[0001] The present invention relates to an operating method of a laundry washing machine
and to a laundry washing machine implementing such method.
[0002] More specifically, the present invention relates to an operating method of a rotary-drum
laundry washing machine and to a rotary-drum laundry washing machine implementing
such method.
[0003] It is underlined that in the present application the expression "laundry washing
machine" may indicate as well a "simple" washing machine, i.e. a washing machine which
is adapted only for washing the laundry, and also a washer/drier, i.e. a laundry machine
which may wash and also dry the laundry.
[0004] The following description refers purely by way of example to a front-loading, rotary-drum
laundry washing machine without this implying any loss of generality (in fact the
invention can be as well applied to a top-loading laundry washing machine).
[0005] As is known, currently marketed front-loading laundry washing machines generally
comprise:
- a substantially parallelepiped-shaped outer boxlike casing structured for resting
on the floor;
- a substantially bell-shaped washing tub which is suspended in floating manner inside
the casing by means of a number of coil springs and shock-absorbers, directly facing
a laundry loading and unloading through opening realized in the front face of the
casing;
- a substantially cylindrical elastically-deformable bellows, which connects the front
opening of the washing tub to the laundry loading and unloading opening formed in
the front face of the casing;
- a porthole door which is hinged to the front face of the casing to rotate to and from
a closing position in which the door closes the laundry loading and unloading through
opening in the front face of the casing to seal the washing tub;
- a substantially cylindrical, bell-shaped rotatable drum structured for housing the
laundry to be washed, and which is housed inside the washing tub in axially rotating
manner about its substantially horizontally-oriented longitudinal axis; and finally
- an electrically-powered motor assembly which is structured for driving into rotation
the rotatable drum about its longitudinal axis inside the washing tub.
[0006] As is known, when loaded inside the drum of a front-loading washing machine, the
laundry accumulates on the bottom of the cylindrical lateral wall of the rotatable
drum, and is subsequently distributed dynamically and randomly over the whole cylindrical
lateral wall of the rotatable drum during all the stages of the washing cycle in which
the drum rotates about its longitudinal axis, with the exception of the spin stage,
in which the extremely fast rotating speed of the rotatable drum stabilizes and freezes
distribution of the laundry on the lateral wall of the drum.
[0007] Obviously, during the spin stage the laundry is usually not evenly distributed over
the whole cylindrical lateral wall of the rotatable drum, thus the electronic control
unit of the washing machine is generally programmed to determine, at beginning of
the spin stage, the unbalanced component of the weight of the laundry stored inside
the rotatable drum, and to command the motor assembly so as to carry out a predetermined
control strategy for the rotating speed of the drum; this control strategy attempts
to evenly distribute the laundry inside the rotatable drum to minimize the unbalanced
component of the weight of the laundry inside the drum, so as to minimize mechanical
vibration transmitted to the casing and consequently reduce the noise level at spin
stage.
[0008] In fact, according to kinematics physics, the weight distribution of the laundry
stored inside the rotatable drum when the distribution of this laundry on the lateral
wall of the drum is frozen, due to the high rotating speed, can be schematically represented
as a combination of a balanced mass and an unbalanced mass, both located inside the
rotatable drum. The balanced mass is evenly distributed on the cylindrical lateral
wall of the drum and does not cause mechanical vibrations; whereas the unbalanced
mass is concentrated in a specific point on the cylindrical lateral wall of the rotatable
drum, and causes all mechanical vibrations of the rotatable drum and washing tub.
[0009] At beginning of the spin stage, a "spin-launch stage" is provided, i.e. a stage in
which the electronic control unit of the washing machine determines firstly the weight
of the unbalanced mass (i.e. the unbalanced component of the weight of the laundry
inside the drum), and afterward, if such weight exceeds a given threshold value, it
commands the motor assembly so that the angular speed of the rotatable drum follows
a predetermined speed-time weight-reallocating path which is specifically designed
to better distribute the laundry on the cylindrical lateral wall of the rotatable
drum. This speed-time weight-reallocating path comprises, for example, stopping the
rotation of the drum for a certain time interval and/or reversing the rotation of
the drum and/or reducing the rotating speed, etc., so that the laundry may detach
from the lateral wall of the drum and change its spatial distribution.
