TECHNICAL FIELD
[0001] The present invention relates to a humidity control apparatus.
BACKGROUND ART
[0002] Conventionally, a humidity control apparatus has been broadly known, which includes
a humidification unit configured to impart water in a water tank to air. An example
of the humidity control apparatus of this type includes a humidity control apparatus
in which ozone gas is supplied to a water tank, and the ozone gas comes into contact
with water to remove bacteria and harmful substances in the water, thereby purifying
the water (see, e.g., Patent Document 1).
[0003] In a humidity control apparatus disclosed in Patent Document 1, an ozone gas outlet
is formed in a bottom section of a water tank, and a porous plate with similarly-sized
pores is provided above the outlet. In the humidity control apparatus, air bubbles
of ozone gas discharged through the outlet in the bottom section pass through the
similarly-sized pores of the porous plate, and therefore the air bubbles of the ozone
gas are uniformly diffused in the water tank. Consequently, water is purified across
the entire water tank.
[0004] However, in the humidity control apparatus disclosed in Patent Document 1, the air
bubbles of the ozone gas passing through the pores of the porous plate rise due to
buoyant force, and then reach a water surface shortly. This results in a release of
the remaining ozone gas which does not react with the water, to air. Thus, there is
a possibility that, when using the humidity control apparatus for a long period of
time in a closed room, an ozone concentration in the room exceeds its environmental
limit.
[0005] As in a water purification apparatus disclosed in Patent Document 2, a part of ozone
gas diffused in water, which is not dissolved in the water is collected by a collection
container. The collected ozone gas is decomposed by an ozone decomposition catalyst,
and then is released to air.
CITATION LIST
PATENT DOCUMENT
[0006]
PATENT DOCUMENT 1: Japanese Patent Publication No. 2001-153409
PATENT DOCUMENT 2: Japanese Patent Publication No. H06-178989
SUMMARY OF THE INVENTION
TECHNICAL PROBLEM
[0007] However, in the purification apparatus described in Patent Document 2, there is a
possibility that, when changing a water level in a water tank, the ozone gas cannot
be fully collected. Specifically, in the purification apparatus, the water level in
the water tank is substantially constant, and an ozone gas outlet is constantly soaked
in water. Ozone gas which is discharged through the outlet, and which is not dissolved
in the water is collected by the collection container when rising to a water surface
due to buoyant force. However, the water in the water tank of the humidity control
apparatus is used for air humidification, and then the water level is gradually lowered.
As a result, the outlet is positioned above the water surface. When discharging the
ozone gas through the outlet in such a state, the ozone gas is diffused in air, and
therefore a part of the ozone gas discharged through the outlet is released to air
without being collected by the collection container.
[0008] In order to reduce or prevent the release of the ozone gas to air, it is required
to arrange the ozone decomposition catalyst for decomposing the ozone gas on an upstream
or downstream side of an air blowing fan; and the ozone decomposition catalyst is
required, which has a broad surface area so that an air path on the upstream or downstream
side of the air blowing fan is covered. Thus, a disadvantage in cost is caused.
[0009] Since humidified air containing moisture passes through the ozone decomposition catalyst,
it is required to select and use a water-resistant catalyst, resulting in an increase
in cost. Further, the configuration is employed, in which air sent by the air blowing
fan passes through the catalyst. Consequently, there is a possibility that a pressure
loss is caused to degrade air distribution performance.
[0010] The present invention has been made in view of the foregoing, and it is an object
of the present invention to reduce a release of active species to air, and to efficiently
purify water in a storage tank.
SOLUTION TO THE PROBLEM
[0011] In order to accomplish the foregoing object, in the present invention, a dividing
member divides an inside of a storage tank into a supply region and a humidification
region, and the supply region is covered with a covering member. Active species are
supplied only to the supply region.
[0012] Specifically, the present invention is intended for a humidity control apparatus
including a storage tank (41) for storing water, and a humidification mechanism (43)
for humidifying air by imparting the water in the storage tank (41) to air. The followings
are provided as solutions to the problem.
[0013] That is, a first aspect of the invention is intended for the humidity control apparatus
including an electrical discharge unit (51) configured to generate electrical discharge
to generate active species; a dividing member (25) which divides an inside of the
storage tank (41) into a humidification region (31) where the humidification mechanism
(43) is arranged to impart the water to air, and a supply region (32) to which the
active species generated in the electrical discharge unit (51) are supplied to purify
the water, so that the humidification region (31) and the supply region (32) are arranged
along a horizontal direction; and which defines a communication path (33) in the water,
through which the water purified in the supply region (32) flows into the humidification
region (31); and a covering member (26) configured to cover a space above the supply
region (32) of the storage tank (41).
[0014] In the first aspect of the invention, the electrical discharge unit (51) generates
the electrical discharge to generate the active species. The active species are supplied
to the supply region (32) in the storage tank divided by the dividing member (25).
A release of the active species supplied to the supply region (32) to an outside of
the storage tank (41) is reduced by the dividing member (25) and the covering member
(26), and therefore the water stored in the supply region (32) is purified. The water
purified by the active species flows from the supply region (32) to the humidification
region (31) through the communication path (33).
[0015] As described above, the inside of the storage tank (41) is divided into the supply
region (32) and the humidification region (31), and the active species are supplied
only to the supply region (32). Thus, the release of the active species to outside
is reduced by the dividing member (25) and the covering member (26). Consequently,
such a state is preferable because an ozone component etc. contained in the active
species do not cause an ozone concentration in a room, which exceeds its environmental
limit even if the humidity control apparatus is used for a long period of time in
the closed room.
[0016] Since the active species are not released to the outside of the storage tank (41),
a catalyst is not necessarily arranged on an upstream or downstream side of an air
blowing fan in order to decompose and remove the active species. Thus, degradation
of air distribution performance due to a pressure loss can be reduced or prevented,
and it is advantageous in cost reduction of the catalyst.
