Field of the Invention
[0001] The present invention relates to systems and methods for reducing drag and/or vortex-induced
vibration ("VIV") of a plurality of structures.
Background Information
[0002] Whenever a bluff body, such as a cylinder, experiences a current in a flowing fluid
environment, it is possible for the body to experience vortex-induced vibration (VIV).
These vibrations may be caused by oscillating dynamic forces on the surface, which
can cause substantial vibrations of the structure, especially if the forcing frequency
is at or near a structural natural frequency.
[0003] Floating vessels may be used to liquify and gasify natural gas. Sea water may be
used to cool or heat the natural gas. It may be desired to separate the water inlet
from the water outlet due to the temperature differences. A plurality of risers may
be used to collect or deposit water at a depth from the floating vessel. These risers
may be exposed to VIV.
[0004] Drilling for and/or producing hydrocarbons or the like from subterranean deposits
which exist under a body of water exposes underwater drilling and production equipment
to water currents and the possibility of VIV. Equipment exposed to VIV includes structures
ranging from the smaller tubes of a riser system, anchoring tendons, or lateral pipelines
to the larger underwater cylinders of the hull of a mini spar or spar floating production
system (hereinafter "spar").
[0005] The magnitude of the stresses on the riser pipe, tendons or spars may be generally
a function of and increases with the velocity of the water current passing these structures
and the length of the structure.
[0006] It is noted that even moderate velocity currents in flowing fluid environments acting
on linear structures can cause stresses. Such moderate or higher currents may be readily
encountered when drilling for offshore oil and gas at greater depths in the ocean
or in an ocean inlet or near a river mouth.
[0007] There are generally two kinds of current-induced stresses in flowing fluid environments.
The first kind of stress may be caused by vortex-induced alternating forces that vibrate
the structure ("vortex-induced vibrations") in a direction mainly perpendicular to
the direction of the current. When fluid flows past the structure, vortices may be
alternately shed from each side of the structure. This produces a fluctuating force
on the structure transverse to the current. If the frequency of this harmonic load
is near one of the natural frequencies of the structure, large vibrations transverse
to the current can occur. These vibrations can, depending on the stiffness and the
strength of the structure and any welds, lead to unacceptably short fatigue lives.
In fact, stresses caused by high current conditions in marine environments have been
known to cause structures such as risers to break apart and fall to the ocean floor.
[0008] The second type of stress may be caused by drag forces, which push the structure
in the direction of the current due to the structure's resistance to fluid flow. The
drag forces may be amplified by vortex-induced vibration of the structure. For instance,
a riser pipe that is vibrating due to vortex shedding will generally disrupt the flow
of water around it more than a stationary riser. This may result in more energy transfer
from the current to the riser, and hence more drag.
[0009] Many types of devices have been developed to reduce vibrations and/or drag of sub
sea structures. Some of these devices used to reduce vibrations caused by vortex shedding
from sub sea structures operate by stabilization of the wake. These methods include
use of streamlined fairings, wake splitters and flags.
[0010] Devices used to reduce vibrations caused by vortex shedding from sub-sea structures
may operate by modifying the boundary layer of the flow around the structure to prevent
the correlation of vortex shedding along the length of the structure. Examples of
such devices include sleeve-like devices such as helical strakes, shrouds, fairings
and substantially cylindrical sleeves.
[0011] Elongated structures in wind or other flowing fluids can also encounter VIV and/or
drag, comparable to that encountered in aquatic environments. Likewise, elongated
structures with excessive VIV and/or drag forces that extend far above the ground
can be difficult, expensive and dangerous to reach by human workers to install VIV
and/or drag reduction devices.
[0012] Fairings may be used to suppress VIV and reduce drag acting on a structure in a flowing
fluid environment. Fairings may be defined by a chord to length ratio, where longer
fairings have a higher ratio than shorter fairings. Long fairings are more effective
than short fairings at resisting drag, but may be subject to instabilities. Short
fairings are less subject to instabilities, but may have higher drag in a flowing
fluid environment.
[0013] U.S. Patent Number 6,223,672 discloses an ultrashort fairing for suppressing vortex-induced vibration in substantially
cylindrical marine elements. The ultrashort falling has a leading edge substantially
defined by the circular profile of the marine element for a distance following at
least about 270 degrees thereabout and a pair of shaped sides departing from the circular
profile of the marine riser and converging at a trailing edge. The ultrashort fairing
has dimensions of thickness and chord length such that the chord to thickness ratio
is between about 1.20 and 1.10.
U.S. Patent Number 6,223,672 is herein incorporated by reference in its entirety.
[0014] U.S. Patent Number 3,978,804 discloses a structure floating on a body of water, and particularly a structure for
drilling or producing wells from below the water. Buoyant members support at least
a part of the structure above the surface of the water. The structure is connected
to anchors in the floor of the body of water by a series of parallel leg members.
Each leg member is composed of a plurality of elongated members, such as large diameter
pipe usually called risers. These risers are parallel. Vertically spaced spacers are
provided along the risers of each leg to (1) maintain the risers a fixed distance
apart and (2) change the natural or resonant frequency of the individual riser pipes
to be greater than the flutter frequency caused by the motion of the water past the
risers.
U.S. Patent Number 3,978,804 is herein incorporated by reference in its entirety.
[0015] U.S. Patent Number 6,089,022 discloses a system and a method for regasifing LNG aboard a carrier vessel before
the re-vaporized natural gas is transferred to shore. The pressure of the LNG is boosted
substantially while the LNG is in its liquid phase and before it is flowed through
a vaporizer(s) which, in turn, is positioned aboard the vessel. Seawater taken from
the body of water surrounding said vessel is flowed through the vaporizer to heat
and vaporize the LNG back into natural gas before the natural gas is off-loaded to
onshore facilities.
U.S. Patent Number 6,089,022 is herein incorporated by reference in its entirety.
