BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to an operating panel body installed in an automobile
or the like and having an operating portion, and more specifically, it relates to
an operating panel body having a plated component partly exposed from a case body.
2. Description of the Related Art
[0002] An operating panel body installed in an automobile or the like has a case made of
a resin material. A substrate on which electronic components and others are disposed
is placed at the back of the case. The term "back" used herein means the side opposite
to the operator side. A knob-like or push-button-like operating portion is exposed
from the front of the case. Because the operating panel body is directly exposed to
the eyes of a driver and others, the operating panel body is required to have a good
design. For this reason, some of the components of the operating panel body that are
mainly made of a resin material are plated.
[0003] The plated components of the operating panel body are often provided, for example,
around the operating portion. The plated components are at least partly exposed to
the outside and are fixed to the back of the case, for example, by engagement. Because
the surfaces of the plated components are electrically conductive, the plated components
conduct static electricity into the case when an operator touches the plated components.
If this static electricity is discharged to the electronic components disposed on
the substrate in the case, the static electricity may damage the electronic components.
[0004] For a plated push-button switch, providing a spring body between the push-button
switch and a grounded portion of a substrate so that static electricity is not discharged
to electronic components on the substrate is disclosed, for example, in Japanese Unexamined
Patent Application Publication No.
2004-146203.
[0005] Unlike a push-button switch such as that disclosed in Japanese Unexamined Patent
Application Publication No.
2004-146203, a plated component provided to decorate an operating panel body is not operated
and is fixed to a case. When a plated component is provided, for example, around an
operating portion, the arrangement of the plated component is limited depending on
the positions of the operating portion and, for example, a light guide body provided
around the operating portion, and in some cases, a sufficient distance cannot be ensured
between a substrate and the plated component.
[0006] Examples of such cases include a case where, in an operating panel body having a
knob-like operating portion, an area around the operating portion is caused to emit
light to improve the design. In this case, in an area around the operating portion,
which is formed in a solid cylindrical shape, a light guide body for causing the area
around the operating portion to emit light uniformly along the circumferential direction
is provided, and a plated component is disposed around the light guide body.
[0007] The plated component is formed in a substantially hollow cylindrical shape, has a
flange portion formed at the front (operator-side) end thereof, and is disposed around
the operating portion. The inner surface of the substantially hollow cylindrical plated
component contributes to the reflection of light from a light source or light from
the light guide body. A projection is formed on the outer surface of the plated component.
The plated component is fixed by sandwiching this projection between an upper case
and a lower case. To position the plated component in the rotation direction relative
to the case and to prevent the plated component from rotating when the operating panel
body is in use, the plated component has a projecting portion extending to the back
of the case, and the backmost part of the projecting portion faces a substrate up
close. To improve the workability, the projecting portion extending to the back of
the case is formed so as to be long. The plated component is positioned in the early
stage of fitting to the case and is then simply pressed into the case. For ease of
assembly, as described above, the prevention of rotation is not performed at the position
where the plated component is fixed, and the fixation and the positioning in the rotation
direction are performed at separate positions.
[0008] If the light guide body is not provided, there is a space between the plated component
and the operating portion. Therefore, the case is formed so as to extend beyond the
backmost part of the plated component to the inside of the plated component. That
is to say, a recess having a bottom and a surrounding wall is formed in the bottom
surface of the case. The projecting portion of the plated component is engaged with
this recess. Thus, a sufficient creepage distance can be ensured between the plated
component and the substrate, and static electricity can be prevented from being discharged
to electronic components on the substrate. However, when a light guide body is provided
inside the plated component, the case cannot be formed in such a shape, and therefore
the plated component directly faces the substrate and may discharge static electricity
to the electronic components.
[0009] For example, when a plate-like plated component is disposed so as to be surrounded
by an operating portion, the positioning of the plated component relative to a case
has to be performed at the back of the case for ease of assembly as in the above-described
case. Therefore, also in this case, the plated component and the substrate are close
to each other, and static electricity may be discharge to the electronic components.
[0010] In these cases, when a spring body is simply provided between the plated component
and the substrate as in Japanese Unexamined Patent Application Publication No.
2004-146203, the spring body is not held reliably, it is difficult to ensure reliable connection
between the plated component and the grounded portion of the substrate, and assembly
is not easy.
SUMMARY OF THE INVENTION
[0011] The present invention provides an operating panel body in which static electricity
from a plated component fixed to a case can be reliably caused to flow to a grounded
portion of a substrate.
