver inlet tube 18a. In other words, the inlet non-return valves 17a, 17b have
a function for allowing refrigerant to flow from one among the heat source-side heat
exchanger 4 or the usage-side heat exchanger 6 to the receiver inlet tube 18a. The
outlet non-return valve 17c is a non-return valve that allows only the flow of refrigerant
from the receiver outlet tube 18b to the usage-side heat exchanger 6. The outlet non-return
valve 17d is a non-return valve that allows only the flow of refrigerant from the
receiver outlet tube 18b to the heat source-side heat exchanger 4. In other words,
the outlet non-return valves 17c, 17d have a function for allowing refrigerant to
flow from the receiver outlet tube 18b to the heat source-side heat exchanger 4 or
the usage-side heat exchanger 6.
[0025] The first expansion mechanism 5a is a mechanism for depressurizing the refrigerant,
is provided to the receiver inlet tube 18a, and is an electrically driven expansion
valve in the present embodiment. In the present embodiment, during the air-cooling
operation, the first expansion mechanism 5a depressurizes the high-pressure refrigerant
in the refrigeration cycle that has been cooled in the heat source-side heat exchanger
4 nearly to the saturation pressure of the refrigerant before the refrigerant is fed
to the usage-side heat exchanger 6 via the receiver 18; and during the air-warming
operation, the first expansion mechanism 5a depressurizes the high-pressure refrigerant
in the refrigeration cycle that has been cooled in the usage-side heat exchanger 6
nearly to the saturation pressure of the refrigerant before the refrigerant is fed
to the heat source-side heat exchanger 4 via the receiver 18.
[0026] The receiver 18 is a container provided in order to temporarily retain the refrigerant
that has been depressurized by the first expansion mechanism 5a so as to allow storage
of excess refrigerant produced according to the operation states, such as the quantity
of refrigerant circulating in the refrigerant circuit 10 being different between the
air-cooling operation and the air-warming operation, and the inlet of the receiver
18 is connected to the receiver inlet tube 18a, while the outlet is connected to the
receiver outlet tube 18b. Also connected to the receiver 18 is a first intake return
tube 18f capable of withdrawing refrigerant from inside the receiver 18 and returning
the refrigerant to the intake tube 2a of the compression mechanism 2 (i.e., to the
intake side of the compression element 2c on the first-stage side of the compression
mechanism 2). A first intake return on/off valve 18g is provided to this first intake
return tube 18f. The first intake return on/off valve 18g is an electromagnetic valve
in the present embodiment.
[0027] The second expansion mechanism 5b is a mechanism provided to the receiver outlet
tube 18b and used for depressurizing the refrigerant, and is an electrically driven
expansion valve in the present embodiment. In the present embodiment, during the air-cooling
operation, the second expansion mechanism 5b further depressurizes the refrigerant
depressurized by the first expansion mechanism 5a to a low pressure in the refrigeration
cycle before the refrigerant is fed to the usage-side heat exchanger 6 via the receiver
18; and during the air-warming operation, the second expansion mechanism 5b further
depressurizes the refrigerant depressurized by the first expansion mechanism 5a to
a low pressure in the refrigeration cycle before the refrigerant is fed to the heat
source-side heat exchanger 4 via the receiver 18.
[0028] The usage-side heat exchanger 6 is a heat exchanger that functions as a radiator
or an evaporator of refrigerant. One end of the usage-side heat exchanger 6 is connected
to the first expansion mechanism 5a via the bridge circuit 17, and the other end is
connected to the switching mechanism 3. The usage-side heat exchanger 6 is a heat
exchanger that uses water and/or air as a heat source (i.e., a cooling source or a
heating source).
[0029] The intermediate heat exchanger 7 is provided to the intermediate refrigerant tube
8, and in the present embodiment, the intermediate heat exchanger 7 is a heat exchanger
capable of functioning as a cooler of refrigerant that is discharged from the first-stage
compression element 2c and drawn into the compression element 2d. The intermediate
heat exchanger 7 is a heat exchanger that uses air as a heat source (a cooling source
in this case), and a fin-and-tube heat exchanger is used in the present embodiment.
The intermediate heat exchanger 7 is integrated with the heat source-side heat exchanger
4.
[0030] Next, the configuration of the intermediate heat exchanger 7 integrated with the
heat source-side heat exchanger 4, including their arrangement and other features,
will be described in detail using FIGS. 2 through 4. FIG. 2 is an external perspective
view of a heat source unit 1a (in a state in which a fan grill has been removed),
FIG. 3 is a side view of the heat source unit 1a in a state in which a right panel
74 of the heat source unit 1a has been removed, and FIG. 4 is an enlarged view of
section I in FIG. 3. The terms "left" and "right" in the following description are
based on a case of viewing the heat source unit 1a from the side of a front panel
75.
[0031] First, in the present embodiment, the air-conditioning apparatus 1 is configured
by a connection between the heat source unit 1a which is provided primarily with a
heat source-side fan 40, the heat source-side heat exchanger 4, and the intermediate
heat exchanger 7; and a usage unit (not shown) which is provided primarily with the
usage-side heat exchanger 6. The heat source unit 1a is a so-called upward blowing
type in which air is suctioned from the side and air is blown out upward, and the
heat source unit 1a has primarily a casing 71, and the heat source-side heat exchanger
4, the intermediate heat exchanger 7 and other refrigerant circuit structural components,
and the heat source-side fan 40 and other devices disposed inside the casing 71.
[0032] In the present embodiment, the casing 71 is a substantially rectangular parallelepiped
box, configured primarily from a top panel 72 constituting the top surface of the
casing 71, and a left panel 73, the right panel 74, the front panel 75, and a rear
panel 76 constituting external peripheral surfaces of the casing 71. The top panel
72 is primarily a member constituting the top surface of the casing 71, and in the
present embodiment, the top panel 72 is a plate-shaped member which in a plan view
has a substantially rectangular shape with an air-blowing opening 71a formed substantially
in the center. The top panel 72 is provided with a fan grill 78 so as to cover the
air-blowing opening 71 a from above. The left panel 73 is primarily a member constituting
the left surface of the casing 71, and in the present embodiment, the left panel 73
is a plate-shaped member extending downward from the left edge of the top panel 72
and having a substantially rectangular shape in a side view. Intake openings 73 a
are formed throughout nearly the entire left panel 73, except for the top part. The
right panel 74 is primarily a member constituting the right surface of the casing
71, and in the present embodiment, the right panel 74 is a plate-shaped member extending
downward from the right edge of the top panel 72 and having a substantially rectangular
shape in a side view. Intake openings 74a are formed throughout nearly the entire
right panel 74, except for the top part. The front panel 75 is primarily a member
constituting the front surface of the casing 71, and in the present embodiment, the
front panel 75 is configured from a plate-shaped member disposed in sequence downward
from the front edge of the top panel 72 and having a substantially rectangular shape
in a front view. The rear panel 76 is primarily a member constituting the rear surface
of the casing 71, and in the present embodiment, the rear panel 76 is configured from
a plate-shaped member disposed downward along from the rear edge of the top panel
72 and having a substantially rectangular shape in a front view. Intake openings 76a
are formed throughout nearly the entire rear panel 76, except for the top part. A
bottom panel 77 is primarily a member constituting the bottom surface of the casing
71, and in the present embodiment, the bottom panel 77 is a plate-shaped member having
a substantially rectangular shape in a plan view.
[0033] The intermediate heat exchanger 7 is integrated with the heat source-side heat exchanger
4 in a state of being disposed above the heat source-side heat exchanger 4, and is
also disposed on top of the bottom panel 77. More specifically, the intermediate heat
exchanger 7 is integrated by sharing heat transfer fins with the heat source-side
heat exchanger 4 (see FIG. 4). In the present embodiment, the integration of the heat
source-side heat exchanger 4 and the intermediate heat exchanger 7 forms a heat exchanger
panel having a substantial U shape in a plan view, which is disposed so as to face
the intake openings 73a, 74a, 76a. The heat source-side fan 40 is made to face an
air-blowing opening 71a of the top panel 72, and is disposed on the top side of the
integrated heat source-side heat exchanger 4 and intermediate heat exchanger 7. In
the present embodiment, the heat source-side fan 40 is an axial flow fan which is
rotatably driven by the fan drive motor 40a, whereby air as a heat source is suctioned
into the casing 71 from the intake openings 73 a, 74a, 76a and passed through the
heat source-side heat exchanger 4 and the intermediate heat exchanger 7, after which
the air can be blown upward out through the air-blowing opening 71 a (refer to the
arrows indicating the flow of air in FIG. 3). Specifically, the heat source-side fan
40 is designed so as to supply air as a heat source to both the heat source-side heat
exchanger 4 and the intermediate heat exchanger 7. Neither the outward shape of the
heat source unit 1a or the shape of the integrated heat source-side heat exchanger
4 and intermediate heat exchanger 7 are limited to those described above.
[0034] An intermediate heat exchanger bypass tube 9 is connected to the intermediate refrigerant
tube 8 so as to bypass the intermediate heat exchanger 7. This intermediate heat exchanger
bypass tube 9 is a refrigerant tube for limiting the flow rate of refrigerant flowing
through the intermediate heat exchanger 7. The intermediate heat exchanger bypass
tube 9 is provided with an intermediate heat exchanger bypass on/off valve 11. The
intermediate heat exchanger bypass on/off valve 11 is an electromagnetic valve in
the present embodiment. In the present embodiment, this intermediate heat exchanger
bypass on/off valve 11 is controlled basically so as to close when the switching mechanism
3 is set to the cooling operation state and to open when the switching mechanism 3
is set to the heating operation state, except during the defrosting operation described
hereinafter. In other words, the intermediate heat exchanger bypass on/off valve 11
is closed when the air-cooling operation is performed and opened when the air-warming
operation is performed.
[0035] The intermediate refrigerant tube 8 is also provided with an intermediate heat exchanger
on/off valve 12 in the portion extending from connection with the end of the intermediate
heat exchanger bypass tube 9 on side near the first-stage compression element 2c to
the end of the intermediate heat exchanger 7 on the side near first-stage compression
element 2c. This intermediate heat exchanger on/off valve 12 is a mechanism for limiting
the flow rate of refrigerant flowing through the intermediate heat exchanger 7. The
intermediate heat exchanger on/off valve 12 is an electromagnetic valve in the present
embodiment. In the present embodiment, the intermediate heat exchanger on/off valve
12 is controlled basically so as to open when the switching mechanism 3 is set to
the cooling operation state and to close when the switching mechanism 3 is set to
the heating operation state, except during the defrosting operation described hereinafter.
In other words, the intermediate heat exchanger on/off valve 12 is controlled so as
to open when the air-cooling operation is performed and close when the air-warming
operation is performed.
[0036] The intermediate refrigerant tube 8 is also provided with a non-return mechanism
15 for allowing refrigerant to flow from the discharge side of the first-stage compression
element 2c to the intake side of the second-stage compression element 2d and for blocking
the refrigerant from flowing from the intake side of the second-stage compression
element 2d to the discharge side of the first-stage compression element 2c. The non-return
mechanism 15 is a non-return valve in the present embodiment. In the present embodiment,
the non-return mechanism 15 is provided in the portion of the intermediate refrigerant
tube 8 extending from the end of the intermediate heat exchanger 7 on the side near
the second-stage compression element 2d to the end of the intermediate heat exchanger
bypass tube 9 on the side near the second-stage compression element 2d.
[0037] Furthermore, the air-conditioning apparatus 1 is provided with various sensors. Specifically,
the heat source-side heat exchanger 4 is provided with a heat source-side heat exchange
temperature sensor 51 for detecting the temperature of the refrigerant flowing through
the heat source-side heat exchanger 4. The air-conditioning apparatus 1 (the heat
source unit 1a in this case) is provided with an air temperature sensor 53 for detecting
the temperature of the air as a heat source for the heat source-side heat exchanger
4 and intermediate heat exchanger 7. Though not shown in the drawings, the air-conditioning
apparatus 1 also has a controller for controlling the actions of the compression mechanism
2, the switching mechanism 3, the expansion mechanism. 5, the heat source-side fan
40, the intermediate heat exchanger bypass on/off valve 11, the intermediate heat
exchanger on/off valve 12, the first intake return on/off valve 18g, and the other
components constituting the air-conditioning apparatus 1.
(2) Action of the air-conditioning apparatus
[0038] Next, the action of the air-conditioning apparatus 1 of the present embodiment will
be described using FIGS. 1 and FIGS. 5 through 13. FIG. 5 is a diagram showing the
flow of refrigerant within the air-conditioning apparatus 1 during the air-cooling
operation, FIG. 6 is a pressure-enthalpy graph representing the refrigeration cycle
during the air-cooling operation, FIG. 7 is a temperature-entropy graph representing
the refrigeration cycle during the air-cooling operation, FIG. 8 is a graph showing
the characteristics of the heat transfer coefficient in a case in which carbon dioxide
of an intermediate pressure lower than the critical pressure flows through a heat
transfer passage, and also of the heat transfer coefficient in a case in which carbon
dioxide off a high pressure exceeding the critical pressure flows through the heat
transfer passage, FIG. 9 is a diagram showing the flow of refrigerant within the air-conditioning
apparatus 1 during the air-warming operation, FIG. 10 is a pressure-enthalpy graph
representing the refrigeration cycle during the air-warming operation, FIG. 11 is
a temperature-entropy graph representing the refrigeration cycle during the air-warming
operation, FIG. 12 is a flowchart of the defrosting operation, and FIG. 13 is a diagram
showing the flow of refrigerant within the air-conditioning apparatus 1 during the
defrosting operation. Operation control in the air-cooling operation, the air-warming
operation, and the defrosting operation described hereinbelow is performed by the
aforementioned controller (not shown). In the following description, the term "high
pressure" means a high pressure in the refrigeration cycle (specifically, the pressure
at points D, D', and E in FIGS. 6 and 7, and the pressure at points D, D', and F in
FIGS. 10 and 11), the term "low pressure" means a low pressure in the refrigeration
cycle (specifically, the pressure at points A and F in FIGS. 6 and 7, and the pressure
at points A and E in FIGS. 10 and 11), and the term "intermediate pressure" means
an intermediate pressure in the refrigeration cycle (specifically, the pressure at
points B, C in FIGS. 6 and 7, and the pressure at points B, C, and C' in FIGS. 10
and 11).
<Air-cooling operation>
[0039] During the air-cooling operation, the switching mechanism 3 is brought to the cooling
operation state shown by the solid lines in FIGS. 1 and 5. The opening degrees of
the first expansion mechanism 5a and the second expansion mechanism 5b are adjusted.
Since the switching mechanism 3 is in the cooling operation state, the intermediate
heat exchanger on/off valve 12 of the intermediate refrigerant tube 8 is opened and
the intermediate heat exchanger bypass on/off valve 11 of the intermediate heat exchanger
bypass tube 9 is closed, thereby creating a state in which the intermediate heat exchanger
7 functions as a cooler.
[0040] When the refrigerant circuit 10 is in this state, low-pressure refrigerant (refer
to point A in FIGS. 1 and 5 through 7) is drawn into the compression mechanism 2 through
the intake tube 2a, and after the refrigerant is first compressed by the compression
element 2c to an intermediate pressure, the refrigerant is discharged to the intermediate
refrigerant tube 8 (refer to point B in FIGS. 1 and 5 through 7). The intermediate-pressure
refrigerant discharged from the first-stage compression element 2c is cooled in the
intermediate heat exchanger 7 by heat exchange with the air as a cooling source supplied
by the heat source-side fan 40 (refer to point C in FIGS. 1 and 5 through 7). The
refrigerant cooled in the intermediate heat exchanger 7 is drawn into and further
compressed in the compression element 2d connected to the second-stage side of the
compression element 2c, and the refrigerant is then discharged from the compression
mechanism 2 to the discharge tube 2b (refer to point D in FIGS. 1 and 5 through 7).
The high-pressure refrigerant discharged from the compression mechanism 2 is compressed
by the two-stage compression action of the compression elements 2c, 2d to a pressure
exceeding a critical pressure (i.e., the critical pressure Pcp at the critical point
CP shown in FIG. 6). The high-pressure refrigerant discharged from the compression
mechanism 2 flows into the oil separator 41a constituting the oil separation mechanism
41, and the accompanying refrigeration oil is separated. The refrigeration oil separated
from the high-pressure refrigerant in the oil separator 41a flows into the oil return
tube 41b constituting the oil separation mechanism 41 wherein it is depressurized
by the depressurization mechanism 41c provided to the oil return tube 41b, and the
oil is then returned to the intake tube 2a of the compression mechanism 2 and once
more drawn into the compression mechanism 2. Next, having been separated from the
refrigeration oil in the oil separation mechanism 41, the high-pressure refrigerant
is passed through the non-return mechanism 42 and the switching mechanism 3, and is
fed to the heat source-side heat exchanger 4 functioning as a refrigerant radiator.
