[0001] The present invention relates to a nuclear fuel assembly for a boiling water reactor
comprising a base, a head, and a bundle of full length fuel rods and partial length
fuel rods, said bundle extending upwardly and longitudinally from the base to the
head, the nuclear fuel assembly comprising at least one clamp for longitudinally retaining
a lower end of a partial length fuel rod with respect to the base.
[0002] In a nuclear fuel assembly for a boiling water reactor (BWR in the following specification),
the full length fuel rods (FLFR in the following specification) are received between
the base and the head of the fuel assembly with a small longitudinal gap allowing
the FLFRs to expand in their longitudinal direction during operation of the nuclear
reactor.
[0003] Usually, the upper ends of the FLFRs are retained by the head of the nuclear fuel
assembly.
[0004] The partial length fuel rods (PLFR in the following specification) are used in BWRs
for reasons of thermohydraulic stability and neutron moderation.
[0005] PLFRs extend upwardly from the base of the fuel assembly and stop at a distance from
the fuel assembly's head. Usually, the length of the PLFRs is comprised between 25%
and 75% of the length of the FLFRs.
[0006] The fuel rods are positioned and held longitudinally and transversally by a plurality
of spacer grids spaced along the fuel rods. These spacer grids allow for local and
limited sliding movement of the fuel rods in the spacer grids to accommodate the expansion
of the fuel rods under irradiation.
[0007] Nevertheless, under specific operating conditions, the longitudinal holding force
applied by the spacer grids to the bundle of fuel rods may not be sufficient to prevent
a significant longitudinal displacement of PLFRs.
[0008] Accordingly, in order to prevent the PLFRs from lifting-off during nuclear reactor
operation, PLFRs are usually attached to the base of the fuel assembly.
[0009] US-2008/0101528 discloses a fuel assembly according to the preamble of claim 1. In this fuel assembly,
the lower ends of the PLFRs are attached to the base through clamps which are integral
with the base.
[0010] However, such an arrangement requires specific machining to achieve adequate tolerances
for the clamps. Therefore, while such an arrangement is satisfactory, it is still
desirable to simplify its design and lower its price.
[0011] An object of the invention is therefore to provide a fuel assembly which reduces
the risk of lift-off of the PLFRs during operation of the nuclear reactor and which
induces lower costs.
[0012] To this end, the invention relates to a fuel assembly according to claim 1.
[0013] According to specific embodiments, the fuel assembly may comprise one or several
of the features of the dependant claims 2 to 14.
[0014] The invention and its advantages will be better understood upon reading the following
description, given solely by way of example and with reference to the appended drawings,
in which:
- fig. 1 is a schematic perspective view of a BWR nuclear fuel assembly according to
the invention;
- fig. 2 is a partial cross-sectional view illustrating clamps for connecting PLFRs
to a BWR nuclear fuel assembly base according to a first embodiment;
- figs. 3 and 4 are schematic perspective views of the clamps of fig. 2;
- fig. 5 is a schematic perspective view of a clamp according to a second embodiment;
and
- figs. 6 and 7 are schematic partial cross-sectional views illustrating the connection
between PLFRs and a BWR nuclear fuel assembly base according to respectively a third
and a fourth embodiments.
[0015] Fig. 1 shows a nuclear fuel assembly 1 for a boiling water reactor (BWR). This fuel
assembly 1 extends along a vertical longitudinal direction L. Such a fuel assembly
1 is intended to be placed in a core of a nuclear reactor where coolant flows upwardly
during operation of the nuclear reactor.
[0016] The fuel assembly 1 conventionally comprises:
- a base 2 intended to rest on a lower plate of the core,
- a head 3,
- a bundle 4 of fuel rods, said bundle 4 extending longitudinally between the base 2
and the head 3,
- a water channel 5 placed inside the bundle 4 and connecting the base 2 to the head
3,
- a plurality of spacer grids 6 spaced apart along the longitudinal direction L and
maintaining the bundle 4 longitudinally and transversally,
- a fuel channel 7 surrounding the bundle 4 and the base 2 and fixed to the head 3.
[0017] Only a portion of the fuel channel 7 is shown on fig. 1.
