BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to an air conditioner capable of transmitting a signal
by using pipes between an indoor unit and an outdoor unit, and particularly, to a
core assembly capable of implementing an impedance with respect to an electric signal
and an air conditioner having the same.
2. Background of the Invention
[0002] Generally, an air conditioner is classified into an indoor unit and an outdoor unit,
and the indoor unit and the outdoor unit are electrically connected to each other
so that an electric signal can be transmitted therebetween. However, in a case that
a plurality of indoor units are connected to one outdoor unit in parallel, or in a
case that a refrigerant pipe is installed in a wall of a building and a plurality
of indoor units are connected to the refrigerant pipe in parallel, it is difficult
to electrically connect the indoor units to the outdoor units having a smaller number
than the indoor units.
[0003] To solve this problem, has been proposed a technique for transmitting and receiving
an electric signal by using a refrigerant pipe which connects a plurality of indoor
units to outdoor units having a smaller number than the indoor units. For instance,
an electric insulation device is provided at a gas side refrigerant pipe (hereinafter,
will be referred to as 'gas pipe') and a liquid side refrigerant pipe (hereinafter,
will be referred to as 'liquid pipe') of each of an indoor unit side and an outdoor
unit side. A control board is connected to the gas pipe and the liquid pipe of the
indoor unit, and a control board is connected to the gas pipe and the liquid pipe
of the outdoor unit. The gas pipe and the liquid pipe are used as communication means
for transmitting control signals between the indoor units and the outdoor unit.
[0004] In order to enhance a communication function, the refrigerant pipe is provided with
a core assembly implementing an impedance with respect to an alternating current electric
signal. The core assembly is implemented such that a pair of cores having a hemispherical
sectional surface are accommodate in a core holder, and are coupled to the core holder
so as to encompass the refrigerant pipe. Signal terminals for electrically connecting
the refrigerant pipe and the respective control boards are coupled to the core holder
so as to contact the refrigerant pipe.
[0005] The signal terminal consists of a contact metallic portion having an inner circumferential
surface of one side end contacting the pipe, and a signal transmitting connection
portion connected to a signal line by being integrally extending from the contact
metallic portion.
[0006] However, the conventional air conditioner may have the following problems.
[0007] Firstly, the core assembly is installed at the refrigerant pipe so as to have an
impedance when transmitting and receiving an electric signal through the refrigerant
pipe. In order to enhance an impedance of the core assembly, the core is preferably
formed to have a consecutive shape in a circumferential direction, i.e., a cylindrical
shape. However, since the core assembly is later coupled to the refrigerant pipe in
a fitting manner in a state that the outdoor unit and the indoor unit are connected
to each other by the refrigerant pipe, the core is formed to have a hemispheric shape.
This may reduce an impedance of the core assembly.
[0008] Secondly, since the core of the core assembly is separated from the core assembly
little by little due to vibration of the refrigerant pipe, an impedance may be changed.
This may cause lowering of a communication performance.
SUMMARY OF THE INVENTION
[0009] Therefore, an object of the present invention is to provide a core assembly for an
air conditioner capable of enhancing an impedance by forming a core of the core assembly
in a cylindrical shape, and an air conditioner having the same.
[0010] Another object of the present invention is to provide a core assembly for an air
conditioner capable of enhancing a communication performance by preventing changes
of an impedance by allowing a position of a core not to be changed even if a refrigerant
pipe vibrates, and an air conditioner having the same.
[0011] To achieve these and other advantages and in accordance with the purpose of the present
invention, as embodied and broadly described herein, there is provided a core assembly
for an air conditioner, comprising: a connection pipe for connecting to a refrigerant
pipe that passes refrigerant between an outdoor unit and an indoor unit of an air
conditioner; a core encompassing an outer circumferential surface of the connection
pipe, wherein the core is configured to implement an impedance with respect to an
electric signal transmitted through the refrigerant pipe; and a core holder configured
to accommodate the core therein, wherein the core holder is integrally coupled to
the connection pipe.
[0012] According to another aspect of the present invention, there is provided a core assembly
for an air conditioner, comprising: a connection pipe connected to an intermediate
part of a pipe which connects an outdoor unit and an indoor unit with each other;
and a core disposed to encompass an outer circumferential surface of the connection
pipe, and implementing an impedance with respect to an electric signal transmitted
and received through the pipe, wherein the core is formed to have a ring shape.
