[0001] The present invention relates to a system for transferring loads across a joint between
cast-in-place slabs, more particularly at crossover point of a joint between cast-in-place
slabs.
[0002] Systems for transferring loads across a joint between cast-in-place slabs are disclosed
for example in
EP1034340,
EP1584746,
EP1985759,
EP1867783,
W02008/064436. Each slab is provided along its edges with a metal profile working with the profile
extending along an edge of an adjacent slab. At the corner of the slab defined between
a first edge with a first metal profile and a second edge with a second metal profile,
the said first and second profiles are welded together, so as to increase the protection
of the corner. (see for example figure 7 of
EP1389648).
[0003] However, at the crossover point of the four cast-in-place slabs, there is no means
for transferring load between two cast-in-place slabs, especially a means for transferring
load between two cast-in-place slabs having no direct joint there between formed by
metal profiles located in front the one to the other.
[0004] When vehicles are passing over one crossover point, no good load transfer is achieved
at the crossover points, meaning that formation of cracks at the corners of the slabs
adjacent to the crossover point will appear, such cracks forming then the start of
larger damages within the slabs.
[0005] The correct welding together of the two ends of metal profiles is not easy as a correct
angle has to be respected, as the profiles has to be cut at the correct length for
having the ends to be welded together adjacent the one to the other, as the free place
for the welding operation is limited.
[0006] In order to prevent the welding together of ends of profiles intended to form a corner
of a cast-in-place slab, it has been proposed to form crossover point system comprising
four angle joint elements, whereby each of said angle joint element comprises a portion
of a first profile, a portion of a second profile, and a welding line connecting an
end of the portion of the first profile to an end of the profile of the second profile.
Said profile portions welded together define a right angle there between.
The said portions of the profiles welded together are each provided with U shaped
part defining a channel. The channel of a portion of a profile of one angle joint
element extend in front of a channel of a portion of a profile of another angle joint
element.
Each portion of the profiles of each joint angle is then welded with a profile adapted
to extend along an edge of a cast-in-place slab, whereby along each edge of a slab,
an elongated channel is formed extending from one corner from a slab to another corner
of the considered slab. The welding operation is complicated as requiring the welding
the U shaped part of a portion of an angle joint element with the U shaped part of
the adjacent profile.
After the welding is operated, a band is placed in the longitudinal passage formed
by the channels of profiles located in front the one to the other. In said passage,
longitudinal metal bands (having a constant width all along their length) are placed
so as to form means for transferring load between the profiles located between the
edges of two adjacent cast-in-place slabs, i.e. from one profile to the other profile.
The band have a length adapted for not crossing the crossover point between angle
join elements.
This system is used for transferring load from one profile attached to one cast in-place
slab to another profile attached to another cast-in-place slab, but not for transferring
load across the adjacent corners of the four adjacent slabs.
[0007] Furthermore, it has been observed that cast-in-place slabs provided with angle joint
elements formed by profile portions welded together at right angle had some cracks
due to retraction phenomena of the concrete cast within the slab spaces defined between
the various joint profiles.
[0008] The present invention has for aim a simple system enabling an easy load transfer
at the corners of three or four adjacent slabs, enabling an effective load transfer
across the crossover point. Moreover, in preferred embodiments of the invention, the
system of the invention enables a better resistance to cracks appearance at the corner
ends of the cast-in-place slabs.
[0009] The system of the invention is a system for transferring in an efficient way loads
at a crossover point of a joint between cast-in-place slabs.
[0010] The system of the invention is a system for transferring loads at a crossover point
(CO) of a joint between at least a first, a second and a third cast-in-place slabs,
said system comprising at least one dowel plate (50) and at least a first angle joint
profile or element (10) attached to the first cast-in-place slab, a second angle joint
profile or element (20) attached to the second cast-in-place slab, a third joint profile
or element (30) attached to the third cast-in-place slab, whereby at one relative
movement between at least two of said joint profiles or elements occurs during the
hardening of the cast-in-place slabs, whereby the said first, second and third joint
profiles or elements (10,20,30) and the dowel plate are adapted so that, after hardening
of the cast-in-lace slabs and the said relative movement between at least two of said
joint profiles or elements, the dowel plate (50) has at least a first portion extending
within the first cast-in-place slab after its hardening or a casing attached to the
first cast-in place slab after its hardening, a second portion extending within the
second cast-in-place slab after its hardening or a casing attached to the second cast-in
place slab after its hardening, and a third portion extending within the third cast-in-place
slab after its hardening or a casing attached to the third cast-in place slab after
its hardening, and whereby at least two joint profiles or elements (10,20) or casings
attached to said at least two joint profiles or elements, preferably at least said
three joint profiles or elements are provided with means, advantageously one or more
abutments, for limiting the relative movements of the dowel plate (50) towards the
said at least two joint profiles or elements, preferably said three joint profiles
or elements along three orthogonal directions.
