[0001] The present finding concerns the manufacture of a seal consisting of a metal structure,
which constitutes the body of the object, equipped with a cover made from plastic,
metallic or card and of at least one flexible cord equipped, at the ends, with pawls
made from plastic, which irreversibly insert in said body.
[0002] The seals are used in many fields of business and they comprise a body intended to
receive distinctive marks or symbols of the producer or seller, or else other data
for identifying the product to be distinguished or protected, such as a reference
number of the item, a size number, a barcode, etc.
[0003] Said seals are also equipped with one or two flexible cords stably fixed at one of
their ends, or at both of the opposite ends, to said body and they are provided at
the opposite end with a pawl that is irreversibly inserted in a corresponding cavity
foreseen in such a body, after the cord has been passed through an opening (eyelet,
chain link, hole, etc.) foreseen in the item to be distinguished.
[0004] In the case in which there are seals with two cords provided with pawls, a first
cord is passed into the eyelet of a tag carrying the mark and other information concerning
the product to be distinguished and the other cord is engaged in the product (eyelet,
chain link, hole, etc.)
[0005] Such seals are still currently made either with a metal body equipped with one or
two cords provided with metal pawls, or with a plastic; body with cords provided with
plastic pawls; both types are produced in a very wide variety of shapes, sizes and
body-cord constraining systems.
[0006] Generally, if they are made from plastic, they are obtained through an operation
of injecting plastic material in moulds with many impressions, of a shape corresponding
to the complete shape of the body of the seal, or else to the shape of each of the
two half-shells from which each of the bodies is formed.
[0007] It is clear that in both cases (metal body or plastic body) it is always necessary
to have as many different moulds as there are different types of seal body to be made,
and as there are different drawings or writing that must appear on each body and this
means that the producer of seals must be equipped with extensive and expensive equipment.
[0008] Moreover, current seals require a series of operations, carried out automatically
or manually, in order to assemble the cord to the body.
[0009] Furthermore, considering the complexity of making moulds and the long preparation
times of presses, be they mechanical or injection presses, and, therefore, the consequent
high production costs of each seal, it is only cost-effective to produce large quantities
of seals, given that the users must have large and expensive stocks.
[0010] Another drawback consists of the tact that, usually, such seals, after being made,
are collected together in bundles or loosely and this means that it is easy for the
cords to become entangled or for the pawls to get stuck to one another, with a consequent
loss of time for the necessary separation of seals by the users.
[0011] The purpose of the present finding is to make a seal that is simple to produce and
cost-effective.
[0012] Another purpose of the finding is to make a seal that can be produced with simple
and completely automatic equipment.
[0013] Another purpose is to make a seal that has a very pleasant appearance and that allows
such an appearance to be modified in accordance with the user's requirements.
[0014] Such purposes are accomplished by making a seal that consists of three distinct components,
made separately, which are assembled together to make the final object.
[0015] Specifically:
- the first component consists of a shell, open on top, which acts as the bottom and
as the side wall of the seat;
- the second component, which is inserted inside the aforementioned shell, consists
of a shaped block, which acts as the inner fastening frame of the pawl and where its
upper surface becomes the upper wall of the seal, visible and able to be personalised,
for example, with the client's trademark;
- the third component consists of a flexible thread equipped at the two ends with plastic
pawls that, when active, through the opening formed on the shell, irremovably and
irreversibly anchor inside the aforementioned frame.
[0016] Constructively, the first component or shell is made from metal, through the shearing
and drawing operations with which the sheet metal is shaped to form a hollow body
and is consists of a base and a perimeter edge, on which openings are formed to allow
the pawls to pass towards the inside of the aforementioned body.
[0017] Again constructively, the second element or block, made entirely from plastic or
metal, or else made from a plastic/card or metal/card mix, comprises a plate, which
can be made from plastic, metal or card, from which suitably shaped appendices, made
from plastic or metal, rise up at the bottom, which, resting against the bottom of
the shell, define cavities that have the function of irremovably and irreversibly
holding the two pawls, when they are inserted into the aforementioned block.
[0018] Moreover, the plate has an external profile that is shaped and sized to correspond
to the internal profile of the perimeter edge of the shell, for which reason it acts
as an upper Closure of the box-shaped body, consisting of the shell and the aforementioned
plate.
[0019] Again constructively, the third element comprises the flexible cord equipped at the
two ends with pawls equipped with one or more side elastic retaining tongues and suitable
for being irreversibly inserted in the cavities of the aforementioned block.
