Field of the invention
[0001] The present invention relates to a device for removing a liquid or solid particles
from flat metal surfaces, particularly used for removing oil emulsion and/or pure
oil and/or dust and/or scales and for drying and cleaning flat surfaces of metal products,
such as strips, sheets, blooms, billets, in a rolling process, e.g. in reversible
rolling mill stands for cold rolling said products.
State of the art
[0002] An oil emulsion or pure oil is commonly used in rolling plants to lubricate the working
zone of the rollers and ensure the adequate cooling thereof. The emulsion introduction
temperature is of 50-60°C; while crossing the contact surface of the working rollers
(roll bite), the temperature exceeds the value of 100°C, even if the rolling process
is cold, with a consequent atomization.
[0003] The high speeds at which a strip, for example, moves up to 1500 m/min and faster
according to the thickness of the strip and, therefore, the high rotation speeds of
the mill stand rollers, determine a dispersion of atomized emulsion, which very often
passes beyond all the normally used drying devices and is disadvantageously deposited
in the form of drops on the rolled product immediately prior to winding.
[0004] Once the strip has been wound, a chemical reaction is produced which generates a
visible stain on the strip itself which compromises the quality thereof, so that the
strip length concerned by the stain must be rejected before the subsequent machining
processes.
[0005] The solution commonly used in the state of the art includes a series of rows of nozzles
fed by high-pressure compressed air, 5 bars and more, possibly followed by an air
blade fed by a dedicated fan to create a flat jet on the strip. The nozzles used may
be of various types, with flat or cylindrical jet, single jet or multiple jet, injector
effect nozzles, etc.
[0006] The first rows of nozzles serve the function of blocking the feeding of the most
consistent part of the emulsion, while the last rows and the air blade serve the function
of performing the final drying of the strip. However, the high dispersion and the
turbulent atomization of the drop emulsion, operated by all the known devices, make
this configuration not fully efficient, despite the use of globally high flow rates
of compressed air. The dispersion of the emulsion inside and outside the mill stand,
with a subsequent condensation and falling back onto the strip itself, causes the
formation of stains which invalidate the quality of the finished product with at least
a 4% rejection rate. The fume suction hood placed over the mill stand indeed is not
able to aspirate the atomized emulsion.
[0008] It is thus felt the need to make a drying and cleaning device for flat surfaces of
metal products which allows to overcome the aforesaid drawbacks.
Summary of the invention
[0009] It is the main object of the present invention to provide a device for removing a
liquid or solid particles from flat surfaces of metal products, e.g. a strip, which
allows a perfect and uniform removal of the oil emulsion and/or pure oil and/or dust
and/or scales and the total drying and cleaning of the strip prior to winding, thus
eliminating the quality problems upon the permanence of the liquid and solid particles
on the finished product.
[0010] The present invention thus suggests to achieve the aforesaid object by providing
a device for removing a liquid and solid particles from a flat surface of a metal
product, in accordance with claim 1.
[0011] According to a further aspect of the invention, there is provided a method for removing
a liquid or solid particles from a flat surface of a metal product by means of the
aforesaid device, in accordance with claim 6.
[0012] The device, object of the present invention, may be advantageously applied in any
process in which the continuous removal of a liquid previously deposited on a translating
surface is required, or in which the continuous removal of dust or scales previously
deposited or formed on said surface is required.
[0013] The operation of the device includes two flat jets or blades of compressed air or
other suitable gas, such as for example nitrogen in the case of special processes,
generated by respective nozzles which, seen in vertical cross section, are appropriately
angled with respect to the surface of the strip. In particular, a first nozzle is
oriented in a sense opposite to that of the strip feed and a second nozzle is oriented
in the same sense of the strip feed.
[0014] The jet of the first nozzle produces a concentrated viscous shear action on the strip,
which represents the main mechanism for atomizing and removing the liquid film from
the surface of the strip and the main mechanism for lifting and removing the solid
particles.
[0015] The jet of the second nozzle, opposite to that of the first nozzle, in addition to
contributing to the aforesaid mechanisms, allows to contain the totality of the atomized
liquid and the raised solid particles inside the device.
[0016] The jet resulting from the meeting of said first and second jets is locally evacuated
by an integrated suction system in order to ensure that the liquid atomized or the
dust or scale raised by the delivery jets is removed from the zone of the product
and cannot fall back thereon. The suction means, in a cross section view along a plane
containing the median longitudinal line of the strip, are arranged in a central position
with respect to nozzles of the delivery jets.
[0017] The whole air or gas introduced by the nozzles is aspirated by the integrated suction/evacuation
system. No significant leakage of gas contaminated by the liquid or dust appears outside
the system, which is therefore capable of working in safety.
[0018] The device of the invention has the following considerable advantages:
- the opposing jets exert both a drying and cleaning action and a reciprocal containment
action, so as to confine the atomized liquid or the raised solid particles, without
dispersion into the external environment, inside a central volume from which a flow
rate, nearly equal to the sum of the introduced flow rates, is removed by means of
the suction means;
- the combination of the repulsion force of the strip, caused by the delivery jets,
and the attraction force of the strip, caused by the suction, ensures the neutrality
of the overall force exerted by the device on a free surface of the strip; the whole
of geometric and operative parameters of jets or blades which allows to obtain a zero
value of the force integral on the surface of the strip is named "neutral configuration".
