[0001] This patent application makes reference to, claims priority to and claims benefit
from United States Provisional Patent Application Serial No.
60/824,720 filed on September 6, 2006.
CROSS-REFERENCE TO RELATED APPLICATIONS
BACKGROUND
[0004] The subject of the invention is a container useful, for example, for the primary
bulk packaging of pharmaceutical and medical device products. These pharmaceutical
and medical device products degrade in the presence of moisture. Therefore, these
products must be packaged in a substantially moisture-free environment throughout
the product shelf life.
[0005] Consumers prefer bulk package designs that are flat and incorporate innovative, user-friendly
shapes (i.e., non-round). These package designs can be conveniently placed in a pocket
or purse. When a package shape is non-round, the primary sealing surfaces in the package
have also been non-round.
[0006] Packages that have non-round sealing surfaces typically incorporate a gasket in the
sealing area. The gasket is a compliant material that when compressed, creates a moisture-tight
seal in a package sealing region. The gasket, however, is a second material that increases
the cost of the overall package. Incorporating a gasket requires two-shot injection
molding or a secondary assembly operation.
SUMMARY
[0007] The inventor has found that if the sealing surface is substantially or exactly round
in shape, a gasket material is not required to create a moisture-tight seal. In some
embodiments, this simplifies the mold, the assembly process and the overall cost of
the bulk package. In some embodiments, the container and seal elements are made of
the same material.
[0008] An aspect of the invention is a hinged container including a base, a lid, and a hinge
joining the base and lid. The base has an outer perimeter, and so does the lid. The
hinge allows the lid to pivot open or closed relative to the base.
[0009] The container has an at least substantially circular, outwardly tapered outer seal
member that defines a center axis and an at least generally frustoconical surface.
The outer seal member is mounted in fixed relation to one of the base and the lid
and is exposed at least partially within the corresponding outer perimeter of the
base or lid to which it is mounted.
[0010] The container has an at least substantially circular, inwardly tapered inner seal
member that defines a center axis and an at least generally frustoconical surface.
The inner seal member is mounted in fixed relation to the other of the base and the
lid, relative to the outer seal member, and is disposed at least partially within
the corresponding outer perimeter of the part to which it is mounted.
[0011] The inner and outer seal members are positioned to engage concentrically to wedge
the inwardly and outwardly tapered surfaces together and form a seal when the base
and the lid are closed. The inner and outer seal members are positioned to disengage
concentrically to part the inwardly and outwardly tapered surfaces when the base and
the lid are opened.
[0012] Optionally, the inner and outer seal members are configured to provide a moisture-tight
seal.
[0013] Optionally, the inner and outer seal members are configured to be resealable.
[0014] Optionally, the base and lid perimeters are substantially congruent.
[0015] Optionally, the base and lid perimeters are substantially registered when the base
and lid are closed.
[0016] Optionally, the hinged container is generally clam shell shaped.
[0017] Optionally, the hinge is integral with the base and lid.
[0018] Optionally, the base has a non-round outer perimeter.
[0019] Optionally, the lid has a non-round outer perimeter.
[0020] Optionally, the perimeters are registered when the container is closed.
[0021] Optionally, any one or more of the lid, the seal member mounted in the lid, the base,
the seal member mounted in the base, and the hinge are made of the same material.
[0022] Optionally, any one or more of, or all of, the lid, the seal member mounted in the
lid, the base, the seal member mounted in the base, and the hinge are made of polypropylene.
[0023] Optionally, the hinged container incorporates a child safety feature that makes the
container more difficult to open by a young child. In one embodiment the child safety
feature includes at least one push tab that protrudes from a notch in the base when
in its closed or home position. When the push tab is depressed, it causes a latch
mechanism on the child safety feature to clear a catch feature on the lid, thereby
allowing the lid to be opened. A spring element associated with the push tab forces
the push tab back to its home position.
[0024] The present invention enables non-round package shapes by maintaining a round, resealable
surface between the base and top package components. In some embodiments, a separate
gasket material is not required to obtain a moisture-tight seal. In some embodiments,
the advantages of a round sealing surface can be provided in a non-round package shape.