[0010] After the speed-time weight-reallocating path is completed, the electronic control
unit of the washing machine checks again the unbalanced component of the weight of
the laundry stored inside the rotatable drum (i.e. determines again the weight of
the unbalanced mass) and, if the unbalanced component of the laundry weight still
exceeds said threshold value, it may decide to repeat again the speed-time weight-reallocating
path, or to abort the spin stage, or to perform the spin stage at a maximum angular
speed which is lower than that of the nominal angular speed preset for the selected
washing cycle.
[0011] The profile of the speed-time weight-reallocating path used for reallocating the
laundry inside the drum, the maximum number of attempts for optimizing the distribution
of the laundry on the cylindrical lateral wall of the drum, the physical parameters
and thresholds values taken into consideration in the decision, and the decision-making
logic upon which the control unit decides to abort or reduce the spin stage, depend
on the specific "spin-launch algorithm" stored in the control unit of the laundry
washing machine; in other words the spin-launch stage of the spin stage depends on
the specific "spin-launch algorithm" stored in the control unit of the laundry washing
machine.
[0012] Despite the presence of the spin-launch algorithm referred above, experimental tests
revealed that the spin stage of a relatively high percentage of the washing cycles
is aborted (or sometimes performed at a reduced maximum angular speed) because very
often the spin-launch algorithm isn't able to effectively reduce the weight of the
unbalanced mass, thus causing a relevant extension of the laundry drying time.
[0013] Aim of the present invention is to provide a rotary-drum laundry washing machine
operating method which can significantly improve the percentage of washing cycles
which ends with a standard spin cycle (i.e. a spin cycle which is performed at the
nominal angular speed which is preset for the selected washing cycle).
[0014] In compliance with the above aims, according to the present invention there is provided
a laundry washing machine operating method as specified in Claim 1 and preferably,
though not necessarily, in any one of the dependent claims.
[0015] Moreover, according to the present invention, there is provided a laundry washing
machine as specified in Claim 9 and preferably, though not necessarily, in any one
of the dependent claims.
[0016] A non-limiting embodiment of the present invention will now be described, by way
of example, with reference to the accompanying drawings, in which:
- Figure 1 shows a schematic section view of a front-loading, rotary-drum laundry washing machine
realized in accordance with the teachings of the present invention; whereas
- Figures 2 and 3 show respective speed-time charts of the angular speed of the rotatable drum during
the spin stage of a same washing cycle implemented by the Figure 1 laundry washing
machine.
[0017] With reference to Figure 1, number 1 indicates as a whole a laundry washing machine
which comprises: a preferably, though not necessarily, parallelepiped-shaped outer
boxlike casing 2; a substantially cylindrical hollow washing tub 3 suspended in floating
manner inside casing 2 in known manner via a suspension system preferably, though
not necessarily, comprising a number of coil springs 4 (only one shown in Figure 1)
connecting the upper portion of washing tub 3 to the top of casing 2, and one or more
vibration dampers 5 (only one shown in Figure 1) connecting the lower portion of washing
tub 3 to the bottom of casing 2; a substantially cylindrical hollow rotatable drum
6 structured for housing the laundry to be washed, and which is housed in axially
rotating manner inside the washing tub 3 for rotating about its longitudinal axis
L; and an electrically-powered motor assembly 7 which is structured for driving into
rotation, on command, the rotatable drum 6 about its longitudinal axis L inside the
washing tub 3.
[0018] In the example shown washing machine 1 (in the present application the expression
"washing machine" can indicate as well a "simple" washing machine and a washer/drier)
is preferably, though not necessarily, a front-loading laundry washing machine (but
clearly the invention can be applied as well to a top-loading washing machine), thus
washing tub 3 is substantially bell-shaped and it is suspended inside casing 2 substantially
horizontally, with its front opening directly faced to a laundry loading and unloading
through opening 2a formed in the front face of casing 2.
