FIELD
[0001] The present invention relates to a printing apparatus that prints characters on a
printing medium.
BACKGROUND
[0002] Conventionally, when for example a printing apparatus is used to print characters
on multiple pieces of printing media each of which has a different thickness, the
gap between the printing head and a printing medium is made larger or smaller if the
positions of the printing head and the printing medium are not adjusted. If the gap
between a printing head and a printing medium is made larger or smaller like this,
the printing quality is lowered.
[0003] Accordingly, as an example, three types of gap management, described later, are performed.
[0004] The first type of gap management is a gap management type using an automatic gap
management mechanism.
[0005] In this first gap management type, a platen is raised; the platen is pushed onto
a printing medium; the thickness of the printingmedium is detected by a pressure sensor
or a mechanism that detects slippage of a platen driving mechanism; and the platen
is moved to an appropriate platen position (e.g., a position a little lower than the
position at which the platen is in contact with the printing medium).
[0006] The second gap management type is a gap management type using a gap roller.
[0007] In this second gap management type, using a platen, a printing medium is pushed onto
a gap roller attached to the printing head side; in this way, the gap between the
printing head and a printing medium is always kept constant.
[0008] The third gap management type is a gap management type using a platen stopper technique.
[0009] In this third gap management type, using the pressure of a platen, a thick printing
medium is pushed onto a medium guide attached to the printing head. For a thin printing
medium such as a cut sheet, the printing medium will be twisted if it is directly
pushed onto the medium guide while maintaining the same pressure as that used for
a thick printing medium; therefore, the movement range of the platen is adjusted by
a stopper so that a space for the printing medium can be maintained between the platen
and the medium guide.
[0010] As apparatuses that press on a platen, the apparatuses described in, for example,
patent documents 1 to 3 are suggested. In the printing apparatus described in patent
document 1, a platen and a base guide against which a printing medium is pressed by
the platen are placed so that they cover the entirety of the transportation width
of the printing medium.
[0011] The three gap management types above have the following problems.
[0012] In regard to the first gap management type, using an automatic gap management mechanism,
a pressure sensor, a mechanism for detecting slippage, or the like is needed; therefore,
the configuration tends to be complicated and expensive to achieve. The adjustment
task will be difficult to perform. In addition, a printing medium such as a bankbook
cannot be dealt with since its thickness differs in different portions due to the
magnetic stripe, seal sticker, and the like.
[0013] In regard to the second gap management type, using a gap roller, concentrated loads
are applied to a printing medium since platen pressure is applied by the gap roller.
In addition, a gap roller is usually made of rubber; therefore, only limited pressure
can be applied, and further, fading easily occurs when printing is performed for a
book-typed medium such as a bankbook.
[0014] In regard to the third gap management type, using a platen stopper technique, high
accuracy adj ustment needs to be performed since the movement range of a platen is
adjusted using a stopper so that a space for a thin printing medium can be maintained.
In addition, since the third gap management type is easily affected by the setting
state and the like of the apparatus, it is difficult to maintain the space for a printing
medium.
[0015] If, as in the case of the printing apparatus described in patent document 1 above,
a base guide against which a printing medium is pressed by a platen is placed so that
it covers the entirety of the transportation width of the printing medium, then it
is very difficult to keep, for the entirety of the transportation width, the gap between
the printing head and the platen within the allowable range; therefore, expensive
high-accuracy parts and high-accuracy adjustments are needed. In addition, since the
printing apparatus described in patent document 1 is easily affected by the setting
state of the apparatus and the like, it is difficult to keep the gap constant.
Patent Document 1: Japanese Patent Publication No. 2732416
Patent Document 2: Japanese Laid-open Patent Publication No. H08-337022
Patent Document 3: Japanese Patent Publication No. 2731022
SUMMARY
[0016] It is considered desirable to provide a printing apparatus that has a simple configuration
and that can simplify the adjustment of the gap between a printing head and a printing
medium and can prevent concentrated loads from being applied to a printing medium.
