FIELD OF THE INVENTION
[0001] The present invention relates generally to the art of electrolytic formation of coatings
on metallic parts. More specifically, it relates to electrolytic formation of a coating
on a metallic substrate by cathodic deposition of dissolved metallic ions in the reaction
medium (electrolyte) onto the metallic substrate (cathode), or anodic conversion of
the metallic substrate (anode) into an adherent ceramic coating (oxide film).
BACKGROUND OF THE INVENTION
[0002] It is well known that many metallic components or parts need a final surface treatment.
Such a surface treatment increases functionality and the lifetime of the part by improving
one or more properties of the part, such as heat resistance, corrosion protection,
wear resistance, hardness, electrical conductivity, lubricity or by simply increasing
the cosmetic value.
[0003] ] One example of a part that is typically surface treated is the head of aluminum
pistons used in combustion engines. (As used herein an aluminum component is a component
at least partially comprising aluminum, including aluminum alloys.) Such piston heads
are in contact with the combustion zone, and thus exposed to relatively hot gases.
The aluminum is subjected to high internal stresses, which may result in deformation
or changes in the metallurgical structure, and may negatively influence the functionality
and lifetime of the parts. It is well known that formation of an anodic oxide coating
(anodizing) reduces the risk of aluminum pistons performing unsatisfactorily. Thus,
many aluminum piston heads are anodized.
[0004] There is a drawback to anodizing piston heads. Conventional anodizing with direct
current or voltage, increases the surface roughness of the initial aluminum surface
by applying an anodic coating. The amount of VOC (Volatile c Organic Compounds) in
the exhaust of a combustion engine is correlated with the surface finish of the anodized
aluminum piston: higher surface roughness reduces the efficiency of the combustion,
because a greater proportion of organic compounds can be trapped in micro cavities
more easily. Therefore, a smooth surface is required, which may not always be provided
by anodization.
[0005] ] Conventional anodizing includes subjecting the aluminum to an acid electrolyte,
typically composed of sulfuric acid or electrolyte mixed with sulfuric and oxalic
acid. Higher concentrations and temperature usually decrease the formation rate significantly.
Also, the formation voltage decreases with higher temperature, which adversely affects
the compactness and the technical properties of the oxide film.
[0006] Performing anodizing processes at a (relatively) low temperature and fairly high
current density increases the compactness and technical quality of the coating performance
(high hardness and wear resistance). The anodization produces a significant amount
of heat. Heat is the result of the exothermic nature of the anodizing of aluminum,
and the resistance of the aluminum toward anodizing.
[0007] The electrolyte is acidic, and thus chemically dissolves the aluminum oxide. Thus,
the net formation of the coating (aluminum oxide) depends on the balance between electrolytic
conversion of aluminum into aluminum oxide and chemical dissolution of the formed
aluminum oxide. The rate of chemical dissolution increases with heat. Thus, the total
production of heat influences this balance and the final quality of the anodic coating.
Heat should be dispersed from areas of production toward the bulk solution at a rate
that prevents excess heating of the electrolytic near the aluminum part. If the balance
between formation and dissolution is not properly struck, and dissolution is favored,
the oxide layer may develop holes, exposing the alloy to the electrolyte.
[0008] Heat produced at the aluminum surface is dispersed by air agitation or mechanically
stirring of the electrolyte in which the oxidation of aluminum is taking place, in
the prior art, to help reach the desired balance. Another way of dispersing the heat
is by spraying the electrolyte toward the aluminum surface (
US Patent 5,534,126 and
US Patent 5,032,244). The electrolyte is sprayed toward the aluminum surface at an angle of 90 degrees,
moving heat toward the areas of production, and then symmetrically dispersed away
from the aluminum surface. Another way to disperse heat is to pump the electrolyte
over the aluminum substrate (
US Patent 5,173,161). The electrolyte is moved parallel to the aluminum surface, moving heat from the
lower part of the aluminum substrate over the entire surface before it is finally
dispersed away from the aluminum surface.
