Field of the Invention
[0001] The present invention relates to aqueous dental glass ionomer composition comprising
a specific polymer comprising acidic groups and optionally additional crosslinkable
groups, which has cyclic repeating units in its backbone. Moreover, the present invention
relates to a process for the preparation of the specific polymer comprising acidic
groups and optionally additional crosslinkable groups, by cyclopolymerization or cyclocopolymerization
and optional subsequent further functionalization. Furthermore, the present invention
also relates to a process for the preparation of dispersed nanoparticles comprising
grafted linear or branched polymer chains comprising acidic groups. Finally, the present
invention relates to the use of the specific polymer comprising acidic groups and
optionally additional crosslinkable groups, in a cement reaction with a reactive particulate
glass. A dental cement hardened by a cement reaction involving the specific polymer
comprising acidic groups and optionally additional crosslinkable groups, has reduced
shrinkage and improved mechanical properties, in particular with regard to flexural
strength and fracture toughness.
Background to the Invention
[0002] Conventional glass ionomer cements generally contain a powder component containing
aluminosilicate, and a liquid component usually containing an aqueous mixture containing
a polymer comprising acidic groups such as polyacrylic acid, polymaleic acid, polyitaconic
acid, or a copolymer of at least two of these acids, cf. "
New Aspects of the Setting of Glass-ionomer Cements," Wasson et al., Journal of Dental
Research; Vol. 72, No. 2, February, 1993; pages 481-483. The most common polymers comprising acidic groups are derived from polyacrylic acid
or copolymers of acrylic and itaconic acid (S. Crisp), acrylic acid and maleic acid.
[0003] In glass ionomer cements, the primary reactions which cause the glass ionomer cement
to harden is crosslinking based on ionic forces between metal ions released from the
glass and the polymer comprising acidic groups. Moreover, the acids of the glass ionomer
cement partially dilute metal cations from the glass structure during setting so that
ionic carboxylates of metal cations may be formed during the setting process.
[0004] Glass ionomers used as dental restoratives have advantages over conventional resin
containing composites for several reasons. For example, glass ionomers are tolerant
to application on wet surfaces, have low shrinkage and are self-adhesive. Since glass
ionomers contain polymers rather than monomers, there is no risk of acrylic monomers
leaching out, which can lead to sensitization and allergic reactions. Furthermore,
glass ionomers bond chemically to dental hard tissues, and may also provide a beneficial
level of fluoride release, which helps to prevent recurrent caries. Accordingly, ionomer
cements are widely used in the dental field for filling of a cavity, cementing of
crowns, inlays, bridges, or orthodontic bands, lining of a cavity, sealing of a root
canal, core construction, and preventive sealing.
[0005] A key weakness of commercial glass ionomers, however, is their low flexural strength
manifesting itself as an undesireable brittleness, which may lead to fracture at the
edges of a restoration and, in the worst case, to bulk fracture of a restoration.
Therefore, the restorative application of ionomer cements in posterior teeth is usually
limited to non-stress bearing areas. Ionomer cement materials continue to have significant
limitations for use in permanent posterior restorations, particularly with regard
to large restorations.
[0006] In order to improve the mechanical properties especially flexural strength and fracture
toughness, numerous investigation were carried out, such as the use of amino acid
modified polymers (
Z. Ouyang, S.K. Sneckberger, E.C. Kao, B.M. Culbertson, P.W. Jagodzinski, Appl. Spectros
53 (1999) 297-301;
B.M. Culbertson, D. Xie, A. Thakur, J. Macromol. Sci. Pure Appl. Chem. A 36 (1999)
681-96), application of water soluble copolymers using poly(N-vinylpyrrolidone) (
D. Xie, B.M. Culbertson, G.J. Wang, J. Macromol. Sci. Pure Appl. Chem. A 35 (1998)
54761), use of polyacids with narrow molecular weight distribution (
DE 100 58 829) and branched polyacids (
DE 100 58 830). Further polyacids having a limited molecular mass ranging from 20,000 to 50,000
Da (
EP 0 797 975) and 1,000 to 50,000 Da (
WO 02/41845) were proposed. A further approach was the application of spherical ionomer particles
(
WO 00/05182).
[0007] Resin-modified glass-ionomer cements were introduced with an aim of overcoming the
problems associated with the tendency towards brittle fracture of conventional glass-ionomer,
while still retaining advantages such as fluoride release and adhesion (
EP 0323120,
US-A 4,872,936 and
US-A 5,154,762). Accordingly, it was suggested to replace some of the water in a conventional glass-ionomer
cement with a hydrophilic monomer or to modify the polymeric acid so that some of
the acid groups were replaced with polymerisable moieties, so that the polymeric acid
could also take part in a polymerisation reaction.
[0008] Moreover, in order to address the problem of improving the mechanical properties
of ionomer cement materials,
US-A 5,369,142 suggests the use of a specific acidic component, namely copolymers of acryloyl or
methacryloyl derivatives of amino acids with acrylic acid or methacrylic acid.
WO-A 02/062861 discloses polymer compositions for use in glass ionomer dental restoratives having
improved resistance to bending and resistance to twisting, whereby the polymers are
formed from at least two specific polymers.
WO-A 03/061606 discloses ionomer cements containing amino acids improving the mechanical properties.
[0009] Polycondensates or heteropolycondensates based an condensable monomer compounds of
silicon were described (
US 6,124,491) having a straight or branched organic chain of 4 to 50 carbon atoms and at least
one double bond.
Summary of the Invention
[0011] It is the problem of the present invention to provide novel dental cement systems
setting by a cement reaction whereby the cured cement has improved flexural strength
and fracture toughness.
[0012] This problem is solved according to the invention with an aqueous dental glass ionomer
composition comprising
- (a) a reactive particulate glass,
- (b) a linear or branched polymer comprising acidic groups, which is reactive with
the particulate glass in a cement reaction, whereby the linear or branched polymer
comprising acidic groups has a polymer backbone and optionally pendant groups,
- (c) optionally dispersed nanoparticles comprising grafted linear or branched polymer
chains comprising acidic groups, and having a polymer backbone characterized in that
a polymer backbone of the linear or branched polymer of component (b) and/or, if present,
the grafted linear or branched polymer chains of component (c) are obtainable a process
comprising
- (i) cyclopolymerizing or cyclocopolymerizing one or more compounds of the following
formula (I):

wherein
X is an oxygen atom, a sulfur atom, an NR7 group, or a CR8R9 group, Y1 and Y2 which are independent from each other, represent
a CR8R9 group or a single bond.
R1, R2, R3, R4, R5, R6, R7, R8, and R9 which are independent from each other represent
a hydrogen atom, an alkyl group, a cycloalkyl group, an aryl group, a ZCOOR10, ZCN, ZC(O)NHR11 and ZC(O)NR12R13, R10, R11, R12 and R13 which are independent from each other represents
a hydrogen atom, an alkyl group or an aryl group, and
Z represents a single bond, an alkylene group, a cycloalkylene
group or an arylene group,
whereby carboxylic acid groups present in R2 and R5 or R4 and R6 may form a carboxylic acid anhydride moiety, optionally
- (ii) reacting a polymer or copolymer obtained by a process comprising step (i) with
a compound for introducing one or more functional groups selected from a polymerizable
double bond, a thiol group or a carboxylic acid group, and optionally
- (iii) repeating step (ii) with a polymer or copolymer obtained by a process comprising
step (ii) and (iii).
[0013] Furthermore, the present invention provides a process for the preparation of a linear
or branched polymer comprising acidic groups, which is reactive with a particulate
glass in a cement reaction, whereby the linear or branched polymer comprising acidic
groups has a polymer backbone and optionally pendant groups, said process comprising
- (i) cyclopolymerizing or cyclocopolymerizing one or more compounds of the following
formula (I):

