DESCRIPTION
[0001] The invention concerns an improved tight multi-stage pump.
[0002] It is known that pumps frequently have tightness problems in the areas where the
parts defining the casing that contains the pumping unit are coupled together.
[0003] Tightness problems occur even in multi-stage pumps, generally in the areas where
the casing cover and the lantern bracket that supports the motor are coupled with
the external jacket enclosing the pumping unit.
[0004] The known patent documents
EP 0 406 787 A2,
JP 57 103400 U,
US 5 407 323 A and
EP 0 566 089 A1 describe embodiments of multi-stage pumps provided with annular gaskets that are
housed in annular seats where tightness is obtained thanks to an inclined annular
surface that compresses the gasket.
[0005] During operation, at the level of the tight areas, the external jacket dilates due
both to the internal pressure and to the heated liquid.
[0006] Due to this dilation, the contact with the gaskets is reduced and consequently a
tightness loss takes place, which progressively increases over time and with the use
of the pump.
[0007] The present invention aims to eliminate or at least mitigate this recognized drawback.
[0008] In particular, it is an object of the invention to improve, compared to the prior
art, the conditions in which the gaskets provide tightness, especially in multi-stage
pumps, at the level of the coupling area of the casing cover and the lantern bracket
at the ends of the external jacket.
[0009] It is another object of the invention to guarantee that the gaskets are subjected
to a compression force that remains substantially constant when the pump temperature
and operating pressure change.
[0010] It is a further object of the invention to increase the rigidity of the mechanical
coupling of the casing cover and the lantern bracket with the external jacket at the
height of the area where there are the gaskets.
[0011] The objects described above are achieved by a multi-stage pump having the characteristics
illustrated in the main claim.
[0012] Other details of the pump that is the subject of the invention are described in the
dependent claims.
[0013] Advantageously, in the multi-stage pump of the invention the tightness of the coupling
of the casing cover and the lantern bracket with the external jacket is obtained with
no need to make costly modifications to the pump design.
[0014] Still advantageously, the higher degree of tightness is obtained using the same gaskets
used in the prior art, improving their stability and their operating conditions.
[0015] The objects and advantages described above will be highlighted in greater detail
in the description of a preferred embodiment of the invention that is supplied here
below as an indicative, non-limiting example, with reference to the enclosed drawings,
wherein:
- Figure 1 shows a partial, longitudinal cross-sectional view of the pump that is the
subject of the invention;
- Figure 2 shows an enlarged detail of Figure 1;
- Figure 3 shows an enlarged detail of Figure 2;
- Figure 4 shows an enlarged detail of Figure 3;
- Figure 5 shows a further enlarged detail of Figure 2;
- Figure 6 shows an enlarged detail of Figure 5.
[0016] The multi-stage pump that is the subject of the invention is shown in Figure 1, where
it is indicated as a whole by
1.
[0017] It can be observed that it comprises a substantially cylindrical external jacket
2 with mainly longitudinal development, in which it is possible to identify a suction
port
3 and a delivery port
4 arranged in proximity to one end of the external jacket to which a casing cover
5 is applied.
[0018] At the opposite end there is a lantern bracket
6 that supports an electric motor
7 of an assembly of rotary and statoric members indicated as a whole by 8, arranged
inside the external jacket
2.
[0019] Regarding the rotary and statoric member assembly 8 that is hatched in the figure,
it may be of any type.
[0020] Special gaskets
9 ensure tightness between the shaft
10 that connects the electric motor
7 to the pumping unit
8 and the lantern bracket
6, at the level of the passage hole
11 from the shaft
10 into the lantern bracket
6.
[0021] The casing cover
5 and the lantern bracket
6 are mechanically and removably coupled with the corresponding ends
2a of the external jacket
2 through fixing means.
[0022] Tightness in the coupling areas is guaranteed by interposing annular gaskets
17 that are preferably but not necessarily constituted by elastomer rings commonly available
on the market and known as O rings.
[0023] Each one of said gaskets
17, as shown in greater detail in Figures from 4 to 6, is housed in an annular seat
18 that is defined by a shaped annular area
19 present in the casing cover
5 and the lantern bracket
6, and by a counter-shaped annular area
20 present in the corresponding end of the external jacket
2, opposing each other.
[0024] It can be observed that the counter-shaped annular area
20 comprises an annular counteracting surface
20a, inclined with respect to the longitudinal axis
Y defined by the external jacket
2 and suited to compress the annular gasket
17 when the casing cover
5 and the lantern bracket
6 are coupled to the external jacket
2.
[0025] It can be observed, in particular, that the shaped annular area
19 present in the casing cover
5 belongs to a laminate element
21 that covers the surface of the casing cover
5 directed towards the inside of the external jacket
2 when the casing cover
5 is coupled to the external jacket
2.
[0026] Analogously, it can be observed that the shaped annular area
19 present in the lantern bracket
6 belongs to a laminate element
22 that covers the surface of the lantern bracket
6 directed towards the inside of the external jacket
2 when the lantern bracket
6 is coupled to said external jacket
2.