The high-pressure refrigerant fed to the heat source-side heat exchanger 4 is cooled
in the heat source-side heat exchanger 4 by heat exchange with air as a cooling source
supplied by the heat source-side fan 40 (refer to point E in FIGS. 1 and 5 through
7). The high-pressure refrigerant cooled in the heat source-side heat exchanger 4
then flows through the inlet non-return valve 17a of the bridge circuit 17 into the
receiver inlet tube 18a, and the refrigerant is depressurized to a nearly saturated
pressure by the first expansion mechanism 5a and is temporarily retained in the receiver
18 (refer to point I in FIGS. 1 and 5). The refrigerant retained in the receiver 18
is fed to the receiver outlet tube 18b and is depressurized by the second expansion
mechanism 5b to become a low-pressure gas-liquid two-phase refrigerant, and is then
fed through the outlet non-return valve 17c of the bridge circuit 17 to the usage-side
heat exchanger 6 functioning as a refrigerant evaporator (refer to point F in FIGS.
1 and 5 through 7). The low-pressure gas-liquid two-phase refrigerant fed to the usage-side
heat exchanger 6 is heated by heat exchange with water or air as a heating source,
and the refrigerant is evaporated as a result (refer to point A in FIGS. 1 and 5 through
7). The low-pressure refrigerant heated in the usage-side heat exchanger 6 is then
drawn once more into the compression mechanism 2 via the switching mechanism 3. In
this manner the air-cooling operation is performed.
[0041] Thus, in the air-conditioning apparatus 1 (refrigeration apparatus) of the present
embodiment, the intermediate heat exchanger 7 is provided to the intermediate refrigerant
tube 8 for drawing the refrigerant discharged from the compression element 2c into
the compression element 2d, and during the air-cooling operation, since the intermediate
heat exchanger 7 is brought to a state of functioning as a cooler by opening the intermediate
heat exchanger on/off valve 12 and closing the intermediate heat exchanger bypass
on/off valve 11 of the intermediate heat exchanger bypass tube 9, both the temperature
of the refrigerant drawn into the compression element 2d on the second-stage side
of the compression element 2c (refer to points B and C in FIG. 7) and the temperature
of the refrigerant discharged from the compression element 2d (refer to points D and
D' in FIG. 7) decrease more than in a case in which the intermediate heat exchanger
7 is not provided (in this case, the refrigeration cycle is performed in the following
sequence in FIGS. 6 and 7: point A → point B → point D' → point E → point F). Therefore,
in the heat source-side heat exchanger 4 functioning as a radiator of the refrigerant
in this air-conditioning apparatus 1, operating efficiency can be improved over cases
in which no intermediate heat exchanger 7 is provided, because the temperature difference
between the refrigerant and water or air as the cooling source can be reduced, and
heat radiation loss can be reduced by an amount equivalent to the area enclosed by
connecting points B, D', D, and C in FIG. 7.
[0042] Moreover, in the air-conditioning apparatus 1 of the present embodiment, since refrigerant
that operates in the supercritical range (carbon dioxide in this case) is used, an
air-cooling operation is performed in which refrigerant of an intermediate pressure
lower than the critical pressure Pcp (about 7.3 MPa with carbon dioxide) flows into
the intermediate heat exchanger 7, and refrigerant of a high pressure exceeding the
critical pressure Pcp flows into the heat source-side heat exchanger 4 functioning
as a radiator of refrigerant (see FIG. 6 and 7). In this case, as a result of the
difference between the properties of the refrigerant at a pressure lower than the
critical pressure Pcp and the properties of the refrigerant at a pressure exceeding
the critical pressure Pcp (particularly the heat transfer coefficient and/or the specific
heat at constant pressure) as shown in FIG. 8, there is a tendency for the heat transfer
coefficient of the refrigerant in the intermediate heat exchanger 7 to be lower than
the heat transfer coefficient of the refrigerant in the heat source-side heat exchanger
4 functioning as a radiator of refrigerant. FIG. 8 shows the heat transfer coefficient
values (corresponding to the heat transfer coefficient of the refrigerant in the intermediate
heat exchanger 7) when carbon dioxide at 6 MPa flows at a predetermined quantity flow
rate into a heat transfer passage having a predetermined passage cross-sectional area,
and also the heat transfer coefficient values (corresponding to the heat transfer
coefficient of the refrigerant in the heat source-side heat exchanger 4) of carbon
dioxide at 10 MPa in the same heat transfer passage and at the same quantity flow
rate as the 6 MPa carbon dioxide, but it is clear from looking at this graph that
within the temperature range (about 40 to 70°C) of the refrigerant flowing through
the intermediate heat exchanger 7 and/or the heat source-side heat exchanger 4 functioning
as a radiator of refrigerant, the heat transfer coefficient values of the 6 MPa carbon
dioxide are lower than the heat transfer coefficient values of the 10 MPa carbon dioxide.
Therefore, in the heat source unit 1a of the air-conditioning apparatus 1 of the present
embodiment (i.e., the heat source unit configured so as to suction air in from the
side and blow air out upward), if the intermediate heat exchanger 7 were to be integrated
with the heat source-side heat exchanger 4 in a state of being disposed underneath
the heat source-side heat exchanger 4, the intermediate heat exchanger 7 integrated
with the heat source-side heat exchanger 4 would be disposed in the bottom part of
the heat source unit 1a where the air as a heat source flows at a low rate, the effect
of the decrease in the heat transfer coefficient of the air in the intermediate heat
exchanger 7 caused by disposing the intermediate heat exchanger 7 in the bottom part
of the heat source unit 1a and the effect of the heat transfer coefficient of the
refrigerant in the intermediate heat exchanger 7 being lower than the heat transfer
coefficient of the refrigerant in the heat source-side heat exchanger 4 would combine
to reduce the overall heat transfer coefficient of the intermediate heat exchanger
7. Moreover, since there is a limit on the extent to which the heat transfer surface
area of the intermediate heat exchanger 7 can be increased due to the intermediate
heat exchanger 7 being integrated with the heat source-side heat exchanger 4, there
would be a decrease in the heat transfer performance of the intermediate heat exchanger
7. However, in the present embodiment, since the intermediate heat exchanger 7 is
integrated with the heat source-side heat exchanger 4 in a state of being disposed
above the heat source-side heat exchanger 4, the intermediate heat exchanger 7 is
disposed in the top part of the heat source unit 1 a where the air as a heat source
flows at a high rate (see FIGS. 2 through 4), and the heat transfer coefficient of
the air in the intermediate heat exchanger 7 increases. As a result, the decrease
in the overall heat transfer coefficient of the intermediate heat exchanger 7 can
be minimized, and the decrease in the heat transfer performance of the intermediate
heat exchanger 7 can be minimized.
<Air-warming operation>
[0043] During the air-warming operation, the switching mechanism 3 is brought to the heating
operation state shown by the dashed lines in FIGS. 1 and 9. The opening degrees of
the first expansion mechanism 5a and the second expansion mechanism 5b are also adjusted.
Since the switching mechanism 3 is in the heating operation state, the intermediate
heat exchanger on/off valve 12 of the intermediate refrigerant tube 8 is closed and
the intermediate heat exchanger bypass on/off valve 11 of the intermediate heat exchanger
bypass tube 9 is opened, whereby the intermediate heat exchanger 7 is brought to a
state of not functioning as a cooler.
[0044] When the refrigerant circuit 10 is in this state, low-pressure refrigerant (refer
to point A in FIGS. 1 and 9 through 11) is drawn into the compression mechanism 2
through the intake tube 2a, and after the refrigerant is first compressed by the compression
element 2c to an intermediate pressure, the refrigerant is discharged to the intermediate
refrigerant tube 8 (refer to point B in FIGS. 1 and 9 through 11). The intermediate-pressure
refrigerant discharged from the first-stage compression element 2c passes through
the intermediate heat exchanger bypass tube 9 (refer to point C in FIGS. 1 and 9 through
11) without passing through the intermediate heat exchanger 7 (i.e., without being
cooled), unlike in the air-cooling operation. The refrigerant is drawn into and further
compressed in the compression element 2d connected to the second-stage side of the
compression element 2c, and is discharged from the compression mechanism 2 to the
discharge tube 2b (refer to point D in FIGS. 1 and 9 through 11). The high-pressure
refrigerant discharged from the compression mechanism 2 is compressed by the two-stage
compression action of the compression elements 2c, 2d to a pressure exceeding a critical
pressure (i.e., the critical pressure Pcp at the critical point CP shown in FIG. 10),
similar to the air-cooling operation. The high-pressure refrigerant discharged from
the compression mechanism 2 flows into the oil separator 41 a constituting the oil
separation mechanism 41, and the accompanying refrigeration oil is separated. The
refrigeration oil separated from the high-pressure refrigerant in the oil separator
41a flows into the oil return tube 41b constituting the oil separation mechanism 41
wherein it is depressurized by the depressurization mechanism 41c provided to the
oil return tube 41b, and the oil is then returned to the intake tube 2a of the compression
mechanism 2 and once more drawn into the compression mechanism 2. Next, having been
separated from the refrigeration oil in the oil separation mechanism 41, the high-pressure
refrigerant is passed through the non-return mechanism 42 and the switching mechanism
3, fed to the usage-side heat exchanger 6 functioning as a radiator of refrigerant,
and cooled by heat exchange with the water and/or air as a cooling source (refer to
point F in FIGS. 1 and 9 through 11). The high-pressure refrigerant cooled in the
usage-side heat exchanger 6 then flows through the inlet non-return valve 17b of the
bridge circuit 17 into the receiver inlet tube 18a, and the refrigerant is depressurized
to a nearly saturated pressure by the first expansion mechanism 5a and temporarily
retained in the receiver 18 (refer to point I in FIGS. 1 and 9). The refrigerant retained
in the receiver 18 is fed to the receiver outlet tube 18b and is depressurized by
the second expansion mechanism 5b to become a low-pressure gas-liquid two-phase refrigerant,
and is then fed through the outlet non-return valve 17d of the bridge circuit 17 to
the heat source-side heat exchanger 4 functioning as a refrigerant evaporator (refer
to point E in FIGS. 1 and 9 through 11). The low-pressure gas-liquid two-phase refrigerant
fed to the heat source-side heat exchanger 4 is heated and evaporated in the heat
source-side heat exchanger 4 by heat exchange with the air as a heating source supplied
by the heat source-side fan 40 (refer to point A in FIGS. 1 and 9 through 11). The
low-pressure refrigerant heated and evaporated in the heat source-side heat exchanger
4 is then drawn once more into the compression mechanism 2 via the switching mechanism
3. In this manner the air-warming operation is performed.
[0045] Thus, in the air-conditioning apparatus 1 (the refrigeration apparatus) of the present
embodiment, the intermediate heat exchanger 7 is provided to the intermediate refrigerant
tube 8 for drawing the refrigerant discharged from the compression element 2c into
the compression element 2d, and during the air-warming operation, the intermediate
heat exchanger on/off valve 12 is closed and the intermediate heat exchanger bypass
on/off valve 11 of the intermediate heat exchanger bypass tube 9 is opened, whereby
the intermediate heat exchanger 7 is brought to a state of not functioning as a cooler.
Therefore, the decrease in the temperature of the refrigerant discharged from the
compression mechanism 2 is minimized (refer to points D and D' in FIG. 10) more than
in cases in which only the intermediate heat exchanger 7 is provided and/or cases
in which the intermediate heat exchanger 7 is made to function as a cooler similar
to the air-cooling operation described above (in these cases, the refrigeration cycle
is performed in the following sequence in FIGS. 9 and 10: point A → point B → point
C' → point D' → point F → point E). Therefore, in the air-conditioning apparatus 1,
heat radiation to the exterior can be minimized, temperature decreases can be minimized
in the refrigerant supplied to the usage-side heat exchanger 6 functioning as a refrigerant
cooler, loss of heating performance in the usage-side heat exchanger 6 can be reduced,
and loss of operating efficiency can be prevented, in contrast with cases in which
only the intermediate heat exchanger 7 is provided or cases in which the intermediate
heat exchanger 7 is made to function as a radiator similar to the air-cooling operation
described above.
[0046] Moreover, in the air-conditioning apparatus 1 of the present embodiment, the air-warming
operation is performed while the air as a heat source of the heat source-side heat
exchanger 4 is low in temperature, whereby, even when frost deposition occurs on the
heat source-side heat exchanger 4 functioning as an evaporator of refrigerant, the
frost deposition in the border between the intermediate heat exchanger 7 and the heat
source-side heat exchanger 4 is minimized regardless of the intermediate heat exchanger
7 being integrated with the heat source-side heat exchanger 4, because the intermediate
heat exchanger 7 is disposed above the heat source-side heat exchanger. Unlike cases
in which the intermediate heat exchanger 7 is disposed below the heat source-side
heat exchanger 4, there is less risk that water that has melted and dripped down from
the heat source-side heat exchanger 4 due to the defrosting of the heat source-side
heat exchanger 4 will adhere, freeze, and spread on the intermediate heat exchanger
7, and the intermediate heat exchanger 7 therefore does not need to be defrosted when
the defrosting operation (described hereinafter) is performed.
<Defrosting operation>
[0047] First, in step S1, a decision is made as to whether or not frost deposits have formed
in the heat source-side heat exchanger 4 during the air-warming operation. This is
determined based on the temperature of the refrigerant flowing through the heat source-side
heat exchanger 4 as detected by the heat source-side heat exchange temperature sensor
51, and/or on the cumulative time of the air-warming operation. For example, in cases
in which the temperature of refrigerant in the heat source-side heat exchanger 4 as
detected by the heat source-side heat exchange temperature sensor 51 is equal to or
less than a predetermined temperature equivalent to conditions at which frost deposits
occur, or in cases in which the cumulative time of the air-warming operation has elapsed
past a predetermined time, it is determined that frost deposits have occurred in the
heat source-side heat exchanger 4. In cases in which these temperature conditions
or time conditions are not met, it is determined that frost deposits have not occurred
in the heat source-side heat exchanger 4. Since the predetermined temperature and
predetermined time depend on the temperature of the air as a heat source, the predetermined
temperature and predetermined time are preferably set as a function of the air temperature
detected by the air temperature sensor 53. In cases in which a temperature sensor
is provided to the inlet or outlet of the heat source-side heat exchanger 4, the refrigerant
temperature detected by these temperature sensors may be used in the determination
of the temperature conditions instead of the refrigerant temperature detected by the
heat source-side heat exchange temperature sensor 51. In cases in which it is determined
in step S1 that frost deposits have occurred in the heat source-side heat exchanger
4, the process advances to step S2.
[0048] Next, in step S2, the defrosting operation is started. The defrosting operation is
a reverse cycle defrosting operation in which the heat source-side heat exchanger
4 is made to function as a refrigerant radiator by switching the switching mechanism
3 from the heating operation state (i.e., the air-warming operation) to the cooling
operation state. In the present embodiment, since the intermediate heat exchanger
7 is disposed above the heat source-side heat exchanger as described above, frost
deposition is minimized in the border between the intermediate heat exchanger 7 and
the heat source-side heat exchanger 4 regardless of the intermediate heat exchanger
7 being integrated with the heat source-side heat exchanger 4, and unlike cases in
which the intermediate heat exchanger 7 is disposed below the heat source-side heat
exchanger 4, there is less risk that water that has melted and dripped down from the
heat source-side heat exchanger 4 due to the defrosting of the heat source-side heat
exchanger 4 will adhere, freeze, and spread on the intermediate heat exchanger 7,
and the intermediate heat exchanger 7 therefore does not need to be defrosted. In
view of this, in this defrosting operation, when the reverse cycle defrosting operation
described above is performed, the intermediate heat exchanger bypass tube 9 is used
to ensure that refrigerant does not flow to the intermediate heat exchanger 7 (by
closing the intermediate heat exchanger on/off valve 12 and opening the intermediate
heat exchanger bypass on/off valve 11).
[0049] The air-cooling operation is thereby performed in a state in which the intermediate
heat exchanger 7 is not made to function as a cooler (the refrigeration cycle performed
in the following sequence in FIGS. 6, 7, and 13: point A → point B → point D' → point
E → point F), heat radiation from the intermediate heat exchanger 7 to the exterior
can be prevented (i.e., it is possible to prevent heat radiation equivalent to the
area enclosed by connecting points B, D', D, and C in FIG. 7), the decrease in the
defrosting capacity of the heat source-side heat exchanger 4 can be minimized, and
the reverse cycle defrosting operation can thereby be performed efficiently.
