[0001] The present invention relates to battery devices as power sources of gardening power
tools (electrical power tools). More particularly, the present invention relates to
battery devices that are capable of being attached to bodies of users of gardening
power tools.
[0002] A gardening power tool such as an electrical hedge trimmer is generally known. Such
a gardening power tool can be powered by a rechargeable power source. An example of
the rechargeable power source is a battery device that is capable of being separated
from the gardening power tool. Such a battery device is taught, for example, by Japanese
Laid-Open Patent Publication Number
8-7860. The battery device is capable of being separated from the gardening power tool and
being attached or strapped to a body of a user of the gardening power tool (a worker).
Therefore, the gardening power tool may have increased usability.
[0003] The battery device is constructed of a housing and a general-purpose rechargeable
battery such as a lithium ion battery. The rechargeable battery is detachably disposed
in the housing. Therefore, when the rechargeable battery is weakened or run out, it
can be replaced with a new one. Further, the housing has a lid or cover in order to
prevent water and dust from entering the housing.
[0004] Generally, the rechargeable battery can be weakened or run out during use of the
gardening power tool. Therefore, it is essential that the rechargeable battery can
be easily and quickly replaced with the new one while the battery device is attached
or strapped to the user's body (i.e., without detaching the battery device from the
user's body). Thus, there is a need in the art for an improved battery device.
[0005] In one aspect of the present invention, a battery device that functions as a power
source of a tool main body and is attachable to a body of a user may include a battery
housing that is capable of removably receiving at least one rechargeable battery and
capable of being electrically connected to the at least one battery, an adaptor that
is capable of being electrically connected to the tool main body, and a cable electrically
connecting the battery housing and the adaptor. The battery housing comprises a housing
body that is constructed to be attached to the body of the user and is capable of
receiving the at least one battery therein, and a cover member that is openably and
closably attached to the housing body. The housing body and the at least one battery
are connected to each other via a male-female engagement device. The male-female engagement
device has an engagement release portion that is positioned so as to be exposed when
the cover member is opened relative to the housing body.
[0006] According to this aspect, because the housing body is constructed to be attached
to the body of the user, the battery device can be attached to the body of the user.
The housing body is capable of removably receiving at least one battery and is capable
of being electrically connected to the battery. Therefore, the battery housing (the
housing body) can receive at least one general-purpose rechargeable battery. Further,
the battery housing is constructed of the housing body and the cover member that is
openably and closably attached to the housing body. Therefore, the battery housing
can be effectively sealed by the cover member, so that water (raindrops) can be prevented
from entering the battery housing.
[0007] Further, when the cover member is opened relative to the housing body while the battery
housing is attached to the body of the user, the engagement release portion can be
exposed. Therefore, the user can easily and quickly manipulate the engagement release
portion. Thus, the battery can be easily and quickly replaced with new one.
[0008] Optionally, the housing body may be arranged and constructed such that the at least
one battery can be inserted thereinto from above when the housing body is attached
to the body of the user. Further, the engagement release portion can be exposed upwardly
on the upper side of the housing body when the cover member is opened.
[0009] Further, the housing body may include an inside wall that faces the body of the user,
an outside wall that is positioned opposite to the inside wall, and side walls that
respectively intersect with the inside wall and the outside wall. A removed portion
may be formed in side walls and an outside wall of the housing body so as to be extended
downwardly from upper peripheries thereof, so that the battery received in the housing
body can be partially laterally exposed when the cover member is opened.
[0010] Other objects, features and advantages of the present invention will be readily understood
after reading the following detailed description together with the accompanying drawings
and the claims.
[0011]
FIG. 1 is a schematic view of a gardening power tool with a battery device according
to a representative embodiment of the present invention, in which the gardening power
tool is used while the battery device is attached to a user;
FIG. 2 is a perspective view of the gardening power tool with the battery device;
FIG. 3 is a side view of an adaptor capable of electrically connecting the battery
device to the gardening power tool, which view is viewed from a connecting side (an
upper side);
FIG. 4 is a cross-sectional view taken along line IV-IV of FIG. 3;
FIG. 5 is a cross-sectional view taken along line V-V of FIG. 4;
FIG. 6 is a rear elevational view of a battery housing of the battery device, which
view is viewed from a body-facing side (an inner side);
FIG. 7 is a plan view of the battery housing of the battery device;
FIG. 8 is a side view of the battery housing of the battery device, which view illustrates
a condition in which a cover member is opened;
FIG. 9 is a cross-sectional view taken along line IX-IX of FIG. 6;
FIG. 10 is a cross-sectional view taken along line X-X of FIG. 6;
FIG. 11 is an enlarged partially front elevational view of the battery housing of
the battery device, which view illustrates that the cover member is hinged to the
battery housing;
FIG. 12 is an enlarged cross-sectional view taken along line XII-XII of FIG. 11;
FIG. 13 is a cross-sectional view of a lock mechanism of the cover member, which view
illustrates a condition in which it is locked; and
FIG. 14 is a cross-sectional view of the lock mechanism of the cover member, which
view illustrates a condition in which it is unlocked.
