[0001] The invention relates to a link chain for chain conveyors, in particular scraper
chain conveyors for use in mining, with vertical chain links which have around the
full circumference a constant cross-sectional profile provided on the inside with
a circular arc and on the outside preferably with a flat section, and with horizontal
chain links which have front sections with a straight face zone and preferably have
an outer width which is larger than the outer width of the vertical chain links and
have the longitudinal limbs, which connect the front sections around an oval inner
opening and which are provided on their outer surfaces with a recess, wherein the
rear sides of the front sections delimiting the inner opening form a contact zone
for the circular arcs of the vertical chain links and connect the longitudinal limbs
with a semi-circular portion. The invention also relates in particular to the horizontal
chain links, which preferably act to connect entrainment scrapers, of a link chain
for scraper chain conveyors for use in mining, with front sections with a straight
face zone and with longitudinal limbs connecting the front sections around an oval
inner opening, which longitudinal limbs are provided on their outer surfaces with
a recess, wherein the rear sides, which delimit the inner opening, of the front sections
form a contact zone for circular arcs of vertical chain links and connect the longitudinal
limbs with a semi-circular portion.
[0002] A generic link chain is known from
WO 2007/11088 A1 , which discloses the preamble of claim 1, and Figs. 15, 16 and 17 show a generic
link chain 150, a vertical chain link 101 and a horizontal chain link 110 for connection
of an entrainment scraper according to generic
WO2007/110088 A1. Vertical chain link 101 has around the full circumference a constant cross-section
102, as shown in Fig. 16, which is delimited on the circumferential outside of chain
links 101 by a flat section 103 which forms a transition on both sides via bevels
104 into a circular arc 105 which delimits an inner opening 106, which is oval in
cross-section, of vertical chain links 101. Horizontal chain links 110, which comprise
forged pieces, have front sections 111 and longitudinal limbs 112 connecting these
which in turn delimit with their rear sides or inner sides an oval inner opening 113
in which vertical chain links 101 are interlinked. For optimized scraper connection,
longitudinal limbs 112 are provided on the outside with recesses 114 in which entrainment
noses 115 are centrally arranged, on which entrainment noses 115 scraper chains can
be anchored in a positive-locking manner for conveyance of the mined minerals or rock.
Inner opening 113 is delimited by a circumferential fillet 116 with a uniform degree
of rounding, which fillet 116 extends on the rear sides of front sections 111 across
in each case a semi-circular portion 117. Circular arcs 105 of vertical chain links
101 adjoin this semi-circular portion. Fig. 17 shows in detail the contact of circular
arcs 105 and rear sides 107 of front sections 111 in an eccentric section at the edge
of vertical chain links 101 and horizontal chain links 110. In the case of the generic
link chain, due to the large width of front sections 111 of the horizontal chain links,
the linear course of the front side of front sections 111 and the configuration of
vertical chain links 101 having a significantly smaller outer width with the approximately
semi-circular cross-section, advantageous rotational characteristics of link chain
150 at the driven chain wheel are achieved. As a result of the straight face zones
of the front sections, the surface pressures between these and the pockets of the
chain wheel are significantly reduced in comparison to otherwise conventional horizontal
chain links with arcuate front sections or front faces. Since the front sections of
the horizontal chain links protrude relatively far forward and laterally into the
respective pockets of the chain links, even after more significant signs of wear on
the pockets of the chain wheel, only slightly increased surface pressures over the
initial status are generated. Vertical chain links 101 with a semi-circular profile
are, at the same time, of a small structure and satisfy the required high cross-sectional
strengths in order to be able to withstand even extreme chain forces which occur in
operational use of the link chain in high-performance conveyors. Scrapers can be connected
and entrained in a positive-locking manner via entrainment means 115 without the need
to provide additional reinforcement. Bevel 104 on vertical chain links 101 is intended
to additionally improve the angling capacity of the horizontal and vertical chain
links relative to one another and the running characteristics of the link chain particularly
during feeding into a chain wheel. In the case of generic horizontal chain links 110,
the inner surfaces, which face oval inner opening 113, of front sections 111 and of
longitudinal limbs 112 have a surface which comprises a circumferential fillet with
a uniform radius of curvature, as a result of which the oval inner opening in each
case forms a transition via a surface, which is cambered in a crowned manner, to the
upper and lower sides of the front sections or longitudinal limbs.
[0003] The object of the invention is to create a high-strength link chain for use in particular
in the case of scraper chain conveyors which can even be easily used in the case of
large lengths of several hundred meters without being dimensioned over proportionally
in terms of their height and in terms of their weight and which is also characterized
by good load and running characteristics of the horizontal and vertical chain links
between one another and enables a long service life.
[0004] This object is achieved with a chain link according to claim 1 and with a link chain
according to claim 18.
[0005] According to the invention, the longitudinal limbs of the horizontal chain links
are provided on the outer surfaces, which face the recess, at least adjoining the
upper side and lower side of the horizontal chain links with a surface, which is cambered
in a crowned manner, and/or that the horizontal chain links have corner regions at
the transition of the front sections to the longitudinal limbs, the longitudinal limbs
being provided partially with cavities in the corner regions on their upper side and
lower side. Both measures can be provided jointly or independently of one another
on a horizontal chain link. As a result of both measures, not only can the bearing
surface of the lower sides on the conveyor strand base or return strand base of a
scraper chain conveyor be significantly reduced but also the overall weight of each
horizontal chain link can be reduced. As a result of the minimization of weight achieved
in the case of the horizontal chain link, which can be up to approximately 7% in comparison
to the generic chain link with the same chain geometry, a smaller driving power is
required to move the link chain. The reduction in the bearing surface, which can even
exceed 50% as a result of the measures according to the invention with an otherwise
identical chain link geometry, has a particularly positive effect on the operating
performance of the link chain since a higher surface pressure occurs as a result of
the smaller bearing surface even taking into account the lower weight, as a result
of which the displacement action for nutty slack and other materials located in the
path of movement is increased and the feed-in performance of the chain links in chain
pockets is simultaneously improved at a chain wheel.
[0006] According to a particularly preferred embodiment, the horizontal chain links could
be provided on the rear sides, which face the oval inner opening, of the front sections
with a surface which has a hollow within a fillet cambered in a crowned manner, which
hollow forms a central region of the contact zone. As a result of the fillet cambered
in a crowned manner and the hollow, which is formed between two lateral, rounded sections
and forms the central region, on the one hand, a substantially more advantageous bearing
of the circular arcs of the vertical chain links on the relevant contact surfaces
of the rear sides of the front sections is achieved and, at the same time, a greater
material thickness can be provided in those regions which lie laterally of the central
plane at an offset to the longitudinal limbs of the horizontal chain links. Due to
unwinding in ongoing operational use, greater wear occurs on these regions which are
proportionally reinforced by the configuration according to the particularly preferred
inventive embodiment than in the central region. The shape of the surface therefore
forms an optimized profiling of the rear sides of the front sections and insofar enables
in terms of design a longer service life of the chain links and the entire link chain.
In particular, the osculation between the circular arcs on the vertical chain links
and the contact region on the rear sides of the front sections is significantly improved
by the reconfiguration in terms of design with the hollows.
[0007] In the case of a link chain with the configuration according to the invention of
the horizontal chain links, it is particularly advantageous if the cross-sectional
profile of the vertical chain links is provided in each case at the transition of
the flat section into the circular arc with a bevel, wherein, the cross-sectional
profile of the vertical chain links preferably has a width to thickness ratio LV/DV
≥ 2.