[0050] Next, in step S3, a decision is made as to whether or not defrosting of the heat
source-side heat exchanger 4 has concluded. This decision is made based on the temperature
of refrigerant flowing through the heat source-side heat exchanger 4 as detected by
the heat source-side heat exchange temperature sensor 51, and/or on the operation
time of the defrosting operation. For example, in the case that the temperature of
refrigerant in the heat source-side heat exchanger 4 as detected by the heat source-side
heat exchange temperature sensor 51 is equal to or greater than a temperature equivalent
to conditions at which frost deposits do not occur, or in the case that the defrosting
operation has continued for a predetermined time or longer, it is determined that
defrosting of the heat source-side heat exchanger 4 has concluded. In the case that
the temperature conditions or time conditions are not met, it is determined that defrosting
of the heat source-side heat exchanger 4 is not complete. In the case that a temperature
sensor is provided to the inlet or outlet of the heat source-side heat exchanger 4,
the temperature of the refrigerant as detected by either of these temperature sensors
may be used in the determination of the temperature conditions instead of the refrigerant
temperature detected by the heat source-side heat exchange temperature sensor 51.
In cases in which it is determined in step S3 that defrosting of the heat source-side
heat exchanger 4 has completed, the process transitions to step S4, the defrosting
operation ends, and the process for restarting the air-warming operation is again
performed. More specifically, a process is performed for switching the switching mechanism
3 from the cooling operation state to the heating operation state (i.e. the air-warming
operation).
[0051] Thus, in the air-conditioning apparatus 1 (the refrigeration apparatus) of the present
embodiment, the intermediate heat exchanger 7 is disposed above the heat source-side
heat exchanger 4, whereby frost deposition is minimized in the border between the
intermediate heat exchanger 7 and the heat source-side heat exchanger 4 regardless
of the intermediate heat exchanger 7 being integrated with the heat source-side heat
exchanger 4, and unlike cases in which the intermediate heat exchanger 7 is disposed
below the heat source-side heat exchanger 4, there is less risk that water that has
melted and dripped down from the heat source-side heat exchanger 4 due to the defrosting
of the heat source-side heat exchanger 4 will adhere, freeze, and spread on the intermediate
heat exchanger 7, and the intermediate heat exchanger 7 therefore does not need to
be defrosted when the reverse cycle defrosting operation is performed. In this air-conditioning
apparatus 1, taking advantage of the fact that the intermediate heat exchanger 7 does
not need to be defrosted during the reverse cycle defrosting operation, when the reverse
cycle defrosting operation is performed, the intermediate heat exchanger bypass tube
9 is used to ensure that the refrigerant does not flow to the intermediate heat exchanger
7, whereby heat radiation from the intermediate heat exchanger 7 to the exterior is
prevented and the decrease in the defrosting capacity of the heat source-side heat
exchanger 4 is minimized, and the reverse cycle defrosting operation can therefore
be performed efficiently.
(3) Modification 1
[0052] In the embodiment described above, in the air-conditioning apparatus 1 configured
to be capable of switching between the air-cooling operation and the air-warming operation
via the switching mechanism 3, the intermediate heat exchanger 7 having air as a heat
source is integrated in a state of being disposed above the heat source-side heat
exchanger 4, and the intermediate heat exchanger bypass tube 9 is used to ensure that
the refrigerant does not flow to the intermediate heat exchanger 7 when the reverse
cycle defrosting operation is performed, whereby the decrease in the defrosting capacity
of the heat source-side heat exchanger 4 is minimized when the reverse cycle defrosting
operation is performed, and the reverse cycle defrosting operation can be performed
efficiently, but another possible consideration in addition to this configuration
is to also provide a first second-stage injection tube 18c for branching off the refrigerant
heated in the heat source-side heat exchanger 4 or the usage-side heat exchanger 6
and returning the refrigerant to the second-stage compression element 2d.
[0053] For example, in the embodiment described above in which the two-stage compression-type
compression mechanism 2 is used, a refrigerant circuit 110 provided with the first
second-stage injection tube 18c can be used as shown in FIG. 14.
[0054] The first second-stage injection tube 18c herein is a refrigerant tube capable of
performing intermediate pressure injection for extracting refrigerant from the receiver
18 and returning the refrigerant to the second-stage compression element 2d of the
compression mechanism 2, and in the present modification, the first second-stage injection
tube 18c is provided so as to connect the top part of the receiver 18 and the intermediate
refrigerant tube 8 (i.e., the intake side of the second-stage compression element
2d of the compression mechanism 2). This first second-stage injection tube 18c is
provided with a first second-stage injection on/off valve 18d and a first second-stage
injection non-return mechanism 18e. The first second-stage injection on/off valve
18d is a valve capable of opening and closing, and is an electromagnetic valve in
the present modification. The first second-stage injection non-return mechanism 18e
is a mechanism for allowing the flow of refrigerant from the receiver 18 to the second-stage
compression element 2d and blocking the flow of refrigerant from the second-stage
compression element 2d to the receiver 18, and in the present modification, a non-return
valve is used. The first second-stage injection tube 18c and the first intake return
tube 18f are integrated in the portion near the receiver 18. The receiver 18 hereby
functions as a gas-liquid separator for performing gas-liquid separation between the
first expansion mechanism 5a and the second expansion mechanism 5b on the refrigerant
flowing between the heat source-side heat exchanger 4 and the usage-side heat exchanger
6 in cases in which the first second-stage injection tube 18c and/or the first intake
return tube 18f is used by opening the first second-stage injection on/off valve 18d
and/or the first intake return on/off valve 18g, and intermediate pressure injection
by the receiver 18 can be performed, which is primarily for returning the gas refrigerant
resulting from gas-liquid separation in the receiver 18 from the top part of the receiver
18 to the intake side of the second-stage compression element 2d of the compression
mechanism 2 (the outlet side of the intermediate heat exchanger 7 of the intermediate
refrigerant tube 8 in this case).
[0055] Next, the action of the air-conditioning apparatus 1 will be described using FIGS.
14 through 23. FIG. 15 is a diagram showing the flow of refrigerant within the air-conditioning
apparatus 1 during the air-cooling operation, FIG. 16 is a pressure-enthalpy graph
representing the refrigeration cycle during the air-cooling operation, FIG. 17 is
a temperature-entropy graph representing the refrigeration cycle during the air-cooling
operation, FIG. 18 is a diagram showing the flow of refrigerant within the air-conditioning
apparatus 1 during the air-warming operation, FIG. 19 is a pressure-enthalpy graph
representing the refrigeration cycle during the air-warming operation, FIG. 20 is
a temperature-entropy graph representing the refrigeration cycle during the air-warming
operation, FIG. 21 is a diagram showing the flow of refrigerant within the air-conditioning
apparatus 1 during the defrosting operation, FIG. 22 is a pressure-enthalpy graph
representing the refrigeration cycle during the defrosting operation, and FIG. 23
is a temperature-entropy graph representing the refrigeration cycle during the defrosting
operation. Operation control in the air-cooling operation, the air-warming operation,
and the defrosting operation described hereinbelow is performed by the aforementioned
controller (not shown). In the following description, the term "high pressure" means
a high pressure in the refrigeration cycle (specifically, the pressure at points D,
D', and E in FIGS. 16, 17, 22, and 23, and the pressure at points D, D', and F in
FIGS. 19 and 20), the term "low pressure" means a low pressure in the refrigeration
cycle (specifically, the pressure at points A and F in FIGS. 16, 17, 22, and 23, and
the pressure at points A and E in FIGS. 19 and 20), and the term "intermediate pressure"
means an intermediate pressure in the refrigeration cycle (specifically, the pressure
at points B, C, G, G', I, L, and M in FIGS. 16, 17, 19, 20, 22, and 23).
<Air-cooling oρeration>
[0056] During the air-cooling operation, the switching mechanism 3 is brought to the cooling
operation state shown by the solid lines in FIGS. 14 and 15. The opening degrees of
the first expansion mechanism 5a and the second expansion mechanism 5b are adjusted.
Since the switching mechanism 3 is in the cooling operation state, the intermediate
heat exchanger on/off valve 12 of the intermediate refrigerant tube 8 is opened and
the intermediate heat exchanger bypass on/off valve 11 of the intermediate heat exchanger
bypass tube 9 is closed, thereby creating a state in which the intermediate heat exchanger
7 functions as a cooler. Furthermore, the first second-stage injection on/off valve
18d is brought to an open state.
[0057] When the refrigerant circuit 110 is in this state, low-pressure refrigerant (refer
to point A in FIGS. 14 through 17) is drawn into the compression mechanism 2 through
the intake tube 2a, and after the refrigerant is first compressed by the compression
element 2c to an intermediate pressure, the refrigerant is discharged to the intermediate
refrigerant tube 8 (refer to point A in FIGS. 14 through 17). The intermediate-pressure
refrigerant discharged from the first-stage compression element 2c is cooled in the
intermediate heat exchanger 7 by undergoing heat exchange with the air as a cooling
source supplied by the heat source-side fan 40 (refer to point C in FIGS. 14 through
17). The refrigerant cooled in the intermediate 7 is further cooled (refer to point
G in FIGS. 14 through 17) by mixing with refrigerant being returned from the receiver
18 via the first second-stage injection tube 18c to the second-stage compression element
2d (refer to point M in FIGS. 14 through 17). Next, having been mixed with the refrigerant
returning from the first second-stage injection tube 18c (i.e., intermediate pressure
injection is carried out by the receiver 18 which acts as a gas-liquid separator),
the intermediate-pressure refrigerant is drawn into and further compressed in the
compression element 2d connected to the second-stage side of the compression element
2c, and the refrigerant is discharged from the compression mechanism 2 to the discharge
tube 2b (refer to point D in FIGS. 14 through 17). The high-pressure refrigerant discharged
from the compression mechanism 2 is compressed by the two-stage compression action
of the compression elements 2c, 2d to a pressure exceeding a critical pressure (i.e.,
the critical pressure Pep at the critical point CP shown in FIG. 16). The high-pressure
refrigerant discharged from the compression mechanism 2 flows into the oil separator
41a constituting the oil separation mechanism 41, and the accompanying refrigeration
oil is separated. The refrigeration oil separated from the high-pressure refrigerant
in the oil separator 41a flows into the oil return tube 41b constituting the oil separation
mechanism 41 wherein it is depressurized by the depressurization mechanism 41c provided
to the oil return tube 41b, and the oil is then returned to the intake tube 2a of
the compression mechanism 2 and drawn once more into the compression mechanism 2.
Next, having been separated from the refrigeration oil in the oil separation mechanism
41, the high-pressure refrigerant is passed through the non-return mechanism 42 and
the switching mechanism 3, and is fed to the heat source-side heat exchanger 4 functioning
as a refrigerant radiator. The high-pressure refrigerant fed to the heat source-side
heat exchanger 4 is cooled in the heat source-side heat exchanger 4 by heat exchange
with air as a cooling source supplied by the heat source-side fan 40 (refer to point
E in FIGS. 14 through 17). The high-pressure refrigerant cooled in the heat source-side
heat exchanger 4 then passes through the inlet non-return valve 17a of the bridge
circuit 17 and flows into the receiver inlet tube 18a, and the refrigerant is depressurized
to a nearly intermediate pressure by the first expansion mechanism 5a, temporarily
retained in the receiver 18, and subjected to gas-liquid separation (refer to points
I, L, and M in FIGS. 14 through 17). The gas refrigerant having undergone gas-liquid
separation in the receiver 18 is then extracted out of the top part of the receiver
18 by the first second-stage injection tube 18c, and this refrigerant mixes with the
intermediate-pressure refrigerant discharged from the first-stage compression element
2c as described above. The refrigerant retained in the receiver 18 is fed to the receiver
outlet tube 18b and is depressurized by the second expansion mechanism 5b to become
a low-pressure gas-liquid two-phase refrigerant, and is then fed through the outlet
non-return valve 17c of the bridge circuit 17 to the usage-side heat exchanger 6 functioning
as a refrigerant evaporator (refer to point F in FIGS. 14 through 17). The low-pressure
gas-liquid two-phase refrigerant fed to the usage-side heat exchanger 6 is heated
by heat exchange with water or air as a heating source, and the refrigerant is evaporated
as a result (refer to point A in FIGS. 14 through 17). The low-pressure refrigerant
heated in the usage-side heat exchanger 6 is then drawn once more into the compression
mechanism 2 via the switching mechanism 3. In this manner the air-cooling operation
is performed.
[0058] Thus, in the air-conditioning apparatus 1 of the present modification, in addition
to the intermediate heat exchanger 7 being made to function as a cooler similar to
the air-cooling operation in the embodiment described above, the first second-stage
injection tube 18c is provided to branch off the refrigerant fed from the heat source-side
heat exchanger 4 to the expansion mechanisms 5a, 5b and return the refrigerant to
the second-stage compression element 2d, and the temperature of the refrigerant drawn
into the second-stage compression element 2d can therefore be kept even lower without
heat being radiated to the exterior (refer to points C and G in FIG. 17). The temperature
of the refrigerant discharged from the compression mechanism 2 is thereby kept lower
(refer to points D and D' in FIG. 17), and it is possible to further reduce the heat
radiation loss equivalent to the area enclosed by connecting points C, D', D, and
G in FIG. 17 to a greater extent than in cases in which the first second-stage injection
tube 18c is not provided; therefore, the power consumption of the compression mechanism
2 can be further reduced, and operating efficiency can be further improved.
<Air-warming operation>
[0059] During the air-warming operation, the switching mechanism 3 is brought to the heating
operation state shown by the dashed lines in FIGS. 14 and 18. The opening degrees
of the first expansion mechanism 5a and the second expansion mechanism 5b are adjusted.
Since the switching mechanism 3 is in the heating operation state, the intermediate
heat exchanger on/off valve 12 of the intermediate refrigerant tube 8 is closed and
the intermediate heat exchanger bypass on/off valve 11 of the intermediate heat exchanger
bypass tube 9 is opened, thereby creating a state in which the intermediate heat exchanger
7 does not function as a cooler. Furthermore, the first second-stage injection on/off
valve 18d is brought to an open state similar to during the air-cooling operation.
[0060] When the refrigerant circuit 110 is in this state, low-pressure refrigerant (refer
to point A in FIGS. 14 and 18 through 20) is drawn into the compression mechanism
2 through the intake tube 2a, and after the refrigerant is first compressed by the
compression element 2c to an intermediate pressure, the refrigerant is discharged
to the intermediate refrigerant tube 8 (refer to point B in FIGS. 14 and 18 through
20). This intermediate-pressure refrigerant discharged from the first-stage compression
element 2c passes through the intermediate heat exchanger bypass tube 9 (refer to
point C in FIGS. 14 and 18 through 20) without passing through the intermediate heat
exchanger 7 (i.e., without being cooled), similar to the air-warming operation in
the embodiment described above. This intermediate-pressure refrigerant which has passed
through the intermediate heat exchanger bypass tube 9 without being cooled by the
intermediate heat exchanger 7 is cooled (refer to point G in FIGS. 14 and 18 through
20) by mixing with the refrigerant returned from the receiver 18 through the first
second-stage injection tube 18c to the second-stage compression element 2d (refer
to point M in FIGS. 14 and 18 through 20). Next, having been mixed with the refrigerant
returning from the first second-stage injection tube 18c (i.e., intermediate pressure
injection is carried out by the receiver 18 which acts as a gas-liquid separator),
the intermediate-pressure refrigerant is drawn into and further compressed in the
compression element 2d connected to the second-stage side of the compression element
2c, and the refrigerant is discharged from the compression mechanism 2 to the discharge
tube 2b (refer to point D in FIGS. 14 and 18 through 20). The high-pressure refrigerant
discharged from the compression mechanism 2 is compressed by the two-stage compression
action of the compression elements 2c, 2d to a pressure exceeding a critical pressure
(i.e., the critical pressure Pcp at the critical point CP shown in FIG. 19), similar
to the air-cooling operation. The high-pressure refrigerant discharged from the compression
mechanism 2 flows into the oil separator 41a constituting the oil separation mechanism
41, and the accompanying refrigeration oil is separated. The refrigeration oil separated
from the high-pressure refrigerant in the oil separator 41 a flows into the oil return
tube 41b constituting the oil separation mechanism 41 wherein it is depressurized
by the depressurization mechanism 41c provided to the oil return tube 41 b, and the
oil is then returned to the intake tube 2a of the compression mechanism 2 and drawn
once more into the compression mechanism 2. Next, having been separated from the refrigeration
oil in the oil separation mechanism 41, the high-pressure refrigerant is passed through
the non-return mechanism 42 and the switching mechanism 3, fed to the usage-side heat
exchanger 6 functioning as a radiator of refrigerant, and cooled by heat exchange
with the water and/or air as a cooling source (refer to point F in FIGS. 14 and 18
through 20). The high-pressure refrigerant cooled in the usage-side heat exchanger
6 then flows through the inlet non-return valve 17b of the bridge circuit 17 into
the receiver inlet tube 18a, and the refrigerant is depressurized to a nearly intermediate
pressure by the first expansion mechanism 5a, temporarily retained in the receiver
18, and subjected to gas-liquid separation (refer to points I, L, and M in FIGS. 14
and 18 through 20). Having undergone gas-liquid separation in the receiver 18, the
gas refrigerant is extracted out of the top part of the receiver 18 by the first second-stage
injection tube 18c, and is mixed with the intermediate-pressure refrigerant discharged
from the first-stage compression element 2c as described above. The liquid refrigerant
retained in the receiver 18 is fed to the receiver outlet tube 18b and is depressurized
by the second expansion mechanism 5b to become a low-pressure gas-liquid two-phase
refrigerant, and is then fed through the outlet non-return valve 17d of the bridge
circuit 17 to the heat source-side heat exchanger 4 functioning as a refrigerant evaporator
(refer to point E in FIGS. 14 and 18 through 20). The low-pressure gas-liquid two-phase
refrigerant fed to the heat source-side heat exchanger 4 is then heated and evaporated
by heat exchange with the air as a heat source supplied by the heat source-side fan
40 (refer to point A in FIGS. 14 and 18 through 20). The low-pressure refrigerant
heated and evaporated in the heat source-side heat exchanger 4 is then drawn once
more into the compression mechanism 2 via the switching mechanism 3. In this manner
the air-warming operation is performed.
