Technical Field
[0001] The present invention relates to an air conditioner that performs a cooling operation
or a heating operation using a refrigerating cycle, and particularly to an air conditioner
that is capable of maintaining a proper refrigerating cycle by controlling a throttle
mechanism as appropriate, which is one of constituent elements of the refrigerating
cycle.
Background Art
[0002] Hitherto, there have been air conditioners that are equipped for times of power outage.
As such an apparatus, there has been proposed "an air conditioner including a refrigerant
circuit provided with at least one compressor of variable capacity, a heat-source-side
heat exchanger, an expansion valve, and a use-side heat exchanger sequentially connected
by piping in an annular shape, in which operation state detecting means that detects
an operation state of predetermined devices including at least the compressor and
the expansion valve held by the refrigerant circuit, operation state storage means
that stores the operation state detected by the operation state detecting means, power
supply/outage detecting means that detects power feeding and outage of a power supply
supplied to the refrigerant circuit, and predetermined device control means that controls
the predetermined devices by setting the operation state before the outage stored
in the operation state storage means at a control target value" (See Patent Document
1, for example).
[0003] In such an air conditioner, if outage occurs, an instruction amount to the throttle
mechanism might be different from an actual control amount of the throttle mechanism
in many cases. Thus, in the prior-art technology, after the outage of the air conditioner,
a control amount of the throttle mechanism is initialized so that the instruction
amounts of all the throttle mechanisms match the control amounts. Therefore, during
the operation of the initialization of the throttle mechanism, an operation of the
air conditioner cannot be resumed but is kept in a stopped state. However, if quick
restoration of capability is requested after recovery of power to the air conditioner,
a part of or the whole of the initialization of all the throttle mechanisms is omitted
and the operation is continued without matching the instruction amount with the control
amount.
[0004]
[Patent Document 1] Japanese Unexamined Patent Application Publication No. 2007-255759 (pages 4 and 5, Figs. 1 and 2 and the like)
Disclosure of Invention
Problems to be Solved by the Invention
[0005] With a control method of a throttle mechanism in a prior-art air conditioner or the
like, a difference between an instruction amount and a control amount of the throttle
mechanism becomes large each time the air conditioner loses power, and it might take
a long time for a refrigerating cycle after power recovery to reach an optimal refrigerating
cycle. Therefore, the refrigerating cycle after the power recovery cannot exhibit
a predetermined capability quickly in some cases. Also, if an operation is continued
while the instruction amount and the control amount of the throttle mechanism do not
match, a failure might occur in the device.
[0006] The present invention was made in order to solve the above problems and an object
thereof is to provide an air conditioner that can be started in a short time after
power recovery and also can maintain an optimal refrigerating cycle after a short
time.
Means for Solving the Problems
[0007] An air conditioner according to the present invention is an air conditioner having
a compressor, a heat-source-side heat exchanger, a plurality of throttle mechanisms,
and a use-side heat exchanger and is provided with a control portion that determines
necessity of/ initialization of the plurality of throttle mechanisms after power recovery
by comparing the number of outages of this air conditioner with a predetermined specified
number of times set in advance.
[0008] The air conditioner according to the present invention is an air conditioner having
a compressor, a heat-source-side heat exchanger, a plurality of throttle mechanisms,
and a use-side heat exchanger and is provided with a control portion that modifies
an instruction amount of an opening-degree to the plurality of throttle mechanisms
after power recovery by comparing time AT from when an instruction of an opening-degree
was given to the plurality of throttle mechanisms to when outage occurs in this air
conditioner and a required time T1 until the instruction amount of the opening-degree
to the plurality of throttle mechanisms matches an actual control amount of the opening-degree.
[0009] The air conditioner according to the present invention has a main refrigerant circuit
in which a compressor, a heat-source-side heat exchanger, a high-pressure-side of
a supercooling heat exchanger, a first throttle mechanism, and a use-side heat exchanger
are connected in series and a bypass circuit branching between the supercooling heat
exchanger and the first throttle mechanism and connected to a suction side of the
compressor through a second throttle mechanism and a low-pressure side of the supercooling
heat exchanger and is provided with a control portion that modifies an instruction
amount of an opening-degree to the first throttle mechanism and the second throttle
mechanism after power recovery by comparing an overheat-degree at an outlet of the
use-side heat exchanger before and after the outage and the overheat-degree at an
outlet of a bypass path side of the supercooling heat exchanger before and after the
outage, respectively.
