[0001] The present invention relates to an exhaust emission control device for an internal
combustion engine that estimates a quantity of hydrocarbon occluded in an occluding
agent of an exhaust system.
[0002] Conventionally, an exhaust emission control system that purifies hydrocarbon emitted
from an internal combustion engine includes catalytic converter rhodium, an oxidation
catalyst, or the like, provided in a vehicle exhaust system is know. The catalyst
includes a supported precious metal component exhibiting oxidation, such as platinum,
palladium, and rhodium, and efficient hydrocarbon purification is implemented. Meanwhile,
hydrocarbon oxidation effected by precious metal requires a predetermined catalyst
temperature. Sufficient performance cannot be exhibited at cold start of an internal
combustion engine during which a catalyst is cold. Accordingly, there has been developed
a technique of using in combination an occluding member having a feature of temporarily
occluding hydrocarbon emitted when an activating temperature of a catalyst is not
reached, thereby enhancing emission purification performance.
[0003] For instance,
JP-A-2005-240726 includes a description about an occluding catalyst (an HC trap catalyst) including
a combination of catalytic converter rhodium with an occluding material (an HC trap
material) that adsorbs or desorbs hydrocarbon emitted from an internal combustion
engine. Under the technique, an occluding catalyst adsorbs (traps) hydrocarbon when
the catalyst is at a comparatively low temperature. When the catalyst is at a comparatively
high temperature, the catalyst oxidizes the hydrocarbon while desorbing the same,
thereby purifying emissions.
[0004] Incidentally, a general hydrocarbon occluding member has a ceiling on the quantity
of hydrocarbon capable of being occluded, and a predetermined quantity of hydrocarbon
or more cannot be occluded. Accordingly, operation for periodically desorbing the
occluded hydrocarbon is required. In particular, when a hydrocarbon occluding member
is applied to an exhaust system of a diesel engine, hydrocarbon is likely to be excessively
stored during idling operation performed at an extremely low emission temperature.
Therefore, delayed desorbing operation may result in deterioration of the occluding
member. Consequently, it is important to accurately ascertain the quantity of hydrocarbon
in an occluding member and perform desorbing operation without a delay.
[0005] In relation to the problem, the technique described in connection with
JP-A-2005-240726 provides a description including detecting combustion-related fuel property pertaining
to a state of an internal combustion engine, calculating a quantity of hydrocarbon
in emissions appropriate for the fuel property, and estimating a quantity of hydrocarbon
occluded. Such control is said to make it possible to desorb hydrocarbon at appropriate
timing from an occluding catalyst.
[0006] Since an overlap exists between a temperature range in which an occluding member
induces reaction for trapping hydrocarbon and a temperature range in which the occluding
member induces reaction for desorbing hydrocarbon, the temperature ranges cannot explicitly
be separated from each other while a single threshold value is taken as a boundary
between the temperature ranges. There is a case where hydrocarbon is slightly desorbed
even when the occluding member is at a comparatively low temperature. Conversely,
there is also a case where hydrocarbon is slightly trapped even when the occluding
member is at a comparatively high temperature. Therefore, the quantity of hydrocarbon
desorbed from the occluding member cannot be ascertained by means of the technique,
such as that mentioned in connection with
JP-A-2005-240726. An estimated quantity of occluded hydrocarbon may become inaccurate.
[0007] A desorbing characteristic of the hydrocarbon occluded in the occluding member varies
according to the temperature at which the hydrocarbon was trapped. Specifically, a
wide variety of types of hydrocarbon having different boiling points are occluded
in the occluding member. A distribution of boiling points of these types of hydrocarbons
is dependent on temperature conditions employed during trapping operation as well
as on a distribution of boiling points of hydrocarbons in emissions. Provided that
the quantity of occluded hydrocarbon is calculated without taking into account such
temperature conditions and that an estimated quantity of desorbed hydrocarbon is simply
subtracted from the thus-calculated quantity of occluded hydrocarbon, a quantity of
hydrocarbon that has a high boiling point and that would not originally be desorbed
will also be subtracted. Therefore, the quantity of occluded hydrocarbon is often
underestimated, and desorbing operation cannot be performed at accurate timing.
[0008] One of objects of the present invention has been conceived in light of such a problem
and is to enhance accuracy of estimation of a quantity of hydrocarbon occluded in
an occluding member.
[0009] According to the present invention, there is provided an exhaust emission control
device for an internal combustion engine comprising: an occluding member that is provided
in an exhaust system of an internal combustion engine and that traps and desorbs a
plurality of types of hydrocarbons having different boiling points in emissions; first
calculation means that estimates a distribution of presence of each type of the hydrocarbons
to be trapped by the occluding member and that calculates an occlusion quantity of
the occluding member for each type of the hydrocarbons from the quantity of trapped
hydrocarbons; and control means that performs control operation for purifying the
hydrocarbons occluded in the occluding member according to the occlusion quantity
calculated by the first calculation means.
[0010] The exhaust emission control device for an internal combustion engine may further
have second calculation means that subtracts in sequence a quantity of the hydrocarbon
desorbed from the occluding member from the quantity of occluded hydrocarbon having
a lower boiling point among the occlusion quantities calculated by the first calculation
means, thereby calculating the quantity of hydrocarbon occluded in the occluding member.
[0011] The exhaust emission control device for an internal combustion engine may also be
configured so as to further have first catalyst temperature detection means for detecting
a first catalyst temperature that is a catalyst temperature of the occluding member,
and the first calculation means may calculate a quantity of trapped hydrocarbon having
a boiling point that is equal to or higher than the first catalyst temperature detected
by the first catalyst temperature detection means.
[0012] The second calculation means may also be configured so as to subtract the desorption
quantity solely from the quantity of occluded hydrocarbon having a boiling point that
is less than the first catalyst temperature detected by the first catalyst temperature
detection means.
[0013] The exhaust emission control device for an internal combustion engine has an oxidation
catalyst provided in an upstream position with reference to an occluding catalyst
in the exhaust and second catalyst temperature detection means that detects a catalyst
temperature of the oxidation catalyst as a second catalyst temperature. The first
calculation means may also be configured so as to calculate a quantity of trapped
hydrocarbon having a boiling point that is equal to or higher than either the first
catalyst temperature detected by the first catalyst temperature detection means or
the second catalyst temperature detected by the second catalyst temperature detection
means, whichever is higher.
[0014] The exhaust emission control device for an internal combustion engine of the present
invention makes it possible to enhance accuracy of estimation of an occlusion quantity
by estimating a distribution of presence of a trapped hydrocarbon according to a distribution
of boiling points of hydrocarbons included in emissions flowing into an occluding
member.
