BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to a multistage heat pump system using NH
3 cooling medium (heat carrier) as a refrigerant at least on a certain lower stage
side of the multistage heat pump system.
Description of the Related Art
[0002] In a multistage cooling/heating system, a series of heat cycles is formed. Each heat
cycle corresponds to a stage of the system. When the system forms two stages, the
stages are called the higher stage (higher temperature side) and the lower stage (lower
temperature side); thus, in a multistage cooling/heating system, a sequence structure
is defined. In a similar way, the sequence structure is defined also in a case where
the number of the stages is more than two. Further, a heat cycle of a higher stage
is connected to the heat cycle of the adjacent lower stage via a cascade connection
(i.e. a cascade condenser as a heat exchanger). Further, a certain heat cycle comprises
a compressor that compresses and feeds the refrigerant (heat carrier) of the heat
cycle. Hence, it is inevitable that lubricating oil indispensable for the operation
of the compressor gets mixed with the refrigerant, whatever little the amount of the
oil is.
[0003] For the sake of improving the above-described technology (heat pump system), a patent
reference
JP2005-140349 discloses a heat exchange system being provided with:
a heat pump system source (a higher stage) that includes a compressor, a condenser,
and an evaporator; and
a heat cycle system (a lower stage) that performs an objective heat transfer,
whereby a relay heat exchanger, i.e. a cascade condenser performs heat transfer from
the heat cycle system to the heat pump system source, and a heat carrier fluid head
and/or a circulating pump feeds the heat carrier, while the heat cycle system is not
provided with a compressor.
SUMMARY OF THE INVENTION
Subjects to be solved
[0004] However, the mentioned patent reference does not refer to any specific heat carrier
(refrigerant). This point, on the contrary, makes a skilled person in the field be
puzzled about how the technology can be applied to actual subjects.
[0005] In other words, in the patent reference, there is neither teaching nor indication
regarding concrete examples of heat carriers or system applications. On the other
hand, in this application, a practical heat pump system of a multi-stage type will
be disclosed; thereby, for instance, NH
3 is used for the higher (temperature) stage and CO
2 is used for the lower (temperature) stage, each of the NH
3 and CO
2 being a natural heat-carrying medium. By applying the heat pump system of two stages
where NH
3 is used for the higher (temperature) stage so as to cool and liquefy the heat carrier
in the adjacent lower stage and CO
2 is used for the lower (temperature) stage (e.g. secondary or lower stage) so as to
cool the objective space or material, the load on the environment can be reduced and
a high degree of safety can be achieved. Hereby, to cool the objective space or material
means to absorb the heat to be cooled (i.e. to absorb the heat corresponding to the
objective heat load or the cooling demand load). Further, in applying the heat pump
system just described, there is another advantage that the heat carrier NH
3 in the higher stage is prevented from entering the heat carrier CO
2 in the lower stage, thanks to the adoption of the indirect cooling approach by use
of the a relay e heat exchanger (the cascade condenser). In this way, only after concrete
heat carriers for the multi-medium (heat carrier) and multi-stage heat pump system
are determined, the practical system such as a NH
3-CO
2 (brine) heat pump system as described above can be discussed and planned so as to
apply the heat pump system to refrigerating facility and the like.
[0006] In making use of CO
2 refrigerant (as a brine heat carrier), however, the pressure of the CO
2 refrigerant in the temperature range of the heat exchange process of the CO
2 refrigerant cycle is higher than the pressure of the general refrigerant in the temperature
range of a heat exchange process of the general refrigerant cycle; accordingly, if
the general refrigerant in existing refrigerant facility is planned to be exchanged
into CO
2 refrigerant, it is needed that the existing piping system corresponding to the existing
refrigerant be replaced by a newly build piping system corresponding to CO
2 refrigerant. Thus, in this situation, the renewal work is not easily promoted because
of high expenditure as to equipment replacement, even though the natural refrigerant
such as CO
2 is socially desired, in view of environment load reduction.
[0007] Further, in making use of CO
2 refrigerant instead of a conventional refrigerant used in the existing facility,
there may be a case where the CO
2 refrigerant causes a cooling capacity shortage in dealing with a large cooling capacity
(refrigeration load).