[0009] US Patent 6126808, hereby incorporated by reference, is a significant advance over the prior art and
teaches to spray the reaction medium toward the metallic substrate (component) through
holes in the counter electrode (cathode) at a horizontal angle of between 15 and 90
degrees, and preferably between 60 and 70 degrees. Horizontal angle, as used herein,
includes the angle, in a horizontal plane, relative to the shortest horizontal distance
to a component, and a zero horizontal angle is along the horizontal line that is the
shortest distance to the component.
[0010] The system provides for flow of the reaction medium from a bulk solution below the
container through the reaction chamber and back into the reservoir. Because the reaction
medium moves toward the working electrode at a horizontal angle, heat and reaction
products may be dissipated away from the working electrode. The electrolyte is stored
and chilled to an appropriate process temperature ranging from -10 degrees C to +40
degrees C. This system was a substantial improvement over the prior art. However,
dissolved metals from the process can plate the holes in the counter electrode (cathode),
which can lead to clogging unless cleaning is performed.
[0011] An anodizing method and apparatus that further reduce processing time with high formation
potentials and minimal handling to obtain coatings of desirable quality and consistency
is desirable. The process and apparatus will preferably lessen production costs and
have a closed loop process design that reduces the impact of the electrolyte on internal
and external environments. The process will preferably further remove heat from near
the component being anodized, and avoid clogging of nozzles through which the reaction
fluid flows.
SUMMARY OF THE PRESENT INVENTION
[0012] According to a first aspect of the invention an apparatus for electrolytically treating
a surface of a component includes a reaction chamber, a transport chamber and a fluid
return path. The reaction chamber is adapted for placing at least a portion of the
component therein, and holds a reaction fluid. The transport chamber is in fluid communication
with the reaction chamber. Fluid enters the reaction chamber from the transport chamber
through a plurality of inlets directed toward the component. Each of the inlets is
disposed to direct the fluid toward the component at at least one non-zero vertical
angle. The fluid returns from the reaction chamber to the transport chamber via the
fluid return path.
[0013] According to a second aspect of the invention a fixture for anodizing a component
includes a reaction chamber with a plurality of inlets. Each of the inlets directs
the electrolyte toward the component at at least one non-zero vertical angle.
[0014] According to a third aspect of the invention a method for electrolytically treating
a component includes directing a reaction fluid toward the component along a plurality
of paths. Each path is at one of at least one non-zero vertical angle.
[0015] The at least one non-zero vertical angle is at least two non-zero vertical angles,
greater than and/or less than zero in various alternatives.
[0016] The plurality of inlets direct the fluid toward the component at at least one non-zero
horizontal angle, or at at least two non-zero horizontal angles, greater than and/or
less than zero in other alternatives.
[0017] The reaction chamber is a fixture having a cover with an underside shaped to direct
the fluid to the surface of the component, such as by having a plurality of slopes
in other embodiments.
[0018] The plurality of inlets and the cover underside cooperate to refresh the fluid at
the surface, and/or cause the fluid to remove heat from the surface of the component
in other alternatives.
[0019] The inlets are through a material that is electrically non-conductive, such as ceramic,
plastic, PVC, and fiber reinforced plastic, and/or the fixture further includes a
titanium cathode ring that can be vertically adjacent the non-conductive material
in various alternatives.
[0020] According to a fourth aspect of the invention there is provided an apparatus for
alectrolytically treating a surface of a component comprising a reaction chamber,
adapted for placing at least a portion of the component therein, and for holding a
reaction fluid, a transport chamber in fluid communication with the reaction chamber,
wherein the fluid enters the reaction chamber from the transport chamber through a
plurality of inlets directed toward the component, wherein each of the plurality of
inlets is disposed to direct the fluid toward the component at at least one non-zero
vertical angle,and a fluid return path, wherein the fluid returns from the reaction
chamber to the transport chamber.