This "neutral configuration" allows to dry and clean a strip which has particularly
low thickness and traction force values.
[0019] Another major advantage is found in reversible rolling processes where the strip
has a thickness ranging from 3 mm to 0,1 mm, in which the same "neutral configuration"
of the system may be applied and kept over the whole duration of the rolling process,
during which the thickness of the strip is reduced, regardless of the strip thickness
values and the traction force to which the strip is subjected. A further advantage
of the device of the invention is that its geometric symmetry makes it particularly
applicable on a "reversible" strip, i.e. suitable for moving in both senses of feed,
from left to right and from right to left. The symmetry condition is not however strictly
binding for the purposes of reversibility; in other words the delivery jet nozzles
do not need to have the same geometric configurations (blade opening, angle with respect
to the feed plane of the strip, distance from the strip, etc.) and the same feeding
conditions (flow rate and pressure).
[0020] In a variant of the process of removing liquids or solid particles from metal strips,
carried out with the device of the invention, the impact between the delivery jets
generates an overpressure which minimizes the vacuum to be created in the suction
step, with a considerable reduction of the required suction power. A further advantage
of this variant consists in that the repulsion force, caused by the delivery jets,
prevails on the attraction force, caused by the suction, thus the device is able to
provide a stabilizing action on the strip with respect to possible oscillations caused
by the traction decrease.
[0021] The aforesaid device may be applied to only one part or either over or under the
strip. The distance between the two devices, the lower one and the upper one, varies
in the range from 5 to 200 mm.
[0022] A further advantage which may be provided by the device according to the invention
fitted on both sides or surfaces of the strip is represented by the fact that the
net resultant of the attractive forces is averagely balanced.
[0023] Rows of nozzles arranged close to the working rollers may possibly cooperate with
the device of the invention.
[0024] The dependent claims describe preferred embodiments of the invention.
Brief description of the drawings
[0025] Further features and advantages of the present invention will be more apparent in
the light of the detailed description of preferred but not exclusive embodiments of
a device for removing a liquid or solid particles from metal strips, shown by the
way of non-limitative example with the aid of the accompanying drawings, in which:
Fig. 1 is a perspective view of a first embodiment of the device according to the
invention;
Fig. 2 is a cross section of the device in figure 1;
Fig. 7 is a cross section of a second embodiment of the device according to the invention;
Fig. 8 is a side view of the device in figure 7;
Fig. 9 shows a 2D pressure profile on the strip, with indication of the attraction
zones and repulsion zones of the strip, obtained using the embodiment of the device
in Fig. 1;
Fig. 10 is a diagram of the device in Fig. 1 with indication of the vectors of the
forces acting in the various attraction and repulsion zones;
Figures 3 to 6 represent cross sections of further devices serving only for illustrative
purposes.
[0026] The same reference numbers in the figures identify the same elements or components.
Detailed description of preferred embodiments of the invention
[0027] The device for removing a liquid or solid particles from metal strips, object of
the present invention, comprises:
- feeding means for feeding air jets or blades onto the strip during its feed so as
to remove the oil emulsion or other liquid and/or solid particles previously deposited
on the strip;
- air suction means;
- a casing being, for example, tubular bell-shaped, comprising said feeding means and
communicating with said suction means so as to allow the suction of the air containing
the removed atomized emulsion and/or raised solid particles.
[0028] Figures 1 and 2 show a first embodiment of the device, indicated by reference numeral
1 as a whole.
[0029] The feeding means comprise two feeding or delivery collectors 2, 2' provided with
a delivery pipe 4, 4' placed on a side of the device, respectively.
[0030] At their part closest to the feed direction of strip 6, the feeding collectors 2,
2' are provided with two respective members 14, 15, 14', 15' appropriately machined
and joined so as to define respective delivery nozzles or slots 5, 5' for delivering
an air jet or blade.
[0031] An air flow enters the feeding collectors 2, 2' through the delivery pipes 4, 4',
and the jets exit from the nozzles 5, 5'.
[0032] The jets are fed by the delivery pipes 4, 4' which are engaged onto the collectors
2, 2' of larger diameter, as shown in Fig. 2.
[0033] Alternatively, the delivery pipes 4, 4' may be inserted into the collectors 2, 2',
along the longitudinal extension of the device, and communicate with the latter by
means of delivery equalization holes (not shown), so as to ensure feeding uniformity
along the longitudinal extension of the nozzles 5, 5'.
[0034] The jets may be fed from both sides of the device or from only one side. In Fig.
1, the delivery nozzles are fed from only one side.
[0035] The configuration of the collectors 2, 2' provided on the ends 18, 18' of the bell
7 close to the feed plane of the strip, and the configuration of the corresponding
nozzles 5, 5' are such that the flat air jets emitted by said nozzles are appropriately
angled with respect to the surface of the strip and oriented in a reciprocally opposite
sense.
