[0001] The present invention relates to a production line for making lift guides and similar
products, as well as to a productive process carried out by this production line,
and the lift guides obtained through this process.
[0002] It is known that lifts and the like during running move along suitable rectilinear
guides defining the lift path; generally, these guides are defined by metal bars that
are some meters long and are mounted in succession during installation of the lift
so as to define the rectilinear path followed by the latter.
[0003] The above mentioned guides generally have a section in the shape of an inverted "T"
wherein a protruding element centrally emerges from a base, which element will define
the so-called "runway" along which the lift moves.
[0004] It is apparent that the geometry of the runway directly and significantly affects
the lift performances in particular as to the running comfort; therefore, accomplishment
of guides for lifts as much as possible complying with the quality standards is of
fundamental importance (obviously in addition to a correct installation of the guides
during the lift-mounting step) to enable the qualitative specifications to be maintained
to a high level, above all in terms of vibrations transmitted to the persons occupying
the lift car.
[0005] Known in the production field (and also through documents) are different production
lines for lift guides, a possibility of implementation of which is known from Spanish
patent Nos.
ES405334 and
ES405335 (now expired).
[0006] In particular, the process described in these documents starts from the hot-rolled
profile of the guide and performs a series of steps in which the profile is straightened,
the guide head is worked and finished and finally the longitudinal ends of the guides
are worked so as to make couplings between the end of one guide and the end of the
following guide.
[0007] In detail the above mentioned Spanish documents describe three different straightening
processes, which can be carried out manually, by means or rolls or "by deformation";
in the last mentioned system a machine tool is used which is equipped with a fixed
head and a movable head operating on the guide and suitably deforming it beyond its
limit of elasticity; in addition, the pressure side of the deformation heads on the
guide is inverted so as to correct deformations of the guide in both ways.
[0008] By the last-mentioned step an accurate straightening is ensured and defects of perpendicularity
and bending are eliminated along the longitudinal axis, and subsequently the profile
head is machined by use of a plane acting by subsequent passages with a suitable tool;
this step allows a profile head to be obtained which has surfaces conditioned to optimal
sliding.
[0009] The last operation concerns working of the ends so as to produce interlocking couplings
of different types (for instance, plain couplings or couplings by means of a junction
plate provided with holes for engagement of the plates, and so on).
[0010] The general steps and the machine tools described in the prior-art Spanish documents
mentioned above appear to be susceptible of improvements under different points of
view, and in particular as regards the requirements of working accuracy, and optimisation
of work timing (leading to the need for continuous improvements in the different production
steps).
[0011] Other production lines for lift guides are known from patent applications
EP1214990A2 ,which forms the basis for the preamble of claims 1 and 5, and
DE102005027640A1.
[0012] Accordingly, the present invention aims at meeting the requirements highlighted above,
and in particular it is an aim of the present patent to make available a production
line for lift guides enabling straightening of the guide to be optimised, and twisting
problems to be eliminated, while at the same time optimising the work timing and broaching
operations.
[0013] Another aim of the invention is to make available a production line for lift guides
utilising a planing machine (and the related planing step) capable of optimising the
working speed without this being to the detriment of accuracy.
[0014] It is a further aim of the invention to make available a production line for lift
guides and a production process (and the guide obtained from such a process) that
are optimised in terms of costs, performances and accuracy, so as to enable a production
of optimal manufacture and competitive costs to be obtained.
[0015] The foregoing and further aims that will become more apparent in the course of the
following description are achieved by a production line for lift
[0016] guides and similar products according to the features of claim 5, a productive process
for lift guides or similar products according to the features of claim 1.
[0017] Further features and advantages will become more apparent from the detailed description
of preferred but not exclusive embodiments of production lines for lift guides and
similar products in accordance with the invention.
[0018] The invention will be hereinafter described with reference to the accompanying drawings,
given by way of non-limiting example, in which:
- Fig. 1 shows a production line for lift guides and similar products, referred to as
"drawing line";
- Fig. 2 diagrammatically shows a production line for lift guides and similar products
in relation to a second embodiment referred to as "planing line";
- Figs. 3 and 3a are perspective views of a guide for lifts and coupling of two guides
in succession respectively, which can be obtained by the production lines for lift
guides in accordance with Fig. 1 or 2;
- Fig. 4 diagrammatically shows a straightening apparatus used in the drawing line and
planing line of Figs. 1 and 2;
- Figs. 4a and 4b show a possible operation of the apparatus seen in Fig. 4 along two
different lying planes of the guide;
- Fig. 4c shows a detail concerning operation of the machine in Fig. 4; and
- Fig. 5 shows a drawing apparatus to be used in the method of the present invention.
[0019] With reference to the drawings, a production line for lift guides and similar products
in accordance with the present invention has been generally identified with reference
numeral 1.
[0020] In particular, the production lines hereinafter described are adapted to make guides
2 of the standard type, for instance in accordance with UNI 7465:1997 (E) specifications
and subsequent ones, each having a base 3 and a portion 4 emerging from such a base.
[0021] Looking at Fig. 3 it is possible to see that the section in a plane normal to the
extension axis "L" of the guides substantially has the shape of an inverted "T" where
the emerging portion 4 consists of the neck of guide 4a (a raw and generally unworked
surface) directly supporting the runway 4b of the guide itself.
[0022] As it is still possible to see in the figures, normal male-female couplings 5, 6
are present, exactly at the emerging portions 4 at the opposite ends of each guide
(Fig. 3a).
[0023] These male-female couplings 5, 6 aim at enabling alignment of the guide ends during
the mounting and assembling steps of same.
[0024] Also provided for engagement between subsequent guides is a connecting plate 7 in
engagement at the lower part thereof with the base 3 of said guides 2; in particular,
the connecting plate 7 is longitudinally interposed between two guides in succession.
[0025] For the purpose of engaging the connecting plate 7 to the ends of guides in succession,
formation of suitable holes 8 is provided in each final end of the guide and at each
side of base 3 (see Fig. 3a again).
[0026] Now, through examination of the production line for guides seen in Fig. 1, it is
possible to conveniently notice the following.
[0027] In a first embodiment of the method underlying the present invention, the raw guides
2 (made following quite known technologies and usually having a varying length included
between 4 and 10 meters) are brought onto the loading bench of a first sandblasting
machine 100, generally in homogeneous groups and with amounts depending on the type
of profile to be worked.
[0028] The sandblasting machine 100 is equipped with suitable means for removal of the surface
oxides and the calamine from the rolled profile; in particular, the sandblasting operation
carried out by said removal means takes place using a suitable mixture of metal abrasive
and sand.