[0008] Further, in the conventional NH
3 refrigeration system (of a multi-stage type) that uses a natural refrigerant such
as NH
3 refrigerant, the refrigeration device (system) adopts a liquid pump approach or a
direct expansion approach (system) in a stage of the multi-stage system; and, it is
unavoidable that there remains a very small amount of refrigerator oil in the NH
3 refrigerant. The very small amount of refrigerator oil included in the NH
3 refrigerant remains in the evaporator, the oil causing performance degradation due
to aging deterioration. Thus, the control of the oil becomes a prerequisite matter
in order to evade the performance degradation. And, the oil control accompanies complicated
procedures or troublesome maintenance work.
[0009] In view of the above-described background, the present invention aims at providing
a heat pump system; whereby, a superior level of safety can be offered; high heat-transfer
efficiency can be achieved; the existing facility can be effectively made use of;
the lubricating oil for the system_can be easily maintained and managed; the amount
of the refrigerant can be restrained to a minimal level.
Means to solve the Subjects
[0010] In order to achieve the above-described objectives, the present invention discloses
a heat pump system, being provided with:
a heat source cycle that comprises a compressor, a condenser, an expansion means,
and a cascade condenser, thereby NH3 refrigerant is used as a heat carrier of the heat source cycle;
a secondary NH3 refrigerant cycle that is directly or indirectly connected to the heat source cycle
via the cascade condenser of the heat source cycle, thereby the heat in the secondary
NH3 refrigerant cycle is directly or indirectly absorbed through the cascade condenser,
the heat in the secondary NH3 refrigerant cycle absorbing an objective heat load;
wherein, the secondary NH
3 refrigerant cycle comprises:
a heat absorption part in which the heat in the secondary NH3 refrigerant cycle is directly or indirectly absorbed through the cascade condenser
of the heat source cycle, and the secondary NH3 refrigerant is condensed;
an evaporator that absorbs the objective heat load by the evaporation of the secondary
NH3 refrigerant which is condensed through the heat absorption part;
a head difference part and a circulating pump that are placed between the heat absorption
part and the evaporator, so that the head difference part and the circulating pump
circulate the secondary NH3 refrigerant;
a by-pass conduit line that bypasses the circulating pump;
a flow rate control valve that is placed on the by-pass conduit line.
[0011] In general, the refrigerant NH
3 has the properties superior to those of the other general refrigerants. For instance,
the evaporative latent heat of the refrigerant NH
3 is higher than that of other general refrigerant. According to the heat pump system
as described above, the refrigerant NH
3 is applied to the heat source cycle and the secondary NH
3 refrigerant cycle; therefore, the power consumption required for circulating the
refrigerant NH
3 can be smaller than that required for circulating other brine refrigerant; thus,
the performance of the cycle using the refrigerant NH
3 can be enhanced.
[0012] Further, in a case where an existing heat pump system is modernized (improved) with
the secondary refrigerant cycle using CO
2 refrigerant, namely, in a case where refrigerant CO
2 is used instead of the refrigerant NH
3 of the secondary NH
3 refrigerant cycle from which the heat to be cooled (i.e. the objective heat load
or the cooling demand load) is absorbed, the reuse of the components in the existing
secondary NH
3 refrigerant cycle has to be given up. However, according to the heat pump system
of the present invention as described above, the refrigerant NH
3 is used for the secondary refrigerant cycle; thus, the existing components in the
heat pump system can be reused as they are.
[0013] Further, according to the present invention, the secondary NH
3 refrigerant circulated in the secondary NH
3 refrigerant cycle absorbs the objective heat load (or absorbs the refrigeration load
through the evaporator), by the head difference part or by both the head difference
part and the circulating pump; in addition, the line system of the NH
3 refrigerant in the heat source cycle and the line system of the NH
3 refrigerant in the secondary NH
3 refrigerant cycle are completely separated from each other by the cascade condenser
between the NH
3 heat source cycle and the secondary NH
3 refrigerant cycle; thus, the lubricating oil associated with the compressor in the
NH
3 heat source cycle can be prevented from entering the secondary NH
3 refrigerant cycle. Accordingly, the maintenance work in relation to the lubricating
oil can be confined within the machine room (the NH
3 heat source cycle), and the safety of the heat pump system can be ensured with simple
maintenance.