[0061] Thus, in the air-conditioning apparatus 1 of the present modification, the intermediate
heat exchanger 7 is brought to a state of not functioning as a cooler similar to the
air-warming operation in the embodiment described above, and the first second-stage
injection tube 18c is provided to branch off the refrigerant fed from the heat source-side
heat exchanger 4 to the expansion mechanisms 5a, 5b and return the refrigerant to
the second-stage compression element 2d; therefore, the temperature of the refrigerant
drawn into the second-stage compression element 2d can be suppressed without heat
being radiated to the exterior (refer to points C, G, and G' in FIG. 20). Thereby,
although the temperature of the refrigerant discharged from the compression mechanism
2 decreases and the heating capacity per unit flow rate of the refrigerant in the
usage-side heat exchanger 6 decreases (refer to points D, D' and F in FIG. 20), the
flow rate of the refrigerant discharged from the second-stage compression element
2d increases, the decrease in the heating capacity of the usage-side heat exchanger
6 is therefore minimized, and as a result, the power consumption of the compression
mechanism 2 can be reduced and operating efficiency can be improved.
<Defrosting operation>
[0062] In the embodiment described above, since a reverse cycle defrosting operation is
used for defrosting the heat source-side heat exchanger 4 by switching the switching
mechanism 3 to the cooling operation state, the usage-side heat exchanger 6 is made
to function as an evaporator of refrigerant regardless of the intention being to cause
the usage-side heat exchanger 6 to function as a radiator of refrigerant, and there
is a problem in that the temperature on the usage side decreases. Since the reverse
cycle defrosting operation is an air-cooling operation performed in a state in which
the intermediate heat exchanger 7 is not made to function as a cooler while the temperature
of the air as a heat source is low, the low pressure in the refrigeration cycle decreases,
and the flow rate of the refrigerant drawn from the first-stage compression element
2c is reduced. When this happens, another problem emerges that more time is required
for defrosting the heat source-side heat exchanger 4 because the flow rate of refrigerant
circulated through the refrigerant circuit 10 is reduced and the flow rate of refrigerant
flowing through the heat source-side heat exchanger 4 can no longer be guaranteed.
Such problems are also encountered in the configuration of the present modification.
[0063] In view of this, in the present modification, in step S2 shown in FIG 12, when the
reverse cycle defrosting operation is performed, a state is created in which the intermediate
heat exchanger 7 is not made to function as a cooler, and the first second-stage injection
tube 18c is used (i.e., the first second-stage injection on/off valve 18d is opened
and intermediate pressure injection is performed by the receiver 18 as a gas-liquid
separator) to perform the reverse cycle defrosting operation (see FIG. 21) while the
refrigerant fed from the heat source-side heat exchanger 4 to the usage-side heat
exchanger 6 is returned to the second-stage compression element 2d.
[0064] The air-cooling operation (the refrigeration cycle performed in the following sequence
shown in FIGS. 21 through 23: point A → point B, C → point G → point D → point E →
point I → point L → point F) accompanying intermediate pressure injection by the receiver
18 as a gas-liquid separator is thereby performed in a state in which the intermediate
heat exchanger 7 is not made to function as a cooler, heat radiation from the intermediate
heat exchanger 7 to the exterior is prevented (i.e., it is possible to prevent heat
radiation equivalent to the area enclosed by connecting points G, D, D' and G' in
FIG. 23), the loss of defrosting capacity of the heat source-side heat exchanger 4
is minimized (this also applies to the defrosting operation in the embodiment described
above), and the flow rate of the refrigerant flowing through the heat source-side
heat exchanger 4 can be guaranteed while reducing the flow rate of the refrigerant
flowing through the usage-side heat exchanger 6, whereby the defrosting time of the
heat source-side heat exchanger 4 can be reduced while minimizing the temperature
decrease on the usage side when the reverse cycle defrosting operation is performed.
The other steps S1, S3, and S4 of the defrosting operation in the present modification
are the same as those of the defrosting operation in the embodiment described above
and are therefore not described herein.
(4) Modification 2
[0065] In Modification 1 described above, in the air-conditioning apparatus 1 configured
to be capable of switching between the air-cooling operation and the air-warming operation
via the switching mechanism 3, the first second-stage injection tube 18c is provided
for performing intermediate pressure injection through the receiver 18 as a gas-liquid
separator, and intermediate pressure injection is performed by the receiver 18 as
a gas-liquid separator, but instead of intermediate pressure injection by the receiver
18, another possible option is to provide a second second-stage injection tube 19
and an economizer heat exchanger 20 and to perform intermediate pressure injection
through the economizer heat exchanger 20.
[0066] For example, as shown in FIG. 24, a refrigerant circuit 210 can be used which is
provided with a second second-stage injection tube 19 and an economizer heat exchanger
20 instead of the first second-stage injection tube 18c in Modification 1 described
above.
[0067] The second second-stage injection tube 19 has a function for branching off and returning
the refrigerant cooled in the heat source-side heat exchanger 4 or the usage-side
heat exchanger 6 to the second-stage compression element 2d of the compression mechanism
2. In the present modification, the second second-stage injection tube 19 is provided
so as to branch off refrigerant flowing through the receiver inlet tube 18a and return
the refrigerant to the intake side of the second-stage compression element 2d. More
specifically, the second second-stage injection tube 19 is provided so as to branch
off and return the refrigerant from a position on the upstream side of the first expansion
mechanism 5a of the receiver inlet tube 18a (i.e., between the heat source-side heat
exchanger 4 and the first expansion mechanism 5a when the switching mechanism 3 is
in the cooling operation state, or between the usage-side heat exchanger 6 and the
first expansion mechanism 5a when the switching mechanism 3 is in the heating operation
state) to a position on the downstream side of the intermediate heat exchanger 7 of
the intermediate refrigerant tube 8. The second second-stage injection tube 19 is
provided with a second second-stage injection valve 19a whose opening degree can be
controlled. The second second-stage injection valve 19a is an electrically driven
expansion valve in the present modification.
[0068] The economizer heat exchanger 20 is a heat exchanger for carrying out heat exchange
between the refrigerant from which heat has been released in the heat source-side
heat exchanger 4 or the usage-side heat exchanger 6 and the refrigerant that flows
through the second second-stage injection tube 19 (more specifically, the refrigerant
that has been depressurized to near intermediate pressure in the second second-stage
injection valve 19a). In the present modification, the economizer heat exchanger 20
is provided so as to perform heat exchange between the refrigerant flowing through
a position in the receiver inlet tube 18a upstream of the first expansion mechanism
5a (i.e., between the heat source-side heat exchanger 4 and the first expansion mechanism
5a when the switching mechanism 3 is in the cooling operation state, or between the
usage-side heat exchanger 6 and the first expansion mechanism 5a when the switching
mechanism 3 is in the heating operation state) and the refrigerant flowing through
the second second-stage injection tube 19, and the economizer heat exchanger 20 has
a passage through which both refrigerants flow against each other. In the present
modification, the economizer heat exchanger 20 is provided upstream of the second
second-stage injection tube 19 of the receiver inlet tube 18a. Therefore, the refrigerant
from which heat has been released in the heat source-side heat exchanger 4 or usage-side
heat exchanger 6 is branched off in the receiver inlet tube 18a into the second second-stage
injection tube 19 before undergoing heat exchange in the economizer heat exchanger
20, and heat exchange is then conducted in the economizer heat exchanger 20 with the
refrigerant flowing through the second second-stage injection tube 19.
[0069] Furthermore, the air-conditioning apparatus 1 of the present modification is provided
with various sensors. Specifically, the intermediate refrigerant tube 8 or the compression
mechanism 2 is provided with an intermediate pressure sensor 54 for detecting the
pressure of the refrigerant that flows through the intermediate refrigerant tube 8.
The outlet of the second second-stage injection tube 19 side of the economizer heat
exchanger 20 is provided with an economizer outlet temperature sensor 55 for detecting
the temperature of the refrigerant at the outlet of the second second-stage injection
tube 19 side of the economizer heat exchanger 20.
[0070] Next, the action of the air-conditioning apparatus 1 will be described using FIGS.
24 through 33. FIG. 25 is a diagram showing the flow of refrigerant within the air-conditioning
apparatus 1 during the air-cooling operation, FIG. 26 is a pressure-enthalpy graph
representing the refrigeration cycle during the air-cooling operation, FIG. 27 is
a temperature-entropy graph representing the refrigeration cycle during the air-cooling
operation, FIG. 28 is a diagram showing the flow of refrigerant within the air-conditioning
apparatus 1 during the air-warming operation, FIG. 29 is a pressure-enthalpy graph
representing the refrigeration cycle during the air-warming operation, FIG. 30 is
a temperature-entropy graph representing the refrigeration cycle during the air-warming
operation, FIG. 31 is a diagram showing the flow of refrigerant within the air-conditioning
apparatus 1 during the defrosting operation, FIG. 32 is a pressure-enthalpy graph
representing the refrigeration cycle during the defrosting operation, and FIG. 33
is a temperature-entropy graph representing the refrigeration cycle during the defrosting
operation. Operation control in the air-cooling operation, the air-warming operation,
and the defrosting operation described hereinbelow is performed by the aforementioned
controller (not shown). In the following description, the term "high pressure" means
a high pressure in the refrigeration cycle (specifically, the pressure at points D,
D', E, H in FIGS. 26, 27, 32, and 33, and the pressure at points D, D', F, and H in
FIGS. 29 and 30), the term "low pressure" means a low pressure in the refrigeration
cycle (specifically, the pressure at points A and F in FIGS. 26, 27, 32, and 33, and
the pressure at points A and E in FIGS, 29 and 30), and the term "intermediate pressure"
means an intermediate pressure in the refrigeration cycle (specifically, the pressure
at points B, C, G, G', J, and K in FIGS. 26, 27, 29, 30, 32, 33).
<Air-cooling operation>
[0071] During the air-cooling operation, the switching mechanism 3 is brought to the cooling
operation state shown by the solid lines in FIGS. 24 and 25. The opening degrees of
the first expansion mechanism 5a and the second expansion mechanism 5b are adjusted.
Since the switching mechanism 3 is in the cooling operation state, the intermediate
heat exchanger on/off valve 12 of the intermediate refrigerant tube 8 is opened and
the intermediate heat exchanger bypass on/off valve 11 of the intermediate heat exchanger
bypass tube 9 is closed, thereby creating a state in which the intermediate heat exchanger
7 functions as a cooler. Furthermore, the opening degree of the second second-stage
injection valve 19a is also adjusted. More specifically, in the present modification,
so-called superheat degree control is performed wherein the opening degree of the
second second-stage injection valve 19a is adjusted so that a target value is achieved
in the degree of superheat of the refrigerant at the outlet in the second second-stage
injection tube 19 side of the economizer heat exchanger 20. In the present modification,
the degree of superheat of the refrigerant at the outlet in the second second-stage
injection tube 19 side of the economizer heat exchanger 20 is obtained by converting
the intermediate pressure detected by the intermediate pressure sensor 54 to a saturation
temperature and subtracting this refrigerant saturation temperature value from the
refrigerant temperature detected by the economizer outlet temperature sensor 55. Though
not used in the present embodiment, another possible option is to provide a temperature
sensor to the inlet in the second second-stage injection tube 19 side of the economizer
heat exchanger 20, and to obtain the degree of superheat of the refrigerant at the
outlet in the second second-stage injection tube 19 side of the economizer heat exchanger
20 by subtracting the refrigerant temperature detected by this temperature sensor
from the refrigerant temperature detected by the economizer outlet temperature sensor
55. The opening degree adjustment of the second second-stage injection valve 19a is
not limited to superheat degree control, and the opening degree may be opened to a
predetermined opening degree in accordance with the flow rate of refrigerant circulating
in the refrigerant circuit 210 or other factors, for example.
[0072] When the refrigerant circuit 210 is in this state, low-pressure refrigerant (refer
to point A in FIGS. 24 through 27) is drawn into the compression mechanism 2 through
the intake tube 2a, and after the refrigerant is first compressed by the compression
element 2c to an intermediate pressure, the refrigerant is discharged to the intermediate
refrigerant tube 8 (refer to point A in FIGS. 24 through 27). The intermediate-pressure
refrigerant discharged from the first-stage compression element 2c is cooled in the
intermediate heat exchanger 7 by undergoing heat exchange with the air as a cooling
source supplied by the heat source-side fan 40 (refer to point C in FIGS. 24 through
27). The refrigerant cooled in the intermediate heat exchanger 7 is further cooled
(refer to point G in FIGS. 24 through 27) by being mixed with refrigerant being returned
from the second second-stage injection tube 19 to the second-stage compression element
2d (refer to point K in FIGS. 24 through 27). Next, having been mixed with the refrigerant
returning from the second second-stage injection tube 19 (i.e., intermediate pressure
injection is carried out by the economizer heat exchanger 20), the intermediate-pressure
refrigerant is drawn into and further compressed in the compression element 2d connected
to the second-stage side of the compression element 2c, and the refrigerant is discharged
from the compression mechanism 2 to the discharge tube 2b (refer to point D in FIGS.
24 through 27). The high-pressure refrigerant discharged from the compression mechanism
2 is compressed by the two-stage compression action of the compression elements 2c,
2d to a pressure exceeding a critical pressure (i.e., the critical pressure Pcp at
the critical point CP shown in FIG. 26). The high-pressure refrigerant discharged
from the compression mechanism 2 flows into the oil separator 41a constituting the
oil separation mechanism 41, and the accompanying refrigeration oil is separated.
The refrigeration oil separated from the high-pressure refrigerant in the oil separator
41a flows into the oil return tube 41b constituting the oil separation mechanism 41
wherein it is depressurized by the depressurization mechanism 41c provided to the
oil return tube 41b, and the oil is then returned to the intake tube 2a of the compression
mechanism 2 and drawn once more into the compression mechanism 2. Next, having been
separated from the refrigeration oil in the oil separation mechanism 41, the high-pressure
refrigerant is passed through the non-return mechanism 42 and the switching mechanism
3, and is fed to the heat source-side heat exchanger 4 functioning as a refrigerant
radiator. The high-pressure refrigerant fed to the heat source-side heat exchanger
4 is cooled in the heat source-side heat exchanger 4 by heat exchange with air as
a cooling source supplied by the heat source-side fan 40 (refer to point E in FIGS.
24 through 27). The high-pressure refrigerant cooled in the heat source-side heat
exchanger 4 flows through the inlet non-return valve 17a of the bridge circuit 17
into the receiver inlet tube 18a, and some of the refrigerant is branched off into
the second second-stage injection tube 19. The refrigerant flowing through the second
second-stage injection tube 19 is depressurized to a nearly intermediate pressure
in the second second-stage injection valve 19a and is then fed to the economizer heat
exchanger 20 (refer to point J in FIGS. 24 through 27). The refrigerant after being
branched off into the second second-stage injection tube 19 then flows into the economizer
heat exchanger 20, where it is cooled by heat exchange with the refrigerant flowing
through the second second-stage injection tube 19 (refer to point H in FIGS. 24 through
27). The refrigerant flowing through the second second-stage injection tube 19 is
heated by heat exchange with the high-pressure refrigerant cooled in the heat source-side
heat exchanger 4 as a radiator (refer to point K in FIGS. 24 through 27), and is mixed
with the intermediate-pressure refrigerant discharged from the first-stage compression
element 2c as described above. The high-pressure refrigerant cooled in the economizer
heat exchanger 20 is depressurized to a nearly saturated pressure by the first expansion
mechanism 5a and is temporarily retained in the receiver 18 (refer to point I in FIGS.