[0019] Moreover, the front-loading laundry washing machine 1 additionally comprises a cylindrical
elastically-deformable bellows 8 which connects the front opening of washing tub 3
to the laundry loading and unloading opening 2a formed in the front face of casing
2; and a porthole door 9 which is hinged to the front face of casing 2 to rotate about
a preferably, though non necessarily, vertically-oriented reference axis to and from
a closing position in which the porthole door 9 rests on the front face of casing
2 for closing the laundry loading and unloading opening 2a and watertight seal the
washing tub 3.
[0020] Rotatable drum 6, in turn, is substantially bell-shaped and it is preferably, though
not necessarily, housed inside washing tub 3 so that its longitudinal axis L is oriented
substantially horizontally and approximately coincides with the longitudinal axis
of the washing tub 3.
[0021] With reference to Figure 1, the laundry washing machine 1 also preferably, but not
necessarily comprises: a fresh water supply circuit 10 which is structured for supplying,
on command, a given amount of tap water into the washing tub 3; a washing-water recirculating
and/or draining circuit 11 which is structured for sucking, on command, the washing
water from the bottom of washing tub 3 and feeding said water back inside rotatable
drum 6 during the washing and rinsing phases of the washing cycle, or alternatively
draining the water accumulated on the bottom of washing tub 3 directly into a waste-water
exhaust duct (non shown) located outside of casing 2; an electrically operated water
heater 12, for example a resistor, which is located on the bottom of washing tub 3,
preferably, thought not necessarily, into an outwards-projecting basin-shaped seat
realized on the bottom of washing tub 3, and is structured for rapidly heating the
washing water accumulated on the bottom of washing tub 3; and a detergent dispenser
13 which is structured for supplying into the washing tub 3 the detergents and/or
softeners to be used in the washing cycle.
[0022] In the example shown detergent dispenser 13 preferably, though not necessarily, consists
of a substantially parallelepiped-shaped container or receptacle 13 which is fixed
to the front wall of casing 2 immediately above washing tub 3, so as to be directly
accessible from an opening realized on the front wall of the casing 2, and it is structured
for housing in manually-extractable manner a detergent drawer (not shown) which, in
turn, is provided with one or more compartments dimensioned for storing a given amount
of detergent and/or softener to be used in the washing cycle.
[0023] The bottom of the parallelepiped-shaped container or receptacle 13 directly communicates
with the inside of washing tub 3, and the freshwater supply circuit 10 is structured
for spilling, on command, the fresh/tap water of the water mains directly into the
detergent drawer fitted into the drawer container or receptacle 13, so as to flush
into washing tub 3 the detergents and/or softeners previously left into the detergent
drawer.
[0024] The freshwater supply circuit 10, the washing-water recirculating and/or draining
circuit 11, the water heater 12 and the detergent dispenser 13, are commonly known
parts in the laundry washing machines technical field, and therefore won't be described
in further details.
[0025] With reference to figure 1, the motor assembly 7 is instead firmly attached to the
washing tub 3, outside the latter, and preferably, though not necessarily, comprises:
a first pulley 14 rigidly fitted to the end of the supporting shaft 6a of rotatable
drum 6, which protrudes from the back of the washing tub 3 coaxial to the drum longitudinal
axis L; an electric motor 15 which is rigidly fixed to the bottom of washing tub 3,
outside the latter, with its driving shaft substantially parallel to the supporting
shaft 6a of rotatable drum 6; a second pulley 16 which is rigidly fitted to the driving
shaft of electric motor 15, substantially coplanar to pulley 14; and finally a driving
belt 17 which is wound around the pulleys 14 and 16 to mechanically connect motor
15 to rotatable drum 6.
[0026] In a more sophisticated embodiment of the laundry washing machine 1, the motor assembly
7 may consist only in an electric motor which is mechanically coupled directly to
the end of the drum supporting shaft 6a which protrudes from the back of washing tub
3.