[0011] The means for limiting the relative movements of the dowel plate, advantageously
the abutment(s), act(s) as means for ensuring that the dowel plate or load transfer
plate is always located at the crossover point, and cannot be taken away from the
crossover point before casting in place the slabs. This is important as ensuring the
placement of the dowel plate at the right place, i.e. at the crossover point before
the casting of the slabs, and thus also after the hardening of said cast-in-place
slabs.
[0012] The dowel plate is preferably mounted mobile with respect to at least two joint profiles
or elements, preferably with respect to all joint profile or elements defining the
crossover point. However in some embodiments, the dowel plate (50) can be attached
or even a part of one joint profile or element (for example the third joint profile
or element for a crossover point between three cast-in-place slabs). The dowel plate
can be for example welded to one joint profile or element, advantageously to one corner
joint profile or element.
[0013] According to an advantageous embodiment, the system is adapted for transferring loads
at a crossover point (CO) of a joint between at least a first, a second, a third and
a fourth cast-in-place slabs, said system further comprising a fourth joint profile
or element (40) attached to the fourth cast-in-place slab, whereby at one relative
movement between at least three joint profiles or elements occurs during the hardening
of the cast-in-place slabs, whereby the joint profiles or elements (10,20,30,40) are
each an angle joint profile or element, whereby the angle joint profiles (10,20,30,40)
and the dowel plate are adapted so that, after hardening of the cast-in-lace slabs
and the said relative movement between at least three joint profiles or elements,
the dowel plate (50) has at least a first portion extending within the first cast-in-place
slab after its hardening or a casing attached to the first cast-in place slab after
its hardening, a second portion extending within the second cast-in-place slab after
its hardening or a casing attached to the second cast-in place slab after its hardening,
a third portion extending within the third cast-in-place slab after its hardening
or a casing attached to the third cast-in place slab after its hardening, and a fourth
portion extending within the fourth cast-in-place slab after its hardening or a casing
attached to the fourth cast-in place slab after its hardening, and whereby said first,
second third and fourth joint profiles or elements (10,20,30,40) or casings attached
to said joint profiles or elements are provided with abutments limiting the relative
movements of the dowel plate (50) towards the said four joint profiles or elements
along three orthogonal directions.
[0014] According to a detail of a preferred embodiment, the system comprises at least:
- a first angle joint element (10) located at a corner of the first cast-in-place slab,
said first angle joint element (10) comprising at least a first face portion (11)
and a second face portion (12) connected the one to the other, and at least one anchor
means (14,15) extending within the first cast-in-place slab (1),
- a second angle joint element (20) located at a corner of the second cast-in-place
slab (2), said second angle joint element (20) comprising at least a first face portion
(21) and a second face portion (22) connected the one to the other, and at least one
anchor means (24, 25) extending within the second cast-in-place slab (2), whereby
the second face portion (22) of the second angle joint element (20) extends substantially
in front of the first face portion (11) of the first angle joint element (10),
- a third joint element (30) located along an edge or a corner of the third cast-in-place
slab (3), said third joint element (30) comprising at least a face portion (31,32)
and at least one anchor means (34, 35) extending within the third cast-in-place slab
(3), whereby said face portion of the third joint element extends in front of a face
portion (11,12) of the first angle joint element (10) and/or a face portion (21, 22)
of the second angle joint element (20),
- optionally, but preferably, a fourth joint element (40) located along an edge and/or
a corner of the fourth cast-in-place slab (4), said fourth joint element comprising
at least a face portion (41,42) and at least one anchor means (44,45) extending within
a fourth cast-in-place slab (4), whereby said face portion of the optional fourth
joint element extends in front of a face portion of the first angle joint element
(10) or a face portion of the second angle joint element (20) or a face portion of
the third joint element (30), and
- at least one plate (50) for transferring load at least between the cast-in-place slabs
(1,2,3,4) in the neighbourhood of the first and second angle joint elements, especially
at least at the bent or curved or angled ends of said first and second angle joint
elements.
[0015] Preferably in said embodiment, at least the first angle joint element (10) and the
second angle joint element (20) comprise each a profile which is bent or curved so
as to form the first face portion (11,21), the second face portion (12,22), and a
bending or curved portion (13,23) extending between the first and second face portions
(11,21;12,22) and connecting said first and second face portions together, whereby
said bending or curved portion (13,23) has a curvature with a radius (R) of at least
3mm, advantageously comprised between 4mm and 40mm.
