[0001] The present invention relates to a device for supporting the heads of a machine for
the digital printing of ceramic tiles.
[0002] The decoration technique of ceramic tiles by means of digital printing is known at
present.
[0003] The machines for the digital printing which are now offered on the market generally
comprise a plurality of printing heads, each of which has a nozzle suitable for dispensing
ink and an electronic part suitable for controlling the opening and closing of the
relevant nozzle.
[0004] More precisely, the machines for the digital printing of known type comprise a plate
for supporting the printing heads.
[0005] Such plate has a plurality of through openings, equal in number to that of the heads,
through which the relevant nozzles are inserted.
[0006] More precisely, the supporting plate defines a first face in correspondence to which
are arranged the relevant electronic parts of the printing heads and a second face
from which the nozzles protrude.
[0007] Since printing heads contain ceramic enamel, the expert in the field knows that this
type of enamel has an ideal work temperature, and that if this temperature is not
complied with the enamel loses some of its properties, thus originating imprecise
and unsatisfying decorations.
[0008] Furthermore, since the tiles arriving in proximity of the machine for the digital
printing generally come from a heating machine, such as a oven or a drier, some condensation
creates on the supporting plate due to the difference in temperature between the tile
and the plate itself. Such condensation, which therefore generates on the second face
of the supporting plate from which the nozzles of the printing heads protrude, can
jeopardize the successful performance of the decoration.
[0009] It is known that, to obtain a pleasing effect and a good resolution, digital printing
has to be performed in an environment which is to be as clean as possible and free
from external impurities.
[0010] It is therefore clear that the presence of condensation on the supporting plate can
compromise the successful performance of the digital print since condensation can
mix with the ink dispensed by the nozzles or falling directly on the decorated tile.
[0011] In order to overcome these problems, the supporting plates of known type are generally
provided with a heating element arranged on their first face and suited to heat the
plate itself.
[0012] These supporting plates of known type do have a number of drawbacks.
[0013] The supporting plates of known type do not allow, in fact, bringing the enamel contained
in the printing heads to the ideal work temperature.
[0014] In actual fact, the heating elements with which such plates are provided allow to
supply heat at a constant temperature, and therefore do not allow to adjust themselves
to the temperature changes of the external environment.
[0015] In some particularly hot areas in the world the external temperature of the printing
heads can even be higher than the ideal work temperature, so it may be necessary to
cool the supporting plate.
[0016] This inconvenience of the known supporting plates, besides preventing to use the
enamel for decoration in the best way, also causes the formation of condensation by
effect of the difference in temperature between the plate itself and the surrounding
environment.
[0017] This drawback is also increased by the fact the temperature of the plates of known
type is not uniform along their thickness.
[0018] In actual fact, the positioning of the heating clement on the first face of the supporting
plate causes the temperature on this face to be higher than that on the opposite face
due to the thickness of the plate itself.
[0019] It follows that such difference in temperature leads to the formation of temperature
gradients on the supporting plate which encourage the formation of condensation.
[0020] The main aim of the present invention is to provide a device for supporting the heads
of a machine for the digital printing of ceramic tiles which permits to keep the enamel
contained in the printing heads at a temperature which is as close as possible to
the ideal work temperature.
[0021] One object of the present invention is therefore to allow an adjustment of the element
temperature which supports the printing heads according to the specific needs.
[0022] Another object of the present invention is therefore to improve the reliability of
the relative machine for digital printing, thus allowing a precise decoration and
reducing production waste.
[0023] Yet another object of the present invention is to reduce greatly, with respect to
the plates of known type, the formation of condensation on the element that supports
the printing heads.
[0024] Not the last object of the present invention is to prevent the formation of areas
with different temperature on the supporting device itself.
[0025] Another object of the present invention is to provide a device for supporting the
heads of a machine for the digital printing of ceramic tiles that allows overcoming
the mentioned drawbacks of the background art within the ambit of a simple, rational,
easy to use and low cost solution.
