[0001] The present invention relates to a nailing machine for assembling pallets made of
wood or the like, with sliders for sets of blocks at a variable distance.
[0002] As is known, pallets made of wood, an example of which is illustrated by way of non-limiting
example in Figures 10 to 12 and is generally designated by the reference numeral 50,
are generally constituted by a loading surface, also known as "lid" 51, constituted
by two layers of strips 52, 53, which are arranged side-by-side and superimposed so
that the strips 52 of one layer are parallel to each other and are perpendicular to
the strips 53 of the other layer, and by feet or blocks 54, which are fixed below
the lid 51 so as to keep it raised with respect to the supporting surface. Usually
three rows of blocks are provided and each one of these three rows is generally composed
of three mutually spaced blocks so that the pallet can be "forked" by lifting devices
on any one of its four sides. Generally, the lid has a rectangular plan and the blocks
of the three rows are mutually connected not only by the lid but also by three strips
55, which are arranged parallel to the longer sides of the lid and are nailed to the
lower face of the blocks.
[0003] Wood pallets are assembled on nailing machines, which are fed with the lid, which
is pre-assembled on another machine, and with the three rows of blocks.
[0004] Such machines are provided with guides for the blocks, which are made to advance
along said guides, and a supporting surface along which the lids are made to advance,
generally oriented so that their longer sides are parallel to the advancement direction.
From time to time, a lid and a set of nine blocks, i.e., of three rows of blocks,
are arranged at a nailing station in which nailing heads are arranged which can be
actuated in order to nail the lid to the set of underlying blocks.
[0005] The nine blocks are arranged on the nailing machine by sorting them in three rows,
each composed of three blocks arranged side by side, which are oriented transversely
with respect to the advancement direction along which they are moved in order to be
brought to the nailing station.
[0006] The advancement of the blocks is actuated by means of three sliders, one for each
row of blocks, which are constituted by bars fixed to chains. More particularly, each
slider is constituted by a bar which is oriented transversely to the advancement direction
and is fixed, proximate to its longitudinal ends, to a pair of chains, each of which
engages a pair of pinions, having mutually parallel and horizontal axes, which are
oriented at right angles to the advancement direction so that the upper portions of
each pair of chains run parallel to the advancement direction and laterally to the
guides on which the sets of strips are arranged.
[0007] The spacing between the sliders that engaged a same set of blocks determines the
spacing between the rows of blocks that are nailed under a lid.
[0008] The spacing of the sliders depends on the length of the pallets to be manufactured.
This spacing remains constant during the production of a pallet and is changed when
the production is changed, passing to the production of pallets of a different length.
In this case, one proceeds by varying appropriately the spacing between the sliders
that must engage, from time to time, a set of blocks to be fixed below a same lid.
[0009] Some types of nailing machine have a single pair of chains and the sliders for the
several rows of blocks are all fixed, suitably mutually spaced, to this pair of chains,
which is actuated by means of a corresponding motor. In these types of machines, when
a change in production is required in order to provide pallets of different length,
it is necessary to disassemble the several sliders from the chains and fix them to
said chains again by varying the mutual spacing between the sliders in order to adapt
it to the spacing required by the new production. This way of proceeding requires
long machine downtimes and therefore makes these types of machines unsuitable for
the production of small batches, which would require frequent changes in the position
of the sliders.
[0010] Other types of machines have three pairs of chains and suitably mutually spaced sliders
are fixed to each one of these pairs of chains. The three rows of blocks of a same
set, i.e., the set of blocks to be fixed to a same lid, are made to advance along
the guides by three sliders, which are fixed to three different pairs of chains. Considering
the three sliders that push the blocks of a same set, the three pairs of chains are
actuated by means of a single motor, which is connected directly to the pair of chains
to which a slider, generally the rear slider, i.e., the slider that pushes the last
row of blocks along the block advancement direction, is fixed, and by means of couplings
that can be actuated or deactivated, such as for example friction couplings, to the
other two pairs of chains. With the couplings deactivated, it is possible to move,
manually or with the aid of an additional gearmotor, the two pairs of chains that
are connected to the motor by means of these couplings and thus to cause the movement
of the two sliders fixed to these pairs of chains with respect to the other slider,
which is constituted generally by the rear slider. This type of machine allows to
vary the spacing between the rows of blocks and thus to change quickly the type of
pallets to be manufactured. However, in these machines, the disengagement devices,
in case of jamming, due for example to breakage of the wood components of the pallet
to be assembled, can fail and lead to an incorrect arrangement of the sliders, with
the consequence of producing defective pallets.
