[0001] The present invention relates to a profile system for fitting insulation panels between
elongated, parallel construction elements related to a space, which profile system
comprises two first elongated profile portions which each have a body part for abutting
with an outer side thereof against one of two mutually facing longitudinal sides of
two respective adjacent construction elements, and two second elongated profile portions
which each have a finishing part for abutting with an inner side thereof against the
side of an insulation panel, at the circumference thereof, which side faces the space
and which panel is fitted between two first profile portions, connection means for
connecting each of the first profile portions with a second profile portion, and sealing
means for sealing the seam between the inner sides of the two respective body parts
and an oppositely located part of the circumferential edge of the insulation panel.
[0002] Insulation panels are known to be used in particular for insulating roofs. These
insulation panels are at least predominantly made of foam material such as EPS and
are provided in a space on the inner side of a wall or roof between parallel arranged,
horizontal, vertical or sloping beams. These insulation panels are in any case provided
with a finishing layer, for example a chipboard, on the side in view, so that plastering
of said insulation panels is not necessary.
[0003] A profile system as described in the opening paragraph is marketed by the firm of
Ecotherm and is to be used in combination with insulation panels referred to as iSoEasyⓇPro.
With this system, two first, oppositely located profile portions are screwed onto
facing longitudinal sides of two parallel roof beams. Next, an insulation panel is
cut to size. Subsequently, swelling tape is attached to facing sides of the body segments
of the two first profile portions. To this end, the swelling tape comes on a roll
and is provided with an adhesive layer which, on the roll, is also protected by a
protective layer. Next, the insulation panel is fitted between the first profile portions,
such that the swelling tape abuts against the circumference of the insulation panel,
after which a connecting rib of the second profile portion is inserted into a connecting
groove of the first profile portion so as to be a tight fit therein, as a result of
which the insulation panel is retained.
[0004] In practice, insulation panels cannot always be readily fitted between the first
profile portions. Particularly when they are used for insulating roofs, insulation
panels, after they have been provided between two first profile portions, show the
tendency to fall from between the first profile portions under the influence of gravity,
before the second profile portions are tightly secured to the first profile portions.
This is the reason why the operation of fitting the insulation panels is frequently
performed by two persons. One person holds the insulation panel in place, while a
second person positions the second profile portions to retain the insulation panel.
Another practical problem may occur if the insulation panel made to size appears to
be slightly too large, so that it cannot be readily fitted between the facing sides
of the swelling tape. After unrolling the swelling tape, it needs some time to start
swelling. If comparatively much time passes between the provision of the swelling
tape and the fitting of the insulation panels, the tape may already have swollen to
its maximum thickness, in which case the above problem occurs in particular. On the
other hand, the swelling capacity of a swelling tape is limited, so that the insulation
panels must be cut to size comparatively accurately. If an insulation panel made to
size is slightly too small, the swelling tape and the insulation panel do not abut
accurately, which adversely affects the insulating power.
[0005] EP 29277 A1 discloses a profile system enabling insulation panels to be fitted. The profile system
described therein comprises first profile portions which are secured to adjacent,
parallel beams and second profile portions which are provided with pins which can
be secured in a side face of an insulation panel. The first profile portions have
a lug behind which an edge of a second profile portion, which is attached to an insulation
panel, can be secured by means of a snap-connection. A drawback of the described profile
system, which, as far as is known, was never marketed on a large scale, resides in
that, after insulation panels have been made to size, additional operations are required
in order to secure the second profile portions to the insulation panels. In addition,
there is an unattractive visible seam or slit between a first profile portion and
a second profile portion which is secured thereto by means of a snap-connection.
[0006] Said snap-connection further entails that in spite of the fact that an insulation
panel has been fitted, said insulation panel is subject to play, which may give rise
to disturbing vibrations. Due to said play there is also the risk that air can travel
across an insulation panel, i.e. from one side of the panel to the other side of the
panel, which, needless to say, adversely affects the insulating power. This risk is
further increased by the fact that there is no air seal between the purlin and the
first profile portion, nor between the first profile portion and the second profile
portion or between the longitudinal sides of the insulation panels and the second
profile portions. The first profile portion is secured to two square sides of a purlin,
as a result of which, additionally, there is no freedom as to the "depth" at which
an insulation panel is fixed between purlins. This also results in the drawback that
the known system is unsuitable for use in combination with ridges.
[0007] With respect to the above drawbacks, it is an object of the present invention to
at least partly alleviate these drawbacks by means of improvements which may or may
not be comprised in preferred embodiments. To achieve this, according to the present
invention, every first profile portion is provided with at least one elongated clamping
strip portion which is resiliently connected to the inner side of the body part, with
the clamping strip portions associated with the first two body parts being subject
to deformation during and due to an insulation panel being fitted between the body
parts and said clamping strip portions exerting a resilient force on the insulation
panel, thereby tightly fitting it between the two first profile portions. Within the
scope of the present invention, there may be the resilient connection between the
at least one elongated clamping strip portion and the inner side of the body part,
because the clamping strip portion is made of a resilient material, as a result of
which it may deform elastically, or because the connection itself between the clamping
strip portion and the body part is of a resilient nature, in other words the clamping
strip portion could be made of a relatively rigid material, but also of resilient
material. The use of the resiliently connected clamping strip portions enables a person
to perform single handedly the operation of fitting insulation panels to, for example,
a sloping roof wall, since the clamping action of the clamping strip portions prevents
the insulation panels fitted between two first clamping strip portions from falling
or moving under the influence of gravity.