[0012] A representative embodiment of the present invention will now be described in detail
with reference to FIGS. 1 to 14.
In this embodiment, a hedge trimmer is exemplified as a gardening power tool 10 (an
electrical power tool). As will be recognized, the hedge trimmer is a device that
is constructed to trim or cut garden trees.
[0013] As shown in FIGS. 1 and 2, the gardening power tool 10 (the hedge trimmer) includes
a tool main body 11 and a battery device 20 that functions as a power source of the
tool main body 11. The tool main body 11 may preferably include a grip portion 13
that is formed in a rear end portion thereof, an additional grip portion 14 that is
formed in a front end portion thereof, and a blade portion 15 that is projected forwardly
from the front end portion. The blade portion 15 is arranged and constructed to be
driven by a drive mechanism (not shown) disposed in the tool main body 11. Conversely,
the battery device 20 includes a battery device main body 21 that contains at least
one (two in this embodiment) general-purpose rechargeable battery B (FIG. 7), e.g.,
a lithium ion battery, for an electrical power tool and is electrically connected
to the tool main body 11 via an adaptor 60 and a cable 80.
[0014] As shown in FIG. 2, the tool main body 11 may further include an adaptor connecting
portion 17 (which may be referred to as a battery connecting portion) that is formed
in a lower side thereof (a side opposite to the grip portion 13). The adaptor connecting
portion 17 includes a female hook mechanism (not shown) and connector terminals (not
shown), so as to be mechanically and electrically connected to a connector mechanism
(which will be hereinafter described) of the adaptor 60.
[0015] Further, the adaptor connecting portion 17 (the female hook mechanism and the connector
terminals) are capable of being connected to a connector mechanism of each of the
batteries B. That is, the connector mechanism of the adaptor 60 has the substantially
same structure as the connector mechanism of the battery B.
[0016] As shown in FIG. 1, in order to use the gardening power tool 10 thus constructed,
the battery device 20 is attached to a body (a waist belt S) of a user P. Thereafter,
the tool main body 11 (the blade portion 15) is driven while the grip portions 13
and 14 are gripped by the user P, so as to trim or cut the garden trees.
[0017] Next, the battery device 20 will be described in detail. The battery device 20 is
constructed to be attached to the user's body (FIG. 1). As previously described, the
battery device 20 may preferably include the battery device main body 21, the adaptor
60, and the cable 80 electrically connecting the battery device main body 21 and the
adaptor 60 (FIG. 2).
Before describing the battery devise main body 21, the adaptor 60 will be described.
As will be recognized, the adaptor 60 may function to electrically connect the battery
device main body 21 to the tool main body 11. Further, in the description, front side
and rear side, right side and left side, and upper side and lower side of the adaptor
60 respectively correspond to front side and rear side, right side and left side,
and upper side and lower side of the tool main body 11 when the adaptor 60 is attached
to the tool main body 11.
[0018] As shown in FIG. 3, the adaptor 60 is substantially constructed of a housing 61 and
a cable connecting portion 65 that is formed in a rear wall of the housing 61. Further,
the adaptor 60 includes a male hook mechanism 70 (an engagement device) and connector
terminals 67 that constitute the connector mechanism of the adaptor 60. The male hook
mechanism 70 and the connector terminals 67 are received in the housing 61. As will
be recognized, the male hook mechanism 70 and the connector terminals 67 are arranged
and constructed to be engageable with the female hook mechanism and the connector
terminals of the adaptor connecting portion 17 of the tool main body 11. Further,
as described above, the connector mechanism of the adaptor 60 has the substantially
same structure as the connector mechanism of the battery B.
[0019] The housing 61 may preferably have the substantially same shape as the battery B
and have a hollow cavity formed therein. As best shown in FIG. 4, the housing 61 is
connected to a distal end 80a of the cable 80 via the cable connecting portion 65.
The cable 80 (the distal end 80a) is electrically connected to the connector terminals
67 via an appropriate electric substrate that is received in the housing 61. The connector
terminals 67 are positioned adjacent to an upper wall (a connecting side-wall) of
the housing 61 and are arranged and constructed to be electrically connected to the
connector terminals of the adaptor connecting portion 17 of the tool main body 11.