24 and 25). The refrigerant retained in the receiver 18 is fed to the receiver outlet
tube 18b and is depressurized by the second expansion mechanism 5b to become a low-pressure
gas-liquid two-phase refrigerant, and is then fed through the outlet non-return valve
17c of the bridge circuit 17 to the usage-side heat exchanger 6 functioning as a refrigerant
evaporator (refer to point F in FIGS. 24 through 27). The low-pressure gas-liquid
two-phase refrigerant fed to the usage-side heat exchanger 6 is heated by heat exchange
with water or air as a heating source, and the refrigerant is evaporated as a result
(refer to point A in FIGS. 24 through 27). The low-pressure refrigerant heated in
the usage-side heat exchanger 6 is then drawn once more into the compression mechanism
2 via the switching mechanism 3. In this manner the air-cooling operation is performed.
[0073] Thus, in the air-conditioning apparatus 1 of the present modification, in addition
to the intermediate heat exchanger 7 being made to function as a cooler similar to
the air-cooling operation in the embodiment described above, the second second-stage
injection tube 19 and the economizer heat exchanger 20 are provided to branch off
the refrigerant fed from the heat source-side heat exchanger 4 to the expansion mechanisms
5a, 5b and return the refrigerant to the second-stage compression element 2d, and
the temperature of the refrigerant drawn into the second-stage compression element
2d can therefore be kept even lower without heat being radiated to the exterior (refer
to points C and G in FIG. 27), similar to Modification 1 described above. The temperature
of the refrigerant discharged from the compression mechanism 2 is thereby suppressed
(refer to points D and D' in FIG. 27), and it is possible to further reduce the heat
radiation loss equivalent to the area enclosed by connecting points C, D', D, and
G in FIG. 27 more than in cases in which the second second-stage injection tube 19
and the economizer heat exchanger 20 are not provided; therefore, the power consumption
of the compression mechanism 2 can be further reduced, and operating efficiency can
be further improved.
[0074] Moreover, the intermediate pressure injection by the economizer heat exchanger 20
used in the present modification is more beneficial than the intermediate pressure
injection by the receiver 18 as a gas-liquid separator used in Modification 1 described
above, because in a refrigerant circuit configuration in which no significant depressurizing
operations are performed except for the first expansion mechanism 5a as a heat source-side
expansion mechanism after the refrigerant is cooled in the heat source-side heat exchanger
4 as a radiator and the pressure difference from the high pressure in the refrigeration
cycle to the nearly intermediate pressure of the refrigeration cycle can be used,
the quantity of heat exchanged in the economizer heat exchanger 20 can be increased,
and the flow rate of the refrigerant passing through the second second-stage injection
tube 19 and returning to the second-stage compression element 2d can thereby be increased.
Particularly in cases in which refrigerant that operates in the supercritical range
is used as in the present modification, the intermediate pressure injection by the
economizer heat exchanger 20 is extremely beneficial because there is an extremely
large pressure difference from the high pressure in the refrigeration cycle to the
nearly intermediate pressure of the refrigeration cycle.
<Air-warming operation>
[0075] During the air-warming operation, the switching mechanism 3 is brought to the heating
operation state shown by the dashed lines in FIGS. 24 and 28. The opening degrees
of the first expansion mechanism 5a and the second expansion mechanism 5b are adjusted.
Since the switching mechanism 3 is in the heating operation state, the intermediate
heat exchanger on/off valve 12 of the intermediate refrigerant tube 8 is closed and
the intermediate heat exchanger bypass on/off valve 11 of the intermediate heat exchanger
bypass tube 9 is opened, thereby creating a state in which the intermediate heat exchanger
7 does not function as a cooler. Furthermore, the opening degree of the second second-stage
injection valve 19a is adjusted in the same manner as in the air-cooling operation.
[0076] When the refrigerant circuit 210 is in this state, low-pressure refrigerant (refer
to point A in FIGS. 24 and 28 through 30) is drawn into the compression mechanism
2 through the intake tube 2a, and after the refrigerant is first compressed by the
compression element 2c to an intermediate pressure, the refrigerant is discharged
to the intermediate refrigerant tube 8 (refer to point B in FIGS. 24 and 28 through
30). This intermediate-pressure refrigerant discharged from the first-stage compression
element 2c passes through the intermediate heat exchanger bypass tube 9 (refer to
point C in FIGS. 24 and 28 through 30) without passing through the intermediate heat
exchanger 7 (i.e., without being cooled), similar to the air-warming operation in
the embodiment and the modification described above. This intermediate-pressure refrigerant
that has passed through the intermediate heat exchanger bypass tube 9 without being
cooled by the intermediate heat exchanger 7 is further cooled (refer to point G in
FIGS. 24 and 28 through 30) by mixing with the refrigerant returned from the second
second-stage injection tube 19 to the second-stage compression element 2d (refer to
point K in FIGS. 24 and 28 through 30). Next, having been mixed with the refrigerant
returning from the second second-stage injection tube 19 (i.e., intermediate pressure
injection is carried out by the economizer heat exchanger 20), the intermediate-pressure
refrigerant is drawn into and further compressed in the compression element 2d connected
to the second-stage side of the compression element 2c, and the refrigerant is discharged
from the compression mechanism 2 to the discharge tube 2b (refer to point D in FIGS.
24 and 28 through 30). The high-pressure refrigerant discharged from the compression
mechanism 2 is compressed by the two-stage compression action of the compression elements
2c, 2d to a pressure exceeding a critical pressure (i.e., the critical pressure Pcp
at the critical point CP shown in FIG. 29), similar to the air-cooling operation.
The high-pressure refrigerant discharged from the compression mechanism 2 flows into
the oil separator 41a constituting the oil separation mechanism 41, and the accompanying
refrigeration oil is separated. The refrigeration oil separated from the high-pressure
refrigerant in the oil separator 41 a flows into the oil return tube 41b constituting
the oil separation mechanism 41 wherein it is depressurized by the depressurization
mechanism 41c provided to the oil return tube 41b, and the oil is then returned to
the intake tube 2a of the compression mechanism 2 and drawn once more into the compression
mechanism 2. Next, having been separated from the refrigeration oil in the oil separation
mechanism 41, the high-pressure refrigerant is passed through the non-return mechanism
42 and the switching mechanism 3, fed to the usage-side heat exchanger 6 functioning
as a radiator of refrigerant, and cooled by heat exchange with the water and/or air
as a cooling source (refer to point F in FIGS. 24 and 28 through 30). The high-pressure
refrigerant cooled in the usage-side heat exchanger 6 flows through the inlet non-return
valve 17b of the bridge circuit 17 into the receiver inlet tube 18a, and some of the
refrigerant is branched off into the second second-stage injection tube 19. The refrigerant
flowing through the second second-stage injection tube 19 is depressurized to a nearly
intermediate pressure in the second second-stage injection valve 19a and is then fed
to the economizer heat exchanger 20 (refer to point J in FIGS. 24 and 28 through 30).
The refrigerant after being branched off to the second second-stage injection tube
19 then flows into the economizer heat exchanger 20, where it is cooled by heat exchange
with the refrigerant flowing through the second second-stage injection tube 19 (refer
to point H in FIGS. 24 and 28 through 30). The refrigerant flowing through the second
second-stage injection tube 19 is heated by heat exchange with the high-pressure refrigerant
cooled in the usage-side heat exchanger 6 functioning as a radiator (refer to point
K in FIGS. 24 and 28 through 30), and is mixed with the intermediate-pressure refrigerant
discharged from the first-stage compression element 2c as described above. The high-pressure
refrigerant cooled in the economizer heat exchanger 20 is depressurized to a nearly
saturated pressure by the first expansion mechanism 5a and is temporarily retained
in the receiver 18 (refer to point I in FIGS. 24 and 28). The refrigerant retained
in the receiver 18 is fed to the receiver outlet tube 18b and is depressurized by
the second expansion mechanism 5b to become a low-pressure gas-liquid two-phase refrigerant,
and is then fed through the outlet non-return valve 17d of the bridge circuit 17 to
the heat source-side heat exchanger 4 functioning as a refrigerant evaporator (refer
to point E in FIGS. 24 and 28 through 30). The low-pressure gas-liquid two-phase refrigerant
fed to the heat source-side heat exchanger 4 is heated and evaporated in the heat
source-side heat exchanger 4 by heat exchange with the air as a heat source supplied
by the heat source-side fan 40 (refer to point A in FIGS. 24 and 28 through 30). The
low-pressure refrigerant heated and evaporated in the heat source-side heat exchanger
4 is then drawn once more into the compression mechanism 2 via the switching mechanism
3. In this manner the air-warming operation is performed.
[0077] Thus, in the air-conditioning apparatus 1 of the present modification, the intermediate
heat exchanger 7 is brought to a state of not functioning as a cooler similar to the
air-warming operation in the embodiment described above, and the second second-stage
injection tube 19 and economizer heat exchanger 20 are provided to branch off the
refrigerant fed from the usage-side heat exchanger 6 to the expansion mechanisms 5a,
5b and return the refrigerant to the second-stage compression element 2d; therefore,
the temperature of the refrigerant drawn into the second-stage compression element
2d can be suppressed without heat being radiated to the exterior (refer to points
C, G, and G' in FIG. 30). Thereby, although the temperature of the refrigerant discharged
from the compression mechanism 2 decreases and the heating capacity per unit flow
rate of the refrigerant in the usage-side heat exchanger 6 decreases (refer to points
D, D' and F in FIG. 30), the flow rate of the refrigerant discharged from the second-stage
compression element 2d increases, the decrease in the heating capacity of the usage-side
heat exchanger 6 is therefore minimized, and as a result, the power consumption of
the compression mechanism 2 can be reduced and operating efficiency can be improved.
[0078] Moreover, the intermediate pressure injection by the economizer heat exchanger 20
used in the present modification is more beneficial than the intermediate pressure
injection by the receiver 18 as a gas-liquid separator used in Modification 1 described
above, similar to the air-cooling operation, because in a refrigerant circuit configuration
in which no significant depressurizing operations are performed except for the first
expansion mechanism 5a as a heat source-side expansion mechanism after the refrigerant
is cooled in the usage-side heat exchanger 6 as a radiator and the pressure difference
from the high pressure in the refrigeration cycle to the nearly intermediate pressure
of the refrigeration cycle can be used, the quantity of heat exchanged in the economizer
heat exchanger 20 can be increased, and the flow rate of the refrigerant passing through
the second second-stage injection tube 19 and returning to the second-stage compression
element 2d can thereby be increased. Particularly in cases in which refrigerant that
operates in the supercritical range is used as in the present modification, the intermediate
pressure injection by the economizer heat exchanger 20 is extremely beneficial because
there is an extremely large pressure difference from the high pressure in the refrigeration
cycle to the nearly intermediate pressure of the refrigeration cycle.
<Defrosting operation>
[0079] In the embodiment described above, since a reverse cycle defrosting operation is
used for defrosting the heat source-side heat exchanger 4 by switching the switching
mechanism 3 to the cooling operation state, the usage-side heat exchanger 6 is made
to function as an evaporator of refrigerant regardless of the intention being to cause
the usage-side heat exchanger 6 to function as a radiator of refrigerant, and there
is a problem in that the temperature on the usage side decreases. Since the reverse
cycle defrosting operation is an air-cooling operation performed in a state in which
the intermediate heat exchanger 7 is not made to function as a cooler while the temperature
of the air as a heat source is low, the low pressure in the refrigeration cycle decreases,
and the flow rate of the refrigerant drawn from the first-stage compression element
2c is reduced. When this happens, another problem emerges that more time is required
for defrosting the heat source-side heat exchanger 4 because the flow rate of refrigerant
circulated through the refrigerant circuit 10 is reduced and the flow rate of refrigerant
flowing through the heat source-side heat exchanger 4 can no longer be guaranteed.
Such problems are also encountered in the configuration of the present modification.
[0080] In view of this, in the present modification, in step S2 shown in FIG. 12, when the
reverse cycle defrosting operation is performed, a state is created in which the intermediate
heat exchanger 7 is not made to function as a cooler, and the second second-stage
injection tube 19 is used (i.e., the second second-stage injection valve 19a is opened
and intermediate pressure injection is performed by the economizer heat exchanger
20) to perform the reverse cycle defrosting operation (see FIG. 31) while the refrigerant
fed from the heat source-side heat exchanger 4 to the usage-side heat exchanger 6
is returned to the second-stage compression element 2d. Opening degree control is
herein performed so that the opening degree of the second second-stage injection valve
19a is greater than the opening degree of the second second-stage injection valve
19a during the air-cooling operation and/or during the air-warming operation. In a
case in which the opening degree of the second second-stage injection valve 19a when
fully close is 0%, the opening degree when fully open is 100%, and the second second-stage
injection valve 19a is controlled during the air-cooling operation and air-warming
operation within the opening-degree range of 50% or less, for example; the second
second-stage injection valve 19a in step S2 is controlled so that the opening degree
increases up to about 70%, and this opening degree is kept constant until it is determined
in step S3 that defrosting of the heat source-side heat exchanger 4 is complete.
[0081] The air-cooling operation (the refrigeration cycle performed in the following sequence
shown in FIGS. 31 through 33: point A → point B, C → point G → point D → point E →
point H → point F) accompanying intermediate pressure injection by the economizer
heat exchanger 20 is thereby performed in a state in which the intermediate heat exchanger
7 is not made to function as a cooler, heat radiation from the intermediate heat exchanger
7 to the exterior is prevented (i.e., it is possible to prevent heat radiation equivalent
to the area enclosed by connecting points G, D, D' and G' in FIG. 33), the loss of
defrosting capacity of the heat source-side heat exchanger 4 is minimized (this also
applies to the defrosting operation in the embodiment described above), and the flow
rate of the refrigerant flowing through the heat source-side heat exchanger 4 can
be guaranteed while reducing the flow rate of the refrigerant flowing through the
usage-side heat exchanger 6, whereby the defrosting time of the heat source-side heat
exchanger 4 can be reduced while minimizing the temperature decrease on the usage
side when the reverse cycle defrosting operation is performed. The other steps S1,
S3, and S4 of the defrosting operation in the present modification are the same as
those of the defrosting operation in the embodiment described above and are therefore
not described herein.
[0082] Moreover, in the present modification, since it is possible to control the flow rate
of the refrigerant passing through the second second-stage injection tube 19 and returning
to the second-stage compression element 2d by controlling the opening degree of the
second second-stage injection valve 19a, the flow rate of the refrigerant returning
to the second-stage compression element 2d can be greatly increased by performing
opening degree control so that the opening degree of the second second-stage injection
valve 19a is greater than during the air-cooling operation and/or the air-warming
operation as described above, for example, and the flow rate of the refrigerant flowing
through the heat source-side heat exchanger 4 can thereby be further increased while
the flow rate of the refrigerant flowing through the usage-side heat exchanger 6 is
further reduced. Thus, in the present modification, since intermediate pressure injection
by the economizer heat exchanger 20 is used, the effect of reducing the defrosting
time of the heat source-side heat exchanger 4 while suppressing the temperature decrease
on the usage side can be further improved in comparison with using intermediate pressure
injection by the receiver 18 in Modification 1 described above.
(5) Modification 3
[0083] In the refrigerant circuit 210 (see FIG. 24) in Modification 2 described above, in
both the air-cooling operation in which the switching mechanism 3 is brought to the
cooling operation state and the air-warming operation in which the switching mechanism
3 is brought to the heating operation state, the temperature of the refrigerant discharged
from the second-stage compression element 2d is reduced, the power consumption of
the compression mechanism 2 is reduced, and operating efficiency can be improved by
performing intermediate pressure injection by the economizer heat exchanger 20 as
described above. The intermediate pressure injection by the economizer heat exchanger
20 is believed to be beneficial in a refrigerant circuit configuration having a single
usage-side heat exchanger 6, and wherein the pressure difference from the high pressure
in the refrigeration cycle to the nearly intermediate pressure of the refrigeration
cycle can be used.