[0020] The constrainment between the outer shell and the shaped block is obtained, after
the aforementioned block has been positioned inside the aforementioned shell, by bending
the upper edge of the shell, preferably curling it with an inner eyelet, in the jargon
"crimping", which goes over the plate of the aforementioned block.
[0021] The finding will be better defined with the description of some embodiments thereof,
given as non-limiting examples, with the help of the attached tables of drawings,
where:
- fig. 1 (table I) represents an exploded view of a first embodiment of the seal according
to the finding;
- fig. 2 represents a view from above of the assembled seal according to fig.1;
- fig. 3 represents an elevated view sectioned according to the line III-III of fig.
2 of the seal;
- fig. 4 represents a plan view sectioned according to the line IV -IV of fig. 3 of
the seal;
- fig. 5 represents an inverted perspective view of the inner block, present in the
seal according to fig. 2;
- fig. 6 (table II) represents an exploded view of a seconda embodiment of the seal
according to the finding;
- fig. 7 represents a perspective view of the assembled seal, according to fig. 6;
- fig. 8 represents an elevated view sectioned according to the line VIII-VIII, of fig.
7 of the seat;
- fig. 9 represents a view from above of the seal according to fig. 7;
- fig. 10 represents a plan view of the seal, sectioned according to the line X-X of
fig. 8.
- fig.1 represents an inverted perspective view of the inner block present in the seal
according to fig. 7.
- figs. 12, 3 (Tables III-IV) represent two external perspective views of a seal made
according to the finding.
[0022] As can be seen in figures 1 and 6, the seal according to the finding, wholly indicated
with reference numerals 100 and 200 (in two distinct embodiments thereof), consists
of three distinct and separate components: a shell, respectively indicated with reference
numerals 1 and 10, a block, indicated with reference numerals 2 and 20 and a flexible
cord 3, equipped at the two ends with pawls 4, provided with one or more elastic retaining
tongues.
[0023] As can be seen in figs. 2-5. in the seal 100 the shell 1, made from sheet metal,
preferably aluminium, consists of a base 1.1 equipped with a perimeter wall 1.2 on
which a pair of openings 1.3 are made on one side, aligned with one another horizontally.
[0024] The block 2, made from thermoplastic or metallic material, comprises a plate 2.1
from which rise up three or more orthogonal appendices, two shaped side appendices
2.2 and a middle appendix 2.3 which, in operation, when the aforementioned block is
inserted in the shell 1, rest on the aforementioned base 1.1, to form two cavities
2.4, which are arranged at the aforementioned openings 1.3 of said block, so as to
be able to irreversibly insert the two pawls 4, on the same side of the seal.
[0025] As can be seen in fig.3, the block 2 is held and blocked inside the shell I by the
eyelets 1.4, made through "crimping" of the outer edge of the perimeter wait 1.2.
[0026] As can be seen in figs. 7-11, in a second embodiment, in the seal 200 there is the
shell 10, made from sheet metal, preferably aluminium, consisting of a base 10.1,
equipped with a perimeter wall 10.2, on which two pairs of openings 10.3 are made
opposite one another, each of which consists of a hole 10.3.1, arranged at the aforementioned
base, and a vertical notch 10.3.2, made on the upper edge of the aforementioned wall.
[0027] The block 20, made from thermoplastic or metallic material, consists of a plate 20.1,
from which two appendices 20.2 rise up at the bottom, arranged so as to be coaxial
with the two openings 10.3 of the shell and two or more further side appendices 20.3,
for reinforcing the aforementioned plate.
[0028] Such two appendices 20.2 are arranged symmetrically to each other and are shaped
so as to form two opposite cavities 20.4. which, when the block 20 is inserted in
the shell 10. are arranged at the openings 10.3 of said block, so as to be able to
irreversibly insert the two pawls 4, on the two opposite sides of the seal.
[0029] The plate 20.1 is also equipped with two side indentations 20.5, arranged in line
with the underlying appendices that, when the block 20 is inserted in the shell 10,
are inserted in the two corresponding side notches 10.3.2 of the shell and have the
function of holding, by compression, the portion 3.1 of the flexible cord 3, previously
inserted in the shell (see ref. "K", fig. 7).
[0030] As can be seen in fig.8, the block 20 is held and blocked inside the shell 10 by
the eyelets 10.4, made through the "crimping" of the outer edge of the perimeter wall
10.2.
[0031] The finding also foresees that, in both of the embodiments described above, the upper
plate 2.1 and 20.1 can be made from a different material to the connected projections
2.2 and 20.2, preferably made from card.
