CONTAINER WITH SEAMED CLOSURE AND METHOD AND APPARATUS FOR ITS MANUFACTURE

Description

Technical Field

[0001] This invention relates to a container in the form of a metal can body having an access opening closed with a flexible diaphragm, the container provided with an improved means of securing the diaphragm to the can body. In particular, the invention relates to a method and apparatus suitable for manufacturing such a container.

Background Art

[0002] In the field of packaging, metal containers are known having a container body with an access opening sealed by a flexible diaphragm clamped between opposing surfaces of a bead provided in the sidewall of the container body. The use of clamping to secure the diaphragm in place offers an alternative to the use of a peelable diaphragm (such as that disclosed in GB 2237259 A (CMB FOODCAN PLC) 01.05.1991). GB 2237259 discloses a diaphragm in the form of peelable foil lidding, the diaphragm peelably bonded to a surface of an intermediate ring component, which is then seamed to the sidewall of a can body. The problem with such peelable lidding is that any positive pressure within the container acts to cause the diaphragm to progressively peel itself away from the surface to which it is bonded. This progressive peeling initiates and propagates from inside the container and is therefore invisible to the can manufacturer, the filler and end-consumer. In the case of containers for food products requiring sterilisation, this positive pressure can arise during processing in a retort.

[0003] Closing and sealing a container by clamp-securing the diaphragm overcomes the above described problems resulting from the use of peelable lidding. Various examples of such containers are known. For example, US 2003/0113416 A (WYCLIFFE ET AL) 19.06.2003 discloses a metal container body for use as a can for carbonated beverages (which generate a positive internal pressure), where a peripheral annular portion of a diaphragm formed from a disk of aluminium alloy sheet is clamped between the opposing surfaces of an outwardly directed bead. Similarly, GB 350359 (HUGH WAGSTAFF; READS LIMITED) 11.06.1931 discloses a container body formed with an inwardly extending bead, a diaphragm of thin sheet metal positioned on the upper exterior surface of the bead and the upstanding free edge of the container body being folded over to clamp a peripheral annular portion of the diaphragm against the upper exterior surface of the inwardly extending bead. GB 1361415 (THE METAL BOX COMPANY LIMITED) 24.07.1974 discloses a container along similar lines to that of GB 350359.

[0004] However, the manufacturing process for such known containers having "clamp-secured" lidding is complex. There is therefore a need for a more efficient means of producing such a container.

Disclosure of Invention

[0005] According to a first aspect of the invention, there is provided a method, in accordance with claim 1, of forming a can, the method comprising the following steps:

i. radially expanding the sidewall of a tubular metal can body, by inserting a flared die, at an end of the can body to define a circumferential radially-expanded region in the sidewall adjacent the end of the can body;

ii. applying a first axial load to the can body whilst using a limit ring to limit radial growth of the end of the can body so that all or part of the circumferential radially-expanded region partially axially collapses to form an outwardly-directed open annular bead;

iii. removing the flared die and inserting a diaphragm relative to the can body so that a peripheral annular portion of the diaphragm locates between opposing surfaces of the open annular bead; and

iv. applying a second axial load to the can body to fully axially collapse the bead to thereby clamp the peripheral annular portion of the diaphragm between the opposing surfaces of the bead and close the end of the can body.

[0006] By "axial load" is meant a load applied generally parallel to the longitudinal axis of the can body.

[0007] The invention takes advantage of the fact that on application of a sufficient (first) axial load to the can body, the sidewall of the can body will buckle (or collapse). Formation of the circumferential radially-expanded region in the sidewall provides a region that is highly susceptible to buckling or collapse on application of sufficient axial load. Therefore, the radially-expanded region serves the function of preferentially controlling where buckling or collapse of the sidewall will occur. In contrast to US 2003/0113416A1, which uses a complex sequence of forming operations to clamp its diaphragm in place (see figures 8a-c of US 2003/0113416A1), the present invention provides a manufacturing route having fewer process steps and therefore enables higher manufacturing speeds to be achieved.

[0008] The use of the metal of the can body - via the opposing surfaces of the collapsed annular bead - to secure the diaphragm overcomes the tendency of peelable lidding (for example, that of GB 2237259 A) to progressively peel away from its sealing surface when subjected to positive pressures. The clamping mechanism used by the invention to secure the diaphragm to the can body ensures that the diaphragm can sustain both negative and positive pressures in a better manner than conventional peelable lidding. Therefore, considering the case of containers for food products requiring sterilisation, the container resulting from the method of the invention may be processed within a larger range of retorts with a reduced need for pressure balancing.

[0009] The use of clamping to secure the diaphragm also avoids the use of adhesive, heat sealing or other sealing compounds, and therefore simplifies the manufacturing route for the container of the invention compared to containers provided with conventional peelable lidding. However, whilst the invention can deliver good seal integrity without the use of sealing compound, improved sealability is provided when using a sealing compound at the interface between the diaphragm and the opposing surfaces of the collapsed bead.

[0010] Additionally, the invention does not require the use of the intermediate ring component commonly used in the manufacture of containers closed with peelable lidding (see GB 2237259 A), and therefore results in material cost savings and a simplified manufacturing route.

[0011] The can body is conveniently made of aluminium or steel; however, other metals may also be used. Steel tinplate has been found to be a particularly suitable material, with trials performed using tinplate of 0.13 mm, 0.15 mm and 0.17 mm wall thickness. However, there is no reason to suggest that the invention would not work with other thicknesses or metals. The diaphragm is conveniently made from foil sheet metal, thereby providing flexibility and reduced weight relative to conventional generally rigid sheet metal can ends that are seamed onto can bodies. The diaphragm may also include one or more polymer coatings/films on either or both faces of a metal substrate. The use of such polymer coatings/films may provide a suitable surface for printing of text/graphics and protect the metal substrate from corrosion. Further, the polymer coating/film material would act like a gasket when clamped between the opposing surfaces of the collapsed bead, with its resilience enabling it to deform and adapt to the profile of the opposing bead surfaces, thereby helping to develop and maintain a hermetic seal between the diaphragm and the can body. The diaphragm may also be made from:

• A barrier plastic material. This is where the diaphragm is made wholly from plastics. It includes either a single homogeneous layer or a laminate composed of different plastics layers; or
• A composite. For example, good seal integrity has been achieved using a composite of cardboard, metal foil, and polymer coatings (such as the material used on Tetra Pak® cartons).