[0017] The water in the supply region (32), which is purified by the supplied active species
flows into the humidification region (31) through the communication path (33). Thus,
bacteria and harmful substances in the water are removed, thereby efficiently purifying
the water across the entire storage tank (41).
[0018] A second aspect of the invention is intended for the humidity control apparatus of
the first aspect of the invention, in which the active species generated in the electrical
discharge unit (51) are supplied to a space above a water surface of water stored
in the supply region (32) of the storage tank (41), which is covered with the covering
member (26).
[0019] In the second aspect of the invention, the active species are supplied from the electrical
discharge unit (51) to the space above the water surface of the water stored in the
supply region (32) covered with the covering member (26). Thus, as compared to a case
where the active species are directly supplied into the water in the supply region
(32), e.g., a pump having a lower discharge pressure can be used to sent the active
species to the supply region (32). Consequently, it is advantageous in the cost reduction
and life extension for the entire apparatus.
[0020] A third aspect of the invention is intended for the humidity control apparatus of
the second aspect of the invention, which further includes a gas-liquid mixing mechanism
(66) for mixing air containing the active species supplied to the supply region (32)
with the water stored in the supply region (32).
[0021] In the third aspect of the invention, the gas-liquid mixing mechanism (66) mixes
the air containing the active species with the stored water in the supply region (32).
In such a manner, the air containing the active species supplied to the supply region
(32) is mixed with the water to efficiently remove bacteria and harmful substances
in the water. Consequently, water purification can be facilitated.
[0022] A fourth aspect of the invention is intended for the humidity control apparatus of
any one of the first to third aspects of the invention, which further includes an
air blowing mechanism (64) for sending air to the electrical discharge unit (51) to
supply air containing the active species to the supply region (32) of the storage
tank (41).
[0023] In the fourth aspect of the invention, the air blowing mechanism (64) sends air to
the electrical discharge unit (51). Then, the air containing the active species is
supplied to the supply region (32) of the storage tank (41). This ensures that the
active species generated in the electrical discharge unit (51) are sent to the supply
region (32).
[0024] A fifth aspect of the invention is intended for the humidity control apparatus of
the fourth aspect of the invention, in which the covering member (26) includes an
exhaust port (34) through which air is exhausted, which contains the active species
supplied to the supply region (32), and accumulated in the space above the water surface
of the water stored in the supply region (32). In addition, the covering member (26)
further includes an air circulation path (65) in which air containing the accumulated
active species circulates back to the air blowing mechanism (64) through the exhaust
port (34).
[0025] In the fifth aspect of the invention, the covering member (26) includes the exhaust
port (34) through which the air is exhausted, which contains the active species supplied
to the supply region (32). The air containing the active species accumulated in the
space above the water surface of the water stored in the supply region (32) circulates
back to the air blowing mechanism (64) through the exhaust port (34) and the air circulation
path (65). The active species circulate between the supply region (32) and the air
blowing mechanism (64), thereby using the active species without wastage. Thus, an
amount of the active species to be generated in the electrical discharge unit (51)
can be reduced, and water purification efficiency can be improved. Further, an operation
time of the electrical discharge unit (51) and the air blowing mechanism (64), which
is required to ensure water purification capability can be shortened, and therefore
it is advantageous in power consumption.
[0026] A sixth aspect of the invention is intended for the humidity control apparatus of
any one of the first to fourth aspects of the invention, the covering member (26)
includes an exhaust port (34) through which air is exhausted, which contains the active
species supplied to the supply region (32), and accumulated in the space above the
water surface of the water stored in the supply region (32). In addition, the covering
member (26) further includes an ozone decomposition catalyst (37) for decomposing
an ozone component contained in the active species, which is arranged on the exhaust
port (34).
[0027] In the sixth aspect of the invention, the ozone decomposition catalyst (37) for decomposing
the ozone component contained in the active species is arranged on the exhaust port
(34). Thus, the ozone component of the active species accumulated in the space above
the water surface of the water stored in the supply region (32) is decomposed by the
ozone decomposition catalyst (37), and then is released to the outside of the storage
tank (41). Such a state is preferable because ozone etc. contained in the active species
do not cause the ozone concentration in the room, which exceeds its environmental
limit even if the humidity control apparatus is used for a long period of time in
the closed room.
[0028] A seventh aspect of the invention is intended for any one of the first to sixth aspects
of the invention, which further includes a mixing mechanism (35) for mixing the water
in the storage tank (41) to forcibly send the water of the supply region (32) to the
humidification region (31) through the communication path (33).
[0029] In the seventh aspect of the invention, the mixing mechanism (35) mixes the water
in the storage tank (41). The mixed water is forcibly sent from the supply region
(32) to the humidification region (31) through the communication path (33). Thus,
the water in the supply region (32), which is purified by the active species flows
into the humidification region (31) without being accumulated in the supply region
(32). Bacteria and harmful substances in the water are removed, thereby efficiently
purifying the water across the entire storage tank (41).
[0030] An eighth aspect of the invention is intended for the humidity control apparatus
of any one of the first to seventh aspects of the invention, in which an electrical
discharge process is intermittently performed by the electrical discharge unit (51).
[0031] In the eighth aspect of the invention, the electrical discharge process is intermittently
performed by the electrical discharge unit (51). According to such a configuration,
the water purification capability can be ensured with the minimum power, and therefore
it is advantageous in the power consumption.