[0084] However, there are cases in which the configuration has a plurality of usage-side
heat exchangers 6 connected to each other in parallel with the objective of performing
air cooling and/or air warming corresponding to air-conditioning loads for a plurality
of air-conditioned spaces, and usage-side expansion mechanisms 5c are provided between
the receiver 18 as a gas-liquid separator and the usage-side heat exchangers 6 so
as to correspond to each of the usage-side heat exchangers 6, in order to make it
possible to control the flow rates of refrigerant flowing through each of the usage-side
heat exchangers 6 and obtain the refrigeration loads required in each of the usage-side
heat exchangers 6.
[0085] For example, although the details are not shown, in the refrigerant circuit 210 (see
FIG. 24) having a bridge circuit 17 in Modification 2 described above, another possibility
is to provide a plurality (two in this case) of usage-side heat exchangers 6 connected
to each other in parallel, to provide usage-side expansion mechanisms 5c (see FIG.
34) between the receiver 18 as a gas-liquid separator (more specifically, the bridge
circuit 17) and the usage-side heat exchangers 6 so as to correspond to each of the
usage-side heat exchangers 6, to omit the second expansion mechanism 5b that had been
provided to the receiver outlet tube 18b, and to provide a third expansion mechanism
(not shown) for depressurizing the refrigerant to a low pressure in the refrigeration
cycle during the air-warming operation instead of the outlet non-return valve 17d
of the bridge circuit 17.
[0086] In such a configuration, intermediate pressure injection by the economizer heat exchanger
20 is beneficial, similar to Modification 2 described above, in conditions in which
the pressure difference from the high pressure in the refrigeration cycle to the nearly
intermediate pressure of the refrigeration cycle can be used without any significant
depressurizing operations being performed except for the first expansion mechanism
5a as a heat source-side expansion mechanism after the refrigerant is cooled in the
heat source-side heat exchanger 4 as a radiator, as in the case in the air-cooling
operation in which the switching mechanism 3 is brought to the cooling operation state.
[0087] However, in conditions in which each of the usage-side expansion mechanisms 5c control
the flow rate of the refrigerant flowing through each of the usage-side heat exchangers
6 as radiators so as to obtain the refrigeration loads required in each of the usage-side
heat exchangers 6 as radiators, and the flow rate of the refrigerant passing through
each of the usage-side heat exchangers 6 as radiators is mostly determined by depressurizing
the refrigerant by controlling the opening degrees of the usage-side expansion mechanisms
5c provided downstream of each of the usage-side heat exchangers 6 as radiators and
upstream of the economizer heat exchanger 20, as in the case in the air-warming operation
in which the switching mechanism 3 is brought to the heating operation state; the
extent to which the refrigerant is depressurized by controlling the opening degrees
of the usage-side expansion mechanisms 5c fluctuates not only according to the flow
rate of the refrigerant flowing through each of the usage-side heat exchangers 6 as
radiators but also according to the state of the flow rate distribution among the
plurality of usage-side heat exchangers 6 as radiators, and there are cases in which
a state arises in which the extent of depressurization differs greatly among the plurality
of usage-side expansion mechanisms 5c, or the extent of depressurization in the usage-side
expansion mechanisms 5c is comparatively large. Therefore, there is a risk that the
pressure of the refrigerant in the inlet of the economizer heat exchanger 20 will
decrease, in which case there is a risk that the rate of heat exchange in the economizer
heat exchanger 20 (i.e., the flow rate of the refrigerant flowing through the second
second-stage injection tube 19) will decrease and use will be difficult. Particularly
in cases in which this type of air-conditioning apparatus 1 is configured as a separate-type
air-conditioning apparatus in which a heat source unit including primarily the compression
mechanism 2, the heat source-side heat exchanger 4, and the receiver 18 is connected
by a communication tube with a usage unit including primarily the usage-side heat
exchanger 6, the communication tube could be extremely long depending on the arrangement
of the usage unit and the heat source unit; therefore, the pressure drop has an effect,
and the pressure of the refrigerant in the inlet of the economizer heat exchanger
20 decreases further. In cases in which there is a risk that the pressure of the refrigerant
in the inlet of the economizer heat exchanger 20 will decrease, it is beneficial to
use intermediate pressure injection by the receiver 18 as a gas-liquid separator in
Modification 1, which can be used even in conditions in which there is a small pressure
difference between the pressure in the receiver 18 and the intermediate pressure in
the refrigeration cycle (the pressure of the refrigerant flowing through the intermediate
refrigerant tube 8 in this case).
[0088] In cases in which the configuration has a plurality of usage-side heat exchangers
6 connected to each other in parallel with the objective of performing air cooling
and/or air warming corresponding to air-conditioning loads for a plurality of air-conditioned
spaces, and a configuration is used which is provided with usage-side expansion mechanisms
5c between the receiver 18 and the usage-side heat exchangers 6 so as to correspond
to each of the usage-side heat exchangers 6 in order to make it possible to control
the flow rates of refrigerant flowing through each of the usage-side heat exchangers
6 and obtain the refrigeration loads required in each of the usage-side heat exchangers
6 as described above; during the air-cooling operation, the refrigerant depressurized
by the first expansion mechanism 5a to a nearly saturated pressure and temporarily
retained in the receiver 18 (refer to point L in FIG. 34) is distributed to each of
the usage-side expansion mechanisms 5c, but if the refrigerant fed from the receiver
18 to each of the usage-side expansion mechanisms 5c is in a gas-liquid two-phase
state, there is a risk of the flow being uneven when the refrigerant is distributed
among the usage-side expansion mechanisms 5c, and it is therefore preferable that
the refrigerant fed from the receiver 18 to each of the usage-side expansion mechanisms
5c is brought as much as possible to a subcooled state.
[0089] In view of this, in the present modification, the configuration of Modification 2
described above (see FIG. 24) is replaced by a refrigerant circuit 310 in which the
first second-stage injection tube 18c is connected to the receiver 18 in order to
allow the receiver 18 to function as a gas-liquid separator and enable intermediate
pressure injection to be performed, intermediate pressure injection by the economizer
heat exchanger 20 can be performed during the air-cooling operation, intermediate
pressure injection by the receiver 18 as a gas-liquid separator can be performed during
the air-warming operation, and a subcooling heat exchanger 96 as a cooler and a second
intake return tube 95 are between the receiver 18 and the usage-side expansion mechanisms
5c, as shown in FIG. 34.
[0090] The second intake return tube 95 herein is a refrigerant tube for branching off the
refrigerant fed from the heat source-side heat exchanger 4 as a radiator to the usage-side
heat exchangers 6 and returning the refrigerant to the intake side of the compression
mechanism 2 (i.e., the intake tube 2a). In the present modification, the second intake
return tube 95 is provided so as to branch off the refrigerant fed from the receiver
18 to the usage-side expansion mechanisms 5c. More specifically, the second intake
return tube 95 is provided so as to branch off the refrigerant from a position upstream
of the subcooling heat exchanger 96 (i.e., between the receiver 18 and the subcooling
heat exchanger 96) and return the refrigerant to the intake tube 2a. This second intake
return tube 95 is provided with a second intake return valve 95a whose opening degree
can be controlled. The second intake return valve 95a is an electrically driven expansion
valve in the present modification.
[0091] The subcooling heat exchanger 96 is a heat exchanger for performing heat exchange
between the refrigerant fed from the heat source-side heat exchanger 4 as a radiator
to the usage-side heat exchangers 6 as evaporators and the refrigerant flowing through
the second intake return tube 95 (more specifically, the refrigerant that has been
depressurized in the second intake return valve 95a to a nearly low pressure). In
the present modification, the subcooling heat exchanger 96 is provided so as to perform
heat exchange between the refrigerant flowing through a position upstream of the usage-side
expansion mechanisms 5c (i.e., between the position where the second intake return
tube 95 branches off and the usage-side expansion mechanisms 5c) and the refrigerant
flowing through the second intake return tube 95. In the present modification, the
subcooling heat exchanger 96 is provided farther downstream than the position where
the second intake return tube 95 branches off. Therefore, the refrigerant cooled in
the heat source-side heat exchanger 4 as a radiator is branched off to the second
intake return tube 95 after passing through the economizer heat exchanger 20 as a
cooler, and in the subcooling heat exchanger 96, heat exchange is performed with the
refrigerant flowing through the second intake return tube 95.
[0092] The first second-stage injection tube 18c and the first intake return tube 18f are
integrated in the portion near the receiver 18, similar to Modification 1. The first
second-stage injection tube 18c and the second second-stage injection tube 19 are
integrated in the portion near the intermediate refrigerant tube 8. The first intake
return tube 18f and the second intake return tube 95 are integrated in the portion
on the intake side of the compression mechanism 2. In the present modification, the
usage-side expansion mechanisms 5c are electrically driven expansion valves. In the
present modification, since the second second-stage injection tube 19 and the economizer
heat exchanger 20 are used during the air-cooling operation, and on the other hand
the first second-stage injection tube 18c is used during the air-warming operation
as described above, there is no need for the direction of refrigerant flow to the
economizer heat exchanger 20 to be constant during both the air-cooling operation
and the air-warming operation, and the bridge circuit 17 can therefore be omitted
to simplify the configuration of the refrigerant circuit 310.
[0093] An intake pressure sensor 60 for detecting the pressure of the refrigerant flowing
through the intake side of the compression mechanism 2 is provided to either the intake
tube 2a or the compression mechanism 2. The outlet of the subcooling heat exchanger
96 on the side near the second intake return tube 95 is provided with a subcooling
heat exchange outlet temperature sensor 59 for detecting the temperature of the refrigerant
in the outlet of the subcooling heat exchanger 96 on the side near the second intake
return tube 95.
[0094] Next, the action of the air-conditioning apparatus 1 will be described using FIGS.
34 through 43. FIG. 35 is a diagram showing the flow of refrigerant within the air-conditioning
apparatus 1 during the air-cooling operation, FIG. 36 is a pressure-enthalpy graph
representing the refrigeration cycle during the air-cooling operation, FIG. 37 is
a temperature-entropy graph representing the refrigeration cycle during the air-cooling
operation, FIG. 38 is a diagram showing the flow of refrigerant within the air-conditioning
apparatus 1 during the air-warming operation, FIG. 39 is a pressure-enthalpy graph
representing the refrigeration cycle during the air-warming operation, FIG. 40 is
a temperature-entropy graph representing the refrigeration cycle during the air-warming
operation, FIG. 41 is a diagram showing the flow of refrigerant within the air-conditioning
apparatus 1 during the defrosting operation, FIG. 42 is a pressure-enthalpy graph
representing the refrigeration cycle during the defrosting operation, and FIG. 43
is a temperature-entropy graph representing the refrigeration cycle during the defrosting
operation. Operation control in the air-cooling operation, the air-warming operation,
and the defrosting operation described hereinbelow is performed by the aforementioned
controller (not shown). In the following description, the term "high pressure" means
a high pressure in the refrigeration cycle (specifically, the pressure at points D,
D', E, H, I, R in FIGS. 36, 37, 42, and 43, and the pressure at points D, D', and
F in FIGS. 39 and 40), the term "low pressure" means a low pressure in the refrigeration
cycle (specifically, the pressure at points A, F, S, and U in FIGS. 36, 37, 42, and
43, and the pressure at points A and E in FIGS. 39 and 40), and the term "intermediate
pressure" means an intermediate pressure in the refrigeration cycle (specifically,
the pressure at points B, C, G, G', J, and K in FIGS. 36, 37, 42, 43, and the pressure
at points B, C, G, G', I, and L in FIGS. 3 9 and 40).
<Air-cooling operation>
[0095] During the air-cooling operation, the switching mechanism 3 is brought to the cooling
operation state shown by the solid lines in FIGS. 34 and 35. The opening degrees of
the first expansion mechanism 5a and the usage-side expansion mechanisms 5c as heat
source-side expansion mechanisms are adjusted. Since the switching mechanism 3 is
in the cooling operation state, the intermediate heat exchanger on/off valve 12 of
the intermediate refrigerant tube 8 is opened and the intermediate heat exchanger
bypass on/off valve 11 of the intermediate heat exchanger bypass tube 9 is closed,
thereby creating a state in which the intermediate heat exchanger 7 functions as a
cooler. When the switching mechanism 3 is brought to the cooling operation state,
intermediate pressure injection by the receiver 18 as a gas-liquid separator is not
performed, but intermediate pressure injection is performed by the economizer heat
exchanger 20 which returns to the second-stage compression element 2d the refrigerant
that has been passed through the second second-stage injection tube 19 and heated
in the economizer heat exchanger 20. More specifically, the first second-stage injection
on/off valve 18d is closed, and the opening degree of the second second-stage injection
valve 19a is adjusted in the same manner as in Modification 2 described above. Furthermore,
when the switching mechanism 3 is in the cooling operation state, the opening degree
of the second intake return valve 95a is adjusted as well because the subcooling heat
exchanger 96 is used. More specifically, in the present modification, so-called superheat
degree control is performed wherein the opening degree of the second intake return
valve 95a is adjusted so that a target value is achieved in the degree of superheat
of the refrigerant at the outlet in the second intake return tube 95 side of the subcooling
heat exchanger 96. In the present modification, the degree of superheat of the refrigerant
at the outlet in the second intake return tube 95 side of the subcooling heat exchanger
96 is obtained by converting the low pressure detected by the intake pressure sensor
60 to a saturation temperature and subtracting this refrigerant saturation temperature
value from the refrigerant temperature detected by the subcooling heat exchanger outlet
temperature sensor 59. Though not used in the present modification, another possible
option is to provide a temperature sensor to the inlet in the second intake return
tube 95 side of the subcooling heat exchanger 96, and to obtain the degree of superheat
of the refrigerant at the outlet in the second intake return tube 95 side of the subcooling
heat exchanger 96 by subtracting the refrigerant temperature detected by this temperature
sensor from the refrigerant temperature detected by the subcooling heat exchanger
outlet temperature sensor 59. Adjusting the opening degree of the second intake return
valve 95a is not limited to the superheat degree control, and the second intake return
valve 95a may be opened to a predetermined opening degree in accordance with the flow
rate of refrigerant circulating within the refrigerant circuit 310, for example.
[0096] When the refrigerant circuit 310 is in this state, low-pressure refrigerant (refer
to point A in FIGS. 34 through 37) is drawn into the compression mechanism 2 through
the intake tube 2a, and after the refrigerant is first compressed by the compression
element 2c to an intermediate pressure, the refrigerant is discharged to the intermediate
refrigerant tube 8 (refer to point A in FIGS. 34 through 37). The intermediate-pressure
refrigerant discharged from the first-stage compression element 2c is cooled in the
intermediate heat exchanger 7 by undergoing heat exchange with the air as a cooling
source supplied by the heat source-side fan 40 (refer to point C in FIGS. 34 through
37). The refrigerant cooled in the intermediate heat exchanger 7 is further cooled
(refer to point G in FIGS. 34 through 37) by being mixed with refrigerant being returned
from the second second-stage injection tube 19 to the second-stage compression element
2d (refer to point K in FIGS. 34 through 37). Next, having been mixed with the refrigerant
returning from the second second-stage injection tube 19 (i.e., intermediate pressure
injection is carried out by the economizer heat exchanger 20), the intermediate-pressure
refrigerant is drawn into and further compressed in the compression element 2d connected
to the second-stage side of the compression element 2c, and the refrigerant is discharged
from the compression mechanism 2 to the discharge tube 2b (refer to point D in FIGS.
34 through 37). The high-pressure refrigerant discharged from the compression mechanism
2 is compressed by the two-stage compression action of the compression elements 2c,
2d to a pressure exceeding a critical pressure (i.e., the critical pressure Pcp at
the critical point CP shown in FIG. 36). The high-pressure refrigerant discharged
from the compression mechanism 2 flows into the oil separator 41a constituting the
oil separation mechanism 41, and the accompanying refrigeration oil is separated.
The refrigeration oil separated from the high-pressure refrigerant in the oil separator
41a flows into the oil return tube 41b constituting the oil separation mechanism 41
wherein it is depressurized by the depressurization mechanism 41c provided to the
oil return tube 41b, and the oil is then returned to the intake tube 2a of the compression
mechanism 2 and drawn once more into the compression mechanism 2. Next, having been
separated from the refrigeration oil in the oil separation mechanism 41, the high-pressure
refrigerant is passed through the non-return mechanism 42 and the switching mechanism
3, and is fed to the heat source-side heat exchanger 4 functioning as a refrigerant
radiator. The high-pressure refrigerant fed to the heat source-side heat exchanger
4 is cooled in the heat source-side heat exchanger 4 by heat exchange with air as
a cooling source supplied by the heat source-side fan 40 (refer to point E in FIGS.
34 through 37). Some of the high-pressure refrigerant cooled in the heat source-side
heat exchanger 4 is then branched off to the second second-stage injection tube 19.