[0008] In the case of the particularly preferred configuration of a link chain or of a horizontal
chain link, the hollow extends with a constant radius of curvature across the surface
of the rear sides of the front sections. The constant radius of curvature is therefore
preferably adapted to the constant circular arc on the surfaces of the vertical chain
links interacting with the contact zone, such that, irrespective of the pivot status
of the vertical and horizontal chain links to one another, uniformly optimized surface
pressures and contact forces are generated. The design of the surface of the front
sections is preferably arrived at such that the radius of curvature of the hollow
has a crown line which lies on a central longitudinal plane between the longitudinal
limbs of the horizontal chain links. The central longitudinal plane also forms, as
is known per se for horizontal chain links, a plane of symmetry in relation to which
all horizontal chain links are formed symmetrically. More preferably, the front sections
have in the central longitudinal plane a circular cross-section with a defined radius.
This radius preferably corresponds to the minimum material thickness of the horizontal
chain links which are preferably produced as forged parts. The radius or minimum radius
of the horizontal chain links in the symmetrical centre of the front sections is preferably
of equal size or substantially of equal size to the radius of curvature of the crowned
fillet on those surfaces which lie i.a. adjacent to the hollow. This configuration
additionally ensures an improved osculation between the circular arcs on the vertical
chain links and the rear sides of the horizontal chain links and minimizes the corner
stresses which occur to some extent in the prior art.
[0009] The crown line of the hollow preferably forms a semicircle around the centre point
of the front sections in the central longitudinal plane. The hollow preferably has
on the rear side of the front sections a geometric form which is achieved in that
the radius of curvature is unwound rotationally symmetrically around the centre point
of the front sections. Since the horizontal chain lines are preferably produced as
forged parts, only the die must in principle be formed correspondingly negatively
for production of the horizontal chain links.
[0010] In order to prevent sharp-edged transitions between the hollow formed by means of
the unwound radius of curvature and the adjacent crowned fillets, the fillet preferably
in each case forms a transition via an intermediate circular portion into the hollow,
wherein the radius of curvature of the intermediate circular portion is more preferably
significantly smaller, in particular less than half as large as the radius of curvature
of the crowned fillet. In the case of forged parts, a suitable radius of curvature
of the intermediate circular portion can be approximately 6 mm.
[0011] In principle, the surface pressures between the hollow according to the invention
and the circular arc at the vertical chain link can also be minimized if the chain
links have slightly oval curved surfaces or circular arcs with changing radii. In
the case of the particularly preferred configuration, the hollow has a constant radius
of curvature and the circular arc of the vertical chain links also has a constant
radius, wherein, more preferably, the radius of curvature of the circular arc of the
vertical chain links is preferably 2 to 4 mm smaller than the radius of curvature
of the hollow such that in particular the tolerance deviations which unavoidably occur
during forging do not adversely affect the improved osculation of the sections of
the chain links which are in contact with one another. In the case of horizontal and
vertical chain links produced from turned parts, the radius of curvature of the hollow
and the radius of the circular arc can also be identical or quasi-identical since,
unlike forged parts, production is possible with significantly fewer tolerance deviations.
[0012] It is particularly advantageous if the longitudinal limbs are also provided on their
inside facing the inner opening with a fillet which is cambered in a crowned manner,
wherein the degree of fillet or the fillet radius at the rear side of the front sections
and the degree of fillet on the insides of the longitudinal limbs are of equal size.
[0013] It is particularly advantageous if the hollow extends across the entire semi-circular
portion into the longitudinal limbs, wherein, as a result of the configuration of
the surface, the spread of the hollow reduces parallel to the longitudinal central
plane in an approximately straight line towards the outside. A corresponding delimitation
of the hollow is generated as a result of the unwinding of the body corresponding
to the radius of curvature of the hollow around the centre point as well as the additionally
provided fillet.
[0014] A link chain according to the invention can comprise a plurality of vertical chain
links which are formed so as to be identical to one another as well as two different
types of horizontal chain links, namely, on the one hand, horizontal chain links which
serve the purpose of scraper connection and, on the other hand, horizontal chain links
which do not have to fulfill this function. Depending on the configuration of the
link chain, all or individual horizontal chain links can therefore be provided on
both sides in the recesses with entrainment means which are formed centrally between
both front sections and in each case protrude in a projecting manner into the relevant
recess. A configuration which is particularly preferred according to the invention
of the horizontal chain links with corresponding entrainment means is described in
detail further below. Each entrainment means can comprise an entrainment nose formed
on the longitudinal limb with a preferably trapezoidal cross-section.
[0015] According to the invention, the outer surfaces, which face the recesses, of the longitudinal
limbs between the front sections and the entrainment means are provided with flanks
which run in an at least partially arcuately cambered manner. A base section runs
in a straight line between the arcuate flanks, from which base section the entrainment
means or the entrainment nose projects. The arcuate flank not only facilitates the
preferred manufacture of the horizontal chain links as cast parts but rather it simultaneously
brings about a further reduction in the bearing surface and in the weight without
reducing the supporting minimum cross-sections of the longitudinal limbs. The minimum
cross-section is on the contrary extended to a larger range. An optimized minimization
of the bearing surface and of the weight can be achieved if the arcuate flank has
a circular arc curvature, wherein the circular radius can be smaller than the radius
in the central longitudinal plane. Alternatively, the arcuate flank can also have
a circular arc curvature, the circular radius of which is larger than the radius in
the central longitudinal plane. It is furthermore advantageous if the surface, which
is cambered in a crowned manner, extends from the upper and lower side over the arcuate
flank and the linear base section and/or over the entire outer surface of the longitudinal
limb, with the exception of the region in which the entrainment means is located.
[0016] In order to improve the connection of entrainment elements (chain scrapers) to the
cam-like entrainment means on the horizontal chain links even in the case of deeply
cut recesses, it can be expedient if the abutting surfaces of the entrainment means
or entrainment noses protrude across the abutting surfaces of the front ends of the
front sections and the horizontal chain links in the region of the entrainment means
have the largest chain link width. More preferably, the front sections can have corner
regions on the outsides at the transition to the longitudinal limbs and/or end in
front ends with a circular cross-section, wherein the radius of the circular cross-section
can then preferably be of equal size or substantially equal size to the radius in
the central longitudinal plane. In the case of this configuration, the weight and
bearing zone of the chain links are preferably small. The crowned camber of the surface
of the longitudinal limbs on the outside thereof can then be at least partially of
equal size or approximately equal size to a fillet, which is cambered in a crowned
manner, of the surface of the longitudinal limbs on the insides which face the inner
opening.
[0017] In the case of the configuration of the horizontal chain links with cavities, it
is particularly advantageous if an individual cavity which is closed at the edge and
at the base is formed in each corner region on the lower side and on the upper side.
The cavity which is closed at the edge and base edge can in particular be formed substantially
ovally longitudinally extended or triangularly or trilaterally in order to provide
the substantially flat region which is available in the corner region over as large
a surface area as possible with the cavity and minimize the bearing zone. According
to one advantageous configuration, a flat intermediate section which (co-)forms the
bearing surface or bearing zone for the chain link can be formed between the cambered
insides and the cambered outer surfaces of the longitudinal limbs, which intermediate
section can preferably widen from a narrow web towards the surfaces of the front sections
in an approximately V-shaped manner. The cavities can then be formed in particular
in the region of the intermediate sections widening in a V-shape. In the case of all
configurations with cavities, these can in each case have a maximum depth which is
between approximately 1/6 and 1/2 of the radius in the central longitudinal plane.