[0015] In the following preferred embodiments of the present invention are described with
reference to the drawings, in which:
Fig. 1 is a schematic diagram showing a vehicle intake and exhaust system to which
there is applied an exhaust emission control device for an internal combustion engine
of an embodiment;
Fig. 2 is a graph showing a hydrocarbon desorbing characteristic of an occluding catalyst
in the exhaust emission control device of the internal combustion engine;
Fig. 3 is a conceptual rendering for describing a basic concept of the exhaust emission
control device of the internal combustion engine;
Fig. 4 is a boiling point distribution diagram showing a modeled distribution ratio
of hydrocarbon trapped into an occluding catalyst of the exhaust emission control
device of the internal combustion engine;
Fig. 5A is a graph showing a trapping coefficient Kadsorp for explaining calculation performed by the exhaust emission control device of the
internal combustion engine;
Fig. 5B is a graph showing an upstream slip coefficient Koxi for explaining calculation performed by the exhaust emission control device of the
internal combustion engine;
Fig. 5C is a graph showing a fundamental quantity of emitted hydrocarbon Mhceng0 for explaining calculation performed by the exhaust emission control device of the
internal combustion engine;
Fig. 5D is a graph showing a water temperature correction coefficient KTHW for explaining calculation performed by the exhaust emission control device of the
internal combustion engine;
Fig. 5E is a graph showing an intake air temperature correction coefficient KTHA for explaining calculation performed by the exhaust emission control device of the
internal combustion engine;
Fig. 5F is a graph showing a quantity of desorbed hydrocarbon Mhcde for explaining calculation performed by the exhaust emission control device of the
internal combustion engine;
Fig. 5G is a graph explaining a fuel-air ratio correction coefficient KNOP for explaining calculation performed by the exhaust emission control device of the
internal combustion engine;
Fig. 6A is a pattern diagram of a distribution model of a quantity of trapped hydrocarbon
that is calculated at a comparatively low temperature by the exhaust emission control
device of the internal combustion engine;
Fig. 6B is a pattern diagram of a distribution model of a quantity of trapped hydrocarbon
that is calculated at a comparatively high temperature by the exhaust emission control
device of the internal combustion engine;
Fig. 7A is a pattern diagram of a method for adding, at a comparatively low temperature,
the quantity of trapped hydrocarbon calculated by the exhaust emission control device
of the internal combustion engine;
Fig. 7B is a pattern diagram of a method for adding, at a comparatively high temperature,
the quantity of trapped hydrocarbon calculated by the exhaust emission control device
of the internal combustion engine;
Fig. 8A is a pattern diagram that graphically represents a method for subtracting
a quantity of desorbed hydrocarbon calculated by the exhaust emission control device
of the internal combustion engine, the diagram showing an image of distribution of
quantities of occluded hydrocarbons Q(n) acquired before subtraction;
Figs. 8B and 8C are pattern diagrams that graphically represent the method for subtracting
the quantity of desorbed hydrocarbon calculated by the exhaust emission control device
of the internal combustion engine, the diagrams showing an image of distribution of
the quantities of occluded hydrocarbons Q(n) acquired after subtraction;
Fig. 9 is a flowchart illustrating procedures for controlling estimation of the quantity
of occluded hydrocarbon that are performed by the exhaust emission control device
of the internal combustion engine; and
Fig. 10 is a flowchart illustrating procedures of purge control operation performed
by the exhaust emission control device of the internal combustion engine.
[0016] An embodiment of an exhaust emission control device for an internal combustion engine
is hereunder described by reference to the drawings. The embodiment provided below
is a mere illustration and is not intended to eliminate various modifications and
application of technology that are not expressly described in the embodiment provided
blow.
[1. Overall configuration]
[0017] An engine 1 (an internal combustion engine) shown in Fig. 1 is a diesel engine that
takes light oil containing various hydrocarbons (HC) as fuel. An exhaust passageway
6 and an intake passageway 7 are connected to the engine 1. Intake air is introduced
into combustion chambers of cylinders of the engine 1 by way of the intake passageway
7, and an exhaust gas (hereinafter referred to simply as an "emission") resulting
from combustion is discharged outside of the vehicle by way of the exhaust passageway
6. Hydrocarbons having a plurality of carbon numbers are mixedly present in the fuel
of the engine 1. A plurality of types of hydrocarbons having different boiling points
also mixedly exist in hydrocarbons contained in the emissions.
[0018] A controller 10 (control means) to be described later controls a fuel-air ratio,
a quantity of intake air, a quantity of fuel injection, fuel injection timing, a quantity
of post fuel injection, and others, that are related to combustion reaction occurred
in the combustion chambers of the engine 1. The controller 10 is a so-called ECU (Electric
Control Unit).
[0019] An oxidation catalyst 3 and an occluding catalyst 2 are placed in the exhaust passageway
6 in a decreasing sequence of emission flow from an upstream position.
[0020] The occluding catalyst 2 (an occluding member) is a catalyst unit that has an occluding
layer provided on a surface of a catalyst support. In some instance, the unit additionally
has a precious metal catalyst layer. The occluding layer is a layer containing various
types of zeolites having a characteristic of occluding hydrocarbons contained in emissions.
The precious metal catalyst layer is a layer that contains active alumina carrying
a precious metal component for enhancing a hydrocarbon oxidation function. The occluding
catalyst 2 traps hydrocarbon at a low catalyst temperature, and the thus-trapped hydrocarbon
is occluded in the occluding layer. As the catalyst temperature increases, the occluding
catalyst 2 desorbs the trapped hydrocarbon, and the precious metal catalyst layer
eliminates the hydrocarbon through oxidation.
[0021] In the present embodiment, a state in which the hydrocarbon trapped by the occluding
catalyst 2 is kept until it desorbs from the catalyst is called "occlusion," and the
word "occlusion" is used as distinguished from the word "trap." The quantity of hydrocarbon
acquired when hydrocarbon existing in the emissions is trapped by the occluding layer
of the occluding catalyst 2 is called a "trap quantity." In a case where the hydrocarbon
trapped in the occluding layer of the occluding catalyst 2 is discharged into emissions
or eliminated through oxidation, the quantity of hydrocarbon thus discharged or eliminated
is called a "desorption quantity." Further, a quantity of hydrocarbon held by the
occluding catalyst 2 is called an "occlusion quantity Q." The occlusion quantity Q
is assumed to be given as an integration of values that have been determined by subtraction
of the desorption quantities from the trap quantities. The quantity of hydrocarbon
that can be occluded in the occluding catalyst 2 is finite. A maximum value of the
occlusion quantity Q is called a "hydrocarbon quantity Q
MAX."
[0022] When the hydrocarbon occlusion quantity Q has reached the hydrocarbon quantity Q
MAX, any further trapping of hydrocarbon is not expected. Therefore, there is generally
required operation for forcefully desorbing hydrocarbon before the occlusion quantity
Q reaches the hydrocarbon quantity Q
MAX. In the present embodiment, a regeneration temperature T
c is set as a target value of a catalyst temperature to be operated for desorbing hydrocarbon
from the occluding catalyst 2. The regeneration temperature T
c is a catalyst temperature that makes it possible to desorb nearly all occluded hydrocarbon
without involvement of deterioration of the occluding catalyst 2, thereby purifying
the occluding catalyst. The regeneration temperature T
c is set to; for instance, 400 [°C] or thereabouts. Moreover, controlling an exhaust
temperature in such a way that the catalyst temperature of the occluding catalyst
2 reaches the regeneration temperature T
c is called purge control. The controller 10 to be described later implements purge
control.
