TECHNICAL FIELD
[0001] The present invention relates to the field of uncoated inkjet substrates which are
particularly suitable for high-speed inkjet printing and which are well printable
with current high-speed inkjet printing devices.
PRIOR ART
[0002] Inkjet printing has become one of the most popular and commonly used printing techniques.
There is a wide range of substrates but also a wide range of different printing devices
available on the market.
[0003] Printable substrates which are useful for ink-jet printing can be coated with a strong
pigmented layer which then acts as an ink receiving layer.
[0004] On the other hand so-called uncoated inkjet papers are available, which normally
on both sides are provided with a so-called sizing layer which is much thinner than
the above-mentioned strong pigmented ink receiving layer and which may or may not
comprise pigments.
[0005] EP 0 534 906 discloses a sizing process for the sizing of cellulosic fibre materials with polytertiary
amine compounds. The corresponding sizing formulations are applied at a pH of 7.5
such as to make sure that the compounds are cationic.
[0006] WO 2009/096922 discloses an inkjet printable substrate with a porous ink receiving layer and a sobbing
layer. The corresponding coating layer comprises a binder and a metal oxide particulate
with an organosilane reagent.
[0007] WO 2006/067273 discloses a high-speed inkjet printing paper with a sizing layer containing of a
single cationic fixing agent applied on the surface of the web. The cationic fixing
agent can for example be polydadmac.
[0008] US 7704574 discloses a coated substrate suitable for ink-jet printing comprising several coating
layers.
SUMMARY OF THE INVENTION
[0009] It is therefore an object of the present invention to propose an improved uncoated
inkjet printable substrate. The printable substrate comprises, on at least one side,
an essentially unpigmented sizing layer, which forms the ink receiving layer, i.e.
which is in direct contact with one surface of a raw cellulosic or lignocellulosic
substrate layer, and which on the opposite side forms the surface of the printable
substrate for receiving the ink. In accordance with the invention, sizing layer essentially
consists of a combination of a cationic inorganic polyaluminium hydroxychloride compound
with at least one organic cationic polydimethylammonium compound. This sizing formulation
is applied as an aqueous formulation at a pH of less than 6 in which the cationic
inorganic polyaluminium hydroxychloride is in solution and the cationic polydimethylammonium
compound is in dispersion. Indeed using this particular way of application of the
sizing formulation where the cationic inorganic aluminium hydroxychloride is present
in solution as a cationic inorganic polyaluminium hydroxychloride in combination with
the dispersion of cationic polydimethylammonium compound at this low pH leads to a
final dried sizing layer with improved general properties and in particular printing
properties. Indeed as will be shown further below a corresponding printable substrate
showed high water fastness, exceptionally high optical densities for a large number
of different printer devices and excellent colour gamut as well as sufficient drop
spreading in 100% black areas.
[0010] As mentioned above, the sizing layer essentially consists of the above-mentioned
constituents. In other words preferentially the sizing layer is completely free from
additional compounds such as binders, pigments, brighteners. Certain processing aids
such as rheology modifiers, defoamers etc. may be present, however only in very minor
proportion, typically below 5 weight percent, preferably below 2 weight percent. In
principle such processing aids can also be completely absent.
[0011] According to a further preferred embodiment, the cationic inorganic polyaluminium
hydroxychloride is applied as a solution of polymeric (Al
2(OH)
5Cl.2.5H
2O).
[0012] According to yet another preferred embodiment the organic cationic polydimethylammonium
compound is selected from the group of polydadmac, N,N-Dimethyl-1,3-Propanediamine
polymer with epichlorhydrin, or mixtures thereof. According to a preferred embodiment,
the organic cationic polydimethylammonium is selected as a N,N-Dimethyl-1,3-Propanediamine
polymer with epichlorhydrin, preferably with a molecular weight in the range of 50,000-80,000
g/mol.
[0013] Preferentially, the dry weight ratio of the cationic inorganic polyaluminium hydroxychloride
to the organic cationic polydimethylammonium compound is in the range of 0.25 - 4.
Preferably it is in the range of 0.5 - 2, or 0.75 - 1.5, most preferably this ratio
is in the range of 1.