[0016] U.S. Patent Number 6,832,875 discloses a floating plant for liquefying natural gas having a barge provided with
a liquefaction plant, member for receiving natural gas and with member for storing
and discharging liquefied natural gas. The liquefaction plant involves a heat exchange
in which heat is removed when liquefying natural gas is transferred to water. The
barge is further provided with a receptacle; an open-ended water intake conduit having
an inlet; a connecting conduit extending from the outlet of the water intake conduit
to the receptacle; a pump for transporting water from the receptacle to the heat exchanger
and a water discharge system for discharging water removed from the heat exchanger.
The connecting conduit has the shape of an inverted "U" of which the top is located
above the receptacle.
U.S. Patent Number 6,832,875 is herein incorporated by reference in its entirety.
[0017] US 2008/044235 A1 discloses a deep draft semi submersible structure with at least three vertically
oriented buoyant columns. Each of the vertically oriented buoyant columns have at
least one bal- lasted compartment and the columns are spaced apart at a sufficient
distance to reduce vortex induced vibration amplitude. There are at least two connecting
structural sealed trusses connected to the columns below sea level, they are positioned
to minimize hydrodynamic wave action on the trusses and to transfer shear loads between
the columns while remaining transparent to wave and ocean current motion.
[0018] WO 00/61433 A1 discloses a strake system for protecting a cylindrical marine element from vortex
induced vibration. The strake system comprises at least two shell members forming
a hollow cylinder defining a cylindrical hollow passage for receiving the marine element,
the hollow cylinder being provided with a strake extending along the outer surface
of the hollow cylinder so as to reduce vortex induced vibrations of the marine element.
[0021] US 2004/253059 A1 discloses a semi-submersible floating platform for offshore drilling and/or production
of petroleum product from the seabed. The platform has a central columnar buoyancy
apparatus and at least one vertical riser passing through the buoyancy apparatus.
Each riser has a lower portion that is horizontally restrained within the buoyancy
apparatus below the center of gravity thereof.
[0022] There are needs in the art for one or more of the following: apparatus and methods
for reducing VIV and/or drag on structures in flowing fluid environments, which do
not suffer from certain disadvantages of the prior art apparatus and methods; apparatus
and methods for reducing VIV and/or drag on multiple structures in flowing fluid environments;
apparatus and methods for reducing VIV and/or drag on a riser array or bundle.
[0023] These and other needs in the art will become apparent to those of skill in the art
upon review of this specification, including its drawings and claims.
Summary of the Invention
[0024] One aspect of the invention provides a system according to claim 1.
[0025] Another aspect of the invention provides a process according to claim 10.
[0026] Versions of the system and process described herein falling outside the scope of
the claims do not form part of the invention but represent background art that is
useful for understanding the invention.
[0027] Advantages of the invention may include one or more of the following: improved VIV
reduction of a plurality of structures; improved drag reduction of a plurality of
structures; lower cost VIV reduction; and/or VIV reduction of a plurality of structures
with fewer VIV suppression devices.
[0028] These and other aspects of the invention will become apparent to those of skill in
the art upon review of this specification, including its drawings and claims.
Brief Description of the Drawings
[0029] The invention may best be understood by referring to the following description and
accompanying drawings that are used to illustrate embodiments of the invention. In
the drawings:
Figure 1 illustrates an example of a marine system.
Figure 2A is a cross-sectional top view illustrating one or more representative strakes installed
along a length of tubular structure as VIV suppression device(s).
Figure 2B is a cross-sectional top view illustrating a representative fairing installed along
a length of tubular structure as a VIV suppression device.
Figures 3A-3H illustrate several different examplary approaches or configurations for coupling
VIV suppression devices with only a subset of tubular structures, according to various
embodiments.
Figure 4 illustrates an examplary approach or configuration of a plurality of tubular structures
in which at least two, in this case at least three, of the tubular structures have
different outer diameters, according to one or more embodiments.
Figure 5 illustrates an example approach or configuration that is similar to that of Figure 4 except that, in addition to the different outer diameters, a subset of the tubular
structures also have VIV suppression devices coupled therewith, according to one or
more embodiments.
Figure 6A illustrates an example of a marine system including a Floating Liquified Natural
Gas (FLNG) plant, in which embodiments may be implemented.
Figure 6B shows an example approach or configuration for a Floating Liquified Natural Gas (FLNG)
plant in which nine tubular structures are arranged in a three-by-three rectangular
array, according to one particular embodiment.
Detailed Description of the Drawings
[0030] In the following description, numerous specific details are set forth. However, it
is understood that embodiments may be practiced without these specific details. In
other instances, well-known structures and techniques have not been shown in detail
in order not to obscure the understanding of this description.
Figure 1:
[0031] Figure 1 illustrates an example of a marine system.
[0032] The marine system includes surface structure 102 near a water surface 104, for example
a surface of the ocean. By way of example, the surface structure may include a ship,
a barge, a vessel, an FPSO (floating production storage and offloading), a TLP (tension
leg platform), a spar, an offshore rig, an offshore platform, a floating plant, a
floating liquefied natural gas plant, or other floating or surface structures as are
known in the art.
[0033] A plurality of tubular structures 106 are coupled with the surface structure. In
one particular aspect, the tubular structures may be used in conjunction with providing
cold water at depth to cool natural gas in a floating liquefied natural gas plant
serving as the surface structure. By way of example, the tubular structures may be
connected to a marine riser tensioner, a swivel joint, a ball joint, or the like.
In one embodiment, a tubular structure has a circular or oval cross-section. In another
embodiment, a cross-section of a tubular structure need not be circular or oval, but
can include other shapes such as, but not limited to, rectangular.
[0034] In the illustration of Figure 1, two tubular structures 106A, 106B are visible. More
tubular structures may optionally be included, such as, for example, at least three,
at least four, at least six, at least nine, or more. Examples of suitable tubular
structures include, but are not limited to, cables, umbilicals, risers, marine risers,
riser pipes, marine pipes, pipes, tubes, or the like, or combinations thereof. The
structures may extend all the way to a seafloor 108, or only part way to the seafloor.
In some cases, mud, crude, water, and/or other fluids or electricity or electrical
signals may be conveyed through the structures.