[0012] In an aspect of the present invention, an operating panel body includes a case at
the back of which a substrate is disposed, a plated component disposed in front of
the substrate and at least partly exposed from the case, and an operating body. The
plated component is fixed to the case. The plated component has an exposed portion
exposed from the case and a back portion extending from the exposed portion toward
the substrate. The substrate has a ground connecting portion on a surface thereof
facing the plated component.
[0013] The back portion of the plated component has an extending portion extending toward
the ground connecting portion of the substrate. The extending portion has a stepped
portion in a part thereof located at a predetermined position in the longitudinal
direction and projecting from the case. An electrically conductive spring body is
held between the stepped portion and the ground connecting portion.
[0014] It is preferable that the operating body have a cylindrical outer surface, a substantially
hollow cylindrical light guide body be provided so as to surround the outer surface
of the operating body, and the plated component be formed in a substantially hollow
cylindrical shape so as to surround the light guide body.
[0015] It is preferable that the case have an operating body housing portion having an inner
surface substantially fitting the outer surface of the plated component, and a fixing
portion holding a flange portion formed on the outer surface of the plated component
be formed in the inner surface of the operating body housing portion.
[0016] It is preferable that the plated component be formed in a substantially plate-like
shape and have an engaging portion to be engaged with the case, and the engaging portion
and the extending portion be formed in the backmost part of the plated component.
[0017] It is preferable that the extending portion extend to the neighborhood of the ground
connecting portion and hold the spring body substantially throughout its length.
[0018] It is preferable that the case have an extending portion holding portion holding
the extending portion, and the stepped portion of the extending portion be formed
beyond the backmost part of the extending portion holding portion.
[0019] Because the back portion of the plated component has an extending portion extending
toward the ground connecting portion of the substrate, the extending portion has a
stepped portion in a part thereof located at a predetermined position in the longitudinal
direction and projecting from the case, and an electrically conductive spring body
is held between the stepped portion and the ground connecting portion, static electricity
flows from the plated component through the spring body to the ground connecting portion
and is prevented from being discharged to the other electronic components on the substrate.
In addition, because the spring body can be held between the stepped portion and the
ground connecting portion, the spring body can be reliably electrically connected
to both of them, and the spring body can be easily attached to the plated component.
[0020] Because the operating body has a cylindrical outer surface, a substantially hollow
cylindrical light guide body is provided so as to surround the outer surface of the
operating body, and the plated component is formed in a substantially hollow cylindrical
shape so as to surround the light guide body, reliable discharge can be performed
through the spring body when the cylindrical light guide body is provided inside the
plated component, and the plated component is close to the substrate.
[0021] Because the case has an operating body housing portion having an inner surface substantially
fitting the outer surface of the plated component, and a fixing portion holding a
flange portion formed on the outer surface of the plated component is formed in the
inner surface of the operating body housing portion, the plated component can be easily
fixed to the case.
[0022] Because the plated component is formed in a substantially plate-like shape and has
an engaging portion to be engaged with the case, and the engaging portion and the
extending portion is formed in the backmost part of the plated component, reliable
discharge can be performed through the spring body when the plated component is plate-like
and is close to the substrate in the engaging portion.
[0023] Because the extending portion extends to the neighborhood of the ground connecting
portion and holds the spring body substantially throughout its length, the spring
body can be reliably held by the extending portion, and the spring body can be reliably
brought into contact with the ground connecting portion.
[0024] Because the case has an extending portion holding portion holding the extending portion,
and the stepped portion of the extending portion is formed beyond the backmost part
of the extending portion holding portion, the spring body is pressed only by the stepped
portion and the ground connecting portion and is prevented from being brought into
contact with the other components, and therefore more reliable discharge can be performed.
BRIEF DESCRIPTION OF THE DRAWINGS
[0025]
Fig. 1 is a front view of an operating panel body according to an embodiment;
Fig. 2 is an exploded perspective view of the operating panel body;
Fig. 3 is a sectional view taken along line III-III of Fig. 1; and
Fig. 4 is a schematic view showing the relationship between a plate-like plated component
and a substrate.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0026] An embodiment of the present invention will now be described in detail with reference
to the drawings. Fig. 1 is a front view of an operating panel body according to this
embodiment. The operating panel body of this embodiment forms a part of an operating
panel of an automobile and is used for the operation of an air conditioner, an audio
system, or the like. Fig. 1 is a view of the operating panel body from the inside
of the automobile. When the operating panel body is viewed from the inside of the
automobile as shown in Fig. 1, an rotational operating portion 2 for operating a rotational
electric component and two upper and lower pushing operating portions 3 for operating
push switches are held by a case 1 forming a part of the inner surface of the automobile.