[0020] As shown in FIGS. 3 to 5, the male hook mechanism 70 may preferably include a male
hook member 71 and a pair of biasing springs 78. As best shown in FIG. 4, the male
hook member 71 is formed by integral molding of a resin and is shaped to have a curved
portion. The male hook member 71 includes a male hook portion 72, an engagement release
portion 73 and biasing spring receiving portions 74 and arcuately extends along the
upper wall and the rear wall of the housing 61. Further, each of the biasing springs
78 is made of a coil spring.
[0021] As shown in FIG. 4, the male hook portion 72 is formed in a distal end portion of
the male hook member 71 and generally has a hook shape. The male hook portion 72 is
shaped to be projected upwardly beyond the upper wall of the adaptor housing 61. In
particular, the male hook member 71 is disposed in the housing 61 such that the male
hook portion 72 can be projected upwardly through a through hole 62 formed in the
connecting side wall of the housing 61. The male hook portion 72 is arranged and constructed
to engage a female hook portion (not shown) of the female hook mechanism of the adaptor
connecting portion 17. Further, the male hook portion 72 may preferably have a vertical
stopper portion 721. The stopper portion 721 is formed in a rear surface (a lower
surface in FIG. 4) of the male hook portion 72, so as to be extended in a lateral
direction, i.e., in a direction perpendicular to a longitudinal direction (in a front
and back direction in FIG. 4). Further, the male hook portion 72 may preferably have
a guide portion 722 that is formed in a projected (distal) end of the male hook portion
72. The guide portion 722 is inclined upwardly from a front surface (an upper surface
in FIG. 4) of the male hook portion 72 toward the rear surface (the lower surface
in FIG. 4) of the male hook portion 72.
[0022] As shown in FIGS. 3 to 5, the engagement release portion 73 may preferably be positioned
in a substantially middle portion of the male hook member 71. The engagement release
portion 73 is exposed to an exterior through the rear side wall of the adaptor housing
61. In particular, the male hook member 71 is positioned such that the engagement
release portion 73 can be exposed to the exterior through a through opening 63 formed
in the rear side wall of the housing 61. Further, the engagement release portion 73
may preferably be shaped such that the user P can easily manipulate the same in order
to release or disengage the male hook portion 72 of the male hook member 71 from the
female hook portion of the female hook mechanism of the adaptor connecting portion
17.
[0023] As best shown in FIGS. 4 and 5, the biasing spring receiving portions 74 are formed
in a proximal end portion of the male hook member 71. Conversely, the biasing springs
78 are positioned between the biasing spring receiving portions 74 and the housing
61. Also, the biasing springs 78 are arranged and constructed to normally bias the
male hook member 71 upwardly of the housing 61 (leftwardly in FIG. 4) such that the
male hook portion 72 can be normally projected upwardly through the through hole 62.
[0024] In order to release or disengage the male hook portion 72 from the female hook portion
of the female hook mechanism of the adaptor connecting portion 17, the engagement
release portion 73 is manipulated by the user P so as to move the male hook member
71 downwardly of the housing 61 (rightwardly in FIG. 4) against spring forces of the
biasing springs 78. As a result, the male hook member 71 moved downwardly while it
is guided via the biasing spring receiving portions 74, so that the male hook portion
72 can be retracted into the housing 61 through the through hole 62. Thus, the male
hook portion 72 can be disengaged from the female hook portion of the female hook
mechanism of the adaptor connecting portion 17. In this condition, the male hook mechanism
70 and the connector terminals 67 of the adaptor 60 can be released from the female
hook mechanism and the connector terminals of the adaptor connecting portion 17 of
the tool main body 11.
[0025] Next, the battery devise main body 21 will be described with reference to FIGS. 6
to 10. Further, in the description, inside and outside, right side and left side,
and upper side and lower side of the battery main body 21 respectively correspond
to front side and rear side, right side and left side, and upper side and lower side
viewed from the user P when the battery main body 21 is attached to the body of the
user P using the waist belt S.
[0026] The battery main body 21 includes a battery housing 22 that is capable of receiving
at least one battery B therein. The battery housing 22 is constructed to be capable
of being attached to the body of the user P (FIG. 1). Further, as shown by thick broken
lines in FIG. 7, in this embodiment, the battery housing 22 is constructed to receive
two batteries B therein and is capable of being electrically connected thereto. As
best shown in FIG. 8, the battery housing 22 is substantially constructed of a housing
body 30 that is capable of receiving the batteries B therein and a cover member 45
that is openably and closably attached to the housing body 30.