[0014] For increasing opacity and bulk but also for increasing printing properties, preferentially
the raw cellulosic substrate comprises at least 5 weight percent of filler, preferably
at least 10 or at least 15 weight percent of filler. Preferably up to 30% or up to
20% filler are present. The filler is preferably a fine particulate pigment filler,
preferentially it is a calcium carbonate filler, more preferably precipitated calcium
carbonate filler. The corresponding cellulosic constituent of the raw substrate is
preferentially softwood and/or Eucalyptus based pulp.
[0015] As mentioned above, it is important in order to have a combination of dissolved (and
not dispersed) cationic inorganic polyaluminium hydroxychloride in combination with
dispersed cationic polydimethylammonium in order to finally have a dried coating with
optimum availability of the corresponding chemistry of these two constituents as concerns
mordanting interaction with ink etc. In order to achieve this, the pH of the aqueous
formulation should be lower than 6. According to a preferred embodiment, the aqueous
fonnulation has an even lower pH, namely preferentially a pH of less than 5.5, more
preferably of less than 5.3, typically in the range of 4.5-5.5.
[0016] According to one specific preferred embodiment, there is only one single organic
cationic polydimethylammonium compound and this is selected to be N,N-Dimethyl-1,3-Propanediamine
polymer with epichlorhydrin, for example as available under the trade name Cartafix
DPR liquid from Clariant, and there is cationic inorganic polyaluminium hydroxychloride
selected exclusively to be a solution of polymeric (Al
2(OH)
5C.2.5H
20) (e.g. using the product Cartafix LA liquid from Clariant). In this case preferably
the dry weight ratio of the cationic inorganic polyaluminium hydroxychloride to the
N,N-Dimethyl-1,3-Propanediamine polymer with epichlorhydrin is in the range of 0.5
- 2, preferably in the range of 1, and is applied at a pH in the range of 4.5-5.5,
typically around 5.
[0017] Typically, the sizing layer is applied at a dry weight in the range of 1-4 g/m
2, preferably in the range of 1-2 g/m
2.
[0018] Typically the total weight of the inkjet printable substrate (inclusive of the sizing
layer(s) is in the range 40-150 g/m
2, preferably 50 - 130 g/m
2.
[0019] The sizing layer can be applied on one single side of the raw cellulosic substrates,
preferably it is however applied on both sides of the raw cellulosic substrate. Preferentially
the sizing is applied online, so within the paper machine and subsequent to the actual
formation of the web. Prior to the sizing step, the web can be only partially dried,
preferably to a residual humidity in the range of 1 - 10%, preferably 2-5%, more preferably
3-4%. Preferentially the sizing layer is applied on both sides using a size press,
in which the web is, in an online process, passed through a pair of rolls which deliver
the sizing formulation in the desired amount.
[0020] Furthermore the present invention relates to a method for making an inkjet printable
substrate as described above. According to this process, preferentially an essentially
untreated raw cellulosic substrate web is coated or impregnated with a sizing formulation
essentially consisting of a combination of a cationic inorganic polyaluminium hydroxychloride
compound with at least one organic cationic polydimethylammonium compound, preferably
with one single organic cationic polydimethylammonium compound and this under conditions
such that the sizing formulation is present as an aqueous formulation at a pH of less
than 6 in which the cationic inorganic polyaluminium hydroxychloride is in solution
and the cationic polydimethylammonium compound is in dispersion.
[0021] According to a preferred embodiment of the method, the total solids content in the
sizing formulation is in the range of 5-30%, preferably in the range of 10 - 20 %
or 12-15%.
[0022] As mentioned above, it is preferred to apply the sizing formulation on-line and essentially
immediately subsequent to the process of the making of the raw cellulosic substrate
web (optionally after partial drying) and for the sizing the web is passed through
a size press. Further embodiments of the invention are laid down in the dependent
claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Preferred embodiments of the invention are described in the following with reference
to the drawings, which are for the purpose of illustrating the present preferred embodiments
of the invention and not for the purpose of limiting the same. In the drawings,
- Fig. 1
- shows a schematic cut through a substrate according to the invention.
DESCRIPTION OF PREFERRED EMBODIMENTS
[0024] In the following experimental section the production of uncoated inkjet papers with
sizing formulations according to the present invention shall be described and their
printing properties shall be illustrated. The following description shall not be used
for limiting the scope of the general invention as outlined above and as defined in
the appended claims.
[0025] In the laboratory uncoated printable substrates were produced using the sizing formulations
as given in table 1 below. Sizing treatment was applied on one side.
[0026] C1 and C3 are comparative examples while C7, C10 and C11 are examples according to
the invention.