Advantages
[0010] According to the air conditioner according to the present invention, a refrigerating
cycle can be started in a short time after power recovery and can be maintain optimal
after a short time.
Brief Description of Drawings
[0011]
[Fig. 1] Fig. 1 is a refrigerant circuit diagram illustrating a refrigerant circuit
configuration of an air conditioner according to Embodiment 1.
[Fig. 2] Fig. 2 is a graph illustrating a relationship between a control amount of
a second throttle mechanism and a change of a refrigerating cycle.
[Fig. 3] Fig. 3 is a graph illustrating a relationship between the control amount
of the second throttle mechanism and time at outage.
[Fig. 4] Fig. 4 is a flowchart illustrating a flow of processing of initialization
of a throttle mechanism at occurrence of outage.
[Fig. 5] Fig. 5 is a refrigerant circuit diagram illustrating a refrigerant circuit
configuration of an air conditioner according to Embodiment 2.
[Fig. 6] Fig. 6 is a flowchart illustrating a flow of processing on modification of
an instruction amount of the throttle mechanism at occurrence of outage.
[Fig. 7] Fig. 7 is a refrigerant circuit diagram illustrating a refrigerant circuit
configuration of an air conditioner according to Embodiment 3.
[Fig. 8] Fig. 8 is a graph illustrating a relationship between a control amount and
an overheat-degree of the throttle mechanism.
[Fig. 9] Fig. 9 is a flowchart illustrating a flow of processing on modification of
an instruction amount of the throttle mechanism at occurrence of outage. Reference
Numerals
[0012] 1 compressor, 2 four-way valve, 3 heat-source-side heat exchanger, 4 supercooling
heat exchanger, 5 first throttle mechanism, 6 use-side heat exchanger, 7 accumulator,
8 second throttle mechanism, 9 power portion, 50 control portion, 51 power-supply
detecting means, 52 storage device, 52a storage device, 52b storage device, 61 high-pressure
sensor, 62 low-pressure sensor, 65 first temperature sensor, 66 second temperature
sensor, 100 air conditioner, 200 air conditioner, 300 air conditioner Best Modes for
Carrying Out the Invention
[0013] Embodiments of the present invention will be described below while referring to the
attached drawings.
Embodiment 1.
[0014] Fig. 1 is a refrigerant circuit diagram illustrating a refrigerant circuit configuration
of an air conditioner 100 according to Embodiment 1 of the present invention. On the
basis of Fig. 1, a refrigerant circuit configuration and an operation of the air conditioner
100 will be described. This air conditioner 100 performs a cooling operation or a
heating operation using a refrigerating cycle (heat pump cycle) in which a refrigerant
is circulated. Including Fig. 1, size relationships among individual constituent members
might be different from the actual ones in the following drawings.
[0015] The air conditioner 100 is provided with a main refrigerant circuit in which a compressor
1, a four-way valve 2, a heat-source-side heat exchanger 3, a high-pressure-side channel
of an supercooling heat exchanger 4, a first throttle mechanism 5, a use-side heat
exchanger 6, and an accumulator 7 are connected by refrigerant piping in series. Also,
the air conditioner 100 is provided with a bypass circuit in which a refrigerant pipeline
branches on a downstream side of the supercooling heat exchanger 4 (downstream side
in a flow direction of a refrigerant during a cooling operation), passes through the
second throttle mechanism 8 and a low-pressure-side channel of the supercooling heat
exchanger 4, and merged with a refrigerant pipeline that connects the four-way valve
2 and the accumulator 7.
[0016] The compressor 1 enables an air-conditioning operation to be performed by compressing
a sucked low-temperature and low-pressure refrigerant, discharging the refrigerant
as a high-temperature and high-pressure refrigerant and circulating the refrigerant
in a system. This compressor 1 is configured as a type of compressor capable of frequency
control by using an inverter in general, and it may be configured as a type of compressor
having a constant rotation speed. The four-way valve 2 switches the refrigerant channel
between the cooling operation and the heating operation. That is, when the four-way
valve 2 is controlled, the flow direction of the refrigerant flowing through the refrigerant
circuit is reversed between the cooling operation and the heating operation.
