Field of the Invention
[0001] The present invention relates to an orbital sander including a base that is provided
below a main body including a motor and that performs orbital motion through rotation
of the motor.
Description of the Related Art
[0002] In an orbital sander, as described in Japanese Patent Application Publication No.
H06-226709, a rotary shaft projects below a main body including a motor, and a base is coupled
via two bearings that are upper and lower bearings to an eccentric shaft provided
at the lower end of the rotary shaft. By driving the motor to rotate the rotary shaft
in order to cause the base to perform orbital motion (circular orbital motion), it
is possible to grind a material to be ground with sanding paper or the like provided
in a tensioned state on the bottom surface of the base.
[0003] In the orbital sander, a balancer is provided at the lower end of the eccentric shaft
to project to a side opposite the side of eccentricity of the eccentric shaft. The
balancer rotates along with the orbital motion of the base to produce a centrifugal
force in order to reduce vibration of the main body.
[0004] In the orbital sander according to Japanese Patent Application Publication No.
H06-226709, with the balancer positioned at the lower end of the eccentric shaft, the center
of gravity of a portion that performs eccentric motion, which includes the base, is
positioned below the lower end of the lower bearing. Therefore, the centrifugal force
produced along with the orbital motion of the base is supported in a cantilever manner,
which may cause inclination (backlash in random directions) between the eccentric
shaft and the base to produce vibration.
[0005] With the balancer projecting significantly in the radial direction of the eccentric
shaft, a coupling portion between the eccentric shaft and the base is increased in
size, which may hinder a reduction in overall size.
[0006] Further, the balancer is made of a single material such as die-cast zinc or sintered
iron, and accordingly the overall weight of the balancer is heavy, and the degree
of freedom in designing the position of the center of gravity and the weight is low.
Therefore, the size of the balancer is increased to produce a centrifugal force required
to reduce vibration along with the size of the orbital sander, which may incur an
increase in weight.
SUMMARY OF THE INVENTION
[0007] It is therefore an object of the present invention to provide an orbital sander in
which inclination between an eccentric shaft and a base due to orbital motion of the
base is effectively suppressed to reduce vibration.
[0008] In order to achieve the foregoing object, the invention according to a first aspect
provides an orbital sander in which a main body including a motor is provided with
a rotary shaft that is rotatable by driving the motor and an eccentric shaft that
is positioned eccentrically with respect to a center of rotation of the rotary shaft
and that performs circular orbital motion along with rotation of the rotary shaft,
and a portion of the eccentric shaft that projects downward from the main body is
provided with a base coupled via two bearings that are upper and lower bearings and
a balancer projecting to a side opposite a side of eccentricity of the eccentric shaft,
in which a center of gravity of the base is positioned between the two upper and lower
bearings.
[0009] The phrase "between the two upper and lower bearings" refers to a range between the
respective centers of the bearings. The term "rotary shaft" refers to a spindle as
the final rotary shaft for a product with speed reduction through gears, and to a
motor shaft for a product with no speed reduction through gears (so-called "motor
direct drive").
[0010] A second aspect of the present invention provides the orbital sander according to
the first aspect, in which the balancer is provided above the lower bearing.
[0011] A third aspect of the present invention provides the orbital sander according to
the second aspect, in which an outer portion of the balancer is formed to be bent
downward.
[0012] A fourth aspect of the present invention provides the orbital sander according to
any one of the first to third aspects, in which the balancer is connected using a
key to a portion of the eccentric shaft located between the two upper and lower bearings,
and a clearance is provided between upper and lower ends of the key and the two upper
and lower bearings, respectively.
[0013] A fifth aspect of the present invention provides the orbital sander according to
the fourth aspect, in which the key is disposed on a line in a direction of eccentricity
of the eccentric shaft as seen from an axial direction of the eccentric shaft.
[0014] A sixth aspect of the present invention provides the orbital sander according to
any one of the first to fifth aspects, in which a retainer that holds the lower bearing
is fixed to a lower end of the eccentric shaft by a screw provided at the center of
rotation of the rotary shaft.