[0017] According to one aspect of the present invention, a printing apparatus includes a
printing head for printing a character on a printing medium, and a platen placed on
the opposite side of the printing head, the printing medium being placed between the
platen and the printing head, wherein the printing apparatus further comprises: a
gap guide which moves in the transportation width direction of the printing medium
together with the printing head, on which a plane portion is formed that holds the
printing medium in cooperation with the platen, and which ensures the gap between
the printing head and the printing medium; and a biasing mechanism for biasing at
least one of the platen and the gap guide in the direction in which they approach
each other.
[0018] Thus, using a simple configuration, it may be possible to simplify the adjustment
of the gap between a printing head and a printing medium and to prevent concentrated
loads from being applied to a printing medium.
BRIEF DESCRIPTION OF DRAWINGS
[0019]
Fig. 1 is a perspective view showing a printing apparatus according to one embodiment
of the present invention.
Fig. 2 is an exploded perspective view for illustrating the connection state of a
printing head, gap guide, and carriage according to one embodiment of the present
invention.
Fig. 3 is a side view for illustrating a gap adjustment performed by a gap adjustment
mechanism according to one embodiment of the present invention.
Fig. 4 is a perspective view for illustrating a first spring of a biasing mechanism
according to one embodiment of the present invention, with a portion of the printing
apparatus being omitted.
Fig. 5 is a side view for illustrating a first spring of a biasing mechanism according
to one embodiment of the present invention, with a portion of the printing apparatus
being omitted.
Fig. 6 is a perspective view for illustrating a second spring of a biasing mechanism
according to one embodiment of the present invention, with a portion of the printing
apparatus being omitted.
Fig. 7A is a side view A for illustrating a second spring of a biasing mechanism according
to one embodiment of the present invention, with a portion of the printing apparatus
being omitted.
Fig. 7B is a side view B for illustrating a second spring of a biasing mechanism according
to one embodiment of the present invention, with a portion of the printing apparatus
being omitted.
DESCRIPTION OF EMBODIMENT
[0020] In the following, printing apparatuses according to embodiments of the present invention
will be described with reference to the drawings.
Fig. 1 is a perspective view showing a printing apparatus 1 according to one embodiment
of the present invention.
Fig. 2 is an exploded perspective view for illustrating the connection state of a
printing head 10, a gap guide 20, and a carriage 30 according to one embodiment of
the present invention.
Fig. 3 is a side view for illustrating a gap adjustment performed by a gap adjustment
mechanism 40.
Figs. 4 and 5 are a perspective view and a side view for illustrating a first spring
74 of a biasing mechanism 70, with a portion of the printing apparatus 1 being omitted.
Figs. 6, 7A and 7B are a perspective view and side views A and B for illustrating
a second spring 75 of a biasing mechanism 70, with a portion of the printing apparatus
1 being omitted.
[0021] The printing apparatus 1 shown in Fig. 1 comprises a printing head 10, a gap guide
20, a carriage 30, a gap adjustment mechanism 40 (see Figs 2 to 4), a head moving
unit 50, a platen 60, a biasing mechanism 70, a biasing force adjustment mechanism
80, and a frame 90.
[0022] As shown in Figs. 1 to 3, the printing head 10 prints characters on a printing medium
100 (shown in Figs. 5, 7A and 7B) using a printing surface 10b that is the bottom
face of a head pin 10a projecting downward. As shown in Fig. 2, two connection bores
10c (only one of which is shown) which penetrate the printing head 10 in the transportation
direction D1 are respectively formed in the two areas that extend in the transportation
width direction D2 of the printing medium 100 and that are separated by the head pin
10a.
[0023] In regard to the printing apparatus 1 of the present embodiment, it is suitable to
use a paper medium, suchasabankbook or a cut sheet, as the printing medium 100. However,
a printing medium 100 of another type can also be used.
[0024] The gap guide 20 is composed of, for example, a metal, and is interconnected to the
printing head 10 and the carriage 30 at the space below the printing head 10 (this
will be described later in detail) . The gap guide 20 assumes a patelliform shape
that is longer in the transportation width direction D2 than in the transportation
direction D1, and assumes an approximately rectangular shape when it is seen in a
planar view.
