TECHNICAL FIELD
[0001] The present invention relates to an elevator braking apparatus that applies braking
to a car driving electric motor.
BACKGROUND ART
[0002] Conventional elevator braking apparatuses includes: an elevator controlling apparatus
that controls speed of a car driving electric motor; an electromagnetic brake that
applies braking to the car driving electric motor to decelerate and stop the car driving
electric motor; and a braking controlling apparatus that controls braking force from
the electromagnetic brake during a car urgent stopping command such that deceleration
of the car is at a predetermined value.
The electromagnetic brake has: a brake shoe that presses due to a spring force a brake
wheel that is coupled coaxially to a driving sheave onto which a main rope is wound;
and a brake coil that generates an electromagnetic force that separates the brake
shoe from the brake wheel when an electric current is passed therethrough. During
urgent stopping commands, braking controlling apparatuses have performed control such
that deceleration of the car is at a predetermined value by adjusting the electric
current to the brake coil to control the braking force from the electromagnetic brake
based on a speed command value and a car speed signal that are output from the elevator
controlling apparatus (see Patent Literature 1, for example).
Thus, in conventional elevators, braking apparatuses have avoided imparting discomfort
and irritation to users during urgent stopping commands by stopping movement of the
car swiftly at a predetermined rate of deceleration without stopping abruptly.
[0003] Patent Literature 1:Japanese Patent Laid-Open No.
HEI 7-157211 (Gazette)
DISCLOSURE OF THE INVENTION
PROBLEM TO BE SOLVED BY THE INVENTION
[0004] However, in conventional techniques, there are problems such as the following:
As the force of the spring that presses the brake shoe onto the brake wheel changes
due to deterioration with age, the braking force from the electromagnetic brake when
an electric current of predetermined magnitude is passed through the brake coil also
changes.
Consequently, in conventional elevator braking apparatuses, because braking force
from the electromagnetic brake fluctuates as a result of deterioration in the force
from the spring with age, control of deceleration of the car is reduced when stopping
the car during car urgent stopping commands. In conventional elevators, discomfort
and irritation have sometimes been imparted to users because of this.
[0005] The present invention aims to solve the above problems and an object of the present
invention is to provide an elevator braking apparatus that can prevent deterioration
in control of deceleration of a car during emergency stopping of the car even if braking
forces from an electromagnetic brake fluctuate as a result of deterioration in force
from a spring with age.
MEANS FOR SOLVING THE PROBLEM
[0006] In order to achieve the above object, according to one aspect of the present invention,
there is provided an elevator braking apparatus including: an electromagnetic brake
that has: a brake shoe that is disposed so as to be able to contact with and separate
from a brake drum that is coupled coaxially to a car driving electric motor that raises
and lowers a car; a spring that presses the brake shoe against the brake drum to apply
braking to the car driving electric motor; and a brake coil that constitutes an electromagnet
that generates an electromagnetic force that separates the brake shoe from the brake
drum in opposition to force from the spring; a braking controlling apparatus that
separates the brake shoe from the brake drum by supplying a braking releasing electric
current that has a value I0 so as to flow to the brake coil when releasing a braking
force on the car driving electric motor during normal operation of the car, and that
controls the braking force that acts on the car driving electric motor by adjusting
the electric current to the brake coil such that deceleration of the car is at a predetermined
value during emergency stopping of the car, the elevator braking apparatus being characterized
in including: a braking information acquiring apparatus that detects a braking release
time during release of the braking force that acts on the car driving electric motor
from when supply of the braking releasing electric current to the brake coil is started
until the braking force that acts on the car driving electric motor is released, the
braking controlling apparatus controlling the braking force that acts on the car driving
electric motor during emergency stopping of the car by adjusting the electric current
to the brake coil such that deceleration of the car during emergency stopping of the
car is at a predetermined value based on the braking release time that is detected
during normal operation of the car.
EFFECTS OF THE INVENTION
[0007] According to an elevator braking apparatus according to the present invention, a
braking information acquiring means detects an amount of fluctuation in braking release
time, which fluctuates interdependently with fluctuations in braking force that result
from changes in force from a spring of an electromagnetic brake, during normal operation
of a car, and a braking controlling apparatus controls a braking force that acts on
a car driving electric motor by adjusting electric current to a brake coil based on
the braking release time such that deceleration of the car is at a predetermined value.