[0021] The at least one non-zero vertical angles may be at least two non-zero vertical angles.
[0022] At least a first of the at least two non-zero vertical angles may be greater than
zero and at least a second of the at least two non-zero vertical angles is less than
zero.
[0023] Each of the plurality of inlets may be further disposed to direct the fluid toward
the component at at least one non-zero horizontal angle.
[0024] The at least one non-zero horizontal angle may be at least two non-zero horizontal
angles.
[0025] Each of the plurality of inlets may be further disposed to direct the fluid toward
the component at at least one non-zero horizontal angle.
[0026] The reaction chamber may be a fixture having a cover over the reaction chamber, and
the cover may have an underside shaped to direct the fluid entering the reaction chamber
through the plurality of inlets to the surface of the component.
[0027] The cover underside may have a plurality of slopes.
[0028] The plurality of inlets and the cover underside may cooperate to refresh the fluid
at the surface.
[0029] The plurality of inlets and the cover underside may cooperate to cause the fluid
to remove heat from the surface of the component.
[0030] The plurality of inlets may be through a first material that is s electrically non-conductive.
[0031] The first material may be comprised of at least one of ceramic, plastic, PVC, and
fiber reinforced plastic
[0032] The plurality of inlets may be in. the fixture, and the fixture may further include
a titanium cathode ring.
[0033] The titanium cathode ring may be vertically adj acent the first material.
[0034] The plurality of inlets may be through a first material that is electrically non-conductive.
The reaction chamber may be a fixture and the plurality of inlets may be through the
fixture, and the fixture may further include a titanium cathode ring.
[0035] The titanium cathode ring may be vertically adjacent the first material.
[0036] According to a fifth aspect of the invention there is provided a fixture for anodizing
a component, comprising, a reaction chamber with a plurality of inlets, wherein each
of the plurality of inlets is disposed to direct an electrolyte toward the component
at at least one non-zero vertical angle.
[0037] The at least one non-zero vertical angles may be at least two non-zero vertical angles.
[0038] At least a first of the at least two non-zero vertical angles may be greater than
zero and at least a second of the at least two non-zero vertical angles may be less
than zero.
[0039] Each of the plurality of inlets may be further disposed to direct the fluid toward
the component at at least one non-zem horizontal angle.
[0040] The at least one non-zero horizontal angle may be at least two non-zero horizontal
angles.
[0041] The fixture may include a cover over the reaction chamber, and the cover may have
an underside disposed to direct the electrolyte to a reaction surface of the component
[0042] The plurality of inlets and the cover underside may cooperate to refresh the electrolyte
at the reaction surface.
[0043] The plurality of inlets and the cover underside may cooperate to cause the electrolyte
to remove heat from the reaction surface.
[0044] ] The cover underside may have a plurality of slopes.
[0045] The plurality of inlets may be through a first material that is electrically non-conductive.
[0046] The first material may be comprised of at least one of ceramic, plastic, PVC, and
fiber reinforced plastic, and wherein the fixture may further include a titanium cathode
ring.
[0047] The titanium cathode ring may be vertically adjacent the first material.
[0048] According to a sixth aspect of the invention there is provided a method for electrolytically
treating a component comprising, directing a reaction fluid toward the component along
a plurality of paths, wherein each of the plurality of paths is at one of at least
one non-zero vertical angle.
[0049] Directing a reaction fluid toward the component along a plurality of paths at one
of at least one non-zero vertical angle, may include directing a reaction fluid toward
the component along a plurality of paths, wherein each of the plurality of paths is
at one of at least two non-zero vertical angles.
[0050] At least a first of the at least two non-zero vertical angles may be greater than
zero and at least a. second of the at least two non-zero vertical angles may be less
than zero.
[0051] Each of the plurality of paths may be at at least one non-zero horizontal angle.
[0052] The at least one non-zero horizontal angle may be at least two non-zero horizontal
angles.