[0032] Specifically, in, e.g., an apparatus configuration in which the air circulation path
(65) is provided to collect and recirculate the remaining active species which are
not used for a water purification process, even if the electrical discharge process
by the electrical discharge unit (51) is stopped, the collected active species are
continuously supplied to the water to perform the water purification process. The
electrical discharge process is intermittently performed at a timing at which a concentration
of the active species in the supply region (32) becomes equal to or less than a predetermined
concentration due to consumption of the active species upon the water purification
process, or due to gradual reduction of the active species by, e.g., natural destruction
of the active species, and therefore it is advantageous in the power consumption.
In addition, by shortening an electrical discharge time, contaminants are less likely
to adhere to discharge electrodes, and the discharge electrodes are less likely to
be damaged. Consequently, a life extension of the discharge electrode can be realized.
[0033] In order to intermittently perform the electrical discharge process by the electrical
discharge unit (51), a feedback control may be performed by measuring the active species
concentration by, e.g., a sensor in real time. However, other than the foregoing control,
a lowering speed of the active species concentration etc. may be experimentally calculated
in advance, and then a control may be performed so that the electrical discharge process
is intermittently performed at the timing at which the active species concentration
becomes equal to or less than the predetermined concentration. Thus, such a control
is advantageous in reducing costs because there is no need to separately provide the
sensor for measuring the concentration.
[0034] A ninth aspect of the invention is intended for the humidity control apparatus of
the fourth or fifth aspect of the invention, in which an air blowing process is intermittently
performed by the air blowing mechanism (64).
[0035] In the ninth aspect of the invention, the air blowing process is intermittently performed
by the air blowing mechanism (64). According to such a configuration, the water purification
capability can be ensured with the minimum power, and it is advantageous in the power
consumption.
[0036] Specifically, in, e.g., an apparatus configuration in which the active species applied
to the space above the water surface of the water stored in the supply region (32)
are gradually mixed with the water by, e.g., the gas-liquid mixing mechanism (66),
even if the air blowing process by the air blowing mechanism (64) is stopped, the
active species are mixed with the water by the gas-liquid mixing mechanism (66) to
perform the water purification process. That is, even if the active species are not
continuously supplied to the supply region (32), the water purification process can
be continued for a while by mixing the active species accumulated in the supply region
(32) with the water by the gas-liquid mixing mechanism (66).
[0037] The air blowing process (and the electrical discharge process) is intermittently
performed at the timing at which the concentration of the active species in the supply
region (32) becomes equal to or less than the predetermined concentration due to the
consumption of the active species upon the water purification process, or due to the
gradual reduction of the active species by, e.g., the natural destruction of the active
species. Thus, the water purification capability can be ensured with the minimum power,
and it is advantageous in the power consumption and the life extension of the air
blowing mechanism (64). In addition, the intermittent operation allows reduction in
noise due to an operation of an air blowing pump and an air blowing pump configuring
the air blowing mechanism (64).
ADVANTAGES OF THE INVENTION
[0038] According to the present invention, the inside of the storage tank (41) is divided
into the supply region (32) and the humidification region (31) so that the supply
region (32) and the humidification region (31) are arranged along the horizontal direction,
and the space above the supply region (32) is covered with the covering member (26).
In addition, the active species are supplied only to the supply region (32). Thus,
the release of the active species to the outside of the storage tank (41) is reduced.
Consequently, such a state is preferable because ozone etc. contained in the active
species do not cause the ozone concentration in the room, which exceeds its environmental
limit even if the humidity control apparatus is used for a long period of time in
the closed room.
[0039] Since the active species are not released to the outside of the storage tank (41),
the catalyst is not necessarily arranged on the upstream or downstream side of the
air blowing fan in order to decompose and remove the active species. Thus, the degradation
of the air distribution performance due to the pressure loss can be reduced or prevented,
and it is advantageous in the cost reduction of the catalyst.
[0040] The water in the supply region (32), which is purified by the supplied active species
flows into the humidification region (31) through the communication path (33). Thus,
bacteria and harmful substances in the water are removed, thereby efficiently purifying
the water across the entire storage tank (41).
BRIEF DESCRIPTION OF THE DRAWINGS
[0041]
[FIG. 1] FIG. 1 illustrates an entire configuration of a humidity control apparatus
of an embodiment, and is a perspective view illustrating a state in which a storage
tank is drawn out from a casing.
[FIG. 2] FIG. 2 is a side cross-sectional view illustrating an internal configuration
in the humidity control apparatus.
[FIG. 3] FIG. 3 is a side cross-sectional view illustrating an internal configuration
in an active species supply unit and the storage tank.
[FIG. 4] FIG. 4 is a side cross-sectional view illustrating an internal configuration
in an active species supply unit and a storage tank of a first variation.
[FIG. 5] FIG. 5 is a side cross-sectional view illustrating an internal configuration
in an active species supply unit and a storage tank of a second variation.
[FIG. 6] FIG. 6 is a side cross-sectional view illustrating an internal configuration
in an active species supply unit and a storage tank of a second embodiment.
[FIG. 7] FIG. 7 is a side cross-sectional view illustrating an internal configuration
in an active species supply unit and a storage tank of a third embodiment.
DESCRIPTION OF EMBODIMENTS
[0042] Embodiments of the present invention will be described below with reference to the
drawings. The embodiments below will be set forth merely for purposes of preferred
examples in nature, and are not intended to limit the scope, applications, and use
of the invention.
<First Embodiment>
[0043] FIG. 1 is a perspective view illustrating a configuration of a humidity control apparatus
of a first embodiment of the present invention, and FIG. 2 is a side cross-sectional
view illustrating an internal configuration in the humidity control apparatus. As
illustrated in FIGS. 1 and 2, a humidity control apparatus (10) allows an operation
in which room air is purified while humidifying the room air.
[0044] The humidity control apparatus (10) includes a casing (11) made of resin. The casing
(11) is formed in substantially rectangular parallelepiped shape, and a front surface
(a left side end surface as viewed in FIG. 2) is defined by a front panel (11a).
