[0001] The present invention relates to a block of bushings of a three-phase rotary switch-disconnector
with a double isolating clearance between the electric contacts, intended for multiple
switching of currents in electric circuits that are in a working status, and also
for emergency connection of electric circuits that are in a fault condition.
[0002] A rotary section switch-disconnector is known from the description of the Italian
utility model nr ITMI20000019 and from the catalogue of Italian company IMEQUADRI
DUESTELLE SPA which manufactures it. The switch-disconnector is designed for disconnecting
electric contacts. The switch-disconnector contains a frame in which a uniform body
is rotationally fixed, the body containing a rotary shaft and three bushings spaced
evenly and perpendicularly to the axis of rotation of the shaft, each being intended
for a single supply phase. At the same time, the axis of rotation of the shaft divides
individual bushings into two symmetrical parts. At the ends of each of these parts
there are movable electric contacts whose active parts are oriented according to the
sense of rotation of the bushings. The switch-disconnector contains two rows of piston
insulators fixed to the support frame, which incorporate a cylinder open on one side
with a piston sliding inside the cylinder. A piston insulator forms a support for
the fixed electric contacts that function together with the movable electric contacts.
The contact between the movable and fixed contact members occurs as a result of the
revolution of the uniform body around the axis of rotation of the shaft, when the
switch-disconnector is being closed. The pistons are coupled with the bushings in
pairs, so that during the revolution of the body, during switching-on of the contact,
the movement of the piston inside the cylinder causes suction of air into the cylinder.
Then, while the contact is being opened, the movement of the pistons causes compression
of air and its blow-out in the zone where the electric arc is burning. The piston
of each piston insulator is permanently connected with the piston rod which in turn
is connected by an articulated joint with the bushing using at least one coupling
element installed on the revolving body of the bushings. Each bushing is fitted with
circumferential ribs.
[0003] A rotary switch-disconnector type AM made by ABB incorporates a rotary block of bushings
made as a resin casting. The block comprises cylindrical bodies of three bushings
and a rotary shaft on which the bodies of the bushings are arranged. A conducting
rod is immersed in each of the bushing bodies. The conducting rods are arranged along
the shaft axis and perpendicularly to the shaft axis in the plane of rotation of the
bushings and they are the cores of the bushings. The shaft axis divides each of the
conducting rods into two symmetrical halves, and both ends of theses rods protrude
outside the bodies of the bushings and are a movable element of the current path of
the switch-disconnector. The rotary shaft is fitted with stiffening strips in the
shape of the letter "T" which are situated along the shaft axis on the opposite sides
of the shaft and are made as an integral part of the resin cast of the block. The
bushings are fitted with transverse circumferential petticoats which are arranged
on the outer surface of the bushings above the stiffening strips. The ends of the
rotary shaft are fitted with three metal inserts with female threads, which are arranged
radially in relation to the axis of rotation of the shaft in a plane perpendicular
to the axis of rotation. Bearing journals that enable the rotation of the block of
bushings are fixed in the inserts.
In the presented solutions the quantity of resin used to make the block of bushings
is relatively large, which results in high rigidity of the block and its mechanical
strength, but also requires the use of an increased-energy drive to activate the switch-disconnector.
Therefore there is a demand for a new construction of the block which would keep the
mechanical properties of the existing solutions while at the same time reducing the
mass of the whole block, which will allow the use of a drive of a lower energy.
[0004] The block of bushings of a three-phase rotary switch-disconnector according to the
invention is made as a resin casting in the form of a rotary shaft with three bushings
fitted with circumferential petticoats. The bushings are arranged in series along
the axis of the rotary shaft and perpendicularly to the axis of the shaft. The shaft
axis divides the body of each of the bushings into two symmetrical parts in which
there is located a common conducting rod whose ends protrude outside the bushing body
and make a movable element of the current path of the rotary switch-disconnector.
The block of bushings of a three-phase rotary switch-disconnector according to the
invention is
characterized in that the bodies of the bushings in cross-section have the contour in the shape of an ellipse
or an ellipse with the vertexes truncated on both sides.