[0015] In addition, preferably, as in a seventh aspect of the present invention, the balancer
projects downward such that a lower end of the balancer is positioned between a center
of the lower bearing and a lower surface of the base in an up-down direction. Preferably,
as in a fourteenth aspect of the present invention, the balancer is formed by combining
a plurality of members with each other, and for at least some of the plurality of
combined members, a member located farther from a center of the rotary shaft or the
eccentric shaft is formed from a material that is higher in specific gravity than
a material forming a member located closer to the center.
[0016] According to the first aspect of the present invention, with the center of gravity
of the base positioned as described above, inclination between the eccentric shaft
and the base along with the orbital motion of the base can be effectively suppressed
to reduce generation of vibration.
[0017] According to the second aspect of the present invention, in addition to the effect
of the first aspect, the lower bearing can be positioned close to the lower end of
the base. Therefore, the distance between the two upper and lower bearings can be
secured to suitably support the eccentric shaft at two points.
[0018] According to the third aspect of the present invention, in addition to the effect
of the second aspect, the center of gravity of the balancer can be aligned with the
center of gravity of the base, which enables more stable orbital motion.
[0019] According to the fourth aspect of the present invention, in addition to the effect
of any one of the first to third aspects, the key does not interfere with the bearings
to incline the bearings during assembly of the key, which prevents deterioration in
balance.
[0020] According to the fifth aspect of the present invention, in addition to the effect
of the fourth aspect, deterioration in balance due to the key can be prevented.
[0021] According to the sixth aspect of the present invention, in addition to the effect
of any one of the first to fifth aspects, deterioration in balance due to the retainer
can be prevented.
[0022] According to the seventh aspect of the present invention, the radial dimension of
the balancer can be reduced by extending the balancer downward. Therefore, projection
of the balancer in the radial direction can be suppressed to achieve a reduction in
overall size.
[0023] According to the fourteenth aspect of the present invention, it is unnecessary to
increase the size of the balancer and it is possible to reduce the overall weight
of the balancer, and thus, the degree of freedom can be enhanced in designing the
position of the center of gravity and the weight. Therefore, it is possible to effectively
produce a centrifugal force required to reduce vibration without incurring an increase
in weight. This is because the centrifugal force is defined by weight x turning radius
x angular speed
2, and therefore the weight of the balancer can be reduced by providing the balancer
at a position at which the turning radius of the balancer is large.
BRIEF DESCRIPTION OF THE DRAWINGS
[0024]
FIG. 1 is a longitudinal cross-sectional view of an orbital sander;
FIG. 2 is an enlarged view of a portion around an eccentric shaft in FIG. 1;
FIG. 3 is an exploded perspective view of a spindle and a base; and
FIG. 4 is a perspective view of the spindle and a balancer.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0025] An embodiment of the present invention will be described below with reference to
the drawings.
[0026] FIG. 1 is a longitudinal cross-sectional view showing an example of an orbital sander.
An orbital sander 1 includes a base 5 formed in a rectangular shape as viewed in plan
and provided below a main body 2 housing a motor 3 facing downward. A spindle 7, which
is a rotary shaft extending in parallel with an output shaft 4 of the motor 3, projects
downward from the lower portion of a housing 6 forming the main body 2 with the upper
end and an intermediate portion of the spindle 7 axially supported by a needle bearing
8 and a ball bearing 9, respectively. A gear 10 provided at the upper end of the spindle
7 meshes with a pinion of the output shaft 4. With the upper end of the spindle 7
axially supported by the needle bearing 8, the distance between the spindle 7 and
the output shaft 4 can be reduced, which contributes to a size reduction. Reference
numeral 11 denotes a handle provided to project from a side surface of the housing
6 and including a switch 12 and a trigger 13. Reference numeral 14 denotes a discharge
nozzle that discharges dust.
[0027] As also shown in FIG. 2, a lower portion of the spindle 7 that projects from the
housing 6 is formed as an eccentric shaft 7A that is eccentric with respect to the
center of rotation of an upper portion of the spindle 7. The center portion of the
base 5 is rotatably coupled to the lower end of the eccentric shaft 7A via a ball
bearing 15 serving as a lower bearing. The ball bearing 15 is held in a cylindrical
boss 16 provided to project from the center portion of the base 5.