[0026] The above objects are achieved by the present device for supporting the heads of
a machine for the digital printing of ceramic tiles, comprising a plate-shaped element
having one or more openings for inserting corresponding heads for the digital printing
and characterised by the fact that it comprises at least one duct for the flow of
a heating/cooling fluid of said plate-shaped element.
[0027] Other characteristics and advantages of the present invention will become more evident
from the description of a preferred, but not exclusive, embodiment of a device for
supporting the heads of a machine for the digital printing of ceramic tiles, illustrated
by way of example, but not limited to them, in the annexed drawings in which:
figure 1 is an axonometric view from above of the device according to the invention;
figure 2 is a plan view from above of the device of figure 1;
figure 3 is an axonometric view from below of the device of figure 1;
figure 4 is an axonometric view from above of the plate-shaped element of the device
of figure 1.
[0028] With particular reference to such figures, by 1 is globally indicated a device for
supporting the heads of a machine for the digital printing of ceramic tiles.
[0029] The device 1 comprises at least a plate-shaped element 2 having one or more openings
3 intended to house the heads for the digital printing not shown in the figures and
of type known to the expert in the field.
[0030] More particularly, the plate-shaped element 2 defines a first face 2a, on which are
intended to rest the electronic parts of the heads for the digital printing, and a
second face 2b, opposite the first face 2a and from which the nozzles of the heads
for digital printing protrude.
[0031] According to the invention, the device 1 comprises at least a duct 4 for the flow
of a heating/cooling fluid of the plate-shaped element 2.
[0032] Advantageously, the duct 4 is arranged substantially around at least one part of
each opening 3.
[0033] More particularly, the plate-shaped element 2 comprises a plurality of openings 3
arranged in such a way as to form one or more rows 5 which extend along directions
substantially parallel to one another and the duct 4 is shaped in such a way as to
define a coil that passes at least alongside the openings 3 so arranged. The rows
5 of openings 3 extend along a direction substantially parallel to at least one of
the sides of the plate-shaped element 2.
[0034] Preferably, the openings 3 which define each row 5 are aligned to one another along
the extension direction of the row itself and are arranged parallel to the openings
3 of the other rows 5. Alternative embodiments cannot however be ruled out which provide
a different arrangement of the openings 3 along each row 5. The arrangement and direction
of the openings 3 and therefore of the relative rows 5 is not essential for the purpose
of the present invention.
[0035] In the embodiment shown in the figures, the openings 3 are arranged so as to define
a plurality of groups 6 at a distance to one another and which extend along directions
parallel to one another.
[0036] More in detail, each group 6 comprises one or more rows 5 of openings 3 and the duct
4 is shaped in such a way as to pass between a group 6 of openings 3 and the adjacent
group 6.
[0037] The openings 3 which make up the rows 5 of a same group 6 are staggered from one
another along a direction substantially at right angles to that of extension of the
rows themselves.
[0038] In the embodiment shown in the figures, the plate-shaped element 2 also comprises
a plurality of through slots 12 associable, in correspondence to the first face 2a,
with suction means of the impurities present in proximity of the second face 2b.
[0039] Preferably, the slots 12 are arranged in such a way as to form rows 13 substantially
parallel to one another.
[0040] More in particular, the slots 12 and rows 13 are arranged substantially parallel
to the openings 3 and rows 5, respectively. Alternative embodiments cannot however
be ruled out in which the slots 12 and rows 13 have a different extension from that
of the openings 3 and rows 5, respectively. As for the openings 3, also the arrangement
of the slots 12 and therefore of the relative rows 13 is not essential for the purpose
of the present invention.
[0041] In the embodiment of figure 1, 2 and 3, between two groups 6 one alongside the other
is placed at least a row 13 of slots 12.
[0042] Advantageously, the duct 4 is defined at least in part in the plate-shaped element
2.
[0043] Preferably, the duct 4 comprises a plurality of first sections 4a defined in the
plate-shaped element 2 and at least a second section 4b, suitable for connecting two
first sections 4a to one another, which is external to the plate-shaped element itself.