[0029] When the sandblasting operation has been completed, by use of a suitable translator,
of the automatic type for example, guides 2 are brought to a drawbench or drawing
machine 200 where they are appropriately inserted in a modular box (to be also defined
as "drawing box") consisting of a holding body 50 and a given number of modular elements
60 to be housed in the holding body 50 and adapted to define a corresponding plurality
of drawing sections depending on the type of profile to be worked.
[0030] In more detail, it is possible to see that the modular elements 60 are mutually interchangeable
and are preferably identical with each other in terms of sizes and general proportions;
in this way production and management costs for the drawing box can be greatly reduced.
[0031] Definition of the drawing profile within the holding body 50 is then carried out
by suitably positioning the modular elements 60 intended for lift profiles.
[0032] Said modular box, shown in Fig. 5, is further equipped with adjusting systems designed
to enable adaptation of same to the tolerances of the rolled product and also designed
to give the guide final sizes, in compliance with the dimensional and geometrical
tolerances required.
[0033] By a further transfer system, for instance by motor-driven chains, the guides are
transferred from the drawing machine 200 (or drawing station) to a first straightening
unit (or station) 300, typically a roller straightening machine; the rollers of this
machine can be adjusted both in height and in inclination so as to enable a substantially
rectilinear guide with reduced twisting to be obtained.
[0034] In addition, the straightening unit 300 is adapted to control the perpendicularity
between base 3 and runway 4b through suitable size detection or reading sensors.
[0035] Through utilisation of a series of motor-driven roller beds, guides 2 are then brought
to an automatic cutting unit 400 which carries out cutting of the guides into suitable
stretches (that generally vary in length from 0.5 m to 6.5 m), in a direction transverse
to their longitudinal extension direction "L"; at this point, guides 2 cut to the
desired size are transferred, by further motor-driven roller beds, to a twisting apparatus
500.
[0036] During working in this twisting apparatus 500, a suitable correction twisting torque
is applied, as a function of the deformations and/or rotations developing around the
longitudinal axis "L" of the guide 2 being worked (these deformations and/or rotations
are submitted to due reading through suitable sensor means); should the current requirements
call for it, after applying this correction twisting torque, guide 2 is again checked
(by a new reading) and, if necessary, a new correction is applied by further twisting
between the two heads.
[0037] At this point guides 2 (or also only a single guide 2 being worked) are/is brought
close to an apparatus 600 for carrying out straightening (which operation can take
place in an automatic manner); this apparatus 600 meets the requirement according
to which each guide 2 must be perfectly rectilinear (or, in other words, the requirement
according to which each guide 2 must remain within the tolerance limits established
by the reference regulations or the specifications relating to the plant) with reference
to its longitudinal extension axis and with reference to the lying plane 21 passing
through the emerging portion 4, and also with reference to the lying plane 22 passing
through the base 3 (see Figs. 3, 4a and 4b).
[0038] Apparatus 600 therefore aims at ensuring the straightness of the two lying planes
and is diagrammatically shown in Figs. 4, 4a and 4b; in these figures it is possible
first of all to see a supporting frame 9 adapted to support at least one guide 2 to
be straightened.
[0039] As shown in Fig. 4, at least two lateral reading units 10, 11 are also present, as
well as a central work unit 12, said units being longitudinally spaced apart from
each other along the extension direction "L" of the guide.
[0040] In particular, these distances (denoted with letter "l" in the figure) can be varying
distances adjustable
a priori, as a function of the number of straightening operations that are intended to be performed
and the final accuracy or precision that is wished to be obtained as regards the alignment
condition of the guide itself; in any case, within the scope of the present invention,
it is also possible that these distances (between unit 10 and unit 11 and between
unit 11 and unit 12) be different from each other, in which case they generate a longitudinally
non-symmetric configuration.
[0041] In greater detail, it is possible to see that the reading units 10, 11 act at respective
areas 13a, 13c of the guide (which areas vary during the straightening steps due to
the relative movement between them and the guide, as better clarified in the following);
vice versa, the work unit 12 acts at an area 13b of the same guide interposed along
the longitudinal extension direction L between said areas 13a, 13c.
[0042] The reading units 10, 12 first of all perform a function of acquiring a respective
position P, P" of the respective area 13a and 13c; in other words, the reading units
10, 12 through suitable sensors, optical sensors for example, read the position by
points P, P" of the real longitudinal extension axis 20 of the guide.
[0043] It is in fact to be pointed out that the aim of apparatus 600 is exactly that of
making the real axis 20 of the guide coincide with a perfectly-rectilinear ideal longitudinal
extension axis L; in this regard, looking at Fig. 4c (in which the deviations from
the straight line have been greatly increased to highlight operation of the machine),
it is possible to see that the real axis 20 of the guide has irregularities or bends
deviating it from the required linearity, this at least with reference to the two
lying planes mentioned above.
[0044] The straightening apparatus therefore aims at obtaining said straightness, in particular
through working by points on areas 13b of the guide in succession along the work feeding
axis (coincident with the longitudinal extension axis "L" of the guide 2 being worked).
[0045] Still with reference to Fig. 4c, it will be also recognised that apparatus 600 also
aims at causing points P' subsequently analysed to become coincident (if they are
not yet coincident) with the respective "ideal" points P
ID defined on the ideal extension axis "L" (which in turn can be considered as the "ideal"
extension axis of guide 2, if the latter is already perfectly formed and uniformly
rectilinear).
[0046] Therefore, after identifying positions P and P", a work unit 12 acts on the guide
at the grip area 13b for applying by points on the guide itself, a force F on axis
L so as to deform the guide beyond the point of elasticity, leading it as much as
possible to take the required straightness in the intervention region.
[0047] In other words, the work unit 12 will take an inverted-"C" configuration, and will
engage an upper region of the guide that can be, as a function of the guide position
on the machine, the runway 4b (see Fig. 4a) or a side of base 3 (see Fig. 4b).
[0048] Force F can be applied by a pulling or pushing action, so as to enable correction
of position deviations from the axis of points that are in either of the halfplanes
defined by said axis L (Fig. 4); in order to implement these functions, the work unit
can be configured between a moved-apart position at which it does not act on the guide
and a relative movement is possible between units 10, 11, 12 and guide 2, and a plurality
of work positions at which on the contrary the C-shaped engagement portion is rigidly
secured to the guide.
[0049] The above mentioned plurality of work positions corresponds, case by case, to the
different deformations that the work unit can impose to the guide in a direction transverse
to the axis; it is in fact to be noted that for bringing an area 13b to a straightness
condition it is generally required that a point P' be brought towards and then beyond
point P'
ID in order to take into account springing-back of the guide (so that under a situation
in the absence of forces, points P' and P'
ID will be coincident).