[0036] The jet of the first nozzle 5', named "removing jet", produces a concentrated viscous
shearing action on the strip being fed, by atomizing and removing the liquid film
from the surface of the strip and/or by lifting and removing the solid particles existing
thereon. The jet of the second nozzle 5, or "holding jet", opposite to that of the
first nozzle 5', in addition to contributing to the aforesaid drying and cleaning
action, allows to contain the totality of the atomized liquid and the raised solid
particles within the bell 7 of the device. The "holding jet" has a flow rate Q
1 lower than flow rate Q
2 of the "removing jet", therefore the higher shearing strength is the one produced
by the jet properly named removing jet.
[0037] The resulting jet produced by the impact of the two delivery jets, i.e. the removing
jet and the holding jet, is locally evacuated by the suction means in order to ensure
that the atomized liquid and/or the raised particles are removed from the zone of
the product being fed.
[0038] In this first embodiment (Fig. 2), the suction means comprise a suction hood 3 communicating
with the tubular bell 7. The hood 3 creates a vacuum in the inner volume or collection
chamber 17 of the tubular bell 7. Due to this vacuum, an air flow rate Q
x is advantageously drawn from the external environment through the free section existing
between the device 1 and the strip 6, thus ensuring a further tightness of the flows
Q
1 and Q
2 generated within the bell 7 by means of the delivery jets.
[0039] As a result, both the flows produced on the strip by the jets and those aspirated
from the external environment are diverted within bell 7, thus generating a resulting
flow Q
TOT = Q
1+Q
2+Q
x towards the hood 3.
[0040] The distance "d" between the two nozzles 5, 5' is advantageously variable in the
range from 5 to 2000 mm, preferably from 200 to 300 mm, according to some parameters
such as air pressure and flow rate, impact angle of the jets on the strip surface,
type of substance to be removed.
[0041] The distance d
1, d
2 between the nozzles 5, 5' and the strip feed plane varies from 5 to 100 mm. The shearing
strength action of the jets on the strip may be modulated and up to three times higher
than that of the jets emitted by the nozzles installed in the known devices, especially
due to the close distance.
[0042] The geometric configuration of the air jets or blades includes a nozzle opening of
1-5 mm and an impact angle of the delivery jets, i.e. an inclination angle of the
nozzles with respect to the feed plane of the strip, variable in the range from 30
to 85°.
[0043] In a preferred variant of the device of the invention, the delivery jets form a 60°
angle with respect to the strip surface; the opening of the nozzles is of 1,5 mm and
the distance d
1, d
2 of the nozzles 5, 5' from the feed plane of the strip is of 20 mm.
[0044] In other variants, the distance d
1 of the nozzle 5 may be different from the distance d
2 of the nozzle 5' from the feed plane of strip 6. The inclination angle α of nozzle
5 with respect to the strip feed plane may also be different from the inclination
angle β of nozzle 5'. For example, the distance d
1 of the delivery nozzle 5 from the feed plane of strip 6 is of about 20-30 mm, with
an angle α of 45°, while the distance d
2 of the delivery nozzle 5' from said feed plane is of about 10-20 mm, with an angle
β of 60 °.
[0045] Advantageously, there are no significant leakages of gas or air contaminated by the
emulsion or by the dust outside the device.
[0046] The suggested dimensioning thus appears safe and the feeding and suction conditions
described below, which reduce the flow rates and thus the powers involved, have been
experimentally found.
[0047] Figures 9 and 10 show some results of the theoretical calculations which have preceded
the experimental tests. In particular, these figures refer to the case with removing
jet pressure of 100 mbar, holding jet pressure of 50 mbar and vacuum at the pipe of
the hood of -20 mbar.
[0048] Fig. 9 shows a pressure profile 2D on the strip, with indication of the attraction
zones 23, 24 and repulsion zones 20, 21, 22 of the strip. The repulsion is determined
by impacting the jets on the strip 6 at the zones 20 and 21 and by stopping the holding
and removing jets at the zone 22; the attraction is caused by the suction, which affects
the zones 23 and 24 intermediate with respect to the repulsion zones. Balancing these
zones advantageously ensures the neutrality of the forces acting on the strip, i.e.
the repulsion forces balance the attraction forces.
[0049] The "reciprocal" extension of the attraction and repulsion areas depends on the geometric
repulsion of the device and on the feeding and suction conditions.
[0050] Fig. 10 is a diagram of the device in Fig. 1 with indication of the vectors of forces
acting in the various attraction and repulsion zones.
[0051] A second embodiment of the device of the invention is shown in Figures 7 and 8. This
embodiment comprises all components and variants thereof described for the first embodiment
of the device of the invention with a main difference, as compared to the device in
Fig. 1, represented by the fact that the suction means do not include the suction
hood 3 in a distal position from the strip feed plane or path, said hood communicating
with the tubular bell 7 which is arranged in a position proximal to said feed plane.