[0045] Inlets (12) through which air is injected into the casing (11) are formed on both
right and left sides of a front section of the casing (11) (see FIG. 1). In addition,
an outlet (13) through which air inside the casing (11) is discharged to an outside
of the casing (11) is formed in a rear-side upper section of the casing (11). An air
path (14) in which air flows from the inlets (12) to the outlet (13) is formed inside
the casing (11).
[0046] As illustrated in FIG. 2, in the humidity control apparatus (10), an air purification
unit (20), a humidification unit (40), and a centrifugal fan (15) are provided in
the air path (14) in this order from an air-flow upstream side to an air-flow downstream
side; and an active species supply unit (50) is also arranged in the air path (14).
Configuration of Air Purification Unit
[0047] As illustrated in FIG. 2, the air purification unit (20) is for purifying air, and
includes a prefilter (21), an ionization section (22), and a pleated filter (23).
[0048] The prefilter (21) serves as a duct collection filter for trapping relatively-large
dust contained in air.
[0049] The ionization section (22) serves as a dust charging unit configured to charge dust
in air. For example, a linear electrode and a plate-like electrode facing the liner
electrode are provided in the ionization section (22). In the ionization section (22),
voltage is applied from a power source (not shown in the figure) to the electrodes,
thereby generating corona discharge. Such corona discharge charges dust in air to
a predetermined voltage (positive or negative charge).
[0050] The pleated filter (23) is a corrugated plate-like electrostatic filter. That is,
the pleated filter (23) electrically attracts and traps the dust charged in the ionization
section (22). Deodorizing material such as a photocatalyst may be deposited on the
pleated filter (23).
Configuration of Humidification Unit
[0051] As illustrated in FIG. 2, the humidification unit (40) includes a storage tank (41)
for storing water; a water turbine (42) for drawing up the water in the storage tank
(41); a humidification rotor (43) serving as a humidification mechanism for imparting
the water drawn up by the water turbine (42) to air; and a drive motor (44) for rotatably
driving the humidification rotor (43). In addition, the humidification unit (40) includes
a heater (48) for heating the humidification rotor (43).
[0052] The storage tank (41) is installed in a lower space of the casing (11), and can be
drawn out through a draw-out opening (11b) of the casing (11) (see FIG. 1). This allows
a user to refill the storage tank (41) with humidification water (e.g., tap water)
as necessary.
[0053] As illustrated in FIG. 3, the storage tank (41) is a horizontally-elongated container
with an upper opening. A dividing member (25) divides an inside of the storage tank
(41) into a humidification region (31) where the humidification unit (40) is arranged
to impart the water to air; and a supply region (32) to which active species are supplied
from the active species supply unit (50) to purify the water. That is, the dividing
member (25) extends in a direction perpendicular to a water surface, and divides the
inside of the storage tank (41) into the humidification region (31) and the supply
region (32) which are arranged along a horizontal direction (water surface direction).
A covering member (26) for covering a space above the supply region (32) is provided
above the supply region (32). The covering member (26) is provided so as to cross
between an upper end of a side wall of the storage tank (41) and an upper end of the
dividing member (25). The supply region (32) is surrounded by the dividing member
(25) and the covering member (26).
[0054] An outlet (41a) communicating with the supply region (32) surrounded by the dividing
member (25) and the covering member (26) is formed in an upper section of the side
wall of the storage tank (41). A delivery pipe (63) of the active species supply unit
(50) which will be described later is connected to an upstream side of the outlet
(41a). A discharge nozzle (45) downwardly extending along the side wall of the storage
tank (41) is connected to a downstream side of the outlet (41a). That is, the delivery
pipe (63) and the discharge nozzle (45) are connected to the outlet (41a) with the
side wall of the storage tank (41) being interposed therebetween. The active species
are discharged from the outlet (41a) into the water in the supply region (32) of the
storage tank (41) through the discharge nozzle (45).
[0055] A lower end of the dividing member (25) is positioned higher than a bottom surface
of the storage tank (41), and a clearance is formed between the dividing member (25)
and the bottom surface of the storage tank (41). Such a clearance serves as a communication
path (33) through which the water purified in the supply region (32) flows into the
humidification region (31). That is, the dividing member (25) defines the communication
path (33) in the water.
[0056] An exhaust port (34) is formed in the covering member (26). The exhaust port (34)
is for exhausting air containing the active species which are supplied to the supply
region (32), and which are accumulated in a space above the water surface of the water
stored in the supply region (32). The covering member (26) includes a dehumidifying
agent (36) and an ozone decomposition catalyst (37) which are stacked above the exhaust
port (34) in this order. The dehumidifying agent (36) is for removing moisture in
air containing the active species, and the ozone decomposition catalyst (37) is for
decomposing and removing an ozone component contained in the active species. The dehumidifying
agent (36) and the ozone decomposition catalyst (37) are held by a holding member
(38) which is engaged at a circumferential edge of an upper surface of the ozone decomposition
catalyst (37), and which surrounds side walls of the dehumidifying agent (36) and
the ozone decomposition catalyst (37). Material having excellent dehumidification
performance, such as silica gel, can be used as the dehumidifying agent (36).
[0057] An opening above the humidification region (31) of the storage tank (41) is closed
with a lid (46) having an outer shape defined along upper edges of the storage tank
(41) and the dividing member (25), and therefore a release of the evaporated water
in the humidification region (31) to air are reduced.
[0058] As illustrated in FIG. 2, the water turbine (42) is formed in substantially discoid
shape, and a rotating shaft (42a) is provide so as to protrude from a shaft center
section of the water turbine (42). The rotating shaft (42a) is rotatably supported
by a bearing member (not shown in the figure) vertically arranged on the bottom surface
of the storage tank (41). The water turbine (42) is provided so that a part (a predetermined
section including a lower end section) of the water turbine (42) is soaked in the
water in the humidification region (31) of the storage tank (41).