[0027] Further, each of the batteries B received in the housing body 30 has the substantially
same structure as the adaptor 60 except that each of the batteries B does not have
an element corresponding to the cable connecting portion 65 of the adaptor 60, and
instead, contains a battery cell C (FIG. 10) therein. Therefore, elements that are
the substantially same as the adaptor 60 will be identified by similar reference numerals
(i.e., the same reference numerals plus an uppercase character B) and a detailed description
of each of the batteries B may be omitted. Further, the reference numerals identifying
the elements of each of the batteries B are added to FIGS. 3 to 5 in parentheses,
so as to clarify the correspondence relation of the elements of the adaptor 60 and
the elements of each of the batteries B.
[0028] As shown in FIG. 8, the housing body 30 has an open-topped box shape and is shaped
to receive the two batteries B in parallel. In particular, as shown in FIG. 9, the
housing body 30 has a battery receiving space 31 that is formed therein, so that the
batteries B can be received in the battery receiving space 31 in parallel. As will
be recognized, the batteries B can be inserted into the battery receiving space 31
from above. Further, as shown by the thick broken lines in FIG. 7, the battery receiving
space 31 is shaped such that the batteries B can be laterally spaces at a distance
(width) D, so that the user P can insert a finger between the batteries B.
[0029] As shown in FIG. 10, the battery receiving space 31 is shaped such that each of the
batteries B can be receive therein while the connecting side-wall of the housing 61B
of each of the batteries B faces an inside wall surface 301 (a body-facing side wall
surface) of the housing body 30 and while the engagement release portion 73B of the
male hook member 71B (the through opening 63B of the housing 61B) is upwardly faced
(i.e., while a side wall of the housing 61B in which the through opening 63B is not
formed faces a bottom or lower wall surface 305 of the housing body 30). That is,
the battery receiving space 31 is shaped to receive the batteries B while the male
hook mechanism 70B of each of the batteries B is positioned adjacent to an upper portion
of the inside wall surface 301 of the housing body 30.
[0030] Thus, when the cover member 45 attached to the housing body 30 is opened while the
battery housing 22 (the battery main body 21) is attached to the body of the user
P, the engagement release portion 73B of the male hook mechanism 70B of each of the
batteries B received in the battery receiving space 31 can be exposed upwardly on
an upper side of the housing body 30. Therefore, the use P can easily and quickly
manipulate the exposed engagement release portion 73B.
[0031] Further, as shown in FIG. 9, the housing body 30 includes an inside wall 351 (a body-facing
side wall) in which the inside wall surface 301 is formed and an outside wall 352
that is positioned opposite to the inside wall 351. Further, as shown in FIGS. 6 and
7, the housing body 30 includes a left side wall 353 and a right side wall 354 that
respectively intersect with the inside wall 351 and the outside wall 352. Further,
the housing body 30 includes a bottom or lower wall 355 in which the lower wall surface
305 is formed.
[0032] As shown in FIG. 10, the housing body 30 may further include two battery connecting
portions each of which has the same structure as the adaptor connecting portion 17
of the tool main body 11. Each of the battery connecting portions has a female hook
mechanism 33 that has the same structure of the female hook mechanism (not shown)
of the adaptor connecting portion 17. The female hook mechanism 33 is capable of engaging
the male hook mechanism 70B of each of the batteries B. The female hook mechanism
33 and the male hook mechanism 70B may referred to as a male-female engagement device.
In particular, the female hook mechanism 33 has a female hook portion 34 which can
engage the male hook portion 72B of the male hook member 71B. Further, the female
hook portion 34 is positioned to be capable of engaging the male hook portion 72B
when each of the batteries B is received in the battery receiving space 31 of the
housing body 30. In particular, the female hook portion 34 has a stopper portion 341
that is formed in an upper side surface thereof. The stopper portion 341 is shaped
to contact a vertical stopper portion 721B of the male hook portion 72B. When the
vertical stopper portion 721B of the male hook portion 72B contacts the stopper portion
341, each of the batteries B including the male hook member 71B can be prevented from
moving relative to the battery receiving space 31.
Further, the battery connecting portion has connector terminals (not shown) that have
the same structure of the connector terminals of the adaptor connecting portion 17.
Conversely, as best shown in FIG. 10, the housing body 30 is connected to a proximal
end 80b of the cable 80 via a cable connecting portion 30a. The cable 80 (the proximal
end 80b) is electrically connected to the connector terminals of the battery connecting
portion of the housing body 30 via an appropriate electric substrate (not shown) that
is received in the housing body 30.
