BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The invention relates to a container arrangement to store an article for dispensation
and more particularly, to a container arrangement from which the article can be taken
out.
Description of the related Art
[0002] Various kinds of wet tissues are known formed by a sheet-type fibrous material such
as tissue paper and nonwoven fabric, and impregnated with liquid such as chemicals,
skin lotion and alcohol. As for a way of storing such wet tissues, typically, such
wet tissues may be stored in a package which has a body and is formed of a flexible
material, or such a package may be housed within a container. When the latter way
is used in which a package is housed within a container, the package moves within
the container when the package is low in wet tissues. If the package moves within
the container, the opening of the package is misaligned with the opening of the container,
so that the wet tissues cannot be taken out with stability. Japanese non-examined
laid-open Patent Publication No.
2001-240162 discloses a container arrangement for preventing such misalignment between the opening
of the package and the opening of the container. Part of a bottom wall of a container
is formed as a bottom-lifting plate. When the container is low in wet tissues, the
bottom-lifting plate is pushed up so that the positional relationship between the
opening of the package and the opening of the container is adjusted.
SUMMARY OF THE INVENTION
[0003] In the above-described known container arrangement, a cut must be formed in a bottom
wall of the container. Therefore, dust or dirt may enter the container through the
cut and wet tissues may dry.
It is an object of the invention to provide a technique for taking out an article
with stability from a package housed within a container.
[0004] The present invention is provided with a package and a container for housing the
package. For example, the present invention can be formed as a container arrangement
for storing an article which is formed by a sheet-type base material made of a fibrous
material and impregnated with liquid. Naturally, the present invention can also be
formed as a container arrangement for storing various other articles.
The package includes a body and a lid. The body of the package is formed, for example,
of a laminate film, or typically a heat-sealing film. The body of the package has
an article storage space in which an article is stored and an opening through which
the article is taken out of the article storage space. The lid of the package is formed
of resin film. The lid of the package has an opening-closing portion that covers the
opening of the body and a proximal portion that extends from the opening-closing portion.
The lid of the package is bonded to a top of the body of the package by an adhesive
applied to one side of the lid. Typically, the opening-closing portion of the lid
of the package has a larger area than the opening of the body of the package and is
bonded in such a manner as to cover the opening of the body of the package. At this
time, at least the opening-closing portion is bonded such that it can be repeatedly
peeled off. The manner of bonding the lid to the body of the package includes the
manner in which the opening-closing portion and the proximal portion are bonded by
the same adhesive and the manner in which the opening-closing portion and the proximal
portion are bonded by different adhesives.
The container includes a body and a lid. The body of the container is formed, for
example, of resin. The body of the container has a package housing space in which
the package is housed and an opening through which the article is taken out of the
package housing space. The lid of the container is formed, for example, of resin.
The lid of the container is mounted to the body of the container in such a manner
that the opening of the body of the container can be opened and closed.
The package is housed within the package housing space in the state in which the opening-closing
portion of the lid of the package is peeled off the top of the body of the package,
turned over toward the proximal portion, and bonded to a back of the body of the container
which faces the opening of the body of the package, by the adhesive applied to the
lid of the package.
In this invention, when the package is inserted in the package housing space, the
opening-closing portion of the lid of the package is bonded to the back of the container
by the adhesive applied to the opening-closing portion in the state in which the opening-closing
portion is turned over toward the proximal portion (in the state in which the opening
of the body of the package is open). As a result, even if the article stored in the
article storage space is low, the positional relationship between the opening of the
package and the opening of the container remains unchanged, so that the article can
be taken out with stability.
[0005] In one embodiment of the invention, the lid of the package is formed by stacking
a second sheet which is larger than a first sheet, on top of the first sheet. The
opening-closing portion of the lid of the package is formed by a laminated portion
of the first and second sheets, and the proximal portion of the lid of the package
is formed by a portion of the second sheet which protrudes from the first sheet. Further,
one side of the lid of the package to which the adhesive is applied comprises a side
of the first sheet forming the opening-closing portion which faces away from the second
sheet and a side of the second sheet forming the proximal portion which faces the
first sheet. Typically, the second sheet is bonded to the first sheet and to the top
of the body of the package by an adhesive which is applied to one side of the second
sheet. The first sheet is bonded to the top of the body of the package by an adhesive
which is applied to a side of the first sheet which faces away from the second sheet
(one side of the first sheet).
In this embodiment, the thickness of the lid of the package changes at a boundary
between the opening-closing portion and the proximal portion. Thus, when the opening-closing
portion of the lid is peeled off the top of the body of the package and turned over
toward the proximal portion, the boundary functions as a hinge. Therefore, when the
opening-closing portion of the lid of the package is turned over toward the proximal
portion, the proximal portion of the lid of the package can be prevented from being
peeled off.
[0006] In another embodiment, a first adhesive is applied to the side of the second sheet
which forms the one side of the lid of the package and a second adhesive is applied
to the side of the first sheet which forms the one side of the lid of the package.
In this case, the first adhesive has a higher adhesive strength than the second adhesive.
In this embodiment, the adhesive for bonding the proximal portion of the lid of the
package to the top of the body of the package has a higher adhesive strength. Therefore,
when the opening-closing portion of the lid of the package is peeled off the top of
the body of the package and turned over toward the proximal portion, the user can
readily recognize by change of reaction force transmitted from the opening-closing
portion that the opening-closing portion has been peeled off up to the boundary between
the opening-closing portion and the proximal portion.
Therefore, the proximal portion of the lid of the package can be prevented from being
peeled off.
[0007] In a further embodiment, the second sheet has a lower flexural rigidity than the
first sheet. In order to create a difference between the first and second sheets in
flexural rigidity, for example, the first and second sheets may be made different
in thickness or may be formed of different materials.