[0050] In other words, intervention of the machine 600 takes place in such a manner as to
cause displacement of areas 13a, 13b, 13c relative to each other along a direction
transverse to axis L so that, taking into account springing-back of the guide material,
if the deformation force F is removed, points P, P' and P" corresponding to the mentioned
areas will be as much as possible in alignment with each other along the ideal axis
L, i.e. will be coincident with points P
ID, P'
ID, P"
ID, respectively.
[0051] In accordance with an operating mode of the present method, the apparatus starts
working from one end of guide 2 (condition shown in Fig. 4) and intervenes by discrete
steps in succession (adjustable a
priori depending on requirements) in a plurality of longitudinally successive points of
guide 2 until reaching the other end of the guide 2 itself.
[0052] It is also to be pointed out that the lateral reading units 10, 11 are movable between
a position moved apart from guide 2 (to enable said relative motion with the guide,
i.e. to enable them to come close to the following reading/intervention point) and
a work position at which they are substantially integral with the respective lateral
grip area 13a, 13c on the guide; in other words, the reading units are made integral
and keep fastened to the guide and to frame 9 during the deformation intervention
step of the work unit 12.
[0053] Apparatus 600 for guide straightening further comprises a control unit 14 adapted
to receive, as an input, deformation reading signals of the reading units 10, 11 and/or
the work unit 12, i.e. the position data (or to be able to obtain the position) of
points P, P', P"; the control unit therefore determines a suitable command signal
18 to be sent to the work unit 12 to establish the work position thereof and in particular
to determine the deformation condition imposed to the guide for displacement of the
grip area 13b relative to the lateral grip areas 13a, 13c (so as to apply the appropriate
deformation force F on the guide and obtain the desired deformation).
[0054] Once intervention has been completed, a new reading of positions P, P' and P" by
the three units 10, 11, 12 is carried out in order to check whether the straightening
operation in the concerned area has been successful and, if the operation has not
been successful (or reading would still show linearity errors beyond the established
tolerances), apparatus 600 will intervene once more following the same modalities.
[0055] In this connection, apparatus 600 for guide straightening further comprises a correction
module 19 adapted to determine a correction factor of the theoretical work position
corresponding to the theoretical deformation condition to be imposed to the guide
for displacement of the central grip area 13b giving rise to the condition of substantial
longitudinal alignment.
[0056] The correction unit acts both in the horizontal and in the transverse directions
increasing the execution quickness based on the parameters relating to the material
strength resulting from the data reproduced on the casting certificates entered by
the operator in the machine software in an appropriate periodical manner.
[0057] It is however apparent that, in spite of how accurate and precise the computing systems
are, there will always be variables coming into play which cannot be taken into account
by the apparatus 600 and are connected to the real behaviour of the material that
is not always perfectly homogeneous for example, as it can show small geometric or
structural defects on the guide; in this manner it is apparent that sometimes the
deformation (i.e. the force F) to be applied for obtaining the optimal result will
be different from the calculated theoretical one.
[0058] The correction module 19 will generally be a software module that will intervene
and correct the work position that unit 12 has to take for correcting the straightness
defects as a function of the real deformation occurred and read during the working
step on the areas 13b preceding the guide 2; therefore, by checking the real behaviour
of the material in preceding situations, it is possible to foresee the material behaviour
in following intervention regions in a more precise manner.
[0059] By operating in such a manner, the number of interventions on the guide can be reduced,
while at the same time the production speed can be increased and the stressing action
on the guide reduced.
[0060] In order to further increase the work accuracy, the central work unit 12 reads the
respective position P' of the related area 13b with a greater precision tolerance
than reading of the respective position P, P'' of the areas 13a, 13c carried out by
the two reading units 10, 11; the guides 2 thus worked are then brought close to a
corner-removing machine 1100 which, by a series of tools eliminates the upper corner
of the runway 4b of the guide.
[0061] After being worked in the machine 600, the guide 2 can be conveniently submitted
to additional working operations to be carried out sequentially, such as finish operations
(a broaching operation for example, to be carried out in a suitable broaching machine
700, or a brushing operation to be carried out in a brushing machine 800) and/or completion
operations (such as arrangement of holes 8 to be carried out by a punching machine
900 suitably dedicated to this purpose).
[0062] In more detail, the guide being worked is transferred to a finish line (or sub-station)
comprising at least one broaching machine (simultaneously machining both ends of the
guide), one or more brushing machines (the function of which is to remove burrs from
guide 2 being worked), one or more presses or machines adapted to carry out holes
and finally a so-called "surfacer".
[0063] Still for the purpose of obtaining a suitable finish degree, in the corner-removing
machine it is possible by a series of tools, to remove the upper corner of the runway
of the guide being worked.
[0064] Conveniently, before the corner-removing operation it may provided that according
to the present invention the finish operation be carried out (or more particularly,
the so-called broaching operation).
[0065] Subsequently, the guide 2 being worked is brought to a packaging unit 1300 where
the same is substantially packed for subsequent steps of storage and transport.
[0066] According to a second embodiment of the process underlying the present invention,
it is possible to provide that at the beginning of the operating cycle one or more
raw guides 2 (that possibly have been previously sandblasted and/or coated with a
suitable primer) are loaded on a twisting station 2000 where suitable sorting means
(an automatic singling device, for example) enables the production/machining line
to be fed.
[0067] This twisting station 2000 carries out "reading" of each guide 2, measuring the twist
between the two heads by a sensor system; after this reading, one or more pairs of
movable vices clamp the two guide heads and a twisting torque is applied to at least
one of these heads in order to correct twisting and bring the guide within the parameters
imposed by the reference regulations.
[0068] After the correction twisting torque has been applied, the guide is again submitted
to "reading" of its size parameters and, if necessary, a new correction is applied.
[0069] Then the guides enter the automatic straightening station 3000 which, acting with
a discrete pitch (varying as a function of the guide type) carries out straightening
of the bar in both lying planes.
[0070] This machine is equipped with three reading heads adjustable in terms of pitch, two
of which are fixed and one movable, and by applying a suitable force to the movable
head, correction of the local deformation of the guide is carried out.
[0071] A suitable software corrects the theoretical force, based on measurements occurred
during the working steps in order to reduce the straightening steps.
[0072] After the correction force has been applied, the guide becomes the subject of a new
"reading" and, if necessary, a new correction is applied.
[0073] The guides are then transferred to an accumulation region, where a portal handling
device picks them up and positions them on the work surface (that advantageously can
be a magnetic one) of a planing machine 4000; this machine performs a two-way planing
operation on the guide 2 being worked, using a series of tools that can simultaneously
machine the whole band constituting the runway of guide 2 (inclusive of the upper
part thereof).
[0074] According to a feature of the present method, the planing machine 400 is adapted
to carry out all necessary machining operations on a guide 2 being worked in a single
"full" run or stroke (i.e. by a single forward movement followed by a single backward
movement along the extension axis of the guide and sequentially in time relative to
the mentioned direct stroke) along the extension axis of guide 2.