[0027] A ring-like plated component 12 is disposed around the rotational operating portion
2 so as to surround this. Between the two upper and lower pushing operating portions
3, a plate-like plated component 13 is disposed so as to separate them. These plated
components are made of synthetic resin. The entire surfaces thereof are plated with
metal. These plated components are shaded in Fig. 1.
[0028] Fig. 2 is an exploded perspective view of the operating panel body. As shown in this
figure, the operating panel body is a combination of a plurality of components. The
case 1 includes a surface-forming portion 11 exposed to the inside of the automobile
and a main body 10 provided on the back thereof. The surface-forming portion 11 and
the main body 10 are integrated by a snap connection. A substrate 4 is provided at
the back of the case 1. Components such as a switch base 20 are disposed on the substrate
4.
[0029] The surface-forming portion 11, which forms a part of the case 1, has a first opening
11a that exposes a part of the rotational operating portion 2, and a second opening
11b that exposes the pushing operating portions 3. The rotational operating portion
2 exposed by the first opening 11a includes a switch base 20, a guide member 21, a
slide member 22, and a cap member 23. The switch base 20 is an operating knob provided
in a rotary switch provided on the substrate 4. The guide member 21 is a substantially
cylindrical member that is integrally attached to the switch base 20 so as to cover
the switch base 20. The slide member 22 is guided by the guide member 21 in the central
axis direction so as to be able to be pushed, and it is rotatable integrally with
the guide member 21. The cap member 23 covers a surface of the slide member 22 on
the side of the inside of the automobile, is integrally attached to the slide member
22, and is exposed by the first opening 11a to the inside of the automobile.
[0030] The main body 10, which forms a part of the case 1, has a circular hole-like operating
body housing portion 10a into which the rotational operating portion 2 is inserted
and that houses the rotational operating portion 2. A substantially hollow cylindrical
light guide body 14 is inserted into the operating body housing portion 10a so as
to surround the rotational operating portion 2. In addition, a substantially hollow
cylindrical ring-like plated component 12 is inserted into the operating body housing
portion 10a so as to surround the light guide body 14. The ring-like plated component
12 has an exposed portion 30 that is exposed from the case 1 and a back portion 31
that extends toward the substrate 4. The back portion 31 substantially fits the inner
surface of the operating body housing portion 10a of the main body 10, and the positioning
in the horizontal direction (the planar direction of the substrate 4) can thereby
be performed.
[0031] Fig. 3 is a sectional view taken along line III-III of Fig. 1. The left and right
portions of this figure show a section passing through the center of the rotational
operating portion 2, and the middle portion thereof shows a section passing through
the periphery of the rotational operating portion 2. As shown in this figure, the
light guide body 14 is disposed substantially along the outer surface of the rotational
operating portion 2, and the ring-like plated component 12 is disposed so as to surround
the light guide body 14. The exposed portion of the rotational operating portion 2
has a diameter slightly larger than that of the back portion. The light guide body
14 is hidden under the exposed portion of the rotational operating portion 2 and is
not exposed to the outside, whereas the exposed portion 30 of the ring-like plated
component 12 is exposed to the outside in the gap between the rotational operating
portion 2 and the case 1.
[0032] The ring-like plated component 12 has a flange portion 32 that projects from the
outer surface along the circumferential direction. The flange portion 32 is sandwiched
between the surface-forming portion 11 and the main body 10, which each form a part
of the case 1, and the ring-like plated component 12 is thereby fixed to the case
1. The back portion 31 of the ring-like plated component 12 extends toward the substrate
4. The end part of the back portion 31 faces the substrate 4 at a position relatively
close to the substrate 4.
[0033] As shown in Fig. 2, in addition to the switch base 20, an electronic component 40,
such as an LED, for brightening an area around the rotational operating portion 2
is disposed on the substrate 4. The LED is disposed so as to be able to irradiate
at least the light guide body 14. By causing the LED to emit light, the light guide
body 14 emits light throughout its circumference. At the same time, light transmitted
by the light guide body 14 or direct light is reflected by the inner surface of the
ring-like plated component 12 so that light leaks efficiently through the gap between
the rotational operating portion 2 and the ring-like plated component 12. Although
electronic components other than the LED are disposed on the substrate 4, they are
not shown.