[0025] A through bore 20a, which assumes a rectangular shape when it is seen in a planar
view, is formed at the center of the transportation-width-direction-D2 side of the
gap guide 20. When the gap guide 20 is interconnected to the printing head 10 and
the carriage 30, the through bore 20a is formed between the printing surface 10b of
the printing head 10 and a portion of the printing medium 100 facing the printing
surface 10b.
[0026] Plane portions 20b and 20c are formed on the bottom face of the gap guide 20. As
a first region and a second region separated by the printing surface 10b of the printing
head 10, the plane portions 20b and 20c are formed on the two bottom faces arranged
in the transportation width direction D2 and separated by the through bore 20. In
the present embodiment, the plane portions 20b and 20c are formed at positions adjacent
to (continuous with) the through bore 20a.
[0027] The plane portions 20b and 20c are placed at the lowest end of the gap guide 20,
and hold the printing medium 100 in cooperation with the platen 60 composed of, for
example, rubber resin. Therefore, depending on the relative positions of the printing
head 10 and the gap guide 20, a gap G between the printing head 10 and the printing
medium 100 (see Fig. 3) will be determined.
[0028] A bracket part 20d, which projects upward from the top face of the periphery, is
formed on the gap guide 20. The bracket part 20d is formed on one of two portions
of the periphery that face each other at the center of the transportation-width-direction-D2
side of the gap guide 20.
[0029] As shown in Figs. 2 and 4, connection bores 20e and 20f, which penetrate the bracket
part 20d in the transportation direction D1, are formed on the bracket part 20d. The
connection bores 20e and 20f together with the connection bore 10c of the printing
head 10 are used for the connection to the carriage 30.
[0030] As shown in Figs. 2, 4 and 6, a hooking part 20g for hooking onto the gap adjustment
mechanism 40 (this will be described later) is formed on the bracket part 20d. In
the present embodiment, the hooking part 20g is formed at the bottom of the bracket
part 20d at the approximate mid-point of the transportation width direction D2 side
of the bracket part 20d, in such a way that it penetrates the bracket part 20d in
the transportation direction D1.
[0031] In regard to the carriage 30, as shown in Figs. 1 to 3, the guide shaft 93 of the
frame 90 (this will be described later) is placed in such a way that it passes through,
in the transportation width direction D2, the two coaxially arranged through bores
30a and 30b.
[0032] As shown in Fig. 2, the carriage 30 is provided with two connection pins 30c and
30d extending in the transportation direction D1. The connection pins 30c and 30d
are inserted into the two connection bores 20e and 20f of the gap guide 20 and into
the two connection bores 10c (only one of the two is shown) of the printing head 10.
Via connection screws 30e and 30f from the opposite side of the insertion direction
of the connection pins 30c and 30f being screwed into the connection pins 30c and
30d, the printing head 10, the gap guide 20, and the carriage 30 are collectively
interconnected.
[0033] In the present embodiment, the gap adjustment mechanism 40 is a flat spring. The
bottom end of the gap adjustment mechanism 40 is hooked onto the hooking part 20g
of the bracket part 20d of the gap guide 20.
[0034] As shown in Figs. 2, 4 and 5, the gap adjustment mechanism 40 vertically extends
along the internal perimeter surface side of the gap guide 20 from the hooking part
20g of the bracket part 20d (vertical part 40a), extends from the upper end of the
bracket part 20d and bends toward the carriage 30 so as to extend in the horizontal
direction (i.e. transportation direction D1) (horizontal part 40b), and turns downward
so as to extend to the position before the bracket part 20d (turning part 40c).
[0035] In regard to the gap adjustment mechanism 40, when the printing head 10, the gap
guide 20, and the carriage 30 are collectively interconnected, the turning part 40c
is pushed upward by the bottom face of a well 30 provided inside the carriage 30 (as
shown in Fig. 2) and goes upward together with the gap guide 20.