The refrigerant flowing through the second second-stage injection tube 19 is depressurized
to a nearly intermediate pressure in the second second-stage injection valve 19a and
is then fed to the economizer heat exchanger 20 (refer to point J in FIGS. 34 through
37). The refrigerant after being branched off to the second second-stage injection
tube 19 then flows into the economizer heat exchanger 20, where it is cooled by heat
exchange with the refrigerant flowing through the second second-stage injection tube
19 (refer to point H in FIGS. 34 through 37). The refrigerant flowing through the
second second-stage injection tube 19 is heated by heat exchange with the high-pressure
refrigerant cooled in the heat source-side heat exchanger 4 as a radiator (refer to
point K in FIGS. 34 through 37), and is mixed with the intermediate-pressure refrigerant
discharged from the first-stage compression element 2c as described above. The high-pressure
refrigerant cooled in the economizer heat exchanger 20 is depressurized to a nearly
saturated pressure by the first expansion mechanism 5a and is temporarily retained
in the receiver 18 (refer to point I in FIGS. 34 through 37). Some of the refrigerant
retained in the receiver 18 is then branched off to the second intake return tube
95. The refrigerant flowing through the second intake return tube 95 is depressurized
to a nearly low pressure in the second intake return valve 95a and is then fed to
the subcooling heat exchanger 96 (refer to point S in FIGS. 34 through 37). The refrigerant
branched off into the second intake return tube 95 then flows into the subcooling
heat exchanger 96, where it is further cooled by heat exchange with the refrigerant
flowing through the second intake return tube 95 (refer to point R in FIGS. 34 through
37). The refrigerant flowing through the second intake return tube 95 is heated by
heat exchange with the high-pressure refrigerant cooled in the economizer heat exchanger
20 (refer to point U in FIGS. 34 through 37), and is mixed with the refrigerant flowing
through the intake side of the compression mechanism 2 (here, the intake tube 2a).
The refrigerant cooled in the subcooling heat exchanger 96 is then fed to the usage-side
expansion mechanisms 5c and depressurized by the usage-side expansion mechanisms 5c
to become a low-pressure gas-liquid two-phase refrigerant, and is then fed to the
usage-side heat exchangers 6 functioning as evaporators of refrigerant (refer to point
F in FIGS. 34 through 37). The low-pressure gas-liquid two-phase refrigerant fed to
the usage-side heat exchanger 6 is heated by heat exchange with water or air as a
heating source, and the refrigerant is evaporated as a result (refer to point A in
FIGS. 34 through 37). The low-pressure refrigerant heated in the usage-side heat exchanger
6 is then drawn once more into the compression mechanism 2 via the switching mechanism
3. In this manner the air-cooling operation is performed.
[0097] Thus, in the air-conditioning apparatus 1 of the present modification, in addition
to the intermediate heat exchanger 7 being made to function as a cooler similar to
the air-cooling operation in Modification 2 described above, the second second-stage
injection tube 19 and the economizer heat exchanger 20 are provided to ensure that
the refrigerant fed from the heat source-side heat exchanger 4 to the expansion mechanisms
5a, 5c is branched off and returned to the second-stage compression element 2d. and
the temperature of the refrigerant drawn into the second-stage compression element
2d can therefore be suppressed even lower (refer to points C and G in FIG. 37) without
radiating heat to the exterior, similar to Modification 2 described above. Thereby,
the temperature of the refrigerant discharged from the compression mechanism 2 is
kept low (refer to points D and D' in FIG. 37), and the power consumption of the compression
mechanism 2 can be further reduced and operating efficiency further improved in comparison
with cases in which the second second-stage injection tube 19 and the economizer heat
exchanger 20 are not provided, because heat radiation loss can be further reduced
in equivalent to the area enclosed by connecting points C, D', D, and G in FIG. 37.
[0098] Moreover, in the present modification, since the refrigerant fed from the receiver
18 to the usage-side expansion mechanisms 5c (refer to point I in FIGS. 34 through
37) can be cooled by the subcooling heat exchanger 96 to a subcooled state (refer
to point R in FIGS. 36 and 37), it is possible to reduce the risk of the flows being
uneven when the refrigerant is distributed to each of the usage-side expansion mechanisms
5c.
<Air-warming operation>
[0099] During the air-warming operation, the switching mechanism 3 is brought to the heating
operation state shown by the dashed lines in FIGS. 34 and 38. The opening degrees
are adjusted in the first expansion mechanism 5a and the usage-side expansion mechanisms
5c as heat source-side expansion mechanisms. Since the switching mechanism 3 is in
the heating operation state, the intermediate heat exchanger on/off valve 12 of the
intermediate refrigerant tube 8 is closed and the intermediate heat exchanger bypass
on/off valve 11 of the intermediate heat exchanger bypass tube 9 is opened, thereby
creating a state in which the intermediate heat exchanger 7 does not function as a
cooler. When the switching mechanism 3 is brought to the heating operation state,
intermediate pressure injection by the economizer heat exchanger 20 is not performed,
but intermediate pressure injection is performed by the receiver 18 whereby the refrigerant
is passed through the first second-stage injection tube 18c and returned from the
receiver 18 as a gas-liquid separator to the second-stage compression element 2d.
More specifically, the first second-stage injection on/off valve 18d is brought to
an opened state and the second second-stage injection valve 19a is brought to a fully
closed state. Furthermore, when the switching mechanism 3 is brought to the heating
operation state, the second intake return valve 95a is also brought to the fully closed
state because the subcooling heat exchanger 96 is not used.
[0100] When the refrigerant circuit 310 is in this state, low-pressure refrigerant (refer
to point A in FIGS. 34 and 38 through 40) is drawn into the compression mechanism
2 through the intake tube 2a, and after the refrigerant is first compressed by the
compression element 2c to an intermediate pressure, the refrigerant is discharged
to the intermediate refrigerant tube 8 (refer to point B in FIGS. 34 and 38 through
40). This intermediate-pressure refrigerant discharged from the first-stage compression
element 2c passes through the intermediate heat exchanger bypass tube 9 (refer to
point C in FIGS. 34 and 38 through 40) without passing through the intermediate heat
exchanger 7 (i.e., without being cooled), similar to the air-warming operation in
the embodiment and modifications described above. This intermediate-pressure refrigerant
that has passed through the intermediate heat exchanger bypass tube 9 without being
cooled by the intermediate heat exchanger 7 is cooled (refer to point G in FIGS. 34
and 38 through 40) by mixing with the refrigerant returned from the receiver 18 through
the first second-stage injection tube 18c to the second-stage compression element
2d (refer to point M in FIGS. 34 and 38 through 40). Next, having been mixed with
the refrigerant returning from the first second-stage injection tube 18c (i.e., intermediate
pressure injection is carried out by the receiver 18 which acts as a gas-liquid separator),
the intermediate-pressure refrigerant is drawn into and further compressed in the
compression element 2d connected to the second-stage side of the compression element
2c, and the refrigerant is discharged from the compression mechanism 2 to the discharge
tube 2b (refer to point D in FIGS. 34 and 38 through 40). The high-pressure refrigerant
discharged from the compression mechanism 2 is compressed by the two-stage compression
action of the compression elements 2c, 2d to a pressure exceeding a critical pressure
(i.e., the critical pressure Pcp at the critical point CP shown in FIG. 39), similar
to the air-cooling operation. The high-pressure refrigerant discharged from the compression
mechanism 2 flows into the oil separator 41a constituting the oil separation mechanism
41, and the accompanying refrigeration oil is separated. The refrigeration oil separated
from the high-pressure refrigerant in the oil separator 41a flows into the oil return
tube 41b constituting the oil separation mechanism 41 wherein it is depressurized
by the depressurization mechanism 41c c provided to the oil return tube 41b, and the
oil is then returned to the intake tube 2a of the compression mechanism 2 and drawn
once more into the compression mechanism 2. Next, after the refrigeration oil has
been separated in the oil separation mechanism 41, the high-pressure refrigerant is
fed through the non-return mechanism 42 and the switching mechanism 3 to the usage-side
heat exchangers 6 functioning as radiators of refrigerant, and the refrigerant is
cooled by heat exchange with the water and/or air as a cooling source (refer to point
F in FIGS. 34 and 38 through 40). After the high-pressure refrigerant cooled in the
usage-side heat exchangers 6 is then depressurized to a nearly intermediate pressure
by the usage-side expansion mechanisms 5c, the refrigerant is temporarily retained
in the receiver 18 and subjected to gas-liquid separation (refer to points I, L, and
M in FIGS. 34 and 38 through 40). The gas refrigerant that has undergone gas-liquid
separation in the receiver 18 is then extracted out from the top part of the receiver
18 by the first second-stage injection tube 18c and mixed with the intermediate-pressure
refrigerant discharged from the first-stage compression element 2c as described above.
The liquid refrigerant retained in the receiver 18 is then depressurized by the first
expansion mechanism 5a to become a low-pressure gas-liquid two-phase refrigerant,
which is fed to the heat source-side heat exchanger 4 functioning as an evaporator
of refrigerant (refer to point E in FIGS. 34 and 38 through 40). The low-pressure
gas-liquid two-phase refrigerant fed to the heat source-side heat exchanger 4 is then
heated and evaporated in the heat source-side heat exchanger 4 by heat exchange with
the air as a heat source supplied by the heat source-side fan 40 (refer to point A
in FIGS. 34 and 38 through 40). The low-pressure refrigerant heated and evaporated
in the heat source-side heat exchanger 4 is then drawn once more into the compression
mechanism 2 via the switching mechanism 3. In this manner the air-warming operation
is performed.
[0101] Thus, in the air-conditioning apparatus 1 of the present modification, the intermediate
heat exchanger 7 is brought to a state of not functioning as a cooler similar to the
air-warming operation in Modification 1 described above, and the first second-stage
injection tube 18c is provided to branch off the refrigerant fed from the heat source-side
heat exchanger 4 to the expansion mechanisms 5a, 5c and return the refrigerant to
the second-stage compression element 2d; therefore, the temperature of the refrigerant
drawn into the secorad-stage compression element 2d can be minimized without heat
being radiated to the exterior (refer to points C, G, and G' in FIG. 40). Thereby,
although the temperature of the refrigerant discharged from the compression mechanism
2 decreases and the heating capacity per unit flow rate of the refrigerant in the
usage-side heat exchangers 6 decreases (refer to points D, D' and F in FIG. 40), the
flow rate of the refrigerant discharged from the second-stage compression element
2d increases, the decrease in the heating capacity of the usage-side heat exchangers
6 is therefore minimized, and as a result, the power consumption of the compression
mechanism 2 can be reduced and operating efficiency can be improved.
<Defrosting operation>
[0102] In the embodiment described above, since a reverse cycle defrosting operation is
used for defrosting the heat source-side heat exchanger 4 by switching the switching
mechanism 3 to the cooling operation state, the usage-side heat exchangers 6 are made
to function as evaporators of refrigerant regardless of the intention being to cause
the usage-side heat exchangers 6 to function as radiators of refrigerant, and there
is a problem in that the temperature on the usage side decreases. Since the reverse
cycle defrosting operation is an air-cooling operation performed in a state in which
the intermediate heat exchanger 7 is not made to function as a cooler while the temperature
of the air as a heat source is low, the low pressure in the refrigeration cycle decreases,
and the flow rate of the refrigerant drawn from the first-stage compression element
2c is reduced. When this happens, another problem emerges that more time is required
for defrosting the heat source-side heat exchanger 4 because the flow rate of refrigerant
circulated through the refrigerant circuit 10 is reduced and the flow rate of refrigerant
flowing through the heat source-side heat exchanger 4 can no longer be guaranteed.
Such problems are also encountered in the configuration of the present modification.
[0103] In view of this, in the present modification, in step S2 shown in FIG. 12, when the
reverse cycle defrosting operation is performed, a state is created in which the intermediate
heat exchanger 7 is not made to function as a cooler, and the second second-stage
injection tube 19 is used (i.e., the second second-stage injection valve 13a is opened
and intermediate pressure injection is performed by the economizer heat exchanger
20) to perform the reverse cycle defrosting operation (see FIG. 41) while the refrigerant
fed from the heat source-side heat exchanger 4 to the usage-side heat exchangers 6
is returned to the second-stage compression element 2d, similar to Modification 2
described above. The second second-stage injection valve 19a herein is subjected to
the same opening degree control as in Modification 2 described above. Moreover, in
step S2, the second intake return tube 95 is used (i.e., the second intake return
valve 95a is opened) to perform the reverse cycle defrosting operation (see FIG. 41)
while the refrigerant fed from the heat source-side heat exchanger 4 to the usage-side
heat exchangers 6 is returned to the intake side of the compression mechanism 2. The
opening degree of the second intake return valve 95a is herein controlled so that
the opening degree is greater than the opening degree of the second intake return
valve 95a during the air-cooling operation. For example, in cases in which the opening
degree of the second intake return valve 95a in the fully closed state is 0%, the
opening degree in the fully open state is 100%, and the second intake return valve
95a is controlled within an opening degree range of 50% or less during the air-cooling
operation; the second intake return valve 95a in step S2 is controlled so that its
opening degree increases up to about 70%, and this opening degree is kept constant
until it is determined in step S3 that defrosting of the heat source-side heat exchanger
4 is complete.
[0104] The air-cooling operation (the refrigeration cycle performed in the following sequence
shown in FIGS. 41 through 43: point A → point B, C → point G → point D → point E →
point H → point I → point R → point F) accompanying intermediate pressure injection
by the economizer heat exchanger 20 is thereby performed in a state in which the intermediate
heat exchanger 7 is not made to function as a cooler, heat radiation from the intermediate
heat exchanger 7 to the exterior is prevented (i.e., it is possible to prevent heat
radiation equivalent to the area enclosed by connecting points G, D, D' and G' in
FIG. 43), the loss of defrosting capacity of the heat source-side heat exchanger 4
is minimized (this also applies to the defrosting operation in the embodiment described
above), and the flow rate of the refrigerant flowing through the heat source-side
heat exchanger can be guaranteed while reducing the flow rate of the refrigerant flowing
through the usage-side heat exchangers 6, whereby the defrosting time of the heat
source-side heat exchanger 4 can be reduced while minimizing the temperature decrease
on the usage side when the reverse cycle defrosting operation is performed, similar
to Modification 2 described above. The other steps S1, S3, and S4 of the defrosting
operation in the present modification are the same as those of the defrosting operation
in the embodiment described above and are therefore not described herein.
[0105] Moreover, in the present modification, since refrigerant is returned to the intake
side of the compression mechanism 2 through the second intake return tube 95 and it
is possible to control the flow rate of the refrigerant returning through the second
intake return tube 95 by controlling the opening degree of the second intake return
valve 95a, the flow rate of the refrigerant returning to the second-stage compression
element 2d can be greatly increased by performing opening degree control so that the
opening degree is greater than the opening degree of the second intake return valve
95a during the air-cooling operation as described above, for example, and the flow
rate of the refrigerant flowing through the heat source-side heat exchanger 4 can
thereby be further increased while the flow rate of the refrigerant flowing through
the usage-side heat exchangers 6 is further reduced. Thus, in the present modification,
since refrigerant is returned to the intake side of the compression mechanism 2 through
the second intake return tube 95 during the reverse cycle defrosting operation as
well, the effect of suppressing the temperature decrease on the usage side can be
further improved in addition to the operational effects in Modification 2 described
above.
(6) Modification 4
[0106] In the above-described embodiment and the modifications thereof, a two-stage compression-type
compression mechanism 2 is configured such that the refrigerant discharged from the
first-stage compression element of two compression elements 2c, 2d is sequentially
compressed in the second-stage compression element by one compressor 21 having a single-axis
two-stage compression structure, but other options include using a compression mechanism
having more stages than a two-stage compression system, such as a three-stage compression
system or the like; or configuring a multistage compression mechanism by connecting
in series a plurality of compressors incorporated with a single compression element
and/or compressors incorporated with a plurality of compression elements. In cases
in which the capacity of the compression mechanism must be increased, such as cases
in which numerous usage-side heat exchangers 6 are connected, for example, a parallel
multistage compression-type compression mechanism may be used in which two or more
multistage compression-type compression mechanisms are connected in parallel.
[0107] For example, the refrigerant circuit 310 in Modification 3 described above (see FIG.
34) may be replaced by a refrigerant circuit 410 that uses a compression mechanism
102 in which two-stage compression-type compression mechanisms 103, 104 are connected
in parallel instead of the two-stage compression-type compression mechanism 2, as
shown in FIG. 44.