Consequently, control of the deceleration of the car during emergency stopping of
the car can be prevented from deteriorating even if the force from the spring fluctuates
due to aging.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008]
Figure 1 is an overall block diagram of an elevator that has a braking apparatus according
to Embodiment 1 of the present invention;
Figure 2 is a block diagram of the elevator braking apparatus according to Embodiment
1 of the present invention;
Figure 3 is a graph that explains an operation in which the elevator braking apparatus
according to Embodiment 1 of the present invention detects build-up time and braking
release time;
Figure 4 is an overall block diagram of an elevator that has a braking apparatus according
to Embodiment 2 of the present invention;
Figure 5 is a block diagram of the elevator braking apparatus according to Embodiment
2 of the present invention;
Figure 6 is a graph that explains an operation in which the elevator braking apparatus
according to Embodiment 2 of the present invention detects braking release time, and
corresponds to Figure 3; and
Figure 7 is a graph that explains another method by which the elevator braking apparatus
according to Embodiment 2 of the present invention detects build-up time.
BEST MODE FOR CARRYING OUT THE INVENTION
[0009] Preferred embodiments of the present invention will now be explained using drawings.
Embodiment 1
[0010] Figure 1 is an overall block diagram of an elevator that has a braking apparatus
according to Embodiment 1 of the present invention, and Figure 2 is a block diagram
of the elevator braking apparatus according to Embodiment 1 of the present invention.
[0011] In Figures 1 and 2, an elevator 1 includes: a car driving electric motor 10; a driving
apparatus 20 that drives the car driving electric motor 10; a driving sheave 11 and
a brake drum 12; a main rope 13; a car 15; a counterweight 16; an elevator controlling
apparatus 30; and a braking apparatus 50A.
[0012] The driving sheave 11 and the brake drum 12 are disposed coaxially on an output shaft
10a of the car driving electric motor 10 so as to rotate together with rotation of
the output shaft 10a.
A main rope 13 is wound around the driving sheave 11. The car 15 is coupled to a first
end of the main rope 13, and a counterweight 16 is coupled to a second end of the
main rope 13.
[0013] The elevator controlling apparatus 30 includes: a random-access memory (RAM) (not
shown) that functions as a storage means; a read-only memory (ROM) (not shown) in
which various kinds of control programs are stored; and an arithmetic controlling
means 30a that includes a central processing unit (CPU) (not shown) that performs
computation and control that are based on the control programs.
Because the driving apparatus 20 is described in Japanese Patent Laid-Open No.
HEI 7-157211 (Gazette), etc., details thereof will not be described here, but the driving apparatus
20 has an inverter apparatus that drives the car driving electric motor 10, etc.
[0014] The car 15 ascends and descends inside a hoistway (not shown) by the driving sheave
11 being rotated together with the driving of the car driving electric motor 10. The
elevator controlling apparatus 30 is connected so as to be able to control the driving
apparatus 20. During normal operation of the car 15, the elevator controlling apparatus
30 can control torque of the car driving electric motor 10 by controlling the driving
apparatus 20 such that car speed is at a desired speed.
Moreover, "normal operation" of the car 15 means operation in which the car 15 ascends
and descends in response to calls.
The driving apparatus 20 and the car driving electric motor 10 are driven by a commercial
power supply 19.
[0015] The braking apparatus 50A includes: an encoder 51; an onboard weight detector 52;
an electromagnetic brake 60; a braking controlling apparatus 70; a braking information
acquiring apparatus 80; and an electric power supplying apparatus 90. The elevator
controlling apparatus 30 also serves some of the functions of the braking apparatus
50A.
[0016] The electric power supplying apparatus 90 has a voltage converting portion 91 and
a battery 92. The voltage converting portion 91 converts alternating-current voltage
that is supplied from the commercial power supply 19 into a voltage that is used by
the braking apparatus 50A. The converted voltage is supplied to the braking apparatus
50A.
If a power outage occurs, a voltage from the battery 92 is supplied to the voltage
converting portion 91 instead of the voltage from the commercial power supply 10.
The voltage converting portion 91 converts the voltage from the battery 92 into the
voltage that is used by the braking apparatus 50A. The converted voltage is supplied
to the braking apparatus 50A.
[0017] The encoder 51 and the onboard weight detector 52 are connected to the elevator controlling
apparatus 30. The encoder 51 outputs a pulse signal that corresponds to a rotational
speed of the car driving electric motor 10. The elevator controlling apparatus 30
computes the car speed from the pulse signal that is output from the encoder 51. in
addition, the elevator controlling apparatus 30 is able to ascertain the weight inside
the car 15 using a detection signal for the weight inside the car 15 that the onboard
weight detector 52 outputs.