[0013] To achieve these and other advantages and in accordance with the purpose of the present
invention, as embodied and broadly described herein, there is also provided an air
conditioner, comprising: an outdoor unit having an outdoor unit side heat exchanger;
an indoor unit having an indoor unit side heat exchanger; a pipe configured to connect
the outdoor unit side heat exchanger and the indoor unit side heat exchanger to each
other; and a core assembly implementing an impedance with respect to an electric signal
transmitted and received through the pipe, wherein a first connection portion to which
the outdoor unit side heat exchanger or the indoor unit side heat exchanger is connected
is provided at the outdoor unit or the indoor unit, a second connection portion connected
to the first connection portion is provided at the core assembly, and a fourth connection
portion is provided at the pipe so as to be connected to a third connection portion
disposed at an opposite side to the second connection portion.
[0014] The foregoing and other objects, features, aspects and advantages of the present
invention will become more apparent from the following detailed description of the
present invention when taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings, which are included to provide a further understanding
of the invention and are incorporated in and constitute a part of this specification,
illustrate embodiments of the invention and together with the description serve to
explain the principles of the invention.
[0016] In the drawings:
FIG. 1 is a systematic view of an air conditioner having a signal transmission device
according to the present invention;
FIG. 2 is a perspective view showing a state that a core assembly has been separated
from an outdoor unit in a signal coupler of FIG. 1;
FIG. 3 is a perspective view of the core assembly of FIG. 2;
FIG. 4 is a sectional view taken along line 'I-I' in FIG. 3;
FIG. 5 is a sectional view of a core and a core holder of the core assembly of FIG.
3;
FIG. 6 is a perspective view of a core assembly according to another embodiment of
the present invention;
FIG. 7 is a perspective view of a core assembly according to still another embodiment
of the present invention;
FIG. 8 is a sectional view of a core of the core assembly of FIG. 7;
FIG. 9 is a disassembled perspective view of the core assembly of FIG. 2 according
to another embodiment of the present invention;
FIG. 10 is a perspective view of a part of a core holder of the core assembly of FIG.
9;
FIG. 11 is a sectional view showing a state that a connector of FIG. 10 has been coupled
to the core holder; and
FIGS. 12 and 13 are perspective views showing positions of terminal pins of the core
assembly of FIG. 9.
DETAILED DESCRIPTION OF THE INVENTION
[0017] Description will now be given in detail of the present invention, with reference
to the accompanying drawings.
[0018] Hereinafter, a core assembly for an air conditioner, and an air conditioner having
the same according to the present invention will be explained in more detail with
reference to the attached drawings.
[0019] FIG. 1 is a systematic view of an air conditioner having a signal transmission device
according to the present invention.
[0020] As shown, the air conditioner according to the present invention largely comprises
an outdoor unit 10 and an indoor unit 20. The outdoor unit 10 and the indoor unit
20 are arranged in a state that an external wall of a building is disposed therebetween,
and are connected to each other through a gas pipe 30 and a liquid pipe 40.
[0021] The outdoor unit 10 includes an outdoor unit side heat exchanger 11, an outdoor unit
controller 12, and an outdoor unit signal coupler 13. The outdoor unit controller
12 exchanges a control signal with the outdoor unit side heat exchanger 11 by using
an alternating current as a medium. And, the alternating current control signal outputted
from the outdoor unit controller 12 is transmitted to the indoor unit 20 via the outdoor
unit signal coupler 13, through one of the gas pipe 30 and the liquid pipe 40, or
through both of the two pipes 30 and 40.
[0022] The indoor unit 20 includes an indoor unit side heat exchanger 21, an indoor unit
controller 22, and an indoor unit signal coupler 23. The indoor unit controller 22
exchanges a control signal with the indoor unit side heat exchanger 21 by using an
alternating current as a medium. And, the alternating current control signal outputted
from the indoor unit controller 22 is transmitted to the outdoor unit 10 via the indoor
unit signal coupler 23, through one of the gas pipe 30 and the liquid pipe 40, or
through both of the two pipes 30 and 40.
[0023] The outdoor unit signal coupler 13 and the indoor unit signal coupler 23 have cores
formed of a magnetic material and having an inductance corresponding to a winding
number of 1, and are coupled to the gas pipe 30 and the liquid pipe 40 so as to encompass
them, respectively.
