The present invention refers to a gasket for the head of supporting columns of raised floors.
In the building sector, it has been known for a long time to make raised floors, also called "elevated" or "floating" floors, in which the ground surface is supported at a certain height from the floor slab or floor, so that between the intrados of the ground surface and the extrados of the floor slab or floor is defined interspace.
Such an interspace, in the field also known as "technical area", is used for receiving services and/or systems.
A raised flooring is made up of a series of modular panels that rest on a supporting structure that is at a certain height, that can generally be adjusted, and that, in turn, rest on the floor slab or floor. The panels simply rest on the supporting structure so as to be able to be removed through lifting, for example with the help of suction cups, to access the "technical area" or to provide for their replacement.
The load-bearing structure, which transmits the loads from the panels to the floor slab, consists of a plurality of columns and of possible cross-members or stringers that connect the columns in pairs.
Normally the columns consist of a height-adjustable stem that, generally, consist of a threaded bar coupled with a sleeve or with a tube and provided with an adjustment nut. The stem is provided, at the lower end, with a base for resting on the floor slab and, at the upper end, with a resting head for the panels.
Both the base and the resting head generally consist of a load plate or plate, circular or quadrangular, obtained through pressing and blanking of sheet metal.
In order to improve the stability and rigidity of the load-bearing structure and increase the load-bearing capability of the entire system it is known to connect the columns in pairs through respective stringers or cross-members generally consisting of structural shapes with square or rectangular section and internally hollow or having a "C" or "M"-shaped section.
Currently, the cross members are directly coupled with the resting heads of the columns through snap coupling or through resting and screwing.
In the case of snap coupling, the perimeter edge of the resting head of each column has four pairs of notches arranged 90° apart from one another. The notches of each pair are rectilinear, parallel to one another and arranged symmetrically with respect to a middle axis of the head and they extend from the edge towards the centre of the head itself. The end flanks of a cross-member insert into the notches of each pair.
The head portion defined by the notches of each pair and the corresponding portion of the end of the cross-member that couples with it have grooved profiles that engage with each other.
In order to increase the stability and rigidity of the coupling it is also known to fix the ends of the cross members, already snapped onto the resting heads of the columns, with screws.
In the case of resting and screwing, the resting heads of the columns are cross-shaped, on the arms of which the ends of the cross members are directly rested. The ends of the cross members thus rested are then fixed to the respective arms through screws.
As it is known, the installation of a raised flooring is carried out by arranging, on the floor slab, the columns to the nodes of a lattice the mesh of which has dimensions equal to those of the panels, i.e. typically of 600x600mm. After having adjusted the height of the columns and fixed, if foreseen, the cross-members, the single panels are installed, which are rested on the heads of the columns so as to close the mesh of the lattice. Each panel thus rests on four columns arranged at its vertices.
It is also known to arrange so-called "gaskets", having the function of both sealing against air and dust, and of sound-proofing, on the resting heads or, in the case in which they are foreseen, on the cross members. With particular reference to gaskets arranged on or at the resting heads, they can also act as centring element for installing the panels. Known gaskets, indeed, consist of small plates of plastic that are fastened onto the resting heads of the columns and that have a possible cross on the upper face that acts as a reference and spacer for the corners of four panels resting on the same column.
Such state of the art has some drawbacks concerning in particular the manufacturing and the installation of the columns connected with cross members and gaskets.
Indeed, in the case in which the cross members are coupled with the resting heads of the columns through snap-coupling or through resting and screwing, it is necessary to work, through pressing, blanking and/or bending, the resting heads themselves and use special structural shapes to make the cross members, with a consequent increase in the production costs of such elements. Moreover, given the type of coupling, for every type of column it is necessary to use just the corresponding cross members.
In the case in which the cross members are directly rested on the resting heads of the columns and screwed into them, the installer is obliged to centre every single cross-member on the respective resting head and hold it in position until the respective screw is inserted.
Installation is therefore long and laborious.
Moreover, in known systems, the cross members, if foreseen, couple directly with the resting head of the columns and, when the cross members and the columns are both made from metal and particularly in the case in which they are not screwed together, in use, due to the intermittent action due to trampling, they tend to undergo sliding that, even if of low intensity, generates noise.
Added to this is the fact that the gaskets are subsequently fastened onto the resting heads or, if foreseen, onto the cross members. Also in this case, if the resting heads and the cross members have a particular configuration and shape, it is necessary for the gaskets to be shaped and configured in a corresponding manner.
The purpose of the present invention is to avoid the drawbacks of the prior art.
In particular, the purpose of the present invention is to provide a gasket for the head of support columns of raised floors that makes it possible to simplify the manufacturing of the resting heads and of the corresponding cross members.