BRIEF DESCRIPTION OF DRAWING FIGURES
[0025] Figure 1 is a side elevation of a container according to the present invention, with
the container base and lid shown in section to illustrate the elements of the seal
within the container.
[0026] Figure 2 is a plan view of the base of the container of Figure 1, with the lid removed.
[0027] Figure 3 is a detail view of the seal elements of the container of Figures 1 and
2.
[0028] Figure 4 is an exploded sectional view of the components of the container of Figures
1-3.
[0029] Figure 5 is an exploded view of the components of an alternative embodiment of the
container.
[0030] Figure 6 is a top plan view of the child safety component of the alternative embodiment
of Figure 5.
[0031] Figure 7 is a front view of the alternative embodiment of the container as assembled,
and cut away to show the latching mechanism of the child safety component.
[0032] Figure 8 is a top plan view of the assembled container of Figure 5 shown with the
side tabs of the child safety feature in their depressed position.
[0033] Figure 9 is a cross sectional view taken along line 9-9 in Figure 8.
DETAILED DESCRIPTION
[0034] A typical bulk package of the present invention includes at least two components:
(1) a base or first component and a (2) lid or second component. In an embodiment,
the base can function as a lid or vice versa. A flip-top hinge may join the two components,
forming what is sometimes referred to as a clamshell package or a hinged container
assembly. The bulk package is manufactured using an injection molding process. In
one embodiment, the lid and base components are composed of polypropylene (PP) or
polyethylene (PE). PP and PE are commodity plastic resins that have good moisture
barrier properties. Other suitable materials may include, but are not limited to:
polyethylene (PE - high density, low density, LLD, VLLD), polypropylene (PP), polyvinyl
chloride (PVC), high impact polystyrene (HIPS), cyclic olefin copolymer (CoC) polyethylene
vinyl acetate (EVA), polystyrene (PS), polycarbonate (PC), polyester terephthalate
(PET), polyamide (nylon), acetal copolymer or homopolymer resin, and liquid crystal
polymer. In another embodiment, the base component may incorporate a desiccant plastic
material and be composed of a PP or PE exterior surface and a desiccant plastic interior
surface.
[0035] The product is typically bulk filled into the base component. In one embodiment,
a product guide component is assembled on to the filled base component. After product
filling, the lid component is closed onto the base component. In one embodiment, the
lid component is closed onto the product guide component that is assembled into the
base component. During the closing process (i.e., snapping the components together),
a moisture-tight seal is created between the lid and base components. In one embodiment,
during the closing process, a moisture-tight seal is created between the lid and the
product guide component that is assembled into the base component.
[0036] The present invention relates to a resealable container, more particularly, an edible
film package assembly having an internal sealing mechanism for storing and packaging
moisture-sensitive items.
[0037] The assembly comprises an upper and lower component that may be attached by a hinge.
The upper component has a circular inner skirt or seal partially or completely spaced
inward from the outer perimeter. The lower component has a skirt or seal surface partially
or completely spaced inward from the outer perimeter. In various embodiments the outer
perimeters can be round or non-round, and can optionally be substantially congruent
and registered.
[0038] In an embodiment, within the lower component is a rectangular feature, referred to
as the product tray. The product tray is formed on three sides by vertical walls or
stops and on the fourth side by a sloped wall, referred to as the ramp. The compartment
created by these walls may be used to hold a stack of edible films.
[0039] The circular sealing surface of the lower component includes a wall that engages
with the upper lid, providing a tight interference fit between the upper and lower
components. In an embodiment, when the package is in the closed position, a moisture-tight
seal is created.
[0040] In one embodiment, the container may be molded in accordance with the mold(s) similar
to that disclosed in
U.S. Patent Nos. 4,783,056 and
4,812,116 respectively. In a further embodiment, with such a process and mold, the assembly,
including the cap, container, spring, and hinge may be produced in accordance with
the operation disclosed in
U.S. Patent Nos. 4,783,056 and
4,812,116 or, in another embodiment, may be produced in accordance with
U.S. Patent No. 5,723,085 or
6,303,064. The disclosure of these patents are incorporated by reference herein. In these references,
the container is closed immediately after molding to create a moisture-tight seal.