[0028] Meanwhile, a bearing retainer 17 in the shape of a deep dish that is circular as
viewed in plan is provided on the upper surface of the base 5. A ball bearing 18,
which is provided above the ball bearing 15 to serve as an upper bearing that axially
supports the eccentric shaft 7A, is held by an upper center portion of the bearing
retainer 17. The downwardly facing opening edge of the bearing retainer 17 is fixed
to the base 5 by a plurality of screws 19, 19, ....
[0029] Reference numeral 20 denotes a retainer attached to the lower end of the eccentric
shaft 7A by a countersunk screw 21 to hold the lower end of the ball bearing 15. The
countersunk screw 21 is screwed coaxially with the center of rotation of the spindle
7. A through hole 22 for the countersunk screw 21 in the retainer 20 has a stepped
shape formed by a tapered portion 23 with which the head portion of the countersunk
screw 21 is fitted and an equal diameter portion 24 through which the threaded portion
of the countersunk screw 21 passes. This prevents the countersunk screw 21 from projecting
from the lower surface of the retainer 20 while securing the thickness (strength)
of the retainer 20.
[0030] A clearance hole 25 that facilitates screwing of the countersunk screw 21 is formed
in a portion of the base 5 that opposes the retainer 20. In spite of the presence
of the clearance hole 25, the lower surface of the retainer 20 is set to be positioned
above the lower surface of the base 5.
[0031] Further, a pad 26 generally in the same shape as the base 5 is provided on the lower
surface of the base 5. Sanding paper can be provided in a tensioned state on the lower
surface of the pad 26 through clamp mechanisms 27, 27 provided at both ends of the
base 5 in the longitudinal direction.
[0032] Meanwhile, a rubber sleeve 28 in the shape of cylindrical bellows is provided to
extend between an opening at the lower end of the housing 6 and the upper surface
of the base 5 including the bearing retainer 17. The rubber sleeve 28 restricts rotation
of the base 5 about the eccentric shaft 7A.
[0033] A balancer 29 is connected using a key 30 to a portion of the eccentric shaft 7A
located between the ball bearings 18, 15. As also shown in FIG. 3, the balancer 29
is formed by combining two members, namely an inner member 31 connected to the eccentric
shaft 7A and an outer member 32 coupled to the inner member 31.
[0034] The inner member 31 is made of aluminum (specific gravity: 2.7) with a relatively
low specific gravity, and includes a tubular portion 33 externally mounted on the
eccentric shaft 7A to be integrally connected to the eccentric shaft 7A using the
key 30, and a pair of arms 34, 34 provided to project from the tubular portion 33
in radial directions that are different from each other. In the embodiment, the angle
between the arms 34, 34 is generally 90°.
[0035] In the embodiment, as shown in FIG. 2, a clearance C is provided between the upper
and lower ends of the key 30 and the ball bearings 18, 15, respectively. The clearance
C prevents the ball bearings 18, 15 from being inclined during assembly of the key
30. The key 30 is disposed on a line in the direction of eccentricity of the eccentric
shaft 7A as seen from the axial direction of the eccentric shaft 7A to maintain the
balance.
[0036] The outer member 32 is made of brass (specific gravity: 8.4) with a higher specific
gravity than the inner member 31, and has a semi-circular shape as viewed in plan.
The arms 34, 34 are coupled to the upper surface of the outer member 32 by screws
35, 35 so that the outer member 32 forms a downwardly projecting portion. In this
state, the lower end of the outer member 32 is positioned between the center of the
lower ball bearing 15 and the lower surface of the base 5. Reference numeral 36 denotes
a spacer made of a resin and interposed between each arm 34 and the outer member 32.
[0037] A portion of the outer member 32 located between the arms 34, 34 forms a thick portion
37 projecting upward with respect to both ends of the outer member 32. With the balancer
29 assembled to the eccentric shaft 7A, the outer member 32 projects to a side opposite
the side of eccentricity of the eccentric shaft 7A so that the outer surface and the
inner surface of the outer member 32 are close to the inner surface of the bearing
retainer 17 and the outer surface of the boss 16, respectively.