[0034] As shown in the middle portion of Fig. 3, the back portion 31 of the ring-like plated
component 12 has an extending portion 33 at a predetermined position in the circumferential
direction. The extending portion 33 extends backward, that is to say, toward the substrate
4. The extending portion 33 is formed so as to have an elongate shape. The tip of
the extending portion 33 is extremely close to the surface of the substrate 4. A first
ground connecting portion 41 is formed on the surface of the substrate 4 that is close
to the tip portion of the extending portion 33. The first ground connecting portion
41 is electrically grounded.
[0035] The main body 10, which forms a part of the case 1, has an extending portion holding
portion 10b formed therein. The extending portion holding portion 10b holds the basal
portion of the extending portion 33 of the ring-like plated component 12. The extending
portion holding portion 10b holds the elongate extending portion 33 tightly so that
it does not wobble and does not turn. Thus, when this operating panel body is actually
installed in an automobile, the extending portion 33 does not turn even if a large
vibration is applied. In the process of assembling an operating panel body, the ring-like
plated component 12 can be easily fitted into the main body 10 by pressing the ring-like
plated component 12 into the main body 10 with the tip of the extending portion 33
in the extending portion holding portion 10b so that the outer surface of the back
portion 31 is inside the inner surface of the operating body housing portion 10a.
[0036] The extending portion 33 of the ring-like plated component 12 has a projecting stepped
portion 33a formed in a portion thereof located beyond the backmost part of the extending
portion holding portion 10b of the case 1, that is to say, in a portion thereof not
held by the extending portion holding portion 10b, so that the diameter of the tip
portion is smaller than that of the basal portion. Between the stepped portion 33a
and the first ground connecting portion 41 of the substrate 4, an electrically conductive
spring body 34 is held.
[0037] The spring body 34 is a metallic coil spring. The spring body 34, being held between
the stepped portion 33a and the first ground connecting portion 41, is slightly compressed
and thereby becomes pressed against both the stepped portion 33a and the first ground
connecting portion 41. Thus, the ring-like plated component 12 and the first ground
connecting portion 41 of the substrate 4 are electrically connected by the spring
body 34. Because the stepped portion 33a of the ring-like plated component 12 is formed
only in the tip portion not held by the extending portion holding portion 10b, the
spring body 34 is in contact only with the ring-like plated component 12 and the first
ground connecting portion 41 and is not in contact with the other components such
as the main body 10. Therefore, when static electricity flows to the ring-like plated
component 12, the static electricity is reliably discharged through the spring body
34 to the first ground connecting portion 41 and is prevented from being discharged
to the other components such as the LED.
[0038] Because the extending portion 33 of the ring-like plated component 12 extends to
a position extremely close to the first ground connecting portion 41 of the substrate
4, the extending portion 33 holds the spring body 34 substantially throughout its
length. Thus, the spring body 34 can be reliably brought into contact with the first
ground connecting portion 41, and at the time of assembly, the spring body 34 can
be easily attached to the ring-like plated component 12.
[0039] As shown in Fig. 2, the plate-like plated component 13 is provided between the pushing
operating portions 3. Therefore, to fix the plate-like plated component 13 to the
case 1, the plate-like plated component 13 has to be engaged with the back part of
the case 1. Therefore, the backmost part of the plate-like plated component 13 is
relatively close to the substrate 4. Also in this case, electrical continuity through
a spring body 39 is ensured.
[0040] Fig. 4 is a schematic view showing the relationship between the plate-like plated
component 13 and the substrate 4. In this figure, the case 1 and others are omitted.
As shown in Fig. 4, the plate-like plated component 13 has an exposed portion 35 that
is exposed to the inside of the automobile in the gap between the two pushing operating
portions 3, and a back portion 36 that extends from the exposed portion 35 toward
the substrate 4. In the backmost part of the back portion 36, an engaging hook 37
and an extending portion 38 are formed. The engaging hook 37 is for engaging with
the case 1, and the extending portion 38 extends toward a second ground connecting
portion 42 formed on the substrate 4.
[0041] The extending portion 38 has a stepped portion 38a formed in a portion thereof near
the substrate 4 so that the diameter of the tip portion is smaller than that of the
basal portion. Between the stepped portion 38a and the second ground connecting portion
42, an electrically conductive spring body 39 is held. The spring body 39 has the
same configuration as the spring body 34 held by the ring-like plated component 12.