[0012] Trials have been performed using diaphragms of 40-90 microns total thickness. By way of example, a diaphragm has been used of 20 microns polypropylene coated onto a 20 micron aluminium substrate.

[0013] Although paragraph 5 outlines the method of the invention in its broadest form, the method may be refined in various ways as detailed in the following paragraph...

[0014] Preferably, steps i & ii are performed substantially simultaneously. For example, the invention may be enabled by steps i and ii comprising inserting a flared die within the end of the can body to apply both radial and axial loads to the can body. In a further example, the flared die preferably terminates in a generally radially-extending end face, a limit ring situated adjacent the end face, the limit ring having a generally axially-extending wall to thereby limit radial growth of the end of the can body. Most preferably, the limit ring is formed integral with the flared die to thereby minimise the number of moving parts. By "radially-extending" is meant having a component which extends radially - it is not limited to being purely perpendicular to the longitudinal axis of the can body. For example, the radially-extending end face may be curved in profile, progressively deviating radially-outwardly from the longitudinal axis of the can body. Similarly, by "axially-extending" is meant having a component which extends axially.

[0015] Without intending to limit the scope of the invention as defined by the claims, it is anticipated that one such preferred example of the invention would work as follows:

• A tubular straight walled metal can body is used as a starting point.
• Either or both of the flared die and the can body would be driven towards each other so that the flared die enters an end of the can body.
• As the flared die enters the end of the can body, the flared walls of the die would act against the sidewall of the can body to thereby simultaneously apply both radial and axial loads to the can body sidewall, and progressively radially expand the sidewall.
• When the die has sufficiently entered the can body, the free edge of the end of the can body would contact the radially-extending end face of the die, with further insertion of the die then leading to radial growth of the free edge of the can body along the die's radially-extending end face until contacting the axially-extending wall of the limit ring.
• The limit ring acts as a constraint to additional radial growth of the free edge of the can body. Consequently, additional axial movement of the flared die within the end of the can body would result in the partial axial collapse (or buckling) of the sidewall in the radially-expanded region, resulting in formation of the outwardly-directed open annular bead.
• The die would then be removed and the diaphragm inserted.
• Once the diaphragm has been inserted, a flat plate (or equivalent conventional mechanical means) may be used to apply the second axial load to the can body to thereby fully collapse the bead and securely clamp the diaphragm in position between the opposing surfaces of the collapsed bead.

[0016] To provide increased rigidity and cut-edge protection, the end of the can body is preferably formed with a curl. The curl may be formed either before the radial expansion step which forms the circumferential radially-expanded region or subsequently to this step. Preferably however, the curl is formed in consequence of steps i and ii comprising inserting a flared die within the end of the can body to apply both radial and axial loads to the can body, the flared die and/or the limit defining an outwardly-curled end face, such that insertion of the flared die into the can body causes the free edge at the end of the can body to propagate along the surface of the outwardly-curled end face to form the curl, formation of the curl limiting further propagation of the free edge such that further insertion of the flared die induces the partial axial collapse of all or part of the circumferential radially-expanded region to form the outwardly-directed open annular bead.

[0017] Regardless of how and when the curl is formed on the end of the can body, conveniently during or subsequent to step iv the curl is flattened against the external surface of the collapsed bead to define a double thickness of metal above and adjacent the external surface of the collapsed bead. This flattening (or crushing) of the curl has the benefit of reducing the likelihood of corrosion of the raw edge of metal on the free edge of the can body.

[0018] As an alternative to the formation of a curl at the end of the can body, the method is conveniently adapted during step ii to leave a portion of the sidewall of the can body extending between the partly collapsed outwardly-directed open annular bead and the free edge at the end of the can body, wherein simultaneously with or subsequent to step iv the portion is deformed to lie adjacent the exterior surface of the collapsed bead such that the free edge is outwardly-directed. To minimise the risk of cuts to a consumer, it is preferred that the deformed portion does not extend radially-outward of the collapsed bead.

[0019] The flattening described above may be achieved by using a flat plate as referred to above (or other conventional mechanical means).

[0020] In a further variation to the method of the invention which would enhance protection against cuts to an individual, the method may be adapted during step ii to leave a portion of the sidewall of the can body extending between the partly collapsed outwardly-directed open annular bead and the free edge at the end of the can body, wherein simultaneously with or subsequent to step iv the portion is wrapped around the periphery of the exterior surface of the collapsed bead so that the free edge is directed inwardly towards the can body sidewall.

[0021] In a still further variation to the method of the invention which would again enhance protection against cuts to an individual, the method may be adapted during step ii to leave a portion of the sidewall of the can body extending between the partly collapsed outwardly-directed open annular bead and the free edge at the end of the can body, the portion comprising an inner region and an outer region, the inner region extending between the bead and the outer region, the outer region terminating at the free edge, wherein simultaneously with or subsequent to step iv the outer region is folded over the inner region, the combination of inner and outer regions then deformed such that the outer region is sandwiched between the inner region and the exterior surface of the collapsed bead to form a double thickness of metal above and adjacent the external surface of the collapsed bead.

[0022] To further increase container rigidity, the portion may be folded back and forth in a succession of folds (for example, in a concertina-like manner), these folds then substantially flattened.

[0023] To provide an improved clamped seal between the diaphragm and the opposing surfaces of the fully collapsed bead, preferably the method of the invention further comprises applying an upwards load to the underside of the fully collapsed bead to compress and tighten the clamped seal. Preferably, to avoid the end of the can body simply deforming radially inwardly in response to this upwards load, the sidewall of the can body is radially supported at the end of the can body during application of the upwards load to the underside of the fully collapsed bead.

[0024] Whilst the diaphragm used in the method of the invention is typically planar, improved sealability may be obtained by the peripheral annular portion of the diaphragm as located between the opposing surfaces of the open annular bead during step iii comprising an upturned peripheral annular region, with the application of the second axial load during step iv acting to fold over the upturned peripheral annular region to thereby clamp a double thickness of diaphragm material between the opposing surfaces of the collapsed bead. Where the diaphragm includes such an upturned peripheral annular region, it is possible to form the diaphragm profile by starting from a planar metal blank and inclining the periphery of the diaphragm to form the upturned peripheral annular region. However, this can lead to wrinkling of the upturned peripheral annular region and, ultimately, poor seal quality. To overcome this wrinkling, it is preferable to use a diaphragm formed of plastics material because plastics can be moulded into the desired profile and thereby avoid the problem of wrinkling of the periphery of the diaphragm to provide good sealability.