In this embodiment, once the opening-closing portion of the lid of the package is
peeled off the top of the body of the package and turned over toward the proximal
portion, the opening-closing portion does not turn back (tilt) toward the opening
even if the opening-closing portion is released. Therefore, the user can perform the
opening or closing operation of the opening-closing portion of the lid and the operation
of taking out the article by one hand.
[0008] In a further embodiment, a distance from a boundary between the opening-closing portion
and the proximal portion of the lid of the package to a tip end of the lid of the
package is set such that the tip end of the lid does not reach a position corresponding
to a side of the body of the package opposite to a side having the opening when the
lid is turned over on the boundary toward the proximal portion. The "position corresponding
to a side of the body of the package opposite to a side having the opening" means
the position in which the tip end of the lid intersects an extension line extended
along a side of the body of the package opposite to a side having the opening.
In this embodiment, the lid of the package is reliably bonded to the back of the body
of the container when the packages is housed within the package housing space in the
state in which the opening-closing portion of the lid of the package is turned over
toward the proximal portion.
[0009] In a further embodiment, the lid of the package has a tab portion extending from
an end of the opening-closing portion which faces away from the proximal portion.
Further, the lid of the package is bonded to the top of the body of the package by
an adhesive applied to an area of the one side of the lid which corresponds to the
opening-closing portion and the proximal portion. At this time, the lid of the package
is bonded to the top of the body of the package such that at least the opening-closing
portion can be repeatedly peeled off. Further, a distance from a boundary between
the opening-closing portion and the proximal portion of the lid of the package to
a tip end of the lid of the package is set such that the tip end of the lid does not
reach a position corresponding to a side of the body of the package opposite to a
side having the opening when the lid is turned over on the boundary between the opening-closing
portion and the proximal portion toward the proximal portion.
In this embodiment, a provision of a tab portion on a tip of the lid of the package
facilitates opening and closing operation of the opening-closing portion of the lid
of the package. Further, the lid of the package is reliably bonded to the back of
the body of the container when the packages is housed within the package housing space
in the state in which the tip of the lid of the package is turned over on the boundary
between the opening-closing portion and the proximal portion toward the proximal portion.
[0010] According to the invention, the packages is housed within the package housing space
in the state in which the opening-closing portion of the lid of the package is turned
over toward the proximal portion and bonded to the back of the body of the container
by the adhesive applied to the turned opening-closing portion. With this construction,
even if the article stored in the article storage space is low, the positional relationship
between the opening of the package and the opening of the container remains unchanged,
so that the article can be taken out with stability.
BRIEF DESCRIPTION OF THE DRAWINGS
[0011]
FIG. 1 is a perspective view showing a package according to an embodiment of the present
invention, with an opening closed.
FIG. 2 is a sectional view taken along line II-II in FIG. 1.
FIG. 3 is a perspective view showing the package according to the embodiment of the
present invention, with an opening opened.
FIG. 4 is a sectional view taken along line IV-IV in FIG. 3.
FIG. 5 is a perspective view showing a container according to the embodiment of the
present invention, with a take-out opening closed.
FIG. 6 is a view for illustrating how to set the package in the container.
FIG. 7 is a sectional view taken along line VII-VII in FIG. 6.
FIG. 8 is a view showing the range of the length of a lid of the package according
to the embodiment of the present invention.
FIG. 9 a view for illustrating a problem of a lid of a package in which a proximal
portion has a square corner.
FIG. 10 is a view for illustrating a problem of a lid of a package in which a proximal
portion has a square corner.
FIG. 11 shows a lid of the package according to the embodiment of the present invention.
FIG. 12 shows a lid of the package according to another embodiment of the present
invention.
DETAILED DESCRIPTION OF THE INVENTION
[0012] A wet-tissue container arrangement 300 for storing wet tissues 130 for dispensation
is now explained as a representative embodiment of the present invention. The wet-tissue
container arrangement 300 according to this embodiment includes a package 100 for
storing the wet tissues 130 and a container 200 for housing the package 100.
Wet tissues 130 mean a sheet-type base material made of a fibrous material (cf. nonwoven
fabric, gauze, cotton sheet, tissue paper) and impregnated with liquid (cf. alcohol,
antiseptic solution, skin lotion). The wet tissues 130 are features that correspond
to the "article" according to this invention.
In this embodiment, the wet tissues 130, the package 100, the container 200 and the
wet-tissue container arrangement 300 are features that correspond to the "article",
the "package", the "container", and the "container arrangement", respectively, according
to this invention.
[0013] The construction of the package 100 of this embodiment is explained with reference
to FIGS. 1 to 4. FIG. 1 is a perspective view showing the package 100 with an opening
112 closed, and FIG. 2 is a sectional view taken along line II-II in FIG. 1. FIG.
3 is a perspective view showing the package 100 with the opening 112 opened, and FIG.
4 is a sectional view taken along line IV-IV in FIG. 3. The package 100 in this embodiment
can also be used separately (without the container 200).
The package 100 includes a body 110 and a lid 120. The body 110 and the lid 120 are
features that correspond to the "body of the package" and the "lid of the package",
respectively, according to this invention.
[0014] The body 110 of the package 100 is formed by an upper wall 110a and a bottom wall
110b and has a wet-tissue storage space 110H in which the wet tissues 130 are stored.
Further, the body 110 of the package 100 has the opening 112 which is formed in the
upper wall 110a such that the wet tissues 130 can be taken out of the wet-tissue storage
space 110H through the opening. Here, the side of the body in which the opening 112
is formed is referred to as the "upper wall". The wet-tissue storage space 110H and
the opening 112 are features that correspond to the "article storage space" and the
"opening of the body of the package through which the article is taken out of the
article storage space", respectively, according to this invention.