[0018] If an emergency stopping command is input for the car 15, the elevator controlling
apparatus 30 decelerates the car 15 at a predetermined rate of deceleration based
on car speed and the weight inside the car 15, and sets a speed pattern for which
the car speed is zero.
Moreover, the emergency stopping command is issued from respective apparatuses if
a power outage detecting apparatus of the commercial power supply 19 detects a power
outage for any reason during operation of the elevator 1, or if a safety apparatus
such as a governor (not shown) is activated, or if an earthquake detecting apparatus
is activated, for example.
The elevator 1 is configured such that the supply of electric power that acts on the
car driving electric motor 10 is interrupted if the emergency stopping command is
issued.
[0019] The electromagnetic brake 60 includes: a brake shoe 65; a spring 63; and an electromagnet
61 that has a brake coil 62.
The spring 63 is a helical spring, for example, and the brake shoe 65 is disposed
on one end of the spring 63. The spring 63 is supported at a position at which the
brake shoe 65 is pressed onto the brake drum 12, and braking force on the car driving
electric motor 10 is generated by friction between the brake shoe 65 and the brake
drum 12.
[0020] The electromagnet 61 generates an electromagnetic force in a direction in which the
brake shoe 65 separates from the brake drum 12 in opposition to the force of the spring
63 when electric power is being supplied to the brake coil 62.
Here, the electromagnetic force that is generated in the electromagnet 61 changes
in response to the electric current value that flows to the brake coil 62.
[0021] The braking information acquiring apparatus 80 includes an electric current detecting
means 81, a braking release detecting switch 82, and a braking information computing
apparatus 83.
The electric current detecting means 81 is connected to the brake coil 62 and detects
the electric current that flows to the brake coil 62. The braking release detecting
switch 82 switches output when the brake shoe 65 is separated from the brake drum
12. In other words, the braking release detecting switch 82 detects a state in which
the braking force that acts on the car driving electric motor 10 is released.
[0022] The braking information computing apparatus 83 is connected to the elevator controlling
apparatus 30, and the electric current detecting means 81 and the braking release
detecting switch 82 are connected to the braking information computing apparatus 83.
Details will be described below, but the braking information computing apparatus 83
computes build-up time and braking release time based on signals that are output from
the electric current detecting means 81, the braking release detecting switch 82,
and the elevator controlling apparatus 30 whenever the car 15 starts moving during
normal operation of the car 15, in other words, when the braking force that acts on
the car driving electric motor 10 is released.
[0023] The braking controlling apparatus 70 includes an adder 71, a coil current setting
portion 72, and a coil current controlling portion 73.
The adder 71 computes the difference between the car speed that is output from the
elevator controlling apparatus 30 and the speed command value that is based on the
speed pattern.
[0024] The coil current setting portion 72 has an arithmetic controlling means 72a that
has a similar configuration to the arithmetic controlling means 30a. An electric current
command value that defines the magnitude of the electric current that is passed to
the brake coil 62 is set based on the output from the adder 71 and the build-up time
and the braking release time that are output from the braking information computing
apparatus 83.
[0025] The coil current controlling portion 73 includes: an arithmetic controlling means
73a that has a configuration that is similar to that of the arithmetic controlling
means 30a; and a coil current controlling circuit 73b that is configured so as to
be able to vary the electric current to the brake coil 62.
[0026] During normal operation of the car 15, the coil current controlling portion 73 applies
braking to the car driving electric motor 10, or releases the braking, by controlling
the electric current that flows to the brake coil 62 based on the coil electric current
command value that is output from the elevator controlling apparatus 30.
If an emergency stopping command is issued for the car 15, the coil current controlling
portion 73 controls the braking force from the electromagnetic brake 60 that acts
on the car driving electric motor 10 by controlling the electric current that flows
to the brake coil 62 based on the coil electric current command value that is output
from the coil current setting portion 72.
[0027] Next, operation of a braking apparatus 50A that is configured as described above
will be explained.
Figure 3 is a graph that explains an operation in which the elevator braking apparatus
according to Embodiment 1 of the present invention detects build-up time and braking
release time.
Figure 3 shows time variation in the coil electric current command value that the
elevator controlling apparatus 30 outputs when movement of the car 15 starts during
normal operation of the car 15, time variation in the electric current value of the
brake coil 62 that is controlled by the coil current controlling portion 73 based
on the coil electric current command value, and time variation in the output from
the braking release detecting switch 82.