[0041] In yet another embodiment, a moisture-tight seal may be achieved in the container
using a flexible lip feature. The flexible lip seal is disclosed in publication W/O
2005/074571 A3.
[0042] In an embodiment a film guide is assembled onto the lower component. The film guide
is assembled after product filling. The film guide snaps onto the lower component
forming a permanent sealed or unsealed connection with the lower component. The film
guide has a circular feature along the top surface which forms a resealable moisture-tight
seal with the sealing surface of the upper component.
[0043] The overall shape of the bulk package of the present invention is very flexible.
The shape may be symmetrical or asymmetrical in nature. Suitable shapes include a
square, optionally with rounded corners, a triangle, optionally with rounded corners,
an ellipse, a rectangle, optionally with rounded corners, a trapezoid, optionally
with rounded corners, and numerous others.
[0044] In another embodiment, the present invention relates to a moisture-tight and resealable
container and lid assembly. The term "resealable" means that the lid of the container
can be opened or reopened and closed or reclosed many times (e.g. more than 10 times)
and still retain its moisture-tight properties. As used herein, the terms "moisture-tight"
and "moisture-sensitive" mean the moisture ingress of the container (after 1 day)
is less than about 1500 micrograms of water, in another embodiment, about 500 micrograms
of water, in a further embodiment, about 300 micrograms of water, determined by the
following test method: (a) place one gram plus or minus 0.25 grams of molecular sieve
in the container and record the weight; (b) assemble the container; (c) place the
closed container in an environmental chamber at conditions of 80% relative humidity
and 22.2°C; (d) after one day, weigh the container containing the molecular sieve;
(e) after 14 days, weigh the container containing the molecular sieve; and (f) subtract
the 14-day sample weight from the initial weight and divide by the number of days
(14) to calculate the moisture ingress of the container in units of micrograms of
water per day.
[0045] In a further embodiment, the container is resealable after repeated lid openings
and closings. For example, the seal maintains a low ingression rate after repeated
lid openings/closings. In one specific example, the seal maintains its low moisture
ingress performance after 50 cycles of lid openings and closings.
U.S. Patent Nos. 4,812,116,
4,807,425,
5,723,085, and
6,769,558 describe examples of embodiments of the sealing arrangement. These references are
incorporated herein by reference. In another specific example, a resealable container
can be achieved by incorporating a flexible lip seal geometry. The flexible lip seal
is disclosed in publication W/O 2005/074571 A3.
[0046] In another embodiment a desiccant may be incorporated into the package by making
one or more of the package components using a desiccant plastic. In one embodiment
the base component of the hinged container has a desiccant plastic interior surface
and a PP or PE exterior surface. The base component may be made using a 2-shot injection
molding process. In yet another embodiment, the film guide may be made of desiccant
plastic.
[0047] When the container is repeatedly opened and closed, the desiccant-entrained plastic
reestablishes the low relative humidity environment inside the container assembly
in a short period of time (e.g. in as low as less than about 10-minutes).
[0048] The desiccant-entrained plastic may contain a desiccant such as silica gel or molecular
sieve as the desiccant. Depending on the application, such as the application intended
by the end user, molecular sieve or silica gel desiccant can be provided in the sleeve.
For example, molecular sieve can be used for applications that require a low relative
humidity (RH) (e.g. less than <10% RH) maintained over the shelf life. In another
example, silica gel can maintain a RH of 10-30% over the product shelf life.
[0049] Suitable desiccant entrained plastics include, but are not limited to, the desiccant
plastics disclosed in
U.S. Patent Nos. 5,911,937,
6,214,255,
6,130,263,
6,080,350,
6,174,952, 6,124,006, and
6,221,446. These references are incorporated herein by reference. By varying the desiccant
loading and polymer types in the formulation, the overall moisture capacity and uptake
rate of the desiccant entrained plastic can be controlled.