The wet tissues 130 are stored in the wet-tissue storage space 110H in such a manner
as to be taken out one by one through the opening 112. Preferably, the wet tissues
130 are stored such that, when a wet tissue 130 is taken out through the opening 112,
an underlying wet tissue 130 is partially exposed outward through the opening 112.
For example, the wet tissues 130 are individually folded in two and stacked one on
the other in such orientation that a folding direction of the wet tissues 130 is alternately
reversed. Then, an end of a lower half (in the laminated state) of a wet tissue 130
is located below an end of an upper half (in the laminated state) of an underlying
wet tissue 130.
[0015] The body 110 of the package 100 is formed, for example, of a film which can be fusion
bonded by heating or heat-sealed (which film is referred to as a "heat-sealing film").
Typically, the body 110 of the package 100 is formed by wrapping the wet tissues 130
with a heat-sealing film and pressing and heating a longitudinal sealing part (not
shown) and lateral sealing parts 111a, 111b in which the heat-sealing film edges are
overlapped with each other, so that the heat-sealing film edges are bonded at the
longitudinal sealing part and the lateral sealing parts 111a, 111b. The longitudinal
sealing part is formed on the underside of the body 110 along the direction in which
the heat-sealing film is fed during manufacturing of the package 100. The lateral
sealing parts 111a, 111b are formed on front and rear ends or opposite ends of the
heat-sealing film in the direction in which the heat-sealing film is fed during manufacturing
of the package 100, and extend along a direction perpendicular to the feed direction.
Various kinds of films which can be fusion bonded by heating or heat-sealed can be
used as the heat-sealing film for forming the body 110 of the package 100. In this
embodiment, in which the heat-sealing film is used for packing the wet tissues 130,
it is preferable to use one that can hold the wet tissues 130 in wet condition (or
prevent drying). For example, a laminate film is used which includes a protective
layer made of polyethylene terephthalate (PET) resin, a moisture keeping layer (drying
prevention layer) made of aluminum, and a heat-sealing layer made of biaxial oriented
polypropylene resin. In order to form the body 110 by using such a heat-sealing film,
edges of the heat-sealing film are laid one on top of the other such that portions
of the heat-sealing layer (biaxial oriented polypropylene resin layer) which are located
at the longitudinal and lateral sealing parts are opposed to each other. The protective
layer may be omitted. Further, the moisture keeping layer (drying prevention layer)
is not limited to an aluminum layer, but includes any layers which can hold the wet
tissues 130 in wet condition within the wet-tissue storage space 110H. The heat-sealing
layer is not limited to a biaxial oriented polypropylene resin layer, but includes
any layers which can be heat-sealed.
[0016] In this embodiment, the heat-sealing film which forms the body 110 has perforations
along an opening edge 112a in a portion corresponding to the upper wall 110a of the
body 110. When an opening-closing portion 120B of the lid 120 of the package 100 is
peeled off the body 110 for the first time, an opening formation part 110A of the
heat-sealing film which is bordered by the perforations (the opening edge 112a) is
peeled off the body 110 while being held bonded to the opening-closing portion 120B,
which will be described below in further detail. Thus, the opening 112 is formed in
the upper wall 110a of the body 110 by peeling off the opening formation part 110A
from the body 110.
The opening 112 (the opening edge 112a) can have various shapes which allow the wet
tissues 130 to be taken out of the wet-tissue storage space 110H, such as an elliptical
shape having major and minor axes, a circular shape and a rectangular shape. In this
embodiment, the opening 112 (the opening edge 112a) having an elliptical shape is
formed in the body 110. The elliptical shape of the opening 112 is formed such that
the major axis runs in the longitudinal direction of the body 110 (in the direction
in which the longitudinal sealing part extends) and the minor axis runs in a direction
perpendicular to the longitudinal direction of the body 110 (in the direction in which
the lateral sealing parts extend).
Further, a heat-sealing film having the opening 112 formed in advance may also be
used to form the body 110.
[0017] The lid 120 of the package 100 is formed, for example, of polyethylene terephthalate
(PET) resin or biaxial oriented polypropylene (OPP) resin. The lid 120 includes the
opening-closing portion 120B, a proximal portion 120A extending from one end of the
opening-closing portion 120B, and a tab portion (tip) 120C extending from the other
end of the opening-closing portion 120B (which faces away from the proximal portion
120A). The opening-closing portion 120B has a larger area than the opening 112 of
the body 110. The lid 120 is bonded to the top of the upper wall 110a of the body
110 by an adhesive which is applied to one side of the lid. At this time, the proximal
portion 120A is bonded to a portion of the upper wall in which the opening 112 is
not formed, and the opening-closing portion 120B is bonded in a position in which
it covers the opening 112. The tab portion 120C is used as a tab for opening and closing
the opening-closing portion 120B. Therefore, preferably, an adhesive is not applied
to the tab portion 120C. It is suitable to use an adhesive (such as a pressure sensitive
adhesive) which can bond at least the opening-closing portion 120B to the top of the
upper wall 110a of the body 110 such that the opening-closing portion 120B can be
repeatedly peeled off.
[0018] The package 100 in this embodiment can be used separately without the container 200.
In this case, in order to take out a wet tissue 130 from the wet-tissue storage space
110H, the tab portion 120C of the lid 120 is picked up by the user's fingers and opening-closing
portion 120B is peeled off the top of the upper wall 110a of the body 110. Then the
opening-closing portion 120B is turned over toward the proximal portion 120A in order
to open the opening 112. In this state, when the tab portion 120c is released, the
wet tissues 130 cannot be taken out if the opening-closing portion 120B tilts toward
the top of the upper wall 110a of the body 110 by the resiliency of the lid 120. In
this case, the opening or closing operation of the opening-closing portion 120B and
the operation of taking out the wet tissues 130 cannot be performed by one hand.