[0008] Quite preferably, each clamping strip portion encloses an angle in the range of 30
degrees to 85 degrees, more preferably in the range of 45 degrees to 75 degrees, with
the associated body part, with the clamping strip portion facing towards the outside
of the space. This applies to the unloaded condition where a first profile portion
is secured to a construction element, but no insulation panel has been fitted yet.
At such angles it has been found to be possible, on the one hand, to tightly press
an insulation panel between two first profile portions with only a limited amount
of force, while on the other hand differences in the size of the insulation panels
as a result of the insulation panels being made to size, can be coped with, the dimension
of the clamping strip portions of course also being important in this connection.
[0009] To enhance the clamping effect, the end portion of the clamping strip portion facing
away from the body part is advantageously provided with teeth facing towards the inside
of the space, which teeth tightly grip into the insulation panel.
[0010] Customary inaccuracies in the process of making the insulation panels to size can
apparently be coped with in a very suitable manner if the end portion of the clamping
strip portion facing away from the body part is situated at a distance in the range
of 5mm to 15mm from the inner side of the body part. This refers to the unloaded condition
of the clamping strip portion.
[0011] An extremely reliable tight fit of the insulation panels between two profile portions
is obtained if every first profile portion comprises at least two clamping strip portions.
[0012] From the viewpoint of manufacturability, the clamping strip portion is preferably
made of the same material as the associated body part. The first profile portions
can thus be manufactured in a simple and inexpensive manner by means of extrusion.
[0013] A very practical embodiment is obtained if the connection means for each pair of
a first profile portion and a second profile portion comprise a connecting groove
at the first profile portion, which groove is open on the side facing the space and
which is present between the inner side of the body part, on the longitudinal side
thereof facing the space, and a connection strip which is provided at a distance from
the body part on the inner side thereof and which is connected to the body part, as
well as a connecting rib on the side of the second profile portion facing away from
the space, which connecting rib can be tightly fitted into the connecting groove.
By pressing down the connecting rib of the second profile portion in the connecting
groove of the first profile portion, further clamping of an insulation panel can be
achieved, wherein the clamping force is directed in the thickness direction of the
insulation panel.
[0014] A reliable connection between the first profile portion and the second profile portion
can be achieved, in particular, if in accordance with another embodiment the connecting
rib and the connecting groove are provided with teeth on mutually facing sides.
[0015] In order to preclude as much as possible an undesirable airflow between the first
profile portions and the insulation panels, which is advantageous from an energy point
of view, another preferred embodiment of the invention is characterized in that every
first profile portion is provided on the inside of the body part with at least one
elongated packing strip portion of a flexible, rubber-like material. The flexible,
rubber-like character of the material enables the packing strip portion to accurately
follow the contours of the insulation panel.
[0016] The packing strip portion is preferably made of soft PVC. Soft PVC can suitably be
extruded simultaneously with another, more rigid synthetic resin material, such as
hard PVC.
[0017] Within the framework of the present preferred embodiment, the packing strip portion
may be connected either directly to the body part or via a clamping strip portion.
[0018] In the latter case, the packing strip portion preferably abuts against the longitudinal
edge of the clamping strip portion facing away from the body part.
[0019] A sloping roof with purlins also comprises a horizontal beam in the ridge of the
roof. The cross-section of this beam has a vertical orientation. This beam is referred
to as ridge purlin. In those cases where a floor connects to the sloping roof, there
is a horizontal beam having a vertical cross-section which is horizontally oriented.
This beam is commonly referred to as wall plate. Within the framework of the present
description, the term "orthogonal construction element" as used herein, is to be understood
to include at least the ridge purlin and the wall plate. A characteristic of the orthogonal
construction elements is that there is a horizontally or vertically oriented flank,
whereas "regular" purlins have slopingly oriented flanks at right angles to the slope
of the roof in question. Insulation panels have to be fitted not only between regular
slopingly oriented purlins, but also between a regular purlin and a ridge purlin situated
over it, or between a regular purlin and a wall plate situated underneath it. For
this purpose, it is known to employ wooden rails which are bevelled off and secured
to a flank of the ridge purlin or wall plate, such that a side of the bevelled rail
forms a flank which faces towards and extends parallel to a flank of the regular purlin.
Between the relevant rail and the regular purlin, insulation panels can be fitted
in a manner corresponding to the way in which an insulation panel is fitted between
purlins themselves. It is incidentally noted that instead of a bevelled off wooden
rail, use can alternatively be made of bevelled off comparatively narrow strips of
insulation panels which can be secured in line to the ridge purlin or wall plate.
As compared to the use of a bevelled off wooden rail, these strips result in a higher
insulating value. The invention also provides a profile system wherein the connection
means comprise a connection profile to which both the first profile portion and the
second profile portion can be connected, which connection profile has a first abutting
portion to be abutted on an outer side thereof by the outer side of a first profile
portion and a second abutting portion for abutting, with an outer side thereof, against
a longitudinal side of an orthogonal construction element, said first abutting portion
and said second abutting portion enclosing an angle with each other, at least at the
location of the abutting areas, in the range of 10 degrees to 80 degrees, preferably
in the range between 30 degrees and 60 degrees. In this manner, the use of bevelled
off parts, as described hereinabove, may be rendered superfluous in the case of roofs
having different angles of slope, resulting in a substantial saving of time in the
process of fitting insulation panels on the inner side of a sloping roof.