[0023] A hydrocarbon desorbing characteristic of the occluding catalyst 2 is now described
by reference to Fig. 2. A solid-line plot in Fig. 2 denotes a test result showing
a concentration of hydrocarbon detected at a downstream position with respect to the
catalyst when the catalyst temperature of the occluding catalyst 2, which occludes
hydrocarbon as a result of the engine 1 having continually performed idling operation
for a predetermined time while the catalyst temperature is held at a predetermined
temperature T
A [°C], is changed from a low temperature to a high temperature. Further, a broken-line
plot in the drawing denotes a test result yielded when the idling operation is shortened
while the catalyst temperature is maintained at a predetermined temperature T
B [°C] by means of changing conditions for letting the occluding catalyst 2 of the
same type occlude hydrocarbon. A dashed line in the drawing denotes a reference line
showing a concentration of hydrocarbon detected at an upstream position with respect
to the catalyst.
[0024] The solid-line plot in Fig. 2 shows that hydrocarbon is desorbed over an entire temperature
range from the predetermined temperature T
A employed during trapping operation to the regeneration temperature T
C. Even in a broken-line graph, hydrocarbons are desorbed over an entire temperature
range from the predetermined temperature T
B employed during trapping operation to the regeneration temperature T
C. In short, when a catalyst temperature employed during trapping operation is constantly
maintained, only hydrocarbons having boiling points that are equal to or higher than
the catalyst temperature are occluded in the occluding catalyst 2, and hydrocarbons
having boiling points that are less than the catalyst temperature are not occluded
in the occluding catalyst 2. A correlation is acknowledged from these facts to exist
between the catalyst temperature employed during trapping operation and boiling points
of hydrocarbons actually occluded in the occluding catalyst 2. Moreover, when hydrocarbon
is not desorbed within a temperature range that is equal to or higher than the regeneration
temperature T
c, the regeneration temperature T
c can be considered to be the maximum value of a boiling point of the hydrocarbon trapped
in the occluding catalyst 2.
[0025] The oxidation catalyst 3 is a catalyst that carries on its surface a precious metal
component and has an ability to oxidize various components in emissions. Components
in emissions purified by the oxidation catalyst 3 include carbon monoxide (CO), hydrocarbons,
and others.
[0026] In general, when the catalyst temperature is a predetermined activating temperature
or more, the oxidation catalyst 3 in a diesel engine exhaust system in which a fuel-air
ratio in emissions is set to a lean atmosphere oxidizes nitrogen monoxide, carbon
monoxide, and hydrocarbon, thereby producing nitrogen dioxide, carbon dioxide, and
a moisture. In the meantime, when the catalyst temperature of the oxidation catalyst
3 is less than the predetermined activating temperature, hydrocarbon is not purified
and captured by the occluding catalyst 2 disposed downstream.
[0027] In the exhaust passageway 6, a first temperature sensor 4 (first catalyst temperature
detection means) is disposed downstream of the occluding catalyst 2, and a second
temperature sensor 5 (second catalyst temperature detection means) is disposed downstream
of the oxidation catalyst 3. The first temperature sensor 4 detects a catalyst temperature
of the occluding catalyst 2, and the second temperature sensor 5 detects a catalyst
temperature of the oxidation catalyst 3. The catalyst temperature of the occluding
catalyst 2 is hereunder called a "first catalyst temperature T
1," and the catalyst temperature of the oxidation catalyst 3 is hereunder called a
"second catalyst temperature T
2." The first catalyst temperature T
1 detected by the first temperature sensor 4 and the second catalyst temperature T
2 detected by the second temperature sensor 5 are input to the controller 10.
[0028] The engine 1 is also equipped, side by side, with an engine speed sensor 21 for detecting
an engine speed N
E, an engine coolant temperature sensor 22 for detecting a temperature T
HW of an engine coolant, and a torque sensor 25 for detecting torque T
OR of a drive shaft of the engine 1. A linear fuel-air ratio sensor 23 for detecting
a fuel-air ratio R
A/F is disposed on the exhaust passageway 6, and an intake temperature sensor 24 for
detecting a temperature T
HA of an intake air is disposed on the intake passageway 7. The engine speed N
E, the engine coolant temperature T
HW, the engine torque T
OR, the fuel-air ratio R
A/F, and the intake temperature T
HA detected by the various sensors are input to the controller 10. A vehicle speed sensor
26 for detecting a vehicle speed V is provided at an arbitrary position on a vehicle.
The thus-detected vehicle speed V is also input to the controller 10.
[2. Control Specifics]
[0029] The controller 10 is an electronic controller offered as an LSI device that results
from integration of known microprocessors, ROM, RAM, and the like. The engine speed
sensor 21, the engine coolant temperature sensor 22, the linear fuel-air ratio sensor
23, the intake temperature sensor 24, the torque sensor 25, the vehicle speed sensor
26, the first temperature sensor 4, and the second temperature sensor 5 are connected
to an input side of the controller 10. According to input information from these sensors,
the controller 10 performs occlusion quantity estimation control and purge control.
[0030] Occlusion quantity estimation control is control operation for calculating, in an
estimating manner, the quantity Q of hydrocarbon occluded in the occluding catalyst
2. The occlusion quantity Q is calculated according to the engine speed N
E, the engine coolant temperature T
HW, the fuel-air ratio R
A/F, the intake temperature T
HA, the engine torque T
OR, the vehicle speed V, the first catalyst temperature T
1, and the second catalyst temperature T
2. Basic idea of occlusion quantity estimation control is described by reference to
Fig. 3.
[0031] A relationship, such as that designated by a solid line in Fig. 3, is assumed to
exist between the catalyst temperature of the occluding catalyst 2 and a desorption
speed V
de of hydrocarbon. Namely, when a catalyst temperature T is less than a predetermined
temperature T
01, the desorption speed comes to V
de = 0, so that hydrocarbon is not desorbed. When the catalyst temperature is the predetermined
temperature T
01 or more, hydrocarbon is desorbed. The desorption speed V
de corresponds to a desorption quantity achieved per unit time. The desorption speed
V
de is assumed to linearly increase within a range where the catalyst temperature T changes
from the predetermined temperature T
01 to a regeneration temperature T
03. The regeneration temperature T
03 signifies a catalyst temperature identical with the regeneration temperature T
c. The desorption speed V
de achieved when the catalyst temperature T is a predetermined temperature T
02 is assumed to be a predetermined speed V
1.
[0032] When the catalyst temperature of the occluding catalyst 2 is the predetermined temperature
T
02, hydrocarbons whose boiling points fall within a temperature range from the predetermined
temperature T
01 to the predetermined temperature T
02 are assumed to be desorbed, and hydrocarbons whose boiling points fall within a temperature
range from the predetermined temperature T
02 to the regeneration temperature T
03 are assumed to be trapped. Specifically, in relation to trapping of hydrocarbon by
the occluding catalyst 2, hydrocarbons whose boiling points fall within a temperature
range A shown in Fig. 3 are considered to be untrapped, and hydrocarbons whose boiling
points fall within a temperature range B are considered to be trapped. Further, in
relation to desorption of hydrocarbons from the occluding catalyst 2, the hydrocarbons
whose boiling points fall within the temperature range A are considered to be desorbed,
and the hydrocarbons whose boiling points fall within the temperature range B are
considered not to be desorbed.
[0033] In connection with estimated calculation of a specific quantity of occluded hydrocarbon,
hydrocarbons are classified into a plurality of types having different boiling points,
and a trap quantity and a desorption quantity are calculated for each type.