[0024] For instance, in case of a toroidal core having an inner radius (R1), an outer radius
(R2), a height (h) and magnetic permeability (µ), an inductance (L) satisfies a following
formula, L =(µh/2π)In(R2/R1), and an impedance (Z) with respect to an alternating
current control signal of a frequency (f) satisfies a following formula, Z=j2πfL.
Accordingly, with respect to the alternating current control signal transmitted by
the outdoor unit controller 12, the outdoor unit side heat exchanger 11 has a transmission
line implementing an impedance of 2*Z. Once an alternating current signal flows to
the refrigerant pipes 30 and 40 installed between the outdoor unit 10 and the indoor
unit 20, the alternating current is decreased according to a distance due to a transmission
line impedance (Zo) of the pipes. The transmission line impedance (Zo) is proportional
to a distance, and an alternating current signal used to detect lengths of the refrigerant
pipes 30 and 40 has a strength decreased by the transmission line impedance (Zo) and
the signal couplers 13 and 23. That is, based on the impedance of the signal couplers
13 and 23 and the strength of the alternating current signal of the transmission/reception
terminals, distance information may be calculated.
[0025] Under the above configurations, the refrigerant pipes may be used as a transmission
line for a distance detecting signal. This may allow a pipe length between the indoor
unit and the outdoor unit used to calculate a refrigerant amount to be automatically
calculated.
[0026] Hereinafter, the outdoor unit signal coupler installed at the liquid pipe will be
explained in more detail.
[0027] As shown in FIG. 2, the outdoor unit signal coupler 13 includes a core assembly 100
implementing an impedance. The core assembly 100 is implemented as a modularized connection
pipe so as to be screw-coupled or welded to the refrigerant pipe 40 disposed between
the outdoor unit side heat exchanger provided at the outdoor unit 10 and the indoor
unit side heat exchanger provided at the indoor unit 20. To this, a connection portion
to be connected to a connection pipe 110 of the core assembly 100 which will be later
explained has to be formed at a position where the core assembly 100 is to be coupled,
i.e., near the outdoor unit 10 or the indoor unit 20 (near the indoor unit 20 in the
preferred embodiment).
[0028] The connection portion consists of a first connection portion 25 and a fourth connection
portion 41. The first connection portion 25 is formed at the end of the indoor unit
side heat exchanger exposed to one side of an indoor unit case, and is connected to
a second connection portion 111 of the connection pipe 110 to be later explained.
The fourth connection portion 41 is formed at the end of the refrigerant pipe 40 to
be connected to the indoor unit side heat exchanger, and is connected to a third connection
portion 112 of the connection pipe 110 to be later explained in a state that the connection
pipe 110 of the core assembly 100 is disposed therebetween.
[0029] Both of the first connection portion 25 and the fourth connection portion 41 may
be implemented as flare nuts or flare bolts for screw-coupling, or may be provided
with a flange for coupling in a welding manner. Here, one of the first connection
portion 25 and the fourth connection portion 41 may be formed so as to be screw-coupled,
and another thereof may be formed so as to be coupled in a welding manner. Alternatively,
the first connection portion 25 and the fourth connection portion 41 may be implemented
as any means to be hermetically connected to the second connection portion 111 and
the third connection portion 112, respectively.
[0030] As shown in FIGS. 2 to 5, the core assembly 100 comprises a connection pipe 110 connected
to the refrigerant pipe 40, a core 120 formed to encompass the connection pipe 110
and having magnetism, and a core holder 130 having the core 120 accommodated therein
and integrally coupled to the connection pipe 110 so that the core 120 can be fixed
in a state to encompass the connection pipe 110.
[0031] Preferably, the connection pipe 110 is formed of the same material and formed to
have the same size as the refrigerant pipe 40. At one end of the connection pipe 110,
formed is the second connection portion 111 connected to the first connection portion
25 of the indoor unit 20. At another end of the connection pipe 110, formed is the
third connection portion 112 connected to the fourth connection portion 41 of the
refrigerant pipe 40.
[0032] The second connection portion 111 and the third connection portion 112 may be formed
to have shapes for coupling to the first connection portion 25 and the fourth connection
portion 41, respectively. Namely, the second connection portion 111 and the third
connection portion 112 may be formed to have shapes of press nuts or press bolts,
or flanges for welding.