[0020] Moreover, a connection profile as described hereinabove cannot only advantageously
be applied to profile systems in accordance with the invention, as described hereinabove,
but also to profile systems according to the prior art, such as, for example, the
above-mentioned iSoEasy®Pro. The reason for this being that the advantages achieved
by using a connection profile as described hereinabove is independent of the possible
use of clamping strip portions. Therefore, the present invention also provides a profile
system for fitting insulation panels between elongated, parallel construction elements
related to a space, which profile system comprises two first elongated profile portions
which each have a body part for abutting with an outer side thereof against two mutually
facing longitudinal sides of two respective adjacent construction elements, and two
second elongated profile portions which each have a finishing part for abutting with
an inner side thereof against the side of an insulation panel, at the circumference
thereof, which side faces the space and which panel is fitted between two first profile
portions, connection means for connecting each of the first profile portions with
a second profile portion, and sealing means for sealing the seam between the inner
sides of the two respective body parts and an oppositely located part of the circumferential
edge of the insulation panel, wherein the connection means comprise a connection profile
to which both the first profile portion and the second profile portion can be connected,
which connection profile has a first abutting portion to be abutted on an outer side
thereof by the outer side of a first profile portion and a second abutting portion
for abutting, with an outer side thereof, against a longitudinal side of an orthogonal
construction element, said first abutting portion and said second abutting portion
enclosing an angle with each other, at least at the location of the abutting areas,
in the range between 30 degrees and 60 degrees.
[0021] According to a very favourable embodiment, the first abutting portion and the second
abutting portion are flexibly, preferably resiliently, interconnected, enabling the
angle they enclose with each other to be changed. By virtue thereof, one and the same
profile system can be employed for roofs having different angles of slope.
[0022] According to another preferred embodiment, the second abutting portion forms part
of a wall portion of the connection profile, which wall portion, in the unloaded condition,
has a curved shape in cross-section, and which wall portion is at least partly made
of elastic material, enabling it to deform, in the loaded condition, at the location
of the second abutting portion from a curved shape to a flatter shape. Such a flatter
shape could in extreme cases be completely flat; in practice, however, it will still
be slightly curved. The curved shape offers the user more freedom in terms of the
positioning of the connection profile with respect to the orthogonal construction
element, since abutment takes place as soon as the connection profile is brought so
close to the orthogonal construction element that the latter is within the range of
the curved shape.
[0023] When use is made of an above-mentioned wall portion, it is advantageous if at least
said wall portion and the first abutting portion together define an enclosed area;
thus, it can be noted that said enclosed area can also be defined by other parts of
the profile system. Within the enclosed area, after the insulation panels have been
fitted, the air will be still, which has a certain insulating effect.
[0024] If the connection profile is provided with at least one bridge part which flexibly,
for example elastically, interconnects the inner sides of the wall portion and the
first abutting portion, said at least one bridge part can contribute to the formation
of one or more closed areas and also contribute to the flexible connection between
the first abutting portion and the second abutting portion, as described hereinabove,
enabling the angle which they enclose with one another to be changed. Besides, the
at least one bridge part can contribute to the rigidity properties of the connection
profile.
[0025] In general, the connection profile preferably comprises at least one deformable air
chamber between the first abutting portion and the second abutting portion, which
air chamber extends over the length of the connection profile. Such an air chamber
contributes to the insulating value.
[0026] Specifically for use with a ridge purlin, it is very advantageous if the connection
profile forms part of a ridge profile of which also another connection profile forms
part, which connection profiles are arranged mirror symmetrically with respect to
one another and are interconnected via a coupling part. By virtue thereof, connection
profiles can be simultaneously provided on both vertical flanks of a ridge purlin,
the connection between the ridge profile and the ridge purlin is brought about by
means of the coupling part.
[0027] The first abutting portions of, respectively, the connection profile and the further
connection profile preferably enclose, at least in the unloaded condition, an angle
in the range of 60 degrees and 120 degrees.
[0028] According to a very advantageous embodiment, the connection profile and the further
connection profile are resiliently interconnected by the coupling part. By virtue
of such a resilient connection, the connection profile can tightly embrace a ridge
purlin, so that the connection profile can independently hang on the ridge purlin,
as a result of which the connection profile can be permanently connected to the ridge
purlin, for example using nails or screws, in a very easy manner.
[0029] Another preferred embodiment is characterized in that the coupling part has a parting
line which extends in the longitudinal direction of the connection profile, and which
enables the connection profile and the further connection profile to be separated
from each other. Such a parting line may be, for example, a perforation line or a
line along which the wall thickness of the profile has been substantially reduced,
so that said separation can be brought about in a relatively simple manner, if required
even without the use of tools. This parting line preferably extends in the plane of
symmetry. The halves resulting from said separation can each be used with wall plates.
[0030] Within the framework of the present invention, it is also conceivable that the connection
profile and the first profile portion are designed so as to be integral. If so, at
least one of the two first profile portions is provided, on the side of the body part
facing away from the at least one elongated clamping strip portion, with an abutting
portion for abutting with an outer side thereof against a longitudinal side of an
orthogonal construction element, the body part and the abutting portion enclosing
an angle with each other in the range of 10 degrees to 80 degrees, preferably between
30 degrees and 60 degrees.
[0031] In this respect it is very favourable if the body part and the abutting portion are
flexibly, preferably resiliently, interconnected, enabling the angle they enclose
with each other to be changed.
[0032] The present invention also relates to a connection profile for use with a profile
system according to any one of the preceding embodiments of the invention comprising
a connection profile.
[0033] The invention further relates to a first profile portion for use with a profile system
according to the invention as described hereinabove.