[0025] According to a second aspect of the invention, there is provided an apparatus for forming a can, in accordance with claim 12, the apparatus having:

i. a radial load member, comprising a flared die, for radially expanding the sidewall at an end of a tubular metal can body to define a circumferential radially-expanded region in the sidewall adjacent the end of the can body;

ii. a first axial load member for applying a first axial load to the can body, plus a limit ring adapted to limit radial growth of the end of the can body such that during application of the first axial load the circumferential radially-expanded region partially axially collapses to form an outwardly-directed open annular bead;

iii. means for inserting a peripheral annular portion of a diaphragm between opposing surfaces of the open annular bead;

iv. a second axial load member for applying a second axial load to the can body to fully axially collapse the bead to thereby clamp the peripheral annular portion of the diaphragm between the opposing surfaces of the bead and close the end of the can body.

[0026] The function of the radial load member and the first axial load member is performed by a flared die terminating in a generally radially-extending end face. Use of a flared die has the advantage of enabling the radial expansion of the sidewall and application of the first axial load to be performed virtually simultaneously. Preferably, the limit ring is situated adjacent the radially-extending end face, the limit ring having a generally axially-extending wall to thereby limit radial growth of the end of the can body. The flared die and limit ring may be separate components; however, it has been found preferable to combine the flared die and the limit ring into an integrally formed single component.

[0027] An alternative form of the invention to that described in the paragraph above is for the apparatus to comprise a flared die, the flared die acting as both the radial load member and first axial load member (in common with the paragraph above). However, in this alternative form of the invention the flared die and/or the limit ring define an outwardly-curled end face, such that insertion of the flared die into the can body causes the free edge at the end of the can body to propagate along the surface of the outwardly-curled end face of the die to form a curl.

Brief Description of Figures in the Drawings

[0028] The method and apparatus of the invention are described below and illustrated in the following drawings:

FIGURE 1 relates to a first embodiment of the invention and shows a cross-section through a tubular can body of uniform diameter and a flared die before any deformation of the can body.

FIGURE 2 is a detail view of part of figure 1, more clearly showing the profile of the flared die.

FIGURE 3 shows a cross-section through the can body and the flared die after the die has been driven within an end of the can body to define an outwardly-directed open annular bead.

FIGURE 4 is a detail view of part of figure 3, more clearly showing the profile of the outwardly-directed open annular bead.

FIGURE 5 is a detail view of the can body prior to full collapse of the annular bead by an axial load member, with a diaphragm located in position between the opposing surfaces of the open annular bead.

FIGURE 6 shows a cross-section through the can body in its final form, with the bead in its fully collapsed state to clamp the diaphragm in position between opposing surfaces of the bead.

FIGURE 7 shows a perspective view of the can body after the process steps shown in the earlier figures.

FIGURE 8 relates to a second embodiment of the invention and corresponds to figure 6, but adapted to provide enhanced rigidity and protection against cuts from the free edge at the end of the can body.

FIGURE 9 relates to a further embodiment of the invention, showing an alternative design of flared die/limit ring capable of forming a curl on the end of the can body during the method of the invention.

FIGURE 10 shows the curled can body that results use of the alternative design of flared die/limit ring of figure 9.

FIGURE 11 shows the diaphragm located between the opposing surfaces of the open annular bead of the can body of figure 10, but before inducing full collapse of the bead.

FIGURES 12 to 15 show the use of a seaming chuck, seaming roll and table to assist in inducing full collapse of the open annular bead and subsequent tightening of the clamped seal that holds the diaphragm in place.

Mode(s) for Carrying Out the Invention

[0029] As shown in figures 1 & 2, a tubular metal can body 1 of uniform diameter is initially located with one end co-axial with a flared die 2 and limit ring 3. The flared die 2 terminates in a generally radially-extending end face 21 (see figure 2) which is curved in profile and progressively deviates radially-outwardly from the longitudinal axis 11 of the can body 1. In the embodiment shown in the figures, the flared die 2 locates within a recess provided in the limit ring 3, the recess defined by a generally axially-extending wall 31 extending upwardly from the base 32 of the limit ring (see figures 1 & 2). The periphery of the radially-extending end face 21 has a diameter corresponding in size to that of the axially-extending wall 31, so that the limit ring 3 is situated adjacent the end face (see figure 2). Therefore, there is little or no gap between the periphery of the radially-extending end face 21 and the axially-extending wall 31. In an alternative embodiment not shown in the figures, the flared die and the limit ring would be integrally formed.

[0030] In the embodiment shown in figure 1, the flared die 2 and can body 1 are driven towards each other along the longitudinal axis 11 of the can body (indicated by arrows A), so that the die enters one end of the can body. However, it is within the scope of the invention, as defined by the claims, for either or both of the die 2 and the can body 1 to be driven towards each other; for example, in an alternative embodiment to that shown in the drawings, only one of the die 2 and the can body 1 are moved, the other entity remaining stationary. In the embodiment shown in the figures, a forming operation is performed on the opposite end of the can body 1 (by means not shown), to provide a flare 12 (as indicated in figure 3). The flare 12 enables a conventional sheet metal can end to be seamed to that opposite end of the can body 1.

[0031] As will be understood from figures 1, 2, 3 & 4, as the flared die 2 gradually enters the end of the can body 1, the flared walls 22 (see figure 2) of the die act against the sidewall 13 of the can body, thereby progressively radially-expanding the sidewall adjacent the end of the can body to define a circumferential radially-expanded region 14 in the sidewall. By the nature of its flared profile 22, the die 2 is able to simultaneously apply both axial and radial loads to the can body 1. When the die 2 has sufficiently entered the end of the can body 1, the free edge 15 of the can body contacts the radially-extending end face 21 of the die (see figures 2 & 4), with further insertion of the die leading to radial growth of the free edge until constrained by the axially-extending wall 31 of the limit ring 3. The constraint provided by the axially-extending wall 31 of the limit ring 3 means that further insertion of the die 2 causes the circumferential radially-expanded region 14 of the sidewall 13 to partially axially collapse (or buckle), resulting in formation of an outwardly-directed open annular bead 16a. A portion 17 of the sidewall 13 extends generally axially between the partly collapsed outwardly-directed open annular bead 16a and the free edge 15. The can body after formation of the outwardly-directed open annular bead 16a is shown in figures 3 & 4.