[0052] In this embodiment, the suction means comprise two suction pipes 11', each arranged
at a side end 60 of the device 1, i.e. arranged at the sides of the longitudinal feed
path of the strip 6, and substantially at the feeding collectors 2, 2'. In particular,
as shown in Figures 7 and 8, the suction collectors 11' laterally communicate with
the inner volume 17 of the tubular bell 7, in a substantially central position with
respect to the feeding collectors 2, 2', and thus also to the delivery pipes 4, 4',
and can be provided on only one side or both sides of device 1. Through the suction
pipes 11' at least one dedicated fan, arranged for suction, returns flow from the
tubular bell 7 forming a vacuum inside the inner volume 17 thereof. Due to this vacuum,
an air flow rate Q
x is advantageously returned from the external environment through the free section
existing between device 1 and strip 6, thus ensuring a further tightness of the flows
Q
1 and Q
2 generated within the bell 7 by means of the delivery jets. Upon this effect, both
the flows produced on the strip by the jets and those aspirated from the external
environment are diverted within bell 7, thus generating a resulting flow Q
TOT = Q
1+Q
2+Q
x moving away from the surface of the strip 6. This resulting flow Q
TOT is advantageously laterally aspirated by the two suction pipes 11', each of the two
pipes 11' aspirating an air flow rate of about Q
TOT/2.
[0053] The main advantage of this embodiment of the invention is that the lateral configuration
of the suction pipes 11', engaged in the collection chamber 17 substantially at the
height of the feeding collectors 2, 2', prevents any attraction force from being exerted
on the surface of the strip because the suction flow is split into two currents of
equal flow rate, in a parallel direction with respect to the strip surface and in
an opposite sense, whereby their effect is neutralized.
[0054] The drying and cleaning device of the invention may be nearly entirely formed by
pipes made of stainless steel, for example DIN 2462. However, it may also be made
by using different methods and shapes without therefore departing from the scope of
the invention.
[0055] The feeding collectors 2, 2' are preferably but not necessarily circular tubes.
[0056] The delivery collectors 4, 4' are preferably but not necessarily circular tubes.
[0057] The suction pipes 11' are preferably but not necessary square-section tubes, e.g.
rectangular tubes (Fig. 7).
[0058] The nozzles or slots 5, 5' may have a longitudinal extension equal to that of the
feeding collectors 2, 2' or a plurality of nozzles of smaller extension along a same
feeding collector may be provided.
[0059] Seen in section along a plane parallel to the strip feed plane, the nozzles 5, 5'
may be either parallel to one another or arranged along reciprocally incident lines.
In the latter case, in the second embodiment of the invention, a single side suction
pipe 11' may be provided, applied to the side end 60 of the device 1 to which a greater
volume of tubular bell corresponds.
[0060] In other variants, at least one nozzle 5, in section along a plane parallel to the
strip feed plane, has a broken-line shape comprising three parts: a central part of
the broken line is parallel to the other rectilinear nozzle 5', while the two side
parts of the broken line are either converging or diverging with respect to the other
rectilinear nozzle 5'.
[0061] The pneumatic dimensioning of the device includes using fans and feeding air at ambient
temperature.
[0062] With regards to the feeding conditions adopted to reduce the flow rates and thus
the powers involved, the pressures for feeding air to the nozzles 5, 5' are advantageously
in the range from 50 to 400 mbar.
[0063] A small- or medium-sized delivery fan is able to ensure this lift.
[0064] The suction vacuums or overpressures which determine the suction flow rate, equal
to the sum of the introduced flow rates plus a variable quantity, may vary from 0
to 600 mbar, preferably between 250 and 500 mbar, and between 0 and 100 mbar, respectively.
[0065] The suction pressure in the pipes 11' is produced by means of a medium-sized extraction
fan.
[0066] During the suction step, the extraction fan is connected to both sides, and thus
to all pipes 11', while during the step of feeding, the delivery fan is connected
at only one side to the pipe 4, 4'.
[0067] The rectilinear-shaped drying device defines a longitudinal axis and may be installed
with said longitudinal axis preferably but not necessarily orthogonal to the feed
direction of the strip 6.
[0068] The device may advantageously be connected both for delivery and for suction to higher
efficiency aeraulic machines, such as compressors, without any restriction. In these
cases, the delivery pressures may be in the range from 0,4 to 2 bars and more, the
suction vacuums may reach 0,8 bar. The opening of nozzle 5 may also be larger, up
to a value of 10 mm.
[0069] The device may be mounted so as to be fixed with respect to the strip feed path or
may be provided with degrees of freedom. In this second case, it may be spaced from
said path to allow specific steps of the process, such as for example the insertion
of the first length of the strip, or may be continuously adjusted, for example to
manage the distance of the device from the strip or to track the exact positioning
of the strip by means of transversal movements.
[0070] The device, being either fixed or provided with degrees of freedom, may be advantageously
used also for drying and cleaning static flat surfaces of metal products, such as
strips, sheets, blooms and billets, the device being motorized and being possible
to establish a relative motion with respect to said flat surfaces. Both feeding and
suction may be connected at both ends of the device or at one end only. Specifically,
in the case of suction, it is preferable to connect the extraction fan at both sides,
then to all the pipes 11', but if this configuration is not feasible due to layout
constraints, the device is able to ensure high performance even with the connection
at only one side. In all variants, a heater may advantageously be included between
the delivery fan and the drying and cleaning device serving the function of increasing
the air temperature, e.g. up to temperatures from 100 to 400°C. In this case, the
hot air allows to engage a mechanism for evaporating the emulsion which is added to
the atomization induced by the viscous shearing. Using a heater of power proportioned
to the enthalpy of the air to be fed is needed in the delivery branch.