[0050] In a further embodiment the container is provided with a child safety feature that
allows the container to be opened relatively easily by an adult, but makes opening
the container more difficult for a child. In a preferred aspect of this embodiment,
the child safety feature can meet the standards for a Child Resistant Closure (CRC).
The U.S. government has established a CR protocol to evaluate the effectiveness of
closures. Child Resistant Protocol testing is defined under CFR Title 16, Part 1700
by the Food and Drug Administration. In general, a child resistant closure must be
effective with children under 5 years old and be generally user friendly for users
over 50 years old, particularly with users over 60 years old.
[0051] Referring to Figures 1-4, an embodiment of a hinged container 10 is shown including
a base 12, a lid 14, and a hinge 16 joining the base and lid. In the illustrated embodiment,
the hinged container 10 is generally clam shell shaped, although this is not essential.
For example, the hinge 16 could be omitted, or the base 12 and lid 14 could be differently
configured. Optionally, the base 12, the lid 14, or both can have a non-round outer
perimeter, as shown in the Figures, although the perimeter could instead be round.
[0052] The base 12 has an outer perimeter 18, and the lid 14 has an outer perimeter 20.
Optionally, the base and lid perimeters 18 and 20 are substantially congruent (have
substantially the same shape), and are substantially registered (i.e. the perimeters
are substantially aligned with each other all the way around) when the base and lid
are closed. Congruence and registration are not, however, required because it is not
essential that the base and lid perimeters 18 and 20 meet to form a seal, in the illustrated
embodiment. Further, the perimeters 18 and 20 could be congruent but not registered.
For example, they could be offset.
[0053] The hinge 16 allows the lid 14 to pivot open or closed relative to the base 12. Optionally,
the hinge is integral with the base 12 and the lid 14, although it does not need to
be integral with the base 12, the lid 14, or either of them. Optionally, a pin hinge
or other type of hinge can be used.
[0054] A film guide 22 is provided as well to dispense a stack of product sheets 24. The
construction, features, and attachment of the film guide are described in more detail
later.
[0055] The container 10, and in this embodiment the lid 14, has a circular, outwardly tapered
outer seal member 26 that defines a center axis 28. The taper is outward, proceeding
vertically down (as shown in Figures 3 and 4) to the distal end of the flange forming
the outer seal member 26. In other words, the distal end has a larger diameter than
a point spaced above the distal end of the flange forming the outer seal member 26.
[0056] The outer seal member 26 is mounted in fixed relation to one of the base and the
lid (as illustrated, the lid), and is disposed at least partially within the corresponding
outer perimeter of the base or lid to which it is mounted. In this embodiment, the
outer seal member 26 and the lid 14 are integral, and as illustrated are parts of
a single piece of material. Alternatively, they could be separate parts, or could
instead be made in a single injection mold with one shot of material.
[0057] The container 10, and in this embodiment the base 12, has a circular, inwardly tapered
inner seal member 30 that defines a center axis (also 28, as the two axes are collinear
in this embodiment when the container is closed). The taper is inward, proceeding
vertically up the side wall 32 of the film guide 22 as shown in Figures 3 and 4).
In other words, the side wall 32 has a smaller diameter at the top corner as shown
in Figures 1, 3, and 4 than in the seal area beneath the top corner.
[0058] The degrees of taper illustrated in the Figures are just examples, and may vary if
the materials used are harder, softer, or more or less resilient than polypropylene,
or if the dimensions of the seal members are set to make them more or less flexible,
or depending on the coefficient of friction between the seal members 26 and 30, among
other factors.
[0059] The side wall 32 does not need to be tapered from bottom to top, nor does the flange
defining the outer seal member 26 need to be tapered from bottom to top. It will suffice
if the portions of the inner seal member 30 and the outer seal member 26 that engage
each other are tapered, which facilitates wedging them together to form a seal.