[0032] At this point, the flared die 2 is removed to allow insertion of a diaphragm 40 between the opposing surfaces of the outwardly-directed open annular bead 16a (see figure 5). The diaphragm 40 is formed from a 20 micron thick aluminium sheet metal substrate coated with a 20 micron thick layer of polypropylene. However, as indicated in the general description of the invention, other materials and thicknesses may be used for the diaphragm 40.

[0033] Once the diaphragm 40 is located in position, a second axial load is applied to the end of the can body 1 by an axial load member in the form of a flat plate 50 (indicated in figure 5). In the embodiment shown, the plate 50 and the can body 1 are moved towards each other (indicated by arrows B in figure 5). However, in alternative embodiments just one of the plate 50 and can body 1 is moved. Sufficient axial load is applied via the plate 50 to fully axially collapse (or buckle) the outwardly-directed open annular bead 16a. The bead in its fully collapsed state 16b is shown in figure 6. In this state, an annular peripheral portion of the diaphragm 40 is clamped between the opposing surfaces of the fully collapsed bead 16b to seal the end of the can body 1. The force exerted by the plate 50 also results in the portion 17 of the sidewall being flattened 18 to lie adjacent the exterior surface of the collapsed bead 16b (see figure 6). The flattened portion 17, 18 does not extend radially-outward of the collapsed bead 16b, thereby reducing the risk of individuals cutting their fingers on the free edge 15. The flattening of the portion 17 against the exterior surface of the collapsed bead 16b also results in the clamped diaphragm 40 being recessed a distance 'h' beneath the uppermost plane of the can body (see figure 6). This recessing of the diaphragm provides some protection against impact damage to the diaphragm of the resulting container. Furthermore, the flattening also results in a triple thickness of can body sidewall material at that end of the can body 1, with consequent benefits to container rigidity.

[0034] The container that results from the above process steps is shown in figure 7, showing the can body 1 with the diaphragm 40 clamped in position to close one end of the can body. As can be seen from figure 7, the diaphragm is formed with a score line 41 to define a prearranged opening area for dispensing of the container's contents, with a tab 42 for opening of the prearranged opening area by severing of the score line. The tab shown in figure 7 is adhered to the diaphragm by an adhesive. However, in an alternative embodiment, the tab may be riveted to the diaphragm.

[0035] In an alternative embodiment shown in figure 8, the portion 17 is greater in length than that of the embodiment of figures 1 to 7. This additional length is necessary to enable the portion 17 to be wrapped around and under 19 the periphery of the exterior surface of the collapsed bead 16b (as shown in figure 8), so that the free edge 15 is directed inwardly towards the can body sidewall, thereby providing enhanced rigidity and protection to an individual against cuts from the free edge.

[0036] In an alternative embodiment, the design of the flared die 2 and limit ring 3 is adapted to together define an outwardly curled end face 23 (see figure 9). In common with the embodiment shown in figures 1 to 7, the flared die 2 is driven into the end of the can body 1 to apply both radial and axial loads to the can body to first define the circumferential radially-expanded region 14. Further insertion of the die 2 into the can body 1 causes the free edge 15 at the end of the can body to propagate along the surface of the outwardly-curled end face 23 to form curl 50 (see figure 10). Ultimately, the curl 50 forms to such an extent that the free edge 15 opposes and contacts the outside of the sidewall 13, which thereby inhibits further movement of the free edge. As a result, further insertion of the flared die 2 induces the partial axial collapse of all or part of the circumferential radially-expanded region 14 to form the outwardly-directed open annular bead 16a. Figure 10 shows the curt 50 and outwardly-directed open annular bead 16a that results from use of the flared die 2 and limit ring 3 of figure 9.

[0037] Figure 11 shows the diaphragm 40 located between the opposing surfaces of the outwardly-directed open annular bead 16a before full collapse of the bead.

[0038] In a subsequent operation, the can body 1 is then rotatably mounted on a seaming chuck 60 (see figures 12 & 13). The seaming chuck 60 includes a circumferential axial wall section 61 and a circumferential tapered wall section 62. In use, the axial wall section 61 of the chuck is inserted into the end of the can body 1 to radially support the sidewall 13, with the tapered wall section 62 nestling against the top of the curl 50. The opposite end of the can body 1 is supported on a table 63 (see figure 12). In use, the table 63 is driven upwards (indicated by arrows C on figures 12 & 13) to urge the end of the can body 1 against the tapered wall section 62 of the chuck 60. This induces full collapse of the open annular bead 16a. The resulting can body 1 with the fully collapsed bead 16b is shown in figures 12 & 13. After formation of the fully collapsed bead 16b, seaming roll 64 having a tapered surface 65 is then brought into contact with the underside of the collapsed bead 16b whilst the can body 1 is rotated about longitudinal axis 11 (see figures 14 & 15). The direction of rotation of the can body 1 and seaming roll 64 is indicated by arrows in figures 14 & 15. Urging of the tapered surface 65 of the seaming roll 64 against the underside of the collapsed bead 16b inclines the bead upwardly until the bead is sandwiched between the curl 50 and the tapered surface of the seaming roll (see figure 15). This has the effect of further tightening the clamped seal that holds the diaphragm 40 in place.

[0039] Regardless of how and when the curl is formed on the end of the can body, the curl 50 may be flattened against the external surface of the collapsed bead 16b to define a double thickness of metal above and adjacent the external surface of the collapsed bead. In the embodiment of the invention shown in figures 14 & 15, this flattening (or crushing) of the curl would be achieved through the table 63 being urged further upwards to deform the curl 50 between the opposing surfaces of the tapered wall section 62 of the chuck 60 and the tapered surface 65 of the seaming roll 64.