[0071] Moreover, in the system design, particularly relevant components and accessories
may be included, such as for example a filter for the delivery air in order to avoid
impurities from being carried through the jet onto the strip.
[0072] A further filter may be also included on the suction system of the device, which
filter removes the emulsion or dust from the aspirated air flow rate and thus prevents
the introduction thereof into the environment.
[0073] In addition to the management of the rotation rate of the delivery and extraction
or suction fans, from the point of view of adjustment, the suction system may be split
in two parts, with respect to the two ends of the device, by means of an appropriate
set of valves controlled by the corresponding pressure transducers. Adjusting the
device may globally allow to control and minimize the involved powers and flow rates
depending on the real conditions of the strip, considering the degree of contamination
by emulsion, the speed, etc.
[0074] The device of the invention may be installed either at only one side of the strip,
for example on the upper side, or on both sides.
[0075] In this second case, the two devices may either be placed symmetrically with respect
to the strip, or staggered or arranged at different distances from the strip. If the
drying process occurs on different strip widths, the width of the device may advantageously
be adjusted according to the width of the strip.
[0076] A first variant of the device of the invention may be provided as split along the
rectilinear extension into compartments on the feeding section and/or on that of suction,
with the possibility of progressively activating external sections in parallel and
proportionally to the width of the strip.
[0077] A second variant provides, instead, for the device being adapted for the lateral
insertion of movable plates capable of simulating the presence of a wider strip. These
two solutions advantageously allow to keep optimal fluid-dynamic conditions regardless
of the width of the strip to be dried. Specifically, by operating on considerably
narrower strips, the portions of the device which remain outside the strip may become
significant and the suction may tend to preferably occur in these portions to the
detriment of the suction effect in the central zone of the strip. Therefore, the removal
of the emulsion from the central region of the strip may be insufficient. The contrivances
described above eliminate this drawback.
[0078] An advantageous installation variant, in particular for the first embodiment of the
device of the invention, includes the positioning of the device(s) of the invention
close to a means constraining the mobility of the strip, e.g. a roller about which
the strip is slightly wound.
[0079] This advantageous configuration allows possible vibrations triggered by the control
of the strip traction and winding and/or by the instability of the air flows in each
drying device, due for example to the even minimal operation instabilities of the
delivery and suction fans, to have a minimum amplitude, limited by the closeness of
the mechanical constraint. This optimal installation minimizes the possibility of
the strip to start vibrating under the effect of the attractive force of the suction
system, due to the high vacuum which is established within the external tubular bell
7. A high vacuum could indeed determine an attraction of the strip of intensity up
to 100 kgf and over. For small thicknesses of the strip and/or low pulling forces
applied to the strip, the strip could come in contact with the device, especially
if the latter is very close.
[0080] By virtue of the introduction of constraint means, such as for example rollers, which
prevent the strip from excessively approaching the device, such a drawback is simply
avoided.
[0081] Similarly, this problem may be considerably limited if the device of the invention
is arranged only on one side of the strip, as the cleaning action mainly concerns
the upper part of the strip. By positioning an appropriate roller on the opposite
side of the device, a zone of slight winding of the strip is created thereabout. In
this case, the pulling force applied to the strip produces a component opposite to
the attraction force of the device which may be capable of contrasting it thus avoiding
the strip approaching.
[0082] This detailed description relates, by way of example, to the removal of liquid or
solid particles from the surface of a strip. The device of the invention may however
be used, as previously mentioned, for removing a liquid or solid particles from at
least one flat surface of different metal products, such as sheets, blooms or billets.
1. A device (1) for removing a liquid or solid particles from a flat surface of a metal
product (6), said device and said flat surface being adapted to move in a relative
motion along a longitudinal path, the device comprising:
- first and second feeding means (2', 2) for feeding gas jets along the width of the
longitudinal path, arranged in a position proximal to said longitudinal path and to
the surface of the metal product (6),
- a casing (7) containing a collection chamber (17) for collecting liquid or solid
particles removed from the flat surface of the metal product by means of said gas
jets,
wherein the first feeding means (2') are configured so as to generate a first gas
flow (Q1) with a vectorial component in a sense opposite to the direction of said relative
motion, and the second feeding means (2) are configured so as to generate a second
gas (Q2) flow with a vectorial component in the same sense as the direction of said relative
motion to direct the first flow within said collection chamber (17), wherein there
are provided suction means (11 ') arranged at the side of the longitudinal path and
substantially at said first and second feeding means (2', 2) wherein the collection
chamber (17) is central between the two feeding means (2', 2) and communicates at
at least one side end (60) of the device (1) with said suction means (11'), whereby
the first and second flows produced in operation on the flat surface of the metal
product by the jets and a third flow (Qx) aspirated from the external environment through a free section existing between
the device (1) and the flat surface of the metal product (6) are diverted within the
collection chamber (17) so that the resulting flow (Qtot) moves away from the flat surface of the metal product (6), wherein said first and
second feeding means (2', 2) are provided at ends (18, 18') of said casing (7), characterized in that said first and second gas jet feeding means respectively comprise a first tubular
collector provided with a corresponding injection nozzle (5', 5) of the jet along
its longitudinal extension, each injection nozzle (5',5) being spaced by a predetermined
first distance (d2, d1) ranging from 5 mm to 100 mm from said path wherein the distance
"d" between the two injection nozzles (5, 5') is comprised in the range from 5 to
2000 mm, the opening of the nozzles (5, 5') is comprised in the range from 1 to 10
mm, and the inclination angle (α, β) of the nozzles (5, 5') with respect to the feed
plane of the strip is comprised in the range from 30º to 85º.
