FIELD OF THE INVENTION
[0001] The invention pertains to polishing compositions and methods of chemically-mechanically
polishing substrates comprising ruthenium.
BACKGROUND OF THE INVENTION
[0002] Compositions and methods for planarizing or polishing the surface of a substrate
are well known in the art. Polishing compositions (also known as polishing slurries)
typically contain an abrasive material in an aqueous solution and are applied to a
surface by contacting the surface with a polishing pad saturated with the slurry composition.
Typical abrasive materials include silicon dioxide, cerium oxide, aluminum oxide,
zirconium oxide, and tin oxide.
U.S. Patent 5,527,423, for example, describes a method for chemically-mechanically polishing a metal layer
by contacting the surface with a polishing slurry comprising high purity fine metal
oxide particles in an aqueous medium. Alternatively, the abrasive material may be
incorporated into the polishing pad.
U.S. Patent 5,489,233 discloses the use of polishing pads having a surface texture or pattern, and
U.S. Patent 5,958,794 discloses a fixed abrasive polishing pad.
[0003] Conventional polishing systems and polishing methods typically are not entirely satisfactory
at planarizing semiconductor wafers. In particular, polishing compositions and polishing
pads can have less than desirable polishing rates, and their use in the chemical-mechanical
polishing of semiconductor surfaces can result in poor surface quality. Because the
performance of a semiconductor wafer is directly associated with the planarity of
its surface, it is crucial to use a polishing composition and method that results
in a high polishing efficiency, uniformity, and removal rate and leaves a high quality
polish with minimal surface defects.
[0004] The difficulty in creating an effective polishing system for semiconductor wafers
stems from the complexity of the semiconductor wafer. Semiconductor wafers are typically
composed of a substrate, on which a plurality of transistors has been formed. Integrated
circuits are chemically and physically connected into a substrate by patterning regions
in the substrate and layers on the substrate. To produce an operable semiconductor
wafer and to maximize the yield, performance, and reliability of the wafer, it is
desirable to polish select surfaces of the wafer without adversely affecting underlying
structures or topography. In fact, various problems in semiconductor fabrication can
occur if the process steps are not performed on wafer surfaces that are adequately
planarized.
[0005] Various metals and metal alloys have been used to form electrical connections between
devices, including titanium, titanium nitride, aluminum-copper, aluminum-silicon,
copper, tungsten, platinum, platinum-tungsten, platinum-tin, ruthenium, and combinations
thereof. Noble metals, including ruthenium, iridium, and platinum, will be increasingly
used in the next generation of memory devices and metal gates. Noble metals present
a particular challenge in that they are mechanically hard and chemically resistant,
making them difficult to remove efficiently through chemical-mechanical polishing.
As the noble metals are often components of substrates comprising softer and more
readily abradable materials, including dielectric materials such as silicon dioxide,
problems of selectivity in preferential polishing of the noble metals versus over-polishing
of the dielectric materials frequently arise.
[0006] Chemical-mechanical polishing compositions developed for polishing of substrates
comprising ruthenium present an additional challenge. The polishing compositions typically
include an oxidizing agent to convert ruthenium metal into either a soluble form or
into a soft oxidized film that is removed by abrasion. Strong oxidizing agents that
provide useful removal rates for ruthenium at low p1-1 are capable of converting ruthenium
into ruthenium tetraoxide which is a highly toxic gas, necessitating special precautions
for its containment and abatement during chemical-mechanical polishing operations.
[0007] The following patents disclose polishing compositions for noble metals.
U.S. Patent 5,691,219 discloses a semiconductor memory device comprising a noble meta conductive layer
and a polishing composition comprising a halo-compound for polishing the noble metal.
U.S. Patent 6,274,063 discloses polishing compositions for nickel substrates comprising a chemical etchant
(e.g., aluminum nitrate), abrasive particles, and an oxidizer.
U.S. Patent 6,290,736 discloses a chemically active polishing composition for noble metals comprising an
abrasive and a halogen in basic aqueous solution.
JP 63096599 A2 discloses a method of dissolving metallic ruthenium.
JP 11121411 A2 discloses a polishing composition for platinum group metals (e.g., Ru, Pt) comprising
fine particles of an oxide of the platinum group metal.
JP 1270512 A2 discloses a dissolving solution for noble metals comprising hydrogen peroxide, alkali
cyanide, and phosphate ion and/or borate ion.
WO 00/77107 A1 discloses a polishing composition for noble metals (e.g., Ru, Rh, Pd, Os, Ir, Pt)
comprising an abrasive, a liquid carrier, an oxidizer, and a polishing additive that
can include EDTA, nitrogen-containing macrocycles (e.g., tetraazacyclotetradecanes),
crown ethers, halides, cyanides, citric acid, phosphines, and phosphonates.
WO 01/44396 A1 discloses a polishing composition for noble metals comprising sulfur-containing compounds,
abrasive particles, and water-soluble organic additives which purportedly improve
the dispersion of the abrasive particles and enhance metal removal rates and selectivity.