[0017] The heat-source-side heat exchanger 3 functions as a condenser (radiator) during
the cooling operation and as an evaporator during the heating operation and condenses
and liquefies the refrigerant or evaporates and gasifies the refrigerant through heat
exchange with ambient air. The heat-source-side heat exchanger 3 is constructed in
conjunction with a fan (not shown) in general and its condensing capability or evaporating
capability is controlled by the rotation speed of the fan. The supercooling heat exchanger
4 has a function of performing heat exchange between the refrigerant flowing through
the main refrigerant circuit (high-pressure-side) and the refrigerant flowing through
the bypass circuit (low-pressure side), to remove the supercooled state of the refrigerant
flowing through the main refrigerant circuit and to make control of the first throttle
mechanism 5 stable. The supercooling heat exchanger 4 is represented by a double-pipe
structure but is not limited to that and may be composed of a plate-type heat exchanger.
[0018] The first throttle mechanism 5 has functions of a decompression valve and an expansion
valve and decompresses and expands the refrigerant. This first throttle mechanism
5 is assumed to be configured as a throttle mechanism capable of variable control
of an opening-degree represented by an electronic expansion valve, for example. The
use-side heat exchanger 6 functions as an evaporator during the cooling operation
and a condenser (radiator) during the heating operation and performs heat exchange
between the refrigerant and air (air supplied from the fan, not shown) so as to evaporate
and gasify or to condense and liquefy the refrigerant.
[0019] The accumulator 7 is installed on the suction side of the compressor 1 and retains
excess refrigerant generated by an operation state. In Embodiment 1, a case in which
the accumulator 7 is provided is described as an example, but not limited to that.
For example, a configuration may be adopted in which the accumulator 7 is not provided
and a liquid receiver (receiver) is provided between the heat-source-side heat exchanger
3 and the supercooling heat exchanger 4. Alternatively, both the accumulator 7 and
the liquid receiver may be provided. The second throttle mechanism 8 has a function
of a decompression valve or an expansion valve and decompresses and expands the refrigerant.
This second throttle mechanism 8 is assumed to be configured as a throttle mechanism
capable of variable control of an opening-degree represented by an electronic expansion
valve, for example.
[0020] The air conditioner 100 is provided with a control portion 50 that integrally controls
the entire air conditioner 100. This control portion 50 is provided with an instruction
portion that instructs specific throttle opening-degrees of the first throttle mechanism
5 and the second throttle mechanism 8 and initializes the throttle opening-degrees
of the first throttle mechanism 5 and the second throttle mechanism 8. Also, the control
portion 50 executes control of a driving frequency of the compressor 1 and switching
control of the four-way valve 2 in accordance with the operation state and a mode.
That is, the control portion 50 controls each actuator (the compressor 1, the fan,
not shown, the first throttle mechanism 5, the second throttle mechanism 8, and the
four-way valve 2) on the basis of an operation instruction from a user.
[0021] Also, the air conditioner 100 is provided with power-supply detecting means 51 that
can detect outage/power recovery by detecting a power voltage of a power portion 9.
This power-supply detecting means 51 may be of any type as long as it can detect the
outage/power recovery by detecting the power voltage of the power portion 8 that connects
the compressor 1 to the power supply on site. The detecting means 51 may be attached
to an electric component other than the power portion 9 of the compressor 1. Moreover,
the air conditioner 100 is provided with a storage device 52 that can store information
on the number of times outage/power recovery has been detected by the power-supply
detecting means 51. This storage device 52 is preferably includes nonvolatile memory
such as a flash memory. The storage device 52 may be built into the control portion
50.