[0018] According to yet another alternative configuration which can also have its own inventive
significance in the case of an otherwise generic chain link irrespective of the cavities
and/or outsides which are cambered in a crowned manner, the front sections on the
front sides can be provided centrally with a front reinforcement which projects towards
the front, wherein the front reinforcement preferably has a curved front surface and
the maximum width of the front reinforcement is of equal size to or smaller than the
width of the inner opening.
[0019] Further advantages and configurations of a link chain according to the invention
will become apparent from the following description of preferred exemplary embodiments
of chain links according to the invention, shown in the drawing. In the drawing:
Fig. 1 shows, in a perspective view, a section of a link chain according to the invention
according to a first exemplary embodiment;
Fig. 2 shows a top view of the link chain from Fig. 1, partially opened out;
Fig. 3 shows, in a perspective view, a horizontal chain link according to the invention
according to the first exemplary embodiment;
Fig. 4 shows a top view of the horizontal chain link from Fig. 3;
Fig. 5 shows a sectional view along V-V in Fig. 4;
Fig. 6 shows a sectional view along VI-VI in Fig. 4;
Fig. 7 shows a sectional view along VV-VV in Fig. 4;
Fig. 8 shows a sectional view along W-W in Fig. 5;
Fig. 9 shows the chain link from Fig. 4 in a view of a front section, partially in section
through the entrainment nose;
Fig. 10 shows a top view of a horizontal chain link according to a second exemplary embodiment;
Fig. 11 shows the horizontal chain link from Fig. 10 in a side view;
Fig. 12 shows a sectional view along Y-Y in Fig. 10;
Fig. 13 shows a sectional view along Z-Z in Fig. 10;
Fig. 14 shows a top view of a horizontal chain link according to a third exemplary embodiment;
Fig. 15 shows a perspective view of the chain links of a link chain according to WO2007/110088 from the prior art;
Fig. 16 shows a top view of the chain links from the prior art; and
Fig. 17 shows a sectional view along XX-XX in Fig. 16.
[0020] Figs. 1 and 2 show, from a link chain 250 according to a first inventive embodiment,
two vertical chain links 201 which each are linked into the oval inner opening 213
of a horizontal chain link 210. Link chain 50 according to the invention can in particular
be used in the case of scraper chain conveyors which are used as face conveyors in
underground mining use, and in the case of which horizontal chain links 210 lie horizontally
and rotate with link chain 250 in this horizontal alignment, while vertical chain
links 201 rotate correspondingly perpendicular to this, therefore standing vertically.
Vertical chain links 201 have longitudinal limbs 207 and chain fronts 208 which are
provided around the full circumference with a constant cross-section 202, as is in
particular apparent from Fig. 2. Circumferentially constant cross-section 202 is delimited
on the outside of longitudinal limbs 207 and chain fronts 208 by a flat section 203
and, towards oval inner opening 206, longitudinal limbs 207 and chain fronts 208 each
have a circular arc 205 which preferably across its entire extension has a constant
radius R
v which is approximately 35 mm in the case of the chain link thickness of a 42 mm x
140 mm chain, and which is approximately 27,5 mm in the case of a chain link thickness
of a 34 mm x 110 mm chain. Circular arc 205 forms a transition into flat section 203
in each case via a bevel 204 running at an angle of approximately 60° ± 2° at an incline
to flat section 203. Cross-sectional profile 202 of the vertical chain links has a
width L
v, a height B
v and a thickness D
v which in the case of a 42 mm chain are approximately L
v = 62 mm, B
v = 102 mm and D
v = 30 mm and which in the case of a 34 mm chain are approximately L
v = 49 mm, B
v = 86 mm and D
v = 24 mm. Inner opening 206 then has a clear opening width of approximately 48 mm
or 39 mm, respectively, and a clear opening or dividing length of approximately 140
mm or 110 mm, depending on the chain thickness.
[0021] As will be apparent from fig. 1 to 4, the horizontal chain links 210 consist of one-part
or one-piece forged links with two front sections 211 with a straight face zone 218
aligned at a right angle to the running direction of link chain 250, wherein both
front sections 211 are connected at the rear side via longitudinal limbs 212. Horizontal
chain links 210 have two front sections 211 formed to be identical to one another
as well as longitudinal limbs 212 formed to be identical to one another, only the
cross-sectional profile changes approximately constantly within front sections 211
and longitudinal limbs 212. The horizontal chain links 210 have an overall approximately
rectangular basic shape and face zone 218 running straight in the chain link central
plane and perpendicular to the running direction extends approximately straight across
entire outer width B
H of horizontal chain links 210. Outer width B
H is larger than outer width BV of vertical chain links 201. The ratio can be preferably
approximately B
H/B
v = 210/102 with a 42 mm chain and B
H/B
v = 166/86 with a 34 mm chain, therefore approximately 2:1. Both longitudinal limbs
212 have on the outside a recess 214 in which, centrally between both front sections
211, an entrainment nose 215 is formed as a positive-locking entrainment means for
entrainment scrapers, not shown, onto which the entrainment scrapers are placed e.g.
from above and can then be locked. As is easily apparent from Fig. 4, entrainment
nose 215 has in plan view an approximately trapezoidal cross-section and the entrainment
nose widens to the outside of the longitudinal limbs with an angle of approximately
12°, and tapers to the outside, respectively. Each recess 214 has directly adjacent
to the front sections 211 two circular shaped flanks 219, which form a transition
into linear base sections 220, relative to which entrainment noses 215 project within
recess 214. The length of recess 214 in chain running direction is here the same as
the clear opening or dividing length (approx. 110 mm with a 34 mm chain) of inner
opening 213 in the region of opposing semi-circular portions 217 in longitudinal central
plane M which halves front sections 211. All transition surfaces are beveled with
approximately 6° in order to produce chain links 210 according to the invention as
forged pieces.
[0022] Horizontal chain links 210 of link chain 250 are optimized for interaction with vertical
chain links 201 in particular on the rear sides of front sections 211 facing inner
opening 213 and this optimization will now at first be explained with further reference
to the figures 8 and 9. The linking optimization relates in particular to the configuration
of the surfaces of the rear side of front sections 211 and the insides of longitudinal
limbs 212 towards inner opening 213 delimited by these. As is already clearly apparent
from Figs. 3 and 4, the rear sides of front sections 211 are provided, directly adjacent
to semi-circular portion 217 with which front sections 211 delimit oval inner opening
213 centrally of the chain links or in the horizontal central plane, with a hollow
221 which extends here tapering in a pointed manner or in a V-shape up to upper side
230 and lower side (231, Fig. 5) of horizontal chain links 210. Hollow 221 has the
largest spread in the region of the horizontal central plane of the chain links and
the spread correspondingly reduces towards upper side 230 and towards lower side.
Hollow 221 therefore extends in a uniform manner from semi-circular portion 217 to
upper side 230 or from semi-circular portion 217 to lower side of the horizontal chain
links and forms the central region of the contact zone which the circular arcs (205)
of vertical chain links 201 linked into horizontal chain links 210 adjoin, as is shown
in fig. 2.