The first angle joint element (10) and the second angle joint element (20) are each
provided with an opening (16,26) extending in the bending or curved portion (13,23)
and partly in the first and second face portions (11,12;21,22), while the third joint
element (30) is provided with an opening (36), or while the third and fourth joint
elements (30,40) are provided each with an opening (36,46), whereby the openings (16,26)
of the first and second angle joint elements (10,20) and the opening (36) of the third
joint element (30) or the openings (16,26) of the first and second angle joint elements
(10,20) and the openings (36,46) of the third and fourth joint elements (30,40) extend
substantially in a same plane (P1).
The means for transferring load between the cast-in-place slabs is a plate element
(50) extending through the said openings (16,26,36 or 16,26,36,46) of the first and
second angle joint elements, and of the third joint element or the third and fourth
joint elements.
[0016] According to a detail of another advantageous embodiment with a third and fourth
angle joint elements (30,40), the third angle joint element (30) is located at a corner
of the third cast-in-place slab, said third angle joint element comprising at least
a first face portion (31) and a second face portion (32) connected the one to the
other, and at least one anchor means (34,35) extending within the third cast-in-place
slab (3), while the fourth angle joint element (40) is located at a corner of the
fourth cast-in-place slab (4), said fourth angle joint element (40) comprising at
least a first face portion (41) and a second face portion (42) connected the one to
the other, and at least one anchor means (44,45) extending within the fourth cast-in-place
slab (4), whereby the first face portion of the fourth angle joint element extends
substantially in front of the first or second face portion of the third angle joint
element.
Preferably, the third angle joint element (30) and the fourth angle joint element
(40) comprise each a profile which is bent or curved so as to form the first face
portion (31,41), the second face portion (32,42), and a bending or curved portion
(33,43) extending between the first and second face portions and connecting said first
and second face portions together, whereby said bending or curved portion (33,43)
has a curvature with a radius (R) of at least 3mm, advantageously comprised between
4mm and 40mm.
The third angle joint element (30) and the fourth angle joint element (40) are each
provided with an opening (36,46) extending in the bending or curved portion (33,43)
and partly in the first and second face portions (31,41;32,42), whereby the openings
(16,26,36,46) of the first, second, third and fourth angle joint elements extend substantially
in a same plane (P1).
The means for transferring load between the cast-in-place slabs is a plate element
(50) extending through the said openings (16,26,36,46) of the first, second, third
and fourth angle joint elements.
[0017] According to details of one or more embodiments of system of the invention,
- at least one rod extends between the first face portion and the second face portion
of the first and/or second and/or third and/or fourth angle joint elements, and/or
- the plate has a square or rectangular circular or oval shape or a combination of such
shape, advantageously with edges of at least 10cm, preferably with rounded ends, while
the thickness thereof is advantageously comprised between 3mm and 20 mm, advantageously
between 4mm and 15mm, such as comprised between 8mm and 15mm, such as 8mm, 10mm, 12mm,
14mm, and/or
- the first and/or second and/or third and/or fourth angle joint elements are provided
with means for connecting the considered angle joint element to one or more joint
profiles intended for acting along adjacent lateral edges of adjacent slabs, and/or
- the first and/or second and/or third and/or fourth angle joint elements are provided
with one or more dowels, and/or
- the first and/or second and/or third and/or fourth angle joint elements are provided
with an envelope extending between the first face portion and the second face portion
of the considered angle joint element, said envelope being open along the openings
of the first and second face portions, as well as of the bending or curved portion,
said envelope being adapted for receiving a portion of the plate and for enabling
movement of said portion within said envelope, and/or
- the first face portions of two angle joint elements are maintained the one to the
other, before pouring or casting the slabs, by at least at connecting system comprising
a male element working with a female element, said connecting system being adapted
so as to enable a relative sliding movement between the said male element and the
female element at least after the slabs being cast, and/or
- the system is made of metal, and/or
- the means for transferring load at the crossover point is formed by at least two superposed
plates, said plates being advantageously able to slide the one with respect to another,
while optionally one plate is attached to one joint profile or element, advantageously
to one angle joint profile or element, while another plate is attached to another
joint profile or element, advantageously another angle joint profile or element, advantageously
which is symmetrically located with respect to the centre line of the crossover point.
[0018] The invention further relates to a floor concrete surface comprising a series of
cast-in-place slabs with metal joints there between, whereby relative movement of
the metal joints occurs after the casting of the slabs, and whereby a series of crossover
points are defined between adjacent cast-in-place slabs, said crossover points being
enlarged after casting the slabs. In the floor of the invention, substantially all
crossover points (for example all crossover points where a vehicle has to moved) are
provided with a system according to the invention (as disclosed here above), whereby
preventing crack formation adjacent to the crossover points. Advantageously, a filler
or a sealing product is injected at least partly in the crossover points.