[0034] As shown in Fig. 4, on occasion of calculation of a trap quantity, there is used
a boiling point distribution model for hydrocarbons contained in the emissions flowing
into the occluding catalyst 2. Hydrocarbons are herein supposed to have boiling points
that range from a first temperature B
1 to a third temperature B
3. A distribution profile assumes a shape of an isosceles triangle. In relation to
hydrocarbons having boiling points that fall within a range from the first temperature
B
1 to the second temperature B
2, hydrocarbons having higher boiling points are distributed so as to become larger
in quantity. By contrast, in relation to hydrocarbons having boiling points that fall
within a range from the second temperature B
2 to the third temperature B
3, hydrocarbons having lower boiling points are distributed so as to become larger
in quantity.
[0035] In the present embodiment, the distribution of boiling points of hydrocarbons trapped
in the occluding catalyst 2 is assumed to imitate the foregoing distribution patterns
in a range in excess of a catalyst temperature of the occluding catalyst 2. Specifically,
hydrocarbons trapped in the occluding catalyst 2 are first assumed to be limited to
hydrocarbons having boiling points that are equal to or higher than the catalyst temperature
T achieved at that time. Next, a quantity of trapped hydrocarbons is now calculated
on the basis of assumptions provided below. In relation to hydrocarbons having boiling
points that fall within a range from the first temperature B
1 to the second temperature B
2, hydrocarbons having higher boiling points are trapped in larger quantity. By contrast,
in relation to hydrocarbons having boiling points that fall within a range from the
second temperature B
2 to the third temperature B
3, hydrocarbons having lower boiling points are trapped in larger quantity.
[0036] In relation to calculation of a desorption quantity, hydrocarbons having lower boiling
points among the hydrocarbons occluded in the occluding catalyst 2 are considered
to be desorbed in an increasing sequence from a lower boiling point within a temperature
range under the catalyst temperature of the occluding catalyst 2. The reason for this
is that a degree of reactivity of desorption from the occluding catalyst 2 is dependent
on a boiling point of hydrocarbon.
[0037] Purge control is for forcefully desorbing and purifying the hydrocarbons occluded
in the occluding catalyst 2. Purge control is performed when the occlusion quantity
Q estimated by means of occlusion quantity estimation control has exceeded a predetermined
threshold value Q
TH. The predetermined threshold value Q
TH is set to an arbitrary value in a range that is the hydrocarbon quantity Q
MAX of the occluding catalyst 2 or less. An exhaust temperature is regulated by purge
control in such a way that the catalyst temperature of the occluding catalyst 2 is
maintained at the regeneration temperature T
C for a predetermined period of time.
[0038] One of objectives of purge control is to desorb hydrocarbons before the hydrocarbon
occlusion quantity Q reaches the hydrocarbon quantity Q
max. The objective becomes easier to attain, so long as the predetermined threshold value
Q
TH is set to a lower value. Namely, the objective becomes easier to attain with an increase
in frequency of performance of purge control. However, purge control is performed
so as to make an exhaust temperature higher than the exhaust temperature achieved
during normal idling operation. For this reason, an increase in frequency of performance
of purge control results in deterioration of fuel efficiency.
[0039] Therefore, it is preferable to set the predetermined threshold value Q
TH to a high level within a range where any practical inconvenience is not caused; therefore,
highly accurate estimation of the occlusion quantity Q is desired. Occlusion quantity
estimation control of the present embodiment can also be said to be control for effecting
estimated operation of an occlusion quantity Q with high accuracy from the foregoing
viewpoint.
[3. Configuration of the controller]
[0040] As shown in Fig. 1, the controller 10 has an estimation control block 11 and a purge
control block 17 (control means) as a software configuration for implementing the
respective control operations. These software programs are recorded in unillustrated
memory and an unillustrated storage device. Functions which will be described below
are implemented by reading the software program into a CPU, as required.
[0041] The estimation control block 11 is assigned the previously described occlusion quantity
estimation control and calculates, in an estimating manner, the hydrocarbon occlusion
quantity Q in the occluding catalyst 2, as necessary. The estimation control block
11 is equipped with first calculation means including a trap quantity calculation
block 12 and a distribution block 13; second calculation means including a desorption
quantity calculation block 14 and a subtraction block 15; and a determination block
16.
[3-1. A trap quantity calculation block]
[0042] The trap quantity calculation block 12 is for calculating a quantity M
hcad [g/sec]of hydrocarbon trapped in the occluding catalyst 2 per unit time. The trap
quantity M
hcad is given by the following equation.

[0043] The term K
adsorp is a trapping coefficient. Further, the term M
hcin is a quantity of inflow hydrocarbon.
[0044] The trapping coefficient K
adsorp designates a ratio of hydrocarbon trapped into the occluding catalyst 2 from emissions
and is set according to the first catalyst temperature T
1 (the catalyst temperature of the occluding catalyst 2) and a characteristic of the
occluding catalyst 2. The characteristic of the occluding catalyst 2 includes; for
instance, a type, a composition, a structure, and the like, of a catalytic material.
As shown in Fig. 5A, when the first catalyst temperature T
1 is under a predetermined temperature T
11, a predetermined value K
1 is given as the trapping coefficient K
adsorp. When the first catalyst temperature T
1 is a predetermined temperature T
12 or more, the trapping coefficient is set to K
adsorp = 0. The predetermined value K
1 is given as; for instance, K
1 = 0.6, where T
10 < T
11. When the first catalyst temperature T
1 is the predetermined temperature T
11 or more and under the predetermined temperature T
12, settings are made in such a way that the coefficient becomes gradually smaller as
the first catalyst temperature T
1 increases. Namely, when the catalyst temperature of the occluding catalyst 2 is the
predetermined temperature T
12 or more, hydrocarbons are not trapped from a calculation viewpoint. The specific
predetermined temperature T
12 may be determined according to a trapping characteristic of the occluding catalyst
2. For instance, a temperature of about 250 [°C] is conceivable for the predetermined
temperature T
12.
[0045] The inflow hydrocarbon quantity M
hcin [g/sec] denotes a quantity of hydrocarbon flowing into the occluding catalyst 2 per
unit time and is given by the following equation.

[0046] The term K
OXI is an upstream slip coefficient. The term M
hceng is an engine discharge.
[0047] The upstream slip coefficient K
OXI designates a ratio of hydrocarbon flowing into the occluding catalyst 2 without being
purified by the oxidation catalyst 3 and is determined by the second catalyst temperature
T
2 that is a catalyst temperature of the oxidation catalyst 3 and the characteristic
of the oxidation catalyst 3. As shown in Fig. 5B, when the second catalyst temperature
T
2 is under a predetermined temperature T
21, K
OXI = 1 is given. When the second catalyst temperature T
2 is a predetermined temperature T
22 or more, K
OXI = K
2 is given, where T
21 < T
22. Moreover, settings are also made such that, when the second catalyst temperature
T
2 is the predetermined temperature T
21 or more and under the predetermined temperature T
22, the coefficient gradually decreases with an increase in the second catalyst temperature
T
2.
[0048] The upstream slip coefficient K
OXI is set according to hydrocarbon purification efficiency of the oxidation catalyst
3. For instance, when the purification efficiency of the oxidation catalyst 3 reached
the activating temperature is 90[%], the coefficient K
2 is set to 0.1 in a range that is equal to or higher than the second catalyst temperature
T
2 equivalent to the activating temperature. It is desirable to set the predetermined
temperatures T
21 and T
22 such that the upstream slip coefficient K
OXI changes in a neighborhood of the activating temperature.