[0035] The tubular structures are physically connected together, or held in a position relative
to one another, with one or more interconnected guide sleeves or other spacers 110A,
110B. The spacers connect or hold in position the tubular structures as an array,
bundle, grouping, other ordered arrangement, or other joined plurality. By way of
example, the spacers may include a metal, plastic, or otherwise sufficiently strong
material in a disc, plate, rectangle, interconnected polygonal bars, wheel and spoke
shape, or other shape. The spacers may have holes or other openings therein. Each
of the holes or openings may accommodate and have inserted therein one of the tubular
structures. The spacers may help to keep the tubulars relatively close together, but
separated so that they do not significantly strike into one another or otherwise damage
one another. One or more of the tubular structures may serve as a structural support
for the spacers. A tubular structure serving as a structural support for a spacer
may be connected (directly or indirectly) to the spacer. For other tubular structures
in an array or grouping, such tubular structures need not be connected to a spacer
and in the case of a tubular structure having, for example, a circular or oval shape,
may instead have an outer (outside) diameter (including or not including a VIV suppression
device) less than a diameter of an opening in the spacer. Alternatively, the outer
(outside) diameter of the tubular structure (including or not including a VIV suppression
device) may be similar to a diameter of an opening so that the tubular structure or
a VIV suppression device on a tubular structure and the spacer may be in contact (e.g.,
a force fit).
[0036] It is not uncommon that the tubular structures will be disposed in water having current
112. Current 112 may tend to cause hydrodynamic drag and/or vortex-induced vibration
(VIV) of the tubular structures. Further, in an array of tubular structures coupled
or positioned together with a spacer (e.g., spacer 110A), VIV directly induced by
current 112 on one tubular structure of the array may be imparted to other tubular
structures of the array. Such VIV is generally undesirable, and if not suppressed,
may result in damage, fatigue, or even premature failure of the tubular structures.
Accordingly, it is generally desirable to reduce the VIV of the tubular structures.
[0037] In some embodiments, VIV suppression devices may be used to help suppress the VIV.
Examples of VIV suppression devices or structures suitable for implementing embodiments
include, but are not limited to, strakes, fairings, Henning devices, shrouds, wake
splitters, and other types of VIV suppression devices or structures.
[0038] Suitable VIV suppression devices are disclosed in
U.S. Patent Publication Number 2006/0021560;
U.S. Patent Number 7,406,923;
U.S. Patent Publication Number 2006/0280559;
U.S. Patent Publication Number 2007/0003372;
U.S. Patent Publication Number 2009/0242207;
PCT Publication Number WO2007/149770;
PCT Publication Number WO 2008/064104;
U.S. Patent Publication Number 2010/0061809;
U.S. Patent Number 5,410,979;
U.S. Patent Number 5,410,979;
U.S. Patent Number 5,421,413;
U.S. Patent Number 6,179,524;
U.S. Patent Number 6,223,672;
U.S. Patent Number 6,561,734;
U.S. Patent Number 6,565,287;
U.S. Patent Number 6,571,878;
U.S. Patent Number 6,685,394;
U.S. Patent Number 6,702,026;
U.S. Patent Number 7,017,666; and
U.S. Patent Number 7,070,361, which are herein incorporated by reference in their entirety.
[0039] Suitable methods for installing VIV suppression devices are disclosed in
U.S. Patent Number 7,578,038;
U.S. Patent Number 8,029,210;
U.S. Patent Publication Number 2008/0056828;
U.S. Patent Publication Number 2007/0125546;
U.S. Patent Publication Number 2007/0140797;
U.S. Patent Publication Number 2010/0014922;
U.S. Patent Number 6,695,539;
U.S. Patent Number 6,928,709; and
U.S. Patent Number 6,994,492; which are herein incorporated by reference in their entirety.
[0040] The VIV suppression devices may be installed on the tubular member (e.g. buoyancy
material and riser) before or after the tubular member is placed in a body of water.
[0041] The VIV suppression devices may have a clamshell configuration, and may be hinged
with a closing mechanism opposite the hinge, for example a mechanism that can be operated
with an ROV.
[0042] VIV suppression devices may be provided with copper plates on their ends to allow
them to weathervane with adjacent VIV suppression devices or collars. VIV suppression
devices may be partially manufactured from copper.
[0043] Figures 2A-2B:
Figures 2A-2B show two common types of VIV suppression devices or structures. Each
of these devices or structures is suitable for implementing one or more embodiments.
[0044] Figure 2A is a cross-sectional top view illustrating one or more representative strakes
220 installed along a length of tubular structure 206 as VIV suppression device(s).
The strake(s) may be helical strakes, which are helically wrapped or coiled around
the tubular structure and may be described as connected thereto.
[0045] Figure 2B is a cross-sectional top view illustrating a representative fairing 222
installed along a length of tubular structure 206 as a VIV suppression device and
may be described as connected thereto. The fairing has nose 224 and tail 226. The
fairing may swivel around the tubular structure based on the ocean current.
[0046] Referring again to Figure 1, the leftmost tubular structure 106A has one or more
VIV suppression devices or structures 114A, 114B connected thereto therewith. Conventional
collars (not shown) may be used to keep the VIV suppression devices from moving along
the length of the tubular structures. The rightmost tubular structure 106B does not
have any VIV suppression devices or structures coupled therewith.
[0047] Only a subset of the plurality of risers or other tubular structures may have VIV
suppression devices connected thereto. One or more other tubular structures of the
plurality may not have VIV suppression devices connected thereto.
[0048] Omitting the VIV suppression devices from some of the tubular structures (so that
only a subset of the tubular structures have the VIV suppression devices) may offer
certain potential advantages. For one thing, providing the VIV suppression devices
on all of the tubular structures tends to increase the overall equipment cost. For
another thing, it tends to be more difficult, time consuming, and/or more expensive
to install tubular structures with VIV suppression devices as compared to tubular
structures without VIV suppression devices. The VIV suppression devices may tend to
make the tubular structures more bulky, difficult to maneuver, difficult to align,
and/or difficult to couple with the spacers. It likewise tends to be more difficult,
time consuming, and/or more expensive to retrieve tubular structures with VIV suppression
devices, such as, for example, for cleaning, inspection, and/or repair.