[0023] Fig. 5 shows a vertical section through a horizontal chain link 210 in the region
of (vertical) central longitudinal plane M. Front sections 211 have in central longitudinal
plane M a circular cross-section with a radius R
M which forms the minimum material thickness of the horizontal chain links and in the
case of a 42 mm chain is approximately R
M = 21 mm and in the case of a 34 mm chain is approximately R
M = 16,5 mm. Entire face zone 218 of front sections 211, which runs straight, perpendicular
to the chain running direction, at the front side, is preferably rounded with the
same radius R
M so that therefore a face zone 218 which is rounded uniformly between upper side 230
and lower side 231 extends across the entire front surface of horizontal chain links
210. Hollow 221 in the surface of the rear side of front sections 211 preferably has
a constant radius of curvature R
K, as is schematically indicated in Fig. 8, wherein this radius of curvature R
K, depending on the manufacturing precision, corresponds either to the rounding diameter
of circular side 205 of vertical chain links 201 or, particularly in the case of forged
parts, is larger by a necessary oversize of approximately 2 to 4 mm, preferably 3
mm. Hollow 221 is produced by unwinding this radius of curvature R
K around centre point Z of front sections 211 in longitudinal central plane M, as a
result of which the V-shaped taper of hollow 221 is inevitably produced towards upper
side 230 and lower side 231 of horizontal chain links 210. Crown line S of hollow
221 coincides with the surface of front sections 211 in longitudinal central plane
M and it extends on a semi-circle around centre point Z of front sections 211 in central
longitudinal plane M.
[0024] Reference is now made again to Figs. 1 to 4 from which it is clearly apparent that
longitudinal limbs 212 are provided on insides 223 with a crowned fillet, wherein
the degree of rounding of this fillet of longitudinal sides 223 is preferably of equal
size to radius R
M or the rounding diameter at face zones 218 of front sections 211. This fillet of
longitudinal sides 223 extends partially into the rear sides of front sections 211,
as indicated with partial surface 222 of the surface of the rear sides at the transition
to longitudinal sides 223 respectively in Figs. 3 and 4. The rear side of front sections
211 therefore has a radius of curvature R
K which is rounded with fillet radius R
M. In order to prevent a sharp-edged transition between this degree of fillet with
diameter R
M and hollow 221 with radius of curvature R
K, the transition surfaces are rounded with an intermediate rounding 224 which is preferably
approximately 6°. Figs. 3 and 5 clearly show that hollow 221 and intermediate rounding
224 each extend across the rear side of front sections 211 up to the insides of longitudinal
limbs 212 and also taper in a pointed manner or in a V-shape there before the fillet
only extends with degree of rounding R
R, as shown in Fig. 9, across the inside 223 of longitudinal limbs 212. Degree of fillet
R
R of longitudinal sides 223 is indicated on longitudinal limbs 212 in Fig. 9 and is
preferably of equal size to degree of fillet R
M on the front sections 211.
[0025] Hollow 221 provided centrally of the rear sides of front sections 211, with which
hollow 221 the central region of the contact zone of horizontal chain links 210 with
circular arcs 205 of vertical chain links 201 is formed, leads, in particular eccentrically
to central longitudinal place M, to a significantly improved osculation of the contact
surfaces of vertical chain links 201 and horizontal chain links 210 relative to one
another, as a good osculation of the contact surfaces, i.e. of circular cross-section
R
M in the centre or central longitudinal plane M of front sections 211 with the crown
camber of circular arc 205, is achieved and a uniform and smooth resting against the
contact surfaces is achieved at a lateral offset to the central longitudinal plane
at the outer edge of the inner opening of vertical chain links 201, as well. As a
result of these measures, the corresponding edge regions of front sections 211 have
a greater material thickness on the rear side, as a result of which the service life
of horizontal chain links 210 is also significantly improved.
[0026] In order to optimize the weight of the horizontal chain links, on the one hand, a
relatively rapid transition of front sections 211 to the outer surfaces is provided
via circular arc-shaped flanks 219 into the linearly running base section of recesses
214 which spring back relatively deeply, as a result of which a relatively large-format
undercut behind lateral front ends 240 of front sections 218 is achieved, and, on
the other hand, according to one aspect of the present invention, longitudinal limbs
212 are provided on outer surfaces 241, which face recess 214, with an in this case
circular arc-shaped surface which is cambered in a crowned manner, which outer surfaces
241 extend with a constant circular arc between upper side 230 and the lower side
of horizontal chain links 210 on both sides of entrainment noses 215 over the height
of longitudinal limbs 212. The surfaces, which is cambered in this case in a circular
arc-shaped, crowned manner, on outsides 241 is formed both in the region in which
the recesses have linear base sections 220 as well as in those sections in which recesses
214 have arcuate flank 219 and horizontal chain link 210, as a result of the surface
or fillet, which is cambered in a crowned manner, of outer surfaces 241 of longitudinal
limbs 212 not only obtains a minimization of cross-section, but rather in particular
also a minimization of substantially flat upper side 230 and lower side 231 (Fig.
5). As Figs. 3 and 4 in particular clearly show, as a result of the fillet on inner
surfaces 223 of longitudinal limbs 212 and the crowned fillet on outer surfaces 241
of longitudinal limbs 212, upper side 230 and correspondingly also lower side 231
are partially minimized to a narrow web which is only a few millimeters wide and in
this case corner regions 245 expanding in a V-shape with a substantially flat covering
surface are formed at the transition of the longitudinal limbs to the front sections.
As a result of this, horizontal chain link 210 lies, in operational use, exclusively
with the regions lying in a plane, in this case the narrow strip and corner regions
245, on the conveyor base, as a result of which, due to the reduction in the surface
which is available for bearing, higher surface pressures are generated which make
it easier for horizontal chain link 210 to displace coal or nutty slack. This improved
displacement effect also has a positive effect on the feed-in performance of horizontal
chain links 210 and thus of an entire link chain 250 into the chain wheel pockets
of drive chain wheels with which a link chain according to the invention is driven
e.g. in the case of an underground face or drift conveyor. In the region in which
the fillet of inner surfaces 223 of the longitudinal limbs and the fillet or crowned
camber of outer surfaces 241 of longitudinal limbs 212 lie opposite one another, the
longitudinal limb has, as Fig. 6 shows, an approximately oval cross-section with circular
fillets on inner surfaces 223 and outer surfaces 241 and a short linear intermediate
section 246 on upper and lower sides 230, 231. In the region of entrainment nose 215
and in order to face face zones 218 of front sections 211, longitudinal limbs 212
have a significantly different cross-section.
[0027] In order to further improve the entrainment effect for chain scrapers which can be
connected to horizontal chain links 210, as explained in the exemplary embodiments,
entrainment noses 215 can protrude with their abutting surfaces 215' over abutting
surfaces 240' of front ends 240 of front sections 211 so that horizontal chain link
210 has in the region of entrainment noses 215 an outer width which is between approximately
2 mm and 10 mm, preferably approximately 5 mm to 7 mm larger than chain link width
B
H on end surfaces 240' of front sections 211. Front ends 240 have, as Figs. 3 and 4
show, a circular cross-section, wherein the radius of the circular cross-section in
the region of front ends 240 is preferably of equal size or substantially of equal
size to radius R
M of front sections 211 in central longitudinal plane M. Entrainment noses 215 have,
across the height of horizontal chain links 210, an approximately rectangular cross-section
with rounded corners, as Fig. 7 clearly shows. Upper and lower sides 230, 231 with
a substantially flat course can also extend across the region of entrainment nose
215. The radius of curvature of flanks 219 can be approximately 2/3 R
M.