[0022] Examples of a refrigerant used in the air conditioner 100 include a nonazeotropic
refrigerant mixture, a pseudo azeotropic refrigerant mixture, a single refrigerant
and the like. Examples of a nonazeotropic refrigerant mixture include R407C (R32/R125/R134a)
and the like, which are HFC (hydrofluorocarbon) refrigerants. Since this nonazeotropic
refrigerant mixture is a mixture of refrigerants with different boiling points, it
has a characteristic that composition ratios of a liquid-phase refrigerant and a gas-phase
refrigerant are different. Examples of a pseudo azeotropic refrigerant mixture include
R410A (R32/R125). R404A (R125/R143a/R134a) and the like, which are HFC (hydrofluorocarbon)
refrigerants. This pseudo azeotropic refrigerant mixture has a characteristic of having
an operation pressure that is approximately 1.6 times that of R22 in addition to characteristics
similar to those of a nonazeotropic refrigerant mixture.
[0023] Also, examples of a single refrigerant include R22, which is an HCFC (hydrochlorofluorocarbon)
refrigerant, and R134a, which is an HFC refrigerant, and the like. Since this single
refrigerant is not a mixture, it has a characteristic of being easy to handle. Particularly,
it is pointed out that a HCFC refrigerant such as the refrigerant R22 or the like
used in a prior-art air conditioner has a higher ozone depletion potential than a
HFC refrigerant, and its adverse effect on the environment is large. Due to such a
background, transition to refrigerants with smaller ozone depletion potentials such
as HFC refrigerants, natural refrigerants and the like has been promoted.
[0024] The flow of the refrigerant in a cooling mode will be described. This air conditioner
100 is capable of performing a cooling operation or a heating operation in accordance
with of an instruction from a user. If the air conditioner 100 performs the cooling
operation, the control portion 50 switches the four-way valve 2 so that a high-temperature
and high-pressure refrigerant discharged from the compressor 1 flows into the heat-source-side
heat exchanger 3. In this state, the operation of the compressor 1 is started. The
control portion 50 controls throttle opening-degrees of the first throttle mechanism
5 and the second throttle mechanism 8, but control amounts will be described in Fig.
2.
[0025] The high-temperature and high-pressure refrigerant gas discharged from the compressor
1 flows into the heat-source-side heat exchanger 3 through the four-way valve 2. The
refrigerant gas having flowed into the heat-source-side heat exchanger 3 is condensed
and liquefied by air supplied from the fan (not shown). The condensed and liquefied
high-pressure refrigerant flows through the high-pressure-side channel of the supercooling
heat exchanger 4. Then, a part of the refrigerant having flowed out of the supercooling
heat exchanger 4 flows into the bypass circuit side. The refrigerant having flowed
into the bypass circuit side is decompressed and expanded by the second throttle mechanism
8 and becomes a low-pressure refrigerant. This refrigerant flows through the low-pressure-side
channel of the supercooling heat exchanger 4. At this time, in the supercooling heat
exchanger 4, the high-pressure refrigerant flowing through the high-pressure-side
channel and the low-pressure refrigerant flowing through the low-pressure-side channel
exchange heat.
[0026] Therefore, the high-pressure refrigerant flowing through the high-pressure-side channel
is further cooled by the low-pressure refrigerant flowing through the low-pressure-side
channel, and the supercooling degree is increased. The high-pressure refrigerant cooled
in the supercooling heat exchanger 4 is decompressed and expanded by the first throttle
mechanism 5, becomes a low-pressure refrigerant and flows into the use-side heat exchanger
6. The low-pressure refrigerant having flowed into the use-side heat exchanger 6 is
evaporated and gasified by air supplied from the fan (not shown). The evaporated and
gasified low-pressure refrigerant passes through the four-way valve 2, merges with
the low-pressure refrigerant having flowed through the bypass circuit the upstream
of the accumulator 7 and flows into the accumulator 7. Then, the refrigerant is sucked
into the compressor 1 again.
[0027] Fig. 2 is a graph illustrating the relationship between a control amount (throttle
opening-degree) of the second throttle mechanism 8 and a change of the refrigerating
cycle (state transition of the refrigerant). On the basis of Fig. 2, the change of
the refrigerating cycle on the basis of the control amount of the second throttle
mechanism 8 will be described. In Fig. 2, the horizontal axis indicates the control
amount of the second mechanism 8 and the vertical axis indicates the change of the
refrigerating cycle (state of the refrigerant), respectively. In Fig. 2, the control
amount of the second throttle device 8 is shown as an example, but the control amount
of the first throttle device 5 can be similarly described.