[0018] The bundle 4 comprises full length fuel rods (FLFRs) 9 and partial length fuel rods
(PLFRs) 11 not shown on fig. 1.
[0019] In the disclosed embodiment, the fuel assembly 1 comprises 20 PLFRs 11 and 92 FLFRs
9. However, these numbers may change from one embodiment to the other.
[0020] Each FLFR 9 and PLFR 11 comprises a cladding containing nuclear fuel pellets and
closed by upper and lower plugs.
[0021] The FLFRs 9 are retained through their upper ends by the head 3 in a conventional
way, e.g. by a grid with holes receiving pins provided on the upper plugs of the FLFRs
9.
[0022] The FLFRs 9 extend downwardly from the head 3 up to the base 2 while maintaining
a longitudinal gap between the lower ends of the FLFRs 9 and the base 2 to allow longitudinal
expansion of the FLFRs 9 during operation of the nuclear reactor.
[0023] The PLFRs 11 are shorter than the FLFRs 9. They extend upwardly from the base 2 and
stop at a distance from the head 3. In some embodiments, the PLFRs 11 within the fuel
assembly 1 may have different lengths.
[0024] As shown on fig. 2, the lower plug 13 of each PLFR 11 comprises a shank 15, extended
downwardly by a converging portion 18. A shoulder 20 is provided on the lower plug
13 at the junction between the shank 15 and the converging portion 18. At the junction
between the shank 15 and the converging portion 18, the diameter of the converging
portion 18 is greater than the diameter of the shank 15. In the disclosed embodiment,
the shank 15 is cylindrical and the converging portion 18 is substantially conical.
[0025] The base 2 includes a debris filter. This debris filter has, for example, a first
set of parallel transversal bars and a second set of parallel transversal bars 27.
The bars 27 of the second set of parallel bars extend e.g. perpendicular with respect
to the bars of the first set of bars. On the figures, only one bar 27 of the debris
filter is shown.
[0026] Housings 30, having a longitudinal axis B, are provided in the bars 27. Each housing
30 receives a clamp 33. Each clamp 33 is assembled to the base 2 by mechanical engagement
of complementary assembly means. The complementary assembly means comprise first assembly
means, adapted to retain the clamp 33 against an upward displacement with respect
to the base 2 and second assembly means, adapted to retain the clamp 33 against a
downward displacement with respect to the base 2. The first and second assembly means
allow a functional axial clearance of the clamp 33 with respect to the base 2, to
allow the installation of the clamp 33 in the base 2 during manufacturing.
[0027] Each clamp 33 receives the lower plug 13 of a respective PLFR 11 and is adapted for
longitudinally retaining the respective PLFR 11 on the base 2, in order to prevent
its disengagement from the base 2.
[0028] All the housings 30 and the respective clamps 33 they receive have generally similar
shapes. Only one housing 30, the respective clamp 33 and their relationship with the
respective PLFR 11 are disclosed hereinafter with respect to figs. 2 to 7.
[0029] Figs. 2 to 4 show a first embodiment, where the lower plug 13 of the PLFR 11 is free
to move longitudinally between a seated position (left part of fig. 2), in which it
is longitudinally supported by support means provided on the clamp 33 and a pulled
away position (right part of fig. 2), in which it is longitudinally retained by retaining
means provided on the clamp 33.
[0030] In the seated position, the support means prevent the PLFR 11 from moving further
downwards, for example under the effect of gravity.
[0031] In the pulled away position, the retaining means prevent the PLFR 11 from moving
further upwards, for example under the effect of the flow of coolant, and thus from
becoming disengaged from the base 2.
[0032] In the nuclear fuel assembly 1, the PLFR 11 is free to move upwards from the seated
position to the pulled away position or downwards from the pulled away position to
the seated position. During normal operation of the nuclear reactor, the PLFR 11 is
in the pulled away position, due to the flow of coolant through the nuclear fuel assembly
1.
[0033] While the seated and pulled away positions of the PLFR 11 are shown respectively
on the left and right parts of fig. 2 with respect to the first embodiment, the above
mentioned features may apply to all other embodiments.