[0034] Within the framework of what has been stated above, the present invention also relates
to a method of fitting insulation panels between elongated, parallel construction
elements related tof a space, while using a profile system in accordance with the
invention as described hereinabove, which method comprises the following subsequent
steps:
- securing first profile portions to two construction elements, such that body parts
of each one of the first profile portions abut with their respective outer sides against
elongated sides facing each other of said two construction elements,
- fitting an insulation panel between two clamping strip portions connected to the inner
sides of the two respective body parts, such that the clamping strip portions associated
with the two body parts deform during and due to the fitting of an insulation panel
between the body parts, and clamp the insulation panel between the two first profile
portions under the influence of a resilient force,
- interconnecting second profile portions and first profile portions, such that finishing
parts of the second profile portions abut, with inner sides thereof, against the space-facing
side of the insulation panel at the circumference thereof.
[0035] In this respect, it is further preferred that during fitting the insulation panel
between the two clamping strip portions, the circumference of the insulation panel
is non-engaging. Thus, apart from cutting it to size if required, the insulation panel
does not have to be undergo any additional operations before being fitted.
[0036] The invention will now be explained in greater detail by means of the description
of a possible embodiment of a profile system according to the invention. In this description
reference is made to the following figures:
Figure 1 is a perspective view of a loft space where a profile system according to
the invention is applied;
Figure 2 is a vertical cross-sectional view at the location of a purlin;
Figure 3 shows in end view the first profile portion and the second profile portion
of the profile system applied;
Figure 4 shows an alternative embodiment of a first profile portion;
Figure 5 shows the application of the profile system according to figure 1 at the
location of a ridge purlin;
Figure 6 shows in end view a connection profile of the kind that may form part of
the profile system according to figure 1;
Figure 7 shows the connection profile according to figure 6, in a practical application
involving a ridge purlin;
Figure 8 shows one half of the connection profile according to figure 6;
Figure 9 shows the profile according to figure 8 in a practical application involving
a roofing sheet;
Figure 10 shows a vertical cross-sectional view of another alternative embodiment
of a first profile portion;
Figures 11 a to 11c show respectively vertical cross-sectional views of the first
profile portion according to figure 3 and wider variants thereof for use with thicker
insulation panels;
Figure 12 shows a perspective view of a seam profile;
Figure 13 shows a cross-sectional view of the seam profile according to figure 12,
in a practical application involving two adjacent insulation panels;
Figures 14 through 16 show vertical cross-sectional views of three variants of insulation
panels with an insulating strip.
[0037] Figure 1 shows (a part of) a loft space with a floor 2, a roof 3 and a stone wall
4. Roof 3 comprises a number of purlins 4 formed by horizontally extending wooden
beams of rectangular cross-section and exhibiting a sloping orientation, which purlins
are at right angles to the plane of the roof. The purlins are typically arranged at
a mutual interspace of approximately 120 cm. The ridge of the roof is provided with
a special purlin, i.e. a ridge purlin 28 which is also formed by a horizontally extending
wooden beam. The substantially rectangular cross-section of the ridge purlin 28 is
vertically oriented. At the location where roof 3 and floor 2 meet, floor 2 is provided
with a wall plate which is also formed by a horizontally extending wooden beam. The
cross-section of this wooden beam is horizontally oriented. A wooden roof boarding
5 of planks is secured, for example by means of screws or nails, to the outer sides
of the purlins 4.
[0038] To insulate the roof 3, use is made of insulating panels 6 which are provided on
at least one side, in this example on two sides, with a finishing plate 7 (see figure
2).The insulating panels are provided between purlins 4.
[0039] To provide the insulating panels 6 between the purlins 4, use is made of a profile
system 10 (also see figure 3). This profile system comprises a first profile portion
11 and a second profile portion 12. The first profile portion 11 comprises a body
part 13, a stop part 14 enclosing an angle α ranging between 85 degrees and 89 degrees
with the body part 13, two clamping strip portions 15a, 15b ( which may hereinafter
be jointly indicated by means of reference numeral 15) and a connection strip portion
16 which via bridge part 17 is connected to body part 13. The parts/portions 13 to
17 as described hereinabove, are made of a synthetic resin material, such as hard
PVC, which can suitably be extruded and which is still slightly deformable, at least
in the case of the present wall thickness of 1 mm.
[0040] The body part 13 and the connection strip portion 16 jointly form a connecting groove
18 between them; at the location of the connecting groove 18, the body part 13 and
the connection strip portion 16 are provided with teeth on the sides facing each other.
The clamping strip portions 15 enclose an angle ß of approximately 60° with the body
part 13.
[0041] The first profile portion 11 further comprises four so-termed softlips 20 to 23.
These softlips 20 to 23 are made of a flexible, elastic synthetic resin material,
such as soft PVC, but in any case of a material different from that used for the manufacture
of the other part of the first profile portion 11. As a result, the softlips 20 to
23 are much more flexible than the other parts of the first profile portion 11. Softlips
20,21 extend in line with the clamping strip portions 15a, 15b. Softlip 22 faces towards
the body part 11 and encloses an angle y of approximately 35 degrees with the stop
part 14. Softlip 23 directly connects to body part 13, namely on the opposite side
with respect to clamping strip portions 15, at a location between clamping strip portion
15b and stop part 14. Softlip 23 encloses an angle δ of 35 degrees with body part
13. At the end of clamping strip portions 15, a barb 24 is provided at a distance
of 10 mm from the body part 13.
[0042] The second profile portion 12 comprises a connecting rib 31 and a stop part 32. Connecting
rib 31 is provided with teeth 33, comparable to teeth 19. The thickness of connecting
rib 31 corresponds to that of connecting groove 18, as a result of which connecting
rib 31 can be tightly fitted into connecting groove 18 for the purpose of connecting
the second profile portion 12 to the first profile portion 11. Stop part 32 connects,
near a longitudinal edge thereof, to the connecting rib 31. The connecting rib 31
and the stop part 32 are made of the same synthetic resin material as (at least the
largest part of) the first profile portion 11. The second profile portion 12 is further
provided with two relatively short softlips 34, 35 at the two opposing longitudinal
edges of stop part 32. These softlips 34, 35 are made of the same material as the
material used for softlips 20 to 23.