[0049] The engine discharge M
hceng [g/sec] designates a quantity of hydrocarbon discharged per unit time from the engine
1 and is given by the following equation.

[0050] The term M
hceng0 designates a basic discharge. Further, the term K
THW is a water temperature correction coefficient. The term K
THA is an intake temperature correction coefficient.
[0051] The basic discharge M
hceng0 [g/sec] designates a standard hydrocarbon discharge per unit time estimated from
an operating state of the engine 1. As shown in Fig. 5C, the basic discharge M
hceng0 is calculated according to a map pertaining to the engine speed N
E detected by the engine speed sensor 21 and the engine torque T
OR detected by the torque sensor 25. The basic discharge M
hceng0 is set so as to become greater with an increase in the engine speed N
E or engine torque T
OR. Specifically, the basic discharge M
hceng0 is set so as to increase as an output of the engine 1 becomes greater.
[0052] The water temperature correction coefficient K
THW is a hydrocarbon discharge correction gain based on the engine coolant temperature
T
HW. As shown in Fig. 5D, when the engine coolant temperature T
HW is a predetermined temperature T
HW1 or more, the water temperature correction coefficient K
THW is set to K
THW = 1. Further, when the engine coolant temperature T
HW is less than the predetermined temperature T
HW1, the water temperature correction coefficient K
THW is set so as to increase as the temperature of the engine coolant is lower. The predetermined
temperature T
HW1 is set to; for instance, 85[°C].
[0053] The intake temperature correction coefficient K
THA is a hydrocarbon discharge correction gain based on the intake temperature T
HA. As shown in Fig. 5E, when the intake temperature T
HA is a predetermined temperature T
HA1 or more (e.g., 25[°C] or more), the intake temperature correction coefficient K
THA is set to K
THA = 1. Further, when the intake temperature T
HA is less than the predetermined temperature T
HA1, the intake temperature correction coefficient K
THA is set so as to increase as the intake temperature is lower. The predetermined temperature
T
HA1 is set to; for instance, 25[°C].
[3-2. Distribution block]
[0054] The distribution block 13 classifies trapped hydrocarbon into a plurality of types
of hydrocarbon having different boiling points and calculates a trap quantity M
hcad according to the types of hydrocarbon. The trap quantity M
hcad calculated by the trap quantity calculation block 12 is distributed for each of the
boiling points.
[0055] Fig. 6A illustrates a distribution model of the trap quantity M
hcad previously recorded in the distribution block 13. A horizontal axis shown in Fig.
6A represents temperatures corresponding to boiling points of trapped hydrocarbons.
A width of an individual temperature zone corresponds to a width of a boiling point
of hydrocarbon classified into the zone. Further, a vertical axis shown in the drawing
represents a distribution ratio of the trap quantity M
hcad. A distribution ratio for each temperature zone is proportional to an area of the
temperature zone.
[0056] In the embodiment, a range from the first temperature B
1 to the third temperature B
3 is divided at uniform intervals into eleven areas along the vertical axis, whereby
a plurality of strip-shaped temperature zones are formed. Moreover, the distribution
ratio is determined in such a way that the largest quantity of hydrocarbon is distributed
to the temperature zone including the second temperature B
2. The hydrocarbon trapped into the occluding catalyst 2 exhibits a boiling point distribution
analogous to the boiling point distribution of hydrocarbon in emissions flowing into
the occluding catalyst 2. Therefore, the distribution model is formed into a shape
that imitates an isosceles triangle taking a neighborhood of the second temperature
B
2 as an apex, so as to follow a boiling point distribution of hydrocarbon in emissions
shown in Fig. 4.
[3-2-1. Setting of a distribution ratio]
[0057] The distribution block 13 distributes the trap quantity M
hcad, which is calculated by the trap quantity calculation block 12, to the respective
temperature zones that are distribution targets while taking the distribution model
as a sample. A temperature zone to become a distribution target is a temperature zone
that is equal to or higher than either the first catalyst temperature T
1 or the second catalyst temperature T
2, whichever is higher. Hydrocarbon having a boiling point belonging to temperature
zones that are lower than the temperature zone including a higher catalyst temperature
[i.e., left-side temperature zones in Fig. 6A] is considered not to be trapped by
the occluding catalyst 2 (or is considered not to flow into the occluding catalyst
2). Temperature areas that are equal to or higher than the third temperature B
3 are non-add areas to which the trap quantity M
hcad is not distributed. Specifically, hydrocarbon having a boiling point that is the
third temperature B
3 or more is also considered not to be trapped by the occluding catalyst 2.
[0058] For instance, Fig. 6A shows a case where both the first catalyst temperature T
1 and the second catalyst temperature T
2 are less than the first temperature B
1. In this case, the temperature zone to become a distribution target corresponds to
an entire range from the first temperature B
1 to the third temperature B
3. Therefore, a distribution ratio for a temperature zone sandwiched between the first
temperature B
1 and a fourth temperature B
4 comes to 1/36. Fractions shown in Fig. 6A mean distribution ratios for respective
temperature zones.
[0059] In the meantime, Fig. 6B shows a case where the first catalyst temperature T
1 is a fifth temperature B
5 and where the second catalyst temperature T
2 is a sixth temperature B
6. In this case, temperature zones that are higher than the higher sixth temperature
B
6 become a distribution target of the trap quantity M
hcad. Specifically, temperature zones from the first temperature B
1 to the fifth temperature B
5 are excluded from the distribution target, so that the area of the distribution target
is diminished. Consequently, a distribution ratio of a temperature zone sandwiched
between the sixth temperature B
6 and a seventh temperature B
7 comes to 6/21. Fractions shown in Fig. 6B mean distribution ratios for respective
temperature zones. The distribution ratios for the respective temperature zones increase
with the first catalyst temperature T
1 and the second catalyst temperature T
2 become higher.
[3-2-2. Calculation of a trap quantity for each temperature zone]
[0060] The distribution block 13 subsequently calculates a trap quantity distributed to
each of the temperature zones. Now, the respective temperature zones are assigned
numbers from the lowest temperature zone by use of an ordinal number "n." A trap quantity
distributed to each of the temperature zones is labeled M
hcad(n). The distribution block 13 multiplies the trap quantity M
hcad, which has been calculated by the trap quantity calculation block 12, by the distribution
ratio, to thus calculate the trap quantity M
hcad(n) for each of the temperature zones. A total of distribution ratios for all of the
temperature zones set in the distribution model comes to one. Therefore, the trap
quantity M
hcad calculated by the trap quantity calculation block 12 is distributed, by means of
the operation, according to a ratio of an area of a corresponding temperature zone.
[0061] In the case of the distribution ratios shown in Fig. 6A, a trap quantity M
hcad(1) distributed to the temperature zone sandwiched between the first temperature B
1 and the fourth temperature B
4 is given M
hncad×(1/36). Further, a trap quantity M
hcad(5) distributed to a temperature zone sandwiched between the fifth temperature B
5 and the sixth temperature B
6 is M
hcad×(5/36). In the case of the distribution ratios shown in Fig. 6B, for instance a trap
quantity M
hcad(6) distributed to a temperature zone sandwiched between the sixth temperature B
6 and the seventh temperature
B7 comes to M
hcad×(6/21).