[0005] Preferably, the bushing body incorporates the first element with a fixed cross-section,
adjoining the rotary shaft, and the second element of a variable cross-section, adjoining
the first element. The longitudinal axes of the first and the second elements are
the longitudinal axis of the bushing body and form a single line with the longitudinal
axis of the conducting rod.
[0006] Preferably, in cross-section of the bushing body, in the first element with the fixed
cross-section, the ratio of the semi-major axis "a" of the ellipse to the semi-minor
axis "b" of the ellipse has a fixed set value, and in the second element with the
variable cross-section, the ratio of the semi-major axis "a" of the ellipse to the
semi-minor axis "b" of the ellipse decreases in relation to the set value for the
first element.
[0007] Preferably, the selected value of the ratio of the semi-major axis "a" of the ellipse
to the semi-minor axis "b" of the ellipse for the first element of the bushing with
the fixed cross-section is within the range of 1.5 to 3.
[0008] Preferably, the set value of the ratio of the semi-major axis "a" of the ellipse
to the semi-minor axis "b" of the ellipse for the second element of the bushing with
the variable cross-section decreases from the set value for the first element to a
value bigger than 1.
[0009] Preferably, on the faces of the bushing body, between the axis of the rotary shaft
and the circumferential petticoats, on its first element with the fixed cross-section
there are two catches which are situated opposite each other, on the opposite sides
of the longitudinal axis of the bushing body.
[0010] Preferably, the catches form an integral part with the bushing body.
[0011] Preferably, the rotary shaft is fitted with coupling elements located at the ends
of the shaft in its axis of rotation and having the form of journals anchored in the
resin cast of the shaft.
[0012] Preferably, the coupling element has the form of a cylinder with a fixing handle
attached to its face, the surface of the handle being the active surface of the coupling
element and transmitting the mechanical load to the rotary shaft.
[0013] Preferably, the fixing handle is made in the form of a blade having a shape resembling
the letter "C".
[0014] Preferably, the cylinder of the coupling element and its fixing handle are made as
a uniform whole.
[0015] The advantage of the block of bushings according to the invention is that it maintains
the large mechanical strength while reducing the mass of the whole block. The reduction
in the mass of the block offers the possibilities of achieving correspondingly higher
rotational speeds during the operation of the rotary switch-disconnector. Owing to
the reduction in the mass, also the braking of the block during its operation is easier.
Moreover, the smaller number of details necessary for arranging the bearing of the
rotary shaft in the support frame makes the installation much easier, and the use
of one coupling element which forms the mechanical connection between the drive and
the rotary shaft of the block of bushings and which at the same time is an element
forming the bearing between the shaft and the frame improves the mechanical strength
of the connections. The shape of the fixing handle of the coupling element increases
the effective surface that transmits the mechanical load between the coupling element
and the rotary shaft.
[0016] The invention is explained in an embodiment in the drawing, where:
fig. 1 shows the rotary block according to the invention in perspective in the first
embodiment of the invention,
fig. 2 - a fragment of the bushing from fig. 1 showing the cross-section of the bushing,
without showing its connection with the block of bushings,
fig. 3 - the rotary block according to the invention in perspective in the second
embodiment of the invention,
fig. 4 - a fragment of the bushing from fig. 3 showing the cross-section of the bushing,
without showing its connection with the block of bushings,
fig. 5 - a fragment of the end part of the block in the longitudinal section,
fig. 6 - the coupling element in perspective.
[0017] The bushing block 1 according to the invention is made as a resin casting which incorporates
a uniform rotary shaft 2 whose axis is the axis of rotation of the block, and incorporates
three bushings 3a or 3b which are arranged in series along the shaft axis and perpendicularly
to the shaft axis, and their longitudinal axes lie on one plane. The shaft axis divides
the body of each bushing into two symmetrical parts in which there is located a common
conducting rod 4. The conducting rod 4 makes the core of the bushing 3a or 3b. The
ends of the rod 4 protrude outside the body of the insulator 3a or 3b and they form
a movable element of the current path of the switch-disconnector. The bodies of the
bushings 3a or 3b are formed of two parts situated symmetrically in relation to the
axis of rotation of the shaft 2, each of these parts comprising the first element
with the fixed cross-section 5a or 5b with the contour in the shape of an ellipse,
adjoining the surface of the rotary shaft 2, and the second element 6a or 6b with
the contour in the shape of an ellipse with a variable cross-section decreasing towards
the end of the bushing, whereas the elements 6a, 6b adjoin the first elements 5a,
5b respectively. In the first embodiment of the invention the contours of the cross-section
of the first element 5a and the second element 6a have the shape of a full ellipse.