[0033] The core 120 is formed to have a ring shape so as to be inserted into the connection
pipe 110. The core 120 may be formed to have an inner diameter approximately equal
to or a little larger than an outer diameter of the connection pipe 110. If the inner
diameter of the core 120 is larger than the outer diameter of the connection pipe
110, molding liquid may be introduced between the connection pipe 110 and the core
120 thus to be hardened when molding the core holder 130. The core 120 may be arranged
in plurality in number in a lengthwise direction of the connection pipe 110. Alternatively,
the core 120 may be implemented as partial core pieces divided from each other into
two based on a central axial line and assembled to each other as a cylindrical shape
having a predetermined length. However, the core having an arc shape may have an impedance
reduced by 30∼40% than that of a core having a ring shape. Accordingly, it is not
preferable to form the core in an arc shape.
[0034] The core holder 130 may be formed of an insulating material such as plastic or rubber.
Here, the material of the core holder 130 may become different according to a coupling
method of the connection pipe 110. For instance, as shown in FIG. 3, when the connection
pipe 110 is screw-coupled to the refrigerant pipe 40, the core holder 130 may be formed
of either plastic or rubber. However, as shown in FIG. 6, when the connection pipe
110 is coupled to the refrigerant pipe 110 by welding, the core holder 130 may be
formed of plastic having large resistance against heat, rather than rubber having
small resistance against heat, since the core holder 130 may be melted by heat generated
during the welding.
[0035] The core holder 130 may be formed in a molding manner by injecting a molding material
on an outer circumferential surface of the core 120. In this case, the molding material
of the core holder 130 may be disposed between the connection pipe 110 and the core
120, thereby more stably fixing the core 120.
[0036] Signal terminals 141 and 142 configured to transmit and receive signals transmitted
through the refrigerant pipe 40 by contacting the connection pipe 110 may be coupled
to both sides of the connection pipe 110, i.e., outside the core holder 130. The signal
terminals 141 and 142 may be implemented as any means to be assembled to the connection
pipe 110, for example, clips.
[0037] Terminal portions may be extending from both ends of the core holder 130, and the
signal terminals 141 and 142 may be provided on inner circumferential surfaces of
the terminal portions.
[0038] Connectors having the signal terminals may be provided on outer circumferential surfaces
of the terminal portions. The connectors having signal lines may be simply connected
to the core assembly after connecting the core assembly to the pipe.
[0039] The core assembly for an air conditioner according to the present invention may have
the following effects.
[0040] The core 120 having been inserted into the connection pipe 110 is put into a metallic
cavity (not shown), and a melting material formed of plastic or rubber is injected
into the metallic cavity. While being introduced into the metallic cavity, the melting
material encompasses the core 120 thus to be adhered to the connection pipe 110.
[0041] As a predetermined time lapses, the melting material is hardened to form the core
holder 130 which encompasses the core 120, and the core holder 130 is integrally coupled
to the connection pipe 110. Accordingly, the core holder 130 supports the core 120,
and the core 120 is integrally coupled to the connection pipe 110.
[0042] Then, the core assembly 100 having the core holder 130 is separated from the metallic
cavity, thereby forming the second connection portion 111 and the third connection
portion 112 at both ends of the connection pipe, respectively. When the first connection
portion 25 and the fourth connection portion 41 are implemented as flare bolts and
flare nuts, flare nuts and flare bolts are coupled to both ends of the connection
pipe 110. The second connection portion 111 and the third connection portion 112 are
formed according to connection types to the first connection portion 25 and the fourth
connection portion 41, respectively.
[0043] Before connecting the refrigerant pipe 40 connected to the outdoor unit side heat
exchanger to the indoor unit side heat exchanger, the core assembly 100 is connected
between the refrigerant pipe 40 and the indoor unit side heat exchanger.
[0044] More concretely, the second connection portion 111 of the core assembly 100 is connected
to the first connection portion 25 provided at an outer periphery of the indoor unit
case, and the third connection portion 112 of the core assembly 100 is connected to
the fourth connection portion 41 provided at the end of the refrigerant pipe 40.
[0045] Signal lines or connectors are connected to the signal terminals 141 and 142 so that
an electric signal transmitted through the refrigerant pipe 40 can be transmitted
to a control board. An impedance with respect to the electric signal transmitted through
the refrigerant pipe 40 is implemented by the core 120, thereby enhancing a communication
performance.
[0046] In the case that the core is formed in a ring shape, an impedance is more enhanced
by approximately 30∼40% than the case that the core is formed in an arc shape. This
may enhance a communication performance through the refrigerant pipe.