[0038] With the balancer 29 disposed between the ball bearings 18, 15, the tubular portion
33 of the balancer 29 contacts the upper and lower ball bearings 18, 15 to function
as a spacer that keeps the gap between the ball bearings 18, 15. A recessed portion
38 in a ring shape matching the rotational orbit of the outer member 32 is provided
to be recessed in the upper surface of the base 5. The outside inwardly facing surface
of the recessed portion 38 forms a rising portion 39 that closely conforms to the
outer surface of the outer member 32. The opening edge of the bearing retainer 17
is connected to the rising portion 39 through spigot joint to secure the attachment
precision of the bearing retainer 17.
[0039] Further, a center of gravity P of the base 5 is positioned between the ball bearings
18, 15 (between the respective centers thereof). In the embodiment, in particular,
with the outer member 32 attached to the inner member 31 in the balancer 29 as described
above, the balancer 29 is shaped to be bent downward as a whole. Accordingly, the
center of gravity of the balancer 29 can be aligned with the center of gravity P of
the base 5.
[0040] With the balancer 29 positioned above the lower ball bearing 15, the ball bearing
15 can be positioned close to the lower end of the base 5.
[0041] In the orbital sander 1 configured as described above, when the trigger 13 is pressed
to drive the motor 3, the output shaft 4 rotates to rotate the spindle 7 meshing with
the output shaft 4. Consequently, the eccentric shaft 7A performs circular orbital
motion with respect to the center of rotation of the spindle 7, which causes the base
5 to perform circular orbital motion (orbital motion) with the rubber sleeve 28 restricting
rotation of the base 5. As a result of the orbital motion of the base 5, a material
to be ground can be ground with sanding paper provided in a tensioned state on the
lower surface of the pad 26.
[0042] During the orbital motion, the balancer 29 performs rotational motion on the side
opposite the base 5, which produces a centrifugal force to reduce vibration along
with the orbital motion of the base 5. In the embodiment, in particular, the center
of gravity P of the base 5 is positioned between the ball bearings 18, 15. Thus, a
centrifugal force produced on the base 5 along with the orbital motion can be supported
at two points, which effectively suppresses inclination (backlash in random directions)
between the eccentric shaft 7A and the base 5. The outer member 32 is made of brass,
which has a higher specific gravity than the inner member 31. Thus, a centrifugal
force required to reduce vibration can be produced effectively.
[0043] In the balancer 29, in addition, the outer member 32 projects in the up-down direction
to secure a required mass as described above. Thus, the outer member 32 is not excessively
large in the radial direction, and a portion around the eccentric shaft 7A including
the bearing retainer 17 can be made compact.
[0044] In the orbital sander 1 according to the embodiment, as described above, the center
of gravity P of the base 5 is positioned between the two upper and lower ball bearings
18, 15. Thus, inclination of the eccentric shaft 7A along with the orbital motion
of the base 5 can be effectively suppressed to reduce generation of vibration.
[0045] In the embodiment, in particular, with the balancer 29 provided above the lower ball
bearing 15, the ball bearing 15 can be positioned close to the lower end of the base
5. Therefore, the distance between the ball bearings 18, 15 can be secured to suitably
support the eccentric shaft 7A at two points.
[0046] With the outer portion of the balancer 29 formed to be bent downward, the center
of gravity of the balancer 29 can be aligned with the center of gravity P of the base
5, which enables more stable orbital motion.
[0047] In the embodiment, further, the balancer 29 is key-connected to a portion of the
eccentric shaft 7A located between the upper and lower ball bearings 18, 15, and the
clearance C is provided between the upper and lower ends of the key 30 and the ball
bearings 18, 15, respectively. Thus, the key 30 does not interfere with the ball bearings
18, 15 to incline the ball bearings 18, 15 during assembly of the key 30, which prevents
deterioration in balance.
[0048] In addition, the key 30 is positioned on a line in the direction of eccentricity
of the eccentric shaft 7A as seen from the axial direction of the eccentric shaft
7A, and the countersunk screw 21 for attaching the retainer 20 is provided at the
center of rotation of the spindle 7. Thus, deterioration in balance due to the key
30 or the retainer 20 can be prevented.