wherein
X is an oxygen atom, a sulfur atom, an NR7 group, or a CR8R9 group,
Y1 and Y2 which are independent from each other, represent
a CR8R9 group or a single bond.
R1, R2, R3, R4, R5, R6, R7, R8, and R9 which are independent from each other represent
a hydrogen atom, an alkyl group, a cycloalkyl group, an aryl group, a ZCOOR10, ZCN, ZC(O)NHR11 and ZC(O)NR12R13,
R10, R11, R12 and R13 which are independent from each other represents
a hydrogen atom, an alkyl group or an aryl group, and
Z represents a single bond, an alkylene group, a cycloalkylene group or an arylene
group,
whereby carboxylic acid groups present in R2 and R5 or R4 and R6 may form a carboxylic acid anhydride moiety, optionally in the presence of one or
more compound selected from the group of acrylic acid, methacrylic acid, itaconic
acid, itaconic acid anhydride, maleic acid, maleic anhydride, fumaric acid, methyl
acrylate, ethyl acrylate, n-butyl acrylate, t-butyl acrylate, 2-ethylhexyl acrylate,
methyl methacrylate, ethyl methacrylate, n-butyl methacrylate, t-butyl methacrylate,
2-ethylhexyl methacrylate, cyclohexyl methacrylate, phenyl acrylate, benzyl acrylate,
phenyl methacrylate, benzyl methacrylate, 2-phenylethyl methacrylate, 2-hydroxyethyl
acrylate, 2-hydroxyethyl methacrylate, hydroxypropyl acrylate, styrene, 8-methylstyrene,
vinylpyridine, N-vinylpyrrolidone, vinyl carbazole, vinyldene halide,
and acrylonitrile,
optionally
- (ii) reacting a polymer or copolymer obtained by a process comprising step (i) with
a compound for introducing one or more functional groups selected from a polymerizable
double bond, a thiol group or a carboxylic acid group, and optionally (iii) repeating
step (ii) with a polymer or copolymer obtained by a process comprising step (i) and
(ii).
[0014] Furthermore, the present invention also provides a process for the preparation of
dispersed nanoparticles comprising grafted linear or branched polymer chains comprising
acidic groups, and having a polymer backbone obtainable as defined by claim 1, said
process comprising a step of condensing a mixture containing one or more compounds
of the following formulae (II), (III), or (IV) or a hydrolysis product thereof
X'
mR
3-mSiL (II)
X'
mR
2-mSiL (III)
'
mSiL'L"L"' (IV)
wherein
- X'
- represents a hydrolyzable group;
- R
- represents an alkyl, cycloalkyl, cycloalkylalkyl, aralkyl or aryl group,
- L, L', L", and L"'
- which may be the same or different represent independent from each other an organic
group,
- m
- is an integer ≥ 1,
whereby the sum of X, R, L, L', L", and L"' is 4 for each of formula (II), (III),
and (IV), and wherein a portion of L, L', L", and L"' is represented by the following
formula:
-[(CH
2)
oZ]
q(CH
2)
pL
iv
Z represents an oxygen atom or a sulfur atom,
L
iv represents a linear or branched polymer moiety comprising acidic groups and having
a polymer backbone and optionally pendant groups wich is obtainable by a process comprising
a step of cyclopolymerizing or cyclocopolymerizing a compound of formula (I) as defined
in claim 1,
o and p, which are independent from each other, may be the same or different and represent
an integer of from 1 to 6, and
q represents an integer of from 0 to 12.
[0015] Finally, the present invention provides the use of the linear or branched polymer
comprising acidic groups, which is reactive with a reactive particulate glass in a
cement reaction, whereby the linear or branched polymer comprising acidic groups has
a polymer backbone and optionally pendant side chains which is obtainable by a process
according to the invention, in a cement reaction with a reactive particulate glass.
Detailed Description of the Preferred Embodiments
[0016] According to the invention, an alkyl group may be straight-chain or branched C
1-16 alkyl group, typically a C
1-8 alkyl group. Examples for a C
1-6 alkyl group can include linear or branched alkyl groups having 1 to 6 carbon atoms,
preferably 1 to 4 carbon atoms, for example, methyl, ethyl, n-propyl, isopropyl, n-butyl,
isobutyl, sec-butyl, tert-butyl, n-pentyl, isopentyl and n-hexyl. A cycloalkyl group
may be a C
3-16 cycloalkyl group. Examples of the cycloalkyl group can include those having 3 to
14 carbon atoms, for example, cyclopropyl, cyclobutyl, cyclopentyl and cyclohexyl.
A cycloalkylalkyl group can include those having 4 to 22 carbon atoms. Examples for
a cycloalkylalkyl group can include a combination of a linear or branched alkyl group
having 1 to 6 carbon atoms and a cycloalkyl group having 3 to 14 carbon atoms. Examples
of the cycloalkylalkyl group can for example, include methylcyclopropyl, methylcyclobutyl,
methylcyclopentyl, methylcyclohexyl, ethylcyclopropyl, ethylcyclobutyl, ethylcyclopentyl,
ethylcyclohexyl, propylcyclopropyl, propylcyclobutyl, propylcyclopentyl, propylcyclohexyl.
An aralkyl group may be a C
7-26 aralkyl group, typically a combination of a linear or branched alkyl group having
1 to 6 carbon atoms and an aryl group having 6 to 10 carbon atoms. Specific examples
of an aralkyl group are a benzyl group or a phenylethyl group. An aryl group can include
aryl groups having 6 to 10 carbon atoms. Examples of the aryl group are phenyl and
naphtyl.
[0017] The C
1-6 alkyl group and the C
3-14 cycloalkyl group may optionally be substituted by one or more members of the group
selected from a C
1-4 alkyl group, C
1-4 alkoxy group, a phenyl group, and a hydroxy group. Examples for a C
1-4 alkyl group can include linear or branched alkyl groups having 1 to 4 carbon atoms,
for example, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl.
Examples for an C
1-4 alkoxy group can include linear or branched alkoxy groups having 1 to 4 carbon atoms,
for example, methoxy, ethoxy, n-propoxy, isopropoxy, n-butoxy, isobutoxy, sec-butoxy,
and tert-butoxy.
[0018] Aryl groups may contain 1 to 3 substituents. Examples of such substituents can include
halogen atoms, C
1-4 alkyl groups, C
1-4 alkoxy groups, C
1-4 alkylthio groups, C
1-4 alkylsulfonyl groups, carboxyl group, C
2-5 alkoxycarbonyl groups, and C
1-4 alkylamino groups. Here, illustrative of the halogen atoms can be fluorine, chlorine,
bromine and iodine. The C
1-4 alkyl groups are, for example, methyl, ethyl, n-propyl, isopropyl and n-butyl. Illustrative
of the C
1-4 alkoxy groups are, for example, methoxy, ethoxy and propoxy. Illustrative of the
C
1-4 alkylthio groups are, for example, methylthio, ethylthio and propylthio. Illustrative
of the C
1-4 alkylsulfonyl groups are, for example, methylsulfonyl, ethylsulfonyl and propylsulfonyl.
Illustrative of the C
2-5 alkoxycarbonyl groups can be those having alkoxy groups each of which contains 1
to 4 carbon atoms, for example, methoxycarbonyl, ethoxy carbonyl and propoxycarbonyl.
Illustrative of the C
1-8 alkylamino groups can be those having one or two alkyl groups each of which contains
1 to 4 carbon atoms, for example, methylamino, dimethylamino, ethyl amino and propylamino.
The alkyl moieties in these substituents may be linear, branched or cyclic.
[0019] The aqueous dental glass ionomer composition according to the invention comprises
a reactive particulate glass as a component (a). A particulate reactive glass is a
powdered metal oxide or hydroxide, mineral silicate, or ion leachable glass or ceramic,
that is capable of reacting with an ionomer in the presence of water to form a hydrogel.
The particulate glass may contain mixed oxides of Ca, Ba, Sr, Al, Si, Zn, Na, K, B,
Ag, or P. Examples of particulate reactive glass materials include materials commonly
known in the art of glass-ionomer cements such as calcium or strontium-containing
and aluminum-containing materials. Preferably, particulate reactive fillers contain
leachable fluoride ions.
[0020] Specific examples of particulate reactive glasses are selected from calcium aluminosilicate
glass, calcium aluminumfluorosilicate glass, calcium aluminumfluoroborosilicate glass,
strontium aluminosilicate glass, strontium aluminofluorosilicate glass, strontium
aluminofluoroborosilicate glass.
[0021] Suitable particulate reactive glasses further include metal oxides such as zinc oxide
and magnesium oxide, and ion-leachable glasses, e.g., as described in
US-A 3,655,605,
US-A 3,814,717,
US-A 4,143,018,
US-A 4,209,434,
US-A 4,360,605 and
US-A 4,376,835. In a preferred embodiment, the particulate glass is a barium and/or strontium fluoroalumosilicate
glass.
[0022] According to a preferred embodiment, the reactive particulate glass contains silicon,
aluminum, zinc, phosphorus and fluorine as essential elements, whereby silicon, aluminum,
zinc and phosphorus are contained in the composition predominantly as oxides.
[0023] Specifically, the reactive particulate glass may comprise
- a.
- 10-35% by weight of silica
- b.
- 10-35% by weight of alumina
- c.
- 3-30% by weight of zinc oxide
- d.
- 4-30% by weight of P205
- e.
- 3-25% by weight of fluoride,
[0024] Silica (calculated as SiO
2) is preferably contained in the glass composition in an amount of from 10 - 35% by
weight. In a more preferred embodiment, silica is contained in an amount of from 20
- 25% by weight. Alumina (calculated as Al
2O
3) is preferably contained in an amount of from 10 - 35% by weight. In a more preferred
embodiment, alumina is contained in an amount of from 20 - 25% by weight. The weight
ratio between silica and alumina is preferably in a range of from 1.2 to 0.8, more
preferably in a range of from 1.15 to 1.0.
[0025] Zinc oxide (calculated as ZnO) is preferably contained in the glass composition used
according to the invention in an amount of from 3 - 30% by weight. In a more preferred
embodiment, zinc oxide is contained in an amount of from 13 - 18% by weight.
[0026] Phosphorus pentoxide (calculated as P
2O
5) is preferably contained in the glass composition used according to the invention
in an amount of from 4 - 30% by weight. In a preferred embodiment, phosphorus pentoxide
is contained in an amount of from 14 to 18% by weight.
[0027] Fluoride is preferably contained in the glass composition according to the invention
in an amount of from 3 - 25% by weight. In a preferred embodiment, fluoride is contained
in an amount of from 4 - 7% by weight.
[0028] Besides the preferred essential elements, the particulate glass composition of the
present invention may further comprise from 18 - 21% by weight of calcium oxide plus
strontium oxide.
[0029] The particulate glass composition preferably essentially does not contain any alkaline
metal oxides. In particular, the glass composition contains at most 2% by weight,
preferably at most 1.5% by weight, of alkaline metal oxides, M
2O, wherein M is Li, Na, or K. In a preferred embodiment, the content of Na
2O in the particulate glass is less than 1% by weight.
[0030] The particulate reactive glass may be surface modified by a surface modifying agent.
The modifying compound is capable of reacting with surface atoms of the particulate
reactive glass, thereby forming a covalent bond between the surface atoms of the particulate
reactive glass and the modifying compound.
[0031] The surface modifying agent may contain a modifying compound providing a dual function.
For example, the modifying compound may contain one or more functional groups capable
of taking part in a crosslinking reaction, thereby facilitating the additional crosslinking,
whereby the cured cement has improved flexural strength and fracture toughness. The
modifying agent may contain one or more modifying compounds.
[0032] Preferably, the surface modifying agent contains a hydrolyzable organofunctional
silicon compound. The hydrolyzable organofunctional silicon compound may be a compound
of one of the following formulae (II), (III) and (IV), or a hydrolysis product thereof
X'
mR
3-mSiL (II)
X'
mR
2-mSiL (III)
'
mSiL'L"L"' (IV)
wherein
- X'
- represents a hydrolyzable group;
- R
- represents an alkyl, cycloalkyl, cycloalkylalkyl, aralkyl or aryl group,
- L, L', L", and L"'
- which may be the same or different represent independent from each other an organic
group containing one or more -SxH groups, wherein x is an integer of from 1 to 6;
- m
- is an integer ≥ 1,
whereby the sum of X, R, L, L', L", and L"' is 4 for each of formula (II), (III),
and (IV).
[0033] Preferably, X is a halogen atom or OR
1, wherein R
1 is an alkyl, cycloalky, cycloalkylalkyl, aralkyl or aryl group. More preferably,
R or R
1 are independently an alkyl group.
[0034] In order to impart crosslinking capability to the organofunctional silicon compound,
L, L', L", and L'" may contain -S
xH groups, wherein x is an integer of from 1 to 6, preferably 1, or a polymerizable
group, such as a (meth)acrylate group, a (meth)acrylamide group, an allyl group or
a vinyl group.
[0035] In a preferred embodiment, L, L', L", and L"' may be represented by the following
formula:
-[(CH
2)
oZ]
q(CH
2)
pL
iv
wherein
the Z' which may be the same or different and are independent from each other, represent
- NR'- , -O-, S or PR', wherein R' represents independently a hydrogen atom, an alkyl
group, a cycloalkyl group, an cycloalkylalkyl group, an aralkyl group or an aryl group,
L
iv represents a linear or branched polymer moiety comprising acidic groups and having
a polymer backbone and optionally pendant groups wich is obtainable by a process comprising
a step of cyclopolymerizing or cyclocopolymerizing a compound of formula (I) as defined
above, or S
xH, or a polymerizable double bond such as a (meth)acrylate group, a (meth)acrylamide
group, an allyl group or a vinyl group,
o and p, which are independent from each other, may be the same or different and represent
an integer of from 1 to 6,
q represents an integer of from 0 to 12, and
x is an integer of from 1 to 6.
[0036] In a further preferred embodiment, L, L', L", and L'" may be represented by the following
formula:
-[(CH
2)
oZ]
q(CH
2)
pL
iv
wherein
R', which are independent from each other, may be the same or different and represent
a hydrogen atom, an alkyl group, a cycloalkyl group, an cycloalkylalkyl group, an
aralkyl group or an aryl group,
L
iv represents a linear or branched polymer moiety comprising acidic groups and having
a polymer backbone and optionally pendant groups wich is obtainable by a process comprising
a step of cyclopolymerizing or cyclocopolymerizing a compound of formula (I) as defined
above, or S
xH, or a polymerizable double bond such as a (meth)acrylate group, a (meth)acrylamide
group, an allyl group or a vinyl group,
o and p, which are independent from each other, may be the same or different and represent
an integer of from 1 to 6,
q represents an integer of from 0 to 12 and
x is an integer of from 1 to 6.
[0037] In a still further preferred embodiment, L, L', L", and L"' may be represented by
the following formula:
-[(CH
2)
oZ"]
q(CH
2)
pL
iv
wherein
Z" represents an oxygen atom or a sulfur atom,
L
iv represents a linear or branched polymer moiety comprising acidic groups and having
a polymer backbone and optionally pendant groups wich is obtainable by a process comprising
a step of cyclopolymerizing or cyclocopolymerizing a compound of formula (I) as defined
above,
o and p, which are independent from each other, may be the same or different and represent
an integer of from 1 to 6, and
q represents an integer of from 0 to 12.
[0038] Specific examples of modifying compounds contained in the surface modifying agent
used in the present invention are 3-mercaptopropyltrimethoxysilane, 3-mercaptopropylmethyldimethoxysilane,
3-mercaptopropyldimethylmethoxysilane, 3-mercaptopropyltriethoxysilane, 3-mercaptopropylmethyldiethoxysilane,
3-mercaptopropyldimethylethoxysilane. The compounds may be used alone or in combination
of two or more different compounds.
[0039] Based on the treatment of the particulate reactive glass with the surface active
agent, the surface of the reactive filler may display functional groups such as L
iv groups which may be used for additional curing reactions such as Michael additions
of S
xH groups to alpha, beta unsaturated ester groups, oxidative coupling reactions of
S
xH groups, en-type reactions, condensation reactions or radical polymerizations.
[0040] The surface modifying agent may be used as such or dissolved or dispersed in a suitable
solvent. Examples of suitable solvent are toluene, methanol, ethanol, isopropanol,
and ethylacetate.
[0041] The particulate reactive glass usually has an average particle size of from 0.005
to 100 µm, preferably of from 0.01 to 40 µm as measured using, for example, by electron
microscopy or by using a conventional laser diffraction particle sizing method as
embodied by a MALVERN Mastersizer S or MALVERN Mastersizer 2000 apparatus. The particulate
reactive glass may be a multimodal particulate reactive glass representing a mixture
of two or more particulate fractions having different average particle sizes. The
particulate reactive glass may also be a mixture of particles of different chemical
composition. In particular, it is possible to use a mixture of a particulate reactive
material and a particulate non-reactive material.
[0042] The aqueous dental glass ionomer composition according to the invention preferably
comprises 20 to 80 percent by weight, more preferably 40 to 70 percent by weight,
of the reactive particulate glass, based on the weight of the entire composition.
[0043] The aqueous dental glass ionomer composition according to the invention further comprises
a linear or branched polymer comprising acidic groups as a component (b), which is
reactive with the particulate glass in a cement reaction, whereby the linear or branched
polymer comprising acidic groups has a polymer backbone and optionally pendant groups.
The backbone may comprise acidic groups and/or the pendant groups may comprise acidic
groups. The acidic groups are preferably carboxylic acid groups.
[0044] Furthermore, the aqueous dental glass ionomer composition according to the invention
may optionally further comprise as a component (c) dispersed nanoparticles comprising
grafted linear or branched polymer chains comprising acidic groups, and having a polymer
backbone.
[0045] A polymer backbone of the linear or branched polymer of component (b) and/or, if
present, the grafted linear or branched polymer chains of component (c) is obtainable
by cyclopolymerizing or cyclocopolymerizing a compound of the following formula (I):