[0028] First, operation of the braking apparatus 50A during normal operation will be explained.
As the car 15 is brought to a scheduled floor, the elevator controlling apparatus
30 interrupts the supply of electric power that acts on the car driving electric motor
10, and also outputs a coil electric current command value for interrupting the electric
current to the brake coil 62 to the coil current controlling portion 73 and the braking
information computing apparatus 83. The coil current controlling portion 73 applies
braking to the car driving electric motor 10 by interrupting the electric current
to the brake coil 62 to reliably restrict movement of the car 15.
[0029] Next, when starting movement of the car 15 toward a destination floor, the elevator
controlling apparatus 30 outputs to the coil current controlling portion 73 a coil
electric current command value that changes according to the pattern that is shown
in Figure 3. The pattern of the coil electric current command value is constituted
by a checking pattern and a braking releasing pattern that continues from the checking
pattern.
[0030] The checking pattern has the purpose of controlling the coil current controlling
portion 73 such that a checking current at a predetermined peak value I1 is passed
to the brake coil 62, and then the supply of electric power to the brake coil 62 is
interrupted. The peak value I1 of the checking pattern is set such that the brake
shoe 65 will not separate from the brake drum 12 even if the electric current to the
brake coil 62 that flows in response to the checking pattern is at the peak value
I1.
[0031] The braking releasing pattern that is transmitted after the checking pattern has
the purpose of controlling the coil current controlling portion 73 such that a braking
releasing electric current that has a magnitude 10 sufficient to release the braking
that acts on the car driving electric motor 10 is passed to the brake coil 62 until
the car 15 arrives at the destination floor. Moreover, when a predetermined voltage
is applied to the brake coil 62 in order to pass the braking releasing electric current
that is based on the braking releasing pattern to the brake coil 62, reverse electromotive
force is generated in the brake coil 62 in response to the brake shoe 65 being separated
from the brake drum 12. Because of this, the braking releasing electric current falls
off once before reaching the magnitude I0, then builds up again to reach the magnitude
I0.
[0032] When the coil current controlling portion 73 passes the checking current to the brake
coil 62, as shown in Figure 3, the electric current that actually flows to the brake
coil 62 requires time from the start of supply of electric power for the checking
current until a peak value level is reached. Here, the time until the electric current
that flows to the brake coil 62 reaches the peak value 11 becomes more delayed as
ambient temperature of the electromagnetic brake 60 increases and resistance in the
brake coil 62 is increased.
[0033] The coil current command value that the elevator controlling apparatus 30 outputs
and the output from the electric current detecting means 81 are input into the braking
information computing apparatus 83. Here, the time at which the checking pattern of
the coil current command value is input into the braking information computing apparatus
83, in other words, the time at which supply of the checking current to the brake
coil 62 is started is t1. The time from when supply of the checking current to the
brake coil 62 is started until a first threshold value αI1 (where α < 1) that functions
as a preset build-up detection threshold value is reached is t2. The braking information
computing apparatus 83 computes Ta = t2 - t1 as the build-up time.
[0034] The time at which supply of the braking releasing electric current to the brake coil
62 is started is t3. Output from the braking release detecting switch 82 is switched
over at time t4. In other words, at time t4, the braking release detecting switch
82 detects a state in which the braking force that acts on the car driving electric
motor 10 is released.
The braking information computing apparatus 83 computes Tb = t4 - t3 as the braking
release time.
[0035] The braking information computing apparatus 83 outputs the build-up time Ta and the
braking release time Tb to the braking controlling apparatus 70.
In the coil current setting portion 72 of the braking controlling apparatus 70, the
build-up time Ta and the braking release time Tb are updated and stored each time
the build-up time Ta and the braking release time Tb are input.
[0036] Next, operation of the braking apparatus 50A when any kind of abnormality arises
in the elevator 1 that should make the car 15 perform emergency stopping will be explained.
[0037] When an emergency stopping command is issued due to any kind of abnormality, power
supply to the car driving electric motor 10 is interrupted automatically. Then, the
elevator controlling apparatus 30 sets the speed pattern to decelerate the car 15
at a predetermined speed based on the car speed when the abnormality occurs and the
weight inside the car 15. The elevator controlling apparatus 30 transmits a speed
command value that is based on the present car speed and the speed pattern to the
adder 71 of the braking controlling apparatus 70.