U.S. Patent 6,395,194 discloses a polishing composition for noble metals and/or noble metal alloys comprising
abrasive polishing particles, a bromide compound, a bromate compound which provides
free bromine as an oxidizing agent, and an organic acid which mediates decomposition
of the bromate compound in the composition, wherein the aqueous polishing composition
comprises at least one bromine-chloride complex in an aqueous medium.
U.S. Patent 6,527,622 discloses a polishing composition for noble metals comprising an abrasive and/or
a polishing pad, a liquid carrier, and one or more polishing additives selected from
the group consisting of diketones, diketonates, urea compounds, heterocyclic nitrogen-containing
compounds, heterocyclic oxygen-containing compounds, heterocyclic phosphorus-containing
compounds, and nitrogen-containing compounds that can be zwitterionic compounds, wherein
the additives purportedly interact with the noble metal surface and promote its dissolution
during chemical-mechanical polishing.
US 2003/181142 A1 discloses a method of polishing a substrate comprising a noble metal comprising (i)
contacting the substrate with a CMP system and (ii) abrading at least a portion of
the substrate to polish the substrate. The CMP system comprises an abrasive and/or
polishing pad, a liquid carrier, and a sulfonic acid compound.
[0008] A need remains, however, for polishing systems and polishing methods that will exhibit
desirable planarization efficiency, uniformity, and removal rate during the polishing
and planarization of substrates comprising noble metals, while minimizing defectivity,
such as surface imperfections and damage to underlying structures and topography during
polishing and planarization.
[0009] The present invention seeks to provide such a chemical-mechanical polishing system
and method. These and other advantages of the invention will be apparent from the
description of the invention provided herein.
BRIEF SUMMARY OF THE INVENTION
[0010] The invention provides a polishing composition for a substrate comprising ruthenium
comprising (a) an oxidizing agent that oxidizes ruthenium above the +4 oxidation state,
(b) a polishing additive selected from the group consisting of i) metal sequestering
polymers, ii) metal chelators selected from the group consisting of maleic acid, malonic
acid, 1,10- phenanthroline, 2-pyridylacetic acid, 5-formylfuran sulfonic acid, N-tris(hydroxymethyl)methyl-2-aminoethanesulfonic
acid, tartaric acid, itaconic acid, chelidonic acid, 3-methyl-1,2-cyclopentanedione,
and glycolamide, iii) organic thiols, iv) compounds that reduce ruthenium tetraoxide,
v) lactones, and vi) α-hydroxycarbonyl compounds, and (c) a liquid carrier, wherein
the oxidizing agent is potassium hydrogen peroxymonosulfate sulfate or a bromate.
[0011] The invention additionally provides a method of chemically-mechanically polishing
a substrate comprising ruthenium comprising (i) contacting a substrate comprising
ruthenium with the polishing composition of the invention, and (ii) abrading at least
a portion of the substrate to polish the substrate.
DETAILED DESCRIPTION OF THE INVENTION
[0012] The invention provides a polishing composition for a substrate comprising ruthenium
comprising (a) an oxidizing agent that oxidizes ruthenium above the +4 oxidation state,
(b) a polishing additive selected from the group consisting of i) metal sequestering
polymers, ii) metal chelators selected from the group consisting of maleic acid, malonic
acid, 1,10- phenanthroline, 2-pyridylacetic acid, 5-formylfuran sulfonic acid, N-tris(hydroxymethyl)methyl-2-aminoethanesulfonic
acid, tartaric acid, itaconic acid, chelidonic acid, 3-methyl-1,2-cyclopentanedione,
and glycolamide, iii) organic thiols, iv) compounds that reduce ruthenium tetraoxide,
v) lactones, and vi) α-hydroxycarbonyl compounds, and (c) a liquid carrier, wherein
the oxidizing agent is potassium hydrogen peroxymonosulfate sulfate or a bromate.
[0013] The polishing composition can comprise any suitable amount of the oxidizing agent.
Typically, the polishing composition comprises 0.1 wt.% or more (e.g., 0.2 wt.% or
more, 0.5 wt.% or more, or 1 wt.% or more) oxidizing agent, based on the weight of
the liquid carrier and any components dissolved or suspended therein. The polishing
composition preferably comprises 20 wt.% or less (e.g., 15 wt.% or less, or 10 wt.%
or less)
oxidizing agent, based on the weight of the liquid carrier and any components dissolved
or suspended therein.
[0014] The polishing composition may further comprise an anion selected from the group consisting
of sulfate, borate, nitrate, and phosphate, and combinations thereof. The anion can
be provided by any suitable precursor, such as an inorganic salt, a partial salt,
or an acid comprising the anion.
[0015] Desirably, the anion is provided by an inorganic salt comprising a cation and the
anion. The cation can be any suitable cation. Preferably, the cation is potassium
or sodium. More preferably, the inorganic salt is selected from the group consisting
of potassium sulfate, sodium sulfate, potassium peroxymonosulfate sulfate, and combinations
thereof.