Table 1: Sizing formulations, wherein the following definitions are applicable: SC:
solids content (as actually analysed in the starting material); contents are given
as parts in dry weight in the final coating formulation which had a total solids content
adjusted in the range of 12-15 % w/w.
|
SC (%) |
Formulation C1 |
Formulation C3 |
Formulation C7 |
Formulation C10 |
Formulation C11 |
Cartafix DPR |
23,8 |
|
100 |
50 |
25 |
75 |
Cartafix LA |
42,3 |
100 |
|
50 |
75 |
25 |
[0027] Cartafix DPR is an aqueous dispersion (> 23% w/w) of a high charge density polyamine/epichlorohydrin-based
cationic; main ingredient 1,3-Propanediamine, N,N-dimethyl-, polymer with (chloromethyl)oxirane;
Density (20°C) 1.06 kg/l; pH (as supplied) 4.5.
[0028] Cartafix LA is an aqueous solution (> 40% w/w) of polymeric highly basic aluminium
hydroxyl chloride, chemically indicated as Al
2(OH)
5Cl.2-3H
2O; its cationic charge density is about 4-5 times higher than that of aluminium sulphate;
Density (20°C) 1,33 kg/l; pH (1% solution) 4.5.
[0029] As a substrate an uncoated raw base paper (83 g/m
2) which was based on standard softwood kraft pulp (45-50%) and standard Eucalyptus
kraft pulp (50-45%). The pulp mixture as such was additionally provided with 18.5
% w/w of a commercially available PCC, with scalenohedral particle size, a mean particle
diameter 1.8 ± 0.2 µm, 57 ± 5% particles < 2 µm, a BET specific surface area 5.5 ±
1 m2/g and a Tappi (R 457, ISO 2469) brightness 94.5 ± 1%.
[0030] The raw base substrate was surface sized on one side by means of a hand sheet rod
coater device wherein approximately 1.5 g/m
2 sizing material was applied as to all papers C1, C3, C10 and C11. As to paper C7
the amount of sizing material was also varied to respectively 0.7 g/m
2 , 1.4 g/m
2 , 1.6 g/m
2 , 2.8 g/
M2 and 3.6 glm
2. In practice varying application amounts were provided for via appropriate aqueous
dilution of the mixture of Cartafix DPR and Cartafix LA. The sizing layer was dried
using conventional infrared drying techniques.
[0031] The final moisture was in the range of 4.5-5.5%. The final grammage (area weight)
of the uncoated paper was in the range of 85 g/m
2. No calendaring was being applied.
[0032] The resulting uncoated paper products and (as referent) a commercial available top-brand
uncoated ink-jet paper were printed in black (at varying coverage % of 20%, 40%, 60%,
80% and 100%) on a deskjet printer Epson C88. The 100% black images have been used
to visually evaluate whether the drop spreading is sufficient to obtain a fully covered
full tone. Results are collected in table 2 given below.
Table 2: Visual evaluation of the drop spreading in 100% black area (Epson C88). Rating:
1 = very low spreading; 2= insufficient spreading; 3= sufficient spreading
|
Top-brand uncoated ink-jet paper |
C1 |
C3 |
C7 |
C10 |
C11 |
Spreading capability |
3 |
2 |
1 |
3 |
3 |
2 |
[0033] All papers, inclusive of the referent paper did perform very good in the water fastness
test, executed according ISO standard 18935.
[0034] Concomitant results as to the resulting (black) optical densities (the higher the
better) on the printer Epson C88 have been collected in table 3 given below.
Table 3: Black optical density gradient in relation to % coverage (Epson C88). Unless
specified otherwise the sizing layer is applied in 1.5 gsm on one side. Generally
gsm stands for g/m
2.