[0038] In the adder 71, the difference between the speed command value and the car speed
value is found, and the value of the difference between the speed command value and
the car speed value is input into the coil current setting portion 72. In the coil
current setting portion 72, the coil current command value is set based on the value
of the difference between the speed command value and the car speed value, the build-up
time Ta, and the braking release time Tb as follows:
[0039] Here, an initial state of the electromagnetic brake 60 is designated as a state in
which the spring 63 presses the brake shoe 65 with a predetermined force F when the
ambient temperature of the electromagnetic brake 60 is at a reference temperature
Tm, and the electric current to the brake coil 62 is interrupted. When emergency stopping
of the car 15 is performed, the braking controlling apparatus 70 passes a cyclic pulsed
current, for example, to the brake coil 62 to control the braking force from the electromagnetic
brake 60. If the electromagnetic brake 60 is in the initial state, when the electric
current to the brake coil 62 is controlled based on the coil current command that
is set to the reference current command value la, braking force from the electromagnetic
brake 60 is exerted that decelerates the car 15 at a predetermined rate of deceleration.
Hereinafter, the electric current to the brake coil 62 that is controlled based on
the reference current command value Ia when the electromagnetic brake 60 is in the
initial state is designated as a reference current Ib.
[0040] If the electromagnetic brake 60 is in the initial state, and the electric current
to the brake coil 62 is interrupted, and the brake shoe 65 presses the brake drum
12 with a predetermined force F, the braking release time when the braking releasing
electric current of magnitude I0 is passed to the brake coil 62 is a reference braking
release time T2. In addition, the build-up time for the brake coil 62 when the electromagnetic
brake 60 is in the initial state is a reference build-up time T1.
[0041] The coil current setting portion 72 compares the build-up time Ta and the reference
build-up time T1.
If the build-up time Ta is greater than the reference build-up time T1, the magnitude
(the average value) of the electric current when the electric current to the brake
coil 62 is controlled based on the reference current command value Ia is reduced below
the magnitude of the reference current Ib.
[0042] If the build-up time Ta is less than the reference build-up time T1, the magnitude
of the electric current when the electric current to the brake coil 62 is controlled
based on the reference current command value Ia is increased to greater than the magnitude
of the reference current Ib.
Moreover, the ambient temperature of the electromagnetic brake 60 is changed, and
for each ambient temperature that is changed, the data of the brake coil 62 and the
build-up time when the checking current is passed to the brake coil 62 are measured
in advance. Data of electric current characteristics of the brake coil 62 that correspond
to the build-up time are stored in the coil current setting portion 72. The coil current
setting portion 72 estimates the magnitude of the electric current Ic that actually
flows to the brake coil 62 in the present state from the electric current characteristics
of the brake coil 62 for the build-up time from the build-up time Ta even if the build-up
time Ta is greater than the reference build-up time T1 and the build-up time Ta is
less than the reference build-up time T1. In addition, the coil current setting portion
72 stores a value that is obtained by subtracting the magnitude of the electric current
lc from the magnitude of the reference current Ib as a correcting amount Ie1.
If the build-up time Ta equals the reference build-up time T1, the coil current setting
portion 72 sets the correcting amount Ie1 to 0.
[0043] Here, the braking release time Tb fluctuates interdependently with fluctuations in
the force of the spring 63, and also fluctuates interdependently with ambient temperature
fluctuations of the electromagnetic brake 60.
The amount of fluctuation td in the braking release time Tb that results from the
ambient temperature fluctuations of the electromagnetic brake 60 in such cases is
approximately proportional to (Ta - T1)*I0/I1/α.
The coil current setting portion 72 computes Tc = Tb - td as an estimated braking
release time.
The estimated braking release time Tc is a value that is estimated with the ambient
temperature of the electromagnetic brake 60 in the present state set as the reference
temperature Tm when the braking release time Tb is measured.
[0044] Next, the coil current setting portion 72 compares the estimated braking release
time Tc and the reference braking release time T2.
If the estimated braking release time Tc is greater than the reference braking release
time T2, the brake shoe 65 presses the brake drum 12 with a force that is greater
than the spring force F during interruption of the electric current to the brake coil
62.
[0045] The characteristics of the braking release time when the force of the spring 63 is
changed are measured in advance when the ambient temperature of the electromagnetic
brake 60 is at the reference temperature Tm, and the characteristics of the braking
release time for the force of the spring 63 are stored in the coil current setting
portion 72.