[0060] The inner seal member 30 is mounted in fixed relation to the other of the base and
the lid (here, the base), relative to the outer seal member 26, and is disposed at
least partially within the corresponding outer perimeter 18 of the part to which it
is mounted. In the illustrated embodiment, the inner seal member 30 is an upper and
outer part of the film guide 22, which is a separate part from the base 12. In alternative
embodiments, the inner seal member 30 and the base 12 can be integral or made in a
single injection mold with one shot of material. Optionally, any one or more of the
lid, the seal member mounted in the lid, the base, the seal member mounted in the
base, and the hinge are made of the same material. Optionally, they can all be made
of the same material, which does not need to be soft enough to form a conventional
gasket. Thus, the material can be substantially rigid, not noticeably flexing while
the container 10 is normally used. Optionally, any one or more of, or all of, the
lid, the seal member mounted in the lid, the base, the seal member mounted in the
base, and the hinge can be made of polypropylene.
[0061] The inner and outer seal members are positioned to engage concentrically to wedge
the inwardly and outwardly tapered surfaces together and form a seal when the base
and the lid are closed. The inner and outer seal members 30 and 26 are positioned
to disengage concentrically (i.e. with both axes substantially coinciding, as shown
in the Figures) to part the inwardly and outwardly tapered surfaces when the base
and the lid are opened. The seal or contact length of the inner and outer seal members
30 and 26 from top to bottom is relatively short, so the deviation from concentricity
as the lid 14 is pivoted relative to the base 12 is slight. Another expedient is to
allow some lateral "play" in the hinge 16 in a direction perpendicular to the axis
28 as the lid 14 is pivoted open, so the lid 14 and base 12 can be kept more nearly
concentric while the seal members 26 and 30 are parting. This can be provided in an
integral hinge by elongating the narrow cross-section at the fold of the hinge, making
the fold of the hinge thinner or weaker, providing a longer, more strap-like integral
hinge, or in other ways known in the art.
[0062] Optionally, the inner and outer seal members 30 and 26 are configured to provide
a moisture-tight seal, as defined in this specification. Optionally, the inner and
outer seal members 30 and 26 are configured to be resealable, as defined in this specification.
[0063] Return now to the film guide 22. The film guide 22 has a side wall or outer flange
32 and an inner flange 34 (shown in Figure 4), which in this embodiment is concentric
with the outer flange 32, although it does not need to be concentric. The flanges
are joined by a circular web 36. The web 36 has a dispensing opening 38 and a depending
lip 40.
[0064] The base 12 has certain features that cooperate with the film guide 22 to define
a dispenser for the stack of sheets 24 within the container 10. The base 12 has a
circular flange 42, a re-entrant portion 44 defining a ramp that rises from left to
right as shown in Figure 4, and a stop 46 to confine the product stack 24 to a well-defined
location on the ramp. Additional stops (not shown) can be placed on the sides of the
stack to further define its location.
[0065] Figure 4 is an exploded view of the container 10, and in particular the film guide
22 is a separate piece, shown raised above its assembled position. When the film guide
22 is lowered into assembled position, its inner and outer flanges 32 and 34 receive
the flange 42 of the base 12, and either or both of the flanges 32 and 34 engage the
flange 42 to fasten the film guide 22 in position relative to the base 12. It is useful
to precisely locate the film guide 22 in a fixed position relative to the base 12,
so the inner and outer seal members 30 and 26 will mate properly. The flanges 32,
34, and 42 need to be complementary, but do not need to be round, although they can
be round and, if desired, they can define inner and outer sealing members analogous
to the inner and outer seal members 30 and 26. This might be useful if an inner sealed
container within the outer sealed container is desired, or if the film guide 22 functions
as the lid of the container.
[0066] Additionally, when the film guide 22 is lowered into assembled position, the angled
lip 40 can abut the ramp defined by the re-entrant portion 44, and the stops such
as 46 can abut the web 36. This may be useful to prevent sheets from the stack 24
from sliding laterally out of position. In the assembled container, with the lid 14
open, a user can insert a finger through the dispensing opening 38, adhere the top
sheet of the stack 24 to the finger, and slide the top sheet up the inclined top surface
of the depending lip 40 to dispense the top sheet of the stack. This motion can be
repeated to dispense additional sheets. The sheets can be edible, for example, dissolving
sheets of a breath freshening compound.
