OBJECT OF THE INVENTION
[0001] The present invention, as the present specification states in its title, is intended
to provide a device for generating and transmitting heat capable of operating with
fuel in any physical state, i.e. it can be fed with fuel in solid, liquid or gas state.
In turn, it is an object of the invention to maximize the combustion efficiency, i.e.
that the fuel consumption is intended to be optimized, which results in significant
fuel savings and the reduction of the emissions of pollutants.
[0002] Likewise, the present invention is Intended to describe a combustion flame generated
inside the described device for generating and transmitting heat, flame whose properties
are highly advantageous in terms of heat transfer and for preventing the production
of pollutants.
TECHNICAL FIELD OF THE INVENTION
[0003] The present invention falls within the methods for obtaining energy through combustion
processes, within the heat transfer processes and their generator and transmitter
devices. It has general application within the field of combustion and heat transfer,
for both industrial applications and domestic use.
[0004] Among the concrete and practical applications of the present invention, its use in
the field of steam generation for heating or electric power generation can be mentioned.
[0005] Also among non-industrial applications of the invention its use in heaters, stoves,
ovens, kitchens and the like can be mentioned.
STATE OF THE ART PRIOR TO THE INVENTION
[0006] Currently there are lots of devices for generating and transmitting heat, combustion
chambers of which are intended to obtain combustion as "perfect" or "complete" as
possible, in order to achieve savings in fuel consumption, while seeking to minimize
the generation pollutants.
[0007] As the background closer to the present invention, it is known the
U.S. Patent 6,651,645 BI that describes a device for generating heat for solid fuel. Although said document
explicitly states that the described apparatus can be used "for other types of fuels
such as powder fuels, liquid fuels or gas fuels", the practice shows that it is not
possible to use any of the solutions described in said patent with liquid or gas fuels.
Among the solutions described in said document, none of them describes or suggests
a device that can be used with liquid or gas fuel, and is not mentioned, nor suggested
that the same apparatus admits fuels in any physical state (solid, liquid or gas).
[0008] Additionally, the device for generating heat described in
US6,651,645-B1 has some drawbacks, such as the fact that due to the high temperatures reached inside
the combustion chamber, the substantially parallel plates or discs wherein the air
injectors are embedded, are bent; which can lead to their breakage.
[0009] Therefore, it was desirable to obtain a device for generating and transmitting heat
that:
- can be used with fuels in any physical state, whether solid, liquid or gas, while
- manages to maximize the combustion efficiency so as to obtain significant fuel savings,
- manages to transfer the maximum amount of produced heat to the place of its utilization,
i.e. minimizing heat losses into the environment.
- prevents the emission of pollutants such as nitrogen oxides (NOx), and
- be resistant to high temperatures generated inside the combustion chamber.
DESCRIPTION OF THE INVENTION
[0010] The present invention is intended to provide a device for generating and transmitting
heat, capable of operating with fuel in any physical state, i.e. fuel in solid, liquid
or gas state, which in turn allows to achieve the desired objectives and overcome
the drawbacks of heat generators existing in the prior art.
[0011] Thus, the new device for generating and transmitting heat, object of the present
invention comprises at least one combustion chamber preferably with a tubular shape,
preferably constituted by a cylinder. Said cylinder is preferably divided into two
sections, a lower section and an upper section of variable height. The height may
be varied depending on the density of heat per volume unit of the combustion flame
to be obtained in the combustion chamber. Furthermore, the apparatus of the present
invention comprises a pressurized air chamber disposed below the lower section of
the cylinder that forms the combustion chamber, and a plurality of air injectors.
[0012] The air injectors are supported on a first flat ring that forms the upper part of
the pressurized air chamber and set in a second flat ring arranged in contact with
the lower end of the cylinder that forms the combustion chamber. These air injectors
are preferably arranged following the circular path of the flat rings, in a substantially
radial direction from the center to the outside. The fact of providing the air injectors
supported on the first flat ring instead of setting thereof in a disc or plate provides
the following advantages:
- the air injectors can slide on the first flat ring, so that when high temperatures
generated inside the combustion chamber and the resulting expansion that said ring
may suffer, the presence of the injectors does not cause its bent and possible breakage,
and
- inside the flat rings, i.e. in the central or free area, a set of replaceable parts
can be provided, configuration of which is defined by the physical state of the fuel
to be used, whether solid, liquid or gas.
[0013] The second flat ring is fastened by fixation means preferably of the type of a pin,
bolt or screw arranged to be sandwiched between the air injectors.
[0014] The number of injectors is in principle not relevant and depends on the diameter
of the cylinder that forms the combustion chamber. However, as the aim to achieve
with this particular arrangement of air injectors is a rotational flow from the injection
of the different air flows, thus the minimum number of injectors required to obtain
said rotational flow is the one that, according to the diameter of the cylinder that
forms the combustion chamber, and the arrangement described, resembles a circle. Thus,
for example, it can be indicated that from 6 air injectors, i.e. forming a hexagon,
the configuration starts resembling a circle. It is also preferable to have an even
number of injectors in order to ensure that the flame resulting from the combustion
remains equidistant from all points of the cylinder that forms the combustion chamber.
[0015] Thus, as noted above, the apparatus of the present invention comprises a set of replaceable
parts, arranged in the free center of the flat rings, in the lower end of the lower
section of the cylinder that forms the combustion chamber and attached to the second
flat ring through an expansion joint, and configuration of which is defined by the
physical state of the fuel to be used.
[0016] Finally, the apparatus of the present invention comprises at least one fan or set
of fans arranged below the pressurized air chamber In order to provide air to the
pressurized air chamber itself. A preferred embodiment of the fan or set of fans also
provides the existence of a sliding sheet placed for closing or opening the space
of air intake to the fan or set of fans in order to regulate the air intake.