Claims

1. A method of forming a can, the method comprising the following steps:

i. radially expanding the sidewall of a tubular metal can body (1), by inserting a flared die (2), at an end of the can body to define a circumferential radially-expanded region in the sidewall adjacent the end of the can body;

ii. applying a first axial load to the can body whilst using a limit ring (3) to limit radial growth of the end of the can body so that all or part of the circumferential radially-expanded region partially axially collapses to form an outwardly-directed open annular bead (16a);

iii. removing the flared die (2) and inserting a diaphragm (40) relative to the can body so that a peripheral annular portion of the diaphragm (40) locates between opposing surfaces of the open annular bead (16a); and

iv. applying a second axial load to the can body to fully axially collapse the bead (16b) to thereby clamp the peripheral annular portion of the diaphragm (40) between the opposing surfaces of the bead and close the end of the can body.

2. A method as claimed in claim 1, wherein steps i & ii are performed substantially simultaneously.

3. A method as claimed in claim 2, wherein steps i and ii comprise inserting the flared die (2) within the end of the can body (1) to apply both radial and axial loads to the can body (1), the flared die (2) terminating in a generally radially-extending end face (21), the limit ring (3) situated adjacent the end face (21), the limit ring having a generally axially-extending wall (31) to thereby limit radial growth of the end of the can body.

4. A method as claimed in either of claim 1 or 2, wherein steps i and ii comprise inserting the flared die (2) within the end of the can body to apply both radial and axial loads to the can body, the flared die and/or the limit ring (3) defining an outwardly-curled end face(23), such that insertion of the flared die into the can body causes the free edge (15) at the end of the can body to propagate along the surface of the outwardly-curled end face to form a curl (50), formation of the curl limiting further propagation of the free edge such that further insertion of the flared die induces the partial axial collapse of all or part of the circumferential radially-expanded region to form the outwardly-directed open annular bead (16a).

5. A method as claimed in claim 4, wherein during or subsequent to step iv, the curl (50) is substantially flattened against the external surface of the collapsed bead to define a double thickness of metal above and adjacent the external surface of the collapsed bead.

6. A method as claimed in any one of claims 1 to 3, the method adapted during step ii to leave a portion of the sidewall of the can body extending between the partly collapsed outwardly-directed open annular bead and the free edge at the end of the can body, wherein simultaneously with or subsequent to step iv the portion is deformed to lie adjacent the exterior surface of the collapsed beard such that the free edge is outwardly-directed.

7. A method as claimed in any one of claims 1 to 3, the method adapted during step ii to leave a portion of the sidewall of the can body extending between the partly collapsed outwardly-directed open annular bead (16a) and the free edge at the end of the can body, wherein simultaneously with or subsequent to step iv the portion is wrapped around the periphery of the exterior surface of the collapsed bead so that the free edge (15) is directed inwardly towards the can body sidewall.

8. A method as claimed in any one of claims 1 to 3, the method adapted during step ii to leave a portion of the sidewall of the can body extending between the partly collapsed outwardly-directed open annular bead (16a) and the free edge at the end of the can body, the portion comprising an inner region and an outer region, the inner region extending between the bead and the outer region, the outer region terminating at the free edge, wherein simultaneously with or subsequent to step iv the outer region is folded over the inner region, the combination of inner and outer regions then deformed such that the outer region is sandwiched between the inner region and the exterior surface of the collapsed bead to form a double thickness of metal above and adjacent the external surface of the collapsed bead.

9. A method as claimed in any preceding claim, further comprising applying an upwards load to the underside of the fully collapsed bead (16b) to compress and tighten the clamped seal.

10. A method as claimed in claim 9, wherein the sidewall (13) of the can body is radially supported at the end of the can body during application of the upwards load to the underside of the fully collapsed bead (16b).

11. A method as claimed in any preceding claim, wherein the peripheral annular portion of the diaphragm (40) as located between the opposing surfaces of the open annular bead (16a) during step iii comprises an upturned peripheral annular region, with the application of the second axial load during step iv acting to fold over the upturned peripheral annular region to thereby clamp a double thickness of diaphragm material between the opposing surfaces of the collapsed bead.

12. An apparatus for forming a can by the method according to claim 1, the apparatus having:

i. a radial load member, comprising a flared die (2), for radially expanding the sidewall at an end of a tubular metal can body to define a circumferential radially-expanded region in the sidewall adjacent the end of the can body;

ii. a first axial load member for applying a first axial load to the can body, plus a limit ring (3) adapted to limit radial growth of the end of the can body such that during application of the first axial load the circumferential radially-expanded region partially axially collapses to form an outwardly-directed open annular bead (16a);

iii. means for inserting a peripheral annular portion of a diaphragm (40) between opposing surfaces of the open annular bead;

iv. a second axial load member for applying a second axial load to the can body to fully axially collapse the bead to thereby clamp the peripheral annular portion of the diaphragm between the opposing surfaces of the bead (16b) and close the end of the can body.

13. An apparatus as claimed in claim 12, wherein the flared die acts as both the radial load member and first axial load member, the flared die terminating in a generally radially-extending end face (21), wherein the limit ring is situated adjacent the end face, the limit ring (3) having a generally axially-extending wall (31) to thereby limit radial growth of the end of the can body.

14. An apparatus as claimed in claim 12, wherein the flared die acts as both the radial load member and first axial load member, the flared die (2) and/or the limit ring (3) defining an outwardly-curled end face, such that insertion of the flared die into the can body causes the free edge at the end of the can body to propagate along the surface of the outwardly-curled end face to form a curl.

15. An apparatus as claimed in either of claim 13 or 14, wherein the flared die and the limit ring are integrally formed.

16. A can resulting from the method of any one of claims 1 to 11 or from the use of the apparatus of any one of claims 12 to 15 in the method of any one of claims 1-11.