wherein
X is an oxygen atom, a sulfur atom, an NR
7 group, or a CR
8R
9 group,
Y
1 and Y
2 which are independent from each other, represent
a CR
8R
9 group or a single bond.
R
1, R
2, R
3, R
4, R
5, R
6, R
7, R
8, and R
9 which are independent from each other represent
a hydrogen atom, an alkyl group, a cycloalkyl group, an aryl group, a ZCOOR
10, ZCN, ZC(O)NHR
11 and ZC(O)NR
12R
13,
R
10, R
11, R
12 and R
13 which are independent from each other represents
a hydrogen atom, an alkyl group or an aryl group, and
Z represents a single bond, an alkylene group, a cycloalkylene group or an arylene
group,
whereby carboxylic acid groups present in R
2 and R
5 or R
4 and R
6 may form a carboxylic acid anhydride moiety.
[0046] According to formula (I), X is an oxygen atom, a sulfur atom, an NR
7 group, or a CR
8R
9 group. Preferably, X is an oxygen atom, a NR
7 group, or a CR
8R
9 group, wherein R
7, R
8, and R
9 which are independent from each other represent preferably a hydrogen atom, an alkyl
group, a cycloalkyl group, an aryl group, a ZCOOR
10, ZCN, ZC(O)NHR
11 and ZC(O)NR
12R
13, and R
10, R
11, R
12 and R
13 which are independent from each other represents a hydrogen atom, an alkyl group
or an aryl group, and Z is a bond or a C
1-6 alkylene group.
[0047] According to a preferred embodiment, X is an oxygen atom or a CR
8R
9 group, wherein R
8 and R
9 are selected from a hydrogen atom, a ZCOOR
10, ZCN, ZC(O)NHR
11 and ZC(O)NR
12R
13 and R
10, R
11, R
12, R
13 and Z are as defined in claim 1.
[0048] According to a further preferred embodiment R
1, R
2, R
3, R
4, which are independent from each other represent represent a hydrogen atom, ZCOOR
10, ZC(O)NHR
11 or ZC(O)NR
12R
13, wherein R
10, R
11, R
12 and R
13 which are independent from each other represents a hydrogen atom, or an alkyl group
and Z is a single bond or a C
1-3 alkylene group. Preferably, at least one of R
1, R
2, R
3, and R
4 represents ZCOOR
10, wherein R
10 is a hydrogen atom and Z is a single bond or a C
1-3 alkylene group. According to a specific embodiment R
1, R
2, R
3, and R
4 are hydrogen atoms.
[0049] According to a further preferred embodiment, R
5 and R
6, which are independent from each other represent ZCOOR
10, ZCN, ZC(O)NHR
11 or ZC(O)NR
12R
13, and R
10, R
11, R
12, R
13 and Z are as defined in claim 1. More preferably, R
5 and R
6, which are independent from each other, may represent ZCOOR
10, and R
10 and Z are as defined in claim 1.
[0050] According to a preferred embodiment Y
1 and Y
2 which are independent from each other, represent a CR
8R
9 group. According to a further preferred embodiment, at least one of Y
1 and Y
2 which are independent from each other, represents a single bond.
[0051] According to a preferred embodiment R
5 and R
6 which are independent from each other represent ZCOOR
10, ZC(O)NHR
11 or ZC(O)NR
12R
13, and wherein R
10, R
11, R
12 and R
13 which are independent from each other represents a hydrogen atom, or an alkyl group
and Z represents a single bond or a C
1-6 alkylene group. Preferably, at least one of R
5 and R
6 represents ZCOOR
10, wherein R
10 is a hydrogen atom and Z is a single bond or a C
1-3 alkylene group.
[0052] By incorporating the specific polymer backbone according to the invention into the
ionomer cement, not only the brittleness may be further improved, but also the mechanical
strengths and physical properties are improved.
[0053] Certain compounds covered by formula (I) are commercially available compounds. Other
compounds may be synthesized according to published procedures. In particular, certain
compounds of formula (I) may be synthesised according to the methods disclosed in
WO95/04026.
[0054] The compounds of formula (I) undergo homo- or co-polymerisation. For example, free
radical homopolymerisation of a compound of formula (I) takes place in o-xylene with
AIBN as initiator. Accordingly, the present invention provides a process for the preparation
of a linear or branched polymer comprising acidic groups, which is reactive with a
particulate glass in a cement reaction, whereby the linear or branched polymer comprising
acidic groups has a polymer backbone and optionally pendant groups, said process comprising
a step of cyclopolymerizing or cyclocopolymerizing a compound of the following formula
(I):