[0033] When the engagement release portion 73B is manipulated by the user P so as to move
the male hook member 71B in a direction shown by an outline arrow in FIG. 10 (rightwardly
in FIG. 10) against the spring forces of the biasing springs 78B, the male hook portion
72B can be retracted into the housing 61B through the through hole 62B. Thus, the
vertical stopper portion 721B of the male hook portion 72B can be spaced from the
stopper portion 341 of the female hook portion 34. As a result, each of the batteries
B having the male hook member 71B is allowed to move relative to the battery receiving
space 31. Therefore, each of the batteries B can be removed from the housing body
30.
[0034] Further, as shown in FIG. 7, the left side wall 353 and the right side wall 354 of
the housing body 30 respectively have the same shape and are symmetrically positioned.
Further, as shown in FIG. 8, a removed portion 36 is formed in the right side wall
354, the left side wall 353 and the outside wall 352 such that the user P can hold
each of the batteries B received in the battery receiving space 31 therethrough when
the cover member 45 attached to the housing body 30 is opened. That is, the removed
portion 36 is formed in the left side wall 353 and the right side wall 354 that respectively
intersect with the inside wall 351 and the outside wall 352 that is positioned opposite
to the inside wall 351. Therefore, when the cover member 45 attached to the housing
body 30 is opened, each of the batteries B received in the battery receiving space
31 can be partially exposed, so that the user P can hold each of the batteries B through
the removed portion 36. As will be appreciated, the removed portion 36 is removed
from upper peripheries of the walls 352, 353 and 354 toward the bottom wall 355.
[0035] As shown in FIGS. 6 and 7, the housing body 30 has a hook member 37 that is attached
to the inside wall 351 thereof. The hook member 37 is attached to the housing body
30 with a screw 371. Therefore, the hook member 37 can be detached from the housing
body 30 by loosening the screw 371. As will be appreciated, the hook member 37 is
shaped to be hooked on the waist belt S of the user P so as to attach the battery
main body 21 to the body of the user P.
[0036] Further, as shown in FIG. 6, the housing body 30 has a pair of belt carrier slots
38 into which the waist belt S of the user P can be inserted. The belt carrier slots
38 are separately formed in right and left peripheries of the inside wall 351 so as
to be symmetrically positioned. Further, the belt carrier slots 38 may preferably
be formed in the inside wall 351 of the housing body 30 when the housing body 30 is
molded.
[0037] Further, as shown in FIGS. 6 and 7, the housing body 30 has a pair of strap attachment
lugs 39 to which a strap (not shown) can be attached. The strap attachment lugs 39
are respectively attached to the left side wall 353 and the right side wall 354 of
the housing body 30.
As described above, because the housing body 30 has the hook member 37, the belt carrier
slots 38 and the strap attachment lugs 39, the battery main body 21 can be attached
to the body of the user P in various ways. Naturally, when the battery main body 21
is attached to the user's body using the belt carrier slots 38 or the strap attachment
lugs 39, the hook member 37 can be detached from the housing body 30, if necessary.
[0038] As shown in FIG. 7, the inside wall surface 301 (an outer surface of the inside wall
351) has a rounded shape (a concave curved shape) corresponding to a shape of a waist
portion of the user P, so as to fit the user's body when the battery main body 21
is attached to the user's body.
[0039] Next, the cover member 45 will be described. The cover member 45 has a bottomless
box shape and includes an inside wall 466, an outside wall 462, a left side wall 463,
a right side wall 464 and a top wall 465. As will be recognized, the outside wall
462, the left side wall 463 and the right side wall 464 of the cover member 45 directly
correspond to the outside wall 352, the left side wall 353 and the right side wall
354 of the housing body 30. As shown in FIG. 8, the cover member 45 thus constructed
is openably and closably attached to the housing body 30 via hinge connecting portions
J. In particular, as shown in FIGS. 8 to 12, the cover member 45 has a pair of outwardly
projected hinge members 47. The hinge members 47 are attached to a lower periphery
of the outside wall 462 of the cover member 45 while laterally spaced from each other.
Conversely, the housing body 30 has a pair of outwardly projected hinge brackets 40.
The hinge brackets 40 are attached to an upper periphery of the outside wall 352 of
the housing body 30 so as to correspond to the hinge members 47 of the cover member
45. The hinge members 47 of the cover member 45 are respectively rotatably connected
to the hinge brackets 40 of the housing body 30 via pivot pins 41. Thus, the cover
member 45 is openably and closably attached to the housing body 30. Further, as shown
by an outline arrow in FIG. 8, the cover member 45 can be rotated in a direction in
which the cover member 45 can be spaced from the user's body when the cover member
45 is opened.