[0016] Alternative sources of the sulfate include sulfuric acid as well as mono-salts (e.g.,
hydrogen sulfate) thereof. Alternative sources of the nitrate include the corresponding
acid (i.e., nitric acid) as well as salts thereof. Alternative sources of the phosphate
include phosphoric acid, as well as mono-salts (e.g., dihydrogen phosphates) and di-salts
(e.g., hydrogen phosphate) thereof.
[0017] The anion desirably is present in the polishing composition in a concentration of
0.05 M or more (e.g., 0.05 M to 2 M). Preferably, the anion is present in a concentration
of 2 M or less (e.g., 1.5 M or less). The desired concentration of anion in the polishing
composition can be achieved by any suitable means, such as by using 0.5 wt.% to 20
wt.% of a suitable precursor in the preparation of the polishing composition, based
on the total weight of the polishing composition.
[0018] A polishing composition comprising an anion selected from the group consisting of
sulfate, borate, nitrate, and phosphate desirably exhibits enhanced removal rates
when used to polish substrates comprising noble metals. Without wishing to be bound
by any particular theory, it is believed that the anion in conjunction with the oxidizing
agent may form a soft, easily abradable compound of the noble metal on the surface
of the substrate.
[0019] A liquid carrier is used to facilitate the application of the components of the polishing
composition to the surface of a suitable substrate to be polished. The liquid carrier
can be any suitable liquid carrier. Typically, the liquid carrier is water, a mixture
of water and a suitable water-miscible solvent, or an emulsion. Preferably, the liquid
carrier comprises, consists essentially of, or consists of water, more preferably
deionized water.
[0020] The polishing composition desirably has a pH of 8 or less (e.g., 7 or less, or 6
or less). Preferably, the polishing composition has a pH of 1 to 8, more preferably
2 to 6. The actual pH of the polishing composition will depend, in part, on the substrate
being polished and on the oxidizing agent used in the polishing composition.
[0021] The pH of the polishing composition can be achieved and/or maintained by any suitable
means. More specifically, the polishing composition can further comprise a pH adjustor,
a pH buffering agent, or a combination thereof. The pH adjustor can be any suitable
pH-adjusting compound. For example, the pH adjustor can be nitric acid, potassium
hydroxide, or a combination thereof. The pH buffering agent can be any suitable buffering
agent, for example, phosphates, sulfates, acetates, borates, ammonium salts, and the
like. The polishing composition can comprise any suitable amount of a pH adjustor
and/or a pH buffering agent, provided that a suitable amount is used to achieve and/or
maintain the pH of the polishing composition within the ranges set forth.
[0022] It will be appreciated that components of the polishing composition may have more
than one function. For example, sulfates when used in the polishing composition can
serve to provide an enhanced polishing rate for a substrate comprising a noble metal
as well as acting as a pH buffering agent. Potassium hydrogen peroxymonosulfate sulfate
can serve as an oxidizing agent as well as a source of sulfate anion.
[0023] The polishing composition optionally comprises an abrasive. Any suitable abrasive
can be used, many of which are well known in the art. Preferably, the abrasive is
a metal oxide abrasive or diamond. The metal oxide abrasive desirably is selected
from the group consisting of alumina, ceria, germania, magnesia, silica, titania,
zirconia, co-formed products thereof, and combinations thereof. A preferred abrasive
is alumina (e.g., a-alumina). The abrasive can be a mixture of two or more abrasives
(e.g., a mixture of a-alumina and fumed alumina). The abrasive particles typically
have an average particle size (e.g., average particle diameter) of 20 nm to 500 nm.
Preferably, the abrasive particles have an average particle size of 70 nm to 300 nm
(e.g., 100 nm to 200 nm).
[0024] The abrasive can consist of organic polymer particles. Examples of suitable organic
abrasives include but are not limited to organic particles composed of polyoefins
and polyolefin copolymers such as polyvinyl chloride-polystyrene copolymer, polyacetals,
saturated polyesters, polyamides, polycarbonates, polyethylene, polypropylene, poly-1-butene
and poly-4-methyl-1-pentene, phenoxy resins, and (meth)acrylic resins and acrylic
polymers such as polymethyl methacrylate.
[0025] Any suitable amount of abrasive can be present in the polishing composition. Typically,
0.001 wt.% or more abrasive can be present in the polishing composition. The amount
of abrasive in the polishing composition preferably will not exceed 10 wt.%, and more
preferably will not exceed 5 wt.% (e.g., will not exceed 2 wt.%). Even more preferably
the abrasive will comprise 0.001 wt.% to 2 wt.% of the polishing composition.
[0026] The abrasive desirably is suspended in the polishing composition, more specifically
in the liquid carrier of the polishing composition. When the abrasive is suspended
in the polishing composition, the abrasive preferably is colloidally stable. The term
colloid refers to the suspension of abrasive particles in the liquid carrier. Colloidal
stability refers to the maintenance of that suspension over time. In the context of
this invention, an abrasive is considered colloidally stable if, when the abrasive
is placed into a 100 ml graduated cylinder and allowed to stand unagitated for a time
of 2 hours, the difference between the concentration of particles in the bottom 50
ml of the graduated cylinder ([B] in terms of g/ml) and the concentration of particles
in the top 50 ml of the graduated cylinder ([T] in terms of g/ml) divided by the initial
concentration of particles in the abrasive composition ([C] in terms of g/ml) is less
than or equal to 0.5 (i.e., {[B] - [T]}/[C] ≤ 0.5). The value of [B]-[T]/[C] desirably
is less than or equal to 0.3, and preferably is less than or equal to 0.1.