Ansprüche

1. Verfahren zur Herstellung einer Dose, wobei das Verfahren die folgenden Schritte aufweist:

i. radiales Expandieren der Seitenwand eines rohrförmigen, metallischen Dosenkörpers (1) durch Einsetzen einer aufgeweiteten Form (2) an einem Ende des Dosenkörpers, um einen peripheren radial expandierten Bereich in der Seitenwand angrenzend an das Ende des Dosenkörpers zu definieren;

ii. Anwenden einer ersten axialen Last am Dosenkörper, während ein Begrenzungsring (3) verwendet wird, um die radiale Vergrößerung des Endes des Dosenkörpers so begrenzen, dass der gesamte oder ein Teil des peripheren radial expandierten Bereiches teilweise axial zusammenfällt, um einen nach außen gerichteten offenen ringförmigen Bördelrand (16a) zu bilden;

iii. Entfernen der aufgeweiteten Form (2) und Einsetzen einer Membran (40) relativ zum Dosenkörper, so dass sich ein peripherer ringförmiger Abschnitt der Membran (40) zwischen den gegenüberliegenden Flächen des offenen ringförmigen Bördelrandes (16a) anordnet; und

iv. Anwenden einer zweiten axiale Last am Dosenkörper, um den Bördelrand (16b) vollständig axial zusammenfallen zu lassen, um dadurch den peripheren ringförmigen Abschnitt der Membran (40) zwischen den gegenüberliegenden Flächen des Bördelrandes festzuklemmen und das Ende des Dosenkörpers zu verschließen.

2. Verfahren nach Anspruch 1, bei dem die Schritte i. und ii. im Wesentlichen gleichzeitig durchgeführt werden.

3. Verfahren nach Anspruch 2, bei dem die Schritte i. und ii. das Einsetzen der aufgeweiteten Form (2) innerhalb des Endes des Dosenkörpers (1) aufweisen, um sowohl eine radiale als auch axiale Last am Dosenkörper (1) anzuwenden, wobei die aufgeweitete Form (2) in einer im Allgemeinen sich radial erstreckenden Stirnfläche (21) endet, wobei sich der Begrenzungsring (3) angrenzend an die Stirnfläche (21) befindet, wobei der Begrenzungsring eine sich im Allgemeinen axial erstreckende Wand (31) aufweist, um dadurch die radiale Vergrößerung des Endes des Dosenkörpers zu begrenzen.

4. Verfahren nach entweder Anspruch 1 oder 2, bei dem die Schritte i. und ii. das Einsetzen der aufgeweiteten Form (2) innerhalb des Endes des Dosenkörpers aufweisen, um sowohl eine radiale als auch axiale Last am Dosenkörper anzuwenden, wobei die aufgeweitete Form und/oder der Begrenzungsring (3) eine nach außen eingerollte Stirnfläche (23) definieren, so dass das Einsetzen der aufgeweiteten Form in den Dosenkörper veranlasst, dass sich der freie Rand (15) am Ende des Dosenkörpers entlang der Oberfläche der nach außen eingerollten Stirnfläche ausbreitet, um ein Einrollen (50) zu bewirken, wobei das Bewirken des Einrollens außerdem die Ausbreitung des freien Randes so begrenzt, dass ein weiteres Einsetzen der aufgeweiteten Form das teilweise axiale Zusammenfallen des gesamten oder eines Teils des peripheren radial expandierten Bereiches hervorruft, um den nach außen gerichteten offenen ringförmigen Bördelrand (16a) zu bilden.

5. Verfahren nach Anspruch 4, bei dem während oder im Anschluss an den Schritt iv. das Einrollen (50) im Wesentlichen gegen die äußere Fläche des zusammengefallenen Bördelrandes abgeflacht wird, um eine doppelte Dicke des Metalls oberhalb der und angrenzend an die äußere Fläche des zusammengefallenen Bördelrandes zu definieren.

6. Verfahren nach einem der Ansprüche 1 bis 3, wobei das Verfahren so ausgelegt ist, dass es während des Schrittes ii. einen Abschnitt der Seitenwand des Dosenkörpers belässt, der sich zwischen dem teilweise zusammengefallenen nach außen gerichteten offenen ringförmigen Bördelrand und dem freien Rand am Ende des Dosenkörpers erstreckt, wobei gleichzeitig mit oder anschließend an den Schritt iv. der Abschnitt so verformt wird, dass er angrenzend an die äußere Fläche des zusammengefallenen Bördelrandes liegt, so dass der freie Rand nach außen gerichtet ist.

7. Verfahren nach einem der Ansprüche 1 bis 3, wobei das Verfahren so ausgelegt ist, dass es während des Schrittes ii. einen Abschnitt der Seitenwand des Dosenkörpers belässt, der sich zwischen dem teilweise zusammengefallenen nach außen gerichteten offenen ringförmigen Bördelrand (16a) und dem freien Rand am Ende des Dosenkörpers erstreckt, wobei gleichzeitig mit oder anschließend an den Schritt iv. der Abschnitt um den Umfang der äußeren Fläche des zusammengefallenen Bördelrandes so gewickelt wird, dass der freie Rand (15) nach innen in Richtung der Seitenwand des Dosenkörpers gerichtet ist.

8. Verfahren nach einem der Ansprüche 1 bis 3, wobei das Verfahren so ausgelegt ist, dass es während des Schrittes ii. einen Abschnitt der Seitenwand des Dosenkörpers belässt, der sich zwischen dem teilweise zusammengefallenen nach außen gerichteten offenen ringförmigen Bördelrand (16a) und dem freien Rand am Ende des Dosenkörpers erstreckt, wobei der Abschnitt einen inneren Bereich und einen äußeren Bereich aufweist, wobei sich der innere Bereich zwischen dem Bördelrand und dem äußeren Bereich erstreckt, wobei der äußere Bereich am freien Rand endet, wobei gleichzeitig mit dem oder im Anschluss an den Schritt iv. der äußere Bereich über den inneren Bereich gefaltet wird, wobei die Kombination von innerem und äußerem Bereich danach so verformt wird, dass der äußere Bereich schichtartig zwischen dem inneren Bereich und der äußeren Fläche des zusammengefallenen Bördelrandes angeordnet wird, um eine doppelte Dicke des Metalls oberhalb der und angrenzend an die äußere Fläche des zusammengefallenen Bördelrandes zu bilden.

9. Verfahren nach einem der vorhergehenden Ansprüche, das außerdem den Schritt des Anwendens einer nach oben gerichteten Last auf die Unterseite des vollständig zusammengefallenen Bördelrandes (16b) aufweist, um die festgeklemmte Dichtung zusammenzudrücken und festzuziehen.

10. Verfahren nach Anspruch 9, bei dem die Seitenwand (13) des Dosenkörpers am Ende des Dosenkörpers während der Anwendung der nach oben gerichteten Last auf die Unterseite des vollständig zusammengefallenen Bördelrandes (16b) radial gestützt wird.