wherein
X is an oxygen atom, a sulfur atom, an NR
7 group, or a CR
8R
9 group, Y
1 and Y
2 which are independent from each other, represent
a CR
8R
9 group or a single bond.
R
1, R
2, R
3, R
4, R
5, R
6, R
7, R
8, and R
9 which are independent from each other represent
a hydrogen atom, an alkyl group, a cycloalkyl group, an aryl group, a ZCOOR
10, ZCN, ZC(O)NHR
11 and ZC(O)NR
12R
13,
R
10, R
11, R
12 and R
13 which are independent from each other represents
a hydrogen atom, an alkyl group or an aryl group, and
Z represents a single bond, an alkylene group, a cycloalkylene group or an arylene
group,
whereby carboxylic acid groups present in R
2 and R
5 or R
4 and R
6 may form a
carboxylic acid anhydride moiety,
optionally in the presence of one or more polymerizable compounds. When compounds
of formula (I) are copolymerised with polymerizable monomers, such monomers may include,
for example, polymerizable dicarboxylic acid anhydride monomers, acrylic monomers,
styrene monomers, acrylamide monomers.
[0055] Preferred comonomers are acrylic acid, methacrylic acid, itaconic acid, itaconic
acid anhydride, maleic acid, maleic anhydride, fumaric acid, methyl acrylate, ethyl
acrylate, n-butyl acrylate, t-butyl acrylate, 2-ethylhexyl acrylate, methyl methacrylate,
ethyl methacrylate, n-butyl methacrylate, t-butyl methacrylate, 2-ethylhexyl methacrylate,
cyclohexyl methacrylate, phenyl acrylate, benzyl acrylate, phenyl methacrylate, benzyl
methacrylate, 2-phenylethyl methacrylate, 2-hydroxyethyl acrylate, 2-hydroxyethyl
methacrylate, hydroxypropyl acrylate, styrene, 8-methylstyrene, vinylpyridine, N-vinylpyrrolidone,
vinyl carbazole, vinyldene halide, acrylonitrile, t-butyl acrylate, ethyl methacrylate,
n-butyl methacrylate, ethyl triethyleneglycol methacrylate, n-dodecyl acrylate, n-dodecyl
methacrylate, 1-tetradecyl methacrylate, 1-hexadecyl acrylate, 1-hexadecyl methacrylate,
n-octadecyl acrylate, n-octadecyl methacrylate, tetrahydrofurfuryl acrylate, tetrahydrofurfuryl
methacrylate, tetrahydropyranyl methacrylate, phenyl acrylate, benzyl acrylate, 2-cyanoethyl
acrylate, 2-hydroxyethyl acrylate, hydroxypropyl acrylate, hydroxypropyl methacrylate,
2,3-dihydroxypropyl acrylate, 2,3-dihydroxypropyl methacrylate, poly(ethylene glycol)(n)
monomethacrylate with n=200 and 400, poly(ethylene glycol)(n) monomethyl ether monomethacrylate
with n=200; 400 and 1000, 2-isocyanatoethyl acrylate, 2-isocyanatoethyl methacrylate,
glycidyl acrylate, glycidyl methacrylate, 2-sulfoethyl methacrylate, 3-sulfopropyl
acrylate, 2,2,2-trifluoroethyl acrylate, 2,2,2-trifluoroethyl methacrylate, styrene,
a-methylstyrene, 4-cyanostyrene, 4-chlorostyrene, chloromethylstyrene, vinylpyridine,
vinyl carbazole, vinylidene halides, acrylonitrile, methacrylonitrile, acrylamide,
methacrylamide, N-benzylacrylamide, N-hydroxymethylacrylamide, hydroxymethyldiacetoneacrylamide,
N-(2-hydroxypropyl)methacrylamide, vinyl acetate, and N-vinylpyrrolidone.
[0056] The polymerizable compounds may preferably be selected from the group of acrylic
acid, methacrylic acid, itaconic acid, itaconic acid anhydride, maleic acid, maleic
anhydride, fumaric acid, methyl acrylate, ethyl acrylate, n-butyl acrylate, t-butyl
acrylate, 2-ethylhexyl acrylate, methyl methacrylate, ethyl methacrylate, n-butyl
methacrylate, t-butyl methacrylate, 2-ethylhexyl methacrylate, cyclohexyl methacrylate,
phenyl acrylate, benzyl acrylate, phenyl methacrylate, benzyl methacrylate, 2-phenylethyl
methacrylate, 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, hydroxypropyl
acrylate, styrene, 8-methylstyrene, vinylpyridine, N-vinylpyrrolidone, vinyl carbazole,
vinyldene halide, and acrylonitrile.
[0057] In a specific embodiment, the comonomer is a polymerizable anhydride such as maleic
anhydride or itaconic acid anhydride, which may be hydrolyzed after the formation
of the polymer backbone, or which may be further reacted with a compound introducing
additional functional groups in a subsequent step. Accordingly, additional acidic
groups are available in the polymer backbone which are useful for curing and/or further
functionalization.
[0058] The process according to the present invention may be carried out by reacting a compound
of formula (1) in a suitable solvent in the presence of a radical polymerization initiator
for a predermined time at a predetermined temperature.
[0059] Suitable solvents to be used for the process of the present invention may be selected
from aromatic or aliphatic hydrocarbons. Examples for suitable solvents include o-xylene,
m-xylene, p-xylene, toluene and benzene, whereby o-xylene is preferred. In order for
the reaction to proceed, it is preferable to eliminate any oxygen from the solvent
prior to the reaction which may be conveniently accomplished by saturating the solvent
with an inert gas such as argon or nitrogen.
[0060] Suitable radical polymerization initiators include conventional compounds for initiating
radical polymerization including organic peroxides such as benzoylperoxide, methylethylketone
peroxide, acetone peroxide and tert-butyl hydroperoxide, azo compounds such as N,N-azobisisobutyronitrile
and 1,1'azobis(cyclohexanecarbonitrile) peroxides, whereby N,N-azoisobutyronitrile
is preferred. The polymerization initiator may be used in a molar ratio of from 0.001:1
to 0.1 to 1 (initiator:monomer)
[0061] The reaction temperature is not particularily limited. However, the reaction temperature
is preferably in the range of from 25°C to the boiling temperature of the solvent,
more preferably in the range of from 30 °C to 80 °C.
[0062] The reaction time is not particularily limited. However, the reaction time is preferably
in the range of from 30 minutes to 72 hours, preferably in the range of from 1 hour
to 48 hours.
[0063] The polymer may be recovered by precipitation from the reaction mixture by using
a suitable solvent.
[0064] It is possible to create a source of additional covalent cross-linking, which imparts
additional strength to the ultimate ionomeric cement composition, by reacting a portion
of the carboxylic acid groups or carboxylic acid anhydride groups with a further bifunctional
monomer containing a carbon-carbon double bond which can take part in an ene-type
reaction with the -S
xH groups present in the composition, and/or with a bifunctional monomer containing
a reactive alpha,beta-unsaturated moiety which can take part in Michael addition reaction
with the -S
xH groups present in the composition, and optionally in a radical polymerization reaction.
[0065] Accordingly, the present invention also relates to a linear or branched polymer of
component (b) which is obtainable a process comprising cyclopolymerizing or cyclocopolymerizing
one or more compounds of formula (I) according to step (i), and subsequently reacting
a polymer or copolymer obtained by a process comprising step (i) with a compound for
introducing one or more functional groups selected from a polymerizable double bond,
a thiol group or a carboxylic acid group, and optionally repeating step (ii) with
a polymer or copolymer obtained by a process comprising step (ii) and (iii).
[0066] A compound for introducing one or more functional groups selected from a polymerizable
double bond, a thiol group or a carboxylic acid group may be a bifunctional compound
having a funcional group reactive with a carboxylic acid anhydride group, carboxylic
acid group, or activated carboxylic acid group whereby an activated carboxylic acid
group may be a carboxylic acid chloride, and a further functional group which may
be a polymerizable double bond, a thiol group or a carboxylic acid group.
[0067] Examples of suitable bifunctional monomers include acryloyl chloride, methacryloyl
chloride, vinyl azalactone, allyl isocyanate, 2-hydroxyethylmethacrylate (HEMA), 2-aminoethylmethacrylate,
2-isocyanatoethyl methacrylate (IEM), acrylic acid, methacrylic acid and N-vinylpyrrolidone,
cysteamine, allylamine and the like. Other examples of suitable bi-functional monomers
are described in
US-A 4,035, 321 US-A 5,130, 347.
[0068] The linear or branched polymer comprising acidic groups preferably has a molecular
weight Mw in the range of from 1,000 to 1000,000, more preferably 5,000 to 400,000.
[0069] The aqueous dental glass ionomer composition according to the invention preferably
comprises 10 to 80 percent by weight, more preferably 15 to 55 percent by weight,
of the linear or branched polymer containing acidic groups, based on the weight of
the entire composition.
[0070] The aqueous dental glass ionomer composition according to the invention optionally
comprises dispersed nanoparticles. The nanoparticles may be nanocondensates obtainable
by condensing a mixture containing one or more compounds formula (II), (III), or (IV)
as defined above, wherein L, L', L", and L"' may be represented by the following formula:
-[(CH
2)
oZ]
q(CH
2)
pL
iv
Z represents an oxygen atom or a sulfur atom,
L
iv represents a linear or branched polymer moiety comprising acidic groups and having
a polymer backbone and optionally pendant groups wich is obtainable by a process comprising
a step of cyclopolymerizing or cyclocopolymerizing a compound of formula (I) as defined
above,
o and p, which are independent from each other, may be the same or different and represent
an integer of from 1 to 6, and
q represents an integer of from 0 to 12.
[0071] The condensation of the silane may be carried out by acid catalysis. Suitable acids
may be selected from mineral acids such as hydrofluoric acid, hydrochloric acid, phosphoric
acid, and sulfuric acid. Condensation may be carried out in the presence of further
hydrolysable metal compounds such as metal alkoxides selected from alkoxides of titanium,
zirconium, cerium, ytterbium, aluminum, tin, and yttrium. In the absence of co-condensable
metal compounds, the particle size distribution is usually narrower than in case of
the presence of co-condensable metal compounds. In a preferred embodiment, the dispersed
nanoparticles of the aqueous dental glass ionomer composition according to the invention
have pendant thiol groups.
[0072] The aqueous dental glass ionomer composition according to the invention may comprise
from 0 to 75 percent by weight of dispersed nanoparticles based on the weight of the
entire composition. Preferably, the composition contains 5 to 50 percent by weight
of dispersed nanoparticles based on the weight of the entire composition. In a preferred
embodiment, the dispersed nanoparticles have an average particle size of from 1 to
100 nm.
[0073] The glass ionomer composition of the present invention may optionally further contain
a low molecular compound. The low molecular compound may have a molecular weight Mw
in the range of from 100 to 5000, preferably in the range of from 200 to 2000. The
low molecular compound may contain one or more -S
xH groups, wherein x is an integer of from 1 to 6. Alternatively, the low molecular
compound may contain moieties which may react with the -S
xH groups present in the glass ionomer composition in an ene-type reaction or a Michael
addition reaction. Specific examples for suitable polythiol compounds are PEG dithiol
(e.g. Aldrich 704369, average molecular weight: 1,500; Aldrich704539 average molecular
weight: 3,400), 1,16-Hexadecanedithiol, peptides such as
Asn-Arg-Cys-Ser-Gln-Gly-Ser-Cys-Trp-Asn, Reduced =85% (HPLC) C44H67N17O16S2, 1154.24,
Trithiocyanuric acid, tetrathiol- and tetrapyrrole-substituted Tetrathiafulvalene
derivatives, pentaerythrityl tetrathiol, trimethylolpropane tris(2-mercaptoacetate),
trimethylolpropane tris(3-mercaptopropionate), 2,2'-(ethylenedioxy) diethanethiol
and pentaerythritol tetrakis(3-mercaptopropionate).
[0074] The glass ionomer composition of the present invention may comprise -S
xH groups, wherein x is an integer of from 1 to 6, which crosslink the particulate
glass and/or the linear polymer comprising acidic groups and/or the optionally dispersed
nanoparticles and/or the low molecular compound. The -S
xH groups, wherein x is an integer of from 1 to 6, are sulfane or polysulfane groups,
wherein x is preferably 1 to 3. Specifically, the -S
xH groups are preferably thiol groups (-SH), disulfane groups (-S-SH) or trisulfane
groups (-S-S-SH). In a more preferred embodiment -S
xH groups are thiol groups which may be primary or secondary thiol groups.
[0075] When the crosslinking reaction is based on an oxidative coupling of -S
xH groups, the -S
xH groups, wherein x is an integer of from 1 to 6, may be present on any of the reactive
particulate glass, the linear or branched polymer containing acidic groups, the optional
dispersed nanoparticles, or on the optional low molecular compound present in the
composition. Preferably, oxidative coupling is metal catalyzed oxidative coupling
in the presence of an oxidizing agent. Accordingly, the composition contains preferably
a transition metal ions and an oxidizing agent. Examples of the transition metal ions
are iron and manganese ions. Moreover, the composition preferably contains an oxidizing
agent. Examples for a suitable oxidizing reagent are peroxides such as hydrogen peroxide
or a peroxide compound commonly used as free-radical polymerization initiators.
[0076] In a first preferred embodiment, the -S
xH groups are present exclusively on either the reactive particulate glass, the linear
or branched polymer containing acidic groups, or the optional dispersed nanoparticles.
In case the -S
xH groups are present exclusively on an optional additional low molecular component
present in the composition, then it will be necessary that the reactive particulate
glass, the linear or branched polymer containing acidic groups, and/or the optional
dispersed nanoparticles contain reactive carbon-carbon double bonds which may take
part in an ene-type reaction or a Michael addition with the -S
xH groups. Specifically, the -S
xH groups may be present on the linear or branched polymer containing acidic groups.
[0077] In a second preferred embodiment, the -S
xH groups are present on at least two members selected from the group of either the
reactive particulate glass, the linear or branched polymer containing acidic groups,
the optional dispersed nanoparticles, or the optional low molecular compound. Any
other member selected from this group may contain reactive carbon-carbon double bonds
which may take part in an ene-type reaction or the Michael addition with the -S
xH groups.
[0078] In a third preferred embodiment each of the members selected from the group of the
reactive particulate glass, the linear or branched polymer containing acidic groups,
the optional dispersed nanoparticles, or the optional low molecular compound contains
either -S
xH groups or reactive carbon-carbon double bonds which may take part in an ene-type
reaction with the -S
xH groups.
[0079] Accordingly, in the aqueous dental glass ionomer composition according to the invention,
the -S
xH groups may crosslink the particulate glass and/or the linear or branched polymer
containing acidic groups and/or the optionally dispersed nanoparticles by oxidative
coupling.
[0080] In a further preferred embodiment, the sulfane or polysulfane groups of the aqueous
dental glass ionomer composition according to the invention crosslink the particulate
glass and/or the linear polymer containing acidic groups and/or the optionally dispersed
nanoparticles in the absence of oxygen. Preferably, the -S
xH groups in the aqueous dental glass ionomer composition according to the invention
crosslink by an -S
xH ene-reaction or a Michael addition.
[0081] The dental glass ionomer compositions of the present invention may further contain
catalysts for the cross-linking reaction, a retarder, free-radical polymerization
initiators, stabilizers, non-reactive fillers, solvents, pigments, nonvitreous fillers,
free radical scavengers, polymerization inhibitors, reactive and nonreactive diluents,
coupling agents to enhance reactivity of fillers, rheology modifiers, and surfactants
(such as to enhance solubility of an inhibitor e. g., polyoxyethylene).
[0082] Suitable catalysts for the cross-linking reaction may comprise metal cations, metal
complexes and/or metal particles such as metal powder or metal colloids, either alone
or in combination with an oxidizing agent such as oxygen, a peroxide and/or an oxidizing
metal complex. In one aspect, the catalyst and oxidizing agent may comprise the same
material. The metal cations, metal complexes and/or metal particles may comprise iron,
nickel, copper, cobalt or platinum atoms, or the corresponding ions thereof. The peroxide
may comprise hydrogen peroxide, urea-hydrogen peroxide, ethylmethylketone peroxide,
or benzoylperoxide.
[0083] Suitable retarders are low molecular weight compounds having multiple carboxylic
acid groups such as tartraic acid.
[0084] Suitable free-radical polymerization initiators may be selected from organic peroxides
such as benzoylperoxide, methylethylketone peroxide, acetone peroxide and tert-butyl
hydroperoxide, azo compounds such as azobisisobutyronitrile and 1,1'azobis(cyclohexanecarbonitrile),
and halogens such as chlorine, bromine or iodine.
[0085] Suitable stabilizers may be selected from reducing agents such as vitamin C, inorganic
sulfides and polysulfides and the like.
[0086] Suitable non-reactive fillers may be selected from fillers currently used in dental
restorative compositions. The filler should be finely divided and preferably has a
maximum particle diameter less than about 100 µm and an average particle diameter
less than about 10 µm. The filler may have a unimodal or polymodal (e.g., bimodal)
particle size distribution. The filler can be an inorganic material. It can also be
a crosslinked organic material that is insoluble in the polymerizable resin, and is
optionally filled with inorganic filler. The filler can be radiopaque, radiolucent
or non-radiopaque.
[0087] Examples of suitable non-reactive inorganic fillers are naturally-occurring or synthetic
materials such as quartz, nitrides such as silicon nitride, glasses derived from,
for example Ce, Sb, Sn, Zr, Sr, Ba and Al, colloidal silica, feldspar, borosilicate
glass, kaolin, talc, titania, and zinc glass, and submicron silica particles such
as pyrogenic silicas.
[0088] Examples of suitable non-reactive organic filler particles include filled or unfilled
pulverized polycarbonates or polyepoxides.
[0089] Preferably the surface of the filler particles is treated with a coupling agent in
order to enhance the bond between the filler and the matrix. The use of suitable coupling
agents include gamma-methacryloxypropyltrimethoxysilane, gamma-mercaptopropyltriethoxysilane,
gamma-aminopropyltrimethoxysilane, and the like.
[0090] Suitable solvents or nonreactive diluents include alcohols such as ethanol and propanol.
Suitable reactive diluents are alpha,beta unsaturated monomers for providing altered
properties such as toughness, adhesion, and set time, e.g., 2-hydroxyethyl methacrylate
(HEMA), hydroxypropyl methacrylate.
[0091] Suitable alpha,beta-unsaturated monomers may be water-soluble, water-miscible or
water-dispersible. Water-soluble, water-miscible or water-dispersible acrylates and
methacrylates such as methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl
methacrylate, propyl acrylate, propyl methacrylate, isopropyl acrylate, isopropyl
methacrylate, 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate (HEMA), hydroxypropyl
acrylate, hydroxypropyl methacrylate, tetrahydrofurfuryl acrylate, tetrahydrofurfuryl
methacrylate, glycidyl acrylate, glycidyl methacrylate, the diglycidyl methacrylate
of bis-phenol A ("bis-GMA"), glycerol mono-and di- acrylate, glycerol mono- and dimethacrylate,
ethyleneglycol diacrylate, ethyleneglycol dimethacrylate, polyethyleneglycol diacrylate
(where the number of repeating ethylene oxide units vary from 2 to 30), polyethyleneglycol
dimethacrylate (where the number of repeating ethylene oxide units vary from 2 to
30 especially triethylene glycol dimethacrylate ("TEGDMA"), neopentyl glycol diacrylate,
neopentylglycol dimethacrylate, trimethylolpropane triacrylate, trimethylol propane
trimethacrylate, mono-, di-, tri-, and tetra- acrylates and methacrylates of pentaerythritol
and dipentaerythritol, 1,3-butanediol diacrylate, 1,3-butanediol dimethacrylate, 1,4-butanedioldiacrylate,
1,4-butanediol dimethacrylate, 1,6-hexane diol diacrylate, 1,6-hexanediol dimethacrylate,
di-2-methacryloyloxethyl hexamethylene dicarbamate, di-2-methacryloyloxyethyl trimethylhexanethylene
dicarbamate, di-2-methacryloyl oxyethyl dimethylbenzene dicarbamate, methylene-bis-2-methacryloxyethyl-4-cyclohexyl
carbamate, di-2-methacryloxyethyl-dimethylcyclohexane dicarbamate, methylene-bis-2-methacryloxyethyl-4-cyclohexyl
carbamate, di-1-methyl-2-methacryloxyethyl-trimethyl-hexamethylene dicarbamate, di-1-methyl-2-methacryloxyethyl-dimethylbenzene
dicarbamate, di-1-methyl-2-methacryloxyethyl-dimethylcyclohexane dicarbamate, methylene-bis-1-methyl-2-methacryloxyethyl-4-cyclohexyl
carbamate, di-1-chloromethyl-2-methacryloxyethyl-hexamethylene dicarbamate, di-1-chloromethyl-2-methacryloxyethyl-trimethylhexamethylene
dicarbamate, di-1-chloromethyl-2-methacryloxyethyl-dimethylbenzene dicarbamate, di-1-chloromethyl-2-methacryloxyethyl-dimethylcyclohexane
dicarbamate, methylene-bis-2-methacryloxyethyl-4-cyclohexyl carbamate, di-1-methyl-2-methacryloxyethyl-hexamethylene
dicarbamate, di-1-methyl-2-methacryloxyethyl-trimethylhexamethylene dicarbamate, di-1-methyl-2-methacryloxyethyl-dimethylbenzene
dicarbamate, di-1-methyl-2-metha-cryloxyethyl-dimethylcyclohexane dicarbamate, methylene-bis-1-methyl-2-methacryloxyethyl-4-cyclohexyl
carbamate, di-1-chloromethyl-2-methacryloxyethyl-hexamethylene dicarbamate, di-1-chloromethyl-2-methacryloxyethyl-trimethylhexamethylene
dicarbamate, di-1-chloromethyl-2-methacryloxyethyl-dimethylbenzene dicarbamate, di-1-chloromethyl-2-methacryloxyethyl-dimethylcyclohexane
dicarbamate, methylene-bis-1-chloromethyl-2-methacryloxyethyl4-cyclohexyl carbamate,
2,2'-bis(4-methacryloxyphenyl)propane, 2,2'bis(4-acryloxyphenyl)propane, 2,2'-bis[4(2-hydroxy-3-methacryloxy-phenyl)]propane,
2,2'-bis[4(2-hydroxy-3-acryloxy-phenyl)propane, 2,2'-bis(4-methacryloxyethoxyphenyl)propane,
2,2'-bis(4-acryloxyethoxyphenyl)propane, 2,2'-bis(4-methacryloxypropoxyphenyl)propane,
2,2'-bis(4-acryloxypropoxyphenyl)propane, 2,2'-bis(4-methacryloxydiethoxyphenyl)propane,
2,2'-bis(4-acryloxydiethoxyphenyl)propane, 2,2'-bis[3(4-phenoxy)-2-hydroxypropane-1-methacrylate]propane,and
2,2'-bis[3(4-phenoxy)-2-hydroxypropane-1-acryalte]propane, may be mentioned. Other
suitable examples of polymerizable components are isopropenyl oxazoline, vinyl azalactone,
vinyl pyrrolidone, styrene, divinylbenzene, urethane acrylates or methacrylates, epoxy
acrylates or methacrylates and polyol acrylates or methacrylates.
[0092] Moreover, a further preferred group of compounds are diallyl compounds such as diallyl
amine.
[0093] Mixtures of alpha,beta-unsaturated monomers can be added, if desired. Preferably,
the mixed but unset cements of the invention will contain a combined weight of about
0.5 to about 40%, more preferably about 1 to about 30%, and most preferably about
5 to 20% water, solvents, diluents and alpha,beta-unsaturated monomers, based on the
total weight (including such water, solvents, diluents and alpha,beta-unsaturated
monomers) of the mixed but unset cement components.
[0094] An example of a suitable free radical scavenger is 4-methoxyphenol.
[0095] Suitable polymerization inhibitors may be selected from hydroxytoluene, butylated
hydroxytoluene (BHT), hydroquinone, 1,4-benzoquinone, tert-butylpyrocatechol, toluhydroquinone,
and 3,4-di-tert-butyl-p-cresol. The amount of inhibitor may be selected from 0.001
to 2% and preferably from 0.02 to 0.5% based on the total weight of the copolymer/comonomer/water
mixture.
[0096] External energy may alternatively or additionally be employed in order to crosslink
the -S
xH groups by oxidative coupling. Sources of external energy may be selected from radiative
energy sources such as thermal energy sources, ultrasound energy sources, and/or light
energy sources such as ultraviolet lamps or visible lamps. In the event that light
energy is employed to crosslink the -S
xH groups by oxidative coupling, the dental glass ionomer composition may additionally
comprise photoinitiators and/or photosensitizers such as molecular oxygen, alpha-diketones,
orthoquinones, organic dyes, fluorescent dyes or colorants, and/or azo-compounds such
as azobisisobutyronitrile and 1,1'azobis(cyclohexanecarbonitrile).
[0097] The dental glass ionomer composition may be used in a dental ionomer cement. Two
major classes of such cements may be distinguished. The first class relates to conventional
glass ionomers employing as their main ingredients a homopolymer or copolymer of an
alpha,beta-unsaturated carboxylic acid (e.g., poly acrylic acid, copoly (acrylic,
itaconic acid), etc.), a modified particulate reactive filler such as modified fluoroaluminosilicate
glass, water, and a chelating agent such as tartaric acid. Such dental ionomer cements
may be supplied in powder/liquid formulations that are mixed just before use. The
mixture will undergo self-hardening in the dark due to an ionic reaction between the
acidic groups of the polycarboxylic acid and cations leached from the glass as well
as the crosslinking reaction based on the -S
xH groups. The second major class relates to resin-modified glass ionomer cements.
Like a conventional glass ionomer, a resin-modified glass ionomer cement employs a
modified particulate reactive filler obtainable according to the process of the present
invention, whereby the organic portion of an resin-modified glass ionomer cements
is different. In one type of resin-modified glass ionomer cement, the polycarboxylic
acid is modified to replace or end-cap some of acidic repeating units with pendent
curable groups and a photoinitiator is added to provide a second cure mechanism, e.g.,
as in
US-A 5,130,347. Acrylate or methacrylate groups may be employed as the pendant curable group. A
redox cure system can be added to provide a third cure mechanism, e.g., as in
US-A 5,154,762. In another type of resin-modified glass ionomer cement, the cement includes a polycarboxylic
acid, an acrylate or methacrylate-functional monomer and a photoinitiator, e.g., as
in
Mathis et al., "Properties of a New Glass lonomer/Composite Resin Hybrid Restorative",
Abstract No. 51, J. Dent Res., 66:113 (1987) and as in
US-A 5,063,257,
US-A 5,520,725,
US-A 5,859,089 and
US-A 5,962,550. Various monomer-containing or resin-containing cements are also shown in
US-A 4,872,936,
US-A 5,227,413,
US-A 5,367,002 and
US-A 5,965,632. Resin-modified glass ionomer cements may be formulated as powder/liquid or paste/paste
systems, and contain water as mixed and applied. They harden in the dark due to the
ionic reaction between the acidic groups of the polycarboxylic acid and cations leached
from the glass as well as the crosslinking reaction of the particulate glass and/or
the linear polycarboxylic acid and/or the optionally dispersed nanoparticles when
the pH of the aqueous dental glass ionomer composition is at least 6 at the end of
the main setting reaction of the linear polycarboxylic acid reactive with the particulate
glass. Moreover, resin-modified glass ionomer cements also cure on exposure of the
cement to light from a dental curing lamp.
[0098] Methods for preparing the glass ionomer compositions are well known. (
Crisp et al. , "Glass ionomer cement formulations. II. The synthesis of novel polycarboxylic
acids,"in J. Dent. Res. 59 (6) : 1055-1063 (1980)). A dental ionomer cement is prepared by mixing the ionomer with the particulate
reactive filler and optionally nanoparticles in the presence of water. The components
of the ionomer cement system can be combined (such as by mixing or blending) in a
variety of manners and amounts in order to form the ionomer cements of the present
invention. For example, a concentrated aqueous solution of the ionomer may be mixed
with the modified particulate reactive filler and optionally further components at
the time of use. The resultant combination of ionomer, modified particulate reactive
filler and water allows the setting reaction to begin. Alternatively, the ionomer
and the modified particulate reactive filler are provided as a freeze-dried or lyophilized
powdered blend under conditions in which there is not sufficient water to allow the
setting reaction to proceed. Such systems can then be combined with water at the time
of use in order to begin the setting reaction. Once the setting reaction has begun,
the resultant mixture may be formed into its desired shape, followed by curing and
allowing the mixture to fully harden. In general, the weight-to-weight ratio of the
ionomer to water is from about 1: 10 to about 10: 1. In general, the concentration
of ionomer in water ranges from 25 to 90 % by weight, and preferably from 40 to 65
% by weight. The resultant aqueous solution has a ratio of polymer to liquid generally
ranging from about 1.5 to 8.
[0099] The reaction mixture may also include a retarding or modifying agent such as tartaric
acid, for adjusting the working time and a setting time, respectively, when preparing
the cement as described in
US-A 4,089, 830,
US-A 4, 209,434,
US-A 4,317, 681 and
US-A 4,374, 936. In general, an increase in working time results in an increase in setting time as
well. The "working time"is the time between the beginning of the setting reaction
when the ionomer and modified particulate reactive filler are combined in the presence
of water, and the time the setting reaction proceeds to the point when it is no longer
practical to perform further physical work upon the system, e.g. spatulate it or reshape
it, for its intended dental or medical application. The "setting time" is the time
measured from the beginning of the setting reaction in a restoration to the time sufficient
hardening has occurred to allow subsequent clinical or surgical procedures to be performed
on the surface of the restoration.
[0100] In the setting reaction, the modified particulate reactive glass behaves like a base
and reacts with the acidic ionomer to form a metal polysalt which acts as the binding
matrix (
Prosser, J. Chem. Tech. Biotechnol. 29 : 69-87(1979)). Moreover, due to the presence of -S
xH groups, crosslinking of the particulate glass and/or the linear polycarboxylic acid
and/or the optionally dispersed nanoparticles when the pH of the aqueous dental glass
ionomer composition is at least 6 during the reaction of the linear polycarboxylic
acid reactive with the particulate glass takes place. Thereby the bonding within the
cement does not only rely on ionic salt bridges which are problematic with regard
to the mechanical properties, but also on covalent and complex bonding. The setting
reaction is therefore characterized as a dual chemical cure system that proceeds automatically
in the presence of water. The cement sets to a gel-like state within a few minutes
and rapidly hardens to develop strength. Further reactions are polymerisation reactions
and polyaddition reactions.
[0101] The dental composition is a multi-pack, preferably a two-pack composition. The composition
may be a paste/paste system, a powder/liquid system, or a liquid/paste system. The
composition is designed so as to avoid premature curing of the components. For this
purpose, the reactive inorganic filler component and any acid group containing component
must be formulated so as to avoid a premature cement reaction. In a first embodiment,
the reactive inorganic glass is contained in a first pack and any acid group containing
component is contained in a second pack. The first pack may be a powder or a paste.
The second pack may be a liquid or paste. In a second embodiment, the first pack is
a powder comprising the reactive inorganic filler and a solid polyacid such as polyacrylic
acid, and the second pack is a paste or liquid and contains a further acid group containing
component.
[0102] The ratio of powder to liquid affects the workability of the mixed ionomer cement
systems. Weight ratios higher than 20:1 tend to exhibit poor workability, while ratios
below 1:1 tend to exhibit poor mechanical properties, e. g., strength, and hence are
not preferred. Preferred ratios are on the order of about 1: 3 to about 6: 1 and preferably
about 1: 1 to 4: 1.
[0103] The invention will now be further illustrated by the following Examples. All percentages
refer to percentages by weight unless stated otherwise.
Examples
Preparative Example 1
Synthesis of polytetrahydropyran-3,5-dicarboxylic acid
1. Synthesis of 2-hydroxymethacrylic acid ethylester
[0104]