[0053] The method may further comprise refreshing the fluid at the surface.
[0054] The method may further comprise removing heat from the surface of the component
[0055] Directing the reaction fluid toward the component along a plurality of paths may
include directing the reaction fluid through a first material that is electrically
non-conductive.
[0056] Directing the reaction fluid toward the component along a plurality of paths may
include directing the reaction fluid through a first material that is electrically
non-conductive and vertically adjacent a cathode ring.
[0057] Directing the reaction fluid toward the component along a plurality of paths may
include directing the reaction fluid through a first material that is electrically
non-conductive and vertically adjacent a titanium cathode ring.
[0058] Other principal features and advantages of the invention will become apparent to
those skilled in the art upon review of the following drawings, the detailed description
and the appended claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0059] Figure 1 is a block diagram of a general method implementing the present invention;
[0060] Figure 2 is a schematic sectional view of process container implementing the present
invention;
[0061] Figure 3 is an angle sectional view of a counter electrode in accordance with the
preferred embodiment;
[0062] Figure 4 is a perspective view of a counter electrode in accordance with the preferred
embodiment;
[0063] Figure 5 is vertical cross section of a working electrode mounted in a mounting fixture,
in accordance with the preferred embodiment;
[0064] Before explaining at least one embodiment of the invention in detail it is to be
understood that the invention is not limited in its application to the details of
construction and the arrangement of the components set forth in the following description
or illustrated in the drawings. The invention is capable of other embodiments or ofbeing
practiced or carried out in various ways. Also, it is to be understood that the phraseology
and terminology employed herein is for the purpose of description and should not be
regarded as limiting. Like reference numerals are used to indicate like components.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0065] While the present invention will be illustrated with reference to a particular system
and method for anodizing an aluminum part with a particular fixture, it should be
understood at the outset that the invention can also be implemented with other systems
and methods and used to anodize other parts comprising other materials held in other
fixtures.
[0066] The process and apparatus described herein is generally consistent with that of prior
art
US Patent 6126808, but with changes that are described below. The general process and system are shown
by the block diagram of Figure 1. Anodizing occurs in a process container 100 (described
in more detail later). A working electrode 102 (i.e., the part to be anodized) is
placed in a reaction container 104, which is part of container 100. After anodizing
component or part 102 is moved to a rinsing tank 110, where the working electrode
is rinsed with water pumped from a rinse reservoir 112 by a pump 114 into a rinse
chamber 116, through a set of spray nozzles 11 B. The rinse water leaves the rinse
chamber 116 through a rinse outlet 119 and returns to the rinse reservoir 112. Working
electrode or part 102 is mechanically held in position during the rinse. After rinsing,
working electrode 102 is transferred to a drying container 120, where it is dried
with hot air from a heater 122, which is pumped into the drying container 120 through
several drying inlets 124. Component, as used herein, includes the device or object
which is being treated or anodized.
[0067] Alternatives include performing multiple steps (such as anodizing and rinsing) in
a single container or providing a station (following drying container 120, e.g.) that
scan the component as a. quality control measure. The scanning may be automatically
performed using known techniques such as neural network analysis.
[0068] Referring now to Figure 2, a schematic of a section of process container 100 and
related components is shown, including an outer circular transport chamber 201 and
inner reaction container 104. The reaction medium (electrolytic solution) is transported
from a medium reservoir 202, located below process container 100 and in fluid communication
therewith, by a pressure pump 203 into transportation chamber 201 through several
inlet channels 205. Alternatives include other shaped chambers, as well as the inlets
and outlets being in different locations. Fluid communication, as used herein, includes
a path or connection through which fluid can flow from one location or container to
another. Reaction chamber, as used herein, includes the container in which the component
is placed to be treated or anodized. Transport chamber, as used herein, includes the
container and pipes, etc. that store and move an electrolyte or fluid to a reaction
chamber.