[0075] From a structural point of view, the planing machine 4000 comprises a work head including
a monoblock element on which a tool-holding support can be mounted (which tool-holder
in turn supports and keeps a plurality of roughing and/or finishing tools to the appropriate
operating position); in addition, the head comprises a roughing module and a finishing
module alternately operating on guide 2, which can be conveniently configured in a
work position (where they bring the respective tools into contact with guide 2 for
carrying out the respective machining operations for at least one stroke) and in a
rest position (where, on the contrary, the move the respective tools away from guide
2).
[0076] Referring in particular to the above illustrated possibility, it is possible to see
(by way of non-limiting example) that the work head of the planing machine 4000 can
comprise a substantially fixed roughing module, while the finishing module (placed
adjacent to the roughing module) can be reversibly configured between the aforesaid
"work" and "rest" positions.
[0077] Advantageous, all the operations hitherto described can be performed without the
aid of cooling fluid; this operating possibility can be achieved by a suitable gauging
of the cutting/intervention angles of the tools on the guide being worked and/or an
appropriate selection of the material of which the tools are made (for instance, using
tools made of a hard metal alloy or the like).
[0078] At the end of planing the guides are brought by roller beds (or transport devices
of equivalent operation) to the twisting line 5000 that can be interlocked with an
automating singling device.
[0079] In the twisting line 5000 a new "reading" of each guide 2 being worked is carried
out, the torsional stress between the two heads being measured by a sensor system;
depending on the values detected from such a reading, a pair of movable vices is operated,
which vices clamp the two heads of the guide 2.
[0080] A twisting torque is applied to one of the two vices, in order to correct the twist
and bring the guide 2 within the parameters imposed by the reference regulations.
[0081] After the correction twisting torque has been applied the guide is "read" again an,
if necessary, a new correction is applied.
[0082] Then the guides enter the automatic straightening line 6000 which, by acting with
a discrete pitch (varying as a function of the type of guide) carries out straightening
of the bar in both lying planes; this machine is provided with three reading heads
adjustable in the pitch, two of which are fixed and one movable, and acts by applying
a suitable force to the movable head (so as to correct possible local deformations
of the guide 2 being processed).
[0083] In the last-mentioned work station too a suitable software corrects the theoretical
force based on the measurements occurred during the working step in order to reduce
the straightening steps.
[0084] After application of the correction force, the guide is read again and, if necessary,
a new correction is applied.
[0085] Through a transfer chain, guides 2 reach a grinding station 7000 where a belt grinder
gives the desired roughness to the surface of the runway.
[0086] The smoothed bars are transferred to a finish station 8000 that is conveniently structured
into several sequential sub-stations and comprises at least one broaching machine
(simultaneously machining both ends of guide 2), one or more brushing machines (intended
for removal of burrs from guide 2) and one or more presses (for punching operations)
and finally one or more flattening machines for the guide base (also referred to as
"sole" in this particular field) and at least one surfacer 9000.
[0087] As already seen for the other embodiment previously illustrated, in this case too
the presses are equipped with suitable dies with inclined shoulders that are able
to simultaneously form the four fastening holes 8 of guide 2; at the same time, the
sole flattening machines are equipped with a system enabling the parallelism tolerances
of the flattened region with the runway to be observed.
[0088] The following work station 10000 is adapted to carry out a control of the straightness
of the guides; this control can be implemented by a system of laser pointers for example,
determining the maximum camber of the guide relative to an absolute reference.
[0089] The guides are subsequently brought to an application station for applying a protective
coating 11000 and a subsequent packaging station 12000.
[0090] Should the current requirements call for it, it is also possible to implement a "hybrid"
form of the present production method, in which guides 2 having been submitted to
machining operations in stations 8000 and/or 9000 (i.e. the guides that have been
submitted to different finish and/or surfacing operations) can be transferred to special
machining stations 1400 shown in the first embodiment of the invention; in this way
suitable new machining operations can be obtained by cutting, drilling, flattening
and accomplishment of interlocked couplings for obtaining stretches of varying length
and/or with special holes.
[0091] The invention achieves important advantages.
[0092] First of all the guide production line for lifts in accordance with the invention
allows the precision and tolerance of the outgoing guides to be improved ensuring
an optimal qualitative control without substantially increasing the production costs.
[0093] The apparatus for straightening the guides appears to be very precise and functional
and also acts in such a manner as to reduce to a minimum the number of automatic operations
required for obtained the desired tolerance.
[0094] By adopting a broaching machine capable of simultaneously machining both ends of
a guide, the working time is greatly reduced as well as the number of machines necessary
for carrying out such operations as compared with standard lines.
[0095] Since the device for planing the guide acts in a single passage, the working time
is greatly reduced and, as a result, also the overall costs of the guide are reduced.
[0096] In addition, the process is fully automatic and does not require additional cooling
liquids to be provided, which liquids increase the running and servicing costs.
[0097] Due to the presence of control stations for checking the different machining operations,
the possibility of errors is reduced and, as a result, costs for returned goods and
storage of same are avoided.
1. A process for producing guides for lifts or similar products, comprising the following
steps:
- providing a raw guide;
- preferably applying a torsional stress to the guide for removing a twist by a twisting
apparatus (500);
- carrying out at least one straightening operation by a straightening apparatus (600);
- carrying out finish operations on the guide (2);
the straightening operation comprises the following sub-steps:
- supporting said guide (2) by a supporting frame (9);
- providing at least two reading units (10, 11) acting on respective lateral grip
areas (13a, 13c) of the guide (2);
- providing at least one work unit (12) presenting an inverted-"C" configuration and
acting on a central grip area (13b) of the guide (2), said work unit (12) being configured
to engage an upper region of the guide (2) to apply a force (F) on the guide (2) by
a pulling or pushing action, the reading units (10) (11) being disposed laterally
of the work unit (12) placed in the middle along an ideal extension axis (L) of the
guide (2) ;
- reading, through the reading units (10, 11) and through the working unit (12), respective
positions (P, P', P") of the lateral grip areas (13a, 13c) and of the central grip
area (13b) relative to the ideal longitudinal extension axis (L) of the guide (2);
- determining, by a control unit (14), an appropriate command signal (18) to be sent
to the work unit (12) for establishing the work position and in particular the deformation
condition imposed to the guide for displacement of the grip area (13b) relative to
the lateral grip areas (13a, 13c)
, according to said reading of respective positions (P, P', P");
- applying a force (F) transverse to the ideal longitudinal extension axis (L) by
said work unit (12) according to said command signal (18), the transverse force (F)
being applied in the position (P') of the central grip area (13b), the transverse
force (F) being a function at least of the operation of reading the positions (P,
P', P") of the lateral grip areas (13a, 13c) and the position (P') of the central
grip area (13b) to bring a real longitudinal extension (20) of the guide to a condition
of substantial alignment with the ideal longitudinal extension axis (L); characterised in that it comprises also the step of determining, by a correction module (19), a correction
factor of the theoretical work position corresponding to the theoretical deformation
condition to be imposed to the guide (2) for displacement of the central grip area
(13b) and the condition of substantial longitudinal alignment,
said determination of the correction factor of the theoretical work position and said
determination of the condition of substantial longitudinal alignment being carried
out preferably by a software module and correcting the work position as a function
of the real deformation occurred and read during the working step on the preceding
central grip areas (13b) of the guide (2) itself.