[0028] In the cooling mode executed by the air conditioner 100, as described above, the
refrigerant having flowed into the bypass circuit is decompressed and expanded by
the second throttle mechanism 8, becomes a low-pressure refrigerant and flows into
the low-pressure-side channel of the supercooling heat exchanger 4. If the throttle
opening-degree of the second throttle mechanism 8 is smaller (a range of too small
in Fig. 2) than an optimal value (an appropriate range shown in Fig. 2), a heat exchange
amount with a high-pressure refrigerant is insufficient in the supercooling heat exchanger
4, a supercooling degree is small, which leads to an insufficient degree of supercooling,
and the capability of the air conditioner 100 is lowered. Also, if the throttle opening-degree
of the second throttle mechanism 8 is further decreased, the high pressure of the
refrigerant is excessively raised, which might lead to an abnormally high pressure.
[0029] On the other hand, if the throttle opening-degree of the second throttle mechanism
8 is larger than the optimal value (a range of excess in Fig. 2), the refrigerant
having been condensed and liquefied in the heat-source-side heat exchanger 3 excessively
flows into the accumulator 7 through the bypass circuit. Then, a liquid-back amount
to the compressor 1 might be excessive or the supercooling degree might be insufficient,
and the capability of the air conditioner 100 is also lowered.
[0030] Fig. 3 is a graph illustrating the relationship between a control amount of the second
throttle mechanism 8 and time during outage. On the basis of Fig. 3, a time-series
difference between an instruction amount of the second throttle mechanism 8 and the
control amount generated during outage will be described. In Fig. 3, the horizontal
axis indicates time and the vertical axis indicates the throttle opening-degree of
the second throttle device 8, respectively. In this Fig. 3, the control amount of
the second throttle mechanism 8 during outage is shown as an example, but the control
amount of the first throttle device 5 during outage can be similarly described.
[0031] If an instruction regarding a throttle opening-degree is transmitted from the instruction
portion of the control portion 50 to the second throttle device 8, the actual control
amount of the second throttle device 8 is changed to the transmitted instruction amount.
However, it takes a predetermined time T1 till the actual control amount reaches the
instruction amount. If outage occurs during this time T1, power is not supplied to
the second throttle device 8, and a difference between the actual control amount and
the instruction amount is caused. In Fig. 3, the difference between the actual control
amount caused in one outage and the instruction amount is indicated by Sj.
[0032] As this Fig. 3, a method of calculating the difference Sj between the instruction
amount of the throttle mechanism (the first throttle mechanism 5 and the second throttle
mechanism 8) and the control amount will be described.
Supposing that a throttle opening-degree margin per unit time of the throttle mechanism
is ΔSj, a required time till the instruction amount matches the control amount is
T1, and time from when an instruction is given from the instruction portion to when
the outage occurs is ΔT, the difference Sj between the instruction amount and the
control amount can be calculated by using the following equation:

[0033] Fig. 4 is a flowchart illustrating the flow of processing of initialization of the
throttle mechanism (a first throttle device 5 and a second throttle device 8) at the
occurrence of outage. On the basis of Fig. 4, the initialization of the throttle mechanism
at the occurrence of outage, which is a characteristic matter of the air conditioner
100 according to Embodiment 1 will be described. From an allowable range of the control
amount of the throttle mechanism and the difference Sj between the instruction amount
caused by one outage and the control amount, the number of outages that are allowed
without initializing the throttle mechanism is stored in the storage device 52 in
advance as a specified number of times.
[0034] If outage/power recovery occurs (Step S1), the control portion 50 reads the number
of outages from the storage device 52, counts up by +1, and writes the number of outages
counted up by +1 in the storage device 52 so as to execute counting-up of the number
of outages (Step S2). Then, the control portion 50 compares the number of outages
with the specified number of outages stored in advance (Step S3). If the number of
outages is smaller than the specified number of outages (Step S3; Yes), the control
portion 50 initializes only the first throttle mechanism 5 (Step S4). On the other
hand, if the number of outages is not less than the specified number of outages (Step
S3; NO), the control portion 50 initializes only the second throttle mechanism 8 (Step
S5). As described above, since the throttle mechanism is initialized, time for initialization
can be kept short, and also, the optimal refrigerating cycle can be maintained. The
initialization of the first throttle mechanism 5 and the second throttle mechanism
8 may be performed in the opposite order.