[0105] In a 100 ml flask, 10.0 g (0.1 mol) acrylic acid ethyl ester, 2.2 g (0.072 mol) paraformaldehyde
and 0.80 g (7.2 mmol) 1,4-diazabicyclo[2.2.2]octane are introduced and stirred over
a period of several days a root temperature. The originally turbid rection mixture
turns eventually clear. The raw product is purified by flash chromatography (ethyl
acetate/hexane, 1:1). The fractions are combined, hydrochinone is added and the solvent
is removed under vacuum. A clear liquid is obtained.
[0106] Fraction 2 to 7:
IR: 2982, 2936, 2910, 2872 (v, -CH3, -CH2), 1710 (v, -COOR), 1637 (v, -C=C), 1460, 1447, 1375 (δ, -CH3, -CH2), 1156, 1093 (v, -C-O-C-), 948 (v, RCH=CH2) cm-1.
1H-NMR(500 MHz, CDCl3): d 6.31, 5.89 (δ, 4H, RC-CH=CH2), 4.25 (s, 4H, RC-CH2-O-CH2-CR), 4.22 (q, 4H, RCO-CH2-CH3), 1.30 (t, 6H, RC-CH3) ppm.
GC/MS: m/z 197 (C10H13O4+), 169 (C9H13O3+), 129 (C6H903+), 113 (C6H9O2+), 73 (C3H502+),
69 (C4H5O+), 57 (C3H5O+), 55 (C3H3O+), 45 (C2H5O+).
[0107] Fraction 9 to 13:
IR: 3415 (v, -OH), 2983, 2939, 2907, 2872 (v, -CH3, -CH2), 1706 (v, -COOR), 1636 (v,
-C=C), 1463, 1448, 1387 (δ, -CH3, -CH2), 1152, 1051 (v, -C-O-), 947 (v, RCH=CH2) cm-1.
1H-NMR(500 MHz, CDCl3): d 6.25, 5.82 (s, 2H, RC-CH=CH2), 4.33 (s, 2H, RC-CH2-OH), 4.25 (q, 2H, RCO-CH2-CH3), 2.28 (s, 1H, -OH), 1.32 (t, 3H, RC-CH3) ppm.
GC/MS: m/z 129 (M-H+), 113 (C6H9O2+), 101 (C4H5O3+), 85 (C4H5O2+), 73 (C3H5O2+), 57
(C3H5O+), 45 (C2H5O+).
2. Synthesis of polydiethyltetrahydropyrane-3,5-dicarboxylate
[0108]