In the cross-section of the body of the bushing 3a in the first element 5a with a
fixed cross-section the ratio of the semi-major axis "a" of the ellipse to the semi-minor
axis "b" of the ellipse has a fixed set value, preferably in the range of 1.5 to 3.
In the second element 6a with a variable cross-section, the value of the ratio of
the semi-major axis "a" of the ellipse to the semi-minor axis "b" of the ellipse decreases
in relation to the set value for the first element 5a, preferably from the value set
for the first element 5a to a value bigger than 1.
[0018] In the second embodiment of the invention the cross-section area of the first element
5b and of the second element 6b is modified by truncating a fragment of this area
near the vertexes of the ellipse with two lines "I" perpendicular to the semi-major
axis of the ellipse "2a". In fig. 4 the section between the truncated vertexes of
the ellipse has been marked "2a1", the value "a1" being less than the value "a", preferably
by 3 to 10% of the value of "a". In the cross-section of the body of the bushing 3b
in the first element 5b with a fixed cross-section, the ratio of the semi-major axis
"a" of the ellipse to the semi-minor axis "b" of the ellipse has a fixed set value,
preferably in the range of 1.5 to 3. In the second element 6b with a variable cross-section,
the value of the ratio of the semi-major axis "a" of the ellipse to the semi-minor
axis "b" of the ellipse decreases in relation to the set value for the first element
5b, preferably from the value set for the first element 5b to a value bigger than
1. On the elements 6a, 6b of the bushing 3a, 3b there are built resin circumferential
petticoats 7a, 7b situated parallel to each other. On the faces of the bodies of the
bushings, on the elements 5a, 5b with a fixed cross-section, there are built two resin
catches 8 which are situated between the axis of the shaft 2 and the petticoats 7a,
7b opposite each other at a distance of 2b, on the opposite sides of the longitudinal
axis of the body of the bushing 3a, 3b. The switch-disconnector piston pull-rods,
not shown in the drawing, are rotationally fixed to those catches. The catches 8 make
an integral part of the body of the bushings 3a, 3b. The rotating shaft 2 is fitted
with stiffening strips 9a, 9b and 9c, made of resin in the block casting process,
which are arranged symmetrically on both sides of the shaft and form an integral part
of the block. The stiffening strips 9a and 9c are situated between the ends of the
shaft 2 and the bushings located in extreme positions along the shaft axis. The stiffening
strips 9b are situated on both sides of the bushing located in the center position
and they are arranged along the shaft, on its both sides to the bushings situated
in the extreme positions. The endings of the strips 9a and 9c on the shaft-end side
are made as stiffening brackets 10 situated perpendicularly to the shaft 2 axis and
they connect the edge of the strips 9a and 9c with a part of the side surface of the
shaft 2. The stiffening strips 9a, 9b and 9c are connected with the bodies of the
bushings 3a or 3b by intermediate elements shaped in the form of fastening flanges
11 which on one side adjoin the side surfaces of the bushings 3a, 3b and on the other,
the surface of the shaft 2. The intermediate elements are made of resin and they make
an integral part of the, block of bushings. At the ends of the rotary shaft 2 there
are fixed coupling elements 12 used for fastening and rotating the block of bushings
1 in the support frame of the switch-disconnector, not shown in the drawing, and for
transmitting the torque from the drive, not shown in the drawing, to the rotary shaft
2. The coupling elements 12 in the form of a cylinder 13 perform the function of the
journal of a slide bearing whose bearing bush is the opening in the support frame
of the switch-disconnector, not shown in the drawing. The coupling elements 12 have
the shape of a cylinder 13 and they are fitted with fixing handles 14 which are attached
to the base of the cylinder 13 and to the fragments of their side surfaces. The fixing
handles, are made preferably in the form of a blade having a shape resembling the
letter "C". The surfaces of the fixing handles 14 form the active surfaces of the
coupling elements 12, through which load from the coupling element 12 is transmitted
from to the rotary shaft 2 of the block of bushings 1. The cylinder 13 is made as
a uniform whole.
