BACKGROUND OF THE INVENTION
1. FIELD OF THE INVENTION
[0001] The present invention relates to a micrometer for measuring a dimension of an object
to be measured based on an axial displacement of a spindle.
2. DESCRIPTION OF RELATED ART
[0002] A known micrometer for measuring a dimension of an object to be measured based on
an axial displacement of a spindle is provided with a constant pressure mechanism
easily operable by one hand (see Patent Literature 1:
JP-A-2001-141402).
[0003] The micrometer includes: a body; a fixed sleeve that is fixed to the body; a spindle
that is screwed to the fixed sleeve and is axially advanced and retracted; a thimble
that is rotatably attached to an outer circumference of the fixed sleeve and has an
outer end connected to an outer end of the spindle; an operation sleeve fitted over
a range from an outer circumference of the thimble and the outer end of the spindle;
and a constant pressure mechanism that is disposed between the outer end of the operation
sleeve and the outer end of the spindle and allows a free rotation of the operation
sleeve against the spindle when a predetermined or more amount of load is applied
on the spindle.
[0004] For operating such a micrometer by one hand, while the body being held by one hand
(with middle finger, fourth finger and fifth finger), the operation sleeve is operated
by a thumb and an index finger. Then, the rotation of the operation sleeve is transmitted
to the spindle through the constant pressure mechanism to advance the spindle. Since
the constant pressure mechanism is operated to allow the operation sleeve to freely
rotate when a tip end of the spindle is contacted with the object to apply a predetermined
or more amount of load on the spindle, the object is measured with a measurement force
at an approximately constant level.
[0005] However, in order to facilitate a one-hand operation, the above-described micrometer
is arranged such that the operation sleeve is in a surface contact with the thimble
to be rotated around the thimble.
[0006] On account of such an arrangement, when the operation sleeve is rotated, in addition
to the measurement force generated in the constant pressure mechanism, a rotation
force generated by frictional resistance between the operation sleeve and the thimble
is transmitted to the spindle through the thimble. Particularly when the operation
sleeve is rotated by one-hand operation, a force inclined relative to an axis of the
operation sleeve is easily applied. Accordingly, the frictional resistance between
the operation sleeve and the thimble is increased and the rotation force generated
by the frictional resistance is easily transmitted to the spindle through the thimble.
Consequently, the measurement force fluctuates, resulting in fluctuation of measurement
values.
SUMMARY OF THE INVENTION
[0007] An object of the invention is to provide a micrometer capable of eliminating factors
that cause fluctuation of measurement values to improve in repeatability. For solving
the object of the present invention, a micrometer according to claim 1 is proposed.
Dependent claims relate to preferred embodiments of the present invention.
[0008] A micrometer according to an aspect of the invention includes: a body; a fixed sleeve
that is fixed to the body; a spindle that is screwed into the fixed sleeve and is
axially advanced and retracted; a thimble that is rotatably fitted to an outer circumference
of the fixed sleeve and has an outer end connected to the spindle; an operation sleeve
fitted over a range from an outer circumference of the thimble to an outer end of
the spindle and being rotatable relative to the thimble; and a constant pressure mechanism
that is disposed between the operation sleeve and the spindle, the constant pressure
mechanism transmitting a rotation of the operation sleeve to the spindle and allowing
a free rotation of the operation sleeve against the spindle when a predetermined or
more amount of load is applied on the spindle, in which a friction reducing member
is disposed between the thimble and the operation sleeve.
[0009] According to the above-described aspect of the invention, when the operation sleeve
is rotated, the rotation of the operation sleeve is transmitted to the constant pressure
mechanism. When the loads applied on the spindle is less than a predetermined level,
the rotation of the operation sleeve is transmitted to the spindle through the constant
pressure mechanism. Since the spindle is screwed to the fixed sleeve, the spindle
is axially advanced and retracted.
[0010] When the spindle is contacted with the object by the advancement of the spindle,
a predetermined or more amount of load is applied on the spindle. Then, the rotation
of the operation sleeve is not transmitted to the spindle by the constant pressure
mechanism. In other words, the operation sleeve freely rotates. Thus, the object can
be measured with a constant measurement force.