[0017] Additional description of the cylinder that forms the combustion chamber:
[0018] In a preferred embodiment, the two sections of the cylinder that forms the combustion
chamber are formed by the interposition of a third flat splitter ring. It will also
be allowable embodiments in which the two sections of the cylinder are formed from,
for example, a cave or narrowing in the walls of the cylinder itself, adopting for
example a form similar to that of an "hourglass."
[0019] In a preferred embodiment, on the walls of the upper section of the cylinder that
forms the combustion chamber, pressure relief holes are provided.
[0020] In the preferred embodiment, in addition, the cylinder that forms the combustion
chamber is complemented with a thermal insulation system consisting of a series of
concentric cylinders, separated by spaces through which air circulates.
Description of the pressurized air chamber:
[0021] The pressurized air chamber comprises a second cylinder arranged concentrically and
below the lower section of the combustion chamber and diameter of which will preferably
be the same or higher than that of the combustion chamber.
[0022] In the preferred embodiment, the diameter of the second cylinder that forms the pressurized
air chamber is higher than that of the cylinder that forms the combustion chamber,
so as to coincide with a fourth concentric cylinder that is part of the thermal insulation
system, as explained later herein.
[0023] The pressurized air chamber provides pressurized air to the plurality of air injectors
supported on the first flat ring and to the central air injector, included within
the set of replaceable parts.
[0024] The upper part of the pressurized air chamber makes up the first flat ring, on which
the air injectors are supported.
[0025] The first flat ring comprises, in turn, a vertical skirt support, the top of which
is preferably finished in a crown shape.
[0026] Description of the air injectors:
Each air injector has
- a side aperture and
- an upper aperture.
[0027] The side aperture allows injecting air flows in a substantially horizontal direction,
i.e., air used for combustion. The upper aperture allows injecting air flows in a
substantially vertical direction, i.e. air having dual functionality, combustion and
cooling.
[0028] Furthermore, the central air injector, included within the set of replaceable parts,
has only one upper aperture that allows injecting air flow in a substantially vertical
direction. This air flow in a substantially vertical direction feeds the center of
the combustion chamber, i.e. injects the air directly used for combustion.
[0029] In this way it is ensured that the combined action of different air flows into the
combustion chamber produces a rotational air flow.
[0030] The inclusion of the central air injector makes the central air flow to have the
strength required for feeding the center of the flame, since it is not just one hole
through which air enters as may go in, but an injection of pressurized air.
[0031] In a preferred embodiment, each air injector has in its side aperture, a nozzle for
the exit of air. The nozzles serve to improve the routing of air flows into the combustion
chamber.
Description of the structure of the set of replaceable parts:
[0032] The configuration of the set of replaceable parts depend on the physical state of
the fuel to be used, whether solid, liquid or gas, but in any case includes a central
air injector arranged in the geometric center of the unit and set between two flat
and parallel discs that are part of said set.
[0033] Thus, in all cases, in addition to comprise the central air injector, the set of
replaceable parts comprise a flat disc attached to the second flat ring through an
expansion joint, and a second flat disc supported on the first flat ring; such that
the central air Injector is set between both discs, in its geometric center.
[0034] Furthermore, in the geometric center of the second flat disc, around and concentric
with the central air injector, a plurality of apertures through which pressurized
air enters from the pressurized air chamber is provided, such that the air that enters
through said apertures contributes, when impact against the first flat disk, to its
cooling. Moreover, and due to the finishing in a crown shape of the top of the vertical
skirt support, the incoming air follows a substantially horizontal path until exiting
the outside through the recesses of the crown shape of the vertical skirt support.
Thus, the function of this air flow in a substantially horizontal direction will be
the one for cooling.
[0035] For gas or liquid fuels, the set of replaceable parts further comprises:
- a plurality of fuel injectors supported on the second flat disc and set in the first
flat disc, distributed preferably following the circular path of the discs,
- a fuel distributor, arranged bellow the fuel injectors and upper part of which forms
the second flat disc, and
- a fuel supply tube that feeds the fuel distributor.
[0036] The fuel injectors preferably have a side aperture so that the injection of gas or
liquid fuel is performed following a substantially horizontal direction so as to contribute
to the rotational direction of air flows.
[0037] In addition, the fuel injectors are preferably fed through their bottom because the
fuel distributor is arranged below the same.
[0038] When the fuel to be used is liquid, placing of a collector plate for retaining the
liquid is further forecasted, and the configuration of the fuel distributor is modified,
such that the fuel supply performs a substantially horizontal path and parallel to
the first flat disc before the fuel reaches the fuel injector.
[0039] The use of the collector plate for retaining the liquid is not indispensable, but
it is suitable for the case of using fuel in a liquid state.
[0040] In a preferred embodiment, the device for generating and transmitting heat, regardless
the physical state of the fuel to be supplied carries a thermal insulation system.
Said system consists of a series of cylinders concentric with the cylinder that forms
the combustion chamber, and it will be explained in detail in the "embodiment of the
invention" section.
[0041] Materials: The materials for the various component elements of the combustion chamber are preferably
metals and among these the use of stainless steel is preferred. Also in the preferred
embodiment the interior walls of the combustion chamber are preferably reflective
and with a shiny silver color, so as to optimize the radiation return of the heat
from the cylinder walls to inside. The more reflective it is, the greater will be
the return and the lower will be the heat loss.
[0042] It should be mentioned that, although the heat sink is not an integral part of the
apparatus of the present invention, it is preferable that it be placed above the combustion
chamber leaving an air space in the middle.
[0043] The air in the upper part of the combustion chamber will be used as heat insulation,
when the air is in a horizontal direction, or as a heat transmitter, when the air
is in the vertical direction.
[0044] It is also noteworthy that the embodiments described for liquid or gas fuel could
also be used for solid fuels, for example in cases of solid fuels with difficult ignition.
Thus, the combustion with a gas or liquid fuel could be started, and then pass it
to the solid fuel. In these cases, the fuel injectors (gas or liquid) will include,
in addition, a cover. Or alternatively, the injectors of fuels in liquid or gas state
are lowered until being leveled with the first flat disc.