[0049] The balancer 29 is coupled to the eccentric shaft 7A at a position above the ball
bearing 15, and the balancer 29 projects downward such that the lower end of the balancer
29 is positioned between the center of the ball bearing 15 and the lower surface of
the base 5 in the up-down direction. Thus, the radial dimension of the balancer 29
can be reduced by extending the balancer 29 downward. Therefore, projection of the
balancer 29 in the radial direction can be suppressed to achieve a reduction in overall
size.
[0050] In the embodiment, in particular, a portion of the base 5 that holds the ball bearing
15 is formed as the cylindrical boss 16 extending upward, and the inner surface of
the outer member 32 of the balancer 29 is formed in an arcuate shape, as viewed in
plan, that closely conforms to the outer surface of the boss 16. Thus, there is no
wasted space in the radial direction, which contributes to a size reduction.
[0051] The outer surface of the outer member 32 of the balancer 29 is formed in an arcuate
shape as viewed in plan, the recessed portion 38 in a ring shape matching the rotational
orbit of the outer member 32 is formed in the upper surface of the base 5, and the
outside inwardly facing surface of the recessed portion 38 forms the rising portion
39 located close to the outer surface of the outer member 32. Thus, the gap between
the balancer 29 and the base 5 is not increased even if the balancer 29 is provided
with the outer member 32 projecting downward.
[0052] Further, the clearance hole 25 is formed in a portion of the base 5 that opposes
the retainer 20, and the lower surface of the retainer 20 is positioned above the
lower surface of the base 5. Thus, the retainer 20 and the pad 26 are prevented from
contacting each other, and the retainer 20 does not project from the base 5. The clearance
hole 25 also facilitates screwing of the retainer 20 or the like.
[0053] In addition, the retainer 20 is attached to the eccentric shaft 7A by the countersunk
screw 21, and the through hole 22 for the countersunk screw 21 in the retainer 20
has a stepped shape formed by the tapered portion 23 with which the head portion of
the countersunk screw 21 is fitted and the equal diameter portion 24 through which
the threaded portion of the countersunk screw 21 passes. Thus, a reduction in size
in the up-down direction can be achieved while securing the strength of the retainer
20.
[0054] Meanwhile, the balancer 29 contacts the upper and lower ball bearings 18, 15. Thus,
the balancer 29 can be utilized as a spacer between the ball bearings 18, 15, and
the dimension in the up-down direction can be minimized even if the two ball bearings
18, 15 are provided.
[0055] The upper ball bearing 18 is held by the bearing retainer 17, the downwardly facing
opening edge of which is attached to the upper surface of the base 5, and the bearing
retainer 17 is formed in the shape of a circle as viewed in plan with the inner surface
of the bearing retainer 17 located close to the outer surface of the outer member
32 of the balancer 29. Thus, the ball bearing 18 can be held with a compact configuration
with no wasted space in the radial direction.
[0056] Furthermore, the balancer 29 is formed by combining the inner member 31 and the outer
member 32 with each other, and of both the members, the outer member 32, which is
located farther from the center of the eccentric shaft 7A, is formed from a material
that is higher in specific gravity than the material forming the inner member 31,
which is located closer to the center. Thus, it is unnecessary to increase the size
of the balancer 29 and it is possible to reduce the overall weight of the balancer
29, and thus, the degree of freedom can be enhanced in designing the position of the
center of gravity and the weight, and a centrifugal force required to reduce vibration
can be effectively produced.
[0057] In the embodiment, in particular, the inner member 31 is provided with the pair of
arms 34, 34 projecting from the center of the eccentric shaft 7A in radial directions
that are different from each other, and the outer member 32 is connected to the arms
34, 34. Thus, the inner member 31 can be connected to the outer member 32 with a minimum
necessary additional component and without increasing the weight of the inner member
31.
[0058] A portion of the outer member 32 that is interposed between the pair of arms 34,
34 is formed as the thick portion 37 which is thicker than other portions in the axial
direction of the eccentric shaft 7A. Thus, the position of the center of gravity and
the weight can be set easily by the outer member 32 formed with the thick portion
37.