[3-2-3. Calculation of an occlusion quantity]
[0062] The distribution block 13 further adds the trap quantity M
hcad(n) distributed to each of the temperature zones to the occlusion quantity Q of hydrocarbon
acquired by a previous operation period. Quantities of hydrocarbons occluded in each
of the temperature zones are labeled Q(
n) by use of the same ordinal numbers "n" as those of the trap quantity M
hcad(n). Figs. 7A and 7B show a distribution image of the occlusion quantities Q(n) added
with the distributed occluding quantity M
hcad(n).
[0063] Fig. 7A is a distribution image to which the trap quantity M
hcad(1) distributed at the distribution ratio shown in Fig. 6A is added. Fig. 7B is a distribution
image to which the trap quantity M
hcad(1) distributed at the distribution ratio shown in Fig. 6B is added. Fig. 7B shows a
state in which the trap quantity M
hcad(n) is added to only temperature zones to become distribution targets.
[3-3. Desorption quantity calculation block]
[0064] The desorption quantity calculation block 14 calculates a quantity M
hcde [g/sec] of hydrocarbon desorbed from the occluding catalyst 2 per unit time. The
desorption quantity M
hcde is determined according to the first catalyst temperature T
1 and the characteristic of the occluding catalyst 2. For instance, settings shown
in Fig. 5F are made in light of the desorption characteristic of the occluding catalyst
2, such as that shown in Fig. 3. When the first catalyst temperature T
1 is less than the predetermined temperature T
01, the desorption quantity M
hcde is set to M
hcde = 0. Further, when the first catalyst temperature T
1 is the regeneration temperature T
03 or more, the desorption quantity M
hcde is set to a predetermined desorption quantity M
hcde1. When the first catalyst temperature T
1 is the predetermined temperature T
01 or more and under the regeneration temperature T
03, settings are made in such a way that the desorption quantity M
hcde increases in a range that is the predetermined desorption quantity M
hcde1 or less as the first catalyst temperature T
1 increases.
[0065] As shown in Fig. 5A, when the first catalyst temperature T
1 is less than the predetermined temperature T
12, hydrocarbon is trapped by the occluding catalyst 2. Further, as shown in Fig. 5F,
when the first catalyst temperature T
1 is the predetermined temperature T
01 or more, hydrocarbon desorbs from the occluding catalyst 2. In connection with a
relationship between the predetermined temperature T
12 pertaining to the trapping characteristic and the predetermined temperature T
01 pertaining to the desorption characteristic, the hydrocarbon desorbed from the occluding
catalyst 2 is presumed not to be occluded again by the occluding catalyst 2, and the
predetermined temperature T
12 is set so as to become smaller than the predetermined temperature T
01 in the embodiment. Therefore, when the first catalyst temperature T
1 is T
12 < T
1 < T
01, a state in which trapping reaction and desorbing reaction occur simultaneously is
simulated from a calculation viewpoint.
[3-4. Subtraction block]
[0066] The subtraction block 15 subtracts the desorption quantity M
hcde calculated by the desorption quantity calculation block 14 from the occlusion quantities
Q
(n) added with the trap quantity M
hcad(n) by means of the distribution block 13. The desorption quantity M
hcde is subtracted, in an increasing sequence of a boiling point, from each of the trap
quantities on the low boiling point side among the occlusion quantities Q
(n).
[0067] The subtraction technique is now described by reference to Fig. 8A. The subtraction
block 15 subjects a temperature zone, which is to become a subtraction target, to
subtraction in sequence from a low temperature zone. At a point in time when a total
cumulative quantity determined by subtraction has matched the desorption quantity
M
hcde, subtraction operation ends. The temperature zone that is to become a subtraction
target is a temperature zone that is less than the first catalyst temperature T
1 (a temperature zone that is located on a lower boiling point side as compared with
the temperature zone corresponding to the first catalyst temperature T
1). Specifically, hydrocarbons having boiling points belonging to the temperature zone
that is the first catalyst temperature T
1 or more are deemed to still remain trapped in the occluding catalyst 2 without desorption.
[0068] For instance, when the first catalyst temperature T
1 is the fifth temperature B
5, temperature zones located on a lower boiling point side (on a left side with reference
to a broken line in Fig. 8A) with reference to the fifth temperature B
5 become subtraction targets. Hydrocarbons for the desorption quantity M
hcde calculated by the desorption quantity calculation block 14 are subtracted from the
range. When a total occlusion quantity of hydrocarbons Q
(1) + Q
(2) + Q
(3) + Q
(4) having boiling points in a range from the first temperature B
1 to the fifth temperature B
5 is greater than the desorption quantity M
hcde calculated by the desorption quantity calculation block 14, an occlusion quantity
Q
(n) located on the lower boiling point side with reference to the fifth temperature B
5 remains as shown in Fig. 8B.
[0069] By contrast, when the total Q
(1) + Q
(2) + Q
(3) + Q
(4) is less than the desorption quantity M
hcde, all of the hydrocarbons having lower boiling points with reference to the fifth
temperature B
5 are deemed to have desorbed as shown in Fig. 8C, so that there are assured the occlusion
quantities Q
(n) located on the high boiling point side with reference to the fifth temperature B
5. In this case, the subtraction quantity becomes smaller than the desorption quantity
M
hcde calculated by the desorption quantity calculation block 14 from a calculation viewpoint.
[0070] As mentioned above, the subtraction block 15 subtracts the hydrocarbons for the description
quantity M
hcde from the occlusion quantities Q
(n) for the hydrocarbons occluded in the respective temperature zones on the lower boiling
point side, thereby calculating an occlusion quantity Q that is a total of the occlusion
quantities Q
(n). An image of distribution of the occlusion quantities Q
(n) acquired after subtraction, such as those shown in Figs. 8B and 8C, reflects on a
boiling point distribution in which quantities of hydrocarbons actually occluded in
the occluding catalyst 2 are classified according to a boiling point. The total area
of the entire occlusion quantities corresponds to the occlusion quantity Q.
[0071] The method for calculating the occlusion quantity Q is generalized as follows. A
term ΔT [sec] is a period for calculating the trap quantity M
hcad and the desorption quantity M
hcde. When the total of occlusion quantities Q
(n) of the temperature zones that are to become subtraction targets is equal to or greater
than the desorption quantity M
hcde, the left side of Equation 4 and the right side of the same become equal to each
other.

[3-5. Determination block]
[0072] According to the occlusion quantities Q acquired as a result of subtraction of the
desorption quantity M
hcde by the subtraction block 15, the determination block 16 controls setting or clearing
of a purge control flag. When the occlusion quantity Q is the predetermined threshold
value Q
TH or less, purge control is determined to be unnecessary, and a purge request flag
F
1 is set to F
1 = 0 (off). In the meantime, when the occlusion quantity Q has exceeded the predetermined
threshold value Q
TH, the purge request flag F
1 is set to F
1 = 1 (on). The purge control block 17 makes a reference to the thus-set purge request
flag.
[3-6. Purge control block]
[0073] The purge control block 17 performs purge control, thereby forcefully desorbing and
eliminating the hydrocarbon occluded in the occlusion catalyst 2. Requirements for
commencing purge control are mentioned below.