[0069] Transportation channel 201 and reaction container 104 are separated by an inner wall
consisting of a lower portion 206, made of an inert material, and an upper portion
207, part of which is the counter electrode, and part of which is (unlike the prior
art) a non-conductive injection ring and includes a set of reaction inlets or nozzles
210. Alternatively, the entire wall may be the electrode. The reaction medium enters
reaction container 104 through reaction inlets or nozzles 210 through portion 207.
The reaction medium enters reaction container 104 at a non-zero horizontal angle and
(unlike the prior art) at a non-zero vertical angle relative to the surface of the
component, part, aluminum substrate, or working electrode 102. The horizontal angle
to the part is within the range of 15 to 90 (or 15 to -90) degrees, preferably 60
to 70 (or -60 to -70) degrees. The vertical angle to the component within the range
of 15 to 85 degrees, preferably 20 to 40 degrees. Vertical angle, as used herein,
includes the angle relative to horizontal, and a vertical angle upward is greater
than zero, and a vertical angle downward is less than zero.
[0070] The reaction medium leaves reaction container 104 through a reaction outlet 212 and
returns to medium reservoir 202. The inner wall (comprised of portions 206 and 207),
and an outer wall 213 are fixed to a bottom wall 214. Walls 206, 213 and 214 are comprised
of an inert material, such as polypropylene. Reaction container 104 is closed by a
moveable top lid made of an inert material such as polypropylene, which includes a
cover lid 219 and a mounting fixture 220, and in which working electrode 102 is placed.
Mounting fixture 220 is exchangeable and specially designed for the particular parts
or working electrode 102 which is being anodized. Fixture, as used herein, includes
the reaction chamber and the walls, inlets, cover, cathode, connections, etc. Cover
(of a reaction chamber or fixture), as used herein, includes the surface over the
reaction chamber of the chamber and can be partially open, and/or have the component
extending therethrough.
[0071] The upper portion of working electrode 102 is exposed to air, enhancing the dispersion
of heat accumulated in working electrode 102 during processing. Selective formation
of coatings on working electrode 102 can be obtained in manner consistent with the
prior art, particularly
US Patent 6126808, Figures 3 and 4, such as using a top mask etc. The mounting and masking device allows
selective formation of coatings on the metallic substrate at high speed as set forth
in
US Patent 6126808.
[0072] The reaction medium is sprayed toward the metallic substrate through holes in the
counter electrode in a manner that reaction products (heat) are carried away from
the metallic substrate (working electrode). Figure 3 shows a sectional view, at an
angle relative to horizontal, of an injection ring 301. A plurality of inlets 1001
are shown, and are horizontally angled between 60 and 70 degrees. They are also at
a non-zero vertical angle, as discussed in more detail below.
[0073] As set forth in
USP 6126808 the reaction medium may be a solution of sulfuric acid and/or suitable organic acids.
The electrolyte is preferably stored and chilled to an appropriate process temperature
and pumped up into the reaction chamber at an appropriate flow rate. The flow of direction
of electrolyte is toward the aluminum surface so heat is transported away from the
areas of heat production. The electrolyte is transported to the reaction site in an
outer circular inlet chamber and through the counter electrode toward the component,
such as an aluminum piston. The counter electrode contains from one to 50, but preferably
from 10 to 30 transport inlets to the reaction chamber. The counter electrode is connected
to the rectifier and acts as cathode (negative). A pulse current pattern such as that
set forth in
US Patent 6126808 is preferably used.
[0074] Referring again to Figure 3, a sectional view of an injection ring of portion 207
of the inner wall is shown. Injection ring 301 includes inlets 1001, and the section
is at an angle equal to the vertical angle of inlets 1001. If the sectional view was
at a horizontal angle, the inlets would appear to be ovals. Inlets 1001 are horizontally
angled between 60 and 70 degrees, and thus direct the fluid to the component at a
non-zero horizontal angle. Directed toward the component, as used herein, includes
toward the component either directly or obliquely, such that the shortest distance
to the component decreases.