11. Verfahren nach einem der vorhergehenden Ansprüche, bei dem der periphere ringförmige Abschnitt der Membran (40), der zwischen den gegenüberliegenden Flächen des offenen ringförmigen Bördelrandes (16a) während des Schrittes iii. angeordnet wird, einen umgestülpten peripheren ringförmigen Bereich aufweist, wobei die Anwendung der zweiten axialen Last während des Schrittes iv. wirkt, um den umgestülpten peripheren ringförmigen Bereich darüber zu falten, um dadurch eine doppelte Dicke des Membranmaterials zwischen den gegenüberliegenden Flächen des zusammengefallenen Bördelrandes festzuklemmen.

12. Vorrichtung zur Herstellung einer Dose mittels des Verfahrens nach Anspruch1, wobei die Vorrichtung aufweist:

i. ein radiales Lastelement, das eine aufgeweitete Form (2) aufweist, für das radiale Expandieren der Seitenwand an einem Ende eines rohrförmigen, metallischen Dosenkörpers, um einen peripheren radial expandierten Bereich in der Seitenwand angrenzend an das Ende des Dosenkörpers zu definieren;

ii. ein erstes axiales Lastelement für das Anwenden einer ersten axialen Last am Dosenkörper plus einem Begrenzungsring (3), ausgebildet, um die radiale Vergrößerung des Endes des Dosenkörpers so begrenzen, so dass während der Anwendung der ersten axialen Last der periphere radial expandierte Bereich teilweise axial zusammenfällt, um einen nach außen gerichteten offenen ringförmigen Bördelrand (16a) zu bilden;

iii. Mittel für das Einsetzen eines peripheren ringförmigen Abschnittes einer Membran (40) zwischen den gegenüberliegenden Flächen des offenen ringförmigen Bördelrandes; und

iv. ein zweites axiales Lastelement für das Anwenden einer zweiten axialen Last am Dosenkörper, um den Bördelrand vollständig axial zusammenfallen zu lassen, um dadurch den peripheren ringförmigen Abschnitt der Membran zwischen den gegenüberliegenden Flächen des Bördelrandes (16b) festzuklemmen und das Ende des Dosenkörpers zu verschließen.

13. Vorrichtung nach Anspruch 12, bei der die aufgeweitete Form als sowohl das radiale Lastelement als auch das erste axiale Lastelement wird, wobei die aufgeweitete Form in einer im Allgemeinen sich radial erstreckenden Stirnfläche (21) endet, wobei sich der Begrenzungsring angrenzend an die Stirnfläche befindet, wobei der Begrenzungsring (3) eine sich im Allgemeinen axial erstreckende Wand (31) aufweist, um dadurch die radiale Vergrößerung des Endes des Dosenkörpers zu begrenzen.

14. Vorrichtung nach Anspruch 12, bei der die aufgeweitete Form als sowohl das radiale Lastelement als auch das erste axiale Lastelement wird, wobei die aufgeweitete Form (2) und/oder der Begrenzungsring (3) eine nach außen eingerollte Stirnfläche definieren, so dass das Einsetzen der aufgeweiteten Form in den Dosenkörper veranlasst, dass sich der freie Rand am Ende des Dosenkörpers entlang der Oberfläche der nach außen eingerollten Stirnfläche ausbreitet, um ein Einrollen zu bewirken.

15. Vorrichtung nach entweder Anspruch 13 oder 14, bei der die aufgeweitete Form und der Begrenzungsring zusammenhängend ausgebildet sind.

16. Dose, die sich nach dem Verfahren nach einem der Ansprüche 1 bis 11 oder aus der Verwendung der Vorrichtung nach einem der Ansprüche 12 bis 15 beim Verfahren nach einem der Ansprüche 1 bis 11 ergibt.

Revendications

1. Procédé de formation d'une boîte, le procédé comprenant les étapes suivantes consistant à :

i. provoquer l'expansion radiale de la paroi latérale d'un corps de boîte métallique tubulaire (1) en introduisant une matrice conique (2) à une extrémité du corps de boîte afin de définir une région circonférentielle à expansion radiale dans la paroi latérale adjacente à l'extrémité du corps de boîte ;

ii. appliquer une première charge axiale sur le corps de boîte tout en utilisant une bague de limitation (3) afin de limiter l'élargissement radial de l'extrémité du corps de boîte de manière que tout ou partie de la région circonférentielle à expansion radiale s'affaisse axialement de manière partielle afin de former un bourrelet annulaire ouvert dirigé vers l'extérieur (16a) ;

iii. retirer la matrice conique (2) et introduire un diaphragme (40) en rapport au corps de boîte de manière qu'une partie annulaire périphérique du diaphragme (40) se situe entre les surfaces opposées du bourrelet annulaire ouvert (16a) ; et

iv. appliquer une seconde charge axiale sur le corps de boîte pour provoquer un affaissement axial total du bourrelet (16b) pour ainsi serrer la partie annulaire périphérique du diaphragme (40) entre les surfaces opposées du bourrelet et obturer l'extrémité du corps de boîte.

2. Procédé selon la revendication 1, dans lequel les étapes i et ii sont réalisées sensiblement simultanément.

3. Procédé selon la revendication 2, dans lequel les étapes i et ii comprennent l'introduction de la matrice conique (2) à l'intérieur de l'extrémité du corps de boîte (1) afin d'appliquer à la fois la charge radiale et la charge axiale sur le corps de boîte (1), la matrice conique (2) se terminant par une face terminale s'étendant globalement radialement (21), la bague de limitation (3) étant située adjacente à la face terminale (21), la bague de limitation présentant une paroi s'étendant globalement axialement (31) pour ainsi limiter l'élargissement radial de l'extrémité du corps de boîte.

4. Procédé selon la revendication 1 ou 2, dans lequel les étapes i et ii comprennent l'introduction de la matrice conique (2) à l'intérieur de l'extrémité du corps de boîte afin d'appliquer à la fois la charge radiale et la charge axiale sur le corps de boîte, la matrice conique et/ou la bague de limitation (3) définissant une face terminale recourbée vers l'extérieur (23), de manière que l'introduction de la matrice conique dans le corps de boîte amène le bord libre (15), à l'extrémité du corps de boîte à se propager le long de la surface de la face terminale recourbée vers l'extérieur pour former un bord roulé (50), la formation du bord roulé limitant la plus ample propagation du bord libre de manière qu'une plus ample introduction de la matrice conique induise l'affaissement axial partiel de tout ou partie de la région circonférentielle à expansion radiale pour former le bourrelet annulaire ouvert dirigé vers l'extérieur (16a).