[0014] Further, according to the present invention, the cascade condenser separates the
secondary NH
3 refrigerant cycle from the NH
3 heat source cycle; and the NH
3 refrigerant in a clean condition is used in the secondary NH
3 refrigerant cycle, being free from contamination and aged deterioration; thus, the
efficiency of the evaporator can be kept high.
[0015] Moreover, according to the present invention as described above, the cascade condenser
completely separates the line system of the secondary NH
3 refrigerant cycle from the line system of the NH
3 heat source cycle; thus, the amount of the refrigerant in the secondary NH
3 refrigerant cycle can be pertinently established in response to the objective heat
load (the cooling demand load) to be cooled; accordingly, the amount of the refrigerant
in the secondary NH
3 refrigerant cycle can be restrained to a minimum level.
[0016] A preferable embodiment according to the present invention as described above is
the heat pump system whereby secondary NH
3 refrigerant cycle that is directly connected to the heat source cycle via the cascade
condenser of the heat source cycle; and, the NH
3 refrigerant in the heat source cycle and the NH
3 refrigerant in the secondary NH
3 refrigerant cycle are separated from each other at the cascade condenser.
[0017] Another preferable embodiment according to the present invention as described above
is the heat pump system whereby the secondary NH
3 refrigerant cycle that is indirectly connected to the heat source cycle via a second
secondary refrigerant cycle. In other words, the second secondary refrigerant cycle
is provided between the heat source cycle and the secondary NH
3 refrigerant cycle.
[0018] Further, another preferable embodiment according to the present invention as described
above is the heat pump system whereby the refrigerant of the heat source cycle is
NH
3 and the configuration of the heat source cycle is replaced by a configuration of
a liquid pump approach or a direct expansion system.
[0019] As described above, the existing liquid pump approach or a direct expansion system
can be used as a configuration of the heat source cycle; further, the secondary NH
3 refrigerant cycle that absorbs the objective load can be additionally provided. Thus,
the components of the existing facility can be made best use of.
Effects of the Invention
[0020] In general, the refrigerant NH
3 has the properties superior to those of the other general refrigerants. For instance,
the evaporative latent heat of the refrigerant NH
3 is higher than that of other general refrigerant. According to the heat pump system
of the present invention, the refrigerant NH
3 is applied to the heat source cycle and the secondary NH
3 refrigerant cycle; therefore, the power consumption required for circulating the
refrigerant NH
3 can be smaller than that required for circulating other brine refrigerant; thus,
the performance of the cycle using the refrigerant NH
3 can be enhanced.
[0021] Further, in a case where an existing heat pump system is modernized (improved) with
the secondary refrigerant cycle using CO
2 refrigerant, namely, in a case where refrigerant CO
2 is used instead of the refrigerant NH
3 of the secondary NH
3 refrigerant cycle from which the heat to be cooled (i.e. the objective heat load
or the cooling demand load) is absorbed, the reuse of the components in the existing
secondary NH
3 refrigerant cycle has to be given up. However, according to the heat pump system
of the present invention as described above, the refrigerant NH
3 is used for the secondary refrigerant cycle; thus, the existing components in the
heat pump system can be reused as they are.
[0022] Further, according to the present invention, the secondary NH
3 refrigerant circulated in the secondary NH
3 refrigerant cycle absorbs the objective heat load (or absorbs the refrigeration load
through the evaporator), by the head difference part or by both the head difference
part and the circulating pump; in addition, the line system of the NH
3 refrigerant in the heat source cycle and the line system of the NH
3 refrigerant in the secondary NH
3 refrigerant cycle are completely separated from each other by the cascade condenser
between the NH
3 heat source cycle and the secondary NH
3 refrigerant cycle; thus, the lubricating oil associated with the compressor in the
NH
3 heat source cycle can be prevented from entering the secondary NH
3 refrigerant cycle. Accordingly, the maintenance work in relation to the lubricating
oil can be confined within the machine room (the NH
3 heat source cycle), and the safety of the heat pump system can be ensured with simple
maintenance.