[0011] Machines with three pairs of chains are also known in which conveniently mutually
spaced sliders are fixed to each one of these pairs of chains, with each pair actuated
by a respective motor. Such motors are actuated synchronously during work, when they
must produce the advancement of the sets of blocks, so as to keep constant the distance
between the sliders connected to the several pairs of chains and, when the machine
is not moving, allow to move one pair of chains with respect to the others so as to
vary the distance between the sliders connected to different pairs of chains. Moreover,
these machines allow to have control of the position of the sliders at all times.
[0012] Undoubtedly, these latter machines are the ones that can be adapted more quickly
and with greater precision to a change in production, i.e., to the production of pallets
of different length, but they, too, suffer drawbacks.
[0013] In fact, in these machines the several pairs of chains, by engaging pinions arranged
on different shafts for the several pairs of chains, have different lengths and therefore
in operating conditions can undergo different elongations for the several pairs of
chains. These different elongations of the pairs of chains penalize precision in the
assembly of the pallet, causing the production of pallets whose quality is not entirely
satisfactory.
[0014] The aim of the present invention is to solve the problems cited above, by providing
a nailing machine for assembling pallets made of wood or the like that allows to vary
quickly the position of the sliders and thus the distance between the rows of blocks
of the pallets to be assembled and ensures excellent precision in the arrangement
of the blocks.
[0015] Within this aim, an object of the invention is to provide a machine in which any
length variation of the chains does not affect the precision of the assembly of the
pallets.
[0016] Another object of the invention is to provide a machine that is highly reliable in
operation.
[0017] This aim and these and other objects that will become better apparent hereinafter
are achieved by a nailing machine for assembling pallets made of wood or the like,
with sliders for sets of blocks at a variable distance, comprising a substantially
horizontal supporting surface for the blocks to be assembled below a corresponding
lid to provide a pallet and means for the advancement of said blocks on said supporting
surface along an advancement direction, said advancement means comprising three pairs
of chains, which are arranged so that one of their portions is parallel to said advancement
direction, sliders being connected to each one of said pairs of chains, being arranged
at right angles to said advancement direction and being mutually spaced, each pair
of chains engaging at least one corresponding pair of actuation pinions, which are
mutually coaxial and can be actuated with a rotary motion about their corresponding
axis and with at least one pair of mutually coaxial guiding pinions, characterized
in that said pairs of actuation pinions are arranged coaxially on a same main shaft,
each pair of actuation pinions being connected to a corresponding actuation motor
or gearmotor and at least two of said pairs of actuation pinions being supported by
said main shaft freely about their axis, said pairs of actuation pinions being actuatable
with identical rotation rates about their own axis for the joint advancement of the
sliders connected to the several pairs of chains along said advancement direction
or with different rotation rates in order to vary the distance between the sliders
connected to different pairs of chains.
[0018] Further characteristics and advantages of the invention will become better apparent
from the description of a preferred but not exclusive embodiment of the machine according
to the invention, illustrated by way of non-limiting example in the accompanying drawings,
wherein:
Figure 1 is a schematic perspective view of a portion of the machine according to
the invention, with some elements omitted for greater clarity;
Figure 2 is a schematic front elevation view of the machine according to the invention,
with some elements omitted for greater clarity;
Figure 3 is an enlarged-scale view of a detail of Figure 2;
Figure 4 is a top plan view of the portion of the machine shown in Figure 1, with
some elements omitted for greater clarity;
Figure 5 is an enlarged-scale view of a detail of Figure 4;
Figure 6 is a schematic sectional view of Figure 5, taken along the line VI-VI;
Figure 7 is a schematic sectional view of Figure 5, taken along the line VII-VII:
Figure 8 is a schematic sectional view of Figure 5, taken along the line VIII-VIII;
Figure 9 is a schematic axial sectional view of the main shaft;
Figure 10 is a top plan view of a pallet that can be obtained with the machine according
to the invention;
Figure 11 is a front elevation view of the pallet of Figure 10;
Figure 12 is a side elevation view of the pallet of Figure 10.