In this embodiment, in order to make it possible to take out the wet tissues 130 by
one hand, as shown in FIGS. 2 and 4, the lid 120 of the package 100 is formed by a
first sheet 121 and a second sheet 122 stacked one on the other. The first sheet 121
has a shape corresponding to the opening-closing portion 120B. The second sheet 122
is larger than the first sheet 121 and has a shape corresponding to the proximal portion
120A, the opening-closing portion 120B and the tab portion 120C.
The first sheet 121 is formed, for example, by a sheet or synthetic paper made of
polypropylene (PP) resin or polyethylene terephthalate (PET) resin. The first sheet
121 is formed in the thickness of 50 to 100 µm, or preferably in the thickness of
70 µm. The second sheet 122 is formed, for example, by a sheet made of polypropylene
(PP) resin or polyethylene terephthalate (PET) resin. The second sheet 122 is formed
in the thickness of 10 to 20 µm, or preferably in the thickness of 20 µm. Specifically,
the second sheet 122 has a thickness smaller than that of the first sheet 121. Therefore,
the flexural rigidity of the second sheet 122 is lower than that of the first sheet
121. The way of making the flexural rigidity of the second sheet 122 lower than that
of the first sheet 121 is not limited to the way in which a difference is made between
the first and second sheets in thickness, but, for this purpose, the first and second
sheets may be made different in materials.
[0019] A first adhesive 123 is applied to one side (the lower side as viewed in FIG. 2)
of the first sheet 121, and a second adhesive 124 is applied to one side (the lower
side as viewed in FIG. 2) of the second sheet 121. In this embodiment, the second
adhesive 124 is not applied to a portion corresponding to the tab portion 120C which
is used as a tab. As the first and second adhesives 123,124, for example, acrylic
adhesives may be used.
The first and second sheets 121,122 are bonded together by the second adhesive 124,
or in other words, stacked one on the other. At this time, the other side (the upper
side as viewed in FIG. 2) of the first sheet 121 is bonded to a portion of the one
side of the second sheet 122 which corresponds to the opening-closing portion 120B.
As a result, the opening-closing portion 120B of the lid 120 is formed by a laminated
portion of the first and second sheets 121, 122, the proximal portion 120A is formed
by a portion of the second sheet 122 which protrudes from one end (the right end as
viewed in FIG. 2) of the first sheet 121, and the tab portion 120C is formed by a
portion of the second sheet 122 which protrudes from the other end (the left end as
viewed in FIG. 2) of the first sheet 121. Designated by 120D is a boundary between
the opening-closing portion 120B and the proximal portion 120A. The thickness of the
lid 120 changes at the boundary 120D. The lid 120 is bonded to the top of the upper
wall 110a of the body 110 by the first adhesive 123 which is applied to one side of
the first sheet 121 forming the opening-closing portion 120B and by the second adhesive
124 which is applied to one side (on the same side as the one side of the first sheet
121) of the second sheet 122 forming the proximal portion 120A.
Under normal conditions, the opening-closing portion 120B is bonded to the top of
the upper wall 110a of the body 110 and covers the opening 112 in order to prevent
the wet tissues 130 from drying. In order to take out the wet tissues 130, the opening-closing
portion 120B is peeled off the top of the upper wall 110a of the body 110 so that
the opening 112 is opened. Therefore, the second adhesive 124 is used which can bond
the opening-closing portion 120B to the top of the upper wall 110a of the body 110
such that the opening-closing portion 120B can be repeatedly peeled off.
Here, if the adhesive strength of the second adhesive 124 is the same as that of the
first adhesive 123, the proximal portion 120A may also be peeled off the top of the
upper wall 110a of the body 110 when the opening-closing portion 120B is peeled off
the top of the upper wall 110a of the body 110 and turned over toward the proximal
portion 120A. Therefore, in this embodiment, as the second adhesive 124 for bonding
the second sheet 122 forming the proximal portion 120A to the top of the body 110,
an adhesive having a higher adhesive strength than the first adhesive 123 for bonding
the first sheet 121 forming the opening-closing portion 120B to the top of the body
110 is used.
[0020] Operation of taking out the wet tissues 130 from the wet-tissue storage space 110H
through the opening 112 of the body 110 is now described.
In order for a user to take out a wet tissue 130 through the opening 112, the tab
portion (tip) 120C is picked and pulled up by the fingers. For example, the tab portion
120C is pulled up above the top of the upper wall 110a and toward the proximal portion
110A. Thus, the opening-closing portion 120B bonded to the top of the upper wall 110a
by the first adhesive 121 is peeled off the top of the upper wall 110a beginning at
the tab portion 120C and turned over toward the proximal portion 120A. When the opening-closing
portion 120B is opened for the first time, the opening formation part 110A which is
bordered by the perforations formed along the opening edge 112a is peeled off while
being kept bonded to the first sheet 121 by the first adhesive 123. Thus, the opening
112 is formed in the upper wall 110a of the body 110.
In this embodiment, the second adhesive 124 for bonding the proximal portion 120A
of the lid 120 to the body 110 has a higher adhesive strength than the first adhesive
123 for bonding the opening-closing portion 120B of the lid 120 to the body 110. Therefore,
when the opening-closing portion 120B is peeled off up to the boundary 120D between
the opening-closing portion 120B and the proximal portion 120A, the user can recognize
by increased reaction force applied to the user's fingers that the opening-closing
portion 120B has been peeled off up to the boundary 120D.