[0027] Advantageously, the polishing composition of the invention exhibits useful removal
rates for noble metals in the absence of an abrasive in the polishing composition.
If an abrasive is desired, the enhanced removal rates exhibited by the inventive polishing
composition allow for use of low amounts of abrasive (e.g., less than 1 wt.%). Low
abrasive levels desirably allow for useful removal rates of noble metals while minimizing
defectivity and excessive removal rates of other components of the substrate observed
with higher abrasive levels (e.g., greater than 1 wt.%).
[0028] The polishing composition optionally further comprises a surfactant. The surfactant
can be any suitable surfactant. Suitable surfactants include, for example, cationic
surfactants, anionic surfactants, nonionic surfactants, amphoteric surfactants, mixtures
thereof, and the like. Preferably, the polishing system comprises a nonionic surfactant.
An example of a suitable nonionic surfactant is an ethylenediamine polyoxyethylene
surfactant. When a surfactant is present in the polishing composition, any suitable
amount of the surfactant can be present in the polishing composition. The amount of
surfactant typically is 0.0001 wt.% to 1 wt.% (preferably 0.001 wt.% to 0.1 wt.%,
or 0.005 wt.% to 0.05 wt.%) based on the weight of the liquid carrier and any components
dissolved or suspended therein.
[0029] The polishing composition optionally further comprises an antifoaming agent. The
anti-foaming agent can be any suitable anti-foaming agent and can be present in the
polishing composition in any suitable amount. Suitable antifoaming agents include,
but are not limited to, silicon-based and acetylenic diol-based antifoaming agents.
The amount of anti-foaming agent present in the polishing composition typically is
40 ppm to 140 ppm.
[0030] The polishing composition optionally further comprises a biocide. The biocide can
be any suitable biocide and can be present in the polishing composition in any suitable
amount. A suitable biocide is an isothiazolinone biocide. The amount of biocide used
in the polishing composition typically is 1 to 50 ppm, preferably 10 to 20 ppm.
[0031] The oxidizing agents that oxidize ruthenium above the +4 state are potassium hydrogen
peroxymonosulfate sulfate (which is commercially available under the trade name of
Oxone® from DuPont) or a bromate.
[0032] The polishing composition comprises a polishing additive selected from the group
consisting of i) metal sequestering polymers, ii) metal chelators, iii) organic thiols,
iv) compounds that reduce ruthenium tetraoxide, v) lactones, and vi) α-hydroxycarbonyl
compounds. When ruthenium is contacted with a polishing composition comprising an
oxidizing agent that oxidizes ruthenium above the +8 state, ruthenium tetraoxide can
be formed, depending on the oxidizing agent, the pH, and other components of the polishing
composition. The function of the polishing additive is to suppress the formation of
or reduce the amount of ruthenium tetraoxide that can be present in the polishing
composition.
[0033] The polishing additive can be present in any suitable amount. Typically, the polishing
additive is present in an amount of 0.01 wt.% or more (e.g., 0.05 wt.% or more, or
0.1 wt.% or more, or 0.2 wt.% or more), based on the total weight of the polishing
composition. Preferably, the polishing additive will be present in an amount of 10
wt.% or less (e.g., 5 wt.% or less, or 2.5 wt.% or less) based on the total weight
of the polishing composition.
[0034] The polishing additive can be any suitable metal sequestering polymer. A metal sequestering
polymer is a polymer that binds at least one metal. Preferred metal sequestering polymers
include, for example, homopolymeric polyethyleneimines and hexamethrine bromide. The
homopolymeric polyethyleneimines can have any suitable molecular weight, degree of
branching, and proportion of primary, secondary, and tertiary amines. Hexamethrine
bromide can have any molecular weight. Additionally, the bromide anions of hexamethrine
bromide can be exchanged with any suitable anion. Numerous methods for exchanging
the anions of cationic polymers are known in the art. As those of ordinary skill in
the art will readily understand, the aforementioned polymers can be protonated or
unprotonated/deprotonated depending upon the pH of the polishing composition and the
plc of the particular polymer. More specifically, if the pH of the polishing composition
is less than the pK
a of the polymer, the aforementioned unit of the polymer will be protonated. If, however,
the pH of the polishing composition is greater than the pK
a of the polymer, the aforementioned unit of the polymer will be unprotonated/deprotonated.
[0035] The term "metal chelator" as used herein refers to a compound that forms a complex
with at least one metal ion The metal chelators are selected from the group consisting
of maleic acid, malonic acid, 1,10-phenanthroline, 2-pyridylacetic acid, 5-formylfuran
sulfonic acid, N-tris(hydroxymethyl)methyl-2-aminoethanesulfonic acid, tartaric acid,
itaconic acid, chelidonic acid, 3-methyl-1,2-cyclopentanedione, and glycolamide.