[0049] Typically from about 20 percent to about 80 percent of the tubular structures may
have the VIV suppression devices coupled with them. Often, from about 30 percent to
about 70 percent of the tubular structures may have the VIV suppression devices coupled
with them. In some cases, from about 40 percent to 60 percent of the tubular structures
may have the VIV suppression devices coupled with them.
[0050] It is not required that a tubular structure have VIV suppression devices along its
entire length. In other words, the coverage density (the length of the structure covered
with VIV suppression devices compared to the total length) may be less than 1. The
coverage density may also be expressed as a percentage of the tubular structure length,
and may be less than 100 percent. Typically, the coverage density may range from about
50 percent to about 100 percent, for example from about 60 to about 90%. The number
or percentage of tubular structures having VIV suppression devices may be decreased
by increasing the coverage density of a selection of the tubular structures. In converse,
if desired, the coverage density may be decreased by increasing the number or percentage
of tubular structures having VIV suppression devices.
Figures 3A-3H:
[0051] Figures 3A-3H illustrate several different example approaches or configurations of
VIV suppression devices connected with a subset of tubular structures of an array,
bundle, group, or other plurality of tubular structures, according to various embodiments.
These figures represent cross-sectional views taken along section line 3/4/5 of Figure
1 through spacer 110A and the plurality of tubular structures 106. The spacers couple
the tubular structures together, or hold the tubular structures in position relative
to one another, as arrays, bundles, groups, other ordered arrangements, or other coupled
pluralities.
[0052] In these illustrations, circles indicate tubular structures. It is to be appreciated
that a tubular structure need not occupy an entire cross-sectional area of an opening
in spacer 110A. Hatched circles indicate tubular structures that have VIV suppression
devices coupled therewith. Un-hatched circles indicate tubular structures without
VIV suppression devices. While Figures 3A-3H show different examples of VIV suppression
devices connected with a subset of tubular structures of an array (e.g., less than
all tubular structures), in another embodiment, VIV suppression devices may be connected
to each of the tubular structures in the array. Any of the aforementioned VIV suppression
devices are suitable.
[0053] Figures 3A-3F illustrate approaches or configurations for nine tubular structures
arranged in a three-by-three rectangular array, in this particular case a substantially
square array.
[0054] Figures 3A illustrates a first configuration in which only tubular structures at
all four corner positions of the three-by-three rectangular array have VIV suppression
devices connected thereto, according to one embodiment.
[0055] The three-by-three rectangular array has tubular structures at four corner positions
106A, 106C, 106G, and 1061, respectively. These corner positions are referred to herein
as upper left corner 106A, upper right corner 106C, lower left corner 106G, and lower
right corner 1061. The array also has tubular structures at four central side positions
106B, 106D, 106F, and 106H, respectively. These central side positions are referred
to herein as upper side 106B, lower side 106H, right side 106F, and left side 106D,
respectively. The corner positions and the side positions in combination form a periphery
of the array. The three-by-three rectangular array also has one tubular structure
at a center position 106E.
[0056] The four tubular structures at the four corner positions are the only tubular structures
that have VIV suppression devices connected thereto. These four tubular structures
help to suppress VIV for the entire array. Advantageously, this arrangement is robust
and does not show very much sensitivity to the angle of an oncoming ocean current.
[0057] In addition to suppressing VIV, the vortex shedding frequency for the tubular structures
with the VIV suppression devices are often lower than that of the tubular structure
without the VIV suppression devices. In other words, the VIV suppression devices may
tend to help "detune" or reduce the excitation frequency of the VIV of the tubular
structures relative to bare tubular structures. This may increase the 'frequency dissociation'
of the array. These tubular structures with different frequencies will be less likely
to couple their vibrations. As a result, vibration of the array may be reduced.
[0058] The tubular structures that have the VIV suppression devices are substantially interspersed,
interleaved, or otherwise staggered with other tubular structures that do not have
VIV suppression devices coupled with them. On the periphery of the array only every
other tubular structure has a VIV suppression device connected thereto. In such a
staggered arrangement, adjacent tubular structures tend to have different excitation
frequencies. As discussed, with such frequency dissociation the vibrations on these
tubular structures are less likely to couple and the overall vibration of the array
may be reduced.
[0059] In this configuration four out of nine or about 44 percent of the tubular structures
include VIV suppression devices connected thereto. On the periphery, four out of eight
or a higher percentage of 50 percent of the tubular structures have VIV suppression
devices connected thereto.
[0060] Figures 3B illustrates a second configuration in which only a tubular structure at
a center position and tubular structures at all four corner positions of the array
have VIV suppression devices connected thereto, according to one embodiment. This
configuration is similar to the configuration of Figure 3A except that the tubular
structure at the center position also has VIV suppression devices connected thereto.
[0061] As before, in this configuration, tubular structures with VIV suppression devices
are substantially staggered with tubular structures without VIV suppression devices.
As before, on a periphery, only every other tubular structure has VIV suppression
devices. Such staggering may tend to increase the amount of frequency dissociation,
which may also help to reduce damage due to VIV.
[0062] In this configuration five out of nine, or about 55 percent of the tubular structures,
have VIV suppression devices connected thereto. On the periphery, four out of eight,
or a higher percentage of 50 percent of the tubular structures, have VIV suppression
devices connected thereto.
[0063] Figures 3C illustrates a third configuration in which only tubular structures at
four central side positions of the array have VIV suppression devices connected thereto,
according to one example embodiment. This configuration is substantially opposite
to the configuration of Figure 3A in that tubular structures at the sides positions
instead of at the corner positions have VIV suppression devices.
[0064] As before, in this configuration, tubular structures with VIV suppression devices
are substantially staggered with tubular structures without VIV suppression devices.
As before, on a periphery, only every other tubular structure has VIV suppression
devices. Such staggering may tend to increase the amount of frequency dissociation,
which may also help to reduce damage due to VIV.
[0065] In this configuration four out of nine, or about 44 percent of the tubular structures,
have VIV suppression devices connected thereto. On the periphery, four out of eight,
or a higher percentage of 50 percent of the tubular structures, have VIV suppression
devices connected thereto.