[0075] Inlets 1001 are through an electrically non-conductive material in the preferred
embodiment. Examples of such electrically non-conductive materials include ceramic,
plastic, PVC, fiber reinforced plastic, etc. The preferred embodiment provides that
the entire injection ring 301 is electrically non-conductive. Other embodiments provide
that portions between inlets 1001 are electrically conductive. Electrically non-conductive,
as used herein, includes a material that can electrically insulate at the voltages
being used in the treatment.
[0076] A perspective view of portion 207 is shown in Figure 4, and includes injections ring
301 and a cathode (or counter electrode) 401. Cathode 401 is preferably comprised
of titanium and is vertically adjacent and directly below injection ring 301 (unlike
the prior art). Other embodiments provide for cathode 401 to be directly above (still
vertically adjacent) injection ring 301, or adjacent and disposed between inlets 1001.
Vertically adjacent, as used herein, includes being contiguous with, in contact with,
or near, in the vertical direction.
[0077] ] Because the inlets are not through the cathode there is less likelihood of the
inlets being clogged by plating of dissolved metals that enter the anodizing solution
during processing of alloyed materials. Rather, using this invention will limit unwanted
plating primarily in non-critical areas, such as on ring 401, or on the surface of
ring 301.
[0078] The inlets are at a non-zero vertical angle, and thus direct the fluid toward the
component at a non-zero vertical angle. Figure 5 shows a vertical cross section of
a component 102 in a fixture 220 in accordance with the preferred embodiment. An inlet
1001 is shown, and is at a vertical angle of preferably between 20-40 degrees. Inlet
1001 appears to be an oval because the section is at a zero horizontal angle, and
inlet 1001 is at a non-zero horizontal angle. Alternative embodiments provide for
negative vertical angles, and/or two or more non-zero vertical angles, and/or two
or more non-zero horizontal angles for inlets 1001. For example, every alternating
inlet could be at +30 and -30 degree vertical angles.
[0079] Component 102 is a piston, and supported in position by a spacer S01 1 on fixture
220. The reaction fluid enters through inlet 1001, as indicated by an arrow 503. Inlet
1001 is through non-conductive ring 301. Non-conductive ring 301 is disposed vertically
adjacent cathode 401. Cover 219 is placed over fixture 220, and fluid passes between
cover 504 and fixture 220. Unlike the prior art, the underside of cover 505 is shaped
to direct the fluid to piston 102 by having an upward slope. More specifically, the
underside of cover 505 includes a first sloped region 507 and a second sloped region
508. They combine to produce an non-zero average slope. Alternatives provide for a
single slope, a plurality of slopes with abrupt changes joining the slopes or a continuously
changing slope. Shaped to direct the fluid, as used herein, includes a profile that
has a non-zero average slope, and can be a single slope, a plurality of slopes, or
a changing slope. Underside of the cover, as used herein, is the surface of the cover
closest to the reaction fluid.
[0080] Fluid is directed by the underside of cover 505 and by inlets 503 to piston 102,
as shown by arrow 510. Fluid returns to a storage chamber along a path shown by arrows
511 and 512. The shape of the underside of cover 505 and the direction of inlets 503
help create a laminar flow where arrows 510 and 511 are shown.
[0081] Thus, the invention provides for inlets or nozzles in the fixture at non-zero vertical
and horizontal angles, as well as through material that is electrically non-conductive.