|
100% black |
80% black |
60% black |
40% black |
20% black |
Commercial top-brand uncoated ink-jet paper |
1,65 |
1,07 |
0,65 |
0,38 |
0,16 |
C1 |
1,66 |
1,07 |
0,61 |
0,35 |
0,14 |
C3 |
1,63 |
0,86 |
0,46 |
0,25 |
0,10 |
C7 (0.7gsm sizing layer) |
1,65 |
1,10 |
0,62 |
0,35 |
0,15 |
C7 (1.4 gsm sizing layer) |
1,85 |
1,16 |
0,64 |
0,35 |
0,15 |
C7 (1.6 gsm sizing layer) |
2,10 |
1,20 |
0,63 |
0,32 |
0,14 |
C7 (2.8 gsm sizing layer) |
1,83 |
1,14 |
0,61 |
0,33 |
0,13 |
C7 (3.6 gsm sizing layer) |
2,30 |
1,16 |
0,58 |
0,31 |
0,13 |
C10 |
1,79 |
1,12 |
0,62 |
0,34 |
0,14 |
C11 |
2,00 |
1,11 |
0,57 |
0,31 |
0,13 |
[0035] The resulting uncoated paper products C3, C7, C 10 and (as referent) (same) commercial
available top-brand uncoated ink-jet paper were additionally printed in full color
on a deskjet printer Canon IP4500. Results as to resulting C,Y,M,K optical densities
have been collected in table 4 below.
Table 4: Optical densities C,Y,M, K (Canon IP4500). Unless specified otherwise the
sizing layer is applied in 1.5 gsm on one side.
|
C |
M |
Y |
K |
Commercial top-brand uncoated ink-jet paper |
0,93 |
1,17 |
0,92 |
1,95 |
C3 |
0,86 |
1,26 |
0,87 |
1,50 |
C7 (0.7gsm sizing layer) |
0,94 |
0,94 |
0,84 |
1,27 |
C7 (1.4 gsm sizing layer) |
0,98 |
1,00 |
0,86 |
1,37 |
C7 (1.6 gsm sizing layer) |
1,03 |
1,11 |
0,94 |
1,61 |
C7 (2.8 gsm sizing layer) |
1,00 |
1,17 |
0,90 |
1,68 |
C7 (3.6 gsm sizing layer) |
1,04 |
1,30 |
0,93 |
1,81 |
C10 |
1,00 |
0,97 |
0,87 |
1,50 |
[0036] Concomitant results as to the resulting color gamut data ((L)ab-color space) on the
printer Canon IP4500 have been collected in table 5 given below. Next to the same
top-brand uncoated ink-jet paper also a top-brand coated pigmented ink-jet paper and
a premium-brand coated pigmented ink-jet paper have been included as referents.
Table 5: (L)ab color space data (color gamut) on printer Canon IP4500. Unless specified
otherwise the sizing layer is applied in 1.5 gsm on one side.
|
(L)ab |
Yellow |
Green |
Cyan |
Blue |
Magenta |
Red |
Commercial premium-brand coated pigmented ink-jet paper |
a |
-2,25 |
-58,21 |
-24,08 |
3,99 |
67,98 |
58,32 |
b |
70,32 |
20,32 |
-44,84 |
-51,66 |
1,49 |
32,18 |
Commercial top- brand coated pigmented ink-jet paper |
a |
0,5 |
-47,54 |
-22,48 |
2,31 |
58,24 |
50,36 |
b |
67,92 |
20,33 |
-44,39 |
-44,8 |
-2,14 |
24,25 |
Commercial top-brand uncoated ink-jet paper |
a |
1,08 |
-42,68 |
-19,44 |
-0,09 |
52,47 |
44,43 |
b |
60,87 |
14,46 |
-42,76 |
-41,19 |
-2,39 |
20,96 |
C3 |
a |
1,87 |
-42,92 |
-18,23 |
3,29 |
57,18 |
49,2 |
b |
63,33 |
14,48 |
-39,98 |
-43,81 |
-2,49 |
22,93 |
C7 (0.7 gsm sizing layer) |
a |
1,73 |
-41,91 |
-20,6 |
-3,24 |
48,3 |
41,5 |
b |
60,81 |
12,43 |
-40,65 |
-37,7 |
-3,67 |
19 |
C7 (1.4 gsm sizing layer) |
a |
1,64 |
-43,13 |
-21,09 |
-3,36 |
50,74 |
44,06 |
b |
61,26 |
10,41 |
-41,38 |
-39,48 |
-2,58 |
21,19 |
C7 (1.6 gsm sizing layer) |
a |
2,59 |
-43,02 |
-22,23 |
-1,24 |
53,87 |
47,28 |
b |
65,25 |
12,93 |
-42,36 |
-41,25 |
-0,98 |
24,71 |
C7 (2.8 gsm sizing layer) |
a |
1,1 |
-45,64 |
-22,66 |
0,45 |
57,42 |
50,51 |
b |
65,15 |
13,56 |
-42,91 |
-43,42 |
-0,59 |
25,42 |
C7 (3.6 gsm sizing layer) |
a |
1,07 |
-47,81 |
-23,1 |
3,02 |
60,91 |
53,98 |
b |
67,62 |
14,81 |
-44,82 |
-45,74 |
0,54 |
28,45 |
C10 |
a |
1,9 |
-42,66 |
-21,31 |
-3,81 |
49,78 |
42,85 |
b |
62,72 |
10,68 |
-41,75 |
-39,06 |
-3,12 |
20,51 |
[0037] In a pilot trial uncoated printable substrates were produced using the sizing formulations
and sizing amounts as given in table 6 below. As to sizing formulations B,C and D,
based on optimum sizing formulation C7 in table 1, sizing coat weights were varied
in three trial points Sizing treatment was applied on both sides.