[0034] In the first embodiment, the clamp 33 is embedded in the housing 30. The housing
30 is a through-hole, extending from an upper surface 36 of the base 2, e.g. an upper
surface 36 of the respective bar 27 to a lower surface 39 of the base 2, e.g. a lower
surface of the bar 27. Upper and lower through-hole edges 42, 44 are formed respectively
at the intersections of the housing 30 with the upper and lower surfaces 36, 39 of
the base 2. The lower plug 13 of the PLFR 11 does not protrude below the lower surface
39 of the base 2.
[0035] In the first embodiment, the housing 30 is a stepped through-hole. It comprises,
starting from the lower surface 39 of the base 2:
- a first, a second and a third housing section 45, 46, 47, e.g. cylindrical sections
of increasing diameter,
- a fourth housing section 48, e.g. a cylindrical section having a diameter which is
smaller than that of the third housing section 47, and
- a fifth housing section 49, e.g. a cylindrical section having a diameter that is greater
than the diameter of the fourth housing section 48.
[0036] A top surface of the third housing section 47 forms an abutting surface 51. The abutting
surface 51 extends in a plane that is perpendicular to the longitudinal axis B of
the housing 30.
[0037] A bottom surface of the fifth housing section 49 forms an upper support surface 53.
[0038] A bottom surface of the second housing section 46 forms a lower support surface 55.
[0039] The upper and lower support surfaces 53, 55 are substantially perpendicular to the
longitudinal axis B of the housing 30 and parallel to the abutting surface 51.
[0040] The clamp 33 according to the first embodiment is shown in more detail on figs. 3
and 4. It comprises a hollow body 58, e.g. of circular cross-section, having a longitudinal
axis A. The body 58 is received in the second and third housing sections 46, 47 of
the housing 30. The outer diameter of the body 58 is smaller than or equal to the
diameter of the second housing section 46. The body 58 is rigid. The inner diameter
of the body 58 is greater than the diameter of the shank 15 of the lower plug 13.
[0041] In this embodiment, the support means, adapted to prevent a downward displacement
of the lower plug 13 of the PLFR 11 from its seated position, comprise support tabs
61. Each support tab 61 comprises a free end 62 which extends inwards from a lower
edge 63 of the body 58 towards the longitudinal axis A of the body 58. The support
tabs 61 are spaced angularly about the longitudinal axis A of the clamp 33.
[0042] The support tabs 61 have a bent shape and comprise first and second portions 65,
67, connected by means of a bend 69. The first portion 65 has an upper end 71 attached
to the lower edge 63 of the body 58. The first portion 65 extends downwards with respect
to the lower edge 63 and inwards with respect to an outer peripheral surface 66 of
the body 58. The second portion 67 extends upward and inward with respect to the bend
69. The end of the second portion 67 is the free end 62.
[0043] In this embodiment, each support tab 61 is made one-piece. The support tabs 61 are
rigid. In particular, they do not yield under the weight of the PLFR 11.
[0044] The free ends 62 jointly form a discontinuous circumference partially delimiting
an opening 75, adapted to allow a tip of the converging portion 18 of the PLFR 11
to pass through said opening 75 and protrude below said free ends 62 in the seated
position of the PLFR 11. The diameter of the opening 75 is intermediate between the
smallest and the largest diameters of the converging portion 18. Thus, the free ends
62 contact the converging portion 18 of the respective PLFR 11 in the seated position.
They are adapted to jointly longitudinally support the PLFR 11 in the seated position.
[0045] The diameter of the opening 75 is smaller than the diameter of the first housing
section 45. The opening 75 formed by the free ends 62 is spaced longitudinally from
the lower surface 39 of the base 2 in order to prevent the lower plug 13 from plugging
the first housing section 45 of the housing 30.
[0046] The clamp 33 may e.g. comprise four support tabs 61, e.g. regularly spaced about
the longitudinal axis A of the clamp 33.
[0047] As is shown on fig. 2, a lower surface 77 of the bend 69 is supported on the lower
support surface 55 provided in the housing 30. Thus, in the first embodiment, the
second assembly means comprise the lower surface 77 of the bend 69 and the lower support
surface 55.
[0048] In the first embodiment, the clamp 33 further comprises elastic assembly tabs 78.