[0036] In this way, the gap guide 20 is knocked against the printing head 10 while receiving
pressure from the height direction intersecting with the insertion direction of the
connection screws 30e and 30f (in the present embodiment, the direction orthogonal
to the insertion direction) . The connection screws 30e and 30f also cause the gap
guide 20 to be knocked against the printing head 10 while applying pressure in the
insertion direction of the connection screws 30e and 30f, and this means that the
gap guide 20 is knocked against the printing head 10 while receiving pressure from
two intersecting directions.
[0037] As described above, by adjusting the relative positions of the printing head 10 and
the gap guide 20 to be predetermined positions, the gap adjustment mechanism 40 adjusts
the gap G between the printing surface 10b (printing head 10) of the printing head
10 and the plane portions 20b and 20c of the gap guide 20 (printing medium 100) to
be a predetermined amount, as shown in Fig. 3.
[0038] As described above, while the connection pins 30c and 30d are inserted into the connection
bores 10c (only one of these is shown) of the printing head 10 and into the connection
bores 20e and 20f of the gap guide 20, the relative positions of the printing head
10 and the gap guide 20 are adjusted. Therefore, the cross section of at least one
of the connection bore 10c of the printing head 10 and the connection bores 20e and
20f of the gap guide 20 is formed to be larger than the cross sections of the connection
pins 30c and 30d.
[0039] The head moving unit 50 includes a motor 51, a pulley 52, and a belt 53.
[0040] The motor 51 is, for example, a steppingmotor. By rotating the belt 53 stretching
between the motor 51 and the pulley 52, the motor 51 moves the carriage 30 in the
transportation width direction D2 along the guide shaft 93.
[0041] Accordingly, the printing head 10 and gap guide 20 connected to the carriage 30 also
move in the transportation width direction D2; and while securing, via the gap guide
20, a desired gap G between the printing medium 100 and the printing surface 10b that
is the bottom face of the head pin 10a, the printing head 10 prints characters on
the printing medium 100 transported in the transportation direction D1.
[0042] The platen 60 for holding the printing medium 100 in cooperation with the plane portions
20b and 20c of the gap guide 20 extends between the side frames 91 and 92 of the frame
90 so that it covers essentially the entirety of the transportation-width-direction-D2
side.
[0043] The platen 60 is composed of, for example, rubber resin and the gap guide 20 is composed
of, for example, metal. Therefore, the frictional coefficient (i.e., dynamic frictional
coefficient and static frictional coefficient) of the plane portions 20b and 20c are
lower than the frictional coefficient of the portions of the platen 60 facing the
plane portions 20b and 20c.
[0044] The biasing mechanism 70 biases at least one of the platen 60 and the gap guide 20
(in the present embodiment, the platen 60 is biased) in the direction in which the
platen 60 and gap guide 20 approach each other (in the present embodiment, the platen
60 is biased upward).
[0045] As shown in Figs. 6, 7A and 7B, the biasing mechanism 70 includes a first link 71,
a second link 72, a third link 73, and first and second springs 74 and 75 as a plurality
of elastic members.
[0046] As shown in Fig. 5, the first link 71 can rotate (swing) about a supporting-point
shaft (rotating shaft) 94 penetrating the side frame 90 (rotation direction R1). One
end of the platen 60 is fixed on the first link 71.
[0047] As shown in Fig. 4, the second link 72 can rotate (swing) about a supporting-point
shaft (rotating shaft) 94. The other end (i.e., the end that is not fixed on the first
link 71) of the platen 60 is fixed on the second link 72.
[0048] As described above, both ends of the platen 60 are fixed on the first and second
links 71 and 72; therefore, via the first and second links 71 and 72 rotating about
the supporting-point shaft (rotating shaft) 94, the platen 60 also rotates about the
supporting-point shaft (rotating shaft) 94.
[0049] The rotation angles of the first and second links 71 and 72 are limited to being
within a certain range, and the height of the platen 60 is similar to that of the
supporting-point shaft 94. Therefore, when the platen 60 rotates, it in fact hardly
moves in the transportation direction D1 but essentially has vertical motion only.