Further, in this embodiment, the opening-closing portion 120B of the lid 120 is formed
by the laminated portion of the first and second sheets 121, 122, and the proximal
portion 120A of the lid 120 is formed by a portion of the second sheet 122 which protrudes
from the first sheet 121. Thus, the thickness of the lid 120 changes at the boundary
120D between the opening-closing portion 120B and the proximal portion 120A. Therefore,
when the opening-closing portion 120B is peeled off up to the boundary 120D between
the opening-closing portion 120B and the proximal portion 120A, the boundary 120D
functions as a hinge, so that the force of peeling the opening-closing portion 120B
off the top of the body 110 is absorbed as a rotating force of the opening-closing
portion 120B around the boundary 120D.
Further, in this embodiment, the second sheet 122 has a lower flexural rigidity than
the first sheet 121. Therefore, as shown in FIG. 4, when the opening-closing portion
120B is peeled off up to the boundary 120D, the opening-closing portion 120B is held
tilted toward the proximal portion 120A under its own weight. In this state, even
if the tab portion 120C is released, the opening-closing portion 120B is prevented
from tilting toward the opening 112. Therefore, the user can perform the opening or
closing operation of the opening-closing portion 120B and the operation of taking
out the wet tissues 130 by one hand.
In order to prevent the wet tissues 130 from drying, when the wet tissues 130 are
not in use, the tab portion 120C is returned to the opening 112 side and the opening-closing
portion 120B is bonded to the top of the upper wall 110a of the body 110 by the user.
[0021] The construction of the container 200 in this embodiment is now described with reference
to FIG. 5. In FIG. 5, the container 200 for housing the package 100 is shown in perspective
view.
The container 200 includes a body 210, an upper lid 220 and a bottom lid 230. The
body 210, the upper lid 220 and the bottom lid 230 are formed, for example, of polypropylene
(PP) resin. The body 210 and the upper lid 220 are features that correspond to the
"body of the container" and the "lid of the container", respectively, according to
this invention.
[0022] The body 210 of the container 200 has an upper wall 210a and a side wall. The body
210 of the container 200 has an open lower end. The open lower end of the body 210
is closed by the bottom lid 230. A package housing space 210H (see FIG. 7) is defined
by the upper wall 210a, the side wall and the bottom lid 230.
The upper wall 210a of the container 210 has a first concave part 211, a second concave
part 212, a take-out opening 215 through which the wet tissues 130 are taken out of
the package housing space 210H, and flaps 216. The first concave part 211 is defined
by a first bottom 211a and a first side 211b. The second concave part 212 is formed
on the inside of the first concave part 211 and defined by a second bottom 212a and
a second side 212b. The take-out opening 215 and the flaps 216 are formed on the second
bottom 212a of the second concave part 212. The take-out opening 215 is formed in
a position corresponding to the opening 112 of the package 100 housed in the package
housing space 210H. Thus, the wet tissues 130 contained in the package 100 can be
taken out through the opening 112 of the package 100 and the take-out opening 215
of the container 200. When the first wet tissue 130 is taken out, the flaps 216 hold
therebetween part of a second wet tissue 130 to be taken out next. The take-out opening
215 is a feature that corresponds to the "opening of the container" according to this
invention. The shape and position of the take-out opening 215 can be appropriately
selected.
The upper lid 220 is mounted to the body 210 via a hinge part (not shown) such that
it can be turned between a closed position to close the take-out opening 215 and an
open position to open the take-out opening 215. The upper lid 220 has a first wall
element 221 which can be fitted into the first concave part 211 of the body 210 and
a second wall element 222 which can be fitted into the second concave part 212. When
the upper lid 220 is turned to the closed position, the first wall element 221 of
the upper lid 220 is fitted into the first concave part 211, and the second wall element
221 is fitted into the second concave part 212. Thus, the take-out opening 215 is
closed. As a result, the package housing space 210H is hermetically enclosed, so that
the wet tissues 130 are prevented from drying.
Further, the upper lid 220 has a projection 224. A push button 240 which can be moved
between a locked position and an unlocked position is provided on the body 210. The
push button 240 has a groove (not shown) which is engaged with the projection 224
of the upper lid 220. The push button 240 is biased toward the locked position by
the elastic force of a spring (not shown). When the upper lid 220 is turned to the
closed position, the projection 224 of the upper lid 220 is engaged with the groove
of the push button 240 ("locked state"). In this state, when the push button 240 is
moved to the unlocked position, the groove of the push button 240 is disengaged from
the projection 224 of the upper lid 220 ("unlocked state"). As a result, the upper
lid 220 turns to the opened position by the elastic force of a flat spring 223. The
projection 224 of the upper lid 220 and the push button 240 form a locking mechanism
for locking the upper lid 220 in the closed position or releasing such lock.
[0023] Operation of taking out the wet tissues 130 from the wet-tissue container arrangement
300 according to this embodiment, or operation of taking out the wet tissues 130 from
the package 100 housed within the package housing space 210H through the opening 112
of the package 100 and the take-out opening 215 of the container 200 is now explained
with reference to FIGS. 6 and 7. FIG. 6 is a view for illustrating how to set the
package 100 in the container 200, or how to form the wet-tissue container arrangement
300 according to this embodiment. FIG. 7 is a sectional view taken along line VII-VII
in FIG. 6.
In order to form the wet-tissue container arrangement 300 by setting the package 100
in the container 200, the tab portion 120C of the lid 110 is picked and pulled up
by the user's fingers, and the opening-closing portion 120B is peeled off the top
of the upper wall 110a of the body 110. The opening-closing portion 120B is then turned
over toward the proximal portion 120A on the boundary 120D between the opening-closing
portion 120B and the proximal portion 120A. In this case, as described above, the
opening-closing portion 120B is held tilted toward the proximal portion 120A under
its own weight. Thus, the opening 112 of the package 100 is kept open.