[0019] The invention still relates to the use of a floor concrete surface according to the
invention for stockage area, commercial area, and industrial area, as said floor enables
a good load transfer at the crossover points, whereby preventing height displacement
movement between adjacent slabs at the crossover point, a better running of vehicles
above the crossover points.
[0020] Details and characteristics of systems of the invention and their use will appear
from the following description in which reference is made to the attached drawings
showing, as examples only, preferred embodiments of the invention.
[0021] In said drawings,
- figure 1 is an upper view of a first system of the invention;
- figure 2 is a first lateral view of the system of figure 1,
- figure 3 is second lateral view of the system of figure 1,
- figure 4 is a perspective view of an angle joint element of the system of figure 1,
- figure 5A, 5B and 5C are upper view of embodiments of plate for the system of figure
1,
- figure 6 is a partial upper view of the system of figure 1 connected to joint profiles
for lateral edges of cast-in-place slabs,
- figure 7 is a view similar to the view of figure 6, but after relative movements of
the edge joint profiles,
- figures 8 and 9 are lateral views of the system shown in figure 7,
- figure 10 is a cross section view of the system of figure 7, using the plate of figure
5C,
- figure 11 is a view of an embodiment similar to the embodiment of figure 1 with two
angle joint elements and a linear joint element,
- figures 12 and 13 are lateral views of the embodiment of figure 11,
- figures 14 to 16 are views similar to figures 11 to 13, after relative movement of
the angle joint elements,
- figures 17 and 18 are perspective views of another embodiment of angle joint element,
- figures 19 to 21 are views similar to figures 11 to 13 of a further embodiment similar
to the embodiment of figure 11, and
- figures 22 to 24 are views similar to the views of figures 1 to 3 of still a further
embodiment similar to the embodiment of figure 1.
[0022] The system of figure 1 is intended for transferring loads at a crossover point CO
of a joint between cast-in-place slabs.
[0023] The system comprises :
- a first cast-in-place slab 1 ,
- a second cats-in-place slab 2,
- a third cast-in-place slab 3,
- a fourth cast-in-place slab 4,
- a first angle joint element 10 located at a corner of the first cast-in-place slab
1, said first angle joint element comprising at least a first face portion 11, a second
face portion 12, and a bending or curved portion 13 extending between the first and
second face portions 11, 12, whereby said bending or curved portion 13 has a curvature
with a radius of about 20 to 30mm, said first and second face portions being further
connected the one to the other by at least one anchor rod 14 extending within the
first cast-in-place slab, the first face portion 11 being further provided with an
anchor plate 15,
- a second angle joint element 20 located at a corner of the second cast-in-place slab
2, said second angle joint element 20 comprising at least a first face portion 21,
a second face portion 22, and a bending or curved portion 23 extending between the
first and second face portions 21, 22, whereby said bending or curved portion 23 has
a curvature with a radius of about 20 to 30mm, said first and second face portions
being further connected the one to the other by at least one anchor rod 24 extending
within the second cast-in-place slab, the first face portion 21 being further provided
with an anchor plate 25,
- a third angle joint element 30 located at a corner of the first cast-in-place slab
3, said third angle joint element 30 comprising at least a first face portion 31,
a second face portion 32, and a bending or curved portion 33 extending between the
first and second face portions 31, 32, whereby said bending or curved portion 33 has
a radius of curvature of about 20 to 30mm, said first and second face portions being
further connected the one to the other by at least one anchor rod 34 extending within
the third cast-in-place slab, the first face portion 31 being further provided with
an anchor plate 35,
- a fourth angle joint element 40 located at a corner of the fourth cast-in-place slab
4, said fourth angle joint element comprising at least a first face portion 41, a
second face portion 42, and a bending or curved portion 43 extending between the first
and second face portions 41, 42, whereby said bending or curved portion 43 has a curvature
with a radius of about 20 to 30mm, said first and second face portions being further
connected the one to the other by at least one anchor rod 44 extending within the
fourth cast-in-place slab 4, the first face portion 41 being further provided with
an anchor plate 45,
- a plate 50 for transferring load at least between the cast-in-place slabs in the neighbourhood
of the corners thereof, as well as through the crossover point CO. The first face
portions 11,21,31,41 of the angle joint elements 10,20,30,40 have a length L1 which
greater than the length L2 of the second face portions 12, 22, 32, 42. The Length
L1 is advantageously at least 30mm greater than the length L2, for example from 30mm
to 400mm greater than the length L2. The length L1 is however advantageously lower
than 50cm, for example comprised between 15cm and 30cm. The height H of the angle
joint element is adapted to the height of the slabs, so that the top edges of the
angle joint elements are located substantially at the top plane of the cast-in-place
slabs. For each angle joint element, the first face portion extends substantially
within a plane forming an angle of about 90° with the plane in which extends substantially
the second face portion of the angle joint element considered.