[0023] Further, according to the present invention, the cascade condenser separates the
secondary NH
3 refrigerant cycle from the NH
3 heat source cycle; and the NH
3 refrigerant in a clean condition is used in the secondary NH
3 refrigerant cycle, being free from contamination and aged deterioration; thus, the
efficiency of the evaporator can be kept high.
[0024] Moreover, according to the present invention as described above, the cascade condenser
completely separates the line system of the secondary NH
3 refrigerant cycle from the line system of the NH
3 heat source cycle; thus, the amount of the refrigerant in the secondary NH
3 refrigerant cycle can be pertinently established in response to the objective heat
load (the cooling demand load) to be cooled; accordingly, the amount of the refrigerant
in the secondary NH
3 refrigerant cycle can be restrained to a minimum level.
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The present invention will now be described in greater detail with reference to the
preferred embodiments of the invention and the accompanying drawings, wherein:
Fig. 1 shows a configuration example regarding the heat pump system in which a heat
source cycle using NH3 refrigerant and a secondary NH3 refrigerant cycle using NH3 refrigerant are combined;
Fig. 2 shows a configuration example regarding the heat pump system in which a second
secondary refrigerant cycle is arranged between the heat source cycle using NH3 refrigerant and the secondary NH3 refrigerant cycle using NH3 refrigerant.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0026] Hereafter, the present invention will be described in detail with reference to the
embodiments shown in the figures. However, the dimensions, materials, shape, the relative
placement and so on of a component described in these embodiments shall not be construed
as limiting the scope of the invention thereto, unless especially specific mention
is made.
[0027] Fig. 1 shows a configuration example regarding the heat pump system in which a heat
source cycle using NH
3 refrigerant and a secondary NH
3 refrigerant cycle using NH
3 refrigerant are combined.
[0028] In Fig. 1, the symbol A denotes a heat source cycle using NH
3 refrigerant as the heat source; the symbol B denotes a secondary NH
3 refrigerant cycle using NH
3 refrigerant, the secondary NH
3 refrigerant cycle including an evaporator 8 that generates an output (an absorption
heat amount) corresponding to the objective heat load (the cooling demand load) to
be cooled. The heat source cycle A and the secondary NH
3 refrigerant cycle B are connected to each other so as to perform heat transfer via
a cascade condenser 4; namely, the heat source cycle A and the secondary NH
3 refrigerant cycle B are directly connected to each other via the cascade condenser
4.
[0029] The heat source cycle A comprises a compressor 1, a condenser 2, an expansion means
3 (an expansion valve, a capillary tube, etc.), and a cascade condenser 4; thereby,
the cascade condenser 4 functions as an evaporator in the heat source cycle A. Further,
the heat source cycle A comprises the compression process, the condensation process,
the expansion process, and the evaporation process regarding the NH
3 refrigerant cycle; thereby, the heat source cycle A absorbs heat from the secondary
NH
3 refrigerant cycle B, via the cascade condenser 4.
[0030] The secondary NH
3 refrigerant cycle B comprises the cascade condenser 4 and an evaporator 8; thereby,
the cascade condenser 4 functions as a heat absorbing device in the cycle B, and the
evaporator 8 functions as a cooling device that absorbs the heat corresponding to
the cooling demand load. A head (liquid head) difference part H and a circulating
pump 6 are provided between the evaporator 8 and the heat absorbing part (namely,
the cascade condenser 4 in the example of Fig. 1) on the upstream side of the evaporator,
in the cycle B.
[0031] Further, a by-pass conduit line is provided in the cycle B so as to bypass the circulating
pump 6; a flow rate control valve 5 is provided on the by-pass conduit line so as
to be placed parallel to the circulating pump 6. By use of the flow rate control valve
5, the NH
3 refrigerant in the secondary NH
3 refrigerant cycle B can be circulated only with the liquid head of the head difference
part H; or, the NH
3 refrigerant in the cycle B can be circulated with both the liquid head and the head
of the pump 6. In other words, by setting the opening of the flow rate control valve
5, it can be chosen whether the liquid in the cycle B can be circulated by only the
liquid head H or by both the liquid head and the pump head. Thus, in a case where
the liquid head cannot afford to feed a sufficient flow rate of the NH
3 refrigerant streaming through the evaporator 8, a necessary flow rate required from
the side of the evaporator 8 can be ensured by the pressure transport with not only
the liquid head but also the pump head.