Description of the combustion flame:
[0045] Finally, within the device for generating and transmitting heat described by the
present invention a combustion flame with geometrical shape and technical characteristics
advantageous in terms of fuel efficiency and emission of pollutants is generated.
[0046] Thus, it is also an object of the present invention said combustion flame formed
by a plurality of combustion discs formed, in turn, by combustion gases, with the
combustion discs being separated from each other by means of air discs formed by the
air flows supplied for oxidizing the fuel when the air supply is made such that the
combined action of air flows produces a rotational air flow as the one described in
the combustion chamber of the apparatus of the present invention.
[0047] Said rotational air flow provides the flame the form of a pulsating vortex, and can
have central air areas and sections of continuity between the combustion gas discs.
Additionally, combustion discs acquire some upward vertical speed within the combustion
chamber, and since as an increased speed of the combustion discs a less heat transfer
to the medium is produced, thus depending on the upward vertical speed of the combustion
discs and the thickness thereof, the heat transfer (or loss) to medium will be more
or less. It will be less, as thinner the combustion discs are, and as higher upward
vertical speed is imparted thereto.
[0048] Additionally, at the upper end of the combustion flame one or more terminations in
a more or less elongated shape can be formed.
[0049] Thus, this new geometrical shape of the combustion flame achieves considerably increasing
the combustion flame surface, i.e. the oxidation surface, or area wherein the air
oxygen comes in contact with the combustion flame. Furthermore, with this shape of
combustion flame the air supplied for oxidizing the fuel is at very short distances
from any area inside the combustion flame and therefore the fuel efficiency is maximized.
[0050] It has also been demonstrated that the thinner the combustion discs that make up
the combustion flame are, the greater is the oxidation surface of the combustion flame.
BRIEF DESCRIPTION OF THE FIGURES
[0051] The present invention will be fully understood on the basis of the brief description
below and the accompanying drawings which are presented only by way of example and,
thus, do not restrict the present Invention and wherein:
Figure 1 shows a scheme of a complete longitudinal section of the apparatus for generating
and transmitting heat capable of operating with fuel in any physical state object
of the present invention, wherein the set of replaceable parts (A) for fuel in a gas
state or fuel in a liquid state has been represented, but without the retaining plate;
Figure 2 shows a scheme of a longitudinal section of the device for generating and
transmitting heat capable of operating with fuel in any physical state of the previous
figure, wherein the set of replaceable parts (A) has been schematically represented,
the thermal insulation system has been removed and the bottom area of the pressurized
air chamber (26) has been cut in order to allow a greater detail in the rest of the
apparatus;
Figures 3a, 3b and 3c respectively show a perspective view of the set of replaceable
parts (A) for the case of solid fuel, gas fuel (or liquid without retaining plate
(53)) and liquid fuel with retaining plate (53) Figure 4 shows a perspective view
of the pressurized air chamber (26);
Figure 5 shows a side view of the pressurized air chamber (26);
Figure 6 shows a top view of the pressurized air chamber (26);
Figures 7a, 7b and 7c respectively show a top view of the pressurized air chamber
(26) with the set of replaceable parts (A) of Figures 3a, 3b and 3c respectively;
Figure 8 shows a scheme of a longitudinal section of the device for generating and
transmitting heat capable of operating with a fuel in any physical state of the previous
figure, wherein the bottom area of the pressurized air chamber (26) has been cut in
order to allow greater detail for the rest of the apparatus, and wherein the set of
replaceable parts (A), shown in Figure 3b, for using gas or liquid fuel without retaining
plate (53) has been represented;
Figure 9 shows a scheme of a longitudinal section similar to that of Figure 8, but
wherein the set of replaceable parts (A), described in Figure 3c, for using liquid
fuel with retaining plate (53) has been represented;
Figure 10 shows a scheme of a longitudinal section similar to that Figure 8, but wherein
the set of replaceable parts (A), described in Figure 3a, for using solid fuel has
been represented;
Figure 11 shows a sectional view of section A-A of Figure 9;
Figure 12 shows a scheme of a longitudinal section of a specific embodiment that only
includes the possibility of using gas or liquid fuels, without the retaining plate
of the apparatus of the present invention, wherein the bottom area of the pressurized
air chamber (26) has been cut In order to allow greater detail for the rest of the
apparatus;
Figure 13 shows a scheme of a longitudinal section similar to that of Figure 12, but
for a specific embodiment that includes only the use of solid fuels;
Figure 14 shows a sectional view of section A-A of Figure 12;
Figure 15 shows an enlarged view of Figure 14 so as to better see the movement of
air flows; and the injection of liquid or gas fuel; the references of a particular
injector are numbered, but it is understood that each injector has associated an air
a fuel injector,
Figure 16 shows an alternative embodiment of Figure 15, wherein 14 air injectors (14)
instead of 10 air injectors as in Figure 15 are arranged;
Figure 17 shows a scheme of a longitudinal section for an alternative embodiment of
Figure 13, and in which detail an alternative embodiment of the described knob (56),
and which is to perform a bent (57) on the walls of concentric cylinders;
Figure 18 shows a sectional view of section A-A of Figure 13;
Figure 19 shows a sectional view of section A-A of Figure 17;
Figure 20 shows another sectional view of section A-A of Figure 12, but with the retaining
plate (53):
Figure 21 shows a top view of the hot air flows that the heat sink (41) in the top
of the device for generating and transmitting heat will receive;
Figure 22 shows a scheme of, at least one, fan (63);
Figure 23 shows a scheme of the sliding sheet (55), and
Figure 24 shows a scheme of a combustion flame obtained within the combustion chamber
of the present invention.