[0040] As shown in FIGS. 11 and 12, the hinge connecting portions J respectively have coil
springs 42 (biasing members). The coil springs 42 are respectively attached to the
pivot pins 41. Each of the coil springs 42 is arranged and constructed to bias the
cover member 45 in a direction in which the cover member 45 can be closed relative
to the housing body 30. Therefore, the cover member 45 can be automatically closed
when a user's hand is released from the cover member 45.
[0041] Further, as shown in FIG. 8, an extended portion 48 (a covering portion) is formed
in the right side wall 464, the left side wall 463 and the outside wall 462 of the
cover member 45. The extended portion 48 has a shape substantially corresponding to
the removed portion 36 formed in the housing body 30, so as to completely cover the
removed portion 36 when the cover member 45 is closed. Therefore, the cover member
45 is capable of reliably closing the battery receiving space 31 of the housing body
30. As a result, the cover member 45 is capable of preventing water (raindrops) and
dust from entering the battery receiving space 31.
[0042] Further, the battery main body 21 may preferably have a lock mechanism 50 that is
capable of releasably locking the cover member 45. When the lock mechanism 50 is in
a locking condition, the cover member 45 is locked, so that the cover member 45 can
be maintained in a closed condition. To the contrary, when the lock mechanism 50 is
in an unlocking condition, the cover member 45 is released or unlocked, so that the
cover member 45 can be changed to an openable condition. Further, the lock mechanism
50 is constructed such that the locking and unlocking conditions thereof can be changed
by the user P.
[0043] In particular, the lock mechanism 50 is essentially constructed of a female engagement
portion 51, a slider 53 having an engagement male portion 54, and a biasing spring
57 (a coil spring) biasing the slider 53. As shown in FIG. 8, the female engagement
portion 51 is integrally formed in the inside wall 466 of the cover member 45 and
is positioned adjacent to a lower periphery of the inside wall 466. As shown in FIGS.
13 and 14, the female engagement portion 51 has a recessed portion that is formed
in a central portion thereof.
[0044] As shown in FIGS. 6 and 7, the slider 53 is laterally slidably attached to the inside
wall 351 of the housing body 30 and is positioned on an upper periphery of the inside
wall 351. As shown in FIGS. 13 and 14, the slider 53 is arranged and constructed to
move or slide toward and away from the female engagement portion 51 of the cover member
45. Further, the slider 53 has a guide rib (not shown) that is formed therein. Therefore,
the slider 53 can be smoothly moved or slid. The engagement male portion 54 formed
in the slider 53 is arranged and constructed to be engaged with and disengaged from
the female engagement portion 51 when the slider 53 is moved or slid transversely.
In this embodiment, when the slider 53 is slid rightwardly, the engagement male portion
54 can be engaged with the recessed portion of the female engagement portion 51, so
as to be positioned in an engaged condition (FIG. 13). To the contrary, when the slider
53 is slid leftwardly, the engagement male portion 54 can be disengaged from the female
engagement portion 51, so as to be positioned in a disengaged condition (FIG. 14).
[0045] As shown in FIGS. 13 and 14, the biasing spring 57 is disposed within the slider
53. The biasing spring 57 is arranged and constructed to bias the slider 53 leftwardly
(i.e., in a direction in which the engagement male portion 54 is disengaged from the
female engagement portion 51). Therefore, when the engagement male portion 54 is not
engaged with the female engagement portion 51, due to a biasing force of the biasing
spring 57, the slider 53 can be maintained in a condition in which it is separately
from the female engagement portion 51 (a condition shown in FIG. 14). This condition
corresponds to the unlocking condition of the lock mechanism 50 in which the cover
member 45 can be maintained in the openable condition. When the slider 53 is slid
toward the female engagement portion 51 against the biasing force of the biasing spring
57, the engagement male portion 54 can be engaged with the female engagement portion
51, so that the slider 53 can be maintained in a condition in which it is joined to
the female engagement portion 51 (a condition shown in FIG. 13). This condition corresponds
to the locking condition of the lock mechanism 50 in which the cover member 45 can
be maintained in the closed condition.
[0046] As shown in FIGS. 13 and 14, the slider 53 has a manipulator projection 55 that is
projected upwardly therefrom. Therefore, the user P can easily manipulate the slider
53 to slide the same.
[0047] According to the battery device 20 thus constructed, because the housing body 30
is constructed to be attached to the body of the user P, the battery device 20 can
be attached to the user P. Further, the housing body 30 can be attached to the body
of the user P in various ways. As a result, the battery main body 21 can be attached
to the user's body in various ways.