The assembly tabs 78 are spaced angularly with respect to the longitudinal axis A
of the clamp 33. They extend upwards from an upper edge 81 of the body 58 of the clamp
33. In a resting configuration, the assembly tabs 78 extend outwards with respect
to the outer peripheral surface 66 of the body 58. They are elastically deformable
under the effect of a force applied to their outer surface 83 at least towards a configuration
in which they are flush with the outer peripheral surface 66 of the body 58.
[0049] All the assembly tabs 78 may be identical. The clamp 33 may e.g. comprise four assembly
tabs 78, regularly spaced about the longitudinal axis A of the clamp 33.
[0050] The length of the assembly tabs 78 is such that the assembly tabs 78 are entirely
comprised in the third housing section 47 and such that their respective free ends
86 are adapted to longitudinally abut against the abutting surface 51 when the clamp
33 is received in the housing 30.
[0051] Thus, the assembly tabs 78 and the abutting surface 51 form the first assembly means,
adapted to retain the clamp 33 against an upward displacement with respect to the
base 2.
[0052] During the mounting of the nuclear fuel assembly 1, the clamp 33 is inserted into
the housing 30 from the upper surface 36 of the base 2. During the insertion of the
clamp 33 into the housing 30, the assembly tabs 78 are elastically deformed inwards
by the force exerted by a peripheral wall 88 of the fourth housing section 48. As
soon as the free ends 86 have passed the fourth housing section 48, the assembly tabs
78 deform elastically outwards towards their resting configuration, until they abut
against a peripheral wall 91 of the third housing section 47. When the lower surfaces
77 of the support tabs 61 are supported on the lower support surface 55 provided in
the housing 30, the free ends 86 of the assembly tabs 78 are located below the abutting
surface 51, in order to retain the clamp 33 against an upward displacement.
[0053] The clamp 33 further comprises elastic retaining tabs 94, adapted to longitudinally
retain the lower plug 13 of the respective PLFR 11, in order to prevent its disengagement
from the bar 27 and thus from the base 2. The clamp 33 may e.g. comprise four elastic
retaining tabs 94. The elastic retaining tabs 94 are spaced about the longitudinal
axis A of the clamp 33. They extend upwards from the upper edge 81 of the body 58.
In the illustrated embodiment, the retaining tabs 94 are identical. Each retaining
tab 94 comprises a constriction 97. As shown on the right side of fig. 2, the constrictions
97 of the retaining tabs 94 extend inwards, in the direction of the longitudinal axis
A of the clamp 33, above the shoulder 20 provided on the lower plug 13 of the respective
PLFR 11. The constrictions 97 jointly delimit an opening 100. When the PLFR 11 is
in the pulled away position, the constrictions 97 are adapted to engage with the shoulder
20, in order to prevent an upward displacement of the PLFR 11 and thus a disengagement
of the PLFR 11 from the base 2.
[0054] In a resting configuration, the diameter of the e.g. essentially circular discontinuous
circumference of the opening 100 is smaller than the diameter of the converging portion
18 of the respective PLFR 11 at the junction between the converging portion 18 and
the shank 15. From the resting configuration, the retaining tabs 94 are elastically
deformable radially outwards, under the effect of a force applied to an inner surface
102 of the constrictions 97. In one embodiment, the diameter of the opening 100 in
the resting configuration is smaller than the diameter of the shank 15. This feature
increases the friction between the lower plug 13 and the retaining tabs 94, and therefore
increases the clamping force of the clamp 33.
[0055] The elasticity of the retaining tabs 94 is adapted to allow an elastic radial deformation
of the retaining tabs 94 away from their resting configuration when the PLFR 11 is
intentionally inserted into or extracted out of the clamp 33, and so as to prevent
an outward deformation of the retaining tabs 94 merely under the effect of an upward
force exerted by the PLFR 11, more particularly by the shoulder 20, on the constrictions
97 during operation of the nuclear fuel assembly 1.
[0056] In the first embodiment, each retaining tab 94 further comprises, above the constriction
97, a substantially planar portion 105, which extends outwards. In the nuclear fuel
assembly 1, the substantially planar portion 105 extends along a plane that is substantially
parallel to the plane of the upper support surface 53 provided in the housing 30.