Subsequently, the package 100 is inserted into the package housing space 210H through
the opening of the bottom of the body 210 of the container 200 such that the opening
112 of the package 100 faces the take-out opening 215 of the container 200. Then the
bottom lid 230 is fitted over the body 210, so that the package housing space 210H
is enclosed. At this time, the opening-closing portion 120B of the lid 120 of the
package 100 is held tilted toward the proximal portion 120A. Therefore, the first
adhesive 123 which is applied to one side of the first sheet 121 forming the opening-closing
portion 120B of the lid 120 faces the take-out opening 215 of the body 210 of the
container 200. When the package 100 is inserted into the package housing space 210H
of the container 200, the lid 120 is bonded to a back 212c of the upper wall 210a
of the body 210 of the container 200 by the first adhesive 123 applied to the opening-closing
portion 120B of the lid 120 of the package 100. As a result, the package 100 is positioned
within the package housing space 210H of the container 200. Thus, the positional relationship
between the opening 112 of the package 100 and the take-out opening 215 of the container
200 is fixed.
In order to take out a wet tissue 130, the user pushes the push button 240 to the
unlocked position to release the locked upper lid 220 of the container 200 from the
closed position. Thus, the upper lid 220 of the container 200 turns to the open position
by the elastic force of the flat spring 223, so that the take-out opening 215 is opened.
In this state, the user takes out a wet tissue 130 contained in the package 100, through
the take-out opening 215 of the container 200 and the opening 112 of the package 100.
At this time, part of a second wet tissue 130 to be taken out next is exposed outward
through the take-out opening 215 and held between the flaps 216.
In order to prevent the wet tissues 130 from drying, when the wet tissues 130 are
not in use, the user turns the upper lid 220 of the container 200 to the closed position
to lock the upper lid 220.
[0024] In this embodiment, when the package 100 is inserted in the package housing space
210H of the container 200, the lid 120 of the package 100 is bonded to the back of
the upper wall 210a of the body 210 of the container 200 by the first adhesive 123
applied to the opening-closing portion 120B of the lid 120. As a result, the package
100 is positioned within the package housing space 210H of the container 200, so that
the package 100 is prevented from moving within the package housing space 210H even
if the package 100 is low in wet tissues 130. Therefore, the wet tissues 130 contained
in the package 100 can be taken out with stability through the take-out opening 215
of the container 200 having the package 100 housed therein.
Further, in this embodiment, the lid 120 of the package 100 has the opening-closing
portion 120B formed by the laminated portion of the first and second sheets 121, 122,
and the proximal portion 120A formed by a portion of the second sheet 122 which protrudes
from the first sheet 121. Further, the second sheet 122 has a lower flexural rigidity
than the first sheet 121. Therefore, when the opening-closing portion 120B of the
lid 120 of the package 100 is turned over toward the proximal portion 120A, the opening-closing
portion 120B is held in that position turned over toward the proximal portion 120A.
Therefore, when the package 100 is inserted into the package housing space 210H of
the container 200, the position of the package 100 within the package housing space
210H can be easily adjusted.
Further, in this embodiment, the lid 120 of the package 100 is not peeled off when
the package 100 is inserted in the container 200. Therefore, the package 100 once
taken out of the container 200 can be reused.
[0025] Now, the length of the lid 120 of the package 100 is explained with reference to
FIG. 8. FIG. 8 is a simplified view of the sectional view shown in FIG. 7.
As shown by broken lines in FIG. 8, in the case of the lid 120 in which the distance
between the boundary 120D of the lid 120 and a tip end 320x of the lid 120 (the sum
of the length of the opening-closing portion 120B in the longitudinal direction and
the length of the tab portion 120C in the longitudinal direction) is long, the lid
120 extends from the boundary 120D toward the proximal portion 120A along the upper
wall 110a of the body 110 and further extends down to the bottom wall 110b beyond
the lateral sealing part 111a. In this case, the lid 120 may not be bonded to the
back of the upper wall 210a of the body 210 of the container 200.
Therefore, in this embodiment, as shown by solid lines in FIG. 8, the distance between
the boundary 120D of the lid 120 and a tip end 120x of the lid 120 (the sum of the
length of the opening-closing portion 120B in the longitudinal direction and the length
of the tab portion 120C in the longitudinal direction) is set within an appropriate
range. Specifically, it is set such that the tip end 120x of the lid 120 does not
reach a position corresponding to the bottom wall 110b on the side opposite to the
upper wall 110a having the opening 112 when the tip (the opening-closing portion 120B)
of the lid 120 is turned over on the boundary 120D toward the proximal portion 120A.
The description that "it is set such that the tip end 120x of the lid 120 does not
reach a position corresponding to the bottom wall 110b" means that "it is set such
that the tip end 120x of the lid 120 does not reach a position in which it intersects
an extension line extended along the bottom wall 110b".
[0026] The outside dimensions of the package 100 are roughly determined by the size of the
stack of the wet tissues 130. Further, the length of the lateral sealing part 111a
varies among the packages 100. Therefore, the range of the distance between the boundary
120D of the lid 120 and the tip end 120x of the lid 120 can be simply set by using
the size of the stack of the wet tissues 130. For example, the distance between the
boundary 120D of the lid 120 and the tip end 120x of the lid 120 is set to [L1 + L2]
or less, where [L1] is the distance between the boundary 120D of the lid 120 and an
edge 110c of the top side of the stack of the wet tissues 130 on the proximal portion
120A side (an edge of the upper wall 110a of the body 110 on the proximal portion
120A side), and [L2] is the thickness of the stack of the wet tissues 130 (the distance
between the upper wall 110a and the bottom wall 110b of the body 110).
The minimum distance between the boundary 120D of the lid 120 and the tip end 120x
of the lid 120 is determined by the size of the opening 112 of the package 100.