[0052] These figures contain numerical references associated with the following elements:
A: set of replaceable parts
2: air flows in a substantially horizontal direction emerging from the air injectors
3: combustion discs of the combustion flame
4: air discs of the combustion flame
5: injection of gas or liquid fuel
6: central air area of the combustion flame
7: sections of continuity of the combustion flame
8: combustion flame terminations
9: first cylinder, which forms the combustion chamber
10: third flat ring, splitting the two sections of the combustion chamber
11: lower section of the cylinder that forms the combustion chamber
12: upper section of the cylinder that forms the combustion chamber
13: first flat disc
13': flat disc for specific embodiments wherein the apparatus only admits fuel in
a physical state, defined at the time of its construction
14: air injectors
14a: side aperture of the air Injectors
14b: upper aperture of the air injectors
15: air flows in a substantially vertical direction emerging from the air injectors
16: central air injector
16': plurality of apertures around the central injector air
17: air flow in a substantially vertical emerging direction from the central air injector
18: pressurized air coming from the pressurized air chamber
19: fuel injectors
20: supply of liquid or gas fuel
20': substantially horizontal path for the liquid fuel supply
21: pressure relief holes of the cylinder that forms the combustion chamber
22: third cylinder, concentric with the cylinder that forms the combustion chamber
23: separation space between the cylinder that forms the combustion chamber and the
third cylinder
24: air flow circulating through the lower end of the separation space (23) between
the cylinder that forms the combustion chamber and the third cylinder, i.e. the space
defined between the vertical skirt support (51) that forms the pressurized air chamber
(26) and the third cylinder (22)
25: pressure relief holes of the third cylinder
26: pressurized air chamber
27: pressure relief holes of the fourth cylinder
28: fourth cylinder, concentric with the previous ones (9 and 22)
29: fuel supply pipe
30: fuel distributor
31: air flow in a substantially horizontal direction emerging from the recesses forming
the crown of the vertical skirt support
32: air flow circulating through the separation apace between the cylinder that forms
the combustion chamber and the third cylinder
33: outlet or upper end of the separation space between the cylinder that forms the
combustion chamber and the third cylinder
34: separation space between the third and fourth cylinder
35: air flow circulating through the separation space between the third and fourth
cylinder
36: outlet or upper end of the separation space between the third and fourth cylinder
37: fourth flat ring of the upper edge of the third cylinder
38: fifth flat ring of the upper edge of the fourth cylinder
39: ring that has at its outer edge the fifth flat ring of the upper edge of the fourth
cylinder
40: separation space between the apparatus for generating and transmitting heat and
a heat sink
41: heat sink
42: second cylinder that forms the pressurized air pressure chamber
43: first flat ring on which the air injectors are supported
43': flat disc for specific embodiments wherein the apparatus only admits fuel in
a physical state, defined at the time of its construction
44: second flat disc of the fuel distributor
45: sixth flat ring on which the lower end of outer cylinder, concentric with the
cylinder that forms the combustion chamber, is supported
46: fixation means
47: air nozzle
48: fasteners
49: pins
50: bolt
51: vertical skirt support finished in a crown shape
52: second flat ring in contact with the lower end of the cylinder that forms the
combustion chamber
53: retaining plate for liquid fuel
54: expansion joint or slot
55: sliding sheet
56: knob
57: bent
58: support for heat sink
59: holes for allowing the air supply to the air injectors
60: holes for fixing the second flat ring (52)
61: hole for feeding air into the separation space (23) the cylinder (9) that forms
the combustion chamber and the third cylinder (22)
62: hole for feeding air into the separation space (34) the third and fourth cylinder
(22 and 28)
63: fan for pressurizing the air in the pressurized air chamber (26).
EMBODIMENT OF THE INVENTION
[0053] In order to obtain a better understanding of the object and functionality of this
patent, and without being construed as restrictive solutions.
[0054] Figure 2 shows a general scheme of a device for generating and transmitting heat
capable of operating with fuel in any physical state that includes:
- one cylindrical combustion chamber (9) divided into two sections, one lower section
(11) and one upper section (12), the height of the lower section being preferably
lower than that of the upper section;
- one pressurized air chamber (26) preferably constituted by a second cylinder (42),
diameter of which is preferably equal to that of the cylinder that forms the combustion
chamber (9) and arranged below the lower section (11) of the combustion chamber,
- a plurality of air injectors (14) that have a side aperture (14a) and an upper aperture
(14b) and which are supported on a first flat ring (43) that forms the upper part
of the pressurized air chamber (26) and set in a second flat ring (52), arranged in
contact with the lower end of the first cylinder (9) that forms the combustion chamber,
- a set of replaceable parts (A) arranged on the free center of both rings (43 and 52),
and
- at least one fan, not shown in Figure 2, since the bottom area of the pressurized
air chamber (26) has been removed in order to allow greater detail for the rest of
the apparatus.
Figure 1, as mentioned above, shows a complete scheme of the apparatus of the present
invention, wherein the set of replaceable parts (A), for the case of using gas fuel
or liquid fuel has been represented, but without the retaining plate. Thus, it shows
an apparatus comprising:
- one cylindrical combustion chamber (9) divided into two sections, one lower (11) and
one upper (12) section,
- one pressurized air chamber (26) constituted by a second cylinder (42), diameter of
which is greater than the cylinder that forms the combustion chamber (9) and arranged
below the lower section (11) of the combustion chamber,
- a plurality of air injectors (14) that have a side aperture (14a) and an upper aperture
(14b), and which are supported on a first flat ring (43) that forms the upper part
of the pressurized air chamber (26) and set in a second flat ring (52), arranged in
contact with the lower end of the first cylinder (9) that forms the combustion chamber,
- a set of pieces, which happens to be the set of replaceable parts (A) of Figure 2
for the case of fuel in a gas or liquid state without retaining plate. Said set of
pieces is arranged in the free center of both rings (43 and 52), at the lower end
of the lower section (11) and consists of:
- a first flat disc (13),
- a second flat disc (44),
- a central air injector (16),
- a plurality of fuel injectors (19),
- a fuel distributor (30),
- un fuel supply tube (29) of the fuel distributor (30), and
- a plurality of apertures (16'), around the central air injector (16)
such that the first flat disc (13) is attached to the second flat ring (52) by an
expansion joint (54): the second flat disc (44) forms the upper part of the fuel distributor
(30) and is supported on the first flat ring (43) and parallel to the first flat disc
(13); the fuel injectors (19) are arranged on the second flat disc (44) and passed
through their corresponding holes in the first flat disc (13); the fuel distributor
(30) is arranged below the fuel injectors (19); the central air injector is set between
both flat discs (13 and 44), in the geometric center thereof; the plurality of apertures
(16') is arranged in a circular distribution on the second flat disc (44) and around
the central air injector (16). The fuel supply tube (29) although it is preferably
located on a side of the fuel distributor (30) may admit any location that allows
the entry of fuel in the fuel distributor (30). In addition, the holes in the first
flat disc (13) through which the fuel injectors (19) pass have a diameter slightly
larger than the diameter of the fuel Injectors (19) so as to allow the expansion of
the flat disk (13) caused by high temperatures generated inside the combustion chamber.