5. Procédé selon la revendication 4, dans lequel, pendant ou à la suite de l'étape iv, le bord roulé (50) est sensiblement aplati contre la surface externe du bourrelet affaissé afin de définir une double épaisseur de métal située au-dessus et de manière adjacente à la surface externe du bourrelet affaissé.

6. Procédé selon l'une quelconque des revendications 1 à 3, le procédé étant conçu, dans l'étape ii, pour laisser s'étendre une partie de la paroi latérale du corps de boîte entre bourrelet annulaire ouvert dirigé vers l'extérieur partiellement affaissé et le bord libre de l'extrémité du corps de boîte, dans lequel, simultanément ou subséquemment à l'étape iv, la partie est déformée pour être adjacente à la surface extérieure du bourrelet affaissé, si bien que le bord libre est dirigé vers l'extérieur.

7. Procédé selon l'une quelconque des revendications 1 à 3, le procédé étant conçu, dans l'étape ii, pour laisser s'étendre une partie de la paroi latérale du corps de boîte entre le bourrelet annulaire ouvert dirigé vers l'extérieur partiellement affaissé (16a) et le bord libre de l'extrémité du corps de boîte, dans lequel, simultanément ou subséquemment à l'étape iv, la partie est amenée à envelopper la périphérie de la surface extérieure du bourrelet affaissé, si bien que le bord libre (15) est dirigé vers l'intérieur, vers la paroi latérale du corps de boîte.

8. Procédé selon l'une quelconque des revendications 1 à 3, le procédé étant conçu, dans l'étape ii, pour laisser s'étendre une partie de la paroi latérale du corps de boîte entre le bourrelet annulaire ouvert dirigé vers l'extérieur partiellement affaissé (16a) et le bord libre de l'extrémité du corps de boîte, la partie comprenant une région intérieure et une région extérieure, la région intérieure s'étendant entre le bourrelet et la région extérieure, la région extérieure se terminant par le bord libre, dans lequel, simultanément ou subséquemment à l'étape iv, la région extérieure est repliée sur la région intérieure, l'ensemble constitué par les régions intérieure et extérieure étant ensuite déformé, si bien que la région extérieure est enserrée entre la région intérieure et la surface extérieure du bourrelet affaissé pour former une double épaisseur de métal située au-dessus et de manière adjacente à la surface externe du bourrelet affaissé.

9. Procédé selon l'une quelconque des revendications précédentes, comprenant en outre l'application d'une charge ascendante sur le dessous du bourrelet totalement affaissé (16b) pour comprimer et resserrer le joint serré.

10. Procédé selon la revendication 9, dans lequel la paroi latérale (13) du corps de boîte est supportée radialement à l'extrémité du corps de boîte pendant l'application de la charge ascendante sur le dessous du bourrelet totalement affaissé (16b).

11. Procédé selon l'une quelconque des revendications précédentes, dans lequel la partie annulaire périphérique du diaphragme (40), située entre les surfaces opposées du bourrelet annulaire ouvert (16a) au cours de l'étape iii, comprend une région annulaire périphérique relevée, l'application de la seconde charge axiale au cours de l'étape iv ayant pour effet de replier la région annulaire périphérique relevée pour ainsi serrer une double épaisseur de matériau constitutif du diaphragme entre les surfaces opposées du bourrelet affaissé.

12. Appareil de formation d'une boîte suivant le procédé selon la revendication 1, l'appareil présentant :

i. un élément de charge radiale, comprenant une matrice conique (2), destiné à produire l'expansion radiale de la paroi latérale à une extrémité d'un corps de boîte métallique tubulaire afin de définir une région circonférentielle à expansion radiale dans la paroi latérale adjacente à l'extrémité du corps de boîte ;

ii. un élément de première charge axiale destiné à appliquer une première charge axiale sur le corps de boîte, plus une bague de limitation (3) conçue pour limiter l'élargissement radial de l'extrémité du corps de boîte de manière que, au cours de l'application de la première charge axiale, la région circonférentielle à expansion radiale s'affaisse axialement de manière partielle pour former un bourrelet annulaire ouvert dirigé vers l'extérieur (16a) ;

iii. un moyen d'introduction d'une partie annulaire périphérique d'un diaphragme (40) entre les surfaces opposées du bourrelet annulaire ouvert ;

iv. un élément de seconde charge axiale destiné à appliquer une seconde charge axiale sur le corps de boîte pour entraîner l'affaissement axial total du bourrelet pour ainsi serrer la partie annulaire périphérique du diaphragme entre les surfaces opposées du bourrelet (16b) et obturer l'extrémité du corps de boîte.

13. Appareil selon la revendication 12, dans lequel la matrice conique a fonction, à la fois, d'élément de charge radiale et d'élément de première charge axiale, la matrice conique se terminant par une face terminale s'étendant globalement radialement (21), la bague de limitation étant située adjacente à la face terminale, la bague de limitation (3) présentant une paroi s'étendant globalement axialement (31) pour ainsi limiter l'élargissement radial de l'extrémité du corps de boîte.

14. Appareil selon la revendication 12, dans lequel la matrice conique a fonction, à la fois, d'élément de charge radiale et d'élément de première charge axiale, la matrice conique (2) et/ou la bague de limitation (3) définissant une face terminale recourbée vers l'extérieur, si bien que l'introduction de la matrice conique dans le corps de boîte amène le bord libre de l'extrémité du corps de boîte à se propager le long de la surface de la face terminale recourbée vers l'extérieur pour former un bord roulé.

15. Appareil selon la revendication 13 ou 14, dans lequel la matrice conique et la bague de limitation sont formées d'un seul tenant.

16. Boîte produite suivant le procédé selon l'une quelconque des revendications 1 à 11 ou au moyen de l'appareil selon l'une quelconque des revendications 12 à 15 suivant le procédé selon l'une quelconque des revendications 1 à 11.

Drawing