[0059] A plurality of recessed sections (42b) are formed around the shaft in a rear-side
surface (side surface facing the humidification rotor (43)) of the water turbine (42).
In an outer end section in a radial direction of the water turbine (42), the plurality
of recessed sections (42b) are arranged at equal distance in a circumferential direction.
During rotating the water turbine (42), each of the recessed sections (42b) is alternately
displaced between a position in which the recessed section (42b) is soaked in the
water in the storage tank (41), and a position in which the recessed section (42b)
is taken out from the water.
[0060] In the rear-side surface of the water turbine (42), a toothed wheel (42c) is integrally
formed in a section closer to the shaft center of the water turbine (42). The toothed
wheel (42c) engages with a driven toothed wheel (43a) of the humidification rotor
(43).
[0061] The humidification rotor (43) includes a discoid adsorbing member (43b), and the
circular driven toothed wheel (43a) formed along an outer circumferential surface
of the adsorbing member (43b). The adsorbing member (43b) is made of non-woven fabric
having high hygroscopic properties in order to adsorb moisture.
[0062] The humidification rotor (43) is rotatably held with the rotating shaft in a position
higher than a water level of a full capacity of the storage tank (41). In addition,
the humidification rotor (43) is arranged so that the predetermined section including
the lower end of the humidification rotor (43) substantially contacts the water turbine
(42). That is, the humidification rotor (43) has a section overlapping with the recessed
sections (42b) of the water turbine (42) as viewed in an axial direction of the humidification
rotor (43). This allows the adsorbing member (43b) to contact and adsorb the water
drawn up by the recessed sections (42b) of the water turbine (42) when such water
flows out from the recessed sections (42b).
[0063] The drive motor (44) is connected to the driven toothed wheel (43a) of the humidification
rotor (43) through a power transmission unit (not shown in the figure) such as a toothed
wheel. This transmits rotational force of the drive motor (44) to the driven toothed
wheel (43a) of the humidification rotor (43) through the power transmission unit,
thereby rotating the driven toothed wheel (43a). When further rotating the driven
toothed wheel (43a), the toothed wheel (42c) engaged with the driven toothed wheel
(43a) rotates, resulting in rotation of the water turbine (42).
[0064] The heater (48) is arranged adjacent to an upper end section of an upstream-side
surface of the humidification rotor (43). The heater (48) can heat air flowing into
the humidification rotor (43).
Configuration of Active Species Supply Unit
[0065] The active species supply unit (50) is for supplying the active species such as radicals,
excited molecules, and ozone to the water in the supply region (32) of the storage
tank (41), which will be supplied to the humidification rotor (43), to purify such
water. As illustrated in FIG. 3, the active species supply unit (50) includes an electrical
discharge unit (51) serving as an active species generation unit; a delivery path
(55) through which the active species generated in the electrical discharge unit (51)
are guided into the supply region (32) of the storage tank (41); and an air blowing
pump (64) for sending the active species into the supply region (32) of the storage
tank (41) through the delivery path (55) by blowing air. The air blowing pump (64)
serves as an air blowing mechanism of the present invention.
[0066] The electrical discharge unit (51) is arranged inside an active species generation
chamber (62). An injection pipe (61) through which air is injected into the active
species generation chamber (62), and the delivery pipe (63) defining the delivery
path (55) are connected to the active species generation chamber (62). An inflow end
of the injection pipe (61) opens to the air path (14), and the air blowing pump (64)
is connected to the middle of the injection pipe (61). A part of air flowing in the
air path (14) is branched and injected into the injection pipe (61).
[0067] The electrical discharge unit (51) generates the active species by streamer discharge.
Specifically, the electrical discharge unit (51) includes a rod-like electrode (52)
and a flat plate-like electrode (53). The rod-like electrode (52) is supported by
a base plate (52a) provided inside the active species generation chamber (62), through
a support plate (52b). The rod-like electrode (52) is formed in elongated linear shape,
and has a substantially circular cross section. The flat plate-like electrode (53)
is formed in flat plate-like shape. The rod-like electrode (52) and the flat plate-like
electrode (53) are arranged so as to be parallel to each other. Tip ends of the rod-like
electrode (52) face the flat plate-like electrode (53).
[0068] The rod-like electrode (52) is connected to a positive electrode side of a power
source (18), and the flat plate-like electrode (53) is connected to a negative electrode
side (or ground) of the power source (18). When applying a potential difference from
the power source (18) to the electrodes (52, 53), streamer discharge is generated
from the tip ends of the rod-like electrode (52) toward the flat plate-like electrode
(53). Consequently, molecules of, e.g., oxygen, nitrogen, and water in air are ionized
or excited, thereby generating a large amount of the active species such as radicals
and excited molecules. High DC voltage is preferably applied from the power source
(18) to the electrical discharge unit (51), and discharge current is preferably maintained
constant, i.e., a constant current control is preferably performed.
[0069] According to such a configuration, in the active species supply unit (50), the active
species are generated in the electrical discharge unit (51), and such active species
are sent out through the delivery pipe (63). The active species are discharged from
the outlet (41a) of the storage tank (41) into the water in the supply region (32)
of the storage tank (41) through the discharge nozzle (45) as air bubbles, and then
the water in the supply region (32) is purified.
[0070] Meanwhile, the active species which are not dissolved in the water in the supply
region (32) rise to the water surface due to buoyant force, and are accumulated in
a space above the water surface. The water in the supply region (32), which is purified
by the active species flows into the humidification region (31) through the communication
path (33), and then circulates between the supply region (32) and the humidification
region (31).