Thus, in this embodiment, the distance from the boundary 120D between the opening-closing
portion 120B and the proximal portion 120A of the lid 120 to the tip end 120x of the
lid 120 is set within an appropriate range in which the lid 120 of the package 100
is reliably bonded to the back 212c of the upper wall 210a of the body 210 of the
container 200. Therefore, the positional relationship between the opening 112 of the
package 100 and the take-out opening 215 of the container 200 can be fixed, so that
the wet tissues 130 can be taken out through the take-out opening 215 of the container
200 with stability.
[0027] As described above, the lid 120 of the package 100 in this embodiment includes the
opening-closing portion 120B formed by the laminated portion of the first and second
sheets 121, 122, and the proximal portion 120A formed by a portion of the second sheet
122 which protrudes from the first sheet 121. Therefore, when the lid 120 is formed
by arranging the second sheet 122 on top of the first sheet 121, the first sheet 121
is not present under the portion of the second sheet 122 which forms the proximal
portion 120A (see FIG. 9). In this case, the portion of the second sheet 122 which
forms the proximal portion 120A is acted upon by a force under its own weight. This
force becomes larger away from the boundary 120D between the opening-closing portion
120B and the proximal portion 120A.
Further, in the package 100 of this embodiment, as described above, the second sheet
122 forming the proximal portion 120A of the lid 120 has a lower flexural rigidity
than the first sheet 121 forming the opening-closing portion 120B. Therefore, the
proximal portion 120A has a lower flexural rigidity. Particularly, a corner of the
proximal portion 120A on the side opposite to the opening-closing portion 120B (where
an edge extending from the boundary 120D and an edge on the side opposite to the opening-closing
portion 120B meet) has a lower flexural rigidity.
FIG. 9 shows a lid 520 having a pointed (for example, right-angled) corner 522a in
a proximal portion 520A on the side opposite to an opening-closing portion 520B. In
the lid 520 shown in FIG. 9, the opening-closing portion 520B is formed by a laminated
portion of first and second sheets 521, 522, the proximal portion 520A is formed by
a portion of the second sheet 522 which protrudes from one end of the first sheet
521, and the tab portion 520C is formed by a portion of the second sheet 522 which
protrudes from the other end of the first sheet 521. Due to the pointed shape of the
corner 522a of the proximal portion 520A on the side opposite to the opening-closing
portion 520B, the corner 522a has a particularly lower flexural rigidity. Therefore,
when the lid 520 shown in FIG. 9 is formed by arranging the second sheet 522 on top
of the first sheet 521, the corner 522a may warp toward the first sheet 521 as shown
by the hollow arrow.
Further, during manufacturing of the package 100, in the state in which the second
sheet 522 is arranged on top of the first sheet 521 in the lid 520, a force F is sometimes
applied to the lid 520 in a direction of the hollow arrow shown in FIG. 10. When the
corner 522a of the proximal portion 520A has a pointed shape, the force F is applied
as-is to the corner 522a. As a result, the corner 522a may bend as shown by the solid
arrow in FIG. 10.
As described above, when the corner 522a of the proximal portion 520A has a pointed
shape, the corner 522a may warp or bend. If the lid 520 having such a warp or bend
is bonded to the top of the body 110, a wrinkle will occur in the proximal portion
520A of the lid 520.
[0028] Therefore, in this embodiment, a corner 122a of the proximal portion 120A is provided
with a greater flexural rigidity in order to prevent the occurrence of a warp or a
bend so as to prevent the occurrence of a wrinkle in the proximal portion 120A.
FIG. 11 shows the lid 120 of this embodiment. As described above, the lid 120 includes
the opening-closing portion 120B formed by the laminated portion of the first and
second sheets 121, 122, the proximal portion 120A formed by the portion of the second
sheet 122 which protrudes from one end of the first sheet 121, and the tab portion
120C formed by the portion of the second sheet 122 which protrudes from the other
end of the first sheet 121 (which faces away from the proximal portion 120A). The
corner 122a of the proximal portion 120A on the side opposite to the opening-closing
portion 120B is rounded. For such rounding operation, a radius of curvature of the
rounded corner is set. When the corner 122a of the proximal portion 120A has a rounded
shape, as shown in FIG. 11, the force F acting upon the corner 122a is scattered.
Therefore, the rigidity of the corner 122a becomes higher than that of a corner having
a pointed shape such as a square shape. Thus, the corner 122a can be prevented from
warping or bending by the force acting upon the corner 122a, so that the occurrence
of a wrinkle in the proximal portion 120A of the lid 120 can be prevented.
The radius of curvature of the corner 122a is set to an appropriate value according
to the shape (the length along the longitudinal direction of the lid 120 and the width
in a direction perpendicular to the longitudinal direction of the lid 120) of the
proximal portion 120A, the thickness of the first sheet 121 forming the opening-closing
portion 120B, or other similar factors, such that the occurrence of a warp or a bend
in the corner 122a of the proximal portion 120A can be prevented. In experiments made
on the lids 120 of various dimensions, a wrinkle has occurred in the proximal portion
120A of the lid 120 when the radius of curvature of the corner 122a is 1 mm, but no
wrinkle has occurred in the proximal portion 120A of the lid 120 when the radius is
1.5 mm. The experimental results show that it is preferable to set the radius of curvature
of the corner 122a to 1.5 mm at the minimum. The maximum radius of curvature of the
corner 122a is determined according to the length of the proximal portion 120A, a
desired strength of the proximal portion 120A or other similar factors.
[0029] The shape of the corner of the proximal portion is not limited to the rounded shape.
A differently-shaped lid 420 is shown in FIG. 12.