[0019] With reference to the figures, the machine according to the invention, generally
designated by the reference numeral 1, comprises a supporting structure 2, which comprises
two shoulders 3a, 3b, which support guiding channels 4, which are open upwardly and
form a substantially horizontal supporting surface 5 for sets of blocks 54 that must
be assembled by nailing below a corresponding lid 51 in order to provide pallets 50.
[0020] The guiding channels 4 are delimited in a downward region by a plate element 6 and
laterally by two mutually opposite vertical walls 7a, 7b, at least one of which, the
wall 7b in the illustrated case, can be moved with respect to the other one to vary
the width of the guiding channel 4 depending on the dimensions of the blocks 54 that
must be inserted and moved along said guiding channel 4.
[0021] The machine comprises means 8 for the advancement of the blocks 54 on the supporting
surface 5 along an advancement direction, designated by the arrow 9, which is parallel
to the longitudinal extension of the guiding channels 4.
[0022] The advancement means 8 comprise three pairs of chains 10a, 10b, 11a, 11b, 12a, 12b,
which are arranged so that one of their portions is parallel to the advancement direction
9.
[0023] Sliders 13, 14, 15 are connected to each one of these chains 10a, 10b, 11a, 11b,
12a, 12b, are arranged at right angles to the advancement direction 9 and are mutually
spaced.
[0024] Each pair of chains 10a, 10b, 11a, 11b, 12a, 12b engages a corresponding pair of
actuation pinions 16a, 16b, 17a, 17b, 18a, 18b, which are mutually coaxial and can
be actuated with a rotary motion about the corresponding axis, and at least one pair
of coaxial guiding pinions, not shown in the figures.
[0025] According to the invention, the pairs of actuation pinions 16a, 16b, 17a, 17b, 18a,
18b of the pairs of chains 10a, 10b, 11a, 11b, 12a, 12b are arranged coaxially on
a same main shaft 19. Each pair of actuation pinions 16a, 16b, 17a, 17b, 18a, 18b
is connected to a corresponding actuation motor or gearmotor 20, 21, 22, and at least
two pairs of actuation pinions 17a, 17b, 18a, 18b are supported by the main shaft
19 freely about their own axis, which coincides with the axis 23 of the main shaft
19. The pairs of actuation pinions 16a, 16b, 17a, 17b, 18a, 18b can be actuated with
identical rotation rates about their own axis 23 in order to obtain, during the normal
operation of the machine, a mutually joint advancement of the sliders 13, 14, 15 along
the advancement direction 9, or with different rotation rates, during the preparation
of the machine, in order to vary the distance between the sliders 13, 14, 15 connected
to different pairs of chains 10a, 10b, 11a, 11b, 12a, 12b, as will become better apparent
hereinafter.
[0026] More particularly, the following elements are arranged respectively on the main shaft
19: a first pair of actuation pinions 16a, 16b, which are preferably keyed on the
main shaft 19 and mesh with a first pair of chains 10a, 10b; a second pair of actuation
pinions 17a, 17b, which are supported by the main shaft 19 so that they can rotate
about the corresponding axis 23 by means of corresponding bearings 24a, 24b and mesh
with a second pair of chains 11a, 11b; and a third pair of actuation pinions 18a,
18b, which also are supported by the main shaft 19 so that they can rotate about the
corresponding axis 23 by means of corresponding bearings 25a, 25b and mesh with a
third pair of chains 12a, 12b. The actuation pinions 16a, 16b, 17a, 17b, 18a, 18b
have the same diameter and the same number of teeth.
[0027] The main shaft 19 is supported, proximate to its axial ends, by the shoulders 3a,
3b by means of bearings, not shown for the sake of simplicity, and, in an intermediate
region of its extension, by an intermediate support 26, which is rigidly coupled to
the shoulders 3a, 3b, by means of a further bearing 27.
[0028] As shown in particular in Figures 6 and 9, the main shaft 19 is connected, in rotation
about its own axis 23, to a first motor or gearmotor 20, which is supported by the
supporting structure 2 of the machine. More particularly, two pinions 28a, 28b are
keyed on the shaft of the first motor or gearmotor 20 and, by means of two chains
29a, 29b, are connected to two pinions 30a, 30b, which are keyed on an intermediate
region of the main shaft 19.