[0067] Other dispensing expedients can also be provided. For example, the film guide 22
can be omitted, the flange 42 can extend further to abut the lid 14 when the container
10 is closed, and the flanges 26 and 42 can interact as the inner and outer sealing
members, or vice versa. Then a supply of tablets, capsules, a cake of cosmetic powder,
cream, or gel, or other items or materials to be dispensed can be contained within
the flange 42 and bounded by the webs of the base 12 and lid 14.
[0068] Referring to Figures 5-9, an alternative embodiment of the container employing a
child safety feature is illustrated. In this embodiment, the inner seal member 130
and the outer seal member (not shown) are similar in shape, and function in a similar
manner as the inner seal member 30 and the outer seal member 26 illustrated in Figures
1-4, to form a seal when the base 112 and the lid 114 are closed. The base 112, however,
has alternative features that cooperate with the film guide 122 to fasten the film
guide 122 in its fixed position relative to the base 112. These alternative features
include a plurality of locating pins 150, for example, four locating pins 150, mounted
on the base 112, which fit within corresponding recesses on the lower surface of the
film guide when the film guide 122 is lowered into its assembled position on the base
112. The locating pins keep the film guide 122 in a fixed position relative to the
base 112.
[0069] The child safety feature 152 employed in this embodiment is formed from a flexible
plastic material and includes a latch mechanism, shown generally at 154, and at least
one push tab, here shown as two push tabs 156, one on each side of the child safety
feature. The latch mechanism engages a catch feature 170 on the lid 114 to lock the
lid to the base 112 when the lid is closed. When the push tabs are depressed, as shown
in Figures 8 and 9, the latch mechanism is released from the catch to thereby allow
the lid to be opened, as will be explained in detail below. Associated with each push
tab 156 is a spring 158 which is deflected by the push tab 156 when the push tab is
depressed. This action creates a bias in the spring which causes the push tab 156
to return back to its home position when pressure on the push tab is released.
[0070] As illustrated in Figure 6, the child safety feature 152 can be mounted on a bottom
plate 160, which can then be joined to the base 112. Alternatively, the child safety
feature could be incorporated into the base 112. The base 112 is provided with a notch
162 on each side of the base to receive each push tab 156 when the child safety feature
152 and bottom plate 160 are assembled to the base 112. When assembled, the push tabs
156 project outwardly from the sidewalls of the base 112 through the notches 162.
[0071] The latch mechanism 154 projects through an opening 155 in the base 112 and includes
at least one latch portion 164 (here shown as two latch portions 164) having a downward
facing abutment 166. In this instance, "downward" means facing away from the direction
in which the lid 114 opens, and not necessarily referring to the orientation of the
container relative to its surroundings. Each latch portion 164 engages a catch 170
(here shown as two catches 170) that extends downwardly from the lid 114. Each catch
has an upward facing abutment 172 that receives the downward facing abutment 166 of
the latch portion 164 when the lid 114 is in its closed position on the base 112 to
lock the lid 114 onto the base 112. In this instance "upward" means facing in the
direction in which the lid 114 opens, and not necessarily referring to the orientation
of the container relative to its surroundings.
[0072] To unlock the lid 114 and open the container, a user depresses the push tabs 156
inward toward the container. This action causes each downward facing abutment 166
on each latch portion 164 to move away from the upward facing abutment 172 on each
catch 170 so that the latch portion 164 clears the catch 170. Once the latch portion
clears the catch, the lid 114 can be opened. Releasing pressure on the push tabs 156
enables each spring 158 to force each push tab back to its outwardly projecting home
position.
[0073] Although the child safety feature is illustrated as being joined to the base, it
is contemplated that the child safety feature could be incorporated into the lid.
In such an embodiment, the latch mechanism could be located on the lid while the catch
feature could be located on the base. Further, although the child safety feature is
shown incorporated into a container that is relatively flat, it is contemplated that
the child safety feature could be incorporated into a container of virtually any shape,
as long as the container employed a base, a lid, and a hinge joining the lid to the
base.