2. A process as claimed in claim 1, characterised in that it further comprises a step of reading, through the work unit (12), a position (P')
of the central grip area (13b) relative to the ideal extension axis (L).
3. A process as claimed in claim 2, characterised in that it further comprises the step of determining, through a control unit (14), a transverse
force (F) to be applied for bringing the position (P') read by the work unit (12)
and/or calculated as a function of the positions (P) and (P") read by the reading
units (10, (11), substantially close to the ideal position (P'ID) placed on the ideal longitudinal extension axis (L).
4. A process as claimed in claim 3, characterised in that it further comprises the step of correcting the transverse force (F) calculated as
a function of the response under deformation of the guide (2) obtained in a preceding
step in response to application of a respective transverse force (F) to the guide
itself.
5. A production line for lift guides and similar products, comprising an apparatus for
straightening guides (600), having:
- a supporting frame (9) adapted to support at least one guide (2) to be straightened;
- at least two lateral reading units (10, 11) and a central work unit (12) longitudinally
spaced apart from each other for acting close to at least three longitudinally spaced
apart distinct areas (13a, 13b, 13c) of a guide (2),
- the lateral reading units (10, 11) reading a respective position of the respective
lateral grip areas (13a, 13c) relative to an alignment condition,
- the central work unit (12) being movable between a position moved apart from the
guide and a plurality of work positions at which it is integral with the central grip
area (13b) on the guide, said plurality of work positions corresponding to conditions
of deformation as imposed to the guide for displacement of the central grip area (13b)
relative to the side areas (13a, 13c) preferably for recreating, in the absence of
an imposed deformation, a condition of substantial longitudinal alignment of the areas
(13a, 13b, 13c) of the guide (2),
- the lateral reading units (10), (11) are movable between a position spaced apart
from the guide (2) and a work position at which they are substantially integral with
the respective lateral grip area (13a, 13c) on the guide; and
- the lateral reading units (10), (11) and the central work unit (12) are movable
relative to the guide (2) along its extension axis (20), preferably with a discrete
pitch, to enable reading of positions (P, P'') in a plurality of distinct lateral
grip areas (13a, 13b) of the guide, the central work unit (12) being movable between
the spaced apart position and the plurality of work positions for re-establishing
a substantial alignment condition of the guide in each of said different relative
positions (P'), said central work unit (12) presenting an inverted-"C" configuration
and being configured to engage an upper region of the guide (2) to apply a force (F)
on the guide (2) by a pulling or pushing action;
said straightening apparatus (600) also comprising:
- a control unit (14) adapted to receive, as an input, deformation-reading signals
(15, 16, 17) of the lateral reading units (10, 11) and/or the central work unit (12),
the control unit determining an appropriate command signal (18) to be sent to the
central work unit (12) for establishing the work position and in particular the deformation
condition imposed to the guide for displacement of the central grip area (13b) relative
to the lateral grip areas (13a, 13c) , so as to apply a suitable deformation force
(F) on the guide (2) ;
said straightening apparatus (600) being characterised in that it comprises also a correction module (19) adapted to determine a correction factor
of the theoretical work position corresponding to the theoretical deformation condition
to be imposed to the guide (2) for displacement of the central grip area (13b) and
determine the condition of substantial longitudinal alignment, said correction module
(19) being preferably a software module and correcting the work position as a function
of the real deformation occurred and read during the working step on the preceding
central grip areas (13b) of the guide (2) itself.
6. A line as claimed in claim 5, characterised in that the lateral reading units (10), (11) and the central work unit (12) act on the guide
(2) along a first lying plane (21) for establishing a condition of substantial alignment
of the emerging portion (4) of the guide (2) along the longitudinal extension direction
(L).
7. A line as claimed in claims 5 or 6, characterised in that the lateral reading units (10, 11) and the central work unit (12) act on the areas
(13a, 13b, 13c) of the guide (2) along a second lying plane (22) for establishing
a condition of substantial alignment of the base (3) along the longitudinal extension
direction (L) .
8. A line as claimed in anyone of the preceding claims from 5 to 7, characterised in that the central work unit (12) reads a respective position (P') of the related area (13b)
relative to a longitudinal alignment condition (L) of the guide (2).
9. A line as claimed in anyone of the preceding claims from 5 to 8, characterised in that the longitudinal distance (1) between a lateral reading unit (10) and the central
work unit (12) is adjustable.
10. A line as claimed in anyone of the preceding claims from 5 to 9, characterised in that the central work unit (12) reads the respective position (P') of the related central
grip area (13b) with a greater precision tolerance than reading of the respective
position (P, P") of the lateral grip areas (13a, 13c) carried out by the two lateral
reading units (10), (11) .
11. A line as claimed in anyone of the preceding claims from 5 to 10, characterised in that the lateral reading units (10, 11) and/or the central work unit (12) comprise a respective
substantially C-shaped grip element suitable for engagement under operating conditions
with the emerging portion (4) of the guide or with one of the lateral wings of the
base (3).