[0066] Sufficient suppression or dampening may be achieved with even lower numbers or percentages
of tubular structures having VIV suppression devices when a predominant ocean, river,
or other flowing fluid current is known. In particular, in one or more embodiments,
the array may be aligned so that a higher percentage of the tubular structures having
the VIV suppression devices are on a front row that faces the predominant ocean current.
[0067] Figures 3D illustrates a fourth configuration in which only tubular structures at
three corner positions of a front row of the array that would first experience a predominant
ocean current have VIV suppression devices connected thereto, according to one example
embodiment. This configuration is similar to the configuration of Figure 3A except
that the tubular structure at the lower left corner position does not have VIV suppression
devices.
[0068] Arrows are used to indicate a predominant ocean current. As used herein, a 'predominant'
ocean current is the average or most common ocean current including its average or
most common direction.
[0069] Five tubular structures on the top and right sides of the array constitute a front
row. This front row first experiences the predominant ocean current.
[0070] In this configuration three out of nine, or about 33 percent of the tubular structures,
include VIV suppression devices coupled therewith. On the periphery, three out of
eight, or a higher percentage of about 37 percent of the tubular structures, include
VIV suppression devices. On the front row, three out of five, or an even higher percentage
of about 60 percent of the tubular structures, have VIV suppression devices.
[0071] Notice that a higher percentage of the front row tubular structures have VIV suppression
devices than the rest of the non-front row tubular structures. It is these tubular
structures that would first experience the predominant ocean current, and that would
tend to experience the ocean current at its highest velocity. These higher velocities
would tend to make these tubular structures have the most severe VIV. However, using
the VIV suppression devices on a higher percentage of these front row tubular structures
tends to suppress a large part of the VIV. Additionally, staggering has been used
along the front row. This helps to increase the amount of frequency dissociation.
[0072] Moreover, the array is aligned so that the tubular structure at the upper right corner
position first experiences the predominant ocean current before all other tubular
structures. This tubular structure would tend to experience the ocean current at its
highest velocity and would tend to have a relatively large amount of VIV. However,
advantageously, this tubular structure has one or more VIV suppression devices.
[0073] Notice also that this alignment places more of the tubular structures immediately
downstream from or immediately in the wakes of other upstream or front row tubular
structures. A wake refers to a region of separated flow, in some cases turbulent,
downstream of a solid body caused by flow of the fluid around the body. Average fluid
velocity tends to be lower in a wake. As a result, these downstream tubular structures
tend to experience lesser velocity ocean currents and tend to have less VIV. In addition,
tubular structures in the wake of other tubular structures, and experiencing a lower
velocity current, tend to have a lower vortex shedding frequencies and/or excitation
frequencies. This adds frequency dissociation to the array, which helps to reduce
vibrations.
[0074] As compared to Figure 3A, the tubular structure at the lower left corner position
does not have one or more VIV suppression devices. This tubular structure is downstream
from several upstream tubular structures and should tend to experience the ocean current
at a relatively reduced velocity. This makes it a relatively good candidate to omit
VIV suppression device(s). Accordingly, in one or more embodiments, a tubular structure
that would last experience a predominant ocean current, after all other tubular structures
of the array, may not have one or more VIV suppression device(s).
[0075] Arrangements or configurations that have an even stronger amount of suppression on
the front row are contemplated. Figures 3E illustrates a fifth configuration in which
four tubular structures at positions on a front row of the array that would first
experience a predominant ocean current have VIV suppression devices connected thereto,
according to one example embodiment.
[0076] As before, arrows are used to indicate a predominant ocean current. The array is
aligned so that the tubular structure at the upper right corner position first experiences
the predominant ocean current. This alignment places more of the tubular structures
in the wakes of upstream tubular structures.
[0077] Five tubular structures on the top and right sides of the array constitute a front
row that first experiences the predominant ocean current. In this embodiment, all
four of the tubular structures with VIV suppression devices are on the front row.
[0078] In this configuration four out of nine, or about 44 percent of the tubular structures,
have VIV suppression devices. On the periphery, four out of eight, or a higher percentage
of 50 percent of the tubular structures, have VIV suppression devices. On the front
row, four out of five, or an even higher percentage of 80 percent of the tubular structures,
have VIV suppression devices. Accordingly, in this arrangement or configuration, an
even higher percentage of the front row tubular structures have VIV suppression devices
than the rest of the non-front row tubular structures.
[0079] Figures 3F illustrates a fifth configuration in which only one tubular structure
on a front row of the array and three tubular structures at positions downstream from
the front row have VIV suppression devices connected thereto, according to one example
embodiment. This design relies more upon frequency dissociation than upon strong suppression
on the front row.
[0080] Arrows indicate a predominant ocean current. Five tubular structures on the top and
right sides of the array constitute a front row that first experiences the predominant
ocean current. In this case, only one tubular structure with VIV suppression devices
is on the front row.
[0081] The array is aligned so a tubular structure at the upper right corner position, which
first experiences the predominant ocean current, has VIV suppression devices connected
thereto. This alignment also places more of the tubular structures in the wakes of
upstream tubular structures. Notice that the lower left tubular structure, which would
last experience the predominant ocean current after all other tubular structures of
the array, does not have a VIV suppression device(s).
[0082] In this configuration four out of nine, or about 44 percent of the tubular structures,
have VIV suppression devices connected thereto. On the periphery, three out of eight,
or about 37 percent of the tubular structures, have VIV suppression devices. On the
front row, one out of five, or 20 percent of the tubular structures, have VIV suppression
devices.
[0083] The three-by-three rectangular array of Figures 3A-3F is not required. In alternate
embodiments, the plurality of tubular structures may have various other numbers of
tubular structures and/or various other shapes (e.g., circular, star, triangular,
etc.).
[0084] Figure 3G illustrates another example configuration for twelve tubular structures
arranged in a four-by-three rectangular array of twelve tubular structures, according
to one example embodiment. In this configuration, a mix of a sufficient amount of
front row suppression and a sufficient amount of frequency disassociation has been
utilized.