Another purpose of the present invention is to provide a gasket for the head of support columns of raised floors that makes it possible to simplify and reduce the installation times of the floors themselves.
Another purpose of the present invention is to provide a gasket for the head of support columns of raised floors that makes it possible to soundproof the coupling between cross members and columns.
These and other purposes according to the present invention are accomplished by making a gasket for the head of support columns of raised floors as outlined in claim 1.
Further characteristics of a gasket for the head of support columns of raised floors are the object of the dependent claims.
The characteristics and advantages of a gasket for the head of support columns of raised floors according to the present invention will become clearer from the following description, given as an example and not for limiting purposes, referring to the attached schematic drawings, in which:
It should be specified that, in the present description, adjectives such as "upper" and "lower" refer to the installed condition of a raised floor.
It should also be specified that the same reference numerals will be used to indicate the same or analogous elements relative to the three embodiments represented.
With reference to the attached figures, references numerals 1, 1', 1" wholly indicate a gasket for the head of support columns of raised floors of the type comprising a load-bearing structure consisting of support columns 2, in pairs able to be connected by cross members or stringers 3, and panels, not depicted, intended to be rested on the columns 2 and on the cross members 3.
The columns 2 can be of the height-adjustable type, as represented in the attached figures, or they can have a fixed height and they have a lower base 4 for resting on the ground and a resting head or upper head 5 usually intended for the panels to rest on and for direct engagement with the cross members 3.
The cross members 3 generally consist of hollow structural shapes with square or rectangular section of various dimensions and thicknesses.
For the sake of simplicity of representation, the attached figures represent a single column 2 and the ends of two cross members 3 able to be connected to it, with it being easy for the man skilled in the art to understand that making a raised floor foresees a lattice of columns in pairs connected by cross members.
The gasket 1, 1', 1" comprises a block 10 that has a lower face 10a, which is intended to be rested on the upper head 5 of the column 2, an upper face 10b, which is substantially parallel to the lower face 10a and that is intended to act as a rest for the panels of raised floors, and a perimeter edge 10c. The perimeter edge 10c, in the case in which the block 10 is partially hollow, acts as a support for the upper face 10b together with stiffening ribs that are not depicted.
The block 10 has at least one cavity 11 for housing the end of a cross-member 3, in particular, the block 10 has four cavities 11 arranged 90° apart from one another.
Each cavity 11 is open at the upper face 10b and at the perimeter edge 10c so as to allow the end of the respective cross-member 3 to be inserted and housed.
At each cavity 11 are also provided means for holding the end of the respective cross-member 3.
Each cavity 11 comprises a resting base 11a for the end of the respective cross-member 3, said base having two side walls 11b and a bottom wall 11c rising up from it. Advantageously, the two side walls 11b, at their upper end, have a flaring suitable for facilitating the insertion from above of the end of the cross-member 3 in the corresponding cavity 11.
The resting base 11a is arranged between the end of the cross-member 3 and the upper head 5 of the column 2, avoiding direct contact between them and thus acting, in use, as an acoustic insulator.
In the first embodiment of the gasket 1 represented in
The pin 12 is internally hollow and, in a preferred embodiment, has a frusto-conical shape with the larger base fixedly connected to the resting base 11a.
Inside the pin 12 it is possible to screw a corresponding fastening screw 31 of the respective cross-member 3. The screw 31 passes through a corresponding hole 30, which is formed in the wall of the end of the cross-member 3 opposite the one in which there is the hole 32 and that is coaxial to the latter, and engages in a hole 50 formed in the upper head 5. The hole 30 has a smaller diameter than the hole 32, acting as a rest for the head of the screw 31.
The pin 12, as well as holding the end of the cross-member 3 coupled with it, determines the modulus or the pitch between the columns. The upper end of the pin 12 also stays inside the end of the cross-member 3 and acts as a rest for the portion of the wall of the end of the cross-member 3 that surrounds the hole 30 with which the head of the screw 31 engages, when, after screwing, such a portion bends downwards.
In the second embodiment of the gasket 1' represented in
In particular, the elastic tongue 13 extends in a direction substantially perpendicular to the resting base 11a and has an upper end fixedly connected to the bottom wall 11c and a lower end free and spaced from the resting base 11a by a slit 14.
Advantageously, the elastic tongue 13 has a gradually increasing cross section from its upper end towards its free lower end. The elastic tongue 13 thus, at its free end, has a holding tooth 15 suitable for inserting into the end of the respective cross-member 3, which is internally hollow.