[0036] The polishing additive can be any suitable organic thiol. The organic thiol desirably
is selected from the group consisting of alkyl mercaptans and aryl mercaptans. Preferred
organic thiols include, for example, methionine and dodecanethiol.
[0037] The polishing additive can be any suitable compound that reduces ruthenium tetraoxide.
Compounds that reduce ruthenium tetraoxide are defined herein as compounds that cause
a visible color change when added to an aqueous solution of ruthenium tetraoxide produced
in situ by oxidation of an acidic aqueous solution of ruthenium dioxide with potassium bromate.
Preferred compounds capable of reducing ruthenium tetraoxide include, for example,
ascorbic acid, pyrogallol, sodium sulfite, acetoacetamide, 3-amino-1,2,4-triazo 1e,
hypophosphorous acid, sulfurous acid, 3-hydroxy-2-methyl-4-pyrone, pyrocatechol violet,
1,2,3-trihydroxybenzene, 1,2,4-trihydroxybenzene, 1,2,5-trihydroxybenzene, 1,3,4-trihydroxybenzene,
1,3,5-trihydroxybenzene, and 4-hydroxybenzamide.
[0038] The polishing additive can be any suitable lactone. Preferred lactones include, for
example, dehydroascorbic acid, α-D-glucoheptonic-γ-lactone, dihydro-4,4-dimethyl-2,3-furanedione,
tetronic acid, methyl coumalate, and 4-hydroxy-6-methyl-2-pyrone.
[0039] The polishing additive can be any suitable α-hydroxycarbonyl compound. The class
of α-hydroxycarbonyl compounds includes addition compounds with water or hydroxyl-containing
compounds (e.g., alcohols) such as hemiacetals, acetals, cyclic hemiacetals derived
by intramolecular cyclization of α-hydroxycarbonyl compounds comprising at least one
additional hydroxyl group (e.g., D-(+)-glucose), cyclic acetals, hydrated aldehydes,
hemiketals, ketals, cyclic derivatives thereof (e.g., 2,2-dialkyl-1,3-dioxolanes),
and the like. Preferred α-hydroxycarbonyl compounds include, for example, lactic acid,
α-hydroxy-γ-butyrolactone, lactobionic acid, D-(+)-glucose, and α-D-glucoheptonic-γ-lactone.
[0040] It will be appreciated that the polishing additive can belong to one or more of the
aforementioned groups, and can have more than one function. For example, a-D-glucoheptonic-γ-lactone
is both a lactone as well as an α-hydroxycarbonyl compound. Tetronic acid is a lactone
as well as a metal chelator.
[0041] The polishing composition for a substrate comprising ruthenium optionally comprises
an anion selected from the group consisting of sulfate, borate, nitrate, phosphate,
and combinations thereof. The characteristics and the amount of the anion present
in the polishing composition are as described herein.
[0042] In certain embodiments, the polishing composition for a substrate comprising ruthenium
optionally comprises an abrasive. When an abrasive is present in the polishing composition,
the abrasive, the amount of abrasive, and other characteristics of the abrasive, such
as the particle size and colloidal stability of the abrasive, are as described herein.
[0043] The other characteristics of the polishing composition for a substrate comprising
ruthenium, such as the liquid carrier, optional additives, and pH, are as described
herein.
[0044] The invention further provides a method for polishing a substrate comprising ruthenium
with the polishing composition for a substrate comprising ruthenium as described herein.
In particular, the invention provides a method of polishing a substrate comprising
ruthenium, which method comprises the steps of (i) contacting a substrate comprising
ruthenium with a chemical-mechanical polishing system comprising (a) an oxidizing
agent that oxidizes ruthenium above the +4 oxidation state, (b) a polishing additive
selected from the group consisting of i) metal sequestering polymers, ii) metal chelators
selected from the group consisting of maleic acid, malonic acid, 1,10- phenanthroline,
2-pyridylacetic acid, 5-formylfuran sulfonic acid, N-tris(hydroxymethyl)methyl-2-aminoethanesulfonic
acid, tartaric acid, itaconic acid, chelidonic acid, 3-methyl-1,2-cyclopentanedione,
and glycolamide, iii) organic thiols, iv) compounds that reduce ruthenium tetraoxide,
v) lactones, and vi) α-hydroxycarbonyl compounds, (c) a polishing component selected
from the group consisting of an abrasive, a polishing pad, and combinations thereof,
and (d) a liquid carrier, wherein the oxidizing agent is potassium hydrogen peroxymonosulfate
sulfate or a bromate, and (ii) abrading at least a portion of the substrate to polish
the substrate.
[0045] The liquid carrier and the components of the polishing system suspended therein (i.e.,
the oxidizing agent that oxidizes ruthenium above the +4 oxidation state, the polishing
additive, and optionally the abrasive and/or other components) constitute the polishing
composition of the polishing system. The polishing system typically comprises a polishing
pad in addition to the polishing composition. The characteristics of the polishing
composition and the components thereof, such as the oxidizing agent, polishing additive,
liquid carrier, pH, and optional additives, are as described herein for the polishing
composition for a substrate comprising ruthenium.