[0043] With reference to figure 2, it will be explained how an insulation panel 6 is fitted
between purlins 4 by means of profile system 10. Initially, the profile portions 11,
after they have been made to the required length, are secured to mutually facing longitudinal
sides (flanks) of purlins 4 between which an insulation panel is to be fitted, wherein
stop part 14 is directed towards the roof boarding but is located at a distance from
said roof boarding. It is to be noted that, in practice, purlins 4 often are not dead
straight but rather slightly curved. The nature of the material used to manufacture
the first profile portion 11 and the shaping thereof make it possible, however, for
the first profile portion 11 to adapt its shape to that of the purlin 4 to which it
is secured, so that a proper connection is obtained. In the event of a possible development
of an air gap between the body part 13 and the purlin 4, softlip 23 causes the air
gap to be sealed.
[0044] Subsequently, also the insulation panels 6 are cut to the required length. The insulation
panel 6 cut to size is then slid between the associated purlins 4, in other words
it is slid between the first profile portions 11 which are secured to these purlins.
The above operation of cutting the insulation panel 6 to the required size is carried
out such that the length of the insulation panel 6 exceeds to a limited extent the
distance between barbs 24 of the two opposing first profile portions 11. As a result,
the clamping strip portions 15 will deform, because, on the one hand, angles ß become
smaller, while on the other hand, the originally straight shape of the clamping strip
portions 15 becomes slightly curved, thereby creating room for the insulation panel
6 to pass between the two respective barbs 24, in other words, to pass between the
two associated clamping strip portions 15 of two different first profile portions
11. The insulation panel 6 is pushed along until it is stopped at the stop part 14.
In that condition, barbs 24 and the resilience of clamping strip portions 15 make
sure that also after the insulation panel 6 has been released, the insulation panel
6 remains tightly fitted between the first profile portions 11 and hence will not
fall to the ground, even if the insulation panel is not supported by additional means.
The softlips 20, 21 and 22 will also deform when the insulation panel 6 is being fitted,
and will provide for an airtight connection of the insulation panel 6 to the first
profile portion 11.
[0045] In the final step, two second profile portions 12 are connected to the two respective
first profile portions 11 by pressing connecting rib 31 into connecting groove 18.
As a result, the inner side of stop part 32 will press against the viewing side of
insulation panel 6 and press the insulation panel 6 slightly further in the direction
of the roof boarding 5, causing slight deformation of the stop part 5 (angle α will
increase), so that there is a certain degree of clamping stress also in the thickness
direction of the insulation panel 6. Between adjacent insulation panels 6 fitted between
the same purlins 4, further finishing operations may be performed by providing finishing
strips 40 at said locations.
Fig 4 shows an alternative embodiment 51 of a first profile portion which, if necessary,
may also be used in combination with the second profile portion 12. The only difference
between the first profile portion 11 and the first profile portion 51 resides in that
the softlips 20, 21 have been replaced by (longer) softlips 52, 53, which connect
directly, with a longitudinal edge, to body part 13, and the opposite longitudinal
edge of which is at a similar distance from body part 13 as the free longitudinal
edges of softlips 20, 21.
Figure 5 shows how profile system 10 can also be used for fitting insulation panels
6 between ridge purlin 28 and the underlying purlin 4. Ridge purlin 28 has a vertically
oriented longitudinal side 27 which thus encloses an angle with the (upper) longitudinal
side of purlin 4. For this reason, ridge purlin 28 is unsuitable for having a first
profile portion 11 secured directly to the longitudinal side of said purlin, which
first profile portion would consequently also be vertically oriented. In figure 5,
however, use is made of a strip 26 cut at an angle from an insulation panel. Insofar
as ridge purlin 28 is longer than the associated insulation panel, a number of strips
26 can be applied sequentially. Strip 26 is secured to longitudinal side 27 of ridge
purlin 28. The angle at which the strip 26 is bevelled off is chosen such that longitudinal
side 25 of strip 26 extends completely parallel to the longitudinal sides of purlin
4. This longitudinal side 25 has thus become suitable to be secured, at the location
of said longitudinal sides, to a first profile portion 11 of the profile system 10.
In an exactly comparable manner, use can be made of a bevelled off strip at the location
of a wall plate 29, as will be understood by a person skilled in the art. In the present
example, strips 26 originate from an insulation panel. This has the advantage that
also at the location of strip 26, a substantial insulating effect is achieved. Alternatively,
use could be made of bevelled off wooden rails.
Figure 10 shows another alternative embodiment 91 of a first profile portion which
can also be applied in combination with the second profile portion 12. The only difference
between the first profile portion 11 according to figure 3 and the first profile portion
91 resides in that the clamping strip portions 92a, 92b are mutually different both
in terms of thickness and length. Thus, still larger dimensional tolerances are permissible
as regards the insulation panels 6 to be tightly fitted. In fact, the clamping strip
portions 92a, 92b are provided with different elastic constants by manufacturing them
so as to be shorter-longer and/or thinner-thicker.
Figures 11 a through 11 c show three first profile portions 11, 93, 94, respectively,
which differ in the length of the body parts 13, 95, 96 thereof. Furthermore, the
number of clamping strip portions connected to the respective body parts (and the
number of softlips connected to the ends of the body parts) increase as the length
of the body parts increases. Thus, the profile system is also suitable for use with
insulation panels of different thicknesses.