Operation
[0071] An operation of the humidity control apparatus (10) of the first embodiment will
be described. In the humidity control apparatus (10), a humidification operation is
performed, in which room air is simultaneously purified and humidified. In the humidification
operation, the centrifugal fan (15) is driven while rotatably driving the humidification
rotor (43), and power is applied to the heater (48). In addition, voltage is applied
to the electrodes of the ionization section (22).
[0072] As illustrated in FIG. 2, when driving the centrifugal fan (15), room air is injected
into the air path (14) through the inlet (12). The air injected into the air path
(14) passes through the prefilter (21), and dust is trapped. Subsequently, the air
passes through the ionization section (22). In the ionization section (22), corona
discharge is generated between the electrodes, thereby charging dust in the air. The
air flowing out from the ionization section (22) passes through the pleated filter
(23). In the pleated filter (23), the charged dust is electrically attracted and trapped.
The air flowing out from the pleated filter (23) is heated by the heater (48), and
then passes through the humidification rotor (43).
[0073] In the humidification unit (40), the water turbine (42) rotates to supply the water
in the storage tank (41) to the adsorbing member (43b) of the humidification rotor
(43) as necessary. Specifically, the water turbine (42) rotates to soak the recessed
sections (42b) in the water in the storage tank (41), and therefore the water enters
and is held in the recessed section (42b). When further rotating the water turbine
(42), the recessed section (42b) in which the water is held is taken out from the
water to be upwardly displaced. As the recessed section (42b) upwardly moves, the
recessed section (42b) gradually moves toward the humidification rotor (43). In addition,
as the recessed section (42b) upwardly moves, the water held in the recessed section
(42b) gradually flows out from the recessed section (42b) by its own weight. When
the recessed section (42b) reaches an uppermost end position, a substantially full
amount of the water in the recessed section (42b) flows out.
[0074] The water flowing out from the recessed section (42b) contacts a section of the humidification
rotor (43) adjacent to the recessed section (42b), and is adsorbed to the adsorbing
member (43b). In such a process, the water is continuously supplied to the humidification
rotor (43) of the humidification unit (40).
[0075] When air flowing in the air path (14) flows through the adsorbing member (43b), moisture
adsorbed to the adsorbing member (43b) is released to the air. Consequently, the air
is humidified. The air purified and humidified as described above is supplied to a
room through the outlet (13). Note that, in the humidification operation, a voltage
supply from the power source (18) to the ionization section (22) is stopped, thereby
allowing an operation in which air is not actively purified.
Water Purification Process
[0076] After water is stored in the storage tank (41) for a long period of time, bacteria
grow in the water, resulting in contamination of the water in the storage tank (41).
If substances such as ammonia (harmful substances or odorous components) are contained
in, e.g., air flowing in the air path (14), such substances may be dissolved in and
contaminates the water in the storage tank (41). Thus, if such contaminated water
is supplied to the room as humidification water, cleanliness in the room is degraded.
[0077] In the humidity control apparatus (10) of the first embodiment, the active species
supply unit (50) is used to supply the active species to the water in the air path
(14), thereby allowing a water purification process for purifying the water.
[0078] Specifically, the water purification process is performed simultaneously with, e.g.,
the humidification operation. In the water purification process, the air blowing pump
(64) is operated, and voltage is applied from the power source (18) to the electrical
discharge unit (51). When operating the air blowing pump (64), air is injected into
the active species generation chamber (62) through the injection pipe (61) (see FIG.
3). In the active species generation chamber (62), the electrical discharge unit (51)
to which voltage is applied from the power source (18) generates streamer discharge.
Consequently, the active species are generated in the active species generation chamber
(62). The active species are sent by air from the air blowing pump (64), and then
flows toward the storage tank (41) in the delivery path (55) of the delivery pipe
(63). The active species are discharged into the water in the supply region (32) of
the storage tank (41) through the discharge nozzle (45).
[0079] Consequently, harmful substances, bacteria, etc. contained in the water in the supply
region (32) of the storage tank (41) are decomposed and removed by the active species,
thereby purifying the water in the supply region (32) of the storage tank (41). The
water purified by the active species flows from the supply region (32) to the humidification
region (31) through the communication path (33), thereby purifying the water in the
humidification region (31). This allows a removal of bacteria and harmful substances
in the water, and therefore the water can be efficiently purified in the entire storage
tank (41). Thus, in the humidification operation, the clean water in the humidification
region (31) of the storage tank (41) is imparted to air by the humidification rotor
(43), thereby not degrading the cleanliness in the room. In the supply region (32),
the active species rising to the water surface without being dissolved in the water
flow out through the exhaust port (34) together with air. At this point, moisture
in air containing the active species is removed by the dehumidifying agent (36), and
an ozone component in the active species is decomposed and removed by the ozone decomposition
catalyst (37). Thus, a release of the active species to an outside of the storage
tank (41) is reduced.
[0080] As described above, according to the humidity control apparatus (10) of the first
embodiment, the dividing member (25) divides the inside of the storage tank (41) into
the supply region (32) and the humidification region (31), and the space above the
supply region (32) is covered with the covering member (26). In addition, the active
species are supplied only to the supply region (32). Thus, the release of the active
species to the outside of the storage tank (41) is reduced by the dividing member
(25) and the covering member (26). Such a state is preferable because the ozone component
contained in the active species does not cause an ozone concentration in the room,
which exceeds its environmental limit even if the humidity control apparatus (10)
is used for a long period of time in the closed room.
[0081] Since the active species are not released to the outside of the storage tank (41),
the ozone decomposition catalyst (37) is not necessarily arranged on an upstream or
downstream side of the centrifugal fan (15) in order to decompose and remove the ozone
component contained in the active species. Thus, degradation of air distribution performance
due to a pressure loss can be reduced, and it is advantageous in cost reduction of
the catalyst.