1. Verfahren zur Herstellung von Führungen für Aufzüge oder ähnliche Produkte, umfassend
die folgenden Schritte:
- Bereitstellen einer groben Führung;
- vorzugsweise Aufbringen einer Torsionsspannung auf die Führung zum Entfernen einer
Verdrehung durch eine Verdrehvorrichtung (500);
- Durchführen mindestens eines Richtvorgangs durch eine Richtvorrichtung (600);
- Durchführen von Endbearbeitungen an der Führung (2); wobei der Richtvorgang folgende
Teilschritte umfasst:
- Stützen der Führung (2) durch einen Stützrahmen (9);
- Bereitstellen von mindestens zwei Leseeinheiten (10, 11), die auf jeweilige seitliche
Griffbereiche (13a, 13c) der Führung (2) einwirken;
- Bereitstellen von mindestens einer Arbeitseinheit (12), die eine umgekehrte "C"-Ausbildung
aufweist und auf einen zentralen Griffbereich (13b) der Führung (2) einwirkt, wobei
die Arbeitseinheit (12) ausgebildet ist, um in eine obere Region der Führung (2) zum
Aufbringen einer Kraft (F) auf die Führung (2) durch Zug- oder Druckwirkung einzugreifen,
wobei die Leseeinheiten (10) (11) seitlich der Arbeitseinheit (12) angeordnet sind,
die zentral entlang einer idealen Erstreckungsachse (L) der Führung (2) platziert
ist;
- Ablesen, durch die Leseeinheiten (10, 11) und durch die Arbeitseinheit (12), jeweilige
Positionen (P, P', P'') der seitlichen Griffbereiche (13a, 13c) und des zentralen
Griffbereichs (13b) relativ zur idealen Längserstreckungsachse (L) der Führung (2);
- Bestimmen, durch eine Steuereinheit (14), eines geeigneten Befehlssignals (18),
das an die Arbeitseinheit (12) zu senden ist, um die Arbeitsposition und insbesondere
die Verformungsbedingung festzulegen, die der Führung für die Verschiebung des Griffbereichs
(13b) relativ zu den seitlichen Griffbereichen (13a, 13c) gemäß dem Ablesen der jeweiligen
Positionen (P, P', P'') auferlegt wird;
- Aufbringen einer Kraft (F) quer zur idealen Längserstreckungsachse (L) durch die
Arbeitseinheit (12) gemäß dem Befehlssignal (18), wobei die Querkraft (F) in der Position
(P') des zentralen Griffbereichs (13b) aufgebracht wird, wobei die Querkraft (F) eine
Funktion zumindest des Vorgangs zum Ablesen der Positionen (P, P', P'') der seitlichen
Griffbereiche (13a, 13c) und der Position (P') des zentralen Griffbereichs (13b) ist,
um eine tatsächliche Längserstreckung (20) der Führung in einen Zustand wesentlicher
Ausrichtung mit der idealen Längserstreckungsachse (L) zu bringen;
dadurch gekennzeichnet, dass es auch den Schritt zum Bestimmen, durch ein Korrekturmodul (19), eines Korrekturfaktors
der theoretischen Arbeitsposition umfasst, der der theoretischen Verformungsbedingung,
die der Führung (2) für die Verschiebung des zentralen Griffbereichs (13b) aufzuerlegen
ist und der Bedingung wesentlicher Längsausrichtung entspricht, wobei die Bestimmung
des Korrekturfaktors der theoretischen Arbeitsposition und die Bestimmung der Bedingung
wesentlicher Längsausrichtung vorzugsweise von einem Softwaremodul durchgeführt werden
und die Arbeitsposition als Funktion der tatsächlichen aufgetretenen und während des
Arbeitsschritts an den vorhergehenden zentralen Griffbereichen (13b) abgelesenen Verformung
der Führung (2) korrigiert wird.
2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass es ferner einen Schritt zum Ablesen einer Position (P') des zentralen Griffbereichs
(13b) relativ zur idealen Erstreckungsachse (L) durch die Arbeitseinheit (12) umfasst.
3. Verfahren nach Anspruch 2, dadurch gekennzeichnet, dass es ferner den Schritt zum Bestimmen einer Querkraft (F) durch eine Steuereinheit
(14) umfasst, die aufzubringen ist, um die Position (P'), die von der Arbeitseinheit
(12) abgelesen und/oder als Funktion der von den Leseeinheiten (10, 11) abgelesenen
Positionen (P) und (P"), im Wesentlichen nahe der idealen Position (P'ID), die auf der idealen Längserstreckungsachse (L) platziert ist, zu bringen.
4. Verfahren nach Anspruch 3, dadurch gekennzeichnet, dass es ferner den Schritt zum Korrigieren der Querkraft (F) umfasst, die als Funktion
der Reaktion unter Verformung der Führung (2) berechnet wurde, die in einem vorhergehenden
Schritt als Reaktion auf das Aufbringen einer jeweiligen Querkraft (F) auf die Führung
erhalten wurde.
5. Produktionslinie für Aufzugsführungen und ähnliche Produkte, umfassend eine Vorrichtung
zum Richten von Führungen (600), aufweisend:
- einen Stützrahmen (9), der dafür ausgelegt ist, um mindestens eine zu richtende
Führung (2) abzustützen;
- mindestens zwei seitliche Leseeinheiten (10, 11) und eine zentrale Arbeitseinheit
(12), die in Längsrichtung voneinander beabstandet sind, um in der Nähe von mindestens
drei in Längsrichtung voneinander beabstandeten unterschiedlichen Bereichen (13a,
13b, 13c) einer Führung (2) einzuwirken,
- wobei die seitlichen Leseeinheiten (10, 11) eine jeweilige Position der jeweiligen
seitlichen Griffbereiche (13a, 13c) relativ zu einer Ausrichtungsbedingung ablesen,
- wobei die zentrale Arbeitseinheit (12) zwischen einer von der Führung wegbewegten
Position und einer Vielzahl an Arbeitspositionen, an denen sie mit dem zentralen Griffbereich
(13b) an der Führung einstückig ist, bewegbar ist, wobei die Vielzahl an Arbeitspositionen
den Verformungsbedingungen, die der Führung für die Verschiebung des zentralen Griffbereichs
(13b) relativ zu den Seitenbereichen (13a, 13c) vorzugsweise zum Wiederherstellen
einer Bedingung wesentlicher Längsausrichtung der Bereiche (13a, 13b, 13c) der Führung
(2) in Abwesenheit einer auferlegten Verformung, entsprechen,
- wobei die seitlichen Leseeinheiten (10), (11) zwischen einer von der Führung (2)
beabstandeten Position und einer Arbeitsposition, an der sie mit dem jeweiligen seitlichen
Griffbereich (13a, 13c) an der Führung einstückig sind, bewegbar sind, und
- die seitlichen Leseeinheiten (10), (11) und die zentrale Arbeitseinheit (12) sind
relativ zur Führung (2) entlang ihrer Erstreckungsachse (20) vorzugsweise mit einer
diskreten Teilung bewegbar, um das Ablesen von Positionen (P, P") in einer Vielzahl
an unterschiedlichen seitlichen Griffbereichen (13a, 13b) der Führung zu ermöglichen,
wobei die zentrale Arbeitseinheit (12) zwischen der beabstandeten Position und der
Vielzahl an Arbeitspositionen zum Festlegen erneut einer wesentlichen Ausrichtungsbedingung
der Führung in einer jeden der unterschiedlichen relativen Positionen (P') bewegbar
ist, wobei die zentrale Arbeitseinheit (12) eine umgekehrte "C"-Ausbildung aufweist
und ausgebildet ist, um in eine obere Region der Führung (2) einzugreifen, um eine
Kraft (F) auf der Führung (2) durch eine Zieh- oder Druckwirkung auszuüben;
wobei die Richtvorrichtung (600) auch umfasst:
- eine Steuereinheit (14), die ausgelegt ist, um als Eingang Verformungslesesignale
(15, 16, 17) der seitlichen Leseeinheiten (10, 11) und/oder der zentralen Arbeitseinheit
(12) zu empfangen, wobei die Steuereinheit ein geeignetes, an die zentrale Arbeitseinheit
(12) zu sendendes Befehlssignal (18) zum Festlegen der Arbeitsposition und insbesondere
der Verformungsbedingung, die der Führung für die Verschiebung des zentralen Griffbereichs
(13b) relativ zu den seitlichen Griffbereichen (13a, 13c) auferlegt wird, um eine
geeignete Verformungskraft (F) auf die Führung (2) auszuüben, bestimmt;
wobei die Richtvorrichtung (600) dadurch gekennzeichnet ist, dass sie auch ein Korrekturmodul (19) umfasst, das ausgelegt ist, um einen Korrekturfaktor
der theoretischen Arbeitsposition zu bestimmen, der der theoretischen Verformungsbedingung
entspricht, die der Führung (2) für die Verschiebung des zentralen Griffbereichs (13b)
auferlegt werden soll und um die Bedingung wesentlicher Längsausrichtung zu bestimmen,
wobei es sich beim Korrekturmodul (19) vorzugsweise um ein Softwaremodul handelt und
die Arbeitsposition als Funktion der tatsächlichen aufgetretenen und während des Arbeitsschritts
an den vorhergehenden zentralen Griffbereichen (13b) abgelesenen Verformung der Führung
(2) korrigiert wird.