[0108] In the present modification, the first compression mechanism 103 is configured using
a compressor 29 for subjecting the refrigerant to two-stage compression through two
compression elements 103c, 103d, and is connected to a first intake branch tube 103a
which branches off from an intake header tube 102a of the compression mechanism 102,
and also to a first discharge branch tube 103b whose flow merges with a discharge
header tube 102b of the compression mechanism 102. In the present modification, the
second compression mechanism 104 is configured using a compressor 30 for subjecting
the refrigerant to two-stage compression through two compression elements 104c, 104d,
and is connected to a second intake branch tube 104a which branches off from the intake
header tube 102a of the compression mechanism 102, and also to a second discharge
branch tube 104b whose flow merges with the discharge header tube 102b of the compression
mechanism 102. Since the compressors 29, 30 have the same configuration as the compressor
21 in the embodiment and modifications thereof described above, symbols indicating
components other than the compression elements 103c, 103d, 104c, 104d are replaced
with symbols beginning with 29 or 30, and these components are not described. The
compressor 29 is configured so that refrigerant is drawn from the first intake branch
tube 103a, the drawn refrigerant is compressed by the compression element 103c and
then discharged to a first inlet-side intermediate branch tube 81 that constitutes
the intermediate refrigerant tube 8, the refrigerant discharged to the first inlet-side
intermediate branch tube 81 is caused to be drawn into the compression element 103d
by way of an intermediate header tube 82 and a first outlet-side intermediate branch
tube 83 constituting the intermediate refrigerant tube 8, and the refrigerant is further
compressed and then discharged to the first discharge branch tube 103b. The compressor
30 is configured so that refrigerant is drawn through the second intake branch tube
104a, the drawn refrigerant is compressed by the compression element 104c and then
discharged to a second inlet-side intermediate branch tube 84 constituting the intermediate
refrigerant tube 8, the refrigerant discharged to the second inlet-side intermediate
branch tube 84 is drawn into the compression element 104d via the intermediate header
tube 82 and a second outlet-side intermediate branch tube 85 constituting the intermediate
refrigerant tube 8, and the refrigerant is further compressed and then discharged
to the second discharge branch tube 104b. In the present modification, the intermediate
refrigerant tube 8 is a refrigerant tube for drawing refrigerant discharged from the
compression elements 103c, 104c connected to the first-stage sides of the compression
elements 103d, 104d into the compression elements 103d, 104d connected to the second-stage
sides of the compression elements 103c, 104c, and the intermediate refrigerant tube
8 primarily comprises the first inlet-side intermediate branch tube 81 connected to
the discharge side of the first-stage compression element 103c of the first compression
mechanism 103, the second inlet-side intermediate branch tube 84 connected to the
discharge side of the first-stage compression element 104c of the second compression
mechanism 104, the intermediate header tube 82 whose flow merges with both inlet-side
intermediate branch tubes 81, 84, the first discharge-side intermediate branch tube
83 branching off from the intermediate header tube 82 and connected to the intake
side of the second-stage compression element 103d of the first compression mechanism
103, and the second outlet-side intermediate branch tube 85 branching off from the
intermediate header tube 82 and connected to the intake side of the second-stage compression
element 104d of the second compression mechanism 104. The discharge header tube 102b
is a refrigerant tube for feeding refrigerant discharged from the compression mechanism
102 to the switching mechanism 3. A first oil separation mechanism 141 and a first
non-return mechanism 142 are provided to the first discharge branch tube 103b connected
to the discharge header tube 102b. A second oil separation mechanism 143 and a second
non-return mechanism 144 are provided to the second discharge branch tube 1014b connected
to the discharge header tube 102b. The first oil separation mechanism 141 is a mechanism
whereby refrigeration oil that accompanies the refrigerant discharged from the first
compression mechanism 103 is separated from the refrigerant and returned to the intake
side of the compression mechanism 102. The first oil separation mechanism 141 mainly
has a first oil separator 141a for separating from the refrigerant the refrigeration
oil that accompanies the refrigerant discharged from the first compression mechanism
103, and a first oil return tube 141b that is connected to the first oil separator
141 a and that is used for returning the refrigeration oil separated from the refrigerant
to the intake side of the compression mechanism 102. The second oil separation mechanism
143 is a mechanism whereby refrigeration oil that accompanies the refrigerant discharged
from the second compression mechanism 104 is separated from the refrigerant and returned
to the intake side of the compression mechanism 102. The second oil separation mechanism
143 mainly has a second oil separator 143a for separating from the refrigerant the
refrigeration oil that accompanies the refrigerant discharged from the second compression
mechanism 104, and a second oil return tube 143b that is connected to the second oil
separator 143a and that is used for returning the refrigeration oil separated from
the refrigerant to the intake side of the compression mechanism 102. In the present
modification, the first oil return tube 141b is connected to the second intake branch
tube 104a, and the second oil return tube 143c is connected to the first intake branch
tube 103a. Accordingly, a greater amount of refrigeration oil returns to the compression
mechanism 103, 104 that has the lesser amount of refrigeration oil even when there
is an imbalance between the amount of refrigeration oil that accompanies the refrigerant
discharged from the first compression mechanism 103 and the amount of refrigeration
oil that accompanies the refrigerant discharged from the second compression mechanism
104, which is due to the imbalance in the amount of refrigeration oil retained in
the first compression mechanism 103 and the amount of refrigeration oil retained in
the second compression mechanism 104. The imbalance between the amount of refrigeration
oil retained in the first compression mechanism 103 and the amount of refrigeration
oil retained in the second compression mechanism 104 is therefore resolved. In the
present modification, the first intake branch tube 103a is configured so that the
portion leading from the flow juncture with the second oil return tube 143b to the
flow juncture with the intake header tube 102a slopes downward toward the flow juncture
with the intake header tube 102a, while the second intake branch tube 104a is configured
so that the portion leading from the flow juncture with the first oil return tube
141b to the flow juncture with the intake header tube 102a slopes downward toward
the flow juncture with the intake header tube 102a. Therefore, even if either one
of the two-stage compression-type compression mechanisms 103, 104 is stopped, refrigeration
oil being returned from the oil return tube corresponding to the operating compression
mechanism to the intake branch tube corresponding to the stopped compression mechanism
is returned to the intake header tube 102a, and there will be little likelihood of
a shortage of oil supplied to the operating compression mechanism. The oil return
tubes 141b, 143b are provided with depressurization mechanisms 142c, 143c for depressurizing
the refrigeration oil that flows through the oil return tubes 141b, 143b. The non-return
mechanism 142, 144 are mechanisms for allowing refrigerant to flow from the discharge
side of the compression mechanisms 103, 104 to the switching mechanism 3, and for
cutting off the flow of refrigerant from the switching mechanism 3 to the discharge
side of the compression mechanisms 103, 104.
[0109] Thus, in the present modification, the compression mechanism 102 is configured by
connecting two compression mechanisms in parallel; namely, the first compression mechanism
103 having two compression elements 103c, 103d and configured so that refrigerant
discharged from the first-stage compression element of these compression elements
103c, 103d is sequentially compressed by the second-stage compression element, and
the second compression mechanism 104 having two compression elements 104c, 104d and
configured so that refrigerant discharged from the first-stage compression element
of these compression elements 104c, 104d is sequentially compressed by the second-stage
compression element.
[0110] In the present modification, the intermediate heat exchanger 7 is provided to the
intermediate header tube 82 constituting the intermediate refrigerant tube 8, and
the intermediate heat exchanger 7 is a heat exchanger for cooling the conjoined flow
of the refrigerant discharged from the first-stage compression element 103c of the
first compression mechanism 103 and the refrigerant discharged from the first-stage
compression element 104c of the second compression mechanism 104 during the air-cooling
operation. Specifically, the intermediate heat exchanger 7 functions as a shared cooler
for two compression mechanisms 103, 104 during air-cooling operation. Accordingly,
the circuit configuration is simplified around the compression mechanism 102 when
the intermediate heat exchanger 7 is provided to the parallel-multistage-compression-type
compression mechanism 102 in which a plurality of multistage-compression-type compression
mechanisms 103, 104 are connected in parallel.
[0111] The first inlet-side intermediate branch tube 81 constituting the intermediate refrigerant
tube 8 is provided with a non-return mechanism 81a for allowing the flow of refrigerant
from the discharge side of the first-stage compression element 103c of the first compression
mechanism 103 toward the intermediate header tube 82 and for blocking the flow of
refrigerant from the intermediate header tube 82 toward the discharge side of the
first-stage compression element 103c, while the second inlet-side intermediate branch
tube 84 constituting the intermediate refrigerant tube 8 is provided with a non-return
mechanism 84a for allowing the flow of refrigerant from the discharge side of the
first-stage compression element 104c of the second compression mechanism 103 toward
the intermediate header tube 82 and for blocking the flow of refrigerant from the
intermediate header tube 82 toward the discharge side of the first-stage compression
element 104c. In the present modification, non-return valves are used as the non-return
mechanisms 81a, 84a. Therefore, even if either one of the compression mechanisms 103,
104 is stopped, there are no instances in which refrigerant discharged from the first-stage
compression element of the operating compression mechanism passes through the intermediate
refrigerant tube 8 and travels to the discharge side of the first-stage compression
element of the stopped compression mechanism. Therefore, there are no instances in
which refrigerant discharged from the first-stage compression element of the operating
compression mechanism passes through the interior of the first-stage compression element
of the stopped compression mechanism and exits out through the intake side of the
compression mechanism 102, which would cause the refrigeration oil of the stopped
compression mechanism to flow out, and it is thus unlikely that there will be insufficient
refrigeration oil for starting up the stopped compression mechanism. In the case that
the compression mechanisms 103, 104 are operated in order of priority (for example,
in the case of a compression mechanism in which priority is given to operating the
first compression mechanism 103), the stopped compression mechanism described above
will always be the second compression mechanism 104, and therefore in this case only
the non-return mechanism 84a corresponding to the second compression mechanism 104
need be provided.
[0112] In cases of a compression mechanism which prioritizes operating the first compression
mechanism 103 as described above, since a shared intermediate refrigerant tube 8 is
provided for both compression mechanisms 103, 104, the refrigerant discharged from
the first-stage compression element 103c corresponding to the operating first compression
mechanism 103 passes through the second outlet-side intermediate branch tube 85 of
the intermediate refrigerant tube 8 and travels to the intake side of the second-stage
compression element 104d of the stopped second compression mechanism 104, whereby
there is a danger that refrigerant discharged from the first-stage compression element
103c of the operating first compression mechanism 103 will pass through the interior
of the second-stage compression element 104d of the stopped second compression mechanism
104 and exit out through the discharge side of the compression mechanism 102, causing
the refrigeration oil of the stopped second compression mechanism 104 to flow out,
resulting in insufficient refrigeration oil for starting up the stopped second compression
mechanism 104. In view of this, an on/off valve 85a is provided to the second outlet-side
intermediate branch tube 85 in the present modification, and when the second compression
mechanism 104 is stopped, the flow of refrigerant through the second outlet-side intermediate
branch tube 85 is blocked by the on/off valve 85a. The refrigerant discharged from
the first-stage compression element 103c of the operating first compression mechanism
103 thereby no longer passes through the second outlet-side intermediate branch tube
85 of the intermediate refrigerant tube 8 and travels to the intake side of the second-stage
compression element 104d of the stopped second compression mechanism 104; therefore,
there are no longer any instances in which the refrigerant discharged from the first-stage
compression element 103c of the operating first compression mechanism 103 passes through
the interior of the second-stage compression element 104d of the stopped second compression
mechanism 104 and exits out through the discharge side of the compression mechanism
102 which causes the refrigeration oil of the stopped second compression mechanism
104 to flow out, and it is thereby made even more unlikely that there will be insufficient
refrigeration oil for starting up the stopped second compression mechanism 104. An
electromagnetic valve is used as the on/off valve 85a in the present modification.
[0113] In the case of a compression mechanism, which prioritizes operating the first compression
mechanism 103, the second compression mechanism 104 is started up in continuation
from the starting up of the first compression mechanism 103, but at this time, since
a shared intermediate refrigerant tube 8 is provided for both compression mechanisms
103, 104, the starting up takes place from a state in which the pressure in the discharge
side of the first-stage compression element 103c of the second compression mechanism
104 and the pressure in the intake side of the second-stage compression element 103d
are greater than the pressure in the intake side of the first-stage compression element
103c and the pressure in the discharge side of the second-stage compression element
103d, and it is difficult to start up the second compression mechanism 104 in a stable
manner. In view of this, in the present modification, there is provided a startup
bypass tube 86 for connecting the discharge side of the first-stage compression element
104c of the second compression mechanism 104 and the intake side of the second-stage
compression element 104d, and an on/off valve 86a is provided to this startup bypass
tube 86. In cases in which the second compression mechanism 104 is stopped, the flow
of refrigerant through the startup bypass tube 86 is blocked by the on/off valve 86a
and the flow of refrigerant through the second outlet-side intermediate branch tube
85 is blocked by the on/off valve 85a. When the second compression mechanism 104 is
started up, a state in which refrigerant is allowed to flow through the startup bypass
tube 86 can be restored via the on/off valve 86a, whereby the refrigerant discharged
from the first-stage compression element 104c of the second compression mechanism
104 is drawn into the second-stage compression element 104d via the startup bypass
tube 86 without being mixed with the refrigerant discharged from the first-stage compression
element 103c of the first compression mechanism 103, a state of allowing refrigerant
to flow through the second outlet-side intermediate branch tube 85 can be restored
via the on/off valve 85a at a point in time when the operating state of the compression
mechanism 102 has been stabilized (e.g., a point in time when the intake pressure,
discharge pressure, and intermediate pressure of the compression mechanism 102 have
been stabilized), the flow of refrigerant through the startup bypass tube 86 can be
blocked by the on/off valve 86a, and operation can transition to the normal air-cooling
operation or air-warming operation. In the present modification, one end of the startup
bypass tube 86 is connected between the on/off valve 85a of the second outlet-side
intermediate branch tube 85 and the intake side of the second-stage compression element
104d of the second compression mechanism 104, while the other end is connected between
the discharge side of the first-stage compression element 104c of the second compression
mechanism 104 and the non-return mechanism 84a of the second inlet-side intermediate
branch tube 84, and when the second compression mechanism 104 is started up, the startup
bypass tube 86 can be kept in a state of being substantially unaffected by the intermediate
pressure portion of the first compression mechanism 103. An electromagnetic valve
is used as the on/off valve 86a in the present modification.
[0114] The actions of the air-cooling operation, air-warming operation, and/or defrosting
operation of the air-conditioning apparatus 1 of the present modification are not
described herein because they are essentially the same as the actions in Modification
3 described above (FIGS. 34 through 43 and their relevant descriptions), except for
the points of modification owing to the somewhat higher level of complexity of the
circuit configuration surrounding the compression mechanism 102 due to the compression
mechanism 102 being provided instead of the compression mechanism 2.
[0115] The same operational effects as those of Modification 3 described above can also
be achieved with the configuration of the present modification.
(7) Other embodiments
[0116] Embodiments of the present invention and modifications thereof are described above
with reference to the drawings; however, the specific configuration is not limited
to these embodiments or their modifications, and can be changed within a range that
does not deviate from the scope of the invention.
[0117] For example, in the above-described embodiment and modifications thereof, the present
invention may be applied to a so-called chiller-type air-conditioning apparatus in
which water or brine is used as a heating source or cooling source for conducting
heat exchange with the refrigerant flowing through the usage-side heat exchanger 6,
and a secondary heat exchanger is provided for conducting heat exchange between indoor
air and the water or brine that has undergone heat exchange in the usage-side heat
exchanger 6.
[0118] The present invention can also be applied to other types of refrigeration apparatuses
besides the above-described chiller-type air-conditioning apparatus, as long as the
apparatus has a refrigerant circuit configured to be capable of switching between
a cooling operation and a heating operation, and the apparatus performs a multistage
compression refrigeration cycle by using a refrigerant that operates in a supercritical
range as its refrigerant.
[0119] The refrigerant that operates in a supercritical range is not limited to carbon dioxide;
ethylene, ethane, nitric oxide, and other gases may also be used.
INDUSTRIAL APPLICABILITY
[0120] If the present invention is used, the reverse cycle defrosting operation can be performed
efficiently in a refrigeration apparatus which has a refrigerant circuit configured
to be capable of switching between a cooling operation and a heating operation and
which uses a refrigerant that operates in the supercritical range to perform a multistage
compression-type refrigeration cycle.
REFERENCE SIGNS LIST
[0121]
- 1
- Air-conditioning apparatus (refrigeration apparatus)
- 2, 102
- Compression mechanisms
- 3
- Switching mechanism
- 4
- Heat source-side heat exchanger
- 6
- Usage-side heat exchanger
- 7
- Intermediate heat exchanger
- 8
- Intermediate refrigerant tube
- 9
- Intermediate heat exchanger bypass tube
- 18c
- First second-stage injection tube
- 19
- Second second-stage injection tube