The first face portion, the second face portion and the bending or curved portion
of each angle joint element are provided with an opening 16, 26, 36, 46. The edges
of said openings act as means for limiting the movement of the plate 50 in the three
orthogonal directions, whereby before casting of the slabs, the movement of the plate
in the direction X is limited between the end edges 26X and 16X, as well as 36X and
46 X of the openings, while the movement of the plate 50 in the direction Y is limited
between the end edges 16Y,26Y,36Y and 46Y of the openings 16,26,36,46. The movement
of the plate 50 in the direction Z is limited between the lower and upper edges of
the openings 16,26,36,46.
[0024] The angle joint elements can be formed by folding a plate advantageously provided
with one or more cuts, and/or by extruding an angle profile which is then cut. The
angle joint elements can also be injected or moulded in a mould.
[0025] The thickness of the angle joint element can be comprised between 2 and 30mm, said
thickness can for example vary. For example the portion of the angle joint element
intended to extend at the level of the top face of the cast in place slabs has a thickness
greater than the thickness of the portion of the angle joint element adjacent to the
bottom of the cast-in-place slabs. Optionally, the angle joint element can comprise
a top portion and a bottom portion which are welded together, the top portion having
a thickness greater than the thickness of the bottom portion. The thickness of the
top portion is for example at least twice the thickness of the bottom portion. When
the angle joint profile is made of a top portion welded to a bottom portion, said
portions are placed the one with respect to the other, so that at least for the straight
parts thereof, the lateral face of a straight part of the top portion which is not
intended to be directed towards the cast-in-place slab (attached to the angle joint
element considered) extends in the plane of the lateral face of a straight part of
the bottom portion not directed towards the cast-in-place slab (attached to the angle
joint element considered).
[0026] The angle joint elements are placed the one with respect to the other so that the
first face portion 11,21,31,41 of one angle joint element is located in front of the
second face portion of an adjacent angle joint element, and so that the openings 16,26,36,46
extend substantially in a same plane P1, advantageously in a substantially horizontal
plane. The plate 50 (having a square shape and having for example a thickness comprised
between 3mm and 20mm, for example between 4mm and 15mm, advantageously between 8mm
and 14mm) is placed within the openings 16,26,36,46. The size of the plate is adapted
so that at least two successive lateral edges of the plate are not contacting the
end edges of two openings 16,26,36,46. The height W of the openings is advantageously
adapted so as to be substantially equal to the thickness of the plate 50, said height
W being however sufficient for enabling a relative movement of the plate 50 with respect
to the angle joint elements after pouring the concrete for forming the cast-in-place
slabs.
[0027] Each face portions of the angle joint elements 10,20,30,40 are provided with elongated
slots 17,18,27,28, 37,38, 47, 48 extending all in a same plane P2 parallel to the
plane P1.
[0028] The slot 17, 27, 37, 47 of a first face portion of one angle joint element extends
at least partly in front of a slot 18, 28, 38, 48 of a second face element of another
angle joint element.
The first face portion of one angle joint element is attached to the second face portion
by a connecting element extending through the slots of said face portions, said connecting
element comprising an elongated rod or flat element 60 with a head 61 adapted to contact
the inner face of a face portion of one angle joint element, and a sheath 62 adapted
to be mounted on the rod or flat element 60, said sheath 62 having an end contacting
the inner face of the face portion of the other angle joint element. Said sheath 62
is fitted on the rod or flat element 60 so as to allow limited movement between the
said face portions after the pouring of the concrete for forming the adjacent slabs,
but so as to prevent some movement between the said face portions before the pouring
operation. For example, the sheath 62 is fitted on the rod or flat element 60 so as
to enable a movement of the face portions away from each other, when the force (due
to the retraction of the concrete) is higher than a predetermined force.
The rod or flat element 60 is advantageously connected to a dowel 63 extending in
one slab, while the sheath is also advantageously connected to a dowel 64.
[0029] The first face portions of the angle joint elements (i.e. the portions having the
greater length) are provided with elongated openings 70 for attaching the respective
first face portion to joint profiles adapted to extend along a lateral edge of the
slab. For example the joint profile 80 comprises two profile sections 81, 82, a first
being intended to be directed towards one slab, while the other is intended to be
directed to another adjacent slab. One end of one section extends outside the other
section, whereby said end has an opening enabling to attach the profile to one first
face portion of an angle joint element by a connecting piece, for example similar
to the connecting piece 60,61,62.
The profile sections 81, 82 are provided with means 83 for enabling load transfer
from one profile section to the other profile section, as well as means for allowing
a displacement of one profile away from the other due to contraction of the concrete.
[0030] The plate 50 has a substantially rectangular shape, but preferably a substantially
square form, such as shown in Figures 5A to 5C.