[0029] As shown in particular in Figures 7 and 9, each pinion of the second pair of actuation
pinions 17a, 17b is jointly connected in rotation about its own axis 23 to a corresponding
coaxial gear 31a, 31b, which is supported by the main shaft 19, so that it can rotate
about its own axis 23, by means of the same bearing 24a, 24b that also allows the
corresponding actuation pinion 17a, 17b to rotate with respect to the main shaft 19.
Each one of the gears 31a, 31b meshes with a corresponding gear 32a, 32b, which is
keyed on an intermediate shaft 33, which is arranged so that its axis is parallel
to the axis 23 of the main shaft 19 and also is supported, so that it can rotate about
its own axis, by the shoulders 3a, 3b. The intermediate shaft 33 is connected, in
rotation about its own axis, to a second motor or gearmotor 21, which is supported
by the supporting structure 2 of the machine. More particularly, two pinions 34a,
34b are keyed on the shaft of the second motor or gearmotor 21 and, by means of two
chains 35a, 35b, are connected to two pinions 36a, 36b, which are keyed on an end
region of the intermediate shaft 33.
[0030] Likewise, as shown in particular in Figures 8 and 9, each pinion of the third pair
of actuation pinions 18a, 18b is jointly connected, in rotation about its own axis
23, to a corresponding coaxial gear 37a, 37b, which is supported by the main shaft
19, so that it can rotate about its own axis 23 by means of the same bearing 25a,
25b that also allows the corresponding actuation pinion 18a, 18b to rotate with respect
to the main shaft 19. Each one of the gears 37a, 37b meshes with a corresponding gear
38a, 38b, which is keyed on another intermediate shaft 39, which is arranged so that
its axis is parallel to the axis 23 of the main shaft 19 and also is supported, so
that it can rotate about its own axis, by the shoulders 3a, 3b. The intermediate shaft
39 is connected, in rotation about its own axis, to a third motor or gearmotor 22,
which is supported by the supporting structure 2 of the machine. More particularly,
two pinions 40a, 40b are keyed on the shaft of the third motor or gearmotor 22 and,
by means of two chains 41a, 41b, are connected to two pinions 42a, 42b, which are
keyed on an end region of the intermediate shaft 39.
[0031] Conveniently, the three pairs of chains 10a, 10b, 11a, 11b, 12a, 12b to which the
sliders 13, 14, 15 are connected have mutually identical lengths, so that any elongations
of the chains 10a, 10b, 11a, 11b, 12a, 12b in operating conditions do not cause substantial
variations of the distances between the sliders 13, 14, 15 that must move a same set
of blocks 54 along the advancement direction 9.
[0032] Preferably, the three pairs of chains 10a, 10b, 11a, 11b, 12a, 12b mesh not only
with the three pairs of actuation pinions 16a, 16b, 17a, 17b, 18a, 18b arranged on
the main shaft 19 but also with three pairs of pinions arranged on a same guiding
shaft, not shown for the sake of simplicity, and supported freely by said guiding
shaft.
[0033] Chain tensioning devices can be provided along the closed extension of the three
pairs of chains 10a, 10b, 11a, 11b, 12a, 12b, in a per se known manner.
[0034] The sliders 13, 14, 15 are constituted by strips which are oriented at right angles
to the advancement direction 9 and thus at right angles to the extension of the portion
of the pairs of chains 10a, 10b, 11a, 11b, 12a, 12b, that is arranged parallel to
said advancement direction 9 and are connected, proximate to their ends, to the corresponding
pair of chains 10a, 10b, 11a, 11b, 12a, 12b.
[0035] In practice, there are first sliders 13 connected to the first pair of chains 10a,
10b, second sliders 14 connected to the second pair of chains 11a, 11b, and third
sliders 15 connected to the third pair of chains 12a, 12b.
[0036] The sliders 13, 14, 15 are mutually alternated along the several pairs of chains
10a, 10b, 11a, 11b, 12a, 12b so that along the advancement direction 9 there is a
sequence of sets of sliders in which each set is composed of a first slider 13, a
second slider 14 and a third slider 15, designed to engage respectively a first row
of blocks 54, a second row of blocks 54 and a third row of blocks 54 of a same set
of blocks 54 designed to be assembled by nailing below a same lid 51 in order to form
a pallet 50.