- The purge request flag F1 is F1 = 1 (on).
- The second catalyst temperature T2 is a predetermined temperature or less.
- The vehicle speed V is a predetermined speed or higher.
[0074] When all of these requirements are fulfilled, the purge control block 17 commences
purge control, thereby regulating the exhaust temperature in such a way that the catalyst
temperature of the occlusion catalyst 2 is maintained at the regeneration temperature
T
c. Commencement requirements pertaining to the second catalyst temperature T
2 and the vehicle speed V are requirements for determining whether or not the current
state is an operating state that allows an increase in exhaust temperature which would
be caused by purge control.
[0075] A specific technique for regulating an exhaust temperature under purge control is
arbitrary. A conceivable technique includes changing of; for instance, a fuel-air
ratio, an intake air quantity, a fuel injection quantity, fuel injection timing, a
post injection quantity, and the like, that are relevant to combustion reaction occurred
in the combustion chambers of the engine 1. A requirement to complete purge control
is that the first catalyst temperature T
1 becomes continually equal to or higher than the regeneration temperature T
c for a predetermined period of time. The predetermined period of time is set to; for
instance, several minutes. Preferable completion requirements are that hydrocarbon
is deemed to be desorbed and purified substantially completely from the occlusion
catalyst 2.
[0076] Since hydrocarbon occluded in the occluding catalyst 2 is eliminated under purge
control, calculation of the occlusion quantity Q is unnecessary. In the embodiment,
the purge control block 17 sets a purge implement flag F
2 to F
2 = 1 (on) at the start of purge control, thereby letting the estimation control block
11 suspend estimation operation. The purge implement flag F
2 is assumed to be set to F
2 = 0 (off) at the end of purge control. The purge control block 17 resets the occlusion
quantities Q, which has been totalized by means of occlusion quantity estimation control
performed by the estimation control block 11, to Q = 0 at the end of purge control.
[4. Flowchart]
[0077] Fig. 9 is a flowchart showing example occlusion quantity estimation control. Fig.
10 is a flowchart showing example purge control. Processing pertaining to these flows
are concurrently in progress, thereby attempting to synchronize control specifics
by way of the two types of flags F
1 and F
2. A calculation period of an occlusion quantity estimation control flow is ΔT.
[4-1. Occlusion quantity estimation control]
[0078] The estimation control block 11 performs occlusion quantity estimation control. In
step A10, the estimation control block 11 determines a state of the purge implement
flag F
2. When the purge implement flag F
2 is F
2 = 1, processing pertaining to the flow ends as it does, whereby occlusion quantity
estimation control is suspended. Alternatively, when the purge implement flag F
2 comes to F
2 = 0, processing proceeds to step A20.
[0079] The trap quantity calculation block 12 performs control operation pertaining to steps
A20 to A40. First, in step A20 the engine discharge M
hceng is calculated by means of Equation 3. In step A30 the hydrocarbon inflow quantity
M
hcin is calculated by means of Equation 2. Further, in step A40 the trap quantity M
hcad is calculated by means of Equation 1.
[0080] The distribution block 13 performs control processing pertaining to steps A50 to
70. In step A50, either the first catalyst temperature T
1 or the second catalyst temperature T
2, whichever is higher, is selected. The minimum value of the temperature zone that
is to become a distribution target of the trap quantity M
hcad is determined by the thus-selected temperature. In step A60, the trap quantity M
hcad is distributed to each of the temperature zones as shown in Figs. 6A and 6B. In step
A70, the trap quantity M
hcad(n) distributed to each of the temperature zones is added to the hydrocarbon occlusion
quantity Q acquired so far in the previous operation period, as shown in Figs. 7A
and 7B.
[0081] In step A80 the desorption quantity calculation block 14 calculates the desorption
quantity M
hcde according to the first catalyst temperature T
1. The subtraction block 15 performs processing pertaining to subsequent steps A90
and A100. In step A90, temperature zones located on a lower boiling point side with
reference to the temperature zones of the first catalyst temperature T
1 or more are determined as subtraction targets. Specifically, the maximum value for
zones that become subtraction targets is determined by the first catalyst temperature
T
1.
[0082] In step A100, the desorption quantity M
hcde is subtracted from the temperature zones located on the lower boiling point side
in increasing sequence from a low boiling point. A distribution of occlusion quantities
Q
(n) of the hydrocarbon actually occluded in the occluding catalyst 2 for respective temperature
zones is thereby acquired. As shown in Figs. 8B and 8C, the occlusion quantity Q is
calculated by addition of all of the occlusion quantities Q
(n) for respective temperature zones.
[0083] In step A110, the determination block 16 determines whether or not the occlusion
quantity Q is a predetermined threshold value Q
TH or less. When Q ≤ Q
TH, processing pertaining to the flow ends as it does. When Q > Q
TH, processing proceeds to step A120, where the determination block 16 sets the purge
request flag F
1 to F
1 = 1 (on).
[4-2. Purge control]
[0084] The purge control block 17 performs purge control. In step B10, a state of the purge
request flag F
1 is determined. When the purge request flag F
1 is F
1 = 0, processing pertaining to the flow ends as it does. By contrast, when the purge
request flag F
1 comes to F
1 = 1, processing proceeds to step B20.
[0085] In step B20, remaining initiation requirements for purge control are determined.
When the second catalyst temperature T
2 is a predetermined temperature or less and when the vehicle speed V is a predetermined
speed or higher, purge control initiation requirements are fulfilled, and processing
proceeds to step B30. When the initiation requirements are not fulfilled, processing
pertaining to the flow ends as it does.
[0086] In step B30, the purge implement flag F
2 is set to F
2 = 1. The purge implement flag F
2 acts to let the estimation control block 11 suspend performance of occlusion quantity
estimation control. In step B40, purge control is performed. The temperature of emissions
flowing into the occluding catalyst 2 is thereby regulated, so that the first catalyst
temperature T
1 is maintained at the regeneration temperature T
c.
[0087] In step B50, completion requirements for purge control are determined. When the first
catalyst temperature T
1 is continually equal to or higher than the regeneration temperature T
c for a predetermined period of time, completion requirements for purge control are
fulfilled, whereupon processing proceeds to step B60. When the completion requirements
are not successfully fulfilled, processing proceeds to step B50, and purge control
is continually performed until the completion requirements are fulfilled.
[0088] In step B60, the occlusion quantity Q totalized through occlusion quantity estimation
control is reset to Q = 0. In subsequent step B70, both the purge request flag F
1 and the purge implement flag F
2 are set to F
1 = F
2 = 0, whereby purge control is completed.
[5. Operation and Advantage]
[0089] In occlusion quantity estimation control, at the time of addition of the trap quantity
M
hcad of hydrocarbon trapped by the occluding catalyst 2, the trap quantity M
hcad is distributed solely to temperature zones that are higher than either the first
catalyst temperature T
1 or the second catalyst temperature T
2, whichever is higher. The trap quantity can be distributed by eliminating the hydrocarbons
having low boiling points that should not have flowed into the occluding catalyst
2 or the hydrocarbons having low boiling points that should not be trapped by the
occluding catalyst 2, whereby occurrence of miscalculation is prevented. Consequently,
it is possible to accurately ascertain the occlusion quantity Q of hydrocarbons having
high boiling points. Further, control is implemented by means of a simple configuration
based on the catalyst temperature of the occluding catalyst 2 and the catalyst temperature
of the oxidation catalyst 3, so that the accuracy of estimation of an occlusion quantity
can be enhanced without involvement of an increase in system cost.