[0046] When the method comprises a polishing component that is an abrasive suspended in
the liquid carrier of the polishing composition, the abrasive, the amount of abrasive,
and other characteristics of the abrasive, such as the particle size and colloidal
stability of the abrasive, are as described herein for the polishing composition for
a substrate comprising ruthenium. In a preferred embodiment, the abrasive is suspended
in the liquid carrier and used in conjunction with a polishing pad. In another embodiment,
the inventive method comprises the use of an abrasive that is affixed to the polishing
pad. Numerous methods for affixing abrasives to polishing pads are well known in the
art. In still another embodiment, the polishing component of the inventive method
comprises an abrasive-free polishing pad.
[0047] The substrate of the inventive method for polishing a ruthenium-containing substrate
can be any suitable substrate comprising ruthenium. Suitable substrates include integrated
circuits, interlayer dielectric (ILD) devices, semiconductors, and the like. The substrate
may comprise a ruthenium layer and a second layer that is different than the ruthenium
layer. The second layer typically comprises silicon dioxide, an adhesion-promoting
layer such as titanium or tantalum, and/or a diffusion barrier layer such as titanium
nitride or tantalum nitride, or other high- or low-κ dielectric materials.
[0048] A substrate can be planarized or polished with the polishing compositions described
herein and/or in accordance with the inventive methods described herein by any suitable
technique. The polishing methods of the invention are particularly suited for use
in conjunction with a chemical-mechanical polishing (CMP) apparatus. Typically, the
apparatus comprises a platen, which, when in use, is in motion and has a velocity
that results from orbital, linear, or circular motion, a polishing pad in contact
with the platen and moving with the platen when in motion, and a carrier that holds
a substrate to be polished by contacting and moving relative to the surface of the
polishing pad. The polishing of the substrate takes place by the substrate being placed
in contact with the polishing pad and the polishing composition of the invention and
then the polishing pad moving relative to the substrate, so as to abrade at least
a portion of the substrate to polish the substrate.
[0049] The polishing composition of the invention can be produced by any suitable technique,
many of which are known to those skilled in the art. The polishing composition can
be prepared in a batch or continuous process. Generally, the polishing composition
is prepared by combining the components of the polishing composition. The term "component"
as used herein includes individual ingredients (e.g., abrasives, acids, oxidizing
agents, etc.) as well as any combination of ingredients (e.g., corrosion inhibitors,
surfactants, etc.).
[0050] For example, the polishing composition can be prepared by (i) providing all or a
portion of the liquid carrier, (ii) dispersing the anion precursor or polishing additive
in the liquid carrier, along with the optional abrasive, using any suitable means
for preparing such a dispersion, (iii) adjusting the pH of the dispersion as appropriate,
(iv) optionally adding suitable amounts of an acid, a surfactant, an oxidizing agent,
a corrosion inhibitor, or combinations thereof to the mixture, and (v) adding the
oxidizing agent to the mixture.
[0051] The polishing composition of the invention can be supplied as a multi-package system
with one or more components of the polishing composition in separate compositions
that are combined prior to use. For example, a first package can comprise all of the
polishing composition except for the oxidizing agent and optionally a portion of the
liquid carrier. The oxidizing agent can be placed in a second package either in pure
form or in a mixture with all or a portion of the liquid carrier, e.g., water, for
the polishing composition.
The oxidizing agent desirably is provided separately and is combined, e.g., by the
end-user, with the other components of the polishing composition shortly before use
(e.g., 1 week or less prior to use, 1 day or less prior to use, 1 hour or less prior
to use, 10 minutes or less prior to use, or 1 minute or less prior to use). Other
two-package, or three- or more package combinations of the components of the polishing
composition of the invention are within the knowledge of one of ordinary skill in
the art.
[0052] While the polishing composition can be prepared well before, or even shortly before,
use, the polishing composition also can be produced by mixing the components of the
polishing composition at or near the point-of-use. As utilized herein, the term "point-of-use"
refers to the point at which the polishing composition is applied to the substrate
surface (e.g., the polishing pad or the substrate surface itself). When the polishing
composition is to be produced using point-of-use mixing, the components of the polishing
composition are separately stored in two or more storage devices.
[0053] In order to mix components contained in storage devices to produce the polishing
composition at or near the point-of-use, the storage devices typically are provided
with one or more flow lines leading from each storage device to the point-of-use of
the polishing composition (e.g., the platen, the polishing pad, or the substrate surface).
By the term "flow line" is meant a path of flow from an individual storage container
to the point-of-use of the component stored therein. The one or more flow lines can
each lead directly to the point-of-use, or, in the case that more than one flow line
is used, two or more of the flow lines can be combined at any point into a single
flow line that leads to the point-of-use. Furthermore, any of the one or more flow
lines (e.g., the individual flow lines or a combined flow line) can first lead to
one or more of the other devices (e.g., pumping device, measuring device, mixing device,
etc.) prior to reaching the point-of-use of the component(s).