[0032] Further, on the downstream side of the circulating pump 6 as well as the flow rate
control valve 5, a flow rate control valve 7 is arranged.
[0033] The flow rate control valves 5 and 7 are controlled either manually or automatically;
thereby, the opening of each valve 5 or 7 is regulated so that the flow rate of the
NH
3 refrigerant streaming into the evaporator 8 is maintained within an appropriate range;
in addition, the flow rate may be measured by a flow meter or estimated on the basis
of the temperatures of the NH
3 refrigerant at the inlet and the outlet of the evaporator 8.
[0034] Further, as described above, the heat source cycle A may be configured according
to a NH
3 liquid pump approach or a NH
3 direct expansion system; thereby, the heat source cycle (to be modernized) can be
configured with the existing liquid pump system or the existing NH
3 direct expansion system; further, the secondary NH
3 refrigerant cycle that absorbs the objective load can be additionally provided. Thus,
the components of the existing facility can be made best use of.
[0035] Fig. 2 shows a heat pump system in which a second secondary refrigerant cycle is
arranged between the heat source cycle using NH
3 refrigerant and the secondary NH
3 refrigerant cycle using NH
3 refrigerant; hereby, the configurations of the heat source cycle and the secondary
NH
3 refrigerant cycle are the same as those in Fig. 1; and the second secondary refrigerant
used in the second secondary refrigerant cycle C may be, for instance, NH
3 and CO
2.
[0036] In Fig. 2, the symbol A denotes the heat source cycle (of Fig. 2) using NH
3 refrigerant as the heat carrier in the heat source cycle, as is the case with the
heat source cycle A in Fig. 1; the symbol B denotes a secondary NH
3 refrigerant cycle (of Fig. 2) using NH
3 refrigerant; the secondary NH
3 refrigerant cycle is connected to the heat source cycle A (of Fig. 2) via the second
secondary refrigerant cycle C.
[0037] The heat of second secondary refrigerant cycle C is absorbed in (transferred to)
the heat source cycle A via the cascade condenser 4 thereof; the second secondary
refrigerant circulates in the second secondary refrigerant cycle C that comprises:
the cascade condenser 4 that functions as the heat absorbing device which absorbs
heat from the cycle C and transfers the heat to the cycle A; and, a cascade condenser
9 (an evaporator) that functions as a cooling heat supplying device which absorbs
heat from the cycle B and transfers the heat to the cycle C.
[0038] The refrigerant to be circulated in the second secondary refrigerant cycle C is not
limited to, for instance, NH
3 or CO
2; however, natural refrigerants such as NH
3 or CO
2 are preferably used.
[0039] A head (liquid head) difference part H and a circulating pump 10 are provided between
the cascade condenser (an evaporator) 9 and the heat absorbing part (namely, the cascade
condenser 4 in the example of Fig. 2) on the upstream side of the cascade condenser
4, in the cycle B.
[0040] Further, a by-pass conduit line is provided in the second secondary refrigerant cycle
C so as to bypass the circulating pump 10; a flow rate control valve 11 is provided
on the by-pass conduit line so as to be placed parallel to the circulating pump 10.
By setting the opening of the flow rate control valve 11, it can be chosen whether
the liquid in the cycle C can be circulated by only the liquid head or by both the
liquid head and the pump head.
[0041] Further, on the downstream side of the circulating pump 10 as well as the flow rate
control valve 11, a flow rate control valve 12 is arranged; by controlling the opening
of the flow rate control valve 12, the flow rate regarding the second secondary refrigerant
streaming into the cascade condenser (the evaporator) 9 is controlled so that the
second secondary refrigerant circulates in the second secondary refrigerant cycle
C, with a necessary flow rate in response to the required refrigeration load.
[0042] Thus, according to the heat pump system (sometimes called a diversified system or
approach) depicted in Fig. 2, the refrigerant cycle that supplies refrigeration heat
to (or absorbs the refrigeration load from) the secondary NH
3 refrigerant cycle B is diversified into multi-stages (i.e. the cycles A and C); thus,
the heat pump system as described can easily optimize the amount of refrigerants in
contrast to the lumped (single) stage approach. Accordingly, the saving (or minimization)
of the refrigerants can be further promoted.