[0047] Furthermore, as the core or the core holder is integrally formed at the connection
pipe, the refrigerant pipe is prevented from vibrating or moving by installation circumstances.
This may enhance a communication performance much more.
[0048] Hereinafter, a core assembly for an air conditioner according to another embodiment
of the present invention will be explained in more detail.
[0049] In the aforementioned embodiment, an additional melting material is injected into
an outer circumferential surface of the core, thereby forming the core holder which
encompasses the core. However, in the preferred embodiment, the core holder is not
additionally formed, but the core is integrally formed at the connection pipe.
[0050] As shown in FIGS. 7 and 8, the core assembly 200 according to this preferred embodiment
comprises a connection pipe 210, and a core 220 formed on an outer circumferential
surface of the connection pipe 210 by a powder metallurgical method.
[0051] The core 220 may be formed of a powder type-soft magnetic substance. Preferably,
the core 220 is formed in a ring shape for enhanced impedance. However, the core 220
may be formed in an arc shape.
[0052] Other configurations and effects of the core assembly 200 are similar to those of
the aforementioned embodiment, and their detailed explanations will be omitted. In
this preferred embodiment, since an additional core holder is not required, the entire
fabrication processes are simplified to reduce the fabrication costs. Furthermore,
since deformation of the connection pipe due to heat does not occur when connecting
the connection pipe to the refrigerant pipe, various connection methods may be selected
according to operation conditions. Unexplained reference numerals 211 and 212 denote
connection portions, and 241 and 242 denote signal terminals.
[0053] The core assembly according to another embodiment of the present invention will be
explained in more detail as follows.
[0054] In the aforementioned core assembly, each core holder is formed by using a metallic
cavity, or the core is coupled to the connection pipe by removing the core holder.
However, in this preferred embodiment, as shown in FIGS. 9 to 13, one pair of hemicyclic
holder pieces are coupled to each other to form a cylindrical shape.
[0055] As shown in FIGS. 9 to 11, the core assembly 100 comprises a connection pipe 110,
a core 120 encompassing the connection pipe and formed of magnetic material, a core
holder 130 accommodating the core 120 therein and allowing the core 120 to encompass
the connection pipe 110, a first signal terminal 141 and a second signal terminal
142 provided on two inner circumferential surfaces of the core holder 130 and configured
to transmit a signal transmitted through the connection pipe (refrigerant pipe) 110
to the outdoor unit controller 12, and a connector 150 configured to electrically
connect the first signal terminal 141 and the second signal terminal 142 to a pipe
communication control board.
[0056] The core 120 consists of a plurality of partial cores 121, 122, 123 and 124 divided
from each other based on a central axial line in a lengthwise direction (divided into
two in the drawings), and assembled to each other in a cylindrical shape having a
predetermined length.
[0057] In the case that the partial cores 121,122, 123 and 124 are consecutively arranged
in a lengthwise direction as a plurality of pairs of partial cores, processes are
more facilitated than the case that the partial cores are long formed as one pair
of partial cores. This may reduce the fabrication costs. However, implementing a plurality
of pairs of partial cores may have impedance effects lower than those when implementing
one pair of partial cores.
[0058] The core 120 is formed to have an inner diameter larger than an outer diameter of
the connection pipe 110, so as to be universally applied to the connection pipe 110
having various sizes.
[0059] Like the core 120, the core holder 130 consists of partial holders 131 and 132 divided
from each other into two based on a central axial line in a lengthwise direction,
and assembled to each other in a cylindrical shape having a length long enough to
accommodate the core 120 therein. At one side of the two partial holders 131 and 132
in a widthwise direction, hinge recesses 1311 and hinge protrusions 1321 are formed
so that the partial holders 131 and 132 can be rotatably coupled thereto. At another
side of the two partial holders 131 and 132 in a widthwise direction, a plurality
of detachable recesses 1312 and detachable protrusions 1322 are formed so that the
partial holders 131 and 132 can be detachably coupled thereto.
[0060] The partial holders 131 and 132 are provided therein with hemicyclic accommodation
spaces 1313, 1314 and 1323, 1324, respectively. Here, the accommodation spaces 1313,1314
and 1323,1324 may be implemented as a single space, respectively. Alternatively, the
accommodation spaces 1313,1314 and 1323,1324 may be implemented as a plurality of
spaces divided from each other in a lengthwise direction according to the shapes of
the partial holders 131 and 132. For instance, as shown in FIG. 9, at least one partitioning
protrusion 315 and 1325 may be formed between the accommodation spaces 1313 and 1314,
and between the accommodation spaces 1323 and 1324 of the partial holders 131 and
132 in a lengthwise direction.