6. Linie nach Anspruch 5, dadurch gekennzeichnet, dass die seitlichen Leseeinheiten (10), (11) und die zentrale Arbeitseinheit (12) entlang
einer ersten Liegeebene (21) auf die Führung (2) einwirken, um eine Bedingung wesentlicher
Ausrichtung des herausragenden Abschnitts (4) der Führung (2) entlang der Längserstreckungsrichtung
(L) festzulegen.
7. Linie nach Anspruch 5 oder 6, dadurch gekennzeichnet, dass die seitlichen Leseeinheiten (10, 11) und die zentrale Arbeitseinheit (12) entlang
einer zweiten Liegeebene (22) zum Festlegen einer Bedingung wesentlicher Ausrichtung
der Basis (3) entlang der Längserstreckungsrichtung (L) auf die Bereiche (13a, 13b,
13c) der Führung (2) einwirken.
8. Linie nach einem der vorhergehenden Ansprüche 5 bis 7, dadurch gekennzeichnet, dass die zentrale Arbeitseinheit (12) eine jeweilige Position (P') des zugehörigen Bereichs
(13b) relativ zu einer Längsausrichtungsbedingung (L) der Führung (2) abliest.
9. Linie nach einem der vorhergehenden Ansprüche 5 bis 8, dadurch gekennzeichnet, dass der Längsabstand (l) zwischen einer seitlichen Leseeinheit (10) und der zentralen
Arbeitseinheit (12) einstellbar ist.
10. Linie nach einem der vorhergehenden Ansprüche 5 bis 9, dadurch gekennzeichnet, dass die zentrale Arbeitseinheit (12) die jeweilige Position (P') des zugehörigen zentralen
Griffbereichs (13b) mit einer größeren Genauigkeitstoleranz als das Ablesen der jeweiligen
Position (P, P") der seitlichen Griffbereiche (13a, 13c), die durch die beiden seitlichen
Leseeinheiten (10), (11) ausgeführt, abliest.
11. Linie nach einem der vorhergehenden Ansprüche 5 bis 10, dadurch gekennzeichnet, dass die seitlichen Leseeinheiten (10, 11) und/oder die zentrale Arbeitseinheit (12) ein
jeweiliges im Wesentlichen C-förmiges Griffelement umfassen, das zum Eingreifen unter
Betriebsbedingungen mit dem herausragenden Abschnitt (4) der Führung oder mit einem
der seitlichen Flügel der Basis (3) geeignet ist.
1. Procédé de production de guides pour ascenseurs ou produits similaires, comprenant
les étapes suivantes :
- fournir un guide brut ;
- appliquer de préférence une contrainte de torsion au guide pour enlever une torsion
par un appareil à tordre (500) ;
- effectuer au moins une opération de redressage par une redresseuse (600) ;
- effectuer des opérations de finition sur le guide (2) ; l'opération de redressage
comprend les sous-étapes suivantes :
- supporter ledit guide (2) par un cadre de support (9) ;
- fournir au moins deux unités de lecture (10, 11) agissant sur des zones de préhension
latérales (13a, 13c) respectives du guide (2) ;
- fournir au moins une unité de travail (12) présentant une configuration en « C »
inversé et agissant sur une zone de préhension centrale (13b) du guide (2), ladite
unité de travail (12) étant configurée pour se mettre en prise avec une région supérieure
du guide (2) afin d'appliquer une force (F) sur le guide (2) par une action de traction
ou de poussée, les unités de lecture (10), (11) étant disposées latéralement par rapport
à l'unité de travail (12) placée au milieu le long d'un axe d'extension idéal (L)
du guide (2) ;
- lire, par l'intermédiaire des unités de lecture (10, 11) et par l'intermédiaire
de l'unité de travail (12), les positions respectives (P, P', P'') des zones de préhension
latérales (13a, 13c) et de la zone de préhension centrale (13b) par rapport à l'axe
d'extension longitudinal idéal (L) du guide (2) ;
- déterminer, par une unité de commande (14), un signal de commande (18) approprié
à envoyer à l'unité de travail (12) pour établir la position de travail et, en particulier,
la condition de déformation imposée au guide pour le déplacement de la zone de préhension
(13b) par rapport aux zones de préhension latérales (13a, 13c), selon ladite lecture
des positions respectives (P, P', P") ;
- appliquer une force (F) transversale à l'axe d'extension longitudinal idéal (L)
par ladite unité de travail (12) selon ledit signal de commande (18), la force transversale
(F) étant appliquée dans la position (P') de la zone de préhension centrale (13b),
la force transversale (F) étant fonction au moins de l'opération de lecture des positions
(P, P', P'') des zones de préhension latérales (13a, 13c) et de la position (P') de
la zone de préhension centrale (13b) pour amener une extension longitudinale réelle
(20) du guide à une condition d'alignement substantiel avec l'axe d'extension longitudinale
idéal (L) ;
caractérisé en ce qu'il comprend également l'étape consistant à déterminer, par un module de correction
(19), un facteur de correction de la position de travail théorique correspondant à
la condition de déformation théorique à imposer au guide (2) pour le déplacement de
la zone de préhension centrale (13b) et à la condition d'alignement longitudinal substantiel,
ladite détermination du facteur de correction de la position de travail théorique
et ladite détermination de la condition d'alignement longitudinal substantiel étant
effectuées de préférence par un module logiciel et corrigeant la position de travail
en fonction de la déformation réelle survenue et lue pendant l'étape de travail sur
les zones de préhension centrales précédentes (13b) du guide (2) lui-même.