[0046] The process of bevelling off strips 26 and securing them to a longitudinal side of
a ridge purlin or a gutter as explained hereinabove with reference to figure 5, is
relatively time-consuming. Within this framework, the invention also provides a connection
profile, shown in figure 6, which renders the use of bevelled off parts, as described
hereinabove, superfluous. Ridge profile 61 is a synthetic resin extruded product which,
like the first profile portion 11 and the second profile portion 12, is largely made
from hard PVC and the remainder is made from soft PVC.
[0047] Ridge profile 61 is mirror-symmetrical and comprises two (symmetrical) connection
profiles 63 which are interconnected by means of coupling part 64. Each connection
profile 63 comprises a first abutting portion 64 which (in cross-section) is rectangular
in shape and a curved wall portion 65. At the location of the reference numerals 66,
67, the longitudinal edges of the first abutting portion 64 and of the curved wall
portion connect to one another. Thus, the first abutting portion 64 and the curved
wall portion 65 define an enclosed area which is divided into three rooms 68, 69,
70 due to the presence of two bridge portions 71, 72 which interconnect the inner
sides of the curved wall portion 65 and the first abutting portion 64. After insulation
panels 6 have been fitted on the inner side of roof 3, still air will be present inside
the rooms 68, 69, 70, bringing about some degree of insulating effect.
[0048] Each connection profile 63 is further provided, on the outer side of the first abutting
portion 64 at the location where the coupling part 64 connects to the connection profile
63, with a connecting rib 73, comparable to connecting rib 31, and a connecting groove
74, comparable to connecting groove 18.
[0049] Coupling part 64 comprises a relatively thick-walled central part 75 having a parting
seam 76 in the plane of symmetry 62. Parting seam 76 extends throughout the length
of ridge profile 61 and makes it possible (in figure 6) to separate in a simple manner
the left portion of ridge profile 61 from the right portion of ridge profile 61. Figure
8 shows one of the two resultant halves, while figure 9 shows how such a half can
be used for fitting an insulation panel adjoining a wall plate 29. Coupling part 64
comprises bending parts 77 at the two opposing longitudinal edges thereof, which bending
parts are made, unlike the remaining part of ridge profile 61, from soft PVC material,
so that the bending parts connect the associated connection profile 63 in a flexible
and resilient manner to the central part 75. In the unloaded condition, as shown in
figure 6, the first abutting portions 64 of the two connection profiles 63 of a ridge
profile 61 enclose an angle of approximately 90 degrees with each other, and the curved
wall portions 65 of the two connection profiles 63 of the ridge profile 61 are spaced
a minimum distance x from each other.
[0050] Figure 7 shows how ridge profile 61 can be used at the location of ridge purlin 28
having a width b. In order to be able to secure the ridge profile 61 at the right
position with respect to ridge purlin 28 and roof 3, a packing lath 78 is provided
on the lower side of the ridge purlin 28. Subsequently, from the lower side, the ridge
profile 61 is slid over the ridge purlin 28. Based on the assumption that the width
b of ridge purlin 28 exceeds to a limited degree (for example 3cm) the distance x,
the connection profiles 63 will tend to oppose the spring action of bending parts
77 and the elastic power of deformation of the connection profiles 63, so as to diverge
such that distance x becomes equal to width b. At the location(s) where the curved
wall portions 65 abut against the longitudinal side 27 of ridge purlin 28, the curved
wall portion 65 will tend to assume a flatter shape. The area of each of the curved
wall portions 65 where they abut against longitudinal side 27 is referred to as the
second abutting portion 79. Particularly because of the spring action of bending parts
77, the curved wall portions 65 of ridge profile 61 will exert a clamping force on
the longitudinal sides of ridge purlin 28, as a result of which the ridge profile
can remain suspended independently. As a result a user does not have to use his hands
to keep the ridge profile properly positioned when he permanently secures the ridge
profile to ridge purlin 28, for example by screwing a screw through central part 75
into packing lath 78 and, if necessary, into ridge purlin 28.
[0051] After the ridge profile 61 has been secured, a first profile portion 11 is secured
to a connection profile 63 (right-hand side in figure 7) by pressing connecting groove
18 around connecting rib 73, such that the body part 13 abuts against the first abutting
portion 64. Subsequently, a cut-to-size insulation panel 6 between said first profile
portion 11 and a first profile portion 11, is pressed against the upper flank of a
ridge 4 situated below ridge purlin 28, so that the first profile portion 11, visible
in figure 7, will swing slightly counter-clockwise, while simultaneously further deforming
the curved wall portion 65 and enlarging the second abutting portion 79. In figure
7, the second abutting portion 79 is depicted as a flat longitudinal side, but in
practice it is very well possible that the second abutting portion 79 maintains a
slightly curved shape. The fitted insulation panel 6 is kept in place by virtue of
the clamping action of clamping strip portions 15a and 15b, so that further finishing
can be readily performed by inserting the second profile portion 12 by means of connecting
rib 31 into connecting groove 74.
[0052] As indicated hereinabove, one half of ridge profile 61, as shown in figure 8, can
be used, in a completely comparable manner, in the case of a wall plate 29 to which
a packing lath 80 may be secured to make sure that the first profile portion 11 is
eventually properly positioned there.