[0031] The plate 50 of figure 5A has for example a thickness of about 3 to 5mm and the four
ends 51 are rounded. For example said ends have a curvature with a radius of 5mm to
20mm. The thickness of the plate is lower than the height of the openings 16,26,36,46,
so that relative movement between the plate 50 and the angle joint elements 10,20,30,40
is possible after pouring the concrete, for example due to a contraction thereof.
[0032] The plate 50 of figure 5B is similar to the embodiment of Figure 5A, except that
the plate is provided with a central hole 52. Said central hole 52 is adapted to for
receiving a part of a bearing element 55, for example for supporting the crossover
point system, for the transport of the crossover point system, for adapting and/or
controlling the position of the crossover point system. The bearing element 55 is
provided for example with a rod 56 having thread 57 designate to mate a thread of
the hole 55, whereby the rod can be screwed or unscrewed on the plate 50. The end
of the rod 56 is provided with a handle 58, for facilitating the screwing operation
and the transport of the crossover point system.
[0033] When screwing the rod 55 through the hole of the plate, the free end of the rod is
adapted to rest on the ground surface, whereby ensuring that the crossover point is
located at the right place, while the angle joint element are located at the right
level. This is advantageous when pouring concrete near the corners of the slabs, and/or
when trilling the concrete before its hardening, as it enable to maintain a correct
place of the crossover point.
[0034] After hardening of the concrete forming the different slabs, the angle joint elements
are moved away the one from the other, whereby creating a gap. After removing the
rod 56, the opening 52 is free whereby permitting the possible passage of a filler
introduced in the gap, below the plate 52.
For the filling of filler below the plate 52, a pipe extending through the opening
52 can be used for injecting the filler under the plate 52.
[0035] The plate 50 of figure 5C is similar to the plate of figure 5B, except that the plate
52 is provided with supplemental holes 59 for facilitating the escape of air trapped
below the plate when filling the gaps between the angle joint elements with a filler.
[0036] Figure 11 is a view of a system similar to the system of figure 1, except that the
system is adapted for a crossover point between three slabs 1,2,3.
[0037] Figures 12 and 13 are lateral views of the system of figure 11.
[0038] The system of figure 11 comprises two angle joint elements 10,20 and a plane joint
profile 90. The plane joint profile has an opening 96 adapted to be located at the
same level and in front of the openings 16, 26, whereby enabling the placement of
the plate 50.
[0039] The profile 90 is also provided with dowels 95 and is provided with slots 97located
respectively in front of a slot 17 of the first angle joint element and in front of
a slot 28 of the second angle joint element.
Through said slots extends a connecting piece 60, 61, 62 of the type disclosed here
before.
[0040] By using longitudinal joint profiles, as well as crossover joint systems of the invention,
it is possible to achieve a floor concrete surface comprising a series of cast-in-place
slabs with metal joints there between, whereby relative movement of the metal joints
occurs after the casting of the slabs, and whereby a series of crossover points are
defined between adjacent cast-in-place slabs, said crossover points being enlarged
after casting the slabs. In said crossover points , a system of the type disclosed
in the figures is advantageously used, for enabling an excellent transfer of charge
between the slabs at the crossover points CO, and preventing the appearance of cracks
formation at the corner of the slabs.
[0041] Such a surface is suitable for flooring surfaces such as of stocking area, commercial
area, and industrial area.
[0042] Figures 17 and 18 are perspective views of an angle joint element (10) similar to
the element shown in figure 4, except that an open envelope 100 extends between the
first and second face portions 11,12, the envelope 100 being open along the opening
16 and having a chamber adapted for receiving the plate 50 and for allowing movement
of the plate within the chamber 101, for example when one angle joint element moves
with respect to another angle joint element.
[0043] Figures 19 to 21 are views similar to figures 11 to 13 of a further embodiment similar
to the embodiment of figure 11. In said embodiment, each joint element 10,20,90 consists
of a bottom part 10A,20A,90A and a top part 10B,20B,90B welded together. The top part
10B,20B,90B is thicker than the bottom part 10A,20A,90A.
[0044] Figures 22 to 24 are views similar to the views of figures 1 to 3 of still a further
embodiment similar to the embodiment of figure 1. In said embodiment, each joint element
10,20,30,40 consists of a bottom part 10A,20A,90A and a top part 10B,20B,90B welded
together. The top part 10B,20B,90B is thicker than the bottom part 10A,20A,90A.
[0045] The top parts 10B,20B,30B,40B are for example formed by two plate sections which
are welded together at one of their ends.