[0090] In the present embodiment, the occluding catalyst 2 is situated at a downstream position
on the exhaust passageway 6 with respect to the oxidation catalyst 3. Therefore, the
first catalyst temperature T
1 is likely to be lower than the second catalyst temperature T
2. Temperature zones that are to become distribution targets correspond to temperature
zones on a high temperature boiling point side with reference to the first catalyst
temperature T
1. Therefore, it is possible to make a comparatively small estimate of the quantity
of trapped hydrocarbon on the low boiling point side. Such a control configuration
can also be said to contribute to accurate estimation of the trap quantity M
hcad and the occlusion quantity Q.
[0091] The distribution block 13 estimates a distribution of presence of hydrocarbons trapped
by the occluding catalyst 2 for each type of hydrocarbon by means of taking as a model
the distribution model imitating a boiling point distribution of hydrocarbons in emissions.
As shown Fig. 4 and 6A, a model that takes as a model the boiling point distribution
of hydrocarbons in emissions flowing into the occluding catalyst 2 is taken as a distribution
model of the trap quantity M
hcad. Hence, it is possible to accurately ascertain the boiling point distribution of
hydrocarbons trapped by the occluding catalyst 2. It is possible to accurately ascertain
types of hydrocarbons on the occluding catalyst 2 and the occlusion quantity Q of
each of the hydrocarbons.
[0092] At the time of subtraction of the quantity M
hcde of hydrocarbons desorbed from the occluding catalyst 2, the desorption quantity M
hcde is subtracted solely from the temperature zones on the lower boiling point side than
from the temperature zones corresponding to the first catalyst temperature T
1. Therefore, the quantities of hydrocarbons having high boiling points that should
not originally be desorbed are not subtracted, and the occlusion quantity Q of hydrocarbons
having high boiling points can be maintained from a calculation viewpoint, so that
underestimation of the occlusion quantity Q can be inhibited.
[0093] Since the sequence of subtraction originates from a trap quantity of a hydrocarbon
having a low boiling point toward a trap quantity of a hydrocarbon having a high boiling
point, it is possible to accurately ascertain the distribution of occlusion quantities
Q
(n) of hydrocarbons actually occluded in the occluding catalyst 2. Therefore, the accuracy
of estimation of the occlusion quantity Q can be enhanced.
[0094] Further, since purge control is performed according to an accurate estimation of
the occlusion quantity Q, it is possible to minimize an increase in fuel consumption
while deterioration of the occluding catalyst 2 is prevented, and also to enhance
efficiency of emission purification.
[6. Example modifications or the like]
[0095] Regardless of the embodiments, the present invention can be implemented in various
forms without departing the gist of the invention. The respective configurations of
the embodiment can be adopted or rejected, as required, or used in combination if
necessary.
[0096] The foregoing embodiment has exemplified the occluding catalyst 2 as a catalyst unit
having a hydrocarbon occluding layer and a precious metal catalyst layer. In lieu
of the configuration, there may also be adopted a configuration equipped solely with
an occluding member, which acts as an occluding layer, in the exhaust passageway 6.
Specifically, the precious metal catalyst layer is not an indispensable element. The
minimum requirement is that a layer should trap and desorb hydrocarbons included in
emission and trap and desorb a plurality of types of hydrocarbons having different
boiling points.
[0097] A catalyst configuration of a specific exhaust system is not confined to the foregoing
embodiment. For instance, the oxidation catalyst 3 can also be omitted, or the layout
of the catalyst on the exhaust passageway 6 can also be changed. If the oxidation
catalyst 3 is omitted, the second temperature sensor 5 will become unnecessary. Further,
the upstream slip coefficient K
OXI will become unnecessary for calculation of the quantity M
hcin of inflow hydrocarbon. Alternatively, another catalyst or filter may also be interposed
at a position on the exhaust passageway 6 between the occluding catalyst 2 and the
oxidation catalyst 3.
[0098] When a nitrogen oxide occluding catalyst is interposed between the occluding catalyst
2 and the oxidation catalyst 3, it is preferable to add to calculation of the engine
discharge M
hceng a quantity of hydrocarbon serving as an additive used for reducing reaction in the
nitrogen oxide occluding catalyst. As shown in; for instance, Fig. 5G, a conceivable
way is to set a fuel-air ratio correction coefficient K
NOP according to a state of a fuel-air ratio, and a right side of Equation 3 is multiplied
by the coefficient, thereby correcting the engine discharge M
hceng. The operation makes it possible to accurately ascertain the quantity of hydrocarbon
flowing into the occluding catalyst 2, whereby the precision of assumption of the
hydrocarbon occlusion quantity Q can be further enhanced.
[0099] As shown in Figs. 4 and 6, the embodiment has illustrated a simplified illustration
of a distribution model of boiling points of hydrocarbons included in emissions and
a simplified illustration of a distribution model of the trap quantity M
hcad. Specific shapes of the models are arbitrary. The distribution model of boiling points
and the distribution model of the trap quantity M
hcad are considered to be set, as required, according to the property of a fuel used in
the engine 1, a structure and shape of an exhaust system, a configuration of the catalyst,
and the like. Moreover, models that have previously been set by means of tests, or
the like, may also be used for the distribution model of boiling points of hydrocarbons
and the distribution model of the trap quantity M
hcad. Alternatively, there may also be adopted a model that is equipped with a sensor
for detecting the property of a fuel, an operating condition of a system, or the like,
and that is set or changed according to information from the sensor.
[0100] Classification of types of hydrocarbons performed during estimation and calculation
of the occlusion quantity is based on boiling points in the embodiment. However, classification
may also be performed according to the number of carbons or according to a molecular
structure instead. Specifically, conceivable classification is based on a physical
quantity correlating with boiling points. So long as the quantity Q of hydrocarbons
occluded in the occluding catalyst 2 is classified at least by use of a physical quantity
correlating with boiling points, control analogous to that described in connection
with the embodiment is implemented, so that accuracy of estimation of the occlusion
quantity can be enhanced.
[0101] In the embodiment, the first temperature sensor 4 provided downstream of the occluding
catalyst 2 detects the first catalyst temperature T
1, and the second temperature sensor 5 provided downstream of the oxidation catalyst
3 detects the second catalyst temperature T
2. However, a technique for ascertaining the first catalyst temperature T
1 and the second catalyst temperature T
2 is not limited to that mentioned above. For instance, there may also be used a technique
for estimating the first catalyst temperature T
1 and the second catalyst temperature T
2 according to a property of any exhaust. Alternatively, another catalyst temperature
may also be estimated from one catalyst temperature.
[0102] Although the embodiment provided an exemplification of use of the torque sensor 25
for detection of torque of the drive shaft of the engine 1, the technique for calculating
engine torque is not limited to the thus-exemplified technique. For instance, a combustion
pressure sensor for detecting combustion pressure in cylinders may also be used. Alternatively,
a torque estimation value calculated by an unillustrated engine ECU may also be utilized.
[0103] The disclosed exhaust emission control device of an internal combustion engine can
be applied to both a diesel engine and a gasoline engine.