[0061] The partitioning protrusions 1315 and 1325 may be formed to have a height high enough
to be interposed between the partial cores 121 and 123, and between the partial cores
122 and 124, respectively, so as to divide the partial cores 121 and 123 from each
other, and so as to divide the partial cores 122 and 124 from each other. That is,
the partitioning protrusions 1315 and 1325 may be formed to have the same shape and
size as edges of both sides of the partial holders 131 and 132. However, the partitioning
protrusions 1315 and 1325 may be formed to have a height high enough for corresponding
surfaces of the partial cores 121, 123 and 122, 124 to partially contact, i.e., a
height less than a thickness of the partial cores 121, 123 and 122, 124.
[0062] Preferably, locking protrusions 1316 and 1326 configured to prevent the partial cores
121,122, 123 and 124 from sliding in a circumferential direction during an assembly
process are formed at both sides of the respective accommodation spaces 1313,1314
and 1323,1324.
[0063] The locking protrusions 1316 and 1326 may be evenly formed in a circumferential direction
of the partial holders 131 and 132. However, in order to prevent separation of the
partial cores 121,122, 123 and 124, the locking protrusions 1316 and 1326 are preferably
formed at an opposite side based on an insertion direction of the partial cores 121,122,
123 and 124, i.e., at a lower side when assembling the two partial holders 131 and
132. For instance, the locking protrusions 1316 and 1326 are preferably formed towards
a hinge side where the partial holders 131 and 132 are rotatably coupled to each other,
because the partial cores 121,122, 123 and 124 are inserted from the sides of the
detachable recess 1312 and the detachable protrusion 1322 which are later assembled
when assembling the partial holders 131 and 132. Stepped portions 1211, 1221, 1231
and 1241 configured to lock the locking protrusions 1316 and 1326 may be formed at
edges of the partial cores 121,122, 123 and 124.
[0064] A first terminal recess 1317 and a second terminal recess 1318 having a predetermined
depth so as to fix the first signal terminal 141 and the second signal terminal 142,
respectively may be formed at both ends of the partial holders 131 and 132.
[0065] A first terminal pin 1417 and a second terminal pin 1427 configured to electrically
connect the signal terminals 141 and 142 to the connector 150 respectively are connected
to the first signal terminal 141 and the second signal terminal 142. The first terminal
pin 1417 and the second terminal pin 1427 may be provided at the first terminal recess
1317 and a second terminal recess 1318, respectively. However, as shown in FIGS. 10
and 11, the first terminal pin 1417 and the second terminal pin 1427 may be buried
at one terminal recess (the second terminal recess 1318 in the drawings) of the two
terminal recesses 1317 and 1318, and a conductive wire 143 may be withdrawn from the
other terminal recess (the first terminal recess 1317 in the drawings) thus to be
connected to the first terminal pin 1417. In this case, a conductive wire recess (not
shown) configured to bury the conductive wire 143 may be preferably formed at the
first partial holder 131 along an edge surface of the first partial holder 131. And,
a protrusion 1319 configured to prevent shortening between the first terminal pin
1417 and the second terminal pin 1427 may be preferably formed at the second terminal
recess 1318.
[0066] The first terminal pin 1417 and the second terminal pin 1427 are formed in a cylindrical
shape for inserting connection pins 1521 and 1522 of the connector 150 to be later
explained, and are coupled to the second terminal recess 1318 of the core holder 130
in a penetrating manner from an inner circumferential surface to an outer circumferential
surface of the second terminal recess 1318.
[0067] The connector 150 includes a connector body 151 formed at the end of a signal line
of the controller, and a plurality of connection pins 1521 and 1522 formed of a conductive
material, and having a predetermined length long enough to be protruding from the
connector body 151 thus to be inserted into the first terminal pin 1417 and the second
terminal pin 1427. The plurality of connection pins 1521 and 1522 consist of a signal
side connection pin 1521 and a ground side connection pin 1522.
[0068] The core assembly for an air conditioner, and the air conditioner having the same
according to the present invention have the following advantages.