[0028] Figs. 10 to 13 show a second exemplary embodiment of a horizontal chain link 310
according to the invention which in turn has in each case front sections 311 with
a linear or straight face zone 318 across the width of chain links 310 and longitudinal
limbs 312 which connect front sections 311 around an inner opening 313 and which are
in each case provided on the outside with recesses 314 in which entrainment noses
315 are centrally formed in order to be able to connect a chain scraper (not shown)
to each horizontal chain link or to individual horizontal chain links 310. For the
purpose of linking optimization of the interaction of horizontal chain links 310 with
vertical chain links, as they are shown for example in Figs. 1 and 2, also in the
case of horizontal chain link 310, the rear sides of front sections 311 are provided
with a hollow 321 which extends evenly from semi-circular portion 317, which delimits
inner opening 313 on both sides, to upper side 330 and lower side 331. Recesses 314
are, proceeding from front sections 311, delimited by arcuate flanks 319, which have
a circular arc curvature with a radius of curvature R
F, which, in contrast to the previous exemplary embodiment, is significantly larger
and in this case is approximately three times as large as the radius of curvature
of front sections 311 in central longitudinal plane M. Arcuate flanks 319 extend almost
across the entire length expansion of recess 314 with the exception of a very short
linear arcuate section 320 directly adjoining entrainment nose 315 which projects
to the outside. In this case, outer abutting surfaces 315 of entrainment noses 315
also protrude slightly beyond abutting surfaces 340' of front sections 311 so that
chain link 310 has the largest width in the region of entrainment nose 315. Longitudinal
limbs 312 are filleted in a circular arc shape on inner surfaces 323 which face inner
opening 313. According to the first aspect according to the invention, outer surfaces
341 of longitudinal limbs 312 are formed both in the region of flank 319 as well as
in the region of linear base section 320 so as to be cambered in a crowned manner,
as the sectional view according to Fig. 13 in particular shows. In each case beginning
on upper sides 330 and lower sides 331, outer surfaces 341 extend first with a crowned,
partially also circular arc-shaped camber 341', which however becomes increasingly
flat towards the horizontal central plane or towards the outside. As the top view
in Fig. 10 of chain link 310 according to the invention clearly shows, the fillet
or camber on inner surface 323 and on outer surface 341 forms a transition approximately
directly into one another at least in the region of linear arcuate sections 320 so
that longitudinal limbs 312 obtain a circular or oval cross-section there. Upper sides
330 and lower sides 331 either have no intermediate section or they are minimized
there either to a narrow ridge or a narrow web and expand in corner regions 345 in
a V-shape towards the outside up to the fillet on the front surface of front sections
311 or to the fillet of outer surfaces 341 of longitudinal limbs 312. All four or
in general corner regions 345 in each case between front sections 311 and outer surfaces
341 and inner surfaces 323 of longitudinal limbs 312 are provided with cavities 360,
by means of which the surface on upper sides 330 and lower sides 331 is in turn minimized.
Cavities 360 both on upper sides 330 and on lower sides 331 preferably have a depth
T, which in the exemplary embodiment shown amounts to a maximum of approximately 1/3
to ¼ of radius R
M in central longitudinal plane M or of the radius of curvature on front surfaces 318.
All cavities 360 are closed at the edge side and are formed substantially trilaterally
here. The cavities could nevertheless also be formed ovally longitudinally extended
or triangularly in so far as a corresponding geometry of cavities 360 can be arranged
and accommodated in corner regions 345 which expand in a V-shape towards the outside.
As a result of additional cavities 360, the bearing surface and also the overall weight
of horizontal chain links 310 can be further reduced, as a result of which the displacement
of coal is improved due to the higher surface pressures. Since in this case flanks
319 of recesses 314 feed relatively flat into front ends 340, front ends 340, as the
side view in Fig. 11 clearly shows, have an approximately V-shaped contour with a
pronounced central flank 347 in the region of the horizontal plane of division of
horizontal chain links 310. This central flank 347, which can be formed to be even
larger as a result of various rounding dimensions of the arcuate curvature of flanks
319, extends adjacent to the horizontal central plane up to entrainment nose 315.
[0029] Fig. 14 shows a third exemplary embodiment of a horizontal chain link 410 according
to the invention. Longitudinal limbs 412, which in turn connect front sections 411
to one another around an inner opening 413, are provided as in the previous exemplary
embodiment with only a partially crowned camber on outer surfaces 441 and preferably
circular arc-shaped fillet on inner surfaces 423. Arcuate flanks 419 which delimit
recesses 414 have an arcuate curvature of similar size to the previous exemplary embodiment.
Entrainment noses 415 arranged centrally in recesses 414 have in this case a smaller
width expansion on their abutting surfaces than front sections 411 and corner regions
445, as in the previous exemplary embodiment, are in turn provided with cavities 416.
For the purpose of linking optimization, the rear sides of front sections 411 in each
case have a hollow 421 which extends up to semi-circular rounded portion 417 from
the upper and the lower side of horizontal chain link 410. In contrast to the previous
exemplary embodiments, both front sections 411 are nevertheless provided centrally
in each case with a front reinforcement 470 which runs in an arcuate manner on the
front side so that front reinforcement 470 brings about the largest thickening of
front sections 411 in longitudinal central plane M of horizontal chain links 410.
Front reinforcement 470 is curved in an arcuate manner with a large radius of curvature
and it extends in its width only across the entire width of inner opening 413.
[0030] Numerous modifications which should fall within the scope of protection of the attached
claims are apparent to the person skilled in the art from the above description. The
entrainment noses can, but do not need to, project laterally beyond the front ends,
even if horizontal chain links with laterally projecting entrainment noses offer advantages
for entrainment of the chain scrapers. The radii of curvature can differ from the
exemplary embodiments shown. All the features can also be advantageously used in the
case of chain links with different chain link geometries. In the case of chain links
with a larger or smaller chain link strength and a correspondingly changed modular
width, other diameters and radii of curvature can thus be produced in order to achieve
the same optimization of the horizontal chain links and the interaction of horizontal
and vertical chain links. Since not every horizontal chain link must be used to connect
an entrainment scraper in a link chain, individual horizontal chain links can be provided
with corresponding entrainment means and the other chain links do not have any corresponding
entrainment nose. In the case of these horizontal change links which then only form
connecting links, the recess could also have a different geometric dimension.
1. Chain link, preferably for connection of entrainment scrapers to link chains for scraper
chain conveyors for use in mining, with front sections (211) with a straight face
zone (218) and with longitudinal limbs (212), which connect the front sections around
an oval inner opening (213) and which are provided on their outer surfaces with a
recess (214), wherein the rear sides of the front sections (211), delimiting the inner
opening with a semi-circular portion (217) connecting the longitudinal limbs, form
a contact zone for circular arcs of vertical chain links, and wherein the chain link
is provided on both sides in the recesses (214) with entrainment means (215) which
are formed centrally between both front sections (211), wherein each entrainment means
(215) protrudes in a projecting manner into the relevant recess (214) characterized in that the longitudinal limbs (212) on the outer sides (241), which face the recess (214),
comprise at least adjacent to the upper side (230) and lower side (231) of the chain
link (201) a spherical, crowned cambered shaped surface, wherein the outer sides (241),
of the longitudinal limbs (212) are provided between the front sections (211) and
the entrainment means (215) with flanks (219), which run in an at least partially
arcuately cambered manner, and with a base section (220), which runs in a straight
line between the arcuate flanks (219), from which base section (220) the entrainment
means (215) projects.