2. A device according to claim 1, wherein said suction means comprise two suction pipes
(11 '), each arranged at a side end (60) of the device (1), laterally communicating
with the collection chamber (17) in a central position with respect to the feeding
means (2, 2').
3. A device according to claim 2, wherein the opening of the nozzles (5, 5') is of 1,5
mm and the inclination angle (α, β) is 60°.
4. A device according to claim 3, wherein the inclination angle (β) of a first nozzle
(5') is either equal to or different from the inclination angle (α) of a second nozzle
(5).
5. A device according to any one of the claims from 1 to 4, wherein each first tubular
collector is provided with a delivery pipe (4, 4'), placed at least on one side of
the device, either engaged in the first collector having a diameter larger than said
delivery pipe or inserted within the first collector, along the longitudinal extension
of the device, and communicating with the latter by means of flow rate equalization
holes.
6. A method for removing a liquid or solid particles from a flat surface of a metal product
by means of a device according to claim 1, said device and said flat surface reciprocally
moving in a relative motion along a longitudinal path, the method comprising the following
steps:
- feeding a first gas flow, by means of first feeding means (2') placed in a position
proximal to said longitudinal path, having a vectorial component in the sense opposite
to the direction of said relative motion,
- feeding a second gas flow, by means of second feeding means (2) placed in a position
proximal to said longitudinal path, having a vectorial component in the same sense
as the direction of said relative motion, to contain the first flow within a volume
(17) between said first and second feeding means (2', 2), whereby there is provided
the further step of
- sucking in a resulting flow (Qtot) of said vectorial components of first and second flows (Q1, Q2) by means of suction means (11') arranged at the side of the longitudinal path and
substantially at said first and second feeding means (2', 2) and from the flat surface
of the metal product (6), whereby the first and second gas flows (Q1,Q2) and a third flow (Qx) aspirated from the external environment through a free section existing between
the device (1) and the flat surface of the metal product (6) are diverted within the
collection chamber (17), so that the resulting flow (Qtot) moves away from the flat surface of the metal product (6).
1. Vorrichtung (1) zum Entfernen einer Flüssigkeit oder fester Teilchen von einer flachen
Oberfläche eines Metall-Produktes (6), wobei die Vorrichtung und die flache Oberfläche
dafür angepasst sind, sich in einer relativen Bewegung entlang eines Längs-Weges zu
bewegen, wobei die Vorrichtung umfasst:
- erste und zweite Zuführ-Einrichtungen (2', 2) zum Zuführen von Gas-Strahlströmen
entlang der Breite des Längswegs, angeordnet in einer Position proximal zu dem Längs-Weg
und zu der Oberfläche des Metall-Produkts (6);
- ein Gehäuse (7), enthaltend eine Sammel-Kammer (17) zum Sammeln von Flüssigkeit
oder festen Teilchen, die von der flachen Oberfläche des Metall-Produktes mittels
der Gas-Strahlströme entfernt werden;
- worin die ersten Zufuhr-Einrichtungen (2') so konfiguriert sind, dass sie einen
ersten Gasstrom (Q1) mit einer Vektor-Komponente in einer Richtung gegenläufig zu
der Richtung der relativen Bewegung erzeugen, und die zweiten Zuführ-Einrichtungen
(2) so konfiguriert sind, dass sie einen zweiten Gasstrom (Q2) mit einer Vektor-Komponente
in derselben Richtung wie die Richtung der relativen Bewegung erzeugen, um den ersten
Strom innerhalb der Sammel-Kammer (17) auszurichten, worin Saug-Einrichtungen (11')
vorgesehen sind, die an der Seite des Längs-Weges und im Wesentlichen an den ersten
und zweiten Zuführ-Einrichtungen (2', 2) angeordnet sind, wobei die Sammel-Kammer
(17) zentral zwischen den beiden Zuführ-Einrichtungen (2', 2) ist und an wenigstens
einem Seiten-Ende (60) der Vorrichtung (1) mit den Saug-Einrichtungen (11') in Verbindung
steht, wobei die ersten und zweiten Ströme, die im Betrieb auf der flachen Oberfläche
des Metall-Produkts von den Strahlströmen produziert werden, und ein dritter Strom
(Qx), der von der Außenumgebung durch einen freien Abschnitt angesaugt wird, der zwischen
der Vorrichtung (1) und der flachen Oberfläche des Metall-Produkts (6) existiert,
innerhalb der Sammel-Kammer (17) umgelenkt werden, so dass sich der resultierende
Strom (Qtot) weg von der flachen Oberfläche des Metall-Produkts (6) bewegt, wobei
die ersten und zweiten Zuführ-Einrichtungen (2', 2) an Enden (18, 18') des Gehäuses
(7) vorgesehen sind, dadurch gekennzeichnet, dass erste und zweite Gas-Strahlstrom-Zuführ-Einrichtungen jeweils einen ersten schlauchförmigen
Sammler umfassen, der versehen ist mit einer entsprechenden Injektionsdüse (5', 5)
des Strahlstroms entlang seiner Längs-Ausdehnung, wobei jede Injektionsdüse (5', 5)
um einen vorbestimmten Abstand (d2, d1), der im Bereich von 5 mm bis 100 mm liegt,
von dem Weg beabstandet ist, wobei die Entfernung "d" zwischen den beiden Injektionsdüsen
(5, 5') im Bereich von 5 bis 2000 mm eingeschlossen ist, die Öffnung der Düsen (5,
5') im Bereich von 1 bis 10 mm eingeschlossen ist und der Neigungswinkel (α, β) der
Düsen (5, 5') in Bezug auf die Zuführ-Ebene des Streifens im Bereich von 30° bis 85°
eingeschlossen ist.