The substantially planar portion 105 is adapted to facilitate the deformation of the
retaining tabs 94 away from their resting configuration during insertion of the PLFR
11 into the clamp 33.
[0057] In the first embodiment, the assembly tabs 78 and the retaining tabs 94 alternate
along the upper edge 81 of the body 58.
[0058] In this nuclear fuel assembly 1, the risk of lift-off of the PLFRs 11 during operation
of the nuclear reactor is reduced, since the lower plugs 13 of the PLFRs 11 are longitudinally
retained on the base 2 by the cooperation of the shoulder 20 provided on the lower
plug 13 with the elastic retaining tabs 94.
[0059] The nuclear fuel assembly 1 induces lower costs, since the clamp 33 is simple to
manufacture and can be assembled and secured to the base 2 in one operation, simply
by mechanical engagement of complementary assembly means.
[0060] The fact that the housing 30 is a through-hole allows for coolant to flow through
the base 2 and along the lower plugs 13 of the PLFRs 11. This flow of coolant is useful
to cool the lower plugs 13 of the PLFRs 11 and to avoid CRUD (Chalk River Unidentified
Deposits) occurring during normal plant operation and which may interfere with the
proper function of the clamp 33 during pull out and insertion of PLFR 11.
[0061] Fig. 5 shows a clamp 33 according to a second embodiment. The second embodiment differs
from the first embodiment by the cross-section of the body 58 and the shape of the
retaining tabs 94.
[0062] In the second embodiment, the body 58 has a polygonal cross-section, and in particular
an octagonal cross-section. The body 58 comprises e.g. eight rectangular faces 110,
extending along the longitudinal direction A of the clamp 33 from the lower edge 63
to the upper edge 81 of the body 58. Each retaining tab 94 and each assembly tab 78
extends upwards from a portion of the upper edge 81 of the body 58 corresponding to
one of the rectangular faces 110 of the body 58. In this embodiment, the diameter
of the circle in which the octagonal cross-section of the body 58 is inscribed is
smaller than or equal to the diameter of the second housing section 46.
[0063] Moreover, the retaining tabs 94 do not comprise the planar portion 105.
[0064] The nuclear fuel assembly 1 according to the second embodiment is simpler to manufacture
than the nuclear fuel assembly 1 according to the first embodiment, since it does
not comprise the planar portion 105.
[0065] In the first and the second embodiment, the clamp 33 may comprise a slit 112 (figure
5), adapted to facilitate the insertion of the clamp 33. The octagonal cross-section
of the body 58 in the second embodiment can be used together with the slit 112 to
expand the body 58 when the end plug 13 is inserted into the clamp 33 in order to
further press the assembly tabs 78 against the peripheral walls of the housing 30.
[0066] In the third embodiment shown on fig. 6, each housing 30 comprises a recess 130 provided
in the base 2, and more particularly in a respective bar 27. The recess 130 has a
longitudinal axis B and opens upwardly in order to receive the respective PLFR 11.
The housing 30 is delimited by a closed bottom 132, a peripheral wall 134 and a top
136. The peripheral wall 134 extends upwardly from the bottom 132. The top 136 extends
inwardly, towards the longitudinal axis B of the housing 30, from a top edge 138 of
the peripheral wall 134. The top 136 delimits an opening 141 having transverse dimensions
smaller than the cross-section of the recess 130 defined by the peripheral wall 134,
and greater than the transverse dimensions of the shank 15 and the converging portion
18 of the lower plug 13. A lower surface of the top 136 forms an abutting surface
143. The bottom 132 is e.g. substantially disk-shaped. The peripheral wall 134 has
e.g. a cylindrical shape of substantially circular cross-section.
[0067] The clamp 33 is received in the respective housing 30. It is embedded in the housing
30. The clamp 33 is substantially symmetrical with respect to the longitudinal axis
B of the housing 30. It comprises a substantially flat base 145, extended upwardly
by at least two legs 147, the legs being arranged at symmetrical positions with respect
to the longitudinal axis A of the clamp 33. In the illustrated embodiment, the clamp
33 comprises two legs 147 and is substantially U-shaped.
[0068] In this embodiment, the retaining means comprise a constriction 150, provided at
the top end of the clamp 33 and adapted to longitudinally retain the respective PLFR
11. The constriction 150 is formed by a substantially V-shaped fold 155, provided
in a diametrically opposed location on each of the legs 147 of the clamp 33.