[0035] As described above, the air conditioner 100 has at least the compressor 1, the heat-source-side
heat exchanger 3, the plurality of throttle mechanisms (the first throttle mechanism
5, the second throttle mechanism 8), and the use-side heat exchanger 6 is provided
with the control portion 50 that determines necessity of initialization of the plurality
of throttle mechanisms after power recovery by comparing the number of outages with
the predetermined specified number of outages. Specifically, the air conditioner 100
has the main refrigerant circuit in which the compressor 1, the heat-source-side heat
exchanger 3, the high-pressure-side of the supercooling heat exchanger 4, the first
throttle mechanism 5, and the use-side heat exchanger 6 are connected in series and
the bypass circuit branching at between the supercooling heat exchanger 4 and the
first throttle mechanism 5 and connected to the suction side of the compressor 1 through
the second throttle mechanism 8 and the low-pressure side of the supercooling heat
exchanger 4.
[0036] Then, the control portion 50 initializes the first throttle mechanism 5 or the second
throttle mechanism 8 if the number of outages is smaller than the specified number
and initializes either the first throttle mechanism 5 or the second throttle mechanism
8, which has not been initialized, if the number of outages is not less than the specified
number.
Embodiment 2.
[0037] Fig. 5 is a refrigerant circuit diagram illustrating a refrigerant circuit configuration
of an air conditioner 200 according to Embodiment 2 of the present invention. On the
basis of Fig. 5, a refrigerant circuit configuration and an operation of the air conditioner
200 will be described. This air conditioner 200 performs the cooling operation or
the heating operation using the refrigerating cycle through which the refrigerant
is circulated. In Embodiment 2, a difference from Embodiment 1 will be mainly described
and the same portions as in Embodiment 1 are given the same reference numerals.
[0038] This air conditioner 200 is different from the air conditioner 100 according to Embodiment
1 in the function of a storage device (hereinafter referred to as a storage device
52a) and a method of modifying the instruction amount of the throttle mechanism. The
storage device 52a stores the instruction amount from the instruction portion immediately
before occurrence of outage and the time from when the instruction is instructed to
when the outage occurs in the case of outage. This storage device 52a is preferably
composed of a nonvolatile memory such as a flash memory. The storage device 52a may
be built in the control portion 50. Also, the flow of the refrigerant in the cooling
mode of the air conditioner 200 according to Embodiment 2 and the relationship between
the opening-degree of the throttle mechanism and the change of the refrigerating cycle
are the same as in the air conditioner 100 according to Embodiment 1.
[0039] Fig. 6 is a flowchart illustrating a flow of processing for modification of the instruction
amount of the throttle mechanism (the first throttle device 5 and the second throttle
device 8) at occurrence of outage. On the basis of Fig. 6, modification of the instruction
amount of the throttle mechanism at occurrence of outage, which is a characteristic
matter of the air conditioner 200 according to Embodiment 2, will be described. As
described in Fig. 3, it is assumed that the required time until the instruction amount
matches the control amount is T1 and time from when an instruction is given from the
instruction portion to when the outage occurs is ΔT in the case of occurrence of outage,
and they are used in Fig. 6.
[0040] If outage/power recovery occurs (Step S11), the control portion 50 detects time AT
from then the instruction is transmitted from the instruction portion to when the
outage occurs in the case of occurrence of outage (step S12). And the control portion
50 compares the time ΔPT with the time T1 until the instruction amount matches the
control amount (Step S13). If ΔT is not less than T1 (Step S13; NO), the control portion
50 leaves the throttle opening-degree of the throttle mechanism as it is (Step S14).
On the other hand, if ΔT is shorter than T1 (Step S13; Yes), the control portion 50
calculates a difference between ΔT and T1 and modifies the instruction amount of the
throttle mechanism by adding a difference between the instruction amount stored in
the storage device 52a and the control amount to the instruction amount (Step S15).