[0027] With reference to Figure 1, laundry washing machine 1 finally comprises, inside casing
2, an electronic control unit 18 which preferably controls the electric motor 15 of
motor assembly 7, the solenoid valve/s of the fresh water supply circuit 10, the electric
pump/s and/or solenoid valve/s of the washing water recirculating and/or draining
circuit 11, and the water heater 12.
[0028] Washing machine 1 preferably comprises also a laundry weight detecting device 19
which is able to measure instant by instant the weight of washing tub 3 with everything
located therein, and to communicate the weight value to the control unit 18.
[0029] Advantageously, control unit 18 controls the electric motor 15 of motor assembly
7, the solenoid valve/s of the fresh water supply circuit 10, the electric pump/s
and/or solenoid valve/s of the washing water recirculating and draining circuit 11,
and the water heater 12, on the basis of the washing cycle to be performed by the
washing machine, and which is preferably manually selectable by the user via a control
panel 20 located preferably, though not necessarily, on the front face of casing 2,
immediately above the laundry loading and unloading opening 2a.
[0030] Laundry weight detecting device 19, in turn, directly measures the current weight
of washing tub 3 and allows control unit 18 to calculate the weight of the laundry
currently loaded inside rotatable drum 6 as a difference between the currently measured
weight of the loaded washing tub 3 and the weight of the washing tub 3 in empty condition.
[0031] In the example shown the laundry weight detecting device 19 preferably, though not
necessarily, consists in a measuring device 19 structured for measuring instant by
instant the length of one or more of the coil springs 4 connecting the upper portion
of washing tub 3 to the top of casing 2. Extension of the coil springs 4 at beginning
of the washing cycle in fact depends on the weight of the laundry loaded into the
washing tub 6.
[0032] In a further embodiment of the laundry washing machine 1, control unit 18 may be
structured for estimating/calculating the laundry weight on the basis of the laundry
material (for example cotton, synthetic or wool) selected by the user (or, in another
embodiment, detected by the washing machine by a known detecting procedure,) and of
the amount of tap water absorbed by the laundry at a certain phase (e.g. at the beginning)
of the washing cycle.
[0033] Determination of the amount of tap water absorbed by the laundry (particularly at
beginning of the washing cycle) is a well know practice in the laundry washing machines
technical field, and therefore wont be described in further details.
[0034] In a further embodiment thereof the weight of the laundry may be estimated/calculated
from the value of the current absorbed by the motor for rotating the drum; also this
solution is a well know practice in the laundry washing machines technical field,
and therefore wont be described in further details.
[0035] Differently from today's laundry washing machines, the laundry washing machine according
to the invention comprises a memory module (e.g. an EPROM, a microchip, etc., preferably,
but not necessarily, comprised in the control unit 18) in which there is stored a
plurality of different spin-launch algorithms (adapted to control the functioning
of the washing machine during the spin-launch stage present at the beginning of the
spin stage), each of which is univocally associated to a specific weight-range of
the laundry loaded inside the rotatable drum 6, and the laundry washing machine 1
is structured to carry out the spin-launch algorithm univocally associated to the
weight-range in which the weight of the laundry currently loaded inside the rotatable
drum 6 is comprised.
[0036] For example, in the example shown four different spin-launch algorithms are preferably,
though not necessarily, stored within the memory module of control unit 18: the first
spin-launch algorithm is univocally associated to a laundry weight (LW) ranging between
0 and 2 Kilos (i.e. LW > 0 kg and LW < 2 kg); the second spin-launch algorithm is
univocally associated to a laundry weight (LW) ranging between 2 and 4 Kilos (i.e.
LW ≥ 2 kg and LW < 4 kg); the third spin-launch algorithm is univocally associated
to a laundry weight (LW) ranging between 4 and 6 Kilos (i.e. LW ≥ 4 kg and LW < 6
kg); whereas the fourth spin-launch algorithm is univocally associated to a laundry
weight (LW) bigger that 6 Kilos (i.e. LW ≥ 6 kg).