Further, the battery housing 22 including the housing body 30 is capable of removably
receiving the two batteries B and is capable of being electrically connected to the
batteries B via the battery connecting portions formed therein. Therefore, the battery
housing 22 (the housing body 30) can receive general-purpose rechargeable batteries.
[0048] The battery housing 22 is constructed of the housing body 30 and the cover member
45 that is openably and closably attached to the housing body 30. Therefore, the battery
housing 22 can be effectively sealed by the cover member 45, so that water (raindrops)
can be prevented from entering the battery housing 22.
Further, when the cover member 45 is opened relative to the housing body 30 while
the battery housing 22 (the battery main body 21) is attached to the body of the user
P, the engagement release portion 73B can be upwardly faced (i.e., exposed upwardly
on the upper side of the housing body 30). Therefore, the use P can easily and quickly
manipulate the engagement release portion 73B, so as to disengage the male hook mechanism
70B from the female hook mechanism 33. Thus, each of the batteries B can be easily
and quickly replaced with new ones.
[0049] Each of the batteries B can be inserted into the housing body 30 (the battery receiving
space 31) from above, i.e., in a direction of gravitational force. Therefore, each
of the batteries B can be easily inserted into the housing body 30 by gravity.
Further, the housing body 30 has the removed portion 36. Therefore, the user P can
easily hold each of the batteries B received in the battery receiving space 31 through
the removed portion 36 when the cover member 45 is opened relative to the housing
body 30. Therefore, each of the batteries B can be easily removed from the housing
body 30. As a result, each of the batteries B can be easily and quickly replaced with
new ones.
[0050] The cover member 45 is arranged and constructed to be rotated in the direction in
which the cover member 45 can be spaced from the user's body when the cover member
45 is opened while the housing body 30 is attached to the body of the user P. Therefore,
the cover member 45 can be fully opened without interfering with the user's body.
Therefore, each of the batteries B can be easily and quickly replaced with new ones.
[0051] The cover member 45 can be automatically closed due to a biasing force of the coil
spring 42 when a user's hand is released from the cover member 45. Therefore, the
cover member 45 can be prevented from being left open. As a result, it is possible
to reliably prevent water (raindrops) from entering the battery housing 22.
[0052] The hook member 37 is constructed to be detached from the housing body 30 by simply
loosening the screw 371. Therefore, the hook member 37 can be detached from the housing
body 30 when the battery main body 21 is attached to the user's body without using
the same. Therefore, the battery main body 21 can be comfortably attached to the body
of the user P, for example, when the battery main body 21 is attached to the body
of the user P using the strap.
Further, the inside wall surface 301 of the housing body 30 has the rounded shape
corresponding to the shape of the waist portion of the user P. Therefore, the battery
main body 21 can be comfortably attached to the body of the user P because the inside
wall surface 301 can evenly contact the user's body.
[0053] The housing body 30 has the belt carrier slots 38 into which the waist belt S of
the user P can be inserted. Therefore, the battery main body 21 can be attached to
the user's body using the waist belt S of the user P. Further, the housing body 30
has the strap attachment lugs 39 to which the strap is attached. Therefore, the battery
main body 21 can be attached to the user's body using a strap.
[0054] The battery receiving space 31 is shaped such that the batteries B can be laterally
spaces at the width D, so that the user P can insert a finger between the batteries
B received therein. Therefore, the user P can separately grasp or hold each of the
batteries B. As a result, the user P can easily remove each of the batteries B in
order to replace with new ones.
[0055] The battery device 20 (the battery main body 21) has the lock mechanism 50. The cover
member 45 can be reliably maintained in the closed condition when the lock mechanism
50 is in the locking condition. To the contrary, the cover member 45 can be maintained
in the openable condition when the lock mechanism 50 is in the unlocking condition.
Further, the locking and unlocking conditions of the lock mechanism 50 can be freely
changed by the user P. Therefore, the user P can use the lock mechanism 50 as necessary.
[0056] Various changes and modifications may be made to the present invention without departing
from the scope of the previously shown and described embodiment. For example, in the
embodiment, each of the battery connecting portions of the housing body 30 has the
female hook mechanism 33. Conversely, each of the batteries B has the male hook mechanism
70B capable of engaging the female hook mechanism 33. That is, the female hook mechanism
33 and the male hook mechanism 70B are exemplified as the male-female engagement device.
However, the male-female engagement device may be various types of structures.
Further, in the embodiment, the engagement release portion 73B can be changed, if
necessary. Also, each of the removed portion 36 of the housing body 30 and the extended
portion 48 of the cover member 45 can have various shapes.