[0011] In the above aspect of the invention, since the friction reducing member is disposed
between the thimble and the operation sleeve, frictional resistance between the operation
sleeve and the thimble is reduced. Accordingly, since the rotation force generated
by the frictional resistance between the operation sleeve and the thimble can be restrained,
the measurement can be performed with a stable measurement force. Consequently, factors
to cause fluctuation of measurement values can be eliminated to improve in repeatability.
[0012] In the micrometer according to the aspect of the invention, it is preferable that
the operation sleeve includes: a first operation section fitted to the outer circumference
of the thimble; and/or a second operation section connected to the outer end of the
first operation section and preferably having a smaller diameter than that of the
thimble, and the friction reducing member is preferably disposed between the outer
circumference of the thimble and the first operation section.
[0013] With this arrangement, since the operation sleeve includes the first operation section
fitted to the outer circumference of the thimble and the second operation section
connected to the outer end of the first operation section and having a smaller diameter
than the diameter of the thimble, the first operation section can be rotated by a
thumb and an index finger of one hand holding the body. Accordingly, the measurement
can be performed by one hand.
[0014] Further, since the friction reducing member is disposed between the first operation
section and the thimble, in other words, since the friction reducing member is disposed
on a large-diameter portion of the operation sleeve 40 where a rotation speed becomes
slow, the rotation speed of the operation sleeve can be stabilized. Accordingly, such
fluctuation of rotation speeds can be restrained, so that the measurement can be performed
with a stable measurement force.
[0015] In the micrometer according to the aspect of the invention, it is preferable that
the friction reducing member is provided by a rolling bearing.
[0016] With this arrangement, even when an inclined force is applied on the operation sleeve,
the operation sleeve can be smoothly rotated against the thimble by the rolling bearings.
[0017] In the micrometer according to the aspect of the invention, the rolling bearing is
preferably provided with ball bearings disposed in at least two positions located
apart in an axial direction of the spindle.
[0018] With this arrangement, since the ball bearings are disposed at two or more positions
apart in the axial direction of the spindle, the operation sleeve can be prevented
from being rotated in an inclined manner, so that the measurement can be performed
with a stable measurement force. Furthermore, by using the ball bearings, the micrometer
can be arranged with a simple structure at a relatively low cost.
BRIEF DESCRIPTION OF THE DRAWINGS
[0019]
Fig. 1 shows a front view of a micrometer according to a first exemplary embodiment
of the invention.
Fig. 2 shows a partial cross section of the above exemplary embodiment.
Fig. 3 shows a cross section taken along III-III line of Fig. 2.
Fig. 4 shows a partial cross section of a micrometer according to a second exemplary
embodiment of the invention.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENT(S)
First Exemplary Embodiment
[0020] A first exemplary embodiment will be described below with reference to Figs. 1 to
3. Herein, a digital display micrometer is exemplarily described.
[0021] As shown in Fig. 1, the digital display micrometer includes: a body 1 in a substantially
U shape; a fixed sleeve 20 that is fixed to the body 1; a spindle 10 that is screwed
to the fixed sleeve 20 and is axially advanced and retracted; a thimble 30 that is
rotatably attached to an outer circumference of the fixed sleeve 20 and has an outer
end (middle-right side in Fig. 1) connected to the spindle 10; an operation sleeve
40 fitted over a range from an outer circumference of the thimble 30 to an outer end
of the spindle and being rotatable relative to the thimble 30; and a constant pressure
mechanism 50 that is disposed between the operation sleeve 40 and the spindle 10,
the constant pressure mechanism 50 transmitting a rotation of the operation sleeve
40 to the spindle 10, and allowing a free rotation of the operation sleeve 40 against
the spindle 10 when a predetermined or more amount of load is applied on the spindle
10.
[0022] An anvil 3 is fixed to a first end of the body 1. A bearing cylinder 4 for supporting
the spindle 10 so that the spindle 10 is slidable is provided on a second end of the
body 1. An encoder (not shown) for detecting a displacement of the spindle 10 is provided
inside the second end of the body 1. A digital display 2 for displaying the displacement
(measurement value) of the spindle 10 detected by the encoder is provided on a front
side of the body 1.
[0023] The spindle 10 has an inner end inserted to and supported by the bearing cylinder
4 and the outer end that is screwed to and supported by the fixed sleeve 20, as shown
in Fig. 2. The spindle 10 includes: a round-bar shaft 11 formed on the inner end of
the spindle 10; a male screw 12 integrally formed with an outer end of the shaft 11;
and a tapered portion 13 formed on an outer end of the male screw 12. These components
may be formed of a single cylinder member or, alternatively, formed of separate members.