[0069] The cores 121,122, 123 and 124 are inserted into the accommodation spaces 1313, 1314,
1323 and 1324 of the partial holders 131 and 132. Here, the cores 121,122, 123 and
124 are inserted into one opened ends of the partial holders 131 and 132, i.e., the
hinge protrusions or the hinge recesses, from the detachable protrusions or the detachable
recesses, thereby being inserted into the accommodation spaces 1313,1314, 1323 and
1324 by sliding toward a circumferential direction.
[0070] While the cores 121,122, 123 and 124 are slid to two side surfaces of the accommodation
spaces 1313,1314, 1323 and 1324 of the core holders 131 and 132, the ends of the cores
121,122, 123 and 124 are locked by the locking protrusions 1316 and 1326 provided
at inner ends of the accommodation spaces 1313,1314, 1323 and 1324. Accordingly, the
insertion of the cores 121,122, 123 and 124 to the accommodation spaces 1313,1314,
1323 and 1324 is completed.
[0071] Then, the core holders 131 and 132 of the core assembly 100 are widened to two sides,
and the core assembly 100 is inserted into the refrigerant pipe 40. Then, the detachable
protrusion 1322 is fitted into the detachable recess 1312 of the core holder 130,
thereby fixing the core holder 130 to the connection pipe 110.
[0072] Under these configurations, signal lines are connected to the first signal terminal
141 and the second signal terminal 142 provided at the core holder 130 or the connection
pipe 110, so that electric signals transmitted through the connection pipe 110 can
be transmitted to the outdoor unit controller 12.
[0073] Here, the first terminal pin 1417 and the second terminal pin 1427 are buried at
the second terminal recess 1318 of the core holder 130 for inserting the second signal
terminal 142, in a penetrating manner toward a radius direction. Accordingly, the
connection pins 1521 and 1522 of the connector 150 provided at the ends of the signal
line are inserted into the first terminal pin 1417 and the second terminal pin 1427,
thereby connecting the signal line to the signal terminals.
[0074] The core assembly according to this preferred embodiment has similar effects to those
of the core assembly according to the aforementioned embodiment. In this preferred
embodiment, since the connector is provided at the core holder or the signal line,
detachable mounting of the connector to the signal line may be facilitated. This may
simplify the assembly processes and maintenance procedures, thereby reducing the costs.
[0075] The core holder for an air conditioner according to the another embodiment of the
present invention will be explained as follows.
[0076] In the aforementioned embodiment, the core holder is provided with a plurality of
terminal pins at one end thereof. However, in this preferred embodiment, as shown
in FIG. 12, a first terminal pin 2417 and a second terminal pin 2427 individually
contacting the first signal terminal 241 and the second signal terminal 242 are provided
at both ends of the core holder 231. And, the first terminal pin 2417 and the second
terminal pin 2427 are individually connected to a first connector 251 and a second
connector 252. In this case, the shapes of the terminal pins 2417 and 2427, or the
connectors 251 and 252 are same as those of the aforementioned embodiment, and thus
their detailed explanations will be omitted. Here, the core assembly according to
this preferred embodiment has the same effects as the core assembly according to the
aforementioned embodiment.
[0077] Referring to FIG. 13, a first terminal pin 3417 and a second terminal pin 3427 may
be formed at an intermediate part of a core holder 331, such that a first signal terminal
341 and a second signal terminal 342 provided at both ends of the core holder 331
are electrically connected to the first terminal pin 3417 and the second terminal
pin 3427 through a conductive wire 343 buried at a conductive wire recess. In this
case, one connector 340 may be formed to integrate a plurality of signal lines with
each other.
[0078] Although not shown, the first terminal pin and the second terminal pin are provided
at the core holder. Here, the signal line may be directly connected to the terminal
pins without an additional connector.
[0079] The signal transmission device for an air conditioner according to the present invention
may be variously applied to a multi-type air conditioner having a refrigerant pipe
buried at a building.
[0080] The foregoing embodiments and advantages are merely exemplary and are not to be construed
as limiting the present disclosure. The present teachings can be readily applied to
other types of apparatuses. This description is intended to be illustrative, and not
to limit the scope of the claims. Many alternatives, modifications, and variations
will be apparent to those skilled in the art. The features, structures, methods, and
other characteristics of the exemplary embodiments described herein may be combined
in various ways to obtain additional and/or alternative exemplary embodiments.