[0082] The water in the supply region (32), to which the active species are supplied for
purification flows into the humidification region (31) through the communication path
(33). Thus, bacteria and harmful substances in the water are removed to efficiently
purify the water across the entire storage tank (41).
<First Variation>
[0083] FIG. 4 is a side cross-sectional view illustrating an internal configuration in an
active species supply unit and a storage tank of a first variation of the present
invention. As illustrated in FIG. 4, in the present variation, a part of air sucked
by a centrifugal fan (15) is sent to an active species generation chamber (62). Specifically,
one end of a branched pipe (15a) for branching air flowing in the centrifugal fan
(15) is connected to the middle of a flow path of the centrifugal fan (15), and the
other end of the branched pipe (15a) is connected to the active species generation
chamber (62) of an active species supply unit (50).
[0084] When the centrifugal fan (15) is operated to start an air blowing process, air in
which an ozone component is decomposed by an ozone decomposition catalyst (37), and
air leaking from a clearance formed by a lid (46) closing a space above a humidification
region (31) of a storage tank (41) are sucked through an inlet in a center section
of the centrifugal fan (15). The air sucked into the centrifugal fan (15) is discharged
through an outlet. However, a part of the air is branched in the middle of the flow
path of the centrifugal fan (15), and is sent to the active species supply unit (50)
through the branched pipe (15a).
[0085] Such a configuration ensures that active species generated in an electrical discharge
unit (51) are sent to a supply region (32) of the storage tank (41). Air is branched
from the centrifugal fan (15) toward the electrical discharge unit (51), and therefore
it is not necessary to separately provide a purpose-built air blowing pump (64) etc.
as in the first embodiment. Consequently, it is advantageous in cost reduction.
+ <Second Variation>
[0086] FIG. 5 is a side cross-sectional view illustrating an internal configuration in an
active species supply unit and a storage tank of a second variation of the present
invention. As illustrated in FIG. 5, a mixing turbine (35) for mixing water in a supply
region (32) as a mixing mechanism is arranged in a storage tank (41). The mixing turbine
(35) is arranged near a communication path (33). The mixing turbine (35) rotates about
a center shaft (35a) extending in a depth direction as viewed in FIG. 5, thereby mixing
the water in the supply region (32). The water mixed by the mixing turbine (35) is
forcibly sent from the supply region (32) to a humidification region (31) through
the communication path (33).
[0087] A plurality of blades (35b) are provided apart from each other in a circumferential
direction on an outer circumferential surface of the mixing turbine (35). Active species
discharged into the water through a discharge nozzle (45) are sprayed on the blades
(35b), and then air bubbles are used as power to rotate the mixing turbine (35) about
the center shaft (35a) in a clockwise direction. Thus, a flow of the water is generated.
[0088] According to such a configuration, the water in the supply region (32), which is
purified by the active species is forcibly sent to the humidification region (31)
without being accumulated in the supply region (32). Bacteria and harmful substances
in the water are removed, thereby efficiently purify the water across the entire storage
tank (41).
<Second Embodiment>
[0089] FIG. 6 is a side cross-sectional view illustrating an internal configuration in an
active species supply unit and a storage tank of a second embodiment of the present
invention. The second embodiment is different from the first embodiment in that an
air circulation path (65) is provided, through which active species supplied to a
supply region (32) of a storage tank (41) circulate back to an air blowing pump (64).
Thus, the same reference numerals as those described in the first embodiment are used
to represent equivalent elements, and only differences will be described.
[0090] As illustrated in FIG. 6, in the present embodiment, a dehumidifying agent (36),
and an ozone decomposition catalyst (37), and a holding member (38) are omitted in
a covering member (26). In addition, in the present embodiment, the air circulation
path (65) is connected between an exhaust port (34) of the covering member (26) and
an active species generation chamber (62). An air blowing pump (64) is connected to
the middle of a flow path of the air circulation path (65). The air blowing pump (64)
is operated to circulate the active species accumulated in a space above a water surface
in the supply region (32) back to the active species generation chamber (62) through
the exhaust port (34) and the air circulation path (65).
[0091] According to such a configuration, the active species circulate between the supply
region (32) and the active species generation chamber (62), thereby using the active
species without wastage. In addition, an amount of the active species to be generated
in an electrical discharge unit (51) can be reduced, and water purification efficiency
can be improved. Further, an operation time of the electrical discharge unit (51)
and the air blowing pump (64), which is required to ensure water purification capability
can be shortened, and therefore it is advantageous in power consumption.
[0092] In the present invention, an electrical discharge process may be intermittently performed
by the electrical discharge unit (51) to realize the power consumption. That is, even
if the electrical discharge process by the electrical discharge unit (51) is stopped,
the active species in the supply region (32) are collected by the air blowing pump
(64) through the air circulation path (65) to be recirculated, and then are continuously
supplied to the water for a water purification process.
[0093] At a timing at which a concentration of the active species in the supply region (32)
becomes equal to or less than a predetermined concentration due to consumption of
the active species upon the water purification process, or due to gradual reduction
of the active species by, e.g., natural destruction of the active species, the electrical
discharge process is intermittently performed to ensure the water purification capability
with the minimum power, and therefore it is advantageous in power consumption. By
shortening an electrical discharge time, contaminants are less likely to adhere to
discharge electrodes, and the discharge electrodes are less likely to be damaged.
Consequently, a life extension of the discharge electrode can be realized.
[0094] In order to intermittently perform the electrical discharge process by the electrical
discharge unit (51), a feedback control may be performed by measuring an active species
concentration by, e.g., a sensor in real time. However, other than the foregoing control,
a lowering speed of the active species concentration etc. may be experimentally calculated
in advance, and then a control may be performed so that the electrical discharge process
is intermittently performed at the timing at which the active species concentration
becomes equal to or less than the predetermined concentration. Thus, it is advantageous
in cost reduction without separately providing the sensor for measuring the concentration.