1. A system for transferring loads at a crossover point (CO) of a joint between at least
a first, a second and a third cast-in-place slabs, said system comprising at least
one dowel plate (50) and at least a first angle joint profile or element (10) attached
to the first cast-in-place slab, a second angle joint profile or element (20) attached
to the second cast-in-place slab, a third joint profile or element (30,90) attached
to the third cast-in-place slab, whereby at one relative movement between at least
two of said joint profiles or elements occurs during the hardening of the cast-in-place
slabs, whereby the said first, second and third joint profiles or elements (10,20,30,90)
and at least one dowel plate (50) are adapted so that, after hardening of the cast-in-lace
slabs and the said relative movement between at least two of said joint profiles or
elements, the dowel plate (50) has at least a first portion extending within the first
cast-in-place slab after its hardening or a casing attached to the first cast-in place
slab after its hardening, a second portion extending within the second cast-in-place
slab after its hardening or a casing attached to the second cast-in place slab after
its hardening, and a third portion extending within the third cast-in-place slab after
its hardening or a casing attached to the third cast-in place slab after its hardening,
and whereby at least two joint profiles or elements (10,20) or casings attached to
said at least two joint profiles or elements (10,20), preferably at least said three
joint profiles or elements or casings attached to said three joint profiles or elements,
are provided with means, advantageously one or more abutments, for limiting the relative
movements of the dowel plate (50) towards the said at least two joint profiles or
elements, preferably towards said three joint profiles or elements, along three orthogonal
directions.
2. The system of claim 1 for transferring loads at a crossover point (CO) of a joint
between at least a first, a second, a third and a fourth cast-in-place slabs, said
system further comprising a fourth joint profile or element (40) attached to the fourth
cast-in-place slab, whereby at one relative movement between at least three joint
profiles or elements occurs during the hardening of the cast-in-place slabs, whereby
the joint profiles or elements (10,20,30,40) are each an angle joint profile or element,
whereby the angle joint profiles or elements (10,20,30,40) and the dowel plate (50)
are adapted so that, after hardening of the cast-in-lace slabs and the said relative
movement between at least three joint profiles or elements, the dowel plate (50) has
at least a first portion extending within the first cast-in-place slab after its hardening
or a casing attached to the first cast-in place slab after its hardening, a second
portion extending within the second cast-in-place slab after its hardening or a casing
attached to the second cast-in place slab after its hardening, a third portion extending
within the third cast-in-place slab after its hardening or a casing attached to the
third cast-in place slab after its hardening, and a fourth portion extending within
the fourth cast-in-place slab after its hardening or a casing attached to the fourth
cast-in place slab after its hardening, and whereby said first, second third and fourth
angle joint profiles or elements (10,20,30,40) or casings attached to said angle joint
profiles or elements are provided with means, advantageously one or more abutments,
for limiting the relative movements of the dowel plate (50) towards the said four
angle joint profiles or elements along three orthogonal directions.
3. The system of claim 1 or 2, comprising at least:
- a first angle joint element (10) located at a corner of the first cast-in-place
slab, said first angle joint element (10) comprising at least a first face portion
(11) and a second face portion (12) connected the one to the other, and at least one
anchor means (14,15) extending within the first cast-in-place slab (1),
- a second angle joint element (20) located at a corner of the second cast-in-place
slab (2), said second angle joint element (20) comprising at least a first face portion
(21) and a second face portion (22) connected the one to the other, and at least one
anchor means (24, 25) extending within the second cast-in-place slab (2), whereby
the second face portion (22) of the second angle joint element (20) extends substantially
in front of the first face portion (11) of the first angle joint element (10),
- a third joint element (30) located along an edge or a corner of the third cast-in-place
slab (3), said third joint element (30) comprising at least a face portion (31,32)
and at least one anchor means (34, 35) extending within the third cast-in-place slab
(3), whereby said face portion of the third joint element extends in front of a face
portion (11,12) of the first angle joint element (10) and/or a face portion (21, 22)
of the second angle joint element (20),
- optionally, but preferably, a fourth joint element (40) located along an edge and/or
a corner of the fourth cast-in-place slab (4), said fourth joint element comprising
at least a face portion (41,42) and at least one anchor means (44,45) extending within
a fourth cast-in-place slab (4), whereby said face portion of the optional fourth
joint element extends in front of a face portion of the first angle joint element
(10) or a face portion of the second angle joint element (20) or a face portion of
the third joint element (30), and
- at least one dowel plate (50) acting as means for transferring load at least between
the cast-in-place slabs (1,2,3,4) in the neighbourhood of the first and second angle
joint elements.