2. Horizontal chain link according to Claim 1, characterized in that the rear sides of front sections (211), which face the oval inner opening (13) of
the horizontal links, are provided with a surface which has a hollow (221), which
forms a central region of the contact zone, within a crown cambered fillet.
3. Chain link according to one of Claims 1 or 2, characterized in that the longitudinal limbs (212) on the insides (223) facing the inner opening (213)
are provided with a fillet (RR) which is cambered in a crowned manner.
4. Chain link according to Claim 3, characterized in that the radius of curvature of the fillet (RR) is of equal size to the radius of curvature on the rear sides of the front sections
(211).
5. Chain link according to any of Claims 1 to 4, characterized in that each entrainment means consists of an entrainment nose (215) formed on outer face
of the longitudinal limb (212) with a preferably trapezoidal cross-section.
6. Chain link according to any of Claims 1 to 5, characterized in that the arcuate flank (219) has a circular arc curvature, wherein the circular radius
is smaller than the radius (RM) of the front sections (211) in the central longitudinal plane (M).
7. Chain link according to any one of Claims 1 to 6, characterized in that the surface, which is cambered in a crowned manner, extends from the upper and lower
side (230, 231) over the arcuate flank (219) and the linear base section (220).
8. Chain link according to one of Claims 1 to 9, characterized in that the abutting surfaces (215') of the entrainment means (215) protrude across the abutting
surfaces (240) of the front sections (211) and the chain links in the region of the
entrainment means (215) have the largest chain link width.
9. Chain link according to one of Claims 1 to 8, characterized in that the horizontal chain links (310; 410) comprise on the transition to the font sections
(311; 411) into the longitudinal limbs (312; 412) corner areas (345; 445), wherein
the longitudinal limbs (312; 412) on their top side (330; 430) und bottom side (331;
431) at least in the corner areas (345; 445) are partially provided with a cavity
(360; 460).
10. Chain link according to one of Claims 1 to 9, characterized in that the front sections (211) end in front ends (240) with a circular cross-section, wherein
the radius of the circular cross-section is preferably of equal size or substantially
equal size to the radius (RM) of the front sections in the central longitudinal plane (M).
11. Chain link according to one of Claims 1 to 10, characterized in that the crowned camber of the surface of the longitudinal limbs (212) on the outside
(241) is at least partially of equal size or approximately equal size to a fillet
(RR), which is cambered in a crowned manner, of the surface of the longitudinal limbs
on the insides (223) which face the inner opening (213).
12. Chain link according to Claim 11, characterized in that an individual cavity (360; 460) which is closed at the edge and at the base is formed
in each corner region (345; 445) on the lower side (331) and on the upper side (330).
13. Chain link according to one of Claims 1 to 14, characterized in that a flat intermediate section (239) which forms the bearing surface for the chain link
is formed between the cambered insides (223; 323) and the cambered outer surfaces
(241; 341) of the longitudinal limbs, which intermediate section preferably widens
from a narrow web towards the surfaces of the front sections in an approximately V-shaped
manner.
14. Chain link according to one of Claims 1 to 13, characterized in that the front sections (411) on the front sides are provided centrally with a front reinforcement
(470) which projects towards the front, wherein the front reinforcement (470) preferably
has a curved surface (471) and the maximum width of the front reinforcement is of
equal size to or smaller than the width of the inner opening (413).
15. Chain link according to any one of Claims 1 to 14, characterized in that the outer sides (241) of the longitudinal limbs (212), on both sides of the entrainment
nose (215), are provided with a circular arc-shaped surface extending with a constant
circular arc between the upper side (230) and the lower side (231) of the chain link
(201) over the height of the longitudinal limbs (212).
16. Chain link according to any one of Claims 1 to 15, characterized in that the arcuate flanks (119) are directly adjacent to the front sections (211) and are
forming transitions into the the linear base sections (220).
17. Chain link according to any one of Claims 1 to 15, characterized in that the recess (214) has a length in a longitudinal plane , which length is the same
as the length of the inner opening (213) in the longitudinal plane between the opposing
semi-circular portions (217).
18. Link chain for chain conveyors, in particular scraper chain conveyors for use in mining,
with vertical chain links (201) which have around the full circumference a constant
cross-sectional profile provided on the inside with a circular arc (205) and on the
outside preferably with a flat section (203), and with horizontal chain links (210)
which have front sections (211) with a straight or approximately straight face zone
(218) and longitudinal limbs (212), which connect the front sections (211) around
an oval inner opening (213) and which are provided on their outer surfaces with a
recess (214), wherein the rear sides of the front sections (211) delimiting the inner
opening (213) form a contact zone for the circular arcs of the vertical chain links,
characterized in that at least one horizontal chain link or all horizontal chain links are formed according
to one of claims 1 to 17, wherein preferably the vertical chain links (101) are provided
at a transition of the flat section (103) to the circular arc (105) with a bevel (104),
wherein the cross-sectional profile (107) of the vertical chain links (101) preferably
has a width to thickness ratio Lv/Dv ≥ 2.
1. Kettenglied, vorzugsweise zum Anschluss von Mitnahmekratzern an Gliederketten für
Kettenkratzerförderer für den Bergbaueinsatz, mit Bugteilen (211) mit einer geraden
Stimzone (218) sowie mit die Bugteile um eine ovale Innenöffnung (213) herum verbindenden
Längsschenkeln (212), die an ihren Außenflächen mit einer Einziehung (214) versehen
sind, wobei die Rückseiten der Bugteile (211), die die Innenöffnung mit einer die
Längsschenkel verbindenden Halbrundung (217) begrenzen, eine Kontaktzone für Rundbögen
von vertikalen Kettengliedern bilden, und wobei das Kettenglied beidseitig in den
Einziehungen (214) mit Mitnahmemitteln (215) versehen ist, die mittig zwischen beiden
Bugteilen (211) ausgebildet sind, wobei jedes Mitnahmemittel (215) in die dazu gehörige
Einziehung (214) vorspringend hineinragt, dadurch gekennzeichnet, dass die Längsschenkel (212) an den der Einziehung (214) zugewandt liegenden Außenflächen
(241) zumindest angrenzend an die Oberseite (230) und Unterseite (231) des Kettenglieds
(201) mit einer sphärisch, ballig gewölbten Oberfläche versehen sind, wobei die Außenflächen
(241) der Längsschenkel (212) zwischen den Bugteilen (211) und den Mitnahmemitteln
(215) mit zumindest partiell bogenförmig gewölbt verlaufenden Flanken (219) versehen
sind und mit einem zwischen den bogenförmigen Flanken (219) geradlinig verlaufenden
Bodenabschnitt (220), von dem aus das Mitnahmemittel (215) vorspringt.
2. Horizontales Kettenglied nach Anspruch 1, dadurch gekennzeichnet, dass die der ovalen Innenöffnung (13) zugewandt liegenden Rückseiten der Bugteile (211)
mit einer Oberfläche versehen sind, die zwischen einer ballig gewölbten Verrundung
eine Senke (221) aufweist, die einen Zentralbereich der Kontaktzone bildet.
3. Kettenglied nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die Längsschenkel (212) an den der Innenöffnung (213) zugewandt liegenden Innenseiten
(223) mit einer ballig gewölbten Verrundung (RR) versehen sind.
4. Kettenglied nach Anspruch 3, dadurch gekennzeichnet, dass der Rundungsradius der Verrundung (RR) gleich groß ist wie der Rundungsradius an den Rückseiten der Bugteile (211).