[0041] As described above, since the control amount of the throttle mechanism is modified,
the time required for modification of the control amount can be kept to a short time,
and the optimal refrigerating cycle can be maintained. The modification of the instruction
amount of the throttle mechanism at Step S15 is supposed to include not only modification
of the control amounts of both the first throttle mechanism 5 and the second throttle
mechanism 8 but also modification of one of the control amounts of the first throttle
mechanism 5 or the second throttle mechanism 8.
Embodiment 3.
[0042] Fig. 7 is a refrigerant circuit diagram illustrating a refrigerant circuit configuration
of an air conditioner 300 according to Embodiment 3 of the present invention. On the
basis of Fig. 7, a refrigerant circuit configuration and an operation of the air conditioner
300 will be described. This air conditioner 300 performs the cooling operation or
the heating operation using the refrigerating cycle through which the refrigerant
is circulated. In Embodiment 3, a difference from Embodiment 1 and Embodiment 2 will
be mainly described and the same portions as in Embodiment 1 and Embodiment 2 are
given the same reference numerals.
[0043] This air conditioner 300 is different in installation of various sensors and the
initialization processing of the throttle mechanism from the air conditioner 100 according
to Embodiment 1 and the air conditioner 200 according to Embodiment 2. Also, the function
of a storage device (hereinafter referred to as a storage device 52b) is different
from those in the air conditioner 100 according to Embodiment 1 and the air conditioner
200 according to Embodiment 2. The storage device 52b stores the control amount and
an overheat-degree SH1 of the first throttle mechanism 5 immediately before the outage
and the control amount of the second throttle mechanism 8 and an overheat-degree SH2
in the case of occurrence of outage. The control amount and the overheat-degree to
be stored may be data used in tests and researches in advance instead of those immediately
before outage. This storage device 52b is preferably composed of a nonvolatile memory
such as a flash memory. The storage device 52b may be built in the control portion
50.
[0044] On the discharge side of the compressor 1, a high-pressure sensor 61 that detects
the pressure (high pressure) of the refrigerant discharged from the compressor 1 is
disposed. On the suction side of the compressor 1, a low-pressure sensor 62 that detects
the pressure (low pressure) of the refrigerant sucked into the compressor 1 is disposed.
On the outlet side of the use-side heat exchanger 6 (outlet side in the flow of the
refrigerant during the cooling operation), a first temperature sensor 65 that detects
the temperature of the refrigerant is disposed. In a path that merges with the path
between the accumulator 7 and the four-way valve 2 from the outlet of the supercooling
heat exchanger 4 on the bypass circuit, a second temperature sensor 66 that detects
the temperature of the refrigerant is disposed.
[0045] Information detected by various sensors (the high-pressure sensor 61, the low-pressure
sensor 62, the first temperature sensor 65, and the second temperature sensor 66)
is transmitted to the control portion 50. Then, the control portion 50 controls the
first throttle mechanism 5 and the second throttle mechanism 8 to target throttle
opening-degrees on the basis of information from the various sensors. The flow of
the refrigerant in the cooling mode of the air conditioner 300 and the relationship
between the opening-degree of the throttle mechanism and the change of the refrigerating
cycle are the same as those in the air conditioner 100 according to Embodiment 1.
[0046] A calculation of the overheat-degree (the overheat-degree SH1 and the overheat-degree
SH2) of the refrigerant on the refrigerating cycle of the air conditioner 300 will
be described.
A saturated temperature is calculated from a relational expression of a pressure -
saturated temperature determined for each refrigerant using a pressure value detected
by the low-pressure sensor 62. Then, by subtracting the saturated temperature from
the temperatures detected by the first temperature sensor 65 and the second temperature
sensor 66, the overheat-degree can be calculated. The calculation equation is as follows:

[0047] Figs. 8 are graphs illustrating a relationship between the control amount of the
throttle mechanism and the overheat-degree. On the basis of Figs. 8, the relationship
between the control amount of the throttle mechanism and the overheat-degree will
be described. Fig. 2(a) shows the relationship between the control amount of the first
throttle mechanism 5 and the overheat-degree SH1, and Fig. 2(b) shows the relationship
between the control amount of the second throttle mechanism 8 and the overheat-degree
SH2, respectively. Also, in Figs. 2, the horizontal axis indicates the control amount
of the throttle mechanism and the vertical axis indicates the overheat-degree, respectively.