The holding tooth 15 at the bottom has an inclined receiving profile suitable for facilitating the engagement with the wall of the structural shape that constitutes the cross-member 3. This allows the end of cross members 3 with the same cross section, but made with sheet metal of different thickness as the latter varies, to be engaged.
As is clear from
The holding tooth 15 and its height with respect to the resting base 11a are sized so as to be able to engage cross members 3 made with sheet metal of different thickness, but with the same square or rectangular cross section.
The second embodiment of the gasket 1' represented in
We do not rule out alternative embodiments of the elastic tongue or ones in which the elastic tongue is replaced by one or more tabs that for example project from the upper edge of the side walls 11b and/or bottom walls 11c of each cavity 11.
At the centre of the block 10 a hole 16 is formed that is open at the upper face 10b or passes through the entire block 10.
In the second embodiment represented in
The gasket 1, 1' also comprises four projections 18 that are arranged in a cross and that project from the upper face 10b. The projections 18 act as a reference and spacer for the installation of the panels of the floor.
There are also means for attaching the gasket 1, 1', 1" to the upper head 5 of the column 2.
Such attachment means consist of a plurality of pins 19 that project from the lower face 10a of the block 10 and that are intended to insert into a corresponding hole 50 formed passing through the upper head 5.
Usefully, the pins 19, once inserted into the corresponding holes 50, project for a certain section from the lower surface of the upper head 5 and can be "upset" on it.
For this purpose, the lower end of the pins 19 is closed and made rigid by an appendage, as shown in
In this way, the gasket 1, 1' , 1" can be fixedly connected to a respective column 2, also in an automated manner, during production, so as to reduce the assembly operations of the raised floors.
Usefully, the portion of the pins 19 upset on the lower surface of the upper head 5 acts as a cap for the tip of the screw 31, if it is foreseen, protecting the installer from possible lesions. Such a portion, indeed, in the act of screwing in the screw 31, detaches from the gasket and stays anchored in cap form on the tip of the screw, covering it.
It should be specified that the pins 19 can also be foreseen for the first embodiment of the gasket 1 represented in
Inside the central channel 110 it is possible to insert a cross-member 3 and make it slide along it so that its opposite ends project beyond the gasket 1" in order to be able to fasten to adjacent gaskets or abut against the perimeter walls that define the raised floor.
Such a third embodiment of the gasket 1" thus makes it possible to complete the raised floors near to the perimeter walls without needing to arrange further columns near to the latter or to rigidify load-bearing structures of raised floors already existing or already installed in a quick and simple manner.
In light of the above description and the attached drawings, the man skilled in the art will easily understand the operation and assembly of the gaskets 1, 1', 1" object of the present invention.
In order to make a raised floor with load-bearing structure rigidified by cross members, indeed, after having arranged the columns 2 at the nodes of a lattice the meshes of which correspond to the dimensions of the covering panels, the gaskets 1, 1', 1" are mounted on the upper heads 5 of the columns 2, if not already anchored to them in the production step.
In the case in which it is necessary to connect the columns 2 in pairs through cross members 3 it is sufficient to insert the end of the cross members 3 into the cavities 11 of the corresponding gaskets 1 using the pins 12 as reference and guide.
In the first embodiment of the gasket 1 represented in
In the second and third embodiment of the gasket 1', 1" represented in
In this case, as highlighted above, it is not necessary to fix the cross members 3 with the screws 31, thus obtaining a clear saving in time and, therefore, in assembly costs, provided that it is not necessary to ensure electrical continuity.
The gasket object of the present invention thus has the advantage of simplifying the manufacture of the resting heads of the columns and of the cross members that can be coupled with them. The resting heads of the columns can indeed be of any shape and can consist of flat plates without it being necessary to foresee any notch or shaping in them, which would moreover involve a loss of load-bearing capability, excluding the holes for coupling with the fastening screws or with the pins for anchoring the gasket itself. Similarly, the cross members can consist of hollow structural shapes with rectangular or square section and they do not require any special shaping or processing excluding the holes for the insertion of the pins that project from the gasket and/or of the fastening screws. It should be noted that, as the load conditions and the load-bearing requirements vary, it is sufficient to vary the thickness of the plates with which the cross members are made, keeping their cross section constant.
The gasket object of the present invention also simplifies the installation operations of the raised floors also reducing their execution times. This is particularly true in the embodiment with an elastic tongue that, as highlighted above, does not require the application of any fastening screw.
Finally, it is clear that the invention thus conceived can undergo numerous modifications and variants, all of which are covered by the invention; moreover, all of the details can be replaced with technically equivalent elements. In practice, the materials used can be whatever according to the technical requirements.
This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.