[0050] The platen 60 is connected to the first and second links 71 and 72 via the rotation
shaft of the platen 60. As shown in Fig. 5, the platen 60 is configured so that it
can rotate about the rotation supporting point Z.
[0051] When the thickness of the printing medium 100 changes, the links 71 and 72 rotate
about the supporting-point shaft 94 so that the height of the platen 60 changes. Even
in such a situation, since the platen 60 rotates about the rotation supporting point
Z placed at the portion of the first and second links 71 and 72 at which they connect,
the top surface of the platen 60 can always be kept parallel to the plane portions
20b and 20c of the gap guide 20 even if the platen 60 is pressed against the printing
medium 100.
[0052] As shown in Fig. 4, the upper end of the first spring 74 is fixed on a stud 91a extending
from the outside face of the side frame 91 in the transportation width direction D2,
and the lower end is fixed on the first link 71.
[0053] The first spring 74 is straightened and fixed to be longer than its free length while
the platen 60 holds the printing medium 100 in cooperation with the plane portions
20b and 20c of the gap guide 20.
[0054] Therefore, since the first spring 74 is allowed to contract so as to return to its
free length, the first link 74 rotates itself so as to raise the platen 60. In this
way, the first spring 74 biases the platen 60 in the direction in which it approaches
the gap guide 20 (i.e., the upper direction).
[0055] One end of the third link 73 shown in Figs. 6, 7A and 7B (the illustration is omitted
in Figs. 4 and 5) can rotate (swing) about the stud 71a extending from the first link
71 in the transportation width direction D2 (i.e., outward) (rotation direction R2).
The third link 73 is locked via, for example, a stopper 71b provided at the first
link 71 hooking the third link 73.
[0056] The second spring 75 is fixed on the free end of the third link 73 and on the first
link 71.
[0057] The biasing force adjustment mechanism 80 includes a cam 81, a motor 82, and a gear
83.
[0058] The cam 81 rotates about the stud 91a of the side frame 91 via gears 83 and 84 being
rotated by the motor 82 (e.g., a stepping motor).
[0059] The cam 81 is provided with a lever part 81a. As shown in Fig. 7B, via the cam 81
rotating in the counterclockwise direction in Fig. 7B, the lever part 81a pushes the
third link 73 up from the position at which it is locked by the stopper 71b and unlocks
the stopper 71b.
[0060] When the third link 73 is pushed up, the second spring 75 fixed on the third link
73 is stretched, and this causes the first link 71 to rotate in the clockwise direction
in Fig. 7B.
[0061] Therefore, a biasing force is applied to the platen 60 from not only the first spring
74 but also from the second spring 75. In this way, the biasing force adjustment mechanism
80 moves the second spring 75, which acts as at least one elastic member, to a position
at which the second spring 75 biases the platen 60 and to a position at which the
second spring 75 is removed from the position above (i.e., the position at which the
third link 73 is locked by the stopper 71b).
[0062] The biasing force adjustment mechanism 80 can be made to move the second spring 75
to a plurality of positions at which it biases the platen 60, so that the biasing
force of the second spring 75 toward the platen 60 can be adjusted in a plurality
of steps.
[0063] For example, when the printing medium 100 is a cut sheet (i.e. , a thin medium),
the second spring 75 will be made to not apply a biasing force; when the printing
medium 100 is a bankbook (not including the thick seam portion), the second spring
75 will be stretched a little so that an additional small biasing force is obtained;
and when the printing medium 100 is the seam portion of a bankbook, the second spring
75 will be stretched greatly so that an additional great force is obtained. In this
way, an optimum biasing force can be obtained.
[0064] In the present embodiment described above, the gap guide 20 moves in the transportation
width direction D2 of the printing medium 100 together with the printing head 10;
the plane portions 20b and 20c, which hold the printing medium 100 in cooperation
with the platen 60, are formed; and the gap G between the printing head 10 and the
printing medium 100 is secured. The biasing mechanism 70 biases at least one of the
platen 60 and the gap guide 20 (in the present embodiment, the platen 60 is biased)
in the direction in which the platen 60 and gap guide 20 approach each other.