[0074] The foregoing description is illustrative of many contemplated embodiments of the
invention, and does not limit the scope of the invention as defined by the claims.
The following numbered paragraphs are illustrative of embodiments and aspects of the
invention.
- 1. A hinged container comprising:
- (a) a base having an outer perimeter;
- (b) a lid having an outer perimeter;
- (c) a hinge joining the base and lid, allowing the lid to pivot open or closed relative
to the base;
- (d) a circular, outwardly tapered outer seal member defining a center axis and mounted
in fixed relation to one of the base and the lid and disposed at least partially within
the corresponding outer perimeter;
- (e) a circular, inwardly-tapered inner seal member defining a center axis and mounted
in fixed relation to the other of the base and the lid and disposed at least partially
within the corresponding outer perimeter;
- (f) the inner and outer seal members being positioned to engage concentrically to
wedge the inwardly and outwardly tapered surfaces together and form a seal when the
base and the lid are closed, and to disengage concentrically to part the inwardly
and outwardly tapered surfaces when the base and the lid are opened.
- 2. The hinged container of paragraph 1, in which the inner and outer seal members
are configured to provide a moisture-tight seal.
- 3. The hinged container of paragraphs 1 or 2, in which the inner and outer seal members
are configured to be resealable.
- 4. The hinged container of any preceding paragraph, in which the base and lid perimeters
are substantially congruent.
- 5. The hinged container of any preceding paragraph, in which the base and lid perimeters
are substantially registered when the base and lid are closed.
- 6. The hinged container of any preceding paragraph, which is generally clam shell
shaped.
- 7. The hinged container of any preceding paragraph, in which the hinge is integral
with the base and lid.
- 8. The hinged container of any preceding paragraph, in which the base has a non-round
outer perimeter.
- 9. The hinged container of any preceding paragraph, in which the lid has a non-round
outer perimeter.
- 10. The hinged container of any preceding paragraph, in which the perimeters are registered
when the container is closed.
- 11. The hinged container of any preceding paragraph, in which the lid and the seal
member mounted in the lid are made of the same material.
- 12. The hinged container of any preceding paragraph, in which the base and the seal
member mounted in the base are made of the same material.
- 13. The hinged container of any preceding paragraph, in which the lid and the hinge
are made of the same material.
- 14. The hinged container of any preceding paragraph, in which the base and hinge are
made of the same material.
- 15. The hinged container of any preceding paragraph, in which the base is made of
2-materials and one of the materials is a desiccant entrained polymer.
- 16. The hinged container of any preceding paragraph, in which the lid is made of polypropylene.
- 17. The hinged container of any preceding paragraph, in which the seal member mounted
in the lid is made of polypropylene.
- 18. The hinged container of any preceding paragraph, in which the base is made of
polypropylene.
- 19. The hinged container of any preceding paragraph, in which the seal member mounted
in the base is made of polypropylene.
- 20. The hinged container of any preceding paragraph, in which a film guide is mounted
in the base.
- 21. The hinged container of paragraph 20, in which the film guide comprises a desiccant
entrained polymer.
- 22. The hinged container of any preceding paragraph, in which the hinge is made of
polypropylene.
- 23. The hinged container of any preceding paragraph, in which the base is provided
with a latch portion, the lid is provided with a catch, and the latch portion is positioned
to engage the catch when the lid and the base are closed.
- 24. The hinged container of paragraph 20, further comprising at least one push tab
in association with the latch portion, whereby when the push tab is depressed, the
latch portion is released from the catch.
- 25. The hinged container of paragraph 24, further comprising a spring in association
with the push tab wherein the spring returns the push tab from its depressed position.
- 26. The hinged container of paragraph 23, 24 or 25, in which the latch portion has
an abutment that engages an abutment on the catch when the lid and the base are closed.