[0069] The constriction 150 is adapted to engage the shoulder 20 provided on the lower plug
13, when the PLFR 11 is in its pulled away position, in order to prevent the PLFR
11 from moving further upwards, and thus to prevent a disengagement of the PLFR 11
from the base 2.
[0070] Free ends 157 of the clamp 33 are adapted to abut against the abutting surface 143.
The free ends 157 extend upwardly towards the top 136 and outwardly towards the peripheral
wall 134 of the housing 30 from the constriction 150. The first assembly means, adapted
to retain the clamp 33 against an upward displacement with respect to the base 2 thus
comprise the free ends 157 of the clamp 33 and the abutting surface 143 provided on
the housing 30.
[0071] The base 145 of the clamp 33 is supported on the bottom 132 of the housing 30. The
base 145 and the bottom 132 thus form the second assembly means, adapted to retain
the clamp 33 against a downward displacement with respect to the housing 30.
[0072] The PLFR 11 is mobile along the longitudinal direction between a seated position
and a pulled away position. In the seated position of the PLFR 11, the retaining means,
provided on the clamp 33, in particular the constriction 150, are spaced longitudinally
from the shoulder 20 provided on the PLFR 11. In the pulled-away position, the PLFR
11 has moved upwards along the longitudinal axis with respect to the seated position
and the retaining means engage the shoulder 20. During normal operation of the nuclear
reactor, the PLFR 11 is in the pulled away position, under the effect of the flow
of coolant.
[0073] The clamp 33 is for example a spring made one-piece, in particular a sheet spring.
The elastic retaining force of the clamp 33 is chosen so as to allow the intentional
insertion or extraction of the lower plug 13 of the PLFR 11 into or from the housing
30, and to prevent a disengagement of the PLFR 11 from the clamp 33 merely under the
effect of the upward force exerted by the shoulder 20 on the constriction 150.
[0074] In the disclosed third embodiment, the housing 30 has a substantially circular shape.
However, other shapes may be contemplated. In this embodiment, the housing 30 has
a closed bottom 132. However, alternately, the housing 30 may be a through hole, an
opening being provided in the bottom 132.
[0075] The nuclear fuel assembly 1 according to the third embodiment of the invention reduces
the risk of lift-off of the PLFRs during operation of the nuclear reactor, since the
lower plugs 13 of at least some of the PLFRs 11 are longitudinally retained on the
base 2 due to the cooperation between the constriction 150 of the clamp 33 and the
shoulder 20 provided on the lower plug 13.
[0076] This nuclear fuel assembly 1 also induces lower costs, since the clamp 33 can be
easily assembled and secured to the base, simply by insertion into the housing 30.
Moreover, the clamp 33 has a particular simple structure and is easy to manufacture.
[0077] In one embodiment (not illustrated), the clamp 33 according to the second embodiment
may be used in combination with the housing 30 according to the third embodiment of
the invention. In this embodiment, the retaining tabs 94 and the assembly tabs 78
may have the same length.
[0078] In the fourth embodiment shown on fig. 7, each housing 30 comprises a stepped through-hole
160 having a longitudinal axis B, provided in the respective bar 27. The housing 30
delimits a first housing section 162, extended upwardly by a second housing section
164. The second housing section 164 has a bottom 166, e.g. of substantially annular
shape, extended upwardly by a peripheral wall 168, e.g. of substantially cylindrical
shape having a circular cross-section. The first housing section 162 has a peripheral
wall 170, e.g. of substantially cylindrical shape having a circular cross-section.
The first housing section 162 is open upwardly and downwardly. The transverse dimensions,
e.g. the diameter of the first housing section 162 are smaller than the transverse
dimensions, e.g. the diameter of the second housing section 164. In particular, the
diameter of the first housing section 162 is approximately equal to the diameter of
the tip of the converging portion 18 of the PLFR 11.
[0079] In this embodiment, the first housing section 162 provides a passage for the coolant
to flow through the bar 27 along the lower plug 13 of the PLFR 11.