[0044] The first sections 4a extend substantially in a direction parallel to the rows 5
and are placed in between the groups 6.
[0045] Suitably, the first sections 4a are placed in between each group 6 of openings 3
and each row 13 of slots 12 arranged laterally to the group 6. Between two groups
6 of openings 3 one alongside the other two first sections 4a are therefore placed
in.
[0046] More in particular, the first sections 4a are defined by relative holes obtained
in the plate-shaped element 2 and each having at least a closed extremity.
[0047] The holes which define the first sections 4a are placed in between the first and
second face 2a and 2b.
[0048] In the embodiment shown in figure 3, me holes which define the first sections 4a
are blind holes.
[0049] Each first section 4a has then at least one gap 7 which faces on the first face 2a
of the plate-shaped element 2 for the connection to the relative second section 4b.
[0050] The second sections 4b are therefore made up of a relative connection element 8 which
connects two gaps 7 defined on two respective first sections 4a separate to each other.
[0051] The connection elements 8 extend along a direction substantially at right angles
to that of the first sections 4a.
[0052] Preferably, the duct 4 comprises at least an inlet mouth 9 and an outlet mouth 10
of the heating/cooling fluid which can be connected to heating/cooling means, e.g.
a heat pump made up of Peltier cells, suited to vary the temperature of the fluid
itself depending on the temperature outside the plate-shaped element 2.
[0053] More in detail, the inlet mouth 9 and the outlet mouth 10 are defined by an open
extremity of the hole which defines a relative first section 4a, while the open extremity
of the other first sections 4a is closed by a cap or the like not visible in detail
in the figures.
[0054] The first sections 4a which define the inlet mouth 9 and the outlet mouth 10 have
therefore an open and a closed extremity, while the other first sections 4a have both
the extremities closed to allow the outflow of the heating/cooling fluid through the
respective gaps 7 for the connection to the second sections 4b. Advantageously, the
device 1 comprises means for adjusting the temperature of the heating/cooling fluid
which can be operatively connected to the heat pump. More in detail, according to
the temperature outside the plate-shaped element 2, which can be detected by means
of sensors or the like, and to the ideal work temperature of enamel to be applied
on the tiles, the temperature adjustment means trigger on the heat pump to heat or
cool the fluid flowing inside the duct 4 in such a way as to bring the temperature
of the plate-shaped element 2 as close as possible to the ideal one.
[0055] Preferably, the device 1 comprises means for the application of at least a protection
element for the nozzles of the heads for the digital printing not shown in the figures.
[0056] More in particular, the application means comprise at least a groove 11 defined on
the second face 2b of the plate-shaped element 2 inside which at least one part of
the protection element can be inserted sliding.
[0057] The protection element defines a protection surface facing the second face 2b and
at a distance to it.
[0058] Suitably, the application means comprise a plurality of grooves 11, which extend
along a direction substantially parallel to the first sections 4a.
[0059] As can be seen in figure 4, the grooves 11 are through grooves and extend between
two opposite sides of the second face 2b.
[0060] The grooves 11 are arranged in correspondence to the first sections 4a and are therefore
positioned between the groups 6 of openings 3.
[0061] Advantageously, the grooves 11 are shaped in such a way as to prevent the protection
element from moving along a direction different from the insertion one, i.e. along
a direction different from that of extension of the grooves themselves.
[0062] In the embodiment shown in figure 4, the grooves 11 are "T"-shaped, and therefore
define locator stops against which rest respective counter-locator stops defined by
the covering element.
[0063] It has in practice been ascertained how the described invention achieves the proposed
objects and in particular the fact is underlined that it allows to adjust at will
the temperature of the plate-shaped element which supports the heads for the digital
printing, adjusting it to the ideal work temperature of enamel and to external environment
conditions.
[0064] The presence of a channel for the flow of a fluid obtained internally to the plate-shaped
element which supports the heads allows not only to rise the temperature of the plate-shaped
element itself but also to reduce it in case of need.