[0054] The components of the polishing composition can be delivered to the point-of-use
independently (e.g., the components are delivered to the substrate surface whereupon
the components are mixed during the polishing process), or the components can be combined
immediately before delivery to the point-of-use. Components are combined "immediately
before delivery to the point-of-use" if they are combined less than 10 seconds prior
to reaching the point-of-use, preferably less than 5 seconds prior to reaching the
point-of-use, more preferably less than 1 second prior to reaching the point of use,
or even simultaneous to the delivery of the components at the point-of-use (e.g.,
the components are combined at a dispenser). Components also are combined "immediately
before delivery to the point-of-use" if they are combined within 5 m of the point-of-use,
such as within 1 m of the point-of-use or even within 10 cm of the point-of-use (e.g.,
within 1 cm of the point of use).
[0055] When two or more of the components of the polishing composition are combined prior
to reaching the point-of-use, the components can be combined in the flow line and
delivered to the point-of-use without the use of a mixing device. Alternatively, one
or more of the flow lines can lead into a mixing device to facilitate the combination
of two or more of the components. Any suitable mixing device can be used. For example,
the mixing device can be a nozzle or jet (e.g., a high pressure nozzle or jet) through
which two or more of the components flow. Alternatively, the mixing device can be
a container-type mixing device comprising one or more inlets by which two or more
components of the polishing slurry are introduced to the mixer, and at least one outlet
through which the mixed components exit the mixer to be delivered to the point-of-use,
either directly or via other elements of the apparatus (e.g., via one or more flow
lines). Furthermore, the mixing device can comprise more than one chamber, each chamber
having at least one inlet and at least one outlet, wherein two or more components
are combined in each chamber. If a container-type mixing device is used, the mixing
device preferably comprises a mixing mechanism to further facilitate the combination
of the components. Mixing mechanisms are generally known in the art and include stirrers,
blenders, agitators, paddled baffles, gas sparger systems, vibrators, etc.
[0056] A substrate can be planarized or polished with the polishing composition with any
suitable polishing pad (e.g., polishing surface). Suitable polishing pads include,
for example, woven and non-woven polishing pads. Moreover, suitable polishing pads
can comprise any suitable polymer of varying density, hardness, thickness, compressibility,
ability to rebound upon compression, and compression modulus. Suitable polymers include,
for example, polyvinylchloride, polyvinylfluoride, nylon, fluorocarbon, polycarbonate,
polyester, polyacrylate, polyether, polyethylene, polyamide, polyurethane, polystyrene,
polypropylene, coformed products thereof, and mixtures thereof.
[0057] Desirably, the CMP apparatus further comprises an
in situ polishing endpoint detection system, many of which are known in the art. Techniques
for inspecting and monitoring the polishing process by analyzing light or other radiation
reflected from a surface of the workpiece are known in the art. Such methods are described,
for example, in
U.S. Patent 5,196,353,
U.S. Patent 5,433,651,
U.S. Patent 5,609,511,
U.S. Patent 5,643,046,
U.S. Patent 5,658,183,
U.S. Patent 5,730,642,
U.S. Patent 5,838,447,
U.S. Patent 5,872,633,
U.S. Patent 5,893,796,
U.S. Patent 5,949,927, and
U.S. Patent 5,964,643. Desirably, the inspection or monitoring of the progress of the polishing process
with respect to a workpiece being polished enables the determination of the polishing
end-point, i.e., the determination of when to terminate the polishing process with
respect to a particular workpiece.
[0058] The following examples further illustrate the invention but, of course, should not
be construed as in any way limiting its scope.
EXAMPLE 1
[0059] This example demonstrates the effect of addition of sulfate to a polishing composition
containing potassium bromate as an oxidizing agent on the polishing of a ruthenium-containing
substrate.
[0060] Two similar substrates comprising ruthenium, silicon oxide, and silicon nitride were
polished with different polishing compositions (Polishing Compositions IA and 1B).
Each polishing composition was mixed at the substrate via delivery of two separate
flow streams to the substrate. The first flow stream consisted of 0.3 wt.% alpha alumina
dispersed in water and was delivered at a flow rate of 25 mL/min. The second flow
stream consisted of 3.6 wt.% solution of KBrO
3 in water and was delivered at a flow rate of 125 mL/min. Polishing Composition 1B
was the same as Polishing Composition 1A except that it further contained 3.6 wt.%
of K2SO
4 delivered via the second flow stream.
[0061] The ruthenium removal rate (RR), within-wafer-non-uniformity (WIWNU), and silicon
oxide removal rate (oxide RR) were determined for both of the chemical-mechanical
polishing compositions. The WIWNU is a percentage calculated by dividing the standard
deviation of removal rate by the average removal rate over the substrate and multiplying
by 100, and is a measure of polishing uniformity. The results are summarized in Table
1.