[0109] In a 100 mL two-neck flask, equipped with a magnetic stirrer and gas inlet, 10.0
g o-xylene and 1.0 g (4.13 mmol) oxybis-methacrylat are introduced and the mixture
is saturated with argon gas for 30 minutes. Subsequently, 6.78 mg (0.041 mmol) N,N-azoisobutyronitrile
is added and the reaction mixture is heated to 60°C. Stirring is continued for 24
hours under an argon athmosphere. The polymer solution is precipitated with n-hexane
and dried in order to obtain a white powder.
IR: 2981, 2933, 2904, 2869 (v, -CH3, -CH2), 1724 (v, -COOR), 1638 (v, -C=C), 1467, 1445, 1384 (δ, -CH3, -CH2), 1154, 1098, 860 (v, -C-O-C-) cm-1.
1H-NMR(500 MHz, CDCl3): d 4.21 (br q, 2H, RCOOCH2CH3), 4.10, 3.78 (br dd, 2H, RCH2OCH2R), 2.83 (br d, 2H, RO2CCCH2CCO2R), 1.63 (br s, R-CH2-Cyclo), 1.30 (br t, RCOOCH2CH3) ppm.
GPC(THF): Mn = 21381 g/mol, Mw = 54807 g/mol, PD = 2.563 Mn = 21481 g/mol, Mw = 80523 g/mol, PD = 3.748
[0110] In a 100 mL-two-neck flask, equipped with a magnetic stirrer and gas inlet, 25.0
g o-xylene and 0.5 g (2.07 mmol) oxybis-methacrylat are introduced and the mixture
is saturated with argon gas for 30 minutes. Subsequently, 3.39 mg (0.020 mmol) N,N-azoisobutyronitrile
is added and the reaction mixture is heated to 60°C. Stirring is continued for 48
hours under an argon athmosphere. The polymer solution is precipitated with n-hexane
and dried.
GPC(THF): Mn = 7825 g/mol, Mw = 13259 g/mol, PD = 1.694
3. Synthesis of polydimethyltetrahydropyran-3,5-dicarboxylate
[0111]