In the lid 420 shown in FIG. 12, a corner 422a of a proximal portion 420A on the side
opposite to an opening-closing portion 420B is chamfered by cutting off a tip end
portion of the corner 422a. For chamfering, a chamfering angle θ and a chamfering
dimension m are set. The chamfering angle θ represents an angle of a cutting face
with respect to one of the edges which form the corner 422a, or, for example, an angle
of a cutting face with respect to an edge 422d of the proximal portion 420A on the
side opposite to the opening-closing portion 420B. The chamfering dimension m represents
a distance between a cutting point and the tip end of the corner 422a, or, for example,
a distance between a cutting point and an edge 422c which extends from a boundary
420D between the opening-closing portion 420B and the proximal portion 420A. Also
in the case in which the corner 422a of the proximal portion 420A is chamfered, as
shown in FIG. 12, the force F acting upon the corner 422a is scattered. Therefore,
the rigidity of the corner 422a becomes higher than that of a corner having a pointed
shape such as a square shape. Thus, the corner 422a can be prevented from warping
or bending by the force acting upon the corner 422a, so that the occurrence of a wrinkle
in the proximal portion 420A of the lid 420 can be prevented.
The chamfering shape (chamfering angle and chamfering dimension) of the corner 422a
of the proximal portion 420A is set according to the shape (the length and the width)
of the proximal portion 420A of the lid 420, the thickness of the first sheet 121
forming the opening-closing portion 420B, or other similar factors. From the above-described
experimental results, it is found preferable to set the chamfering shape of the corner
422a such that the chamfering angle is about 45 degrees and the chamfering dimension
is 1.5 mm at the minimum. The maximum chamfering dimension of the corner 422a is determined
according to the length of the proximal portion 420A, a desired strength of the proximal
portion 420A or other similar factors.
[0030] The present invention is not limited to the construction of the above-mentioned embodiments,
but rather, may be added to, changed, replaced with alternatives or otherwise modified.
The container arrangement of this invention is not limited to a container arrangement
for storing a sheet-type article, such as wet tissues, but it can also be formed as
a container arrangement for storing various other articles.
The opening/closing mechanism for opening and closing the take-out opening 215 of
the container 200 (the opening of the container) is described as including the first
opening/closing mechanism having the first concave part 211 formed in the upper wall
210a of the body 210 and the first wall element 221 formed on the upper lid 220, and
the second opening/closing mechanism having the second concave part 212 formed in
the upper wall 210a of the body 210 and the second wall element 222 formed on the
upper lid 220. However, one of the opening/closing mechanisms may be omitted. Further,
various other opening/closing mechanisms having different constructions can be used
as the opening/closing mechanism for opening and closing the take-out opening 215
of the container 200 (the opening of the container).
The lid 120 of the package 100 is described as being formed by the proximal portion
120A, the opening-closing portion 120B and the tab portion (tip) 120C, but it may
also be formed by the proximal portion 120A and the opening-closing portion 120B.
The retaining mechanism for retaining the upper lid 220 of the container 200 in the
closed position to close the take-out opening 215, and the release button for releasing
the retaining of the retaining mechanism are not limited to the constructions described
in the above embodiment.
The adhesive for bonding the proximal portion 120A of the lid 120 of the package 100
to the top of the body 110 may be an adhesive having a adhesive strength with which
the proximal portion 120A can be removably bonded to the top of the body 110, or it
may be an adhesive having a adhesive strength with which the proximal portion 120A
can be firmly (irremovably) bonded to the top of the body 110.
The lid 120 of the package 100 is described as being formed by a lamination of the
first and second sheets 121, 122, but it may be formed by a single sheet or by a lamination
of three or more sheets. When the lid 120 is formed by a single sheet, in order to
facilitate turning the opening-closing portion 120B on the boundary 120D between the
opening-closing portion 120B and the proximal portion 120A, preferably, a pair of
notches may be formed in the opposed edges of the lid in a position corresponding
to the boundary 120D. In this case, an area between the opposed notches serves as
a hinge.
The opening 112 is described as being formed by forming perforations along the opening
edge 112a in the upper wall 110a of the body 110 and peeling off the opening formation
part 110A bordered by the perforations, via the adhesive applied to the lid 120. However,
the body 110 having the opening 112 formed in advance may also be used. In this case,
preferably, the first adhesive 123 is applied to an entire area of one side of the
opening-closing portion 120B of the lid 120 except an area corresponding to the opening
112.
The package 100 is not limited to the construction described in the above embodiments.
For example, the shape of the package 100, the shape and position of the opening 112,
or the shape and position of the lid 120 can be appropriately changed. Further, various
manners can be used to pack the article in the package 100.
The container 200 for housing the package 100 is not limited to the construction described
in the above embodiments. For example, the shape of the body 210, the shape and position
of the take-out opening 215, or the shape of the lid 220 for opening and closing the
take-out opening 215 can be appropriately changed. Further, various manners can be
used to house the package 100 within the container 200.
Description of Numerals
[0031]
100 package
110 body of the package
110a upper wall
110b bottom wall
110c edge
110A opening formation part
110H wet-tissue storage space (article storage space)
111a, 111b lateral sealing part
112 opening
112a opening edge
120, 420, 520 lid of the package
120A, 420A, 520A proximal portion
120B, 420B, 520B opening-closing portion
120C, 420C, 520C tab portion (tip)
120D, 420D, 520D boundary
121, 521 first sheet
122, 422, 522 second sheet
122a, 422a, 522a corner
123, 523 first adhesive
124, 524 second adhesive
130 wet tissue (article)
200 container
210 body of the container
210a upper wall
210H package housing space
211 first concave part
211a first bottom
211b first side
212 second concave part
212a second bottom
212b second side
212c back of the upper wall
215 take-out opening
216 flap
220 upper lid (lid of the container)
221 first wall element
222 second wall element
223 flat spring
224 projection
230 bottom lid
240 push button
300 wet-tissue container arrangement (container arrangement)