[0037] Figures 1, 2, 4, 6, 7, 8 show two posts 43a, 43b which rise, laterally and on mutually
opposite sides, above the shoulders 3a, 3b. The posts 43a, 43b support, above the
supporting surface 5, a horizontal beam 44 on which are mounted, in a per se known
manner, the nailing heads, not shown, that, from time to time, perform the nailing
of the blocks 54 pushed along the advancement direction 9 by the sliders 13, 14, 15
with a corresponding lid 51 that is supported, in a per se known manner, above the
blocks 54 and is pushed along the same advancement direction 9.
[0038] In practice, during the normal operation of the machine, the three motors or gearmotors
20, 21, 22 actuate the three pairs of chains 10a, 10b, 11a, 11b, 12a, 12b so that
the sliders 13, 14, 15 connected to these pairs of chains 10a, 10b, 11a, 11b, 12a,
12b advance along the advancement direction 9 at identical speeds, thus maintaining
the previously set spacing among the various sliders 13, 14, 15.
[0039] When it is necessary to change the format of the pallet 50 to be provided and to
vary the distance among the three rows of blocks 54, the first motor or gearmotor
20 is stopped and the second motor or gearmotor 21 and the third motor and gearmotor
22 are actuated so that the second sliders 14 and the third sliders 15 vary their
mutual distance and their distance with respect to the first sliders 13 until the
desired spacing is obtained. Obviously, the same result can be obtained also by keeping
stationary the second motor or gearmotor 21 or the third motor or gearmotor 22 and
by actuating the other two, or, in an extreme case, by actuating the three motors
or gearmotors 20, 21, 22 but with different speeds.
[0040] It should be noted that this operation, i.e., the diversified actuation of the motors
or gearmotors 20, 21, 22 in order to vary the distance between the sliders 13, 14,
15, may be performed in an automated manner by submitting the actuation of the motors
or gearmotors 20, 21, 22 to an actuation and control unit of the programmable electronic
type that actuates the motors or gearmotors 20, 21, 22 according to preset programs,
depending on the type and dimensions of the pallets 50 to be provided.
[0041] Once the spacing among the sliders 13, 14, 15 has been changed, the three motors
or gearmotors 20, 21, 22 actuate the three pairs of chains 10a, 10b, 11a, 11b, 12a,
12b so that the sliders 13, 14, 15 connected to said pairs of chains 10a, 10b, 11a,
11b, 12a, 12b advance along the advancement direction 9 with identical speeds, thus
maintaining the new spacing among the various sliders 13, 14, 15.
[0042] In practice it has been found that the machine according to the invention fully achieves
the intended aim, since thanks to the fact that the pairs of chains to which the sliders
are fixed are actuated by means of corresponding motors or gearmotors and by means
of actuation pinions mounted on a same main shaft, it allows to vary quickly the position
of the sliders and thus the distance among the rows of blocks of the pallets to be
assembled and ensures excellent precision in the arrangement of the blocks.
[0043] In particular, the distance among the sliders that act on a same set of blocks to
be nailed to a same pallet lid is practically not altered by any length variations
of the chains, because said chains, by meshing with mutually coaxial pinions, can
have the same length.
[0044] It should be noted that the present invention has been conceived for the assembly
of wood pallets of a known type, almost all of which have three rows of blocks; however,
it can also be used to provide pallets with a different number of rows of blocks.
In this case, the number of the pairs of chains and therefore of the pairs of actuation
pinions arranged on a same main shaft shall be equal to the number of rows of blocks
to be nailed below the lid of the pallet to be manufactured, without thereby abandoning
the protective scope of the present invention.
[0045] The machine thus conceived is susceptible of numerous modifications and variations,
all of which are within the scope of the appended claims; all the details may further
be replaced with other technically equivalent elements.
[0046] In practice, the materials used, as well as the dimensions, may be any according
to requirements and to the state of the art.
[0047] The disclosures in Italian Patent Application No.
MI2010A000498 from which this application claims priority are incorporated herein by reference.