The non-zero angles, in cooperation with the sloped underside of the cover, allows
the electrolyte to roll into the ring groove on the piston and refresh the electrolyte
solution at the interface of the anodizing area. This circulation of the electrolyte
flow, shown by arrows 510 and 511, allows the electrolyte to remove heat effectively
and refresh the fluid (electrolyte) at the surface of the aluminum to create a dense
oxide structure. Moreover, this cooperation helps even out the electrolyte replenishing
at the anodizing interface reducing any potential hot spots in between the electrolyte
injection nozzles. Refresh the fluid at a surface, as used herein, includes directing
new fluid to the reaction surface. Various alternatives include having non-zero vertical
angles with zero horizontal angles, with or without the sloped underside of the cover
and with or without the non-conductive inlet ring. Other alternatives include having
a non-conductive inlet ring with or without non-zero vertical angles, non-zero horizontal
angle and the sloped (i.e., non-zero average slope) under side of the cover. Additional
alternatives include having an underside of the cover that directs fluid to the component
(such as a sloped underside), with or without a non-conductive inlet ring, non-zero
vertical angles, and nonzero horizontal angles.
[0082] Numerous modifications may be made to the present invention which still fall within
the intended scope hereof. Thus, it should be apparent that there has been provided
in accordance with the present invention a method and apparatus for a system and method
for electroplating that fully satisfies the objectives and advantages set forth above.
Although the invention has been described in conjunction with specific embodiments
thereof, it is evident that many alternatives, modifications and variations will be
apparent to those skilled in the art. Accordingly, it is intended to embrace all such
alternatives, modifications and variations that fall within the spirit and broad scope
of the appended claims.
1. An apparatus for electrolytically treating a surface of a component comprising:
a reaction chamber, adapted for placing at least a portion of the component therein,
and for holding a reaction fluid;
a transport chamber in fluid communication with the reaction chamber, wherein the
fluid enters the reaction chamber from the transport chamber through a plurality of
inlets directed toward the component, wherein each of the plurality of inlets is disposed
to direct the fluid toward the component at at least one non-zero vertical angle;
and
a fluid return path, wherein the fluid returns from the reaction chamber to the transport
chamber.
2. The apparatus of claim 1, wherein the at least one non-zero vertical angles is at
least two non-zero vertical angles.
3. The apparatus of claim 2, wherein at least a first of the at least two non-zero vertical
angles is greater than zero and at least a second of the at least two non-zero vertical
angles is less than zero.
4. The apparatus of any preceding claim, wherein each of the plurality of inlets is further
disposed to direct the fluid toward the component at at least one non-zero horizontal
angle.
5. The apparatus of any preceding claim, wherein the reaction chamber is a fixture having
a cover over the reaction chamber, and the cover has an underside shaped to direct
the fluid entering the reaction chamber through the plurality of inlets to the surface
of the component.
6. The apparatus of claim 5, wherein the plurality of inlets and the cover underside
cooperate to refresh the fluid at the surface.
7. The apparatus of claim 5, wherein the plurality of inlets are through a first material
that is electrically non-conductive.
8. The apparatus of claim 7, wherein the plurality of inlets are in the fixture, and
the fixture further includes a titanium cathode ring.
9. The apparatus of claim 8, wherein the titanium cathode ring is vertically adjacent
the first material.
10. The apparatus of any of claims 1 to 4, wherein the plurality of inlets are through
a first material that is electrically non-conductive and wherein the reaction chamber
is a fixture and the plurality of inlets are through the fixture, and the fixture
further includes a titanium cathode ring.
11. A fixture for anodizing a component, comprising, a reaction chamber with a plurality
of inlets, wherein each of the plurality of inlets is disposed to direct an electrolyte
toward the component at at least one non-zero vertical angle.
12. A method for electrolytically treating a component comprising, directing a reaction
fluid toward the component along a plurality of paths, wherein each of the plurality
of paths is at one of at least one non-zero vertical angle.
13. The method of claim 12, wherein directing a reaction fluid toward the component along
a plurality of paths at one of at least one non-zero vertical angle, includes directing
a reaction fluid toward the component along a plurality of paths, wherein each of
the plurality of paths is at one of at least two non-zero vertical angles.
14. The method of claim 13, wherein at least a first of the at least two non-zero vertical
angles is greater than zero and at least a second of the at least two non-zero vertical
angles is less than zero.
15. The method of claim 13, wherein each of the plurality of paths is at at least one
non-zero horizontal angle.