2. Procédé selon la revendication 1, caractérisé en ce qu'il comprend de plus une étape de lecture, par l'intermédiaire de l'unité de travail
(12), d'une position (P') de la zone de préhension centrale (13b) par rapport à l'axe
d'extension idéal (L).
3. Procédé selon la revendication 2, caractérisé en ce qu'il comprend de plus l'étape consistant à déterminer, par l'intermédiaire d'une unité
de commande (14), une force transversale (F) à appliquer pour substantiellement rapprocher
la position (P'), lue par l'unité de travail (12) et/ou calculée en fonction des positions
(P) et (P") lues par les unités de lecture (10, 11), de la position idéale (P'ID) placée sur l'axe d'extension longitudinal idéal (L).
4. Procédé selon la revendication 3, caractérisé en ce qu'il comprend de plus l'étape consistant à corriger la force transversale (F) calculée
en fonction de la réponse sous déformation du guide (2) obtenue dans une étape précédente
en réponse à l'application d'une force transversale (F) respective au guide lui-même.
5. Ligne de production pour guides d'ascenseur et produits similaires, comprenant une
redresseuse servant à redresser des guides (600), comportant :
- un cadre de support (9) adapté pour supporter au moins un guide (2) à redresser
;
- au moins deux unités de lecture latérales (10, 11) et une unité de travail centrale
(12) espacées longitudinalement l'une de l'autre pour agir à proximité d'au moins
trois zones distinctes (13a, 13b, 13c) espacées longitudinalement d'un guide (2),
- les unités de lecture latérales (10, 11) lisant une position respective des zones
de préhension latérales (13a, 13c) par rapport à une condition d'alignement,
- l'unité de travail centrale (12) étant mobile entre une position éloignée du guide
et une pluralité de positions de travail dans lesquelles elle est solidaire de la
zone de préhension centrale (13b) sur le guide, ladite pluralité de positions de travail
correspondant à des conditions de déformation telles que imposées au guide pour le
déplacement de la zone de préhension centrale (13b) par rapport aux zones latérales
(13a, 13c), de préférence pour recréer, en l'absence d'une déformation imposée, une
condition d'alignement longitudinal substantiel des zones (13a, 13b, 13c) du guide
(2),
- les unités de lecture latérales (10), (11) sont mobiles entre une position espacée
du guide (2) et une position de travail dans laquelle elles sont substantiellement
solidaires de la zone de préhension latérale (13a, 13c) respective sur le guide, et
- les unités de lecture latérales (10), (11) et l'unité centrale de travail (12) sont
mobiles par rapport au guide (2) le long de son axe d'extension (20), de préférence
avec un pas discontinu, pour permettre la lecture de positions (P, P") dans une pluralité
de zones de préhension latérales distinctes (13a, 13b) du guide, l'unité de travail
centrale (12) étant mobile entre la position espacée et la pluralité de positions
de travail pour rétablir une condition d'alignement substantiel du guide dans chacune
desdites différentes positions relatives (P'), ladite unité de travail centrale (12)
présentant une configuration en « C » inversé et étant configurée pour se mettre en
prise avec une région supérieure du guide (2) pour appliquer une force (F) sur le
guide (2) par une action de traction ou de poussée ; ladite redresseuse (600) comprenant
également :
- une unité de commande (14) adaptée pour recevoir, en tant qu'entrée, des signaux
de lecture de déformation (15, 16, 17) des unités de lecture latérales (10, 11) et/ou
de l'unité centrale de travail (12), l'unité de commande déterminant un signal de
commande (18) approprié à envoyer à l'unité centrale de travail (12) pour établir
la position de travail et, en particulier, la condition de déformation imposée au
guide pour le déplacement de la zone de préhension centrale (13b) par rapport aux
zones de préhension latérales (13a, 13c), de sorte à appliquer une force de déformation
appropriée (F) sur le guide (2) ;
ladite redresseuse (600) étant caractérisée en ce qu'elle comprend également un module de correction (19) adapté pour déterminer un facteur
de correction de la position de travail théorique correspondant à la condition de
déformation théorique à imposer au guide (2) pour le déplacement de la zone de préhension
centrale (13b) et déterminer la condition d'alignement longitudinal substantiel, ledit
module de correction (19) étant de préférence un module logiciel et corrigeant la
position de travail en fonction de la déformation réelle survenue et lue pendant l'étape
de travail sur les zones de préhension centrales (13b) précédentes du guide (2) lui-même.
6. Ligne selon la revendication 5, caractérisée en ce que les unités de lecture latérales (10), (11) et l'unité de travail centrale (12) agissent
sur le guide (2) le long d'un premier plan d'appui (21) pour établir une condition
d'alignement substantiel de la partie émergente (4) du guide (2) le long de la direction
d'extension longitudinale (L).
7. Ligne selon la revendications 5 ou 6, caractérisée en ce que les unités de lecture latérales (10, 11) et l'unité centrale de travail (12) agissent
sur les zones (13a, 13b, 13c) du guide (2) le long d'un deuxième plan d'appui (22)
pour établir une condition d'alignement substantiel de la base (3) le long de la direction
d'extension longitudinale (L).
8. Ligne selon l'une quelconque des revendications précédentes de 5 à 7, caractérisée en ce que l'unité centrale de travail (12) lit une position respective (P') de la zone concernée
(13b) par rapport à une condition d'alignement longitudinal (L) du guide (2).
9. Ligne selon l'une quelconque des revendications précédentes de 5 à 8, caractérisée en ce que la distance longitudinale (l) entre une unité de lecture latérale (10) et l'unité
centrale de travail (12) est réglable.
10. Ligne selon l'une quelconque des revendications précédentes de 5 à 9, caractérisée en ce que l'unité centrale de travail (12) lit la position respective (P') de la zone de préhension
centrale (13b) relative avec une tolérance de précision supérieure à la lecture de
la position respective (P, P") des zones de préhension latérales (13a, 13c) effectuée
par les deux unités de lecture latérales (10), (11).
11. Ligne selon l'une quelconque des revendications précédentes de 5 à 10, caractérisée en ce que les unités de lecture latérales (10, 11) et/ou l'unité centrale de travail (12) comprennent
un élément de préhension respectif, substantiellement en forme de « C », apte à se
mettre en prise, dans des conditions de fonctionnement, avec la partie émergente (4)
du guide ou avec l'une des ailes latérales de la base (3).