[0037] Each spin-launch algorithm comprises a specific logic procedure (different from the
ones of the other spin-launch algorithms stored in the memory module) according to
which the washing machine operates during the spin-launch stage present at the beginning
of the spin stage, in order to try to minimize an unbalanced mass present in the rotatable
drum 6, so as to allow performing the rest of the spin stage, preferably at a nominal
angular speed preset for the selected washing cycle.
[0038] Advantageously, two distinct spin-launch algorithms may be different one another
for the whole, or only for a certain part of, the logic procedure they apply to control
the functioning of the laundry washing machine during the spin-launch stage.
[0039] Each spin-launch algorithm stored in the memory module is preferably, though not
necessarily, provided with one or more specific speed-time paths of the angular speed
of drum, specifically designed to detach the laundry from the cylindrical lateral
wall of rotatable drum 6; in other words each spin-launch algorithm stored in the
memory module is preferably, though not necessarily, provided with at least one specific
procedure according to which the rotation speed of drum is modified in order to detach
the laundry from the cylindrical lateral wall of rotatable drum 6. For example in
one algorithm the rotation of the drum may be simply stopped in order to detach the
laundry, in another algorithm the rotation of the drum may be inverted, in another
algorithm the rotation speed may be reduced, in another algorithm the rotation speed
may be firstly inverted, than reduced, then inverted again, then increased, etc.
[0040] Each spin-launch algorithm stored in the memory module is preferably, though not
necessarily, provided with one or more specific speed-time unbalanced-weight detecting
path of the angular speed of drum, which is specifically designed to determine the
unbalanced component of the weight of the laundry currently loaded inside the rotatable
drum 6. In other words, each algorithm is preferably, though not necessarily, provided
with at least one specific procedure according to which the unbalanced mass is detected;
for example in one algorithm the unbalance mass may be detected at a constant rotation
speed of the drum, while in another algorithm the unbalance mass may be detected at
a variable rotation speed of the drum.
[0041] Each spin-launch algorithm stored in the memory module is preferably, though not
necessarily, provided with one or more specific speed-time weight-reallocating paths
of the angular speed of drum, which is specifically designed to reallocate the laundry
loaded inside the rotatable drum 6; in other words each spin-launch algorithm stored
in the memory module is preferably, though not necessarily, provided with at least
one specific procedure according to which the rotation speed of drum is modified in
order to reallocate the laundry loaded inside the rotatable drum 6. For example in
one algorithm the rotation of the drum may be simply stopped in order to reallocate
the laundry, in another algorithm the rotation of the drum may be inverted, in another
algorithm the rotation speed may be reduced, in another algorithm the rotation speed
may be firstly inverted, than reduced, then inverted again, then increased, etc.
[0042] Each spin-launch algorithm stored in the memory module is preferably, though not
necessarily, provided with a specific decision-making logic for aborting the spin
or for reducing the maximum angular speed of the drum during the spin stage if the
value of the unbalanced mass has not been enough reduced during the spin-launch stage.
The decision-making logic and the speed-time pats are all optimized for a laundry
amount having a weight included in the weight-range associated to the spin-launch
algorithm.
[0043] In other words, each specific algorithm stored in the memory module applies a specific
and distinct logic procedure for trying to minimize the unbalance of the load during
the spin stage, and/or for deciding if performing or not the spin (or to perform the
spin at a reduced speed) depending on the current value of the unbalanced mass; for
example one of these algorithms may contain a specific procedure (or sub-algorithm)
for determine the unbalanced mass, and another specific procedure (or sub-algorithm)
for trying to minimize the unbalance mass, these specific procedures (or sub-algorithms)
being alternated according to a logic procedure specific for this algorithm (and different
from the one of the other stored algorithms), and reiterated a prefixed number of
times if the unbalance mass is not reduced enough.
[0044] Therefore two of the algorithms stored in the memory module may differ one another
for the type of procedure they use to detect the value of the unbalanced mass, for
the path of the rotating speed used for trying to reduce the unbalanced mass, for
the sequence and/or the number of times these procedures are applied, for the maximum
available value of the unbalanced mass for which the spin starts, etc.; more in general
the algorithms stored in the memory module differ one another for the logic procedure
according to which they cause the washing machine to operate for trying to minimize
the unbalanced mass in order to allow the performance of the spin stage, preferably
at a nominal angular speed preset for the selected washing cycle.