Table 6: Sizing formulations, wherein the following definitions are applicable: SC:
solids content (as actually analysed in the starting material); contents are given
as parts in dry weight in the final coating formulation which had a total solids content
adjusted in the range of 12-15 % w/w.
|
SC (%) |
Formulation A |
Formulation B |
Formulation C |
Formulation D |
Cartafix DPR |
27,4 |
100 |
50 |
50 |
50 |
Cartafix LA |
46,4 |
|
50 |
50 |
50 |
|
Applied sizing coat weight per side (gsm) |
1.2 |
1.3 |
2 |
3.5 |
[0038] As a substrate an uncoated raw base paper (83 g/m
2) which was based on standard softwood kraft pulp (45-50%) and standard Eucalyptus
kraft pulp (50-45%). The pulp mixture as such was additionally provided with 18.5
% w/w of a commercially available PCC, with scalenohedral particle size, a mean particle
diameter 1.8 ± 0.2 µm, 57 ± 5% particles < 2 µm, a BET specific surface area 5.5 ±
1 m2/g and a Tappi (R 457, ISO 2469) brightness 94.5 ± 1 %. The raw base substrate
was surface sized on both sides by means of a metered size press and varying amounts
sizing material (1.2 - 3.6 g/m
2/side) were applied to the raw base paper. In practice varying application amounts
were provided for via appropriate aqueous dilution of the mixture of Cartafix DPR
and Cartafix LA. The sizing layer was dried using conventional infrared drying techniques.
[0039] The final moisture was in the range of 3.6-4.5%. The final grammage (area weight)
of the uncoated paper was in the range of approximately 85 - 90 glm
2. No calendaring was being applied.
[0040] The resulting uncoated paper products were full-color printed on high-speed ink-jet
press Oce Jetstream 2200.
[0041] The printed 100% black images have been used to visually evaluate drop spreading
behaviour: As to sizing formulations B, C and D a rating 3 = sufficient spreading
was given and as to sizing formulation A only a rating 1= very low spreading resulted.
This is completely in line with similar results in the above laboratory trial.
[0042] Water fastness test results (according ISO standard 18935) were very good as to all
sizing formulations A, B, C and D. This is completely in line with similar results
in the above laboratory trial.
[0043] Results as to resulting C,Y,M,K optical densities have been collected in table 7
below.
Table 7: Optical densities C,Y,M, K (Oce Jetstream 2200).
|
Formulation A |
Formulation B |
Formulation C |
Formulation D |
drop size (pL) |
7 |
12 |
7 |
9 |
7 |
9 |
7 |
9 |
Cyan |
0,80 |
1,03 |
1,01 |
1,09 |
1,00 |
1,09 |
1,00 |
1,06 |
Magenta |
0,70 |
0,72 |
0,77 |
0,85 |
0,75 |
0,83 |
0,73 |
0,81 |
Yellow |
0,73 |
0,73 |
0,87 |
0,96 |
0,86 |
0,95 |
0,84 |
0,91 |
Black |
0,73 |
0,85 |
1,17 |
1,29 |
1,19 |
1,31 |
1,20 |
1,22 |
[0044] Concomitant results as to the resulting color gamut data [(L)ab-color space) on the
printer Oce jetstream 2200 have been collected in table 8 given below.