[0043] As a principle, the refrigerant NH
3 has the properties superior to those of the other general refrigerants; for instance,
the evaporative latent heat of the refrigerant NH
3 is higher than that of other general refrigerant. According to the heat pump systems
described on the basis of the examples in Figs. 1 and 2, the refrigerant NH
3 is applied to the heat source cycle A and the secondary NH
3 refrigerant cycle B; therefore, the power consumption required for circulating the
refrigerant NH
3 can be smaller than that required for circulating other brine refrigerant; thus,
the performance of the cycle using the refrigerant NH
3 can be enhanced.
[0044] Further, when refrigerant CO
2 is used instead of the refrigerant NH
3 of the secondary NH
3 refrigerant cycle B from which the refrigeration load is absorbed, then the reuse
of the components in the existing secondary NH
3 refrigerant cycle B has to be given up. According to the heat pump systems described
on the basis of the examples in Figs. 1 and 2, however, the refrigerant NH
3 is used for the secondary refrigerant cycle B; thus, the existing components in the
heat pump system can be reused as they are.
[0045] Further, according to the present invention, the secondary NH
3 refrigerant is circulated in the secondary NH
3 refrigerant cycle B absorbs the objective heat load (or absorbs the refrigeration
load through the evaporator 8), by the head difference part H or by both the head
difference part H and the circulating pump 6; in addition, the line system of the
NH
3 refrigerant in the cycle A and the line system of the NH
3 refrigerant in the cycle B are completely separated from each other by the cascade
condenser 4 (as well as the cascade condenser 9) between the NH
3 heat source cycle A and the secondary NH
3 refrigerant cycle B; thus, the lubricating oil associated with the compressor 1 in
the NH
3 heat source cycle A can be prevented from entering the secondary NH
3 refrigerant cycle B. Accordingly, the maintenance work in relation to the lubricating
oil can be confined within the machine room (the NH
3 heat source cycle A), and the safety of the heat pump system can be ensured with
simple maintenance.
[0046] Further, as described above, the cascade condenser 4 (as well as the cascade condenser
9) separates the secondary NH
3 refrigerant cycle B from the NH
3 heat source cycle A; and the NH
3 refrigerant in a clean condition can be used in the cycle B, being free from contamination
and aged deterioration; thus, the efficiency of the evaporator 8 can be kept high.
[0047] Further, as described above, the cascade condenser 4 (as well as the cascade condenser
9) completely separates the line system of the secondary NH
3 refrigerant cycle B from the line system of the NH
3 heat source cycle A; thus, the amount of the refrigerant in the secondary NH
3 refrigerant cycle B can be pertinently established in response to the objective heat
load (the cooling demand load) to be cooled; accordingly, the amount of the refrigerant
in the secondary NH
3 refrigerant cycle B can be restrained to a minimum level.
[0048] Thus far, the explanation in relation to the embodiments according to the present
invention is given in detail; incidentally, the present invention shall not be construed
as limiting the scope thereof to the embodiments as is described above; it is needless
to say that there may be various kinds of modified embodiments within the bounds of
the features of the present invention.
[0049] For instance, the NH
3 heat source cycle A and the secondary NH
3 refrigerant cycle B may be connected via a pair (a series pair) of second secondary
refrigerant cycles in two stage, although the NH
3 heat source cycle A and the secondary NH
3 refrigerant cycle B in Fig. 2 are connected via the second secondary refrigerant
cycle C that itself forms a single stage.
[0050] In addition, in the examples of Figs. 1 and 2, the flow rate control valves 5 and
11 as well as the circulating pumps 6 and 10 are arranged on the downstream side of
the cascade condensers 4 and 9, respectively; thereby, no special apparatus other
than pipes are placed between the cascade condenser and the flow rate control valve
(or the circulating pump). However, a liquid refrigerant reservoir may be provided
just on the down stream side of the cascade condenser 4 or 9. In this way, a stable
liquid level regarding the refrigerant is ensured so that the liquid head of the head
difference part H can be accurately controlled.