- 27. A hinged container comprising:
- (a) a base having an opening;
- (b) a movable lid configured to cover the opening when closed;
- (c) a hinge joining the base and lid, allowing the lid to pivot open or closed relative
to the opening in the base;
- (d) at least one catch associated with one of the base and the lid;
- (e) at least one latch associated with the other of the base and the lid, the latch
being positionable to engage the catch when the lid is closed over the opening in
the base and movable to disengage from the cath to thereby allow the lid to be opened;
and
- (f) at least one push tab associated with the latch, the push tab being movable between
a first position, in which the push tab projects outwardly from the container, and
a second position, in which the push tab is depressed inwardly toward the container,
wherein movement of the push tab from its first position to its second position causes
the latch to disengage from the catch.
- 28. The hinged container of paragraph 27, further comprising a spring in association
with the push tab, wherein the push tab contacts the spring when the push tab moves
from its first position to its second position and creates a bias in the spring that
moves the push tab back to its first position.
- 29. The hinged container of paragraphs 27 or 28, wherein the catch has an upward facing
abutment and the latch has a downward facing abutment and the downward facing abutment
engages the upward facing abutment.
- 30. The hinged container of paragraphs 27, 28 or 29, wherein the catch is associated
with the lid and the latch is associated with the base.
- 31. The hinged container of any of paragraphs 27 to 30, wherein the catch, the latch
and the push tab cooperate together to form a child resistant closure for the hinged
container.
1. A hinged container comprising:
(a) a base having an opening;
(b) a movable lid configured to cover the opening when closed;
(c) a hinge joining the base and lid, allowing the lid to pivot open or closed relative
to the opening in the base;
(d) at least one catch associated with one of the base and the lid;
(e) at least one latch associated with the other of the base and the lid, the latch
being positionable to engage the catch when the lid is closed over the opening in
the base and movable to disengage from the catch to thereby allow the lid to be opened;
and
(f) at least one push tab associated with the latch, the push tab being movable between
a first position, in which the push tab projects outwardly from the container, and
a second position, in which the push tab is depressed inwardly toward the container,
wherein movement of the push tab from its first position to its second position causes
the latch to disengage from the catch.
2. The hinged container of claim 1, further comprising a spring in association with the
push tab.
3. The hinged container of claim 2, wherein the push tab contacts the spring when the
push tab moves from its first position to its second position and creates a bias in
the spring that moves the push tab back to its first position.
4. The hinged container of any of claims 1 to 3, wherein the catch has an upward facing
abutment and the latch has a downward facing abutment and the downward facing abutment
engages the upward facing abutment.
5. The hinged container of any of claims 1 to 4, wherein the catch is associated with
the lid and the latch is associated with the base.
6. The hinged container of any of claims 1 to 5, wherein the catch, the latch and the
push tab cooperate together to form a child resistant closure for the hinged container.
7. The hinged container of claim 1, having a circular, outwardly tapered outer seal member
defining a center axis and mounted in fixed relation to one of the base and the lid
and disposed at least partially within the corresponding outer perimeter or the base
or lid; and a circular, inwardly-tapered inner seal member defining a center axis
and mounted in fixed relation to the other of the base and the lid and disposed at
least partially within the corresponding outer perimeter of the base or lid; the inner
and outer seal members being positioned to engage concentrically to wedge the inwardly
and outwardly tapered surfaces together and form a seal when the base and the lid
are closed, and to disengage concentrically to part the inwardly and outwardly tapered
surfaces when the base and the lid are opened.
8. The hinged container of claim 7, in which the inner and outer seal members are configured
to be resealable.
9. The hinged container of any preceding claim, in which the base and lid perimeters
are substantially congruent.
10. The hinged container of any preceding claim, in which the base and lid perimeters
are substantially registered when the base and lid are closed.
11. The hinged container of any preceding claim, which is generally clam shell shaped.
12. The hinged container of any preceding claim, in which the hinge is integral with the
base and lid.
13. The hinged container of claim 7, in which one or more of: the lid and the seal member
mounted in the lid; the base and the seal member mounted in the base; the lid and
the hinge; and the base and hinge, are made of the same material, preferably polypropylene.
14. The hinged container of any preceding claim, in which the base is made of 2-materials
and one of the materials is a desiccant entrained polymer.
15. The hinged container of any preceding claim, in which a film guide is mounted in the
base.