[0027] Finally, each counter-shaped annular area
20, when the pump is assembled, is arranged in front of each corresponding shaped annular
area
19 and is obtained in the body of the external jacket
2 at the level of each end
2a.
[0028] It is in the coupling of the casing cover
5 and the lantern bracket 6 to the external jacket
2 that the annular seat
18 is defined, whose cross section, obtained according to a plane passing through the
longitudinal axis
Y defined by the external jacket
2, substantially has the shape of a right-angled trapezium whose sloping side corresponds
to the annular counteracting surface
20a.
[0029] In particular, the annular surface
20a counteracts the gasket
17 when the fixing means tighten the casing cover
5 and the lantern bracket
6 against the ends
2a, 2b of the external jacket
2 with a force that generates:
- an axial component that forces the gasket 17 against the bottom 18a of the annular seat 18 and
- a radial component that tends to expand it making it adhere to the walls 18b of the annular seat 18, that is, against the lateral walls of the shaped annular area 19 and of the counter-shaped annular area 20 that define it.
[0030] The degree of tightness is defined by the degree of tightening of the fixing means.
[0031] According to the invention, the fixing means, as shown in detail in Figures 2 and
3, comprise a plurality of tie rods
12, wherein each tie rod
12 has a first threaded end
12a screwed into a threaded hole
14 present in the casing cover
5 and a second threaded end
12b constrained into a through hole made in the lantern bracket
6 through a nut
16.
[0032] The tightening of the nut
16 against the surface of the lantern bracket
6 tensions the tie rod
12 and ensures the stable connection of the casing cover
5 and the lantern bracket
6 to the ends of the external jacket
2.
[0033] Again according to the invention, the external jacket
2 has a plurality of shaped annular portions
28 suited to make the external jacket
2 elastically yielding along the direction defined by the longitudinal axis
Y.
[0034] In particular, the shaped annular portions
28 have their convex side directed towards the inside of the external jacket
2, are arranged according to planes that are parallel to each other and arranged crosswise
to the longitudinal axis of the external jacket
2 and serve to make it yield elastically when it is subjected to axial loads.
[0035] Therefore, tightening the tie rods
12 fixes the casing cover
5 and the lantern bracket
6 to the ends
2a of the external jacket
2, so that the latter is forced axially and thus preloaded simulating the behaviour
of a spring.
[0036] During operation, any elongation due to a pressure or temperature increase is absorbed
by the elastic recovery due to the preload that has been given to the external jacket
on assembly by adjusting the tightening of the tie rods, and this allows the thrust
against the gaskets
17 to be kept constant.
[0037] In this way the first object is achieved, that is, the object to improve the tightness
of the gasket
17 by increasing adherence against the walls of the annular seat
18 in which it is contained.
[0038] Furthermore, the invention also achieves the object to guarantee that the gaskets
are subjected to a substantially constant compression force independently of the pump
temperature and operating pressure, by properly adjusting the degree of tightening
of the tie rods
12.
[0039] Tightness is improved also by improving the mechanical rigidity of the coupling of
the casing cover
5 and the lantern bracket
6 to the external jacket
2.
[0040] In fact, it can be observed in detail in Figures 4 and 6 that the casing cover
5 and the lantern bracket
6 are provided with an annular groove
25 that houses the perimeter edge of the corresponding end
2a of the external jacket
2 when the tie rods
12 mechanically connect the casing cover
5 and the lantern bracket
6 to the external jacket
2.
[0041] In this way, each end
2a of the external jacket
2 remains constrained in the annular groove
25 in which it is housed, substantially eliminating any radial movement of the external
jacket that may occur in that area due to heat or pressure.
[0042] This considerably increases the stability of the gaskets and positively affects also
their tightness over time.
[0043] According to the preferred embodiment of the invention described herein, the cross
section of each one of the shaped annular portions of the external jacket
2 carried out according to a plane passing through the longitudinal axis
Y has substantially the shape of an isosceles trapezium.
[0044] It is evident, however, that said shaped portions can have any profile and shape,
for example the shape of an arc of a circle or another shape, and their convex side
can be directed towards the inside or the outside of the external jacket
2.
[0045] Regarding the suction port
3 and the delivery port
4, it can be observed that at the level of each of them there is a sleeve
30, 40 that is connected directly to the external jacket
2 through a weld bead
31, 41 carried out by means of one of the known automatic or manual welding systems.
[0046] The application of said sleeves
30, 40 directly to the external jacket
2 through a welded joint simplifies the construction of the pump and lower its costs.
Obviously, each sleeve
30, 40 can be provided, for example, with a flange
32, 42 suited to house a corresponding counter-flange coupled therewith, not illustrated
in the drawings, in order to connect the pump 1 to external suction and delivery pipes
that are not illustrated, either.
[0047] Alternatively the sleeves
30, 40 can be connected to the external pipes via threading or other known joining systems.
[0048] On the basis of the above, it is clear that the multi-stage pump that is the subject
of the invention achieves all the set objects.