5. Kettenglied nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass jedes Mitnahmemittel aus einer an der Außenfläche des Längsschenkels (212) angeformten
Mitnahmenase (215) mit vorzugsweise trapezförmigem Querschnitt besteht.
6. Kettenglied nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die bogenförmige Flanke (219) eine Kreisbogenkrümmung aufweist, wobei der Kreisradius
kleiner ist als der Radius (RM) der Bugteile (211) in der Mittellängsebene (M).
7. Kettenglied nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass sich die ballig gewölbte Oberfläche ausgehend von der Ober- und Unterseite (230,
231) über die bogenförmige Flanke (219) und den geradlinigen Bodenabschnitt (220)
erstreckt.
8. Kettenglied nach einem der Ansprüche 1 bis 9, dadurch gekennzeichnet, dass die Stirnflächen (215') der Mitnahmemittel (215) über die Stirnflächen (240) der
Bugteile (211) hinausragen und die Kettenglieder im Bereich der Mitnahmemittel (215)
die größte Kettengliedbreite aufweisen.
9. Kettenglied nach einem der Ansprüche 1 bis 8, dadurch gekennzeichnet, dass die horizontalen Kettenglieder (310; 410) am Übergang der Bugteile (311; 411) in
die Längsschenkel (312; 412) Eckbereiche (345; 445) aufweisen, wobei die Längsschenkel
(312; 412) zumindest in den Eckbereichen (345; 445) an ihrer Oberseite (330; 430)
und Unterseite (331; 431) partiell mit Vertiefungen (360; 460) versehen sind.
10. Kettenglied nach einem der Ansprüche 1 bis 9, dadurch gekennzeichnet, dass die Bugteile (211) in Bugenden (240) mit kreisrundem Querschnitt enden, wobei vorzugsweise
der Radius des kreisrunden Querschnitts gleich groß oder im Wesentlichen gleich groß
ist wie der Radius (RM) der Bugteile in der Mittellängsebene (M).
11. Kettenglied nach einem der Ansprüche 1 bis 10, dadurch gekennzeichnet, dass die ballige Wölbung der Oberfläche der Längsschenkel (212) an der Außenseite (241)
zumindest partiell gleich groß oder etwa gleich groß ist wie eine ballig gewölbte
Verrundung (RR) der Oberfläche der Längsschenkel an den der Innenöffnung (213) zugewandt liegenden
Innenseiten (223).
12. Kettenglied nach Anspruch 11, dadurch gekennzeichnet, dass in jedem Eckbereich (345; 445) an der Unterseite (331) und an der Oberseite (330)
eine einzelne, am Rand und am Boden geschlossene Vertiefung (360; 460) ausgebildet
ist.
13. Kettenglied nach einem der Ansprüche 1 bis 14, dadurch gekennzeichnet, dass zwischen den gewölbten Innenseiten (223; 323) und den gewölbten Außenflächen (241;
341) der Längsschenkel ein ebener, die Auflagefläche für das Kettenglied bildender
Zwischenabschnitt (239) ausgebildet ist, wobei sich der Zwischenabschnitt vorzugweise
von einem schmalen Steg zu den Oberflächen der Bugteile hin etwa V-förmig verbreitert.
14. Kettenglied nach einem der Ansprüche 1 bis 13, dadurch gekennzeichnet, dass die Bugteile (411) an den Frontseiten mittig mit einer nach vorne vorspringenden
Bugverstärkung (470) versehen sind, wobei vorzugsweise die Bugverstärkung (470) eine
gekrümmte Oberfläche (471) aufweist und die maximale Breite der Bugverstärkung gleich
groß ist oder kleiner ist als die Breite der Innenöffnung (413).
15. Kettenglied nach einem der Ansprüche 1 bis 14, dadurch gekennzeichnet, dass die Außenflächen (241) der Längsschenkel (212) mit kreisbogenförmigen Oberflächen
versehen sind, die sich mit konstantem Kreisbogen zwischen der Oberseite (230) und
der Unterseite (231) des Kettenglieds (201) zu beiden Seiten der Mitnahmenase (215)
über die Höhe der Längsschenkel (212) erstrecken.
16. Kettenglied nach einem der Ansprüche 1 bis 15, dadurch gekennzeichnet, dass die kreisbogenförmig gewölbten Flanken (119) unmittelbar an die Bugteile (211) angrenzen
und in die geradlinigen Bodenabschnitte (220) übergehen.
17. Kettenglied nach einem der Ansprüche 1 bis 15, dadurch gekennzeichnet, dass die Länge der Einziehung (214) in einer Längsebene gleich groß ist wie die Länge
der Innenöffnung (213) in der Längsebene zwischen den gegenüberliegenden Halbrundungen
(217).
18. Gliederkette für Kettenförderer, insbesondere Kettenkratzerförderer für den Bergbaueinsatz,
mit vertikalen Kettengliedern (201), die rundumlaufend ein konstantes, an der Innenseite
mit einem Rundbogen (205) und an der Außenseite vorzugsweise mit einer Abflachung
(203) versehenes Querschnittsprofil aufweisen, und mit horizontalen Kettengliedern
(210), die Bugteile (211) mit gerader oder im Wesentlichen gerader Stirnzone (218)
und Längsschenkel (212) aufweisen, die die Bugteile (211) um eine ovale Innenöffnung
(213) herum verbinden und die an ihren Außenflächen mit einer Einziehung (214) versehen
sind, wobei die die Innenöffnung (213) begrenzenden Rückseiten der Bugteile (211)
eine Kontaktzone für die Rundbögen der vertikalen Kettenglieder bilden, dadurch gekennzeichnet, dass mindestens ein oder alle horizontalen Kettenglieder nach einem der Ansprüche 1 bis
17 ausgebildet sind, wobei vorzugsweise die vertikalen Kettenglieder (101) am Übergang
der Abflachung (103) in den Rundbogen (105) mit einer Abschrägung (104) versehen sind,
wobei vorzugsweise das Querschnittsprofil (107) der vertikalen Kettenglieder (101)
ein Breiten-zu-Dicken-Verhältnis Lv/Dv ≥ 2 aufweist.
1. Maillon de chaîne, de préférence pour la liaison de raclettes d'entraînement pour
des chaînes à maillon pour des convoyeurs à chaîne à raclettes destinés à être utilisés
dans des exploitations minières, avec des sections avant (211) avec une zone de face
droite (218) et avec des rebords longitudinaux (212) qui relient les sections avant
autour d'une ouverture intérieure ovale (213) et qui sont dotés sur leurs surfaces
extérieures d'un évidement (214), dans lequel les côtés arrière des sections avant
(211) délimitant l'ouverture intérieure avec une partie semi-circulaire (217) reliant
les rebords longitudinaux forment une zone de contact pour les arcs circulaires des
maillons de chaîne verticaux, et dans lequel le maillon de chaîne est doté sur les
deux côtés dans les évidements (214) de moyens d'entraînement (215) qui sont formés
centralement entre les deux sections avant (211), dans lequel chaque moyen d'entraînement
(215) fait saillie en porte-à-faux dans l'évidement pertinent (214), caractérisé en ce que les rebords longitudinaux (212) sur les côtés extérieurs (241) qui font face à l'évidement
(214) comprennent au moins de manière adjacente au côté supérieur (230) et au côté
inférieur (231) du maillon de chaîne (201) une surface cintrée, convexe, sphérique,
dans lequel les côtés extérieurs (241) des rebords longitudinaux (212) sont dotés
entre les sections avant (211) et le moyen d'entraînement (215) de flancs (219) qui
s'étendent de manière cintrée au moins partiellement comme un arc, et avec une section
de base (220) qui s'étend en ligne droite entre les flancs arqués (219), de laquelle
section de base (220) fait saillie le moyen d'entraînement (215).