Figures 12 and 13 relate to the manner in which finishing strips 40 (see figure 1)
could be embodied as seam profiles 101. Seam profile 101 comprises a body part 102
and two stop parts 103a, 103b which preferably each enclose an angle α in the range
of 85 degrees and 89 degrees with the body part 102 in order to bring about a properly
resilient abutting contact with an insulation panel 6. However, also the situation
in which said angle is a right angle (90 degrees) falls within the scope of the present
invention. The body part together with the stop parts 103a, 103b is T-shaped. At the
ends of the stop parts 103a, 103b, short softlips 104a, 104b are provided which, in
practical application, abut against the innermost finishing plate 7 of an insulation
panel 6. On the side of the body part 102 facing away from the stop parts 103a, 103b,
seam profile 101 further comprises a connection strip portion 105 having, on the opposite
side thereof, serrated edges 106. The connection strip portion 105 extends at right
angles to the body part 102, on one side thereof. On the other side of body part 102,
the seam profile 101 comprises two longer softlips 107, 108, comparable to softlips
52, 53 in figure 4. Figure 13 shows seam profile 101 in a practical application in
which the seam 110 between two adjacent insulation panels 6 is optically neatly finished
by the seam profile 101. For this purpose, the insulations panels 6 are provided,
during the manufacture thereof, with a longitudinal groove 111 in which the connection
strip portion 105 can be inserted, and serrated edges 106 provide for a clamping abutting
contact with the inner walls of the respective groove 111. After this connection has
been established, the insulation panel 6 on the right to which the seam profile 101
is secured, can be moved in the direction of the arrow 112 so as to be placed adjacent
the left insulation panel 6, thereby also causing softlip 104a to abut against the
left insulation panel 6 so that the situation shown in figure 13 is obtained. As a
result, the softlips 107, 108 are deformed and abut against the circumference of the
(left) insulation panel 6. If required, it is also possible to provide softlips, such
as softlips 107, 108, on the other side of the body part 102, in order to achieve
a further improvement of the insulating action of the seam profile 101.
Figures 14 and 15 show possible further improvements of the insulation at the location
of the seam 110. These improvements are based on the insight that by impeding an airflow
in the seam 110 from the so-called "cold" side at reference numeral 113 in figure
13, the insulating effect of the insulation panels 6 can be effectively maintained
to the extent possible. After all, seam 110 forms a potential path enabling air to
pass the two adjacent insulation panels 6. In the embodiment according to figure 14,
the insulation panel 14 comprises a foam tape 120. This foam tape 120 is applied throughout
the length of seam 110 and can be applied during the manufacture of the insulation
panel as well as at a later stage at the building site.
[0053] In the embodiment according to figure 15, instead of foam tape 120, use is made of
a flexible, resilient ring 121, which is made for example of the same material as
that used for the above-mentioned softlips. Like foam tape 120, ring 121 extends throughout
the length of seam 110 and forms part of a sealing member 122 which further comprises
a connection strip portion 123 to which the ring 121 is connected. The connection
strip portion 123 is comparable to connection strip portion 105 and, in practical
application, is inserted into groove 124 which is provided directly underneath the
outermost finishing plate 7 at the edge of the insulation panel. Although not shown
here in figure 15, some material of the insulation panel 6 may have been locally removed
at the location of ring 121, as a result of which the left half of ring 121 is recessed
as it were in the insulation panel 6, which is also the case of foam tape 120 in figure
14. In the latter case, also some material of the outermost finishing plate 7 has
been removed. This has been done for the purpose of creating space for the foam tape
120.
[0054] Moreover, figures 14 and 15 show more clearly than figure 13 that also some material
of the insulation panel 6 has been removed between the innermost finishing plate 7
and groove 111 so as to create room for body part 101 with softlips 107, 108.
[0055] The embodiment according to figure 16 is a variant of the embodiment according to
figure 15. Ring 121 does not form part of a separate sealing member 122, but of a
seam profile 131 instead, which seam profile is comparable to seam profile 101 yet
with a lengthened body part 132. Figure 16 shows four softlips 133 on one side of
body part 131. In an alternative embodiment, softlips 133 may also be provided on
the other side of body part 131, if required. In practical application, the softlips
133 may cause air compartments between adjoining softlips 133, by virtue of which
heat loss or loss of cold can be reduced to a minimum. By applying embodiments according
to figures 14, 15 and 16, a substantial improvement can be achieved as compared to
the air leak occurring along seam 110, as a result of which the actual Rc value is
maintained at a satisfactory level.
[0056] In view of the embodiments elucidated hereinabove with reference to figures 14 through
16 in particular, the present invention generally also relates to an insulation panel
comprising two opposing longitudinal sides which determine the thickness of the insulation
panel, and comprising, between the longitudinal sides, a circumferential edge along
at least a part of which an insulating strip is provided extending in the longitudinal
direction of the circumferential edge. The term "strip" is used to refer in particular
to the elongated shape thereof, rather than to the cross-section thereof. Said cross-section
may be, for example, rectangular (figure 14) or round/oval (figure 15). The strip
is preferably flexible, so that, despite dimensional tolerances of the insulation
panels used, it can contribute to a proper abutting contact between adjacent insulation
panels. It is also preferred that the strip is made of elastic material. It is further
preferred that the insulating strip is, in general, provided near one of the two longitudinal
sides, i.e. not in the centre of the thickness of the insulation panel. The strip
preferably forms part of a sealing member which is or can be inserted into a groove
made in the insulation panel. This sealing member may also comprise finishing parts
which, in practical application, abut on the inside (i.e. the side facing the space)
against the insulation panel for optically finishing the seam between two adjoining
insulation panels. The sealing member is preferably a tight fit in the groove. Within
this framework, the present invention also relates to an insulation panel comprising
two opposing longitudinal sides which determine the thickness of the insulation panel,
and comprising a circumferential edge between the longitudinal sides, a groove being
formed in at least a part of said circumferential edge, which extends in the longitudinal
direction of the circumferential edge. Said groove is preferably formed near one of
the two longitudinal sides, i.e. not in the centre of the thickness of the insulation
panel, and preferably directly underneath a finishing panel of the insulation panel
provided on a longitudinal side of the insulation panel. Preferably, the insulation
panel comprises, in the circumferential edge, at the location of the insulating strip,
a recessed portion, so that mutually facing circumferential edge portions of adjoining
insulation panels can abut contiguously outside the area of the strip.