[0080] In the nuclear fuel assembly 1 according to this embodiment, the clamp 33 is symmetrical
with respect to the longitudinal axis B of the housing 30. The clamp 33 is substantially
U-shaped. It comprises a central portion, comprising a flat base 172, extended upwardly
by two legs 174, and free ends 176. The central portion of the clamp 33 is fitted
around the bar 27. The free ends 176 are bent inwards and form a constriction 179
in the housing 30. The free ends 176 are received in the housing 30. The constriction
179 is adapted to engage the annular shoulder 20 of the PLFR 11 in order to retain
the PLFR 11 longitudinally on the base 2. In this embodiment, the first assembly means
comprise complementary portions of the bar 27 and the central portion of the clamp
33, these complementary portions providing a form fit between the bar 27 and the clamp
33, and the second assembly means comprise the bend of the free ends 176 into the
housing 30.
[0081] The clamp 33 is for example a spring made one-piece, in particular a sheet spring.
The elastic retaining force of the clamp 33 is chosen so as to allow the intentional
insertion or extraction of the lower plug 13 of the PLFR 11 into or from the housing
30, and to prevent a disengagement of the PLFR 11 from the clamp 33 merely under the
effect of the upward force exerted by the shoulder 20 on the constriction 179.
[0082] In the disclosed fourth embodiment, the housing 30 has a substantially circular shape.
However, other shapes may be contemplated.
[0083] The nuclear fuel assembly 1 according to the fourth embodiment of the invention reduces
the risk of lift-off of the PLFRs 11 during operation of the nuclear reactor, since
the lower plugs 13 of at least some of the PLFRs 11 are longitudinally retained on
the base due to the cooperation between the constriction 179 of the clamp 33 and the
shoulder 20 provided on the lower plug 13.
[0084] This nuclear fuel assembly 1 also induces lower costs, since the clamp 33 can be
easily assembled and secured to the base 2, simply by fitting around the bar 27 and
by engagement of the free ends into the housing 30.
[0085] Moreover, the clamp 33 has a particular simple structure and is easy to manufacture.
[0086] In all the described embodiments, the clamp 33 is preferably made of material with
high yield strength such as Ni-based super-alloy such as InconelĀ®, or Fe-based super-alloy
or Ti alloy or even precipitation-hardened stainless-steel such as defined by AMS
(Aerospace Material Specification) 5629 and 5643. Moreover, in all the described embodiments,
the clamp 33 may be made one-piece.
[0087] The nuclear fuel assembly 1 according to first, second, third and fourth embodiments
allows the flow of coolant through the housing 30 and along the lower ends of the
PLFRs 11. This flow of coolant cools the lower ends of the PLFRs 11, but it also rinses
the housing 30 in particular in order to avoid CRUD (Chalk River Unidentified Deposits),
which are likely to accumulate about the lower ends of the PLFRs in a boiling water
reactor (BWR). As shown in the third embodiment, this feature is not necessarily present.
[0088] In all the disclosed embodiments, the relationship between the base 2 and the PLFRs
11 can be implemented through other parts of the base 2 than the debris filter.
[0089] Also, only some of the PLFRs 11 may be retained by clamps 33, other PLFRs 11 being
retained by other known retaining means.
1. A nuclear fuel assembly (1) for a boiling water reactor comprising a base (2), a head
(3), and a bundle (4) of full length fuel rods (9) and partial length fuel rods (11),
said bundle (4) extending upwardly and longitudinally from the base (2) to the head
(3), the nuclear fuel assembly (1) comprising at least one clamp (33) for longitudinally
retaining a lower plug (13) of a partial length fuel rod (11) with respect to the
base (2), characterised in that the clamp (33) is an additional part fitted to the base (2), in that the clamp (33) is at least partially received in a housing (30) provided in the base
(2), and in that the clamp (33) is assembled to the base (2) by mechanical engagement of complementary
assembly means.
2. The nuclear fuel assembly (1) according to claim 1, wherein the complementary assembly
means comprise first and second assembly means, the first assembly means being adapted
to retain the clamp (33) against an upward displacement of the clamp (33) with respect
to the base (2) and the second assembly means being adapted to retain the clamp (33)
against a downward displacement with respect to the base (2).