[0055] Furthermore, in Figure 1 at least one fan (63) located below the lower area of the
pressurized air chamber (26) is represented.
[0056] Figure 1 also represents some arrows indicating the direction of the air flows. Thus,
the pressurized air chamber (26) provides pressurized air (18) to the plurality of
air injectors (14) and to the central air injector (16). Each air injector (14) has
a side aperture (14a) and an upper aperture (14b), so that the side aperture (14a)
allows injecting air flows in a substantially horizontal direction (2) into the lower
section (11) of the combustion chamber. The upper aperture (14b) allows, in turn,
injecting air flows in a substantially vertical direction (15) into the lower section
(11) of the combustion chamber. And, the central air injector (16) injects an air
flow in a substantially vertical direction (17) into the lower section (11) of the
combustion chamber. In this way it ensures that the combined action of all air flows
(2, 15 and 17) produces an upward rotational air flow In the lower section (11) of
the cylinder (9) that forms the combustion chamber.
[0057] Being the scheme in Figure 1 a preferred embodiment, it also considers the presence
of pressure relief holes (21) in the walls of the upper section (12) of the cylinder
(9) that forms the combustion chamber.
[0058] Also, by being a preferred embodiment, the third flat ring (10), splitting the two
sections (11 and 12) of the cylinder (9) that forms the combustion chamber, is represented.
[0059] In addition, and for being a preferred embodiment,
the thermal insulation system is represented, which consists of:
- a third cylinder (22), concentric with the first cylinder (9) making up the combustion
chamber, said third cylinder being separate from the first cylinder by
- a space (23), said space (23) ending at the upper end part of the upper section (12)
of the cylinder (9) making up combustion chamber, in
- an outlet (33) through which the flowing air (32) will exit through said space (23),
- pressure relief holes (25) preferably provided in the walls of the third cylinder
(22), aligned with the pressure relief holes (21) of the cylinder (9) making up the
combustion chamber,
- a fourth flat ring (37) preferably placed on the upper edge of the third cylinder
(22),
- a fourth cylinder (28), concentric with the previous cylinders (9 and 22), which is
separately arranged from the third cylinder (22) by
- a space (34), said the space (34) ends, at the upper end part of the third cylinder
(22), in
- an outlet (36) through which the flowing air (35) will exit by through the space (34),
- pressure relief holes (27), preferably provided in the walls of the fourth cylinder
(28), aligned with the pressure relief holes (21 and 25) of the other cylinders (9,
22),
- a fifth flat ring (38), which is placed in the upper edge of the fourth cylinder (28),
- a ring (39) provided on the outer edge of the fourth cylinder (28) which, together
with the outer edge of the fourth flat ring (37) of the upper edge of the third cylinder
(22) defines the outlet (36) of the space (34).
[0060] It is also noted in Figure 1 that the apparatus of the Invention preferably has a
sixth flat ring (45) arranged on the upper end of the second cylinder (42) that forms
the pressurized air chamber (26), On said sixth flat ring (45) the fourth cylinder
(28) is supported. Thus, with this preferred configuration, the invention provides
an additional advantage in order to achieve a reduction of heat losses to the medium,
since the fourth cylinder (28) is shifted downward with respect to the area wherein
the combustion occurs, and therefore receives less heat, It is a better insulation
and less heat losses to the medium are produced.
[0061] Figures 3a, 3b and 3c respectively show a perspective view of the set of replaceable
parts (A) for the case of solid fuel, gas or liquid fuel without the retaining plate
(53) and liquid fuel with retaining plate (53). Thus, in Figure 3a the first flat
disc (13), the central air injector (16), the expansion joint (54) and the second
flat disk (44) are represented. Figure 3b additionally represents the fuel injectors
(19), the fuel distributor (30) and the fuel supply tube (29). And in Figure 3c, the
plate for retaining liquids (53) is represented, and it is seen how the configuration
of the fuel distributor (30) is modified, so as to allow an additional path for the
liquid, being said path (20') in a horizontal direction and parallel to the flat disk
(13). Said path (20') is not represented in this Figure 3c, but it will be represented
in Figure 9.
[0062] The fuel injectors (19) have a side aperture so that the injection of fuel in a gas
or liquid state is carried along a substantially horizontal direction (5). In this
way, the fuel injection contributes to the upward rotational direction produced by
the air flows (2, 15, 17) mentioned above. The fuel injectors (19) are preferably
fed by their bottom (20).
[0063] Moreover, in these cases, in which there is a fuel distributor (30), Figures 3b and
3c, the flat disk (44) coincides with the upper part of the fuel distributor (30).