[0112] In a 100 mL-two-neck flask, equipped with a magnetic stirrer and gas inlet, 33.3
g o-Xylene and 1.0 g (4.67 mmol) methyl-4-oxahept-1,6-dien-2,6- dicarboxylate are
introduced and the mixture is saturated with argon gas for 30 minutes. Subsequently,
7.66 mg (0.046 mmol) N,N-azoisobutyronitrile is added and the reaction mixture is
heated to 60°C. Stirring is continued for 24 hours under an argon athmosphere. The
polymer solution is precipitated with n-hexane and the white polymer is dried.
IR: 2999, 2952, 2904, 2850 (v, -CH3, -CH2), 1730 (v, -COOR), 1638 (v, -C=C), 1435,
1391 (δ, -CH3, -CH2), 1155, 1104 (v, -C-O-C-) cm-1.
GPC(THF): Mn = 4461 g/mol, Mw = 8478 g/mol, PD = 1.900 Mn = 3749 g/mol, Mw = 7478 g/mol, PD = 1.994
[0113] In a 250 mL-two-neck flask, equipped with a magnetic stirrer and gas inlet, 150 g
o-Xylene and 5.0 g (23.3 mmol) methyl-4-oxahept-1,6-dien-2,6- dicarboxylate are introduced
and the mixture is saturated with argon gas for 30 minutes. Subsequently, 38.3 mg
(0.233 mmol) N,N-azoisobutyronitrile is added and the reaction mixture is heated to
60°C. Stirring is continued for 72 hours under an argon athmosphere. The polymer solution
is precipitated with n-hexane and the white polymer is dried.
IR: 2996, 2951, 2860 (v, -CH3, -CH2), 1730 (v, -COOR), 1634 (v, -C=C), 1435, 1384 (δ, -CH3, -CH2), 1154, 1105 (v, -C-O-C-) cm-1.
1H-NMR(500 MHz, CDCl3): d 4.28, 4.18 (br dd, 2H, RCH2OCH2R), 3.64 (br t, RCOOCH3), 2.83 (br d, 2H, RO2CCCH2CCO2R), 1.78 (br s, R-CH2-Cyclo) ppm. 13C{1H}-NMR(500 MHz, CDCl3): d 173.38 (RCOOCH3), 71.21 (RCH2OCH2R), 52.54 (RCOOCH3), 44.63 (Cq), 36.42 (RO2CCCH2CCO2R), 20.15 (R-CH2-Cyclo) ppm.
GPC(DMF):Mn = 7811 g/mol, Mw = 24538 g/mol, PD = 3.141 Tg ∼ 140 °C
4. Synthesis of polytetrahydropyran-3,5-dicarboxylic acid
[0114]

[0115] In a 250 ml flask, 4.0 g polydimethyltetrahydropyran-3,5-dicarboxylate und 180 mL
of a mixture of dry methanol and 5 wt.-% aqueous sodium hydroxide (1:1) are introduced
and the mixture is stirred for 5 hours at 70 °C. The cyclopolymer dissolves in the
course of the reaction. Subsequently, the polymer solution is acidified whereby polytetrahydropyran-3,5-dicarboxylic
acid is precipitated. The polycarboxylic acid is dried and may be dissolved in an
aqueous base.
IR: 2998, 2952, 2863 (v, -CH3, -CH2), 1717 (v, -COOH), 1437, 1398 (δ, -CH3, -CH2), 1157, 1097 (v, -C-O-C-) cm-1.
1H-NMR(500 MHz, D2O): d 4.22, 4.07 (br dd, 2H, RCH2OCH2R), 3.50 (br t, RCOOCH3), 2.98 (br d, 2H, RO2CCCH2CCO2R), 2.38, 2.14 (br dd, 2H, HO2CCCH2CCO2H), 1.37 (br s, R-CH2-Cyclo) ppm.
Preparative Example 2
Synthesis of poly-1,3-diethyl-5,5-dimethylcyclohexane-1,3,5,5- tetracarboxylate
1. Synthesis of 2-bromomethylacrylic acid ethyl ester
[0116]