3. The nuclear fuel assembly (1) according to claim 1 or claim 2, wherein the clamp (33)
is embedded in the housing (30).
4. The nuclear fuel assembly (1) according to any one of the preceding claims, wherein
the housing (30) is a through-hole extending from an upper surface (36) of the base
(2) to a lower surface (39) of the base (2).
5. The nuclear fuel assembly (1) according to claim 4, wherein the clamp (33) comprises
support means, adapted to contact a portion (18) of the lower plug (13) of the partial
length fuel rod (11) in order to hold the lower plug (13) of the partial length fuel
rod (11) at a distance from the lower surface (39) of the base (2).
6. The nuclear fuel assembly (1) according to claim 5, wherein the support means comprise
support tabs (61), spaced angularly about a longitudinal axis (A) of the clamp (33),
each support tab (61) comprising a free end (62) extending inwards in the direction
of the longitudinal axis (A) of the clamp (33), the free ends (62) of the support
tabs (61) delimiting an opening (75) for receiving said portion (18) of the lower
plug (13) of the partial length fuel rod (11).
7. The nuclear fuel assembly (1) according to claims 2 and 6 taken together, wherein
the second assembly means comprise a lower support surface (55) provided in the housing
(30), the support tabs (61) being supported longitudinally on the lower support surface
(55).
8. The nuclear fuel assembly (1) according to any one of the preceding claims, taken
together with claim 2, wherein the first assembly means comprise an abutting surface
(51) provided in the housing (30), and elastic assembly tabs (78), provided on the
clamp (33) and comprising free ends (86) extending upwards, the abutting surface (51)
being adapted to engage with the free ends (86) of the elastic assembly tabs (78).
9. The nuclear fuel assembly (1) according to any one of the preceding claims, wherein
the clamp (33) comprises elastic retaining tabs (94), spaced angularly about the longitudinal
direction (A) of the clamp (33) and adapted to engage with a shoulder (20) provided
on the lower plug (13) of the partial length fuel rod (11) to prevent a disengagement
of the partial length fuel rod (11) from the base (2).
10. The nuclear fuel assembly (1) according to claims 6, 8 and 9 taken together, wherein
the clamp (33) comprises a body (58) and wherein the support tabs (61) extend inwards
from a lower edge (63) of the body (58), and the retaining tabs (94) and assembly
tabs (78) extend upwards from an upper edge (81) of the body (58).
11. The nuclear fuel assembly (1) according to claim 10, wherein the clamp (33) only contacts
the lower plug (13) of the partial length fuel rods (11) by means of the support tabs
(61) and of the retaining tabs (94), a radial clearance existing between an inner
surface of the clamp (33) and the peripheral surface of the lower plug (13) of the
partial length fuel rod (11) in the portion of the partial length fuel rod (11) extending
between the support tabs (61) and the retaining tabs (94).
12. The nuclear fuel assembly (1) according to any one of claims 1 to 4, wherein the complementary
assembly means comprise a central substantially flat base (145) of the clamp (33),
supported on a bottom (132) of the housing (30) and an abutting surface (143) provided
in the housing (30), the abutting surface (143) being adapted to engage with upper
free ends (157) of the clamp (33).
13. The nuclear fuel assembly (1) according to claim 12, wherein the clamp (33) comprises
a constriction (150), which resiliently engages with the lower plug (13) of the partial
length fuel rod (11) and is adapted to cooperate with a shoulder (20) provided on
the lower plug (13) of the partial length fuel rod (11).
14. The nuclear fuel assembly (1) according to any one of claims 1, 2 or 4, wherein the
base (2) comprises an anti-debris filter, assembled to the base (2), the anti-debris
filter comprising parallel bars (27), the housing (30) being provided in a bar (27),
wherein the clamp (33) comprises a central portion fitted around the bar (27) and
free ends (176), extending into the housing (30) and forming a constriction (179)
in said housing (30), and wherein the assembly means comprise complementary portions
of the bar (27) and the central portion of the clamp (33) providing a form fit between
the bar (27) and the clamp (33) and wherein the constriction (179) resiliently engages
with the lower plug (13) of the partial length fuel rod (11) and is adapted to cooperate
with a shoulder (20) provided on the lower plug (13) of the partial length fuel rod
(11).