[0064] In Figure 4 the pressurized air chamber (26) is represented, and it is observed that
it consists of:
- a cylinder (42) that may have the same or greater diameter than the cylinder (9) that
forms the combustion chamber,
- an upper part that forms a flat ring (43), and
- a vertical skirt support (51) upper finishing of which has a crown shape. Namely,
in Figure 4, although the relationship with the cylinder that forms the combustion
chamber (9) is not shown in the figure, it can be mentioned that it corresponds to
that preferred embodiment having the thermal insulation system, and therefore the
cylinder (42) that forms the pressurized air chamber (26) has a larger diameter than
the cylinder that forms the combustion chamber (9). Thus, the first flat ring (43)
that forms the upper part has, in its central part, holes (59) for allowing the air
to flow towards the air injectors (14) and holes (60), of different sizes and sandwiched
between the above, which allow fixing the second flat ring (52) and also, because
the scheme includes the thermal insulation system, includes holes (61) for supplying
air to the separation space (23) between the cylinder (9) making up the combustion
chamber and the third concentric cylinder (22) within the thermal insulation system
and holes (62) for supplying air to the separation space (34) between the cylinders
(22 and 28) of the thermal insulation system. Being the holes (61 and 62) arranged
in a circular distribution, following the curvature of the first flat ring (43) and
in a radial outward direction.
[0065] Figure 8 additionally shows arrows corresponding to the air flows, thus, the air
(18) coming from the pressurized air chamber (26) enters into the air injectors (14),
and through its side aperture (14a) the air flowing in a substantially horizontal
direction (2) exits, and through its upper aperture (14b) the air flowing in a substantially
vertical direction (15) exits. Into the central air Injector (16) the air (18) coming
from the pressurized air chamber (26) enters, and the air exits in a substantially
vertical direction (17). Into the plurality of apertures (16') provided around the
central air injector (16) the air (18) from the pressurized air chamber (26) enters,
said air (31) vertically flows first until impacting against the first flat disc (13),
and from there continues in a substantially horizontal path (31) and parallel to the
flat disc (13), until exiting through the recesses of the crown shape in the vertical
skirt support (51). The lower end of the defined space (23) corresponds to a separation
between the vertical skirt support (51) that forms the pressurized air chamber (26)
and the third cylinder (22) of thermal insulation system, and it is also fed by the
air (18) coming from the pressurized air chamber (26) forming the air flow (24), this
air flow (24) meets, in its upward vertically path, the air (31) that flows in a substantially
horizontal direction described above, and together make up the air flow (32) that
flows through the space (23) and which is directed towards the upper end of the cylinder
(9 and 22), toward the outlet (33). Preferably, in the third cylinder (22) pressure
relief holes (25), aligned with the pressure relief holes (21) of the cylinder (9)
that forms the combustion chamber are provided.
[0066] Also in Figure 8 the fourth flat ring (37) on the upper edge of the cylinder (2
2) is represented.
[0067] Also, Figure 8 shows the separation space (34) between the cylinders (22 and 28)
of the thermal insulation system, which is also fed by the air (18) coming from the
pressurized air chamber (26), such that through said space (34) an air flow (35) directed
towards the upper end of the cylinders (22 and 28) to an outlet (36) flows. Preferably,
in the fourth cylinder (28) pressure relief holes (27) aligned with the pressure relief
holes (21 and 25) of the other cylinders (9 and 22) are also provided).
[0068] Also, Figure 8 shows the fifth flat ring (38), which is placed in the upper edge
of the fourth cylinder (28) and which has, at its outer edge, a ring (39) that, together
with the outer edge of the fourth flat ring (37) of the upper edge of the third cylinder
(22) defines the outlet (36).
[0069] Preferably, the apparatus of the invention has a sixth flat ring (45) arranged on
the upper end of the cylinder (42) that forms the pressurized air chamber (26). In
addition, on the sixth flat ring (45) the fourth cylinder (28) is supported, said
flat ring (45) being supported on the fourth cylinder (28) by conventional fastening
means. This configuration provides an additional advantage for reducing heat losses
to the medium, since the fourth cylinder (28) is moved downward with respect to the
lower section (11) of the cylinder (9) that forms the combustion chamber, i.e. the
area wherein combustion occurs, and therefore receives less heat, whereby lower heat
losses to the medium are obtained.
[0070] In Figure 11, wherein the preferred embodiment is also represented, each air injector
(14) is shown with a nozzle (47) for directing the air exiting, at its side aperture
(14a).
[0071] Preferably, and as shown in Figures 11, 14, 17, 18 and 19, the fastening means consists
of fasteners (48) aided by pins (49), arranged in a substantially circular manner
on the sixth flat ring (45). In addition, the preferred embodiment includes the use
of, as an extra safety means, a bolt (50) for securing the connection clip (48) and
pin (49). It should be noted that the fasteners (48) and pins (49) described above
can be replaced by any conventional fastening means without altering the essence of
the invention. In Figures 11, 14 and 20, there is also shown that the central air
injector (16) is centered and, following a radial path from the center and outward,
wherein the fuel injectors (19) are first placed, distributed in a substantially circular
arrangement. Continuing with this radial direction, also in a substantially circular
arrangement, are the air injectors (14), which are each represented including a nozzle
(47) for the exit of air.
[0072] Figures 8, 9, 10 and 11 clearly show the expansion joint or slot (54).
[0073] The expansion slot or joint (54), plus the fact that the air injectors (14) are supported
on the first flat ring (43), make possible that both the second flat ring (52) and
the first one (43) may undergo expansions due to high temperatures generated inside
the combustion chamber, without bending. This will prevent these from breaking.
[0074] Figures 12, 14, 15 and 16 show specific embodiments for the case wherein the apparatus
only accepts gas or liquid fuel without retaining plate. Thus, the figures show that
there is no expansion joint (54). In addition, the second flat ring (52) and the first
flat disc (13) of the embodiments admitting fuel in any physical state are replaced
by a single flat disc (13').
[0075] Figures 13, 17, 18 and 19 show specific embodiments for the case in which the apparatus
only accepts solid fuel and here, these figures, show that there is no expansion joint
(54). In addition, the second flat ring (52) and the first flat disc (13) of the embodiments
that admitted fuel in any physical state is replaced by a single flat disc (13'),
while the first flat ring (43) and second flat disc (44) are replaced by a single
flat disc (43').