[0024] As shown in Fig. 2, the fixed sleeve 20 includes: a cylindrical inner sleeve 21 that
covers an outer circumference of the male screw 12 of the spindle 10; and a cylindrical
outer sleeve 26 that is fixed on an outer circumference of the inner sleeve 21.
[0025] The inner sleeve 21 includes: a female screw 22 that is screwed to the male screw
12 of the spindle 10 and is formed over a predetermined distance on an inner circumference
of the inner sleeve 21 near the outer end thereof; a plurality of slits 23 that axially
extend on a tapered surface of the outer circumference of the inner sleeve 21 near
the outer end thereof; and a male screw 24. A nut member 25 for adjusting a screwing
state (i.e., clearance) between the male screw 12 of the spindle 10 and the female
screw 22 of the inner sleeve 21 is screwed to the male screw 24.
[0026] The outer sleeve 26 is formed in a length to extend from the inner end of the inner
sleeve 21 to the male screw 24. A main scale 27 with a 1.0-mm pitch is formed on the
outer circumference of the outer sleeve 26 in an axial direction thereof (see Fig.
1).
[0027] As shown in Fig. 2, the outer end of the thimble 30 is integrally jointed to the
tapered portion 13 of the spindle 10 through a shaft member 15 and a retainer plate
16 that are screwed to the tapered portion 13 of the spindle 10. A vernier scale 32
is circumferentially formed at a predetermined pitch on the outer circumference of
the thimble 30 near the inner end thereof (see Fig. 1).
[0028] The vernier scale 32 is formed at such an interval as provided by dividing the outer
circumference of the thimble 30 into 100 equal parts.
[0029] As shown in Fig. 2, the operation sleeve 40 includes: a front sleeve 41 fitted to
the outer circumference of the thimble 30; and a rear sleeve 42 screwed and connected
with an outer end of the front sleeve 41 and covering the outer circumference of the
constant pressure mechanism 50. This arrangement provides a first operation section
43 covering the outer circumference of the thimble 30 and a second operation section
44 covering the constant pressure mechanism 50 with a smaller diameter than an outer
diameter of the thimble 30.
[0030] As shown in Fig. 2, the constant pressure mechanism 50 includes: a first ratchet
wheel 51 rotatably attached to the shaft member 15 through a bolt 55 and having sawteeth
along an outer circumference of an inner end surface; a transmission pin 52 that is
provided between the first ratchet wheel 51 and the rear sleeve 42 of the operation
sleeve 40 and transmits the rotation of the operation sleeve 40 to the first ratchet
wheel 51 (see Fig. 3); a second ratchet wheel 53 that is unrotatable against the shaft
member 15 and is axially movable and has sawteeth to be meshed with the first ratchet
wheel 51; and a coil spring 54 that biases the second ratchet wheel 53 toward the
first ratchet wheel 51.
[0031] In the exemplary embodiment, a friction reducing member 60 is disposed between an
outer circumference of the thimble 30 and an inner circumference of the rear sleeve
42 of the operation sleeve 40.
[0032] The friction reducing member 60 includes: two ball bearings 61 (rolling bearing)
disposed at two positions apart from each other in the axial direction of the spindle
10 and between the outer circumference of the thimble 30 and the inner circumference
of the rear sleeve 42 of the operation sleeve 40; and a bearing holder 62 for holding
the two ball bearings 61 apart.
[0033] With this arrangement, when the operation sleeve 40 is rotated, the rotation of the
operation sleeve 40 is transmitted to the constant pressure mechanism 50. When the
loads applied on the spindle 10 is less than a predetermined level, the rotation of
the operation sleeve 40 is transmitted to the spindle 10 through the constant pressure
mechanism 50. Since the spindle 10 is screwed to the female screw 22 of the inner
sleeve 21, the spindle 10 is axially advanced and retracted.