[0048] As shown in Figs. 8, it is known that the control amount of the throttle mechanism
and the overheat-degree have a one-to-one relationship. That is, by determining one
control amount of the throttle mechanism from Fig. 2(a) and Fig. 2(b), one overheat-degree
corresponding to this one control amount is determined. Therefore, if the control
amount of the throttle mechanism is known, the overheat-degree can be expected. Conversely,
if the overheat-degree is known, the control amount of the throttle mechanism can
be expected.
[0049] Fig. 9 is a flowchart illustrating a flow of processing of modification of the instruction
amount of the throttle mechanism (the first throttle device 5 and the second throttle
device 8) at occurrence of outage. On the basis of Fig. 9, modification of the instruction
amount of the throttle mechanism at occurrence of outage, which is a characteristic
matter of the air conditioner 300 according to Embodiment 3 will be described.
[0050] If outage/power recovery occurs (Step S21), the control portion 50 makes the storage
device 52b store the control amount and the overheat-degree of the throttle mechanism
immediately before the outage (Step S22). Then, the control portion 50 instructs the
control amount of the throttle mechanism immediately before the outage stored in advance
in the storage device 52b as the instruction amount. Then, the control portion 50
compares and checks the current overheat-degree with the overheat-degree immediately
before the outage (Step S24). If the current overheat-degree is the same as the overheat-degree
immediately before the outage (Step S24; No), the control portion 50 leaves the throttle
opening-degree of the throttle mechanism as it is (Step S25). On the other hand, if
the current overheat-degree is not the same as the overheat-degree immediately before
the outage (Step 24; Yes), the control portion 50 calculates a difference in the corresponding
control amounts from the difference in the overheat-degrees and makes it a modification
amount (Step S26).
[0051] At this Step S26, the calculated modification amount is added to the current instruction
amount and instructed so as to make it the control amount of the throttle mechanism.
As described above, since the control amount of the throttle mechanism is modified,
time required for modification of the instruction amount can be kept to a short time,
and also, the optimal refrigerating cycle can be maintained. The modification of the
instruction amount of the throttle mechanism at Step S26 is supposed to include not
only the modification of the control amounts of both the first throttle mechanism
5 and the second throttle mechanism 8 but also the modification of one of the control
amounts of the first throttle mechanism 5 or the second throttle mechanism 8.
[0052] That also applies to the control flow in which the instruction amount is instructed
to the throttle mechanism of the case in which the overheat-degree stored in advance
at Step S23 is obtained, the instruction amount at Step S23 is compared and checked
at Step S24 with the control amount of the throttle mechanism stored in advance, and
the difference between the instruction amount and the control amount is made the modification
amount. Also, the characteristic matters of each embodiment may be combined in the
control.
[0053] As described above, the air conditioner 300 has the main refrigerant circuit in which
the compressor 1, the heat-source-side heat exchanger 5, the high-pressure-side of
the supercooling heat exchanger 4, the first throttle mechanism 5, and the use-side
heat exchanger 6 are connected in series and the bypass circuit branching between
the supercooling heat exchanger 4 and the first throttle mechanism 5 and connected
to the suction side of the compressor 1 through the second throttle mechanism 8 and
the low-pressure side of the supercooling heat exchanger 4 and is provided with the
control portion 50 that compares the overheat-degrees at the outlet of the use-side
heat exchanger 6 before and after the outage and the overheat-degrees at the outlet
on the bypass path side of the supercooling heat exchanger 4 before and after the
outage, respectively, and modifies the instruction amounts of the opening-degrees
of the first throttle mechanism 5 and the second throttle mechanism 8 after power
recovery.
[0054] Then, if the overheat-degrees before and after the outage are not the same, the control
portion 50 calculates the difference in the corresponding control amounts from the
difference in the compared overheat-degrees and makes it the modification amounts
of the opening-degrees of the first throttle mechanism 5 and the second throttle mechanism
8.