[0117] In a 100 ml flask equipped with a magnetic stirrer, a dropping funnel, and a drying
tube, 2.3 g (17.7 mmol) 2-hydroxymethacrylic acid ethylester are added to 10 mL absolute
diethyl ether. Under ice cooling, 1.92 g (7.08 mmol) phosphorous tribromide in 5 mL
absolute diethylether are added dropwise. After 18 hours of stirring at room temperature,
any excess phosphorous tribromide is hydrolysed by addition of 10 mL of water under
ice cooling. The organic layer is washed twice with saturated NaHCO
3 solution, dried over Na
2SO
4 and stabilized with a small amount of hydrochinon. Diethyl ether is removed under
vacuum.
IR: 2981, 2933, 2901, 2869 (v, -CH3, -CH2), 1718 (v, -COOR), 1628 (v, -C=C), 1463, 1444, 1398 (δ, -CH3, -CH2), 1182, 1115 (v, -C-O-), 957 (v, RCH=CH2), 607 (v, C-Br) cm-1.
GC/MS: m/z 192 (M-H+), 164 (C4H6BrO2+), 146 (C4H4BrO+), 118 (C3H4Br+), 113 (C6H9O2+),
85 (C4H5O2+), 69 (C4H5O+), 57 (C3H5O+) 41 (C3H5+).
1H-NMR(500 MHz, CDCl3): d 6.32, 5.93 (s, 2H, RC-CH=CH2), 4.26 (q, 2H, RCOO-CH2-CH3), 4.17 (s, 2H, RC-CH2-Br), 1.32 (t, 3H, RC-CH3) ppm.
2. Synthesis of 2,6-diethyl-4,4-dimethyl-hepta-1,6-dien-2,4,4,6- tetracarboxylate
[0118]

[0119] In a 50 mL flask, a cooled suspension of 0.23 g (5.83 mmol) sodium hydride (60 %
dispersion in mineral oil) in 9 mL acetonitrile p.a. is introduced and 0.34 g (2.59
mmol) malonic acid dimethylester is added. The reation mixture is stirred 4 °C for
15 minutes, and subsequently as solution of 1.0 g (5.18 mmol) 2-bromomethyl-acrylic
acid ethylester in 2 mL acetonitrile p.a. is added. The mixture is stirred at room
temperature over a period of two hours. Subsequently, 10 mL of a saturated solution
of NaCl are added and extraction is carried out three times with 10 mL diethyl ether,
respectively. The combined organic layers are washed with distilled water and an aqueous
solution of Na
2CO
3, dried over Na
2SO
4 and stabilized with a small amount of hydrochinone. Diethylether is removed under
vacuum.
IR: 2983, 2954, 2904 (v, -CH3, -CH2), 1712 (v, -COOR), 1629 (v, -C=C), 1436, 1370 (δ, -CH3, -CH2), 1147, 1115 (v, -C-O-), 954 (v, RCH=CH2) cm-1.
GC/MS: m/z 356 (M+), 325 (C16H21O7+), 311 (C15H19O7+), 298 (C14H18O7+), 283 (C14H19O6+),
281 (C14H17O6+), 267 (C13H15O6+), 251 (C13H15O5+), 237 (C12H13O5+), 213 (C10H13O5+),
211 (C11H15O4+), 207 (C11H11O4+), 197 (C10H13O4+), 129 (C6H9O32+), 113 (C6H9O2+),
69 (C4H5O+), 59 (C2H3O2+), 44 (CHO2+).
3. Synthesis of poly-1,3-diethyl-5,5-dimethylcyclohexan-1,3,5,5- tetracarboxylate
[0120]

[0121] In a 25 mL flask, equipped with a magnetic stirrer and gas inlet, 3.0 g o-xylene
and 0.3 g (0.84 mmol) of 2,6-diethyl-4,4-dimethyl-hepta-1,6-dien-2,4,4,6-tetracarboxylate
are introduced and the mixture is saturated with argon gas for 30 minutes. Subsequently,
1.38 mg (8.42 µmol) N,N-azoisobutyronitrile is added and the reaction mixture is heated
to 60°C. Stirring is continued for 48 hours under an argon athmosphere. The polymer
solution is precipitated with n-hexane and the white polymer is dried.
IR: 2977, 2955, 2904 (v, -CH3, -CH2), 1733 (v, -COOR), 1434, 1382 (δ, -CH3, -CH2), 1136 (v, -C-O-) cm-1.
GPC(THF): Mn = 1810 g/mol, Mw = 2271 g/mol, PD = 1.255
Preparative Example 3
Synthesis of a cyclocopolymer from divinylether und maleic acid anhydride (DIVEMA)
1. Synthese von Divinylether
[0122]

[0123] In a100 mL two-neck flask equipped with a magnetic stirrer and a distillation bridge,
9.39 g (83.7 mmol) potassium tert-butylat in 40 mL wasserfreiem tert-Butanol are introduced
and heated to 50 °C. By using a septum, 6.0 g (41.9 mmol) 2-chloroethyl ether is added
dropwise to the mixture which is heated to 100 °C erhitzt. The reaction mixture becomes
turbid. The Die distillation head is cooled with acetone/dry ice.
GC/MS: m/z 70 (M+), 44 (C2H4O2+), 43 (C2H30+), 31 (CH30+), 27 (C2H3+).
1H-NMR(200 MHz, CDCl3): d 6.51-6.41 (dd, 2H, RO-CH=CH2), 4.62-4.54 (dd, 2H, RO-CH=CH2), 4.29-4.25 (dd, 2H, RO-CH=CH2) ppm.
2. Synthesis of a cyclocopolymer from divinyl ether und maleic acid anhydride (DIVEMA)
[0124]

In a 25 mL flask equipped with a magnetic stirrer, 0.5 g (7.13 mmol) divinylether
is introduced. Under cooling with ice, an argon saturated solution of 1.40 g (0.014
mol) maleic acid anhydride and 17.3 mg (0.105 mmol) AIBN in 9 mL o-Xylene are added.
The mixture is heated for an hour at a temoperature of 50 °C und subsequently for
three hours at 70 °C. The polymer is filtered off, washed with hot o-Xylene gewaschen
and dried at 80°C.
IR: 2938 (v, -CH2), 1850, 1775 (v, cyclic anhydride), 1625 (v, -C=C), 1438, 1392 (δ,
-CH2), 1223 (v, cyclic anhydride), 1089 (v, -C-O-C-) cm-1.
1H-NMR (500 MHz, DMSO-d6): d 4.26 (br, 2H, R2CHOCHR2), 3.90, 3.81 (br, 2H, anhydride-cyclo), 3.20, 2.76 (br, 2H, anhydride-backbone),
1.90 (br, ROCHRCH2R, R-CH2-Cyclo) ppm.

DSC(10 °C/min): melting area = 139.37 °C - 220.64 °C, 250.26 °C - 266.20 °C
DSC(20 °C/min): melting area = 129.72 °C - 212.02 °C
DLS(10 mg/mL H2O): hydrodynamic diameter = 3.063 nm
Preparative Example 4
Ring opening of anhydride groups
[0125]
- a) Hydrolytic ring opening
Hydrolysis of the anhydride groups was carried out by heating the cyclocopolymer for
two hours at 60 °C in distilled water. Subsequently the polymer solution was freeze-dried.

IR: 2926 (v, -CH2), 1698 (v, -COOH), 1409 (d, -CH2), 1176, 1082 (v, -C-O-C-) cm-1.
DLS(5 mg/mL H2O): hydrodynamic diameter = 4.500 nm
Mn = 38600 Da, Mw = 151000 Da, Mw/Mn = 3.90
- b) Ring opening using hydroxymethylacrylsäure
- c) Ring opening using HEMA
In order to synthesize functionalized cyclocopolymers, DIVEMA was treated with 2-hydroxyethyl
methacrylate at room temperature or 100 °C:

The cyclocopolymer was partially functionalized. The reaction indicates the polymerization
of 2-hydroxyethyl methacrylate.
- d) Ring opening using cysteamine and allyl amine In order to synthesize functionalized
cyclocopolymers, DIVEMA was treated with allyl amine and cysteamine. The polymer is
soluble in water.

IR: 2929 (v, -CH2), 1853, 1777 (v, cyclic anhydride), 1712 (v , -COOH), 1639 (v, -C=C), 1639, 1536
(v, -CO-NH-), 1421, 1356 (d, -CH2), 1207 (v,cyclic anhydride), 1087 (v, -C-O-C-), 991, 923 (d, RCH=CH2) cm-1.
1H-NMR(500 MHz, DMSO-d6): d 11.64 (br, 4H, RCOOH), 8.01 (br, 2H, -CO-NH-), 5.82 (br, 2H, RCH=CH2), 5.21, 5.08 (br, 4H, RCH=CH2), 3.98 (br, 2H, R2CHOCHR2), 3.81 (br, 4H, -CO-NH-CH2R), 3.74 (br, 2H, anhydride-cyclo), 3.23 (br, 2H, anhydride-backbone), 2.95, 2.70
(br, 2H, RCH-cyclo), 2.70, 2.64 (br, 2H, RCH-backbone), 2.11, 1.91 (br, 2H, ROCHRCH2R), 1.84 (br, 2H, R-CH2-Cyclo) ppm.

[0126] The low solubility in water indicates the formation of disulfide bridges.
IR: 2929 (v, -CH2), 2551 (v, -SH), 1703 (v, -COOH), 1634, 1536 (v, -CO-NH-), 1381 (d, -CH2), 1192, 1077 (v, -C-O-C-), 753 (v, -S-C-) cm-1.
DLS(5 mg/mL H2O): hydrodynamic diameter = 13.41 nm
Application Example 1:
[0127] 1.8 g of the polyacid of example 4 (M
w = 151000 Da) and 0.2 g tartaric acid were dissolved in 3.00 mL demineralized water.
The powder a ground zinc-strontium-calcium-phosphor-aluminum-fluorosilicate glass
and the liquid were mixed manually in a ratio of 2:1.
[0128] Biaxial flexural strength was determined according to EN ISO 6872 using disk shaped
specimens of 20 mm diameter and 1 mm thickness. Compressive strength was determined
according ISO 9917-1:2007 using specimens of 4 mm diameter and 6 mm height. All tests
were performed on a Zwick Z020 universal testing machine.
[0129] The results are shown in the following table:
|
Application example 1 |
Compressive strength [MPa] |
74 ± 9 |
Biaxial flexural strength [MPa] |
32 ± 3 |