2. Vorrichtung nach Anspruch 1, wobei die Saug-Einrichtungen zwei Saug-Rohre (11') umfassen,
jedes angeordnet an einem Seiten-Ende (60) der Vorrichtung (1) seitlich in Kontakt
stehend mit der Sammel-Kammer (17) in einer zentralen Position in Bezug auf die Zuführ-Einrichtungen
(2, 2').
3. Vorrichtung nach Anspruch 2, wobei die Öffnung der Düsen (5, 5') 1,5 mm beträgt und
der Neigungswinkel (α, β) 60° beträgt.
4. Vorrichtung nach Anspruch 3, wobei der Neigungswinkel (β) einer ersten Düse (5') entweder
gleich ist zu oder verschieden ist von dem Neigungswinkel (α) einer zweiten Düse (5).
5. Vorrichtung nach irgendeinem der Ansprüche 1 bis 4, wobei jeder erste schlauchförmige
Sammler versehen ist mit einem Ableit-Rohr (4, 4'), das an wenigstens einer Seite
der Vorrichtung platziert ist und das entweder im Eingriff mit dem ersten Sammler
ist, der einen Durchmesser aufweist, der größer ist als das Ableit-Rohr, oder in den
ersten Sammler entlang der Längsausdehnung der Vorrichtung eingesetzt ist und in Verbindung
mit letzterem mittels Löchern zum Ausgleichen der Durchflussgeschwindigkeit steht.
6. Verfahren zum Entfernen einer Flüssigkeit oder fester Teilchen von einer flachen Oberfläche
eines Metall-Produkts mittels einer Vorrichtung nach Anspruch 1, wobei sich die Vorrichtung
und die flache Oberfläche gegeneinander in einer relativen Bewegung entlang einem
Längs-Weg bewegen, wobei das Verfahren die folgenden Schritte umfasst:
- Zuführen eines ersten Gas-Stroms, der eine Vektor-Komponente in derselben Richtung
wie die Richtung der relativen Bewegung aufweist, mittels erster Zuführ-Einrichtungen
(2'), die in einer Position proximal zu dem Längs-Weg platziert sind;
- Zuführen eines zweiten Gas-Stroms, der eine Vektor-Komponente in der Richtung gegenläufig
zu der Richtung der relativen Bewegung aufweist, mittels zweiter Zuführ-Einrichtungen
(2), die in einer Position proximal zu dem Längs-Weg platziert sind, so dass der erste
Strom innerhalb eines Volumens (17) zwischen den ersten und den zweiten Zuführ-Einrichtungen
(2', 2) enthalten ist;
- wobei vorgesehen ist der weitere Schritt, dass man in einem resultierenden Strom
(Qtot) der Vektor-Komponenten des ersten und des zweiten Stroms (Q1, Q2) mittels der
Saug-Einrichtungen (11'), die an der Seite des Längs-Wegs und im Wesentlichen an den
ersten und zweiten Zuführ-Einrichtungen (2', 2) angeordnet sind, und von der flachen
Oberfläche des Metall-Produktes (6) saugt, wodurch der erste und der zweite Gas-Strom
(Q1, Q2) und ein dritter Strom (Qx), der von der Außenumgebung durch einen freien
Abschnitt angesaugt wird, der zwischen der Vorrichtung (1) und der flachen Oberfläche
des Metall-Produkts (6) existiert, innerhalb der Sammel-Kammer (17) umgelenkt werden,
so dass sich der resultierende Strom (Qtot) weg von der flachen Oberfläche des Metall-Produkts
(6) bewegt.