[0045] It is underlined that a spin-launch algorithm comprises a series of well-defined
instructions for completing the task of minimizing the unbalanced mass; these instructions
comprise a series of operations (e.g. reversing or stopping the rotation of the rotatable
drum, measuring the unbalanced mass, starting the spin at a prefixed speed, etc.)
to be performed by the washing machine or not, according to the fact that some conditions
are verified or not (e.g. the fact that the measured unbalanced mass, at a certain
moment of the spin-launch stage, is lower than a prefixed value, or the fact that
a certain number of repetitions of a specific operation has been reached, etc).
[0046] As a consequence, with reference for example to Figures 2 and 3, during the spin
stage the speed-time curve of the angular speed of rotatable drum 6 may vary considerably
depending on the weight of laundry loaded inside the rotatable drum 6 and on the unbalanced
component of the laundry weight, even if the washing cycle selected by the user is
the same.
[0047] For example, Figure 2 discloses a first possible speed-time curve ω1(t) of the angular
speed of rotatable drum 6 during the spin stage of a washing cycle in which the laundry
load is 5 kilos and the unbalanced component of the laundry weight is 0,5 kilos; whereas
Figure 3 discloses a second possible speed-time curve ω2(t) of the angular speed of
rotatable drum 6 during the spin stage of an identical washing cycle in which the
laundry load is 2 kilos and the unbalanced component of the laundry weight is 0,5
kilos.
[0048] It is however underlined that the same spin-launch algorithm applied to different
unbalanced mass (or also to the same unbalanced mass, but at different times), even
if the overall weight of the loaded laundry is the same, could generate different
speed-time curves of the angular speed of the rotatable drum. Moreover it is also
possible that different spin-launch algorithms applied to different quantities of
loaded laundry could generate similar time-speed curves of the angular speed of the
drum.
[0049] Operating method of the laundry washing machine 1 comprises the steps of carrying
out, in sequence, the washing/rinsing stage and the spin stage of the user-selected
washing cycle, and differs from operating method of traditional laundry washing machines
in that it also comprises
- the step of selecting, among the various spin-launch algorithms stored inside a memory
module of the laundry washing machine, the spin-launch algorithm univocally associated
to the weight-range in which the weight of the laundry currently loaded inside the
rotatable drum 6 is comprised; and
- the step of carrying out the spin stage of the washing cycle according to the currently
selected spin-launch algorithm.
[0050] Selection of the most appropriate spin-launch algorithm may be performed, preferably
by the control unit 18, either before or after the washing/rinsing stage of the washing
cycle.
[0051] Before selection of the most appropriate spin-launch algorithm among the ones stored
in the memory module, operating method of the laundry washing machine 1 additionally
comprises the step of determining the weigh of the laundry currently loaded inside
the rotatable drum 6.
[0052] Determination of the weigh of the laundry currently loaded inside rotatable drum
6 may be performed either before or after the washing/rinsing stage of the washing
cycle.
[0053] In the example shown, the measuring of the current weight of the washing tub 3 is
preferably, though not necessarily, performed by the laundry weight detecting device
19, for example immediately before the washing/ rinsing stage of the washing cycle.
[0054] As an alternative, operating method of the laundry washing machine 1 may envisage
that the control unit 18 estimates/calculates the weight of the laundry currently
stored inside in rotatable drum 6 on the basis of the laundry material (for example
cotton, synthetic or wool) detected by the laundry washing machine in known ways,
or selected by the user, and of the amount of tap water absorbed by the laundry at
beginning of the washing cycle.
[0055] In a further embodiment, operating method of the laundry washing machine 1 may envisage
that the control unit 18 estimates/calculates the weight of the laundry from the value
of the current absorbed by the motor for rotating the drum.
[0056] According to a less sophisticated implementation, operating method of the laundry
washing machine 1 may also envisage that control unit 18 detects /receives information
related to the weight of the laundry currently stored inside rotatable drum 6 on the
basis of a weight value selected by the user before starting the washing cycle.