[0059] The bearings for the eccentric shaft are not limited to a ball bearing, and other
types of bearings such as a needle bearing may also be used.
[0060] The material of the inner member of the balancer is not limited to aluminum, and
other materials with a specific gravity of 3 or less such as a magnesium alloy (specific
gravity: 1.81) and a resin (specific gravity: 1.5 or less) may also be used. For the
outer member, likewise, other materials with a specific gravity of 6 or more such
as die-cast zinc (specific gravity: 6.6), copper alloys other than brass such as bronze
(specific gravity: 8.4), iron (specific gravity: 7.85), lead (specific gravity: 11.4),
tungsten (specific gravity: 19.3), and high specific-gravity resins may also be used.
By determining a material with a specific gravity of 3 or less as the low specific-gravity
material and a material with a specific gravity of 6 or more as the high specific-gravity
material, a magnitude relationship in specific gravity suitable to improve the degree
of freedom in design can be obtained.
[0061] The structure for connection between the inner member and the outer member may be
appropriately selected from insert molding, press fitting, crimping, welding, and
so forth besides screwing described above. As a matter of course, the respective specific
structures of the inner member and the outer member may be appropriately changed in
accordance with various conditions such as a required centrifugal force. For example,
the spacer may be omitted, the number of the arms may be increased or reduced, and/or
the arms may be replaced with a fan-shaped coupling portion.
[0062] Further, the balancer is not necessarily composed of two members, and may be composed
of three or more members combined with each other. In this case, it is sufficient
to set the magnitude relationship in specific gravity by changing the materials of
at least some of the combined members. For example, it is considered to determine
the materials of the members such that the specific gravity of the materials of the
members becomes gradually higher as the member is located farther from the center
of the eccentric shaft, to change the material of a group of a plurality of members
located closer to the center and the material of a group of a plurality of members
located farther from the center in order to set the magnitude relationship in specific
gravity, to change the materials of a plurality of members positioned between the
innermost side and the outermost side with respect to the center in order to set the
magnitude relationship, or the like.
[0063] Meanwhile, the inner member and the outer member themselves may be divided into a
plurality of components. For example, the members may be composed of a plurality of
plate-like bodies stacked in the up-down thickness direction to be connected, which
enhances the degree of freedom in designing the weight or the like of each of the
members.
[0064] Conversely, the balancer may be integral and undividable into a plurality of members.
[0065] Further, the retainer may be attached by a component other than the countersunk screw,
and the balancer and the bearings may be supported using a structure other than key
connection or the retainer.
[0066] Besides, the structure of the orbital sander is not limited to that described above,
and may be changed appropriately. For example, an eccentric sleeve may be externally
mounted at the lower end of a non-eccentric spindle to form an eccentric shaft, and
the base may be coupled to the eccentric shaft, and a bar-like foot may be provided
to extend between the housing and the base in place of the rubber sleeve. The present
invention may also be applied to a random orbital sander in which the base itself
rotates in addition to performing circular orbital motion. In an orbital sander in
which the balancer is provided to the motor shaft, the magnitude relationship in specific
gravity of a plurality of members may be set with respect to the center of the motor
shaft.
[0067] It is explicitly stated that all features disclosed in the description and/or the
claims are intended to be disclosed separately and independently from each other for
the purpose of original disclosure as well as for the purpose of restricting the claimed
invention independent of the composition of the features in the embodiments and/or
the claims. It is explicitly stated that all value ranges or indications of groups
of entities disclose every possible intermediate value or intermediate entity for
the purpose of original disclosure as well as for the purpose of restricting the claimed
invention, in particular as limits of value ranges.
1. An orbital sander in which a main body (2) including a motor (3) is provided with
a rotary shaft that is rotatable by driving the motor (3) and an eccentric shaft (7A)
that is positioned eccentrically with respect to a center of rotation of the rotary
shaft and that performs circular orbital motion along with rotation of the rotary
shaft, and a portion of the eccentric shaft (7A) that projects downward from the main
body (2) is provided with a base (5) coupled via two bearings that are upper and lower
bearings (18), (15) and a balancer (29) projecting to a side opposite a side of eccentricity
of the eccentric shaft (7A),
characterized in that:
a center of gravity of the base (5) is positioned between the two upper and lower
bearings (18), (15).