Table 8: (L)ab color space data (color gamut) on printer Oce Jetstream 2200.
|
drop size (pL) |
|
Yellow |
Green |
Cyan |
Blue |
Magenta |
Red |
Formulation A |
7 |
a |
-2,5 |
-40,2 |
-23,7 |
9,5 |
51,4 |
46,2 |
b |
55,1 |
15,2 |
-38,2 |
-37,5 |
-12,4 |
28,1 |
Formulation A |
12 |
a |
-2,6 |
-40,9 |
-24,7 |
4,3 |
52,4 |
47,0 |
b |
55,6 |
7,1 |
-42,3 |
-40,5 |
-12,6 |
29,8 |
Formulation B |
7 |
a |
-3,8 |
-46,0 |
-29,3 |
7,8 |
55,6 |
45,1 |
b |
63,9 |
14,3 |
-43,9 |
-40,5 |
-13,4 |
28,9 |
Formulation B |
9 |
a |
-2,8 |
-45,8 |
-28,8 |
7,6 |
57,9 |
46,0 |
b |
67,6 |
13,7 |
-44,6 |
-39,6 |
-11,6 |
29,0 |
Formulation C |
7 |
a |
-4,1 |
-47,1 |
-29,8 |
7,5 |
54,6 |
43,8 |
b |
63,7 |
14,5 |
-43,5 |
-40,2 |
-13,5 |
29,1 |
Formulation C |
9 |
a |
-3,0 |
-46,3 |
-29,5 |
7,5 |
56,8 |
45,4 |
b |
67,6 |
13,1 |
-45,0 |
-39,6 |
-11,7 |
28,8 |
Formulation D |
7 |
a |
-4,1 |
-46,8 |
-30,8 |
6,2 |
53,7 |
42,3 |
b |
63,4 |
11,3 |
-43,7 |
-40,1 |
-13,6 |
26,0 |
Formulation D |
9 |
a |
-3,1 |
-46,5 |
-29,6 |
5,3 |
55,9 |
44,6 |
b |
66,6 |
12,6 |
-43,9 |
-39,7 |
-11,4 |
27,9 |
[0045] The resulting uncoated paper products were full-color printed on high-speed ink jet
press Kodak VL2000.
[0046] The printed 100% black images have been used to visually evaluate drop spreading
behaviour: As to sizing formulations B, C and D a rating 3 = sufficient spreading
was given and as to sizing formulation A only a rating 1= very low spreading resulted.
This is completely in line with similar results in the above laboratory trial.
[0047] Water fastness test results (according ISO standard 18935) were very good as to all
sizing formulations A, B, C and D. This is completely in line with similar results
in the above laboratory trial.
[0048] Results as to resulting C,Y,M,K optical densities have been collected in table 9
below.
Table 9: Optical densities C,Y,M, K (Kodak VL2000).
|
Commercial top-brand uncoated ink-jet paper |
Formulation A |
Formulation B |
Formulation C |
Formulation D |
drop size (pL) |
11 |
11 |
11 |
11 |
11 |
Cyan |
0,99 |
0,98 |
1,10 |
1,09 |
1,06 |
Magenta |
0,95 |
1,05 |
1,04 |
0,98 |
0,93 |
Yellow |
0,85 |
0,87 |
0,97 |
0,94 |
0,89 |
Black |
1,12 |
1,02 |
1,23 |
1,20 |
1,16 |
[0049] Concomitant results as to the resulting color gamut data [(L)ab-color space) on the
printer Kodak VL2000 have been collected in table 10 given below.
Table 10: (L)ab color space data (color gamut) on printer Kodak VL2000.
|
drop size (pL) |
|
Yellow |
Green |
Cyan |
Blue |
Magenta |
Red |
Commercial top-brand uncoated ink-jet paper |
11 |
a |
-1,2 |
-40,4 |
-27,0 |
13,0 |
53,3 |
42,7 |
b |
60,7 |
14,3 |
-43,7 |
-29,0 |
-6,5 |
19,1 |
Formulation A |
11 |
a |
-0,8 |
|
-28,0 |
|
57,7 |
|
|
|
b |
64,5 |
|
-40,5 |
|
-3,8 |
|
Formulation B |
11 |
a |
0,3 |
-42,7 |
-28,2 |
16,5 |
57,7 |
48,8 |
b |
70,4 |
18,4 |
-46,6 |
-29,3 |
-4,0 |
27,3 |
Formulation C |
11 |
a |
0,0 |
-44,5 |
-28,7 |
14,8 |
55,9 |
48,5 |
b |
69,7 |
17,1 |
-46,4 |
-30,4 |
-4,5 |
27,4 |
Formulation D |
11 |
a |
-0,4 |
-45,3 |
-29,5 |
10,2 |
53,6 |
46,2 |
b |
68,5 |
14,9 |
-45,7 |
-31,2 |
-4,9 |
25,6 |
LIST OF REFERENCE SIGNS
[0050]
1 |
ink-jet substrate |
3 |
sizing layer |
2 |
raw cellulosic substrate |
|
|
1. Inkjet printable substrate (1) with an essentially unpigmented sizing layer (3) on
at least one surface of a raw cellulosic or lignocellulosic substrate (2), wherein
the sizing layer (3) essentially consists of a combination of a cationic inorganic
polyaluminium hydroxychloride compound with at least one organic cationic polydimethylammonium
compound, applied as an aqueous formulation at a pH of less than 6 in which the polyaluminium
hydroxychloride is in solution and the cationic polydimethylammonium compound is in
dispersion.