In the characteristics of the braking release time for the force of the spring 63
that are stored, the coil current setting portion 72 stores the force of the spring
63 when the estimated braking release time Tc is applied to the braking release time.
The stored force of the spring 63 corresponds to the present force F1 of the spring
63.
[0046] The magnitude characteristics of the electromagnetic force of the electromagnet 61
that is generated when the magnitude of the electric current that flows to the brake
coil 62 of the electromagnetic brake 60 that is in the initial state is changed are
measured in advance, and the electric current that flows to the brake coil 62 and
the magnitude characteristics of the electromagnetic forces of the electromagnet 61
are stored in the coil current setting portion 72. The electromagnetic force that
is generated in the electromagnet 61 when the reference current Ib is supplied to
the brake coil 62 of the electromagnetic brake 60 in the initial state is D1. The
coil current setting portion 72 estimates an electric current value Id1 for the brake
coil 62 that is required to generate an electromagnetic force in the electromagnet
61 that is greater than the electromagnetic force D1 by force F1 minus force F from
the electric current that flows to the brake coil 62 and the magnitude characteristics
of the electromagnetic force of the electromagnet 61. In addition, the coil current
setting portion 72 stores a value that is obtained by subtracting the magnitude of
the reference current Ib from the electric current value Id1 as a correcting amount
le2 (> 0).
[0047] If the estimated braking release time Tc is less than the reference braking release
time T2, the brake shoe 65 presses the brake drum 12 with a force that is less than
the predetermined force F of the spring 63 during interruption of the electric current
to the brake coil 62.
In the force of the spring 63 and the characteristics of the braking release time
that are stored in advance, the coil current setting portion 72 stores the force of
the spring 63 when the estimated braking release time Tc is applied to the braking
release time. The stored force of the spring 63 corresponds to the present force F1
of the spring 63.
[0048] The coil current setting portion 72 estimates an electric current value ld2 for the
brake coil 62 that is required to generate an electromagnetic force in the electromagnet
61 that is less than the electromagnetic force D1 by force F minus force F1. In addition,
the coil current setting portion 72 stores a value that is obtained by subtracting
the magnitude of the reference current Ib from the electric current value ld2 as the
correcting amount le2 (< 0).
If the estimated braking release time Tc is equal to the reference braking release
time T2, the coil current setting portion 72 stores 0 as the correcting amount le2.
[0049] Next, the coil current setting portion 72 outputs a coil current command value for
passing to the coil current controlling portion 73 an electric current that has a
magnitude that is obtained by adding the correcting amounts Ie1 and le2 to the magnitude
of the reference current Ib, and the coil current controlling portion 73 controls
the amount of electric current to the brake coil 62 in response to the input coil
current command value.
[0050] The build-up time Ta fluctuates interdependently with changes in the ambient temperature
of the electromagnetic brake 60, and the braking release time Tb fluctuates interdependently
with deterioration in force from the spring 63 with age and changes in the ambient
temperature of the electromagnetic brake 60. By setting the coil current command value
such that an electric current flows that is obtained by adding correcting amounts
Ie1 and Ie2 to the reference current Ib that are based on the changes in build-up
time Ta and the braking release time Tb from the initial state, fluctuations in the
braking force from the electromagnetic brake 60 that result from deterioration in
the force from the spring 63 with age and changes in the ambient temperature of the
electromagnetic brake 60 can be suppressed.
In other words, the car 15 decelerates and stops according to a predetermined rate
of deceleration that is set by the elevator controlling apparatus 30. Moreover, it
is necessary for the deceleration of the car 15 to be set to a value that stops the
car 15 promptly without causing discomfort to users, i.e., approximately 1 m/sec
2.
[0051] According to the braking apparatus 50A according to Embodiment 1, during normal operation
of the car 15, the braking controlling apparatus 70 passes to the brake coil 62 a
braking releasing electric current for releasing the braking force that acts on the
car driving electric motor 10. In addition, before passing the braking releasing electric
current to the brake coil 62, the braking controlling apparatus 70 passes to the brake
coil 62 a checking current that has a predetermined magnitude that is less than the
magnitude I0 of the braking releasing electric current, and by which the electromagnetic
force that is generated in the electromagnetic brake 60 does not release the braking
force that acts on the car driving electric motor 10, and then interrupts the power
supply to the brake coil 62.