[0085] Arrows indicate a predominant ocean current. The array is aligned so that a tubular
structure at the upper right corner position, which has VIV suppression devices coupled
thereto, first experiences the predominant ocean current. This alignment also places
more of the tubular structures in the wakes of upstream tubular structures.
[0086] Moreover, in relatively larger arrays, there tends to be a relatively larger amount
of natural frequency dissociation due to the interferences and wake effects for the
larger numbers of tubular structures. In addition, fewer VIV suppressed tubular structures
may effectively reduce vibrations. As a result, in relatively larger arrays it is
generally possible to use comparatively smaller numbers or percentages of tubular
structures having VIV suppression devices than with small to moderate numbers of tubulars.
For arrays with more than 12 risers even 20 percent or 25 percent of the tubular structures
may have VIV suppression devices depending upon the particular implementation.
[0087] In this configuration six out of 12 or 50 percent of the tubular structures have
VIV suppression devices connected thereto. On the periphery, four out of 10 or 40
percent of the tubular structures have VIV suppression devices. On the front row,
two out of six or about 33 percent of the tubular structures have VIV suppression
devices.
[0088] Non-rectangular arrays are also suitable. Figures 3H illustrates yet another example
configuration for nine tubular structures arranged in a concentric array, according
to one embodiment. In this case, the concentric array is circular. Alternatively,
the array may be elliptical, oval, star shaped, triangular, etc.
[0089] Arrows are used to indicate a predominant ocean current. The array is aligned so
that a tubular structure that has VIV suppression devices coupled thereto first experiences
the predominant ocean current.
[0090] Tubular structures with VIV suppression devices are substantially staggered with
tubular structures that lack VIV suppression devices. As before, on a periphery, only
every other tubular structure has VIV suppression devices.
[0091] In this configuration four out of nine or about 44 percent of the tubular structures
have VIV suppression devices connected thereto. On the periphery, four out of eight
or 50 percent of the tubular structures have VIV suppression devices. On the front
row, three out of five or 60 percent of the tubular structures have VIV suppression
devices.
[0092] In any of the configurations of Figures 3A-3H, the VIV suppression devices may optionally
be conventional, and may be constructed of any suitable material conventionally used
for VIV suppression devices. If desired, in one or more embodiments, protective structures,
such as, for example, covers, caps, bumpers, or the like, may optionally be included
on the VIV suppression devices to help prevent mechanical damage, if bumping or contact
with a VIV suppression device were to occur. The protective structures may comprise
pliable, elastic, or soft materials, such as, for example, rubber, plastic, foam,
or the like. In one aspect, the ends of the sections of the VIV suppression devices
may optionally be tapered to a smaller outside diameter than the outside diameter
of a remainder of a section of a suppression device, which may facilitate installation
and/or insertion through spacers. Representatively, if a tubular structure having
a VIV suppression device installed thereon is inserted through an opening in a spacer,
if an end of the suppression device that is to be initially inserted through the opening
is tapered to a smaller outside diameter, it tends to be easier to align the suppression
device/tubular structure with the opening and insert it into the opening.
[0093] In any of the configurations of Figures 3A-3H, in one or more embodiments, rather
than using a single type and/or size of VIV suppression device, multiple, different
types and/or sizes of VIV suppression devices may optionally be used, although this
is not required. For example, some of the subset of risers that have VIV suppression
devices may have a first type of VIV suppression device (e.g., strakes), and others
of the subset may have a second, different type of VIV suppression device (e.g., fairings).
One strategy for using different types of VIV suppression devices might be to change
the excitation frequencies of the risers and/or increase the frequency dissociation
of the array. The different types may optionally be staggered relative to one another
to provide additional frequency dissociation.
[0094] Another way of reducing vibrations is by using tubular structures having a plurality
of different outer diameters. Accordingly, other embodiments pertain to a plurality
of risers or other tubular structures, in which at least two of the risers or other
tubular structures have different outer diameters. In one or more embodiments, at
least three of the tubular structures may have different outer diameters.
[0095] The diameter of a tubular structure affects its vortex shedding frequency and its
VIV resonant frequency. In particular, tubular structures that have relatively larger
hydrodynamic diameters will tend to have lower vortex shedding frequencies and lower
excitation frequencies compared to tubular structures that have relatively smaller
hydrodynamic diameters. As a result, including tubular structures with different outer
diameters in a group, array, bundle, or other coupled plurality, may help to "detune"
the vibratory frequency of the group, array, bundle, or other plurality by increasing
the level of frequency dissociation of the array.
[0096] Additionally, an upstream tubular structure typically has a higher shedding frequency
than a downstream tubular structure that is in its wake. As a result, greater frequency
dissociation is generally possible when a relatively larger diameter tubular structure
is downstream of a relatively smaller diameter tubular structure.
[0097] In one or more embodiments, for a predominant ocean current, a tubular structure
having a relatively larger diameter may be in a wake of, or downstream from, a structure
having a relatively smaller diameter. In one or more embodiments, for a predominant
ocean current, an average diameter of a plurality of upstream tubular structures may
be less than the average diameter of a plurality of downstream tubular structures
in their wake.
[0098] Typically, the largest diameters may range from 5 percent to 200 percent larger than
the smallest diameters (expressed as a percentage of the smallest diameters). Often,
the largest diameters may range from 10 percent to 150 percent larger than the smallest
diameters. In cases, the largest diameters may range from 25 percent to 100 percent
larger than the smallest diameters. However, the scope is not limited to any known
difference between the diameters.
[0099] In one or more embodiments, a sheath or other coating may be included on the outside
of a tubular structure in order to increase the outside diameter of the tubular structure.
The term coating is not limited to a paint-like application process or the like but
more broadly encompasses a material coupled with the outside of the tubular structure.
In one or more embodiments, coatings having a plurality of different thicknesses may
be included on the outside of different tubular structures in order to increase the
outside diameters of the tubular structures, and to provide a plurality of different
outside diameters. The coatings may potentially serve a purpose other than to increase
the diameter. For example, the coatings may include thermal insulation to thermally
insulate a fluid within the tubular structures. As another example, the coatings may
include a buoyancy material.