2. Maillon de chaîne horizontal selon la revendication 1, caractérisé en ce que les côtés arrière de sections avant (211) qui font face à l'ouverture intérieure
ovale (13) des maillons horizontaux sont dotés d'une surface présentant un creux (221)
qui forme une région centrale de la zone de contact, dans un flanc cintré convexe.
3. Maillon de chaîne horizontal selon l'une quelconque des revendications 1 ou 2, caractérisé en ce que les rebords longitudinaux (212) sur les côtés intérieurs (223) faisant face à l'ouverture
intérieure (213) sont dotés d'un flanc (RR) qui est cintré de manière convexe.
4. Maillon de chaîne horizontal selon la revendication 3, caractérisé en ce que le rayon de courbure du flanc (RR) est de taille égale au rayon de courbure sur les côtés arrière des sections avant
(211).
5. Maillon de chaîne horizontal selon l'une quelconque des revendications 1 à 4, caractérisé en ce que chaque moyen d'entraînement se compose d'un nez d'entraînement (215) formé sur la
face extérieure du rebord longitudinal (212) avec une section transversale de préférence
trapézoïdale.
6. Maillon de chaîne horizontal selon l'une quelconque des revendications 1 à 5, caractérisé en ce que le flanc arqué (219) présente une courbure en arc circulaire, dans lequel le rayon
circulaire est plus petit que le rayon (RM) des sections avant (211) dans le plan médian longitudinal (M).
7. Maillon de chaîne horizontal selon l'une quelconque des revendications 1 à 6, caractérisé en ce que la surface qui est cintrée de manière convexe s'étend du côté supérieur et inférieur
(230, 231) sur le flanc arqué (219) et la section de base linéaire (220).
8. Maillon de chaîne horizontal selon l'une quelconque des revendications 1 à 9, caractérisé en ce que les surfaces de butée (215') du moyen d'entraînement (215) font saillie sur les surfaces
de butée (240) des sections avant (211) et les maillons de chaîne dans la région du
moyen d'entraînement (215) présentent la plus grande largeur de maillon de chaîne.
9. Maillon de chaîne horizontal selon l'une quelconque des revendications 1 à 8, caractérisé en ce que les maillons de chaîne horizontaux (310 ; 410) comprennent des zones d'angle (345
; 445) sur la transition avec les sections avant (311 ; 411) dans les rebords longitudinaux
(312 ; 412), dans lequel les rebords longitudinaux (312 ; 412) sur leur côté supérieur
(330 ; 430) et côté inférieur (331 : 431) au moins dans les zones d'angle (345 ; 445)
sont en partie dotés d'une cavité (360 ; 460).
10. Maillon de chaîne horizontal selon l'une quelconque des revendications 1 à 9, caractérisé en ce que les sections avant (211) se terminent dans des extrémités avant (240) avec une section
transversale circulaire, dans lequel le rayon de la section transversale circulaire
est de préférence de taille égale ou sensiblement de taille égale au rayon (RM) des sections avant dans le plan médian longitudinal (M).
11. Maillon de chaîne horizontal selon l'une quelconque des revendications 1 à 10, caractérisé en ce que le cintrage convexe de la surface des rebords longitudinaux (212) sur le côté extérieur
(241) est au moins en partie de taille égale ou approximativement de taille égale
à un flanc (RR) qui est cintré de manière convexe de la surface des rebords longitudinaux sur les
côtés intérieurs (223) qui font face à l'ouverture intérieur (213).
12. Maillon de chaîne horizontal selon la revendication 11, caractérisé en ce qu'une cavité individuelle (360 ; 460) qui est fermée sur l'arête et sur la base est
formée dans chaque région d'angle (345 ; 445) sur le côté inférieur (331) et sur le
côté supérieur (330).
13. Maillon de chaîne horizontal selon l'une quelconque des revendications 1 à 14, caractérisé en ce qu'une section intermédiaire plate (239) qui forme la surface de palier pour le maillon
de chaîne est formée entre les côtés intérieurs cintrés (223 ; 323) et les surfaces
extérieures cintrées (241 ; 341) des rebords longitudinaux, laquelle section intermédiaire
s'élargit de préférence à partir d'une bande étroite vers les surfaces des sections
avant approximativement en V.
14. Maillon de chaîne horizontal selon l'une quelconque des revendications 1 à 13, caractérisé en ce que les sections avant (411) sur les côtés avant sont dotées centralement d'un renforcement
avant (470) qui fait saillie vers l'avant, dans lequel le renforcement avant (470)
présente de préférence une surface courbée (471) et la largeur maximale du renforcement
avant est de taille égale ou plus petite que la largeur de l'ouverture intérieure
(413).
15. Maillon de chaîne horizontal selon l'une quelconque des revendications 1 à 14, caractérisé en ce que les côtés extérieurs (241) des rebords longitudinaux (212) sur les deux côtés du
nez d'entraînement (215) sont dotés d'une surface arquée circulaire s'étendant avec
un arc circulaire constant entre le côté supérieur (230) et le côté inférieur (231)
du maillon de chaîne (201) sur la hauteur des rebords longitudinaux (212).
16. Maillon de chaîne horizontal selon l'une quelconque des revendications 1 à 15, caractérisé en ce que les flancs arqués (119) sont directement adjacents aux sections avant (211) et forment
des transitions dans les sections de base linéaires (220).
17. Maillon de chaîne horizontal selon l'une quelconque des revendications 1 à 15, caractérisé en ce que l'évidement (214) présente une longueur dans un plan longitudinal, laquelle longueur
est la même que la longueur de l'ouverture intérieure (213) dans le plan longitudinal
entre les parties semi-circulaires opposées (217).
18. Chaîne à maillons pour des convoyeurs à chaîne en particulier des convoyeurs à chaine
à raclettes destinés à être utilisés dans des exploitations minières, avec des maillons
à chaîne verticaux (201) qui présente sur la circonférence entière un profil de section
transversale constant doté sur le côté intérieur d'un arc circulaire (205) et sur
le côté extérieur de préférence d'une section plate (203), et avec des maillons de
chaîne horizontaux (210) qui ont des sections avant (211) avec une zone de face droite
ou approximativement droite (218) et des rebords longitudinaux (212) qui relient les
sections avant (211) autour d'une ouverture intérieure ovale (213) et qui sont dotés
sur leurs surfaces extérieures d'un évidement (214), dans lequel les côtés arrière
des sections avant (211) délimitant l'ouverture intérieure (213) forment une zone
de contact pour les arcs circulaires des maillons de chaîne horizontaux, caractérisé en ce qu'au moins un maillon de chaîne horizontal ou tous les maillons de chaîne horizontaux
sont formés selon l'une quelconque des revendications 1 à 17, dans laquelle de préférence,
les maillons de chaîne verticaux (101) sont dotés d'un biseau (104) sur une transition
de la section plate (103) à l'arc circulaire (105), dans laquelle le profil de section
transversale (107) des maillons de chaîne verticaux (101) présente de préférence un
rapport entre la largeur et l'épaisseur de Lv/Dv ≥ 2.