The braking information acquiring apparatus 80 detects the build-up time from when
the power supply for the checking current to the brake coil 62 is started until the
magnitude of the electric current that flows to the brake coil 62 reaches a first
threshold value. In addition, the braking information acquiring apparatus 80 detects
the braking release time from when the checking current is supplied to the brake coil
62 until the braking force that acts on the car driving electric motor 10 is released.
During emergency stopping of the car 15, the braking controlling apparatus 70 controls
the braking force that acts on the car driving electric motor 10 by adjusting the
electric current to the brake coil 62 such that the deceleration of the car 15 during
emergency stopping of the car 15 is at a predetermined value based on the build-up
time and the braking release time detected during normal operation of the car 15.
[0052] The build-up time fluctuates interdependently with changes in the ambient temperature
of the electromagnetic brake 60, and the braking release time fluctuates interdependently
with deterioration in the force from the spring 63 with age. In other words, during
emergency stopping of the car 15, the braking controlling apparatus 70 adjusts the
electric current to the brake coil 62 such that deceleration during emergency stopping
of the car 15 is at a predetermined value by allowing for fluctuations in the braking
force from the electromagnetic brake 60 that result from changes in the ambient temperature
of the electromagnetic brake 60 and deterioration in the force from the spring 63
with age. Control of the deceleration of the car 15 can thereby be prevented from
deteriorating during emergency stopping of the car 15 even if the ambient temperature
of the electromagnetic brake 60 changes or the force from the spring 63 deteriorates
with age.
Embodiment 2
[0053] Figure 4 is an overall block diagram of an elevator that has a braking apparatus
according to Embodiment 2 of the present invention, Figure 5 is a block diagram of
the elevator braking apparatus according to Embodiment 2 of the present invention,
and Figure 6 is a graph that explains an operation in which the elevator braking apparatus
according to Embodiment 2 of the present invention detects braking release time, and
corresponds to Figure 3.
Moreover, in Figures 4 through 6, identical numbering will be given to portions identical
to those of Embodiment 1 above, and explanation thereof will be omitted.
[0054] In Figures 4 and 5, a braking apparatus 50B is configured in a similar manner to
that of the braking apparatus 50A except that the braking release detecting switch
82 is omitted.
[0055] Next, operation of the braking apparatus 50B during normal operation will be explained.
Figure 6 shows time variation in the coil electric current command value that the
elevator controlling apparatus 30 outputs when movement of the car 15 starts during
normal operation of the car 15, time variation in the electric current value of the
brake coil 62 that is controlled by the coil current controlling portion 73 based
on the coil electric current command value, and the time differential value in the
electric current to the brake coil 62 that corresponds to the braking releasing pattern.
In Figures 4 through 6, when starting movement of the car 15 toward a destination
floor, the elevator controlling apparatus 30 outputs a coil electric current command
value that is similar to that of Embodiment 1 above to the coil current controlling
portion 73.
As described above, when the coil current controlling portion 73 applies a predetermined
voltage to the brake coil 62 in order to pass the braking releasing electric current
to the brake coil 62, reverse electromotive force is generated in the brake coil 62
in response to the brake shoe 65 being separated from the brake drum 12. This is because
the spring 63 onto which the brake shoe 65 is mounted is compressed at a high speed
in an axial direction of the brake coil 62. Because of this, as shown in Figure 6,
when the braking force from the electromagnetic brake 60 is released, the electric
current that flows to the brake coil 62 follows peculiar changes that include dropping
off once and then building up again.
[0056] Now, the characteristics of the electric current that flows to the brake coil 62
and the time differential value of the electric current that flows to the brake coil
62 when a voltage that is based on the coil current command value is supplied to the
brake coil 62 are measured in advance. A value (< 0) that is slightly larger than
the time differential value of the electric current that flows to the brake coil 62
at the time when the electric current drops off maximally is stored in the braking
information computing apparatus 83 as a drop detection reference value K.
Here, as mentioned above, the time at which the power supply of the brake coil 62
is started based on the braking releasing pattern is t3. The braking information computing
apparatus 83 computes the time differential of the electric current that flows to
the brake coil 62 in response to the braking releasing pattern, and detects time t5
at which the computational result reaches the predetermined drop detection reference
value K that is less than 0. Moreover, the braking force from the electromagnetic
brake 60 can generally be considered to be released at time t5.
The braking information computing apparatus 83 detects Tb = t5 - t3 as the braking
release time.
The rest of the operation of the braking apparatus is similar to that of the braking
apparatus 50A.