[0019] List of markings In the drawing:
1 - a block of bushings
2 - a rotary shaft
3a, 3b - a bushing
4 - a connecting rod
5a, 5b, - a first element of a bushing with a fixed cross-section
6a, 6b, - a second element of a bushing with a variable cross-section
7a, 7b - circumferential petticoats
8 - catches
9a, 9b, 9c - stiffening strips
10 - a stiffening bracket
11 - a fastening flange
12 - a coupling element
13 - a cylinder
14 - a fixing handle.
1. A block of bushings (1) of a three-phase rotary switch-disconnector made as a resin
casting in the form of a rotary shaft (2) with three bushings (3a,3b) fitted with
circumferential petticoats (7a, 7b), the bushings (3a, 3b) being arranged in series
along the axis of the rotary shaft and perpendicularly to the axis of the shaft, and
the axis of the shaft dividing the body of each of the bushings into two symmetrical
parts in which there is located a common conducting rod (4) whose ends protrude outside
the body of a bushing (3a, 3b) and make a movable element of the current path of the
rotary switch-disconnector, characterized in that the bodies of the bushings (3a, 3b) in cross-section have the contour in the shape
of an ellipse or an ellipse with the vertexes truncated on both sides.
2. A block of bushings according to claim 1, characterized in that the body of a bushing (3a, 3b) comprises a first element with a fixed cross-section
(5a, 5b), adjoining the rotary shaft (2) and a second element (6a, 6b) with a variable
cross-section, adjoining the first element (5a, 5b) respectively, and the longitudinal
axes of the first and the second elements are the longitudinal axis of the body of
the bushing (3a, 3b) which forms a single line with the longitudinal axis of the conducting
rod (4).
3. A block of bushings according to claim 2, characterized in that in cross-section of the body of the bushing (3a, 3b), in the first element (5a, 5b)
with a fixed cross-section the ratio of the semi-major axis "a" of the ellipse to
the semi-minor axis "b" of the ellipse has a fixed set value, and in the second element
(6a, 6b) with a variable cross-section, the ratio of the semi-major axis "a" of the
ellipse to the semi-minor axis "b" of the ellipse decreases in relation to the set
value for the first element (5a, 5b).
4. A block of bushings according to claim 3, characterized in that the set value of the ratio of the semi-major axis "a" of the ellipse to the semi-minor
axis "b" of the ellipse for the first element of the bushing with the fixed cross-section
is within the range of 1.5 to 3.
5. A block of bushings according to claim 4, characterized in that the set value of the ratio of the semi-major axis "a" of the ellipse to the semi-minor
axis "b" of the ellipse for the second element (6a, 6b) of the bushing with the variable
cross-section decreases from the set value for the first element (5a, 5b) to a value
bigger than 1.
6. A block of bushings according to claim 2, characterized in that on the faces of the body of the bushing (3a, 3b), between the axis of the shaft (2)
and the circumferential petticoats (7a, 7b) respectively, on its first element (5a,
5b) with a fixed cross-section there are two catches (8) which are situated opposite
each other, on the opposite sides of the longitudinal axis of the body of the bushing
(3a, 3b).
7. A block of bushings according to claim 6, characterized in that the catches (8) form an integral part with the body of the bushing (3a,3b).
8. A block of bushings according to claim 1, characterized in that the rotary shaft (2) is fitted with coupling elements (12) located at the ends of
the shaft (2) in its axis of rotation, having the form of journals anchored in the
resin cast of the shaft (2).
9. A block of bushings according to claim 8, characterized in that the coupling element (12) has the form of a cylinder (13) with a fixing handle (14)
attached to its face, the surface of the handle being the active surface of the coupling
element and transmitting the mechanical load to the rotary shaft (2).
10. A block of bushings according to claim 8, characterized in that the fixing handle (14) is made in the form of a blade having a shape resembling the
letter "C".
11. A block of bushings according to claim 8, characterized in that the cylinder (13) and the coupling element (14) are made as a uniform whole.