[0076] Also in the above figures, the fourth flat ring (37) of the upper edge of the third
cylinder (22) and ring (39) that has, at its outer edge, the fifth flat ring (38)
that is placed on the upper edge of the fourth cylinder (28) are seen.
[0077] Figure 15 illustrates the movement of air flows (2) from the air injectors (14).
This scheme, although it is drawn for the specific embodiment in which the device
for generating and transmitting heat only accepts gas or liquid fuels without retaining
plate, the representation of the air flows is applicable to any of the possible embodiments
included in the present specification. Thus the various air injectors (14-1, 14-2,
14-3, 14-4, 14-5, 14-6, 14-7, 14-8, 14-9 and 14-10) discharge the respective air flows
in a substantially horizontal direction (2-1, 2-2, 2-3, 2-4, 2-5, 2-6, 2-7, 2-8, 2-9
and 2-10), such that, for example, the air flow 2-1 from the air injector 14-1 is
oriented toward an intermediate position between the air Injectors 14-5 and 14-6.
Similarly, the air flow 2-2 from the air injector 14-2 is oriented toward an intermediate
position between the injectors 14-6 and 14-7, and so on with each air flow of each
injector. This orientation of the air flows is what causes the rotational air flow.
Likewise, as it is a specific embodiment that includes only the possibility of using
gas or liquid fuels, without retaining plate (53), the injection of gas or liquid
fuel (5-1, 5-2 and 5 - 3) has been drawn in a substantially horizontal direction and
contributing to the rotational direction of air flows. Only the reference numbers
of the fuel injection (5-1, 5-2 and 5-3) for three of the fuel injectors has been
indicated, so that the figure does not lose clarity, but understanding that from each
fuel injector the fuel injection is discharged in a substantially horizontal direction.
[0078] Figure 22 shows the scheme of the air intake assembly to the pressurized air chamber
(26). Said figure only shows one fan (63), however, as already mentioned, the invention
allows a greater number of fans.
[0079] Figure 23 shows a sliding sheet (55) that is used for closing and/or opening the
air Intake to the fan, so that a preferred way of regulating this intake is achieved.
[0080] Figure 21 shows a top view of the distribution of air flows at the top of the apparatus,
i.e. at the outlet of the combustion chamber. The figure represents a preferred embodiment,
i.e. that carrying the thermal insulation system consisting of two cylinders (22 and
28) concentric with the cylinder (9) that forms the combustion chamber, and said structure
is applicable to fuels in any physical state. Thus, in this figure is seen how from
the central air area (6) of the last combustion disc (3) of the combustion flame towards
the outside five areas that will be at different temperatures can be seen. The different
areas, from inside and outward, i.e. sorted by decreasing gradient of temperature
are:
- the central air area (6),
- the area of the last combustion disc (3),
- the flow area of the air in a substantially vertical direction (15), emerging from
air injectors (14),
- the air flow area (32) flowing through the separation space (23) between the cylinder
that forms the combustion chamber (9) and the third cylinder (22), and
- the air flow area (35) flowing through the separation space (34) between the third
cylinder (22) and the fourth cylinder (28).
[0081] The device for generating and transmitting heat described by the present invention,
in any of its embodiments, forecasts the provision of a heat sink (41), thereon, at
the outlet of the combustion chamber and separated by a space (40). In addition, it
has been demonstrated that the bottom of the heat sink (41) should preferably be flat.
[0082] A preferred embodiment, regardless of the physical state of the fuel to be used,
includes the positioning of a knob (56) as that illustrated in Figure 17 between the
various concentric cylinders, in order to ensure the concentricity of the cylinders
(9, 22 and 28). Alternatively, the knob (56) can be replaced by a bent (57) of the
cylinder walls (9, 22 and 28). Also in said preferred embodiment a support (58) for
the heat sink (41) is placed.
1. Device for generating and transmitting heat comprising at least:
• one cylindrical combustion chamber (9) divided into a lower section (11) and an
upper section (12) of variable height,
• one pressurized air chamber (26) arranged below the lower section (11) of the combustion
chamber (9), and
• a plurality of air injectors (14), characterized In that:
the air injectors (14) are supported on a flat ring (43) making up the upper part
of the pressurized air chamber (26) and embedded in a second flat ring (52) arranged
in contact with the lower end of the cylinder (9) making up the combustion chamber,
said first flat ring (43) having holes (59 y 60) with at least two different diameters
In their surface,
and in that it also includes:
• a set of replaceable parts (A) arranged In the free centre of both flat rings (43
and 52), at the lower end of the lower section (11) of the combustion chamber (9)
and attached to the second flat ring (52) by means of an expansion joint (54), said
set of replaceable parts (A) comprises at least one central air injector (16) provided
In the geometric center of the set of replaceable parts (A), with the rest of its
depending on the physical state of the fuel to be used, and
• at least one fan (63).
2. Device for generating and transmitting heat according to claim 1, characterized in that the pressurized air chamber (26) is made up by a second cylinder (42) and provides
pressurized air (18) to the plurality of air injectors (14) and to the central air
injector (16) comprised in the set of pieces (A).
3. Device for generating and transmitting heat according to claim 1, characterized In that the flat ring (43) that forms the upper part of the pressurized air chamber (26)
also includes a vertical skirt support (51) finished, at the top, in a crown shape.
4. Device for generating and transmitting heat according to claim 1. characterized in that each air injector (14) has a side aperture (14a) and an upper aperture (14b), so
that the side aperture (14a) allows injecting air flows in a substantially horizontal
direction (2) and the upper aperture (14b) allows injecting air flows in a substantially
vertical direction (15), while the central air injector (16) injects an air flow in
a substantially vertical direction (17), such that the combined action of all air
flows (2, 15 and 17) produces an upward rotational air flow inside the combustion
chamber.
5. Device for generating and transmitting heat according to claim 4, characterized in that each air injector (14) has, in its side aperture (14a), a nozzle (47) for the exit
of air.