[0057] For example, the laundry washing machine 1 may carry out several type of half-load
washing cycles and several type of full-load washing cycles, all freely and manually
selectable by the user via control panel 20. In which case, for example, only two
different spin-launch algorithms are stored inside the memory module: the first spin-launch
algorithm is univocally associated to all half-load washing cycles and it is selected
by control unit 18 when a half-load washing cycle is selected by the user; whereas
the second spin-launch algorithm is univocally associated to all full-load washing
cycles and it is selected by control unit 18 when a full-load washing cycle is selected
by the user.
[0058] In other words, assuming that the maximum rotatable drum capacity is 6 kilos, the
control unit 18 detects/is informed that the weight of the laundry currently stored
inside rotatable drum 6 is 3 kilos if a half-load washing cycle is selected, and operates
accordingly. Otherwise the control unit 18 detects/is informed that the weight of
the laundry currently stored inside rotatable drum 6 is 6 kilos if a full-load washing
cycle is selected, and operates accordingly.
[0059] However the way in which the laundry washing machine 1 detects or receives the information
of the weight of the currently loaded laundry is not restraining for the functioning
of the invention.
[0060] The possibility of selecting the spin-launch algorithm to be used during the washing
cycle among a number of different spin-launch algorithms each univocally associated
to a specific weight-range of the laundry in the drum, has lots of advantages.
[0061] Experimental tests conducted by the applicant, in fact, revealed that the use of
different spin-launch algorithms each of which is optimized for a specific load of
the drum, significantly increases the percentage of the washing cycles in which the
spin stage is carried out according to the specifications of the user-selected washing-cycle,
with all advantages concerned.
[0062] Clearly, changes may be made to the rotary-drum laundry washing machine 1 and to
its operating method as described above without, however, departing from the scope
of the present invention.
[0063] For example, the rotary-drum laundry washing machine 1 may be a top-loading laundry
washing machine, or even a front-loading or top-loading laundry washing and drying
machine.
1. Operating method of a laundry washing machine (1) comprising an outer casing (2),
a rotatable drum (6) structured for housing the laundry to be washed and which is
housed in axially rotating manner inside said casing (2) for rotating about its longitudinal
axis (L), motor means (7) structured for driving into rotation the rotatable drum
(6) about its longitudinal axis (L), and a control unit (18) which controls at least
said motor means (7); the laundry washing machine operating method comprising the
steps of carrying out, in sequence, the washing/rinsing stage and the spin stage of
the selected washing cycle, and
being characterized by also comprising
- the step of selecting, among a plurality of spin-launch algorithms stored inside
a memory module and each of which is univocally associated to a specific weight-range
of the laundry loaded inside the rotatable drum (6), the spin-launch algorithm univocally
associated to the weight-range in which the weight of the laundry currently loaded
inside the rotatable drum (6) is comprised; and
- the step of carrying out the spin stage of the selected washing cycle according
to the currently selected spin-launch algorithm.
2. Laundry washing machine operating method according to Claim 1, characterized by also comprising, before selection of the most appropriate spin-launch algorithm,
the step of determining the weigh of the laundry currently loaded inside the rotatable
drum (6).
3. Laundry washing machine operating method according to Claim 2, characterized in that determination of the weigh of the laundry currently loaded inside the rotatable drum
(6) comprises the step of directly measuring the weight of the laundry loaded inside
the rotatable drum (6).
4. Laundry washing machine operating method according to Claim 3, characterized in that the direct measuring of the weight of the laundry loaded inside the rotatable drum
(6) comprises the step of measuring the weight of the washing tub (3) which houses
the rotatable drum (6).
5. Laundry washing machine operating method according to Claim 2, characterized in that determination of the weigh of the laundry currently loaded inside the rotatable drum
(6) comprises the step of estimating the weight of the laundry currently stored inside
the rotatable drum (6) on the basis of the laundry material, detected or selected
by the user, and of the amount of fresh water absorbed by the laundry at a prefixed
phase of the washing cycle.