Figure 4:
[0100] Figure 4 illustrates an example approach or configuration of a plurality of tubular
structures in which at least two, in this case at least three, of the tubular structures
have different outer diameters, according to one or more embodiments. As before, this
figure is a cross-sectional view taken along section line 3/4/5 of Figure 1 through
spacer 110A and the plurality of tubular structures 106.
[0101] Similarly to Figures 3A-3F, nine tubular structures are arranged in a three-by-three
rectangular array. In this configuration, a tubular structure at a center position
106E, and four tubular structures at four corner positions 106A, 106C, 106G, and 1061,
all have a first outer diameter. A tubular structure 106B at an upper center side
position and a tubular structure 106F at a right center side position both have a
second outer diameter. A tubular structure 106D at a left center side position and
a tubular structure 106H at a lower center side position both have a third outer diameter.
As shown, the first outer diameter may be less than the second outer diameter, and
the second outer diameter may be less than the third outer diameter. If desired, one
or more of the tubular structures may have yet another fourth outer diameter different
than the other three diameters.
[0102] Arrows indicate a predominant ocean current. The larger diameter tubular structure
106D at the left side position is downstream from and in the wake of the smaller diameter
tubular structure 106B at the upper side position. Likewise, larger diameter tubular
structure 106H at the lower side position is downstream from and in the wake of smaller
diameter tubular structure 106F at the right side position. An average diameter of
the upstream tubular structures (e.g., 106B, 106C, and 106F) is less than the average
diameter of the downstream tubular structures in their wake (e.g., 106D, 106H, and
106G).
Figure 5:
[0103] It is also possible to use tubular structures having different diameters in combination
with including VIV suppression devices on a subset of the tubular structures. Figure
5 illustrates an example approach or configuration that is similar to that of Figure
4 except that, in addition to the different outer diameters, a subset of the tubular
structures also have VIV suppression devices connected thereto, according to one or
more embodiments.
[0104] In one embodiment, the hatched circles are tubular structures with VIV suppression
devices. The un-hatched circles represent tubular structures without VIV suppression
devices.
[0105] In another embodiment, the hatched circles are tubular structures without VIV suppression
devices. The un-hatched circles represent tubular structures with VIV suppression
devices.
[0106] Both the different outer diameters and the VIV suppression devices may contribute
to reducing vibrations. In general, the greater the variation in the outer diameters,
the lesser the number of VIV suppression devices that would be needed to sufficiently
reduce vibrations a particular implementation (including potentially none). Likewise,
the greater the number of VIV suppression devices, the lesser the variation in the
outer diameters needed to sufficiently reduce vibrations for a particular implementation
(including potentially no variation).
[0107] The scope is not limited to the particular configurations shown in Figures 4 and
5. A wide variety of other arrangements or configurations will be apparent to those
skilled in the art and having the benefit of the present disclosure.
[0108] As yet another approach for dealing with vibrations, it is also contemplated that
devices or structures, whose primary purpose is to add damping, produce frequency
disassociation, or cause a different shedding frequency, as opposed to primarily VIV
suppression, may be part of or connected with an array or other associated or connected
plurality of tubular structures. This may help to increase the overall suppression
of the system. Examples of such devices include helical axial fins, axial non-helical
fins, and circumferential fins. In one or more embodiments, the fins or other devices
or structures may be flexible or include a flexible material to further provide dampening.
In one or more embodiments, a coating that attracts marine growth (instead of suppressing
marine growth) may be added to the outside of the tubular structure to enhance dampening.
[0109] Other embodiments pertain to methods of assembly of the associated or connected tubular
structures. A method of assembly may include initially installing a structural support
tubular structure having one or more spacers connected therewith. For example, in
a rectangular array such as illustrated in Figures 3A-3F, a center tubular structure
(e.g., structure 106E) may be initially connected to one or more spacers along a length
of the structural support (e.g., a length of multiple sections of the structural support).
Then one or more of other tubular structures, may be separately threaded, inserted,
or otherwise introduced through openings in the spacers. The tubular structures may
either have VIV suppression devices connected thereto before being introduced into
the openings or the VIV suppression devices may be connected afterwards. In one or
more embodiments, in the final assembly, some but not all, or a subset, of the tubular
structures have VIV suppression devices connected thereto. In one or more embodiments,
in the final assembly, a number of the tubular structures, in some cases at least
three of the tubular structures, have different outer diameters.
[0110] Other embodiments pertain to methods of suppressing vibrations in the connected or
associated tubular structures. In one or more embodiments, vibrations are suppressed
with VIV suppression devices connected with only a subset of the tubular structures
of a coupled or associated array or grouping. In one or more embodiments, tubular
structures with a number of outer diameters (e.g. at least three different outer diameters)
may be vibrated at a plurality of different frequencies.
Figures 6A & 6B:
[0111] Figure 6A illustrates an example of a marine system 600 in which embodiments may
be implemented. The marine system includes a Floating Liquefied Natural Gas (FLNG)
plant 602 on/in a surface of the ocean 104. The FLNG plant is one particular example
of a surface structure. The FLNG plant may cool and liquefy natural gas, or alternatively
heat and gasify LNG. One or more tubular structures of an array or grouping connected
with FLNG plant 602 may be used to bring water from the ocean to the plant. Alternatively,
riser arrays may be used as drilling riser arrays, production riser arrays, TLP tendons,
etc.
[0112] Marine system 600, in this embodiment, includes a number of tubular structures or
risers 606 (e.g., nine tubular structures). The risers each have first ends and second
ends. The first ends are connected to with the FLNG plant. The second ends project
generally downward into the ocean but not necessarily to the seafloor. By way of example,
the second ends may have depths of around 130 to 170 meters, although this is not
required. Due to the ocean current, tubular structures 606 may deflect from vertical
by around 40 degrees or so (not shown). To accommodate for such deflection, tubular
structures 606 may be connected with the FLNG plant through a swivel joint, a ball
joint, a riser hanger, or other pivotable or hingeable coupling.
[0113] Tubular structures 606 are physically associated or connected together with a plurality
of guide sleeves or spacers 610A, 610B, 610C. The spacers may have openings through
which respective ones of the tubular structures are disposed. In one embodiment, enough
spacers may be provided to keep the tubular structures from striking into one another.