[0065] Therefore, the configuration can be made to be simple by omitting expensive high-accuracy
parts for maintaining the parallelism of the gap guide 20 and the platen 60 in the
transportation width direction D2. In addition, the adjustment of the gap G can be
simplified since high-accuracy adjustment for maintaining the parallelism above can
be omitted. Further, since the plane portions 20b and 20c of the gap guide 20 hold
the printing medium 100 in cooperation with the platen 60, loads are also applied
to the plane portions 20b and 20c; therefore, the loads applied on the printing medium
100 are reduced.
[0066] Therefore, according to the present embodiment, using a simple configuration, it
is possible to simplify the adjustment of the gap G between the printing head 10 and
the printing medium 100 and to prevent concentrated loads from being applied to the
printing medium 100.
[0067] In the present embodiment, the plane portions 20b and 20c of the gap guide 20 are
formed in the first and second regions, which are separated by the printing surface
10b of the printing head 10 (in the present embodiment, these two regions are two
bottom faces arranged in the transportation width direction D2 and separated by the
through bore 20a) . Therefore, the gap G can be ensured with a higher degree of accuracy.
[0068] In the present embodiment, the gap guide 20 has the through bore 20a formed between
the printing surface 10b of the printing head 10 and the portion of the printing medium
100 facing the printing surface 10b, and the plane portions 20b and 20c are formed
at positions adj acent to the through bore 20a. Therefore, the gap G can be ensured
with a higher degree of accuracy.
[0069] In the present embodiment, the biasing force adjustment mechanism 80 moves the second
spring 75, which acts as at least one of a plurality of elastic members, to a position
at which the second spring 75 biases the platen 60 and to a position at which the
second spring 75 is removed from the position above (i.e. , the position at which
the third link 73 is locked by the stopper 71b). This allows the number of springs
(i.e., elastic members) for biasing platen 60 to be changed. Therefore, depending
on the printing medium 100, it is possible to greatly change the biasing force in
a simple manner.
[0070] In the present embodiment, when the printing head 10, the gap guide 20, and the carriage
30 are collectively interconnected, the gap adjustment mechanism 40 adjusts the relative
positions of the printing head 10 and the gap guide 20 to be predetermined positions.
Therefore, the gap G between the printing head 10 (the printing surface 10b) and the
printing medium 100 (the plane portions 20b and 20c of the gap guide 20) can be easily
ensured.
[0071] The frictional coefficient of the plane portions 20b and 20c is lower than the frictional
coefficient of the portions of the platen 60 facing the plane portions 20b and 20c.
Therefore, it is possible to prevent an especially thin printing medium 100 from being
twisted.
[0072] In the present embodiment, the plane portions 20b and 20c are formed in two places,
i.e., the first and second regions separated by the printing surface 10b. However,
the plane portions 20b and 20c can also be formed in only one place. In addition,
it is also possible for a plane portion formed in one place to extend over the first
and second regions above.
[0073] In the present embodiment, the gap adjustment mechanism 40 is a flat spring. However,
it can also be another elastic body. As an example, if an inclined plane is formed
on the gap adjustment mechanism 40 so that it slides on the inclined plane on the
printing head 10, automatic adjustment of the gap G at the time of the connecting
can also be performed; therefore, an elastic body is not needed.
[0074] In the present embodiment, the gap guide 20 and the carriage 30 are different matters;
however, they can be unified.
[0075] In the present embodiment, the platen 60 is biased by the force that is generated
by the stretched first and second springs 74 and 75 attempting to return to their
free lengths. In contrast, it is also possible for the platen 60 to be biased by the
force that is generated by the compressed springs attempting to return to their free
lengths.
[0076] In the present embodiment, an example has been described in which the platen 60,
which acts as at least one of the platen 60 and gap guide 20, is biased toward the
gap guide 20. However, it is also possible for the gap guide 20 to be biased toward
the platen 60.