[0057] A representative example of the present invention has been described in detail with
reference to the attached drawings. This detailed description is merely intended to
teach a person of skill in the art further details for practicing preferred aspects
of the present invention and is not intended to limit the scope of the invention.
Only the claims define the scope of the claimed invention. Therefore, combinations
of features and steps disclosed in the foregoing detailed description may not be necessary
to practice the invention in the broadest sense, and are instead taught merely to
particularly describe detailed representative examples of the invention. Moreover,
the various features taught in this specification may be combined in ways that are
not specifically enumerated in order to obtain additional useful embodiments of the
present invention.
[0058] It is explicitly stated that all features disclosed in the description and/or the
claims are intended to be disclosed separately and independently from each other for
the purpose of original disclosure as well as for the purpose of restricting the claimed
invention independent of the composition of the features in the embodiments and/or
the claims. It is explicitly stated that all value ranges or indications of groups
of entities disclose every possible intermediate value or intermediate entity for
the purpose of original disclosure as well as for the purpose of restricting the claimed
invention, in particular as limits of value ranges.
1. A battery device (20) that functions as a power source of a tool main body (11) and
is attachable to a body of a user (P), comprising:
a battery housing (22) that is capable of removably receiving at least one rechargeable
battery (B) and capable of being electrically connected to the at least one battery
(B);
an adaptor (60) that is capable of being electrically connected to the tool main body
(11); and
a cable (80) electrically connecting the battery housing (22) and the adaptor (60),
wherein the battery housing (22) comprises a housing body (30) that is constructed
to be attached to the body of the user (P) and is capable of receiving the at least
one battery (B) therein, and a cover member (45) that is openably and closably attached
to the housing body (30),
wherein the housing body (30) and the at least one battery (B) are connected to each
other via a male-female engagement device, and
wherein the male-female engagement device has an engagement release portion (73B)
that is positioned so as to be exposed when the cover member (45) is opened relative
to the housing body (30).
2. The battery device as defined in claim 1, wherein the housing body (30) is arranged
and constructed such that the at least one battery (B) can be inserted thereinto from
above when the housing body (30) is attached to the body of the user (P), and wherein
the engagement release portion (73B) is exposed upwardly on an upper side of the housing
body (30) when the cover member (45) is opened.
3. The battery device as defined in claim 1 or 2, wherein the housing body (30) includes
an inside wall (351) that faces the body of the user, an outside wall (352) that is
positioned opposite to the inside wall (351), and side walls (353, 354) that respectively
intersect with the inside wall (351) and the outside wall (352), and wherein a removed
portion (36) is formed in the side walls (353, 354) and the outside wall (352) so
as to be extended downwardly from upper peripheries thereof, so that the at least
one battery (B) received in the housing body (30) can be partially laterally exposed
when the cover member (45) is opened.
4. The battery device as defined in any of claims 1 to 3, wherein the cover member (45)
is arranged and constructed to be moved in a direction in which the cover member (45)
can be spaced from the body of the user (P) when the cover member (45) is opened while
the housing body (30) is attached to the body of the user (P).
5. The battery device as defined in any of claims 1 to 4 further comprising a biasing
member (42), wherein the biasing member (42) is arranged and constructed to bias the
cover member (45) in a direction in which the cover member (45) can be closed relative
to the housing body (30).
6. The battery device as defined in any of claims 1 to 5 further comprising a hook member
(37) that is shaped to be hooked on the body of the user (P), wherein the hook member
(37) is detachably attached to the housing body (30).
7. The battery device as defined in any of claims 1 to 6, wherein an inside wall (351)
of the housing body (30) has a rounded shape corresponding to a shape of a waist portion
of the user (P).
8. The battery device as defined in any of claims 1 to 7 further comprising a belt carrier
slot (38) into which a waist belt (5) of the user (P) can be inserted.
9. The battery device as defined in any of claims 1 to 8 further comprising a strap attachment
lug (39) to which a strap can be attached.
10. The battery device as defined in any of claims 1 to 9, wherein the housing body (30)
is shaped to receive two rechargeable batteries (B) in parallel, and wherein the housing
body (30) is shaped such that the rechargeable batteries (B) can be laterally spaces
at a distance, so that the user (P) can insert a finger therebetween.
11. The battery device as defined in any of claims 1 to 10 further comprising a lock mechanism
(50) that is capable of maintaining a closed condition of the cover member (45) relative
to the housing body (30).
12. The battery device as defined in claim 11, wherein the lock mechanism (50) is constructed
to be changed between a locking condition in which the cover member (45) can be maintained
in the closed condition and an unlocking condition in which the cover member (45)
can be maintained in an openable condition.