[0034] When the spindle 10 is contacted with the object by advancement of the spindle 10,
a predetermined or more amount of load is applied on the spindle 10. Then, the operation
sleeve 40 freely rotates by the constant pressure mechanism 50. In other words, under
the conditions that a predetermined or more amount of load is applied on the spindle
10, when the operation sleeve 40 is further rotated, the second ratchet wheel 53 is
moved away from the first ratchet wheel 51 against the coil spring 54 since the second
ratchet wheel 53 is difficult to be rotated. Accordingly, the rotation force of the
first ratchet wheel 51 is not transmitted to the second ratchet wheel 53 and the operation
sleeve 40 freely rotates to keep a constant pressure.
[0035] Thus, the object can be measured with the measurement force at a constant level.
After detected by the encoder (not shown), the rotation of the spindle 10 is converted
into the axial displacement of the spindle 10 and is displayed on the digital display
2. Accordingly, by reading a display value on the digital display 2, a dimension of
the object can be measured. Alternatively, the dimension thereof can also be read
from the main scale 27 and the vernier scale 32.
[0036] In the first exemplary embodiment, since the operation sleeve 40 is rotatably held
on the outer circumference of the thimble 30 through the ball bearings 61, frictional
resistance between the operation sleeve 40 and the thimble 30 is reduced. Accordingly,
for rotating the operation sleeve 40 to advance the spindle 10, even when a force
inclined relative to the operation sleeve 40 is applied, the rotation force generated
by the frictional resistance between the operation sleeve 40 and the thimble 30 can
be reduced, whereby the measurement is performed with a stable measurement force.
Consequently, factors to cause fluctuation of measurement values can be eliminated
to improve in repeatability.
[0037] Particularly, since two ball bearings 61 are disposed at two positions apart from
each other in an axial direction of the spindle 10 and between the outer circumference
of the thimble 30 and the inner circumference of the rear sleeve 42 of the operation
sleeve 40, the operation sleeve 40 can be prevented from being inclined relative to
an axis of the spindle 10. Since the operation sleeve 40 can be prevented from being
rotated in an inclined manner, the measurement can be performed with a stable measurement
force.
[0038] In addition, since the bearing holder 62 for holding the two ball bearings 61 apart
is provided, the inclination of the operation sleeve 40 can be effectively restrained.
[0039] Further, since the operation sleeve 40 includes the first operation section 43 fitted
to the outer circumference of the thimble 30 and the second operation section 44 having
a smaller diameter than the diameter of the thimble 30, the first operation section
43 can be rotated by a thumb and an index finger of one hand holding the body 1. Accordingly,
the measurement can be performed by one hand.
[0040] Furthermore, since the ball bearings 61 are disposed between the first operation
section 43 and the outer circumference of the thimble 30, in other words, since the
ball bearings 61 are disposed at a large-diameter portion in the operation sleeve
40 where a rotation speed becomes slow, the rotation speed of the operation sleeve
40 can be stabilized. Also with this arrangement, the measurement can be performed
with a stable measurement force.
Second Exemplary Embodiment
[0041] A second exemplary embodiment will be described below with reference to Fig. 4. In
the description of Fig. 4, the same component as in the first exemplary embodiment
will be denoted by the same numeral, description of which will be omitted.
[0042] The second exemplary embodiment is different from the first exemplary embodiment
in the following points.
- (a) In the first exemplary embodiment, the operation sleeve 40 is configurated to
cover the thimble 30 and the constant pressure mechanism 50. However, in the second
exemplary embodiment, an operation sleeve 40A is formed in a length to cover the thimble
30.
- (b) In the first exemplary embodiment, the friction reducing member 60 is disposed
in the middle of the operation sleeve 40. However, in the second exemplary embodiment,
a friction reducing member 60A is formed in a length to extend toward both ends of
the operation sleeve 40A.
- (c) In the first exemplary embodiment, the constant pressure mechanism 50 is disposed
between the operation sleeve 40 and the spindle 10. However, in the second exemplary
embodiment, a constant pressure mechanism 50A is disposed between the operation sleeve
40A and the thimble 30.
[0043] Specifically, the operation sleeve 40A is a cylinder covering the outer circumference
of the thimble 30. A rear end of the operation sleeve 40A is formed in a tapered cylinder
having a reduced diameter toward a rear end of the spindle 10. Accordingly, the outer
end of the spindle 10 is exposed out of the operation sleeve 40A, with which an operation
knob 17 having a diameter larger than that of the spindle 10 and smaller than that
of the outer sleeve 26 is integrally formed. Since the operation knob 17 has a small
diameter, the spindle 10 can be quickly rotated on operating the spindle 10 by fingers.