6. Laundry washing machine operating method according to Claim 2, characterized in that determination of the weigh of the laundry currently loaded inside the rotatable drum
(6) comprises the step of estimating the weight of the laundry currently stored inside
the rotatable drum (6) on the basis of the weight value selected by the user.
7. Laundry washing machine operating method according to Claim 2, characterized in that determination of the weigh of the laundry currently loaded inside the rotatable drum
(6) comprises the step of estimating/calculating the weight of the laundry currently
stored inside the rotatable drum (6) on the basis of the value of the current absorbed
by the motor means (7) for rotating the rotatable drum (6).
8. Laundry washing machine operating method according to anyone of the foregoing claims,
characterized in that each spin-launch algorithm stored in the memory module is provided with one or more
specific speed-time paths of the angular speed of the drum specifically designed to
detach the laundry from the lateral wall of the rotatable drum (6); and/or with one
or more specific speed-time unbalanced-weight detecting paths of the angular speed
of the drum specifically designed to determine the unbalanced component of the weight
of the laundry currently loaded inside the rotatable drum (6); and/or with one or
more specific speed-time weight-reallocating paths of the angular speed of the drum
specifically designed to reallocate the laundry loaded inside the rotatable drum (6);
and/or with a specific decision-making logic for aborting the spin stage or for reducing
the maximum angular speed of the drum during the spin stage.
9. Laundry washing machine (1) comprising an outer casing (2), a rotatable drum (6) structured
for housing the laundry to be washed and which is housed in axially rotating manner
inside the casing (2) for rotating about its longitudinal axis (L), motor means (7)
structured for driving into rotation the rotatable drum (6) about its longitudinal
axis (L), and a control unit (18) which controls at least said motor means (7); the
laundry washing machine being characterized in that it comprises a memory module which has stored, inside itself, a plurality of different
spin-launch algorithms each of which is univocally associated to a specific weight-range
of the laundry loaded inside the rotatable drum (6), said laundry washing machine
(1) being structured to select and carry out the spin-launch algorithm univocally
associated to the weight-range in which the weight of the laundry currently loaded
inside the rotatable drum (6) is comprised.
10. Laundry washing machine according to claim 9, characterized by also comprising detecting means (18, 19) able to determine the weigh of the laundry
currently loaded inside the rotatable drum (6).
11. Laundry washing machine according to claim 10, characterized in that the rotatable drum (6) is housed in axially rotating manner inside a washing tub
(3) located inside the casing (2), and in that said detecting means (18, 19) are able to measure the weight of said washing tub
(3).
12. Laundry washing machine according to claim 10, characterized in that said detecting means (18, 19) are able to estimate the weight of the laundry currently
stored inside the rotatable drum (6) on the basis of the laundry material detected
or selected by a user, and of the amount of fresh water absorbed by the laundry at
a prefixed phase of the washing cycle.
13. Laundry washing machine according to claim 10, characterized in that said detecting means (18, 19) are able to estimate the laundry currently loaded inside
the rotatable drum (6) on the basis of the weight value selected by the user.
14. Laundry washing machine according to claim 10, characterized in that said detecting means (18, 19) are able to estimate the weight of the laundry currently
stored inside the rotatable drum (6) on the basis of the value of the current absorbed
by the motor means (7) for rotating the rotatable drum (6).
15. Laundry washing machine according to anyone of Claims 9-14, characterized in that each spin-launch algorithm stored in the control unit (18) is provided with one or
more specific speed-time paths of the angular speed of the drum specifically designed
to detach the laundry from the lateral wall of the rotatable drum (6); and/or with
one or more specific speed-time unbalanced-weight detecting pats of the angular speed
of the drum specifically designed to determine the unbalanced component of the weight
of the laundry currently loaded inside the rotatable drum (6); and/or with one or
more a specific speed-time weight-reallocating pats of the angular speed of the drum
specifically designed to reallocate the laundry loaded inside the rotatable drum (6);
and/or with a specific decision-making logic for aborting the spin stage or reducing
the maximum angular speed of the drum during the spin stage.