2. The orbital sander according to claim 1, wherein
the balancer (29) is provided above the lower bearing (15).
3. The orbital sander according to claim 2, wherein
an outer portion (32) of the balancer (29) is formed to be bent downward.
4. The orbital sander according to any one of claims 1 to 3, wherein
the balancer (29) is connected using a key (30) to a portion of the eccentric shaft
(7A) located between the two upper and lower bearings (18), (15), and a clearance
is provided between upper and lower ends of the key (30) and the two upper and lower
bearings (18), (15), respectively.
5. The orbital sander according to claim 4, wherein
the key (30) is disposed on a line in a direction of eccentricity of the eccentric
shaft (7A) as seen from an axial direction of the eccentric shaft (7A).
6. The orbital sander according to any one of claims 1 to 5, wherein
a retainer (20) that holds the lower bearing (15) is fixed to a lower end of the eccentric
shaft (7A) by a screw provided at the center of rotation of the rotary shaft.
7. The orbital sander according to any one of claims 1 to 6, wherein
the balancer (29) projects downward such that a lower end of the balancer (29) is
positioned between a center of the lower bearing (15) and a lower surface of the base
(5) in an up-down direction.
8. The orbital sander according to claim 7, wherein
a portion of the base (5) that holds the lower bearing (15) is formed in a shape of
a cylinder projecting upward, and an inner surface of a portion of the balancer (29)
projecting downward is formed in an arcuate shape, as viewed in plan, that closely
conforms to an outer surface of the holding portion.
9. The orbital sander according to claim 7 or 8, wherein
an outer surface of the projecting portion of the balancer (29) is formed in an arcuate
shape as viewed in plan, a recessed portion (38) in a ring shape matching a rotational
orbit of the projecting portion is formed in an upper surface of the base (5), and
an outside inwardly facing surface of the recessed portion (38) forms a rising portion
(39) located close to the outer surface of the projecting portion.
10. The orbital sander according to claim 6, wherein
a clearance hole (25) is formed in a portion of the base (5) that opposes the retainer
(20), and a lower surface of the retainer (20) is positioned above a lower surface
of the base (5).
11. The orbital sander according to claim 6 or 10, wherein
the retainer (20) is attached to the eccentric shaft (7A) by a countersunk screw (21),
and a through hole (22) for the countersunk screw (21) in the retainer (20) has a
stepped shape formed by a tapered portion (23) with which a head portion of the countersunk
screw (21) is fitted and an equal diameter portion (24) through which a threaded portion
of the countersunk screw (21) passes.
12. The orbital sander according to any one of claims 7 to 11, wherein
the balancer (29) contacts each of the upper and lower bearings (18), (15).
13. The orbital sander according to claim 12, wherein
the upper bearing (18) is held by a bearing retainer (17), a downwardly facing opening
edge of which is attached to the upper surface of the base (5), and the bearing retainer
(17) is formed in a shape of a circle as viewed in plan with an inner surface of the
bearing retainer (17) located close to the outer surface of the projecting portion
of the balancer (29).
14. The orbital sander according to any one of claims 1 to 13, wherein
the balancer (29) is formed by combining a plurality of members with each other, and
for at least some of the plurality of combined members, a member located farther from
a center of the rotary shaft or the eccentric shaft (7A) is formed from a material
that is higher in specific gravity than a material forming a member located closer
to the center, wherein preferably the member located closer to the center is formed
from a material with a specific gravity of 3 or less, and the member located farther
from the center is formed from a material with a specific gravity of 6 or more.
15. The orbital sander according to claim 14, wherein
the plurality of members includes an inner member (31) located closer to the center
and an outer member (32) located farther from the center, the inner member (31) is
provided with a pair of arms (34), (34) projecting from the center in radial directions
that are different from each other, and the outer member (32) is connected to the
arms (34), (34).
16. The orbital sander according to claim 15, wherein
a portion of the outer member (32) that is interposed between the pair of arms (34),
(34) is formed as a thick portion (37) which is thicker than other portions in an
axial direction of the eccentric shaft (7A).