1. A profile system for fitting insulation panels between elongated, parallel construction
elements related to a space, which profile system comprises two first elongated profile
portions which each have a body part for abutting with an outer side thereof against
one of two mutually facing longitudinal sides of two respective adjacent construction
elements, and two second elongated profile portions which each have a finishing part
for abutting with an inner side thereof against the side of an insulation panel, at
the circumference thereof, which side faces the space and which panel is fitted between
two first profile portions, connection means for connecting each of the first profile
portions with a second profile portion, and sealing means for sealing the seam between
the inner sides of the two respective body parts and an oppositely located part of
the circumferential edge of the insulation panel, characterized in that every first profile portion is provided with at least one elongated clamping strip
portion which is resiliently connected to the inner side of the body part, with the
clamping strip portions associated with the two body parts being subject to deformation
during and due to an insulation panel being fitted between the body parts and said
clamping strip portions exerting a resilient force on the insulation panel, thereby
tightly fitting it between the two first profile portions.
2. A profile system according to claim 1, characterized in that each clamping strip portion encloses an angle in the range of 30 degrees to 85 degrees,
more preferably in the range of 45 degrees to 75 degrees, with the associated body
part, with the clamping strip portion facing towards the outside of the space.
3. A profile system according to claim 1 or 2, characterized in that the end portion of the clamping strip portion facing away from the body part is provided
with teeth facing towards the inside of the space, which teeth tightly grip into the
insulation panel.
4. A profile system according to any one of the preceding claims, characterized in that every first profile portion comprises at least two clamping strip portions.
5. A profile system according to any one of the preceding claims, characterized in that the connection means for each pair of a first profile portion and a second profile
portion comprise a connecting groove at the first profile portion, which groove is
open on the side facing towards the space and which is present between the inner side
of the body part, on the longitudinal side thereof facing the space, and a connection
strip which is provided at a distance from the body part on the inner side thereof
and which is connected to the body part, as well as a connecting rib on the side of
the second profile portion facing away from the space, which connecting rib can be
tightly fitted into the connecting groove.
6. A profile system according to any one of the preceding claims, characterized in that every first profile portion is provided on the inside of the body part with at least
one elongated packing strip portion of a flexible, rubber-like material, the packing
strip portion being connected to the body part via a clamping strip portion.
7. A profile system according to any one of the preceding claims, characterized in that the connection means comprise a connection profile to which both the first profile
portion and the second profile portion can be connected, which connection profile
has a first abutting portion to be abutted on an outer side thereof by the outer side
of a first profile portion and a second abutting portion for abutting, with an outer
side thereof, against a longitudinal side of an orthogonal construction element, said
first abutting portion and said second abutting portion enclosing an angle with each
other, at least at the location of the abutting areas, in the range of 10 degrees
to 80 degrees, preferably in the range between 30 degrees and 60 degrees.
8. A profile system according to claim 7, characterized in that the first abutting portion and the second abutting portion are flexibly, preferably
resiliently, interconnected, enabling the angle they enclose with each other to be
changed.
9. A profile system according to claim 7 or 8, characterized in that the second abutting portion forms part of a wall portion of the connection profile,
which wall portion, in the unloaded condition, has a curved shape in cross-section,
and which wall portion is at least partly made of elastic material, enabling it to
deform, in the loaded condition, at the location of the second abutting portion from
a curved shape to a flatter shape.
10. A profile system according to any one of claim 7 through 9, characterized in that the connection profile forms part of a ridge profile of which also a further connection
profile forms part, which connection profiles are arranged mirror symmetrically with
respect to one another and are interconnected via a coupling part.
11. A profile system according to claim 10, characterized in that the connection profile and the further connection profile are resiliently interconnected
by the coupling part.
12. A profile system according to claim 1, characterized in that at least one of the two first profile portions is provided, on the side of the body
part facing away from the at least one elongated clamping strip portion, with an abutting
portion for abutting with an outer side thereof against a longitudinal side of an
orthogonal construction element, the body part and the abutting portion enclosing
an angle with each other in the range of 10 degrees to 80 degrees, preferably between
30 degrees and 60 degrees.
13. A profile system according to claim 12, characterized in that the body part and the abutting portion are flexibly, preferably resiliently, interconnected,
enabling the angle they enclose with each other to be changed.
14. A method of fitting insulation panels between elongated, parallel construction elements
related to a space, while using a profile system according to any one of the claims
1 through 13, which method comprises the following subsequent steps:
- securing first profile portions to two construction elements, such that body parts
of each one of the first profile portions abut with their respective outer sides against
elongated sides facing each other of said two construction elements,
- fitting an insulation panel between two clamping strip portions connected to the
inner sides of the two respective body parts, such that the clamping strip portions
associated with the two body parts deform during and due to the fitting of an insulation
panel between the body parts, and clamp the insulation panel between the two first
profile portions under the influence of a resilient force,
- interconnecting second profile portions and first profile portions, such that finishing
parts of the second profile portions abut, with inner sides thereof, against the space-facing
side of the insulation panel at the circumference thereof.
15. A method according to claim 14, wherein during fitting the insulation panel between
the two clamping strip portions, the circumference of the insulation panel is non-engaging.