1. Dispositif (1) pour retirer des particules liquides ou solides d'une surface plate
d'un produit métallique (6), ledit dispositif et ladite surface plate étant adaptés
pour se déplacer dans un mouvement relatif le long d'une trajectoire longitudinale,
le dispositif comprenant :
des premier et second moyens d'alimentation (2', 2) pour amener des jets de gaz le
long de la largeur de la trajectoire longitudinale, agencés dans une position proximale
par rapport à ladite trajectoire longitudinale et par rapport à la surface du produit
métallique (6),
un boîtier (7) contenant une chambre de collecte (17) pour collecter des particules
liquides ou solides retirées de la surface plate du produit métallique au moyen desdits
jets de gaz,
dans lequel les premiers moyens d'alimentation (2') sont configurés afin de générer
un premier écoulement de gaz (Q1) avec un composant vectoriel dans un sens opposé
à la direction dudit mouvement relatif, et les seconds moyens d'alimentation (2) sont
configurés afin de générer un deuxième écoulement de gaz (Q2) avec un composant vectoriel
dans le même sens que la direction dudit mouvement relatif pour diriger le premier
écoulement à l'intérieur de ladite chambre de collecte (17), dans lequel on prévoit
des moyens d'aspiration (11') agencés du côté de la trajectoire longitudinale et sensiblement
au niveau desdits premier et second moyens d'alimentation (2', 2), dans lequel la
chambre de collecte (17) est centrale entre les deux moyens d'alimentation (2', 2)
et communique au niveau d'au moins une extrémité latérale (60) du dispositif (1) avec
lesdits moyens d'aspiration (11'), moyennant quoi les premier et deuxième écoulements
produits en fonctionnement sur la surface plate du produit métallique par les jets
et un troisième écoulement (Qx) aspiré par rapport à l'environnement externe à travers
une section libre existant entre le dispositif (1) et la surface plate du produit
métallique (6) sont déviés à l'intérieur de la chambre de collecte (17) de sorte que
l'écoulement résultant (Qtot) s'éloigne de la surface plate du produit métallique
(6), dans lequel lesdits premiers et seconds moyens d'alimentation (2', 2) sont prévus
au niveau des extrémités (18, 18') dudit boîtier (7), caractérisé en ce que lesdits premiers et seconds moyens d'alimentation de jet de gaz comprennent respectivement
un premier collecteur tubulaire prévu avec une buse d'injection (5', 5) correspondante
du jet le long de son extension longitudinale, chaque buse d'injection (5', 5) étant
espacée par une première distance (d2, d1) prédéterminée de l'ordre de 5 mm à 100
mm par rapport à ladite trajectoire, dans lequel la distance « d » entre les deux
buses d'injection (5, 5') est comprise dans la plage de 5 à 2000 mm, l'ouverture des
buses (5, 5') est comprise dans la plage de 1 à 10 mm, et l'angle d'inclinaison (α,
β) des buses (5, 5') par rapport au plan d'alimentation de la bande est compris dans
la plage de 30° à 85°.
2. Dispositif selon la revendication 1, dans lequel lesdits moyens d'aspiration comprennent
deux tuyaux d'aspiration (11'), chacun agencé au niveau d'une extrémité latérale (60)
du dispositif (1), communiquant latéralement avec la chambre de collecte (17) dans
une position centrale par rapport aux moyens d'alimentation (2, 2').
3. Dispositif selon la revendication 2, dans lequel l'ouverture des buses (5, 5') est
de 1,5 mm et l'angle d'inclinaison (α, β) est de 60°.
4. Dispositif selon la revendication 3, dans lequel l'angle d'inclinaison (β) d'une première
buse (5') est égal ou différent de l'angle d'inclinaison (α) d'une seconde buse (5).
5. Dispositif selon l'une quelconque des revendications 1 à 4, dans lequel chaque premier
collecteur tubulaire est prévu avec un tuyau de distribution (4, 4') placé au moins
sur un côté du dispositif, mis en prise dans le premier collecteur ayant un diamètre
supérieur audit tuyau de distribution ou inséré à l'intérieur du premier collecteur
le long de l'extension longitudinale du dispositif et communiquant avec ce dernier
au moyen de trous d'égalisation de débit.
6. Procédé pour retirer des particules de liquide ou de solide d'une surface plate d'un
produit métallique au moyen d'un dispositif selon la revendication 1, ledit dispositif
et ladite surface plate se déplaçant de manière réciproque dans un mouvement relatif
le long d'une trajectoire longitudinale, le procédé comprenant les étapes suivantes
consistant à :
amener un premier écoulement de gaz, au moyen de premiers moyens d'alimentation (2')
placés dans une position proximale par rapport à ladite trajectoire longitudinale,
ayant un composant vectoriel dans le sens opposé à la direction dudit mouvement relatif,
amener un deuxième écoulement de gaz, au moyen de seconds moyens d'alimentation (2)
placés dans une position proximale par rapport à ladite trajectoire longitudinale,
ayant un composant vectoriel dans le même sens que la direction dudit mouvement relatif,
pour contenir le premier écoulement à l'intérieur d'un volume (17) entre lesdits premiers
et seconds moyens d'alimentation (2', 2), moyennant quoi :
on prévoit en outre l'étape consistant à :
aspirer un écoulement résultant (Qtot) desdits composants vectoriels desdits premier
et deuxième écoulements (Q1, Q2) au moyen des moyens d'aspiration (11') agencés du
côté de la trajectoire longitudinale et sensiblement au niveau desdits premiers et
seconds moyens d'alimentation (2', 2) et par rapport à la surface plate du produit
métallique (6), moyennant quoi les premier et deuxième écoulements de gaz (Q1, Q2)
et un troisième écoulement (Qx) aspiré par l'environnement externe par une section
libre existant entre le dispositif (1) et la surface plate du produit métallique (6)
sont déviés à l'intérieur de la chambre de collecte (17), de sorte que l'écoulement
résultant (Qtot) s'éloigne de la surface plate du produit métallique (6).