[0048] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly such reference signs do not have any limiting effect
on the interpretation of each element identified by way of example by such reference
signs.
1. A nailing machine for assembling pallets made of wood or the like, with sliders for
sets of blocks at a variable distance, comprising a substantially horizontal supporting
surface (5) for the blocks (54) to be assembled below a corresponding lid (51) to
provide a pallet (50) and means (8) for the advancement of said blocks (54) on said
supporting surface (5) along an advancement direction (9), said advancement means
(8) comprising three pairs of chains (10a, 10b, 11a, 11b, 12a, 12b), which are arranged
so that one of their portions is parallel to said advancement direction (9), sliders
(13, 14, 15) being connected to each one of said pairs of chains (10a, 10b, 11a, 11b,
12a, 12b), being arranged at right angles to said advancement direction (9) and being
mutually spaced, each pair of chains (10a, 10b, 11a, 11b, 12a, 12b) engaging at least
one corresponding pair of actuation pinions (16a, 16b, 17a, 17b, 18a, 18b), which
are mutually coaxial and can be actuated with a rotary motion about their corresponding
axis and with at least one pair of mutually coaxial guiding pinions, characterized in that said pairs of actuation pinions (16a, 16b, 17a, 17b, 18a, 18b) are arranged coaxially
on a same main shaft (19), each pair of actuation pinions (16a, 16b, 17a, 17b, 18a,
18b) being connected to a corresponding actuation motor or gearmotor (20, 21, 22)
and at least two (17a, 17b, 18a, 18b) of said pairs of actuation pinions (16a, 16b,
17a, 17b, 18a, 18b) being supported by said main shaft (19) freely about their axis
(23), said pairs of actuation pinions (16a, 16b, 17a, 17b, 18a, 18b) being actuatable
with identical rotation rates about their own axis (23) for the joint advancement
of the sliders (13, 14, 15) connected to the several pairs of chains (10a, 10b, 11a,
11b, 12a, 12b) along said advancement direction (9) or with different rotation rates
in order to vary the distance between the sliders (13, 14, 15) connected to different
pairs of chains (10a, 10b, 11a, 11b, 12a, 12b).
2. The machine according to claim 1, characterized in that a first pair of said actuation pinions (16a, 16b) is keyed on said main shaft (19),
while the other two pairs of actuation pinions (17a, 17b, 18a, 18b) are supported
by said main shaft (19) freely about their own axis (23).
3. The machine according to claims 1 and 2, characterized in that said actuation pinions (17a, 17b, 18a, 18b) have identical diameters and an identical
number of teeth.
4. The machine according to one or more of the preceding claims, characterized in that said pairs of chains (10a, 10b, 11a, 11b, 12a, 12b) have substantially mutually identical
lengths.
5. The machine according to one or more of the preceding claims, characterized in that said main shaft (19) is connected, in its rotation about its own axis (23), to a
first actuation motor or gearmotor (20), and in that each one of the other two pairs of actuation pinions (17a, 17b, 18a, 18b) is connected
respectively to a second actuation motor or gearmotor (21) and to a third actuation
motor or gearmotor (22).
6. The machine according to one or more of the preceding claims, characterized in that said second actuation motor or gearmotor (21) and said third actuation motor or gearmotor
(22) are connected to said other two pairs of actuation pinions (17a, 17b, 18a, 18b)
by means of a kinematic transmission which comprises, for each pair of actuation pinions
(17a, 17b, 18a, 18b), an intermediate shaft (33, 39), which is arranged parallel to
said main shaft (19); said intermediate shaft (33, 39) being connected kinematically
to the corresponding actuation motor or gearmotor (21, 22) and supporting a pair of
gears (32a, 32b, 38a, 38b) which meshes with a corresponding pair of gears (31a, 31b,
37a, 37b) which is mounted coaxially and freely on said main shaft (19) and is jointly
connected, in rotation about the axis (23) of said main shaft (19), to a corresponding
pinion of one of said other two pairs of actuation pinions (17a, 17b, 18a, 18b).
7. The machine according to one or more of the preceding claims, characterized in that said guiding pinions are mounted coaxially and freely on a same guiding shaft arranged
so that its axis is parallel to the axis (23) of said main shaft (19).