[0032] In practice, the shells and the blocks, being formed separately, can be subjected
to different decoration processes; in particular, the shell, made from metallic or
plastic material, can be personalised with direct prints of different subjects or
trademarks and with finishing treatments, such as varnishing, glazing, mirror-polishing,
silk-screen printing, pad-printing, lithography, sublimation, laser or digital printing
or the application of a predecorated plastic film, vice-versa the trademark or other
writing identifying the type or the characteristics of the item to which the seal
will be applied will be displayed on the visible outer wall of the plate, imprinted
or in relief, as can all be seen, for example in figs. 12 and 13.
[0033] Moreover, the assembly of the seal, i.e. the insertion of the block 2.20 in the shell
1.10, which can be a manual or automatic operation, is preferably carried out by the
producer, but it can also be carried out by the user, who, in this way, using a single
type of shell and various models of blocks (or vice-versa), can personalise the seals
in accordance with the requirements of the market or of the product to be identified.
[0034] From what has been outlined above it can be seen that the seal according to the finding
has numerous advantages compared to conventional seals, in particular:
- in terms of appearance it is substantially more pleasing due to the extensive variety
of chromatic combinations that can be made;
- it can be made with completely automated production cycles (shearing/drawing of the
sheet metal to form the metallic shell and moulding of the block, made from thermoplastic
or metallic material), and thus with high production rates and low production costs.
- it allows both the production and the management of stocks to be simplified since
it foresees, for example, the manufacture of a unified type of shell to be personalised
with the application of the particular types of blocks:
- it allows the appearance of the seal to be varied, even by the user himself, with
a suitable stock of components.
1. IDENTIFICATION SEAL EQUIPPED WITH FLEXIBLE CORD, of the type consisting of a body,
intended to receive distinctive marks or symbols of the producer or seller, or else
other data for identifying the product to be distinguished, such as a trademark, an
item number, a size number, a barcode, etc., and a flexible cord that has a pawl at
its two ends that is irreversibly and stably inserted in said body,
said seal (100, 200) being
characterised in that it foresees three distinct components, made separately, which are assembled together
to make the final object and specifically:
- the first component consists of a shell (1,10), open on top, which acts as the bottom
(1.1,10.1) and as the side wall (1.2,10.2) of the seal;
- the second component, which is inserted inside the shell (1,10) is a shaped block
(2,20), which constitutes the inner attachment frame of the pawl (4) and where its
upper surface become the upper wall of the seal;
- the third component consists of a flexible thread (3), provided at the two ends
of the pawls (4) that, in active phase, through the opening formed on the shell, removable
anchor themselves inside the aforementioned frame,
and also characterised in that the first component (1,10) is made from metallic material and the pawl (4) of the
third component (3) is made from plastic material.
2. SEAL, according to claim 1, characterised in that the shell (1,10) is made from metal, through the shearing and drawing operations
with which the sheet metal is shaped to form a hollow body, consisting of a base (1.1,10.1)
and a aforementioned base to form two cavities (2.4), which are placed at the aforementioned
openings (1.3) of said block, so as to be able to irreversibly insert the two pawls
(4) on the same side of the seal.
9. SEAL (200), according to claim 2, characterised in that the shell (10), made from aluminium or other alloys, consists of a base (10.1) equipped
with a perimeter wall (10.2) on which two pairs of openings (10.3) are made opposite
one another, each of which consists of a hole (10.3.1), arranged at the aforementioned
base, and a vertical notch (10.3.2), made on the upper edge of the aforementioned
perimeter wall.
10. SEAL (200), according to claims 3 and 9, characterised in that the block (20), made from thermoplastic or metallic material, consists of a plate
(20.1), from which two appendices (20.2) rise up at the bottom, arranged symmetrically
with respect to one another and shaped so as to form two opposite cavities (20.4),
which, when the block (20) is inserted in the shell (10), are arranged at the two
openings (10.3) of said block, so as to be able to irreversibly insert the two pawls
(4), on the two opposite sides of the seal.
11. SEAL (200), according to claim 10, characterised in that the plate (20.1) is equipped with two or more further side appendices (20.3), for
reinforcing the aforementioned plate.
12. SEAL (200), according to claim 10, characterised in that the plate (20.1) is equipped with two side indentations (20.5), arranged in line
with the underlying appendices (20.2) which, when the block (20) is inserted in the
shell (10), are inserted in the two corresponding side notches (10.3.2) of the shell
and hold, by compression, the portion (3.1) of the flexible cord (3), previously inserted
in the shell itself.