The spring body 39, being held between the stepped portion 38a and the second ground
connecting portion 42, is slightly compressed and thereby becomes pressed against
both the stepped portion 38a and the second ground connecting portion 42. Thus, the
plate-like plated component 13 and the second ground connecting portion 42 of the
substrate 4 are electrically connected by the spring body 39. Therefore, when static
electricity flows to the plate-like plated part 13, the static electricity is reliably
discharged through the spring body 39 to the second ground connecting portion 42 and
is prevented from being discharged to the other components.
[0042] As described above, in this embodiment, in both the ring-like plated component 12
and the plate-like plated component 13, the backmost parts thereof are relatively
close to the substrate 4. So, both the ring-like plated component 12 and the plate-like
plated component 13 are provided with an extending portion extending toward a ground
connecting portion of the substrate 4, the extending portion has a stepped portion
formed therein such that the tip portion is thinner, and a spring body is held between
the stepped portion and the ground connecting portion. Thus, static electricity from
each plated component flows reliably through the spring bodies to the ground connecting
portions and is not discharged to the other components, and the spring bodies are
reliably held and brought into contact with the ground connecting portions.
[0043] When an operator rotates the exposed portion of the operating portion 2, the slide
member 22 rotates. The rotating slide member 22 rotates the guide member 21 and the
switch base 20 and drives the rotary switch. When the operator pushes the exposed
part of the operating portion 2, the slide member 22 is pushed into the guide member
21 while being guided by the guide member 21 and drives a tactile switch (not shown).
When the operator pushes the pushing operating portions 3, a tactile switch (not shown)
is driven.
[0044] While an embodiment of the present invention has been described, the present invention
is not limited to the embodiment, and various modifications may be made within the
range of its technical idea. While an operating panel body having a rotational operating
portion 2 and two pushing operating portions 3 has been described in this embodiment,
the number and arrangement of the operating portions and the shape of the case 1 are
not limited to those in this embodiment. While the ring-like plated component 12 and
the plate-like plated component 13 are formed by plating the entire surface of a plastic
component with metal, it is only necessary to plate at least the exposed portion,
the stepped portion 33a, and a portion connecting them, and the ring-like plated component
12 and the plate-like plated component 13 may be formed from a metal plate.
1. An operating panel body comprising:
a case (1) at the back of which a substrate (4) is disposed;
a plated component (12, 13) disposed in front of the substrate (4) and at least partly
exposed from the case (1); and
an operating body (2, 3),
wherein the plated component (12, 13) is fixed to the case (1),
the plated component (12, 13) has an exposed portion exposed from the case (1) and
a back portion extending from the exposed portion toward the substrate (4),
the substrate (4) has a ground connecting portion (41, 42) on a surface thereof facing
the plated component (12, 13),
the back portion of the plated component (12, 13) has an extending portion (33, 38)
extending toward the ground connecting portion (41, 42) of the substrate (4),
the extending portion (33, 38) has a stepped portion (33a, 38a) in a part thereof
located at a predetermined position in the longitudinal direction and projecting from
the case (1), and
an electrically conductive spring body (34, 39) is held between the stepped portion
(33a, 38a) and the ground connecting portion (41, 42).
2. The operating panel body according to Claim 1,
wherein the operating body (2, 3) has a cylindrical outer surface, a substantially
hollow cylindrical light guide body (14) is provided so as to surround the outer surface
of the operating body (2, 3), and the plated component (12, 13) is formed in a substantially
hollow cylindrical shape so as to surround the light guide body (14).
3. The operating panel body according to Claim 2,
wherein the case (1) has an operating body housing portion having an inner surface
substantially fitting the outer surface of the plated component (12, 13), and a fixing
portion holding a flange portion (32) formed on the outer surface of the plated component
(12, 13) is formed in the inner surface of the operating body housing portion.
4. The operating panel body according to any one of Claims 1 to 3, wherein the plated
component (12, 13) is formed in a substantially plate-like shape and has an engaging
portion to be engaged with the case (1), and the engaging portion and the extending
portion (33, 38) are formed in the backmost part of the plated component (12, 13).
5. The operating panel body according to any one of Claims 1 to 4, wherein the extending
portion (33, 38) extends to the neighborhood of the ground connecting portion (41,
42) and holds the spring body (34, 39) substantially throughout its length.
6. The operating panel body according to any one of Claims 1 to 5, wherein the case (1)
has an extending portion holding portion (10b) holding the extending portion (33,
38), and the stepped portion (33a, 38a) of the extending portion (33, 38) is formed
beyond the backmost part of the extending portion holding portion (10b).