[0057] According to Embodiment 2, the braking information acquiring apparatus 80 detects
as the braking release time Tb the time from when the braking releasing electric current
is supplied to the brake coil 62 until a change in the electric current value of the
brake coil 62 that corresponds to a reverse electromotive force that arises in the
brake coil 62 due to the release of the braking force that acts on the car driving
electric motor 10 is detected.
[0058] During emergency stopping of the car 15, the braking controlling apparatus 70 of
the braking apparatus 50B allows for the detection output from the braking information
acquiring apparatus 80 and adjusts the electric current to the brake coil 62 such
that deceleration during emergency stopping is at a predetermined value in a similar
manner to the braking controlling apparatus 70 of the braking apparatus 50A.
Consequently, similar effects to those in Embodiment 1 above can also be achieved.
In addition, because the braking release time Tb can be detected by detecting the
change in the electric current value of the brake coil 62 that corresponds to a reverse
electromotive force that arises in the brake coil 62 due to the release of the braking
force that acts on the car driving electric motor 10, the braking release detecting
switch 82 can be omitted. In other words, parts costs for the braking apparatus SOB
can be reduced.
[0059] Moreover, in each of the above embodiments, the braking apparatuses 50A and 50B are
explained as detecting both the build-up time Ta and the braking release time Tb during
normal operation of the car 15, and allowing for the build-up time Ta and the braking
release time Tb and controlling the deceleration of the car 15 so as to be at a predetermined
value during emergency stopping of the car 15. However, the braking apparatuses 50A
and 50B may also detect only the braking release time Tb during normal operation of
the car 15, and adjust the electric current to the brake coil 62 based only on the
braking release time Tb to control the deceleration so as to be at a predetermined
value during emergency stopping of the car 15.
[0060] Effects that result from fluctuations in the force from the spring 36 due to aging
on the braking performance of the electromagnetic brake 60 are often greater than
those that result from the ambient temperature fluctuations of the electromagnetic
brake 60. Consequently, even if the braking apparatuses 50A and 50B detect only the
braking release time Tb during normal operation of the car 15, and allow only for
the braking release time Tb to control the deceleration so as to be at a predetermined
value during emergency stopping of the car 15, sufficient effects can be obtained
that improve control of the braking force on the car driving electric motor 10 by
the braking apparatuses 50A and 50B.
[0061] However, if the braking force from the electromagnetic brake 60 is controlled by
allowing for the build-up time Ta and the braking release time Tb during emergency
stopping of the car 15, as in the braking apparatus 50A, control of the braking force
that acts on the car driving electric motor 10 is improved further. In other words,
control of the deceleration of the car is improved further.
[0062] Braking is explained as being applied to the car driving electric motor 10 by a single
electromagnetic brake 60 that has one brake shoe 65, one spring 63, and one electromagnet
61. However, braking may also be applied to the car driving electric motor 10 by two
sets of electromagnetic brakes 60 by disposing an electromagnetic brake that has a
similar configuration to the electromagnetic brake 60 such that the brake shoes are
offset in a circumferential direction of the brake drum 12. Control over the deceleration
of the car 15 is improved further by applying braking to the car driving electric
motor 10 using the two sets of electromagnetic brake 60.
[0063] The braking information acquiring apparatus 80 is explained as detecting the build-up
time Ta and the braking release time whenever movement of the car 15 is started during
normal operation, but the build-up time Ta and the braking release time Tb may also
be detected whenever movement of 15 is performed a predetermined number of times,
for example.
[0064] In each of the embodiments, the build-up time Ta is explained as being detected as
the time from when the checking current is supplied to the brake coil 62 until the
magnitude of the checking current reaches the first threshold value αI1, but detection
of the build-up time Ta is not limited thereto.
For example, during normal operation of the car 15, as shown in Figure 7, the elevator
controlling apparatus 30 may also output a coil current command value that is output
when the braking that acts on the car driving electric motor 10 is released from which
the checking pattern is excluded. In that case, the build-up time may also be a time
from when supply of the braking releasing electric current to the brake coil 62 is
started until the value of the electric current that flows to the brake coil 62 reaches
a second threshold value βI0 that functions as a build-up detection threshold value.
Moreover, because the braking releasing electric current drops off once before reaching
I0 as mentioned above, β is set so as not to be affected by this drop off in electric
current.
In contrast thereto, if the build-up time is detected by supplying the checking current
to the brake coil 62, the first threshold value αI1 can be set without having to consider
the drop off in electric current that occurs when the braking releasing electric current
is passed.