[0081] As the present features may be embodied in several forms without departing from the
characteristics thereof, it should also be understood that the above-described embodiments
are not limited by any of the details of the foregoing description, unless otherwise
specified, but rather should be construed broadly within its scope as defined in the
appended claims, and therefore all changes and modifications that fall within the
metes and bounds of the claims, or equivalents of such metes and bounds are therefore
intended to be embraced by the appended claims.
1. A core assembly for an air conditioner, comprising:
a connection pipe for connecting to a refrigerant pipe that passes refrigerant between
an outdoor unit and an indoor unit of an air conditioner;
a core encompassing an outer circumferential surface of the connection pipe, wherein
the core is configured to implement an impedance with respect to an electric signal
transmitted through the refrigerant pipe; and
a core holder configured to accommodate the core therein, wherein the core holder
is integrally coupled to the connection pipe.
2. The core assembly of claim 1, wherein the connection pipe includes a first connector
at a first end the connection pipe and a second connector at a second end of the connection
pipe, wherein the first and second connector are configured to connect to the refrigerant
pipe by screw-coupling or by bonding.
3. The core assembly for an air conditioner of claim 1 or 2, wherein the core is formed
in a ring shape.
4. The core assembly for an air conditioner of one of claims 1 to 3, wherein the core
is arranged in at least one in number along a lengthwise direction of the connection
pipe.
5. The core assembly for an air conditioner of one of claims 1 to 4, wherein a signal
terminal configured to transmit and receive an electric signal through the pipe by
contacting the pipe is coupled to the connection pipe, and the signal terminal is
individually coupled to the core holder.
6. The core assembly for an air conditioner of one of claims 1 to 4, wherein terminal
portions are extending from both sides of the core holder,
wherein signal terminals configured to transmit and receive an electric signal through
the pipe by contacting the pipe are provided on inner side surfaces of the terminal
portions,
wherein terminal pins configured to electrically connect the signal terminals to connectors
extending from a pipe communication control board are penetratingly formed at an inner
circumferential surface of the terminal portions towards an outer circumferential
surface.
7. The core assembly for an air conditioner of one of claims 1 to 4, wherein terminal
portions are extending from both sides of the core holder,
wherein signal terminals configured to transmit and receive an electric signal through
the pipe by contacting the pipe are provided on inner side surfaces of the terminal
portions,
wherein terminal pins configured to electrically connect the signal terminals to connectors
extending from a pipe communication control board are provided between the terminal
portions in a penetrating manner from an inner circumferential surface to an outer
circumferential surface of the core holder,
wherein the terminal pins are connected to the signal terminals by a conductive wire.
8. The core assembly for an air conditioner of one of claims 1 to 7, wherein the core
is formed of a powder type-soft magnetic substance.
9. An air conditioner, comprising:
an outdoor unit having an outdoor unit side heat exchanger;
an indoor unit having an indoor unit side heat exchanger;
a pipe configured to connect the outdoor unit side heat exchanger and the indoor unit
side heat exchanger to each other; and
a core assembly implementing an impedance with respect to an electric signal transmitted
and received through the pipe,
wherein a first connection portion to which the outdoor unit side heat exchanger or
the indoor unit side heat exchanger is connected is provided at the outdoor unit or
the indoor unit, a second connection portion connected to the first connection portion
is provided at the core assembly, and a fourth connection portion is provided at the
pipe so as to be connected to a third connection portion disposed at an opposite side
to the second connection portion.
10. The air conditioner of claim 9, wherein either the first connection portion and the
second connection portion, or the third connection portion and the fourth connection
portion, or both of them are connected to each other by bolts and nuts.
11. The air conditioner of claim 9, wherein either the first connection portion and the
second connection portion, or the third connection portion and the fourth connection
portion, or both of them are connected to each other by welding.
12. The air conditioner of claim 9, wherein the core assembly comprises:
a connection pipe connected to an intermediate part of a pipe which connects an outdoor
unit and an indoor unit with each other;
signal terminals configured to transmit and receive an electric signal through the
pipe by contacting the pipe; and
a core disposed to encompass an outer circumferential surface of the connection pipe,
and implementing an impedance with respect to an electric signal transmitted and received
through the signal terminals.
13. The air conditioner of claim 12, further comprising a core holder configured to accommodate
the core therein, and integrally coupled to the connection pipe.
14. The air conditioner of claim 13, wherein the signal terminal is provided at the core
holder, a terminal pin is penetratingly formed at the core holder, and a connector
extending from a pipe communication control board is detachably coupled to the terminal
pin.