[0065] The present invention therefore allows to obtain more precise decorations and with
better quality with respect to the decorations with respect to the decorations obtained
using the plates of known type.
[0066] Moreover, the device according to the invention greatly reduces, with respect to
the supporting plates of known type, the formation of condensation during the phase
of digital decoration of the ceramic tiles.
[0067] The supporting device according to the invention also allows to make the temperature
of the plate-shaped element substantially even, because the first sections of the
fluid flowing channel placed in between the two faces of the plate-shaped element
allow to keep the same temperature on both faces, thus avoiding the formation of temperature
gradients on it.
[0068] Although the present description has been referred to a plate-shaped element having
a plurality of openings arranged along parallel rows to define groups at a distance
to one another, the expert of the field will immediately apply the features of the
present invention also to plate-shaped elements having different shape.
1. Device (1) for supporting the heads of a machine for the digital printing of ceramic
tiles, comprising a plate-shaped element (2) having one or more openings (3) for inserting
corresponding heads for the digital printing, characterised by the fact that it comprises at least one duct (4) for the flow of a heating/cooling
fluid of said plate-shaped element (2).
2. Device (1) according to claim 1, characterised by the fact that said duct (4) is defined at least in part in said plate-shaped element
(2).
3. Device (1) according to claim 2, characterised by the fact that said duct (4) comprises a plurality of first sections (4a) obtained
in said plate-shaped element (2) and at least a second section (4b), suitable for
connecting two of said first sections (4a) to each other, which is external to said
plate-shaped element (2).
4. Device (1) according to claim 3, characterised by the fact that said first sections (4a) are defined by corresponding holes obtained
in said plate-shaped element (2), each of said holes having at least one closed extremity.
5. Device (1) according to claim 3 or 4, characterised by the fact that each of said first sections (4a) has at least a gap (7) which faces
at least a first face (2a) of said plate-shaped element (2) for the connection to
the relative second section (4b).
6. Device according to one or more of the preceding claims, characterised by the fact that said duct (4) comprises at least one inlet mouth (9) and at least one
outlet mouth (10) for said heating/cooling fluid connectable to heating/cooling means
of said fluid.
7. Device (1) according to claim 6, characterised by the fact that said inlet mouth (9) and said outlet mouth (10) are defined by an open
extremity of the hole which defines a relative first section (4a).
8. Device (1) according to one or more of the preceding claims, characterised by the fact that said duct (4) is arranged substantially around said openings (3).
9. Device (1) according to one or more of the preceding claims, characterised by the fact that it comprises a plurality of said openings (3) arranged in such a way
as to form one or more rows (5) substantially parallel to one another and by the fact
that said duct (4) is shaped in such a way as to define a coil that passes alongside
said rows (4) of openings (3).
10. Device (1) according to claim 9, characterised by the fact that it comprises a plurality of groups (6) of openings (3) at a distance
to one another, each of which comprising at least one of said rows (5) of openings
(3), and that said duct (4) is shaped in such a way as to pass between said groups
(6) of openings (3).
11. Device (1) according to claim 10, characterised by the fact that said first sections (4a) extend substantially in a parallel direction
to said rows (5) of openings (6) and are placed in between each of said groups (6)
of openings (3).
12. Device (1) according to one or more of the preceding claims, characterised by the fact that it comprises adjustment means for adjusting the temperature of said
heating/cooling fluid.
13. Device (1) according to one or more of the preceding claims, characterised by the fact that said plate-shaped element (2) comprises one or more through slots (12)
associable with air suction means.
14. Device (1) according to one or more of the preceding claims, characterised by the fact that it comprises means for the application of at least one protection element
of the nozzles of said heads.
15. Device (1) according to claim 14, characterised by the fact that said application means comprise at least one groove (11) defined on
a second face (2b) of said plate-shaped element (2), at least one part of said protection
element being insertable sliding in said at least one groove (11).