6. Device for generating and transmitting heat according to claim 1, characterized in that the two sections (11 and 12) of the cylinder (9) which forms the combustion chamber
are formed by the interposition of a third flat splitter ring (10).
7. Device for generating and transmitting heat according to claim 1, characterized in that in the upper section (12) of the cylinder (9) pressure relief holes (21) are provided.
8. Device for generating and transmitting heat according to claim 1, characterized in that the second flat ring (52) is fixed by means of fixation means (46) of the type of
a pin, bolt or screw arranged to be sandwiched between the air injectors (14),
9. Device for generating and transmitting heat according to claim 1,
characterized in that the set of replaceable parts (A) also includes:
• a flat disc (13) attached to the second flat ring (52) through the expansion joint
(54), and
• a second flat disc (44), parallel to the latter, supported on the flat ring (43);
so that the central air injector (16) is embedded between both flat discs (13 and
44), in their geometric center.
10. Device for generating and transmitting heat according to claim 9, characterized in that at the geometric center of the second flat disc (44), around and in circular distribution
concentric with the central air injector (16), a plurality of apertures (16') is provided,
through which the pressurized air (18) coming from the pressurized air chamber (26)
enters, when said pressurized air impacts against the flat disc (13), contributes
to its cooling, and because of the finishing in a crown shape on top of the vertical
skirt support (51), said air continues with a substantially horizontal path (31) until
exiting the pressurized air chamber (26).
11. Device for generating and transmitting heat according to claim 10,
characterized in that when the fuel to be used is gas or liquid, the set of replaceable parts (A) also
comprises
• a plurality of fuel injectors (19) arranged supported on the second flat disc (44)
and passed through the first flat disc (13) through holes that are made in said flat
disc (13),
• a fuel distributor (30) the top of which forms the second flat disc (44), and
• a fuel supply pipe (29) to the distributor.
12. Device for generating and transmitting heat according to claim 11, characterized in that when the fuel to be used is liquid, the set of replaceable parts (A) also comprises
a plate (53) for retaining the liquid fuel and the fuel distributor (30) varies its
configuration so that the fuel supply includes a substantially horizontal and parallel
route (20 ') to the first flat disc (13) before the fuel reaches the fuel injector
(19).
13. Device for generating and transmitting heat according to claims 4, 11 or 12, characterized in that the fuel injectors (19) have a side aperture so that the injection of fuel in gas
or liquid state is performed along a substantially horizontal direction (5), in order
to contribute to the rotational direction of the air flows (2, 15 and 17), and the
fuel injectors (19) are fed by the bottom (20).
14. Device for generating and transmitting heat according to claim 1, characterized in that a third cylinder (22), concentric with cylinder (9) making up the combustion chamber
is provided, which is separated from said chamber by a space (23), through lower end
of said space an air flow (24) fed by the pressurized air (18) flows from the pressurized
air chamber (26).
15. Device for generating and transmitting heat according to claim 10 or 14, characterized in that to the air flow (24) flowing through the lower end of the separation space (23) between
the cylinder (9) making up the combustion chamber and the third cylinder (22), the
air flow in a substantially horizontal direction (31) coming from the vertical skirt
support (51) Is additionally added, and together form an air flow (32) that is directed
towards the upper end of the cylinders (9, 22), to an outlet (33).
16. Device for generating and transmitting heat according to claim 14, characterized in that in the upper section (12) of the cylinder (9) pressure relief holes (21) are provided,
and in the third cylinder (22) pressure relief holes (25) aligned with the pressure
relief holes (21) of the cylinder (9) making up the combustion chamber are provided;
also at the upper edge of the third cylinder (22) a fourth flat ring (37) is placed.
17. Device for generating and transmitting heat according to claim 14, characterized in that a fourth cylinder (28), concentric with the previous cylinders (9 and 22) is provided,
which is separately arranged from the latter by a space (34) through which an air
flow (35) fed by the pressurized air (18) of the air pressure chamber (26) flows;
said air flow (35) is directed towards the upper end of the cylinders (22 and 28),
to a second outlet (36).
18. Device for generating and transmitting heat according to claim 16, characterized in that in the fourth cylinder (28) pressure relief holes (27) aligned with the pressure
relief holes (21 and 25) of the previous cylinders (9 and 22) are also provided, and
the second outlet (36) of said fourth cylinder (28) is defined by a fifth flat ring
(38) placed on the upper edge of the fourth cylinder (28) and which has at its outer
edge a ring (39), together with the outer edge of the fourth flat ring (37) of the
upper edge of the third cylinder (22).
19. Device for generating and transmitting heat according to any of claims 17 or 18, characterized in that a sixth flat ring (45) on the upper end of the cylinder (42) that forms the pressurized
air chamber (26) is further provided, on said flat ring (45) the fourth cylinder (28)
is supported, the flat ring (45) being fixed to the cylinder (28) by conventional
fastening means.
20. Device for generating and transmitting heat according to claim 1, characterized in that the at least one fan (63) also includes a sliding sheet in order open or close the
air intake to the fan (63).
21. Device for generating and transmitting heat according to any one of the preceding
claims, characterized in that thereon, a heat sink (41) is placed, separated by a space (40).
22. Combustion flame obtained inside the device for generating and transmitting heat according
to any of the preceding claims, characterized in that it comprises a plurality of combustion discs (3), formed by combustion gases, separated
by air discs (4) formed by the air flows (2, 15 and 17) that are provided for oxidizing
the fuel, and the air supply is performed so as to provide rotation to the flame,
such that It takes the form of a pulsating vortex with air central areas (6), sections
of continuity (7) between the combustion discs (3) and ends (8).
23. Combustion flame according to claim 22, characterized in that each of the combustion gas discs (3) has an outer surface defining an oxidation surface,
such that the sum of all oxidation surfaces of each of the combustion gas discs (3)
existing in said flame is defined as the total oxidation surface of the combustion
flame.