<Third Embodiment>
[0095] FIG. 7 is a side cross-sectional view illustrating an internal configuration in an
active species supply unit and a storage tank of a third embodiment of the present
invention. The third embodiment is different from the first embodiment in that a gas-liquid
mixing roller (66) for mixing active species with water in a supply region (32) is
provided. Thus, the same reference numerals as those described in the first embodiment
are used to represent equivalent elements, and only differences will be described.
[0096] As illustrated in FIG. 7, in a storage tank (41) of the present embodiment, a discharge
nozzle (45) is omitted, and an outlet (41a) opens to a space above a water surface
in the supply region (32). As in the first embodiment, a delivery pipe (63) of an
active species supply unit (50) is connected to the outlet (41a). That is, in the
storage tank (41) of the present embodiment, the active species are discharged into
the space above the water surface in the supply region (32) through the outlet (41a).
[0097] According to such a configuration, as compared to a case where the active species
are directly supplied into the water in the supply region (32), an air blowing pump
(64) having a lower discharge pressure can be used to sent the active species to the
supply region (32). Consequently, it is advantageous in cost reduction and life extension
for the entire apparatus.
[0098] The gas-liquid mixing roller (66) is arranged in the supply region (32) of the storage
tank (41). The gas-liquid mixing roller (66) is for mixing the stored water with the
active species accumulated in the space above the water surface in the supply region
(32). The gas-liquid mixing roller (66) is arranged so that an upper section of the
gas-liquid mixing roller (66) is exposed above the water surface, and a lower section
of the gas-liquid mixing roller (66) is soaked in the water. The gas-liquid mixing
roller (66) serves as a gas-liquid mixing mechanism of the present invention.
[0099] The gas-liquid mixing roller (66) is made of porous material. The gas-liquid mixing
roller (66) rotates about a center shaft (66a) extending in a depth direction as viewed
in FIG. 7 in a clockwise direction, and then an outer circumferential surface of the
lower section soaked in the water is exposed above the water surface. At this point,
a water film is formed on the outer circumferential surface exposed above the water
surface. The active species accumulated in the space above the water surface react
with the water film in the upper section of the gas-liquid mixing roller (66) in order
to purify the water. The purified water in the upper section of the gas-liquid mixing
roller (66) is mixed with the water in the supply region (32) by the rotation of the
gas-liquid mixing roller (66), thereby purifying the water in the supply region (32).
[0100] According to such a configuration, the gas-liquid mixing roller (66) mixes the active
species supplied to the supply region (32) with the water, thereby efficiently removing
bacteria and harmful substances in the water. Consequently, water purification can
be facilitated.
[0101] In the present invention, an electrical discharge process by an electrical discharge
unit (51), and an air blowing process by the air blowing pump (64) may be intermittently
performed to realize power consumption. That is, even if the electrical discharge
process by the electrical discharge unit (51) or the air blowing process by the air
blowing pump (64) is stopped, the active species are mixed with the water by the gas-liquid
mixing roller (66) to purify the water. In such a manner, even if the active species
are not continuously supplied to the supply region (32), the active species accumulated
in the space above the supply region (32) (space above the water surface) are mixed
with the water by the gas-liquid mixing roller (66), and therefore the water purification
process can be continued for a while.
[0102] At a timing at which a concentration of the active species in the supply region (32)
becomes equal to or less than a predetermined concentration due to consumption of
the active species upon the water purification process, or due to gradual reduction
of the active species by, e.g., natural destruction of the active species, the electrical
discharge process and the air blowing process are intermittently performed to ensure
the water purification capability with the minimum power, and therefore it is advantageous
in power consumption and life extension of the electrical discharge unit (51) and
the air blowing pump (64). The intermittent operation allows reduction in noise due
to an operation of the air blowing pump (64).
<Other Embodiments>
[0103] In the foregoing embodiments and variations, the active species generation unit is
the electrical discharge unit (51) for generating the active species by the streamer
discharge. However, the active species generation unit of the present invention is
not limited to the unit of this type, and an ultraviolet lamp for generating active
species by ultraviolet may be used. In addition, the electrical discharge unit (51)
is not limited to the unit generating the streamer discharge.
[0104] The humidity control apparatus (10) includes the air purification unit (20) and the
humidification unit (40); and allows the air purification and the humidification operation.
However, the humidity control apparatus (10) may further include a dehumidification
unit, and allow a dehumidification operation. In such a case, water collected in the
storage tank (41) in the dehumidification operation is purified in order to reuse
the water as humidification water without a water exchange.
INDUSTRIAL APPLICABILITY
[0105] As described above, the present invention provides highly-practical advantages that
the release of the active species to air can be reduced, and the water in the storage
tank can be efficiently purified. Thus, the present invention is extremely useful,
and has a high industrial applicability.
DESCRIPTION OF REFERENCE CHARACTERS
[0106]
- 10
- Humidity Control Apparatus
- 25
- Dividing Member
- 26
- Covering Member
- 31
- Humidification Region
- 32
- Supply Region
- 33
- Communication Path
- 34
- Exhaust Port
- 35
- Mixing Turbine (Mixing Mechanism)
- 37
- Ozone Decomposition Catalyst
- 41
- Storage Tank
- 43
- Humidification Rotor (Humidification Mechanism)
- 51
- Electrical Discharge Unit
- 64
- Air Blowing Pump (Air Blowing Mechanism)
- 65
- Air Circulation Path
- 66
- Gas-Liquid Mixing Roller (Gas-Liquid Mixing Mechanism)