4. The system of claim 3, characterized in that at least the first angle joint element (10) and the second angle joint element (20)
comprise each a profile which is bent or curved so as to form the first face portion
(11,21), the second face portion (12,22), and a bending or curved portion (13,23)
extending between the first and second face portions (11,21;12,22) and connecting
said first and second face portions together, whereby said bending or curved portion
(13,23) has a curvature with a radius (R) of at least 3mm, advantageously comprised
between 4mm and 40mm,
in that the first angle joint element (10) and the second angle joint element (20) are each
provided with an opening (16,26) extending in the bending or curved portion (13,23)
and partly in the first and second face portions (11,12;21,22), while the third joint
element (30) is provided with an opening (36), or while the third and fourth joint
elements (30,40) are provided each with an opening (36,46), whereby the openings (16,26)
of the first and second angle joint elements (10,20) and the opening (36) of the third
joint element (30) or the openings (16,26) of the first and second angle joint elements
(10,20) and the openings (36,46) of the third and fourth joint elements (30,40) extend
substantially in a same plane (PI), and
in that the means for transferring load between the cast-in-place slabs is a plate element
(50) extending through the said openings (16,26,36 or 16,26,36,46) of the first and
second angle joint elements, and of the third joint element or the third and fourth
joint elements.
5. The system of claim 3, with a third and fourth angle joint elements (30,40), whereby
the third angle joint element (30) is located at a corner of the third cast-in-place
slab, said third angle joint element comprising at least a first face portion (31)
and a second face portion (32) connected the one to the other, and at least one anchor
means (34,35) extending within the third cast-in-place slab (3), while the fourth
angle joint element (40) is located at a corner of the fourth cast-in-place slab (4),
said fourth angle joint element (40) comprising at least a first face portion (41)
and a second face portion (42) connected the one to the other, and at least one anchor
means (44,45) extending within the fourth cast-in-place slab (4), whereby the first
face portion of the fourth angle joint element extends substantially in front of the
first or second face portion of the third angle joint element.
6. The system of claim 5, characterised in that the third angle joint element (30) and the fourth angle joint element (40) comprise
each a profile which is bent or curved so as to form the first face portion (31,41),
the second face portion (32,42), and a bending or curved portion (33,43) extending
between the first and second face portions and connecting said first and second face
portions together, whereby said bending or curved portion (33,43) has a curvature
with a radius (R) of at least 3mm, advantageously comprised between 4mm and 40mm,
in that the third angle joint element (30) and the fourth angle joint element (40) are each
provided with an opening (36,46) extending in the bending or curved portion (33,43)
and partly in the first and second face portions (31,41;32,42), whereby the openings
(16,26,36,46) of the first, second, third and fourth angle joint elements extend substantially
in a same plane (PI), and
in that the means for transferring load between the cast-in-place slabs is a plate element
(50) extending through the said openings (16,26,36,46) of the first, second, third
and fourth angle joint elements.
7. The system of any one of the claims 3 to 6, characterized in that at least one rod (14,24,34,44) extends between the first face portion (11,21,31,41)
and the second face portion (12,22,32,42) of the first and/or second and/or third
and/or fourth angle joint elements (10,20,30,40).
8. The system of any one of the preceding claims, characterized in that the plate (50) has a square or rectangular or circular or oval shape or a combination
thereof.
9. The system of any one of the claims 3 to 8, in which lateral edges of the slabs (1,2,3,4)
are provided with joint profiles, characterized in that the first and/or second and/or third and/or fourth angle joint elements (10,20,30,40)
are provided with means for connecting the considered angle joint element to one or
more joint profiles.
10. The system of any one of the claims 3 to 9, characterized in that the first and/or second and/or third and/or fourth angle joint elements are provided
with one or more dowels.
11. The system of any one of the claims 3 to 10, characterized in that the first and/or second and/or third and/or fourth angle joint elements are provided
with an envelope extending between the first face portion and the second face portion
of the considered angle joint element, said envelope being open along the openings
of the first and second face portions, as well as of the bending or curved portion,
said envelope being adapted for receiving a portion of the plate and for enabling
movement of said portion within said envelope.
12. The system of any one of the claims 3 to 11, in which the first face portions of two
angle joint elements are maintained the one to the other, before pouring or casting
the slabs, by at least at connecting system comprising a male element working with
a female element, said connecting system being adapted so as to enable a relative
sliding movement between the said male element and the female element at least after
the slabs being cast.
13. The system of any one of the claims 3 to 12, characterized in that the system is made of metal.
14. A floor concrete surface comprising a series of cast-in-place slabs with metal joints
there between, whereby relative movement of the metal joints occurs after the casting
of the slabs, and whereby a series of crossover points are defined between adjacent
cast-in-place slabs, said crossover points being enlarged after casting the slabs,
characterized in that substantially all crossover points are provided with a system according to any one
of the preceding claims, whereby preventing crack formation adjacent to the crossover
points.
15. The floor of the preceding claim, in which a filler or a sealing product is injected
at least partly in the crossover points.
16. The use of a floor concrete surface according to the preceding claims for stockage
area, commercial area, and industrial area.