[0114] In one embodiment, some or all of tubular structures 606 may serve as water intake
risers. The water intake risers may take in cold water 640 at depth, and convey the
cold water upward to the FLNG plant. The cold water may be input to heat exchangers
of the FLNG plant in order to cool natural gas to help liquefy the natural gas. The
heated ocean water from the outlet of the heat exchangers may be discharged back into
the ocean at the surface, or alternatively conveyed back to depth with a different
riser or set of risers.
[0115] If desired, filters may optionally be coupled to each of the bottoms of tubular structures
606. The filters may help to prevent soil, marine life (e.g., seaweed, algae, fish,
etc.), and the like, from entering the tubular structures. Over time, the filters
may tend to become clogged. It tends to be relatively difficult to clean the filters.
For example, removing one or more tubular structures 606 from an array so that the
filters may be cleaned tends to be costly, labor intensive, and/or time consuming.
In one or more embodiments, rather than removing the tubular structures each time
the filters become clogged, an array or grouping may include surplus water intake
tubular structures (risers) so that the surplus water intake tubular structures may
optionally be included to provide adequate water intake even after some of the filters
clog. In one aspect, a tubular structure may be used until its filter clogs and then
may be taken off line and a new tubular structure having a clean filter may be newly
brought online. In another aspect, tubular structures with VIV suppression devices
may not be used for water intake and may not have filters, but rather may be used
primarily for VIV suppression, while bare tubular structures without VIV suppression
devices may have filters and be used for water intake. These bare tubular structures
tend to be easier to retrieve when their filters become clogged.
[0116] Figure 6B shows an example approach or configuration for nine tubular structures
(risers) arranged in a three-by-three rectangular array, according to one particular
embodiment. This figure is a cross-sectional view taken along section line 6B of Figure
6A through the plurality of tubular structures 606.
[0117] The array has eight tubular structures along the periphery and one riser at the center.
The eight tubular structures along the periphery may serve as water intake risers
to provide cold water to the FLNG plant. The tubular structure at the center may serve
as a structural support structure (riser) for the spacers. The riser at the center
may, or may not, convey water to the surface (i.e., may or may not serve as a water
intake riser).
[0118] In one particular embodiment, the eight tubular structures along the periphery may
have outer diameters of about 42 inches and wall thicknesses of about 1 inch, while
the structural tubular structure at the center may have an outside diameter of about
24 inches and a thickness of about 0.75 inches. The eight tubular structures along
the periphery may be equally spaced apart by a distance of about one outer diameter
or about 42 inches. To provide sufficient cooling water to FLNG plant 602, in one
embodiment, each of tubular structures may not be necessary to be in operation at
any one time. Thus, one or more of the tubular structures may serve as a surplus water
intake riser.
[0119] In this example approach or configuration only tubular structures at all four corner
positions of the three-by-three rectangular array have VIV suppression devices connected
therewith. Alternatively, other arrangements or configurations disclosed herein may
optionally be used.
Example 1
[0120] Tank tests have been performed on a three-by-three riser array scaled down model
with and without helical strakes. The helical strakes, when included, were included
only on four corner risers of the array. This configuration is similar to that shown
in Figure 3A. The tests and test results are summarizes in
Table 1.
Table 1
| Water Temp (F) |
Test Description |
Speed Range (ft/sec) |
max rms A/D |
| 61 |
bare pipe bundle (9 pipes with 3 spacers 0-deg heading |
0.2-3.2 |
0.602 |
| 78 |
strakes (0.2D height) on 4 corner risers, 0-deg heading |
0.2-3.6 |
0.059 |
| 79 |
strakes (0.2D height) on 4 corner risers, 22.5 deg heading |
0.2-3.6 |
0.008 |
| 82 |
strakes (0.2D height) on 4 corner risers, 45 deg heading |
0.2-3.6 |
0.008 |
[0121] Different water temperatures were tested. Speed range pertains to the current flow
rate. Max rms A/D refers to the maximum motion magnitude (root-mean-square value)
in the speed range tested and measures vibration. The lower the max rms A/D, the lower
the amount of vibration on the risers. These results indicate that including helical
strakes on only four corner risers in a nine-riser array is sufficient to significantly
reduce VIV.
[0122] The scope of the invention is not limited to achieving any known particular amount
of VIV suppression or dampening. The amount of VIV suppression or dampening appropriate
for a particular implementation may vary widely from one implementation to another.
This may be due in part to variation in ocean current, tubular length, materials of
construction, amount of overdesign, and the like.
[0123] In the description above, for the purposes of explanation, numerous specific details
have been set forth in order to provide a thorough understanding of the embodiments.
It will be apparent however, to one skilled in the art, that one or more other embodiments
may be practiced without some of these specific details. The particular embodiments
described are not provided to limit the invention but to illustrate it. The scope
of the invention is not to be determined by the specific examples provided above but
only by the claims below. In other instances, well-known structures, devices, and
operations have been shown in block diagram form or without detail in order to avoid
obscuring the understanding of the description. Where considered appropriate, reference
numerals or terminal portions of reference numerals have been repeated among the figures
to indicate corresponding or analogous elements, which may optionally have similar
characteristics.
[0124] It should also be appreciated that reference throughout this specification to "one
embodiment", "an embodiment", or "one or more embodiments", for example, means that
a particular feature may be included in the practice of the invention. Similarly,
it should be appreciated that in the description various features are sometimes grouped
together in a single embodiment, Figure, or description thereof for the purpose of
streamlining the disclosure and aiding in the understanding of various inventive aspects.
This method of disclosure, however, is not to be interpreted as reflecting an intention
that the invention requires more features than are expressly recited in each claim.
Rather, as the following claims reflect, inventive aspects may lie in less than all
features of a single disclosed embodiment. For example, unless specified or claimed
otherwise, the floating structure or floating liquefied gas plant shown in a Figure
is not intended to be a part of the invention. Thus, the claims following the Detailed
Description are hereby expressly incorporated into this Detailed Description, with
each claim standing on its own as a separate embodiment of the invention.