2. Inkjet printable substrate (1) according to claim 1, wherein the sizing layer (3)
is completely free from additional compounds such as binders, pigments, brighteners.
3. Inkjet printable substrate (1) according to any of the preceding claims, wherein the
cationic inorganic polyaluminium hydroxychloride is applied as a solution of polymeric
(Al2(OH)5Cl.2.5H2O).
4. Inkjet printable substrate (1) according to any of the preceding claims, wherein the
organic cationic polydimethylammonium compound is selected from the group of polydadmac,
N,N-Dimethyl-1,3-Propanediamine polymer with epichlorhydrin, or mixtures thereof,
wherein preferably N,N-Dimethyl-1,3-Propanediamine polymer with epichlorhydrin is
used with a molecular weight in the range of 40,000-80,000 g/mol.
5. Inkjet printable substrate (1) according to any of the preceding claims, wherein the
dry weight ratio of the polyaluminiuin hydroxychloride to the organic cationic polydimethylammonium
compound is in the range of 0.25 - 4, preferably in the range of 0.5 - 2, or 0.75
- 1.5, most preferably in the range of 1.
6. Inkjet printable substrate (1) according to any of the preceding claims, wherein the
raw cellulosic substrate (2) comprises at least 5 weight percent of filler, preferably
at least 10 or at least 15 weight percent of filler, wherein the filler is a calcium
carbonate filler, preferably precipitated calcium carbonate filler.
7. Inkjet printable substrate (1) according to any of the preceding claims, wherein the
aqueous formulation has a pH of less than 5.5, preferably of less than 5.3, more preferably
in the range of 4.5-5.3.
8. Inkjet printable substrate (1) according to any of the preceding claims, wherein there
is one single organic cationic polydimethylammonium compound and this is selected
to be N,N-Dimethyl-1,3-Propanediamine polymer with epichlorhydrin, wherein the cationic
inorganic polyaluminium hydroxychloride is applied as a solution of polymeric (Al2(OH)5Cl.2.5H2O), and wherein the dry weight ratio of the polyaluminium hydroxychloride to the N,N-Dimethyl-1,3-Propanediamine
polymer with epichlorhydrin is in the range of 0.5 - 2 and is applied as a pH in the
range of 4.5-5.5.
9. Inkjet printable substrate (1) according to any of the preceding claims, wherein the
sizing layer (3) is applied at a dry weight in the range of 1-4 g/m2, preferably in the range of 1-2 glm2, wherein preferably the sizing layer is applied on both sides of the raw cellulosic
substrate (2).
10. Inkjet printable substrate (1) according to any of the preceding claims, wherein the
total weight of the inkjet printable substrate, inclusive of the sizing layer(s),
is in the range 40 - 150 g/m2, preferably 50 - 130 g/m2.
11. Method for making in inkjet printable substrate (1) according to any of the preceding
claims, wherein an essentially untreated raw cellulosic substrate web (2) is coated
with a sizing formulation essentially consisting of a combination of a polyaluminium
hydroxychloride compound with at least one organic cationic polydimethylammonium compound,
as an aqueous formulation at a pH of less than 7 in which the polyaluminium hydroxychloride
is in solution and the cationic polydimethylammonium compound is in dispersion.
12. Method according to claim 11, wherein the total solids content in the sizing formulation
is in the range of 5-30%, preferably in the range of 10-20%.
13. Method according to any of the preceding claims 11-12, wherein on-line and subsequent
to the process of the making of the raw cellulosic substrate web for the sizing the
web is passed through a size press.