[0049] In particular, it has been shown that it is possible to guarantee improved gasket
tightness over time by combining the following:
- making the external jacket 2 axially elastic by means of the shaped annular portions 28;
- applying the tie rods 12 that make it possible to adjust the axial tightening force.
[0050] Moreover, a further improvement, especially in terms of gasket stability, is obtained
by stiffening the mechanical connection of the ends
2a of the external jacket
2 in the coupling with the casing cover
5 and the lantern bracket
6.
[0051] It is evident that in the construction stage the pump of the invention can be subjected
to modifications and changes that may consist, for example, in different profiles
of the annular seats that house the gaskets and even in the presence of different
numbers of the same.
[0052] Furthermore, as already explained, the form of the shaped annular portions obtained
on the external jacket and their number can be different from those described and
illustrated herein.
[0053] Finally, it will also be possible to modify the way in which each end of the external
jacket
2 is mechanically connected to the corresponding casing cover
5 and the corresponding lantern bracket
6 so that it is different from the procedure described and illustrated herein.
[0054] All the variant embodiments described herein and any other, neither described nor
illustrated, that should be applied to the pump of the invention, must all be considered
protected by the present patent, provided that they fall within the scope of the following
claims.
[0055] Where technical features mentioned in any claim are followed by reference signs,
those reference sings have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly such reference signs do not have any limiting effect
on the protection of each element identified by way of example by such reference signs.
1. Multi-stage pump (1) comprising a substantially tubular external jacket (2) with mainly
longitudinal development and with at least one suction port (3) and at least one delivery
port (4), provided at one end with a casing cover (5) and at the opposite end with
a lantern bracket (6) supporting an electric motor (7) associated with rotary pumping
members (8) arranged inside said external jacket (2), said casing cover (5) and said
lantern bracket (6) being mechanically and removably coupled to the ends of said external
jacket (2) through fixing means with the interposition of annular gaskets (17), each
one of which is housed in an annular seat (18) defined by a shaped annular area (19)
present in said casing cover (5) and in said lantern bracket (6), and by a counter-shaped
annular area (20) present in the corresponding end of said external jacket (2), opposing
each other, said counter-shaped annular area (20) comprising an annular counteracting
surface (20a), inclined with respect to the longitudinal axis (Y) defined by said
external jacket (2), suited to compress said annular gasket (17) when said casing
cover (5) and said lantern bracket (6) are coupled to said external jacket (2) through
said fixing means, characterized in that said external jacket (2) is provided with a plurality of shaped annular portions
(28) suited to make said external jacket (2) elastically yielding along the direction
defined by its longitudinal axis (Y) and in that said fixing means comprise a plurality of tie rods (12), each having a first end
(12a) constrained to said casing cover (5) and a second end (12b) constrained to said
lantern bracket (6).
2. Multi-stage pump (1) according to claim 1), characterized in that said casing cover (5) and said lantern bracket (6) are provided with an annular groove
(25) housing the perimeter edge of the corresponding end (2a) of said external jacket
(2) when said fixing means mechanically connect said casing cover (5) and said lantern
bracket (6) to said external jacket (2).
3. Multi-stage pump (1) according to any of the preceding claims, characterized in that said counter-shaped annular area (20) present in each end of said external jacket
(2) is obtained in the body of said external jacket (2).
4. Multi-stage pump (1) according to any of the preceding claims, characterized in that said shaped annular area (19) present in said casing cover (5) belongs to a laminate
element (21) that covers the surface of said casing cover directed towards the inside
of said external jacket (2) when said casing cover (5) is coupled to said external
jacket (2).
5. Multi-stage pump (1) according to any of the preceding claims, characterized in that said shaped annular area (19) present in said lantern bracket (6) belongs to a laminate
element (22) that covers the surface of said lantern bracket (6) directed towards
the inside of said external jacket (2) when said lantern bracket (6) is coupled to
said external jacket (2).
6. Multi-stage pump (1) according to any of the preceding claims, characterized in that the cross section of said annular seat (18) made according to a plane passing through
the longitudinal axis (Y) defined by said external jacket (2) has substantially the
shape of a right-angled trapezium.
7. Multi-stage pump (1) according to any of the preceding claims, characterized in that each one of said suction port (3) and delivery port (4) is provided with a sleeve
(30, 40) directly connected to said external jacket (2) through at least one weld
bead (31, 41).
8. Multi-stage pump (1) according to any of the preceding claims, characterized in that the cross section of each one of said shaped annular portions (28) made according
to a plane passing through the longitudinal axis (Y) defined by said external jacket
(2) has the shape of a trapezium with the convex side facing towards the inside of
said external jacket (2).
9. Multi-stage pump (1) according to any of the preceding claims, characterized in that in each one of said tie rods (12) said first end (12a) is threaded and constrained
into a threaded hole (14) present in said casing cover (5) and said second end (12b)
is threaded and constrained into a through hole made in said lantern bracket (6) through
a nut (16).