[0044] The friction reducing member 60A includes: two ball bearings 61 (rolling bearing)
disposed at two positions apart from each other in an axial direction of the spindle
10, i.e., at both ends of the operation sleeve 40A, and between the outer circumference
of the thimble 30 and the inner circumference of the rear sleeve 42 of the operation
sleeve 40; and a bearing holder 62 for holding the two ball bearings 61 apart.
[0045] The constant pressure mechanism 50A includes: a slide pin 56 provided at the rear
end of the thimble 30 in such a manner as to be perpendicular to the axis of the spindle
10 and slidable in the axial direction thereof; and a coil spring (biasing means)
57 for biasing a tip end of the slide pin 56 toward an inner surface of the bearing
holder 62.
[0046] With this arrangement, when the operation sleeve 40A is rotated, rotation of the
operation sleeve 40 is transmitted to the constant pressure mechanism 50A. When the
loads applied on the spindle 10 is less than a predetermined level, the rotation of
the operation sleeve 40A is transmitted to the spindle 10 through the constant pressure
mechanism 50A. Since the spindle 10 is screwed to the female screw 22 of the inner
sleeve 21, the spindle 10 is axially advanced and retracted.
[0047] When the spindle 10 is contacted with the object by advancement of the spindle 10,
a predetermined or more amount of load is applied on the spindle 10. Then, the operation
sleeve 40A freely rotates by the constant pressure mechanism 50A. In other words,
under the conditions that a predetermined or more amount of load is applied on the
spindle 10, when the operation sleeve 40A is further rotated, the bearing holder 62
is rotated while sliding against the tip end of the slide pin 56. Accordingly, the
rotation force of the operation sleeve 40A is not transmitted to the thimble 30 and
the spindle 10 and the operation sleeve 40A freely rotates to keep a constant pressure.
Thus, the measurement can be performed at a predetermined measurement pressure.
[0048] Even in the second exemplary embodiment, since the operation sleeve 40A is rotatably
held on the outer circumference of the thimble 30 through the ball bearings 61, frictional
resistance between the operation sleeve 40A and the thimble 30 is reduced. Since the
rotation force generated by the frictional resistance between the operation sleeve
40A and the thimble 30 can be restrained, the measurement can be performed with a
stable measurement force. Consequently, factors to cause fluctuation of measurement
values can be eliminated to improve in repeatability.
[0049] Particularly, in the second exemplary embodiment, since the two ball bearings 61
are disposed apart in the axial direction of the spindle 10 and are located at the
both ends of the operation sleeve 40A, even when a force inclined relative to the
operation sleeve 40A is applied, the operation sleeve 40A can be rotated without inclination.
Accordingly, the measurement can be performed with a stable measurement force.
<Modification>
[0050] The invention is not limited to the above exemplary embodiments, but includes modifications
and improvements as long as an object of the present invention can be achieved.
[0051] In the above exemplary embodiments, the friction reducing member 60 is provided with
the ball bearings 61, but the arrangement thereof is not limited thereto. For instance,
the friction reducing member 60 may be provided with a needle bearing or a bearing
member in which a lot of balls are rotatably buried on an outer circumference of a
cylindrical holding member.
[0052] The arrangements of the constant pressure mechanisms 50 and 50A is not limited to
those described in the above exemplary embodiments. As long as the operation sleeve
freely rotates against the spindle when a predetermined or more amount of load is
applied on the spindle 10, any arrangement may be used.
[0053] In the above exemplary embodiments, the fixed sleeve 20 is provided by two members,
i.e., the inner sleeve 21 and the outer sleeve 26, however, the two members may be
integrally formed.
[0054] In the above exemplary embodiment, the digital display micrometer is exemplified,
however, the invention is not limited thereto. For instance, the invention may be
applied to an analog micrometer without an encoder and a digital display.
[0055] Features, components and specific details of the structures of the above-described
embodiments may be exchanged or combined to form further embodiments optimized for
the respective application. As far as those modifications are readily apparent for
an expert skilled in the art they shall be disclosed implicitly by the above description
without specifying explicitly every possible combination, for the sake of conciseness
of the present description. The scope is defined by the appended claims.