Table 1: Effect of Sulfate in Bromate-Containing Polishing Compositions
| Polishing Composition |
Ru RR (A/min) |
WIWNU (%) |
Oxide RR (A/min) |
| IA (comparative) |
2065 |
7.6 |
0 |
| 1B (invention) |
3111 |
9.7 |
0 |
[0062] As is apparent from the results set forth in Table 1, the presence of K
250
4 resulted in an approximately 51 % increase in the ruthenium removal rate. In both
cases, the oxide removal rate was essentially zero. Thus, the results of this example
demonstrate the significance of the anions present in the polishing composition and
the beneficial effects resulting from the presence of sulfate ions in the polishing
composition of the invention.
EXAMPLE 2
[0063] This example demonstrates the effect of addition of sulfate to a polishing composition
containing potassium hydrogen peroxymonosulfate sulfate (Oxone®) as oxidizing agent
on the polishing of a ruthenium-containing substrate.
[0064] Similar substrates comprising ruthenium, silicon oxide, and silicon nitride were
polished with different polishing compositions (Polishing Compositions 2A, 2B, and
2C). Each of Polishing Compositions 2A-2C contained 100 ppm of alpha alumina and 1%
of potassium hydrogen peroxymonosulfate sulfate in water at a pH of 6, and were prepared
prior to use. Polishing Compositions 2B and 2C further contained K
2SO
4 in amounts listed in Table 2.
[0065] The ruthenium removal rate (RR), within-wafer-non-uniformity (WIWNU), and silicon
oxide removal rate (oxide RR) were determined for each of the chemical-mechanical
polishing compositions. The results are summarized in Table 2.
Table 2: Effect of Sulfate in Potassium Hydrogen Peroxymonosulfate Sulfate-Containing
Polishing Compositions
| Polishing Composition |
K2504 (wt.%) |
Ru RR (A/min) |
WIWNU (%) |
Oxide RR (A/min) |
| 2A (comparative) |
0 |
1930 |
10.1 |
5 |
| 2B (invention) |
1 |
2931 |
15.0 |
3 |
| 2C (invention) |
3 |
1128 |
13.2 |
0 |
[0066] As is apparent from the results set forth in Table 2, the presence of 1 wt.% of K
2SO
4 resulted in an approximately 52% increase in the ruthenium removal rate, whereas
the presence of 3 wt.% of K
2SO
4 resulted in an approximately 42% decrease in the ruthenium removal rate, as compared
to Polishing Composition 2A. These results suggest that there may be an upper limit
to the beneficial effect of K
2SO
4 in the polishing composition. In all cases, the oxide removal rate was essentially
zero. Thus, the results of this example demonstrate the beneficial effects of additional
sulfate anion in the polishing composition of the invention.
EXAMPLE 3
[0067] This example demonstrates the effect of addition of sulfate to a polishing composition
containing hydrogen peroxide as oxidizing agent on the polishing of a ruthenium-containing
substrate.
[0068] Similar substrates comprising ruthenium, silicon oxide, and silicon nitride were
polished with different polishing compositions (Polishing Compositions 3A and 3B).
Each of Polishing Compositions 3A and 3B contained 0.05 wt.% of alpha alumina and
1 wt.% of hydrogen peroxide in water, at a pH of 2, and were prepared prior to use.
Polishing Composition 313 further contained 5 wt.% of K2504.
[0069] The ruthenium removal rate (RR), within-wafer-non-uniformity (WIWNU), and silicon
oxide removal rate (oxide RR) were determined for both of the chemical-mechanical
polishing compositions, and the results are summarized in Table 3.
Table 3: Effect of Sulfate in Hydrogen Peroxide-Containing Polishing Compositions
| Polishing Composition |
K2SO4 (wt.%) |
Ru RR (A/min) |
WIWNU (%) |
Oxide RR (A/min) |
| 3A (comparative) |
0 |
337 |
19.0 |
23 |
| 3B (comparative) |
5 |
234 |
16.9 |
8 |
[0070] As is apparent from the data set forth in Table 3, the ruthenium removal rate for
both comparative polishing compositions was very low compared to polishing compositions
comprising potassium bromate or potassium hydrogen peroxymonosulfate sulfate. Furthermore,
K2SO4 did not accelerate the ruthenium removal rate when present at 5 wt.% in the
polishing composition. Thus, the results of this example demonstrate the lack of enhancement
in ruthenium removal rate by sulfate in a composition comprising an oxidizing agent
other than an oxidizing agent that oxidizes a noble metal as used in the polishing
composition of the invention.
COMPARATIVE EXAMPLE 4
[0071] This example demonstrates the utility of the polishing composition of the invention
in polishing an iridium-containing substrate.
[0072] Similar substrates comprising iridium, silicon oxide, and silicon nitride were polished
with different polishing compositions (Polishing Compositions 4A, 4B, and 4C). Each
of Polishing Compositions 4A-4C contained 0.5 wt.% of alpha alumina in water at a
pH of 4, and were prepared prior to use. Polishing Composition 4B further contained
2.4 wt.% of potassium hydrogen peroxymonosulfate sulfate , and Polishing Composition
4C further contained 0.44 wt.% of KBrO
3.
[0073] The iridium removal rate (RR), within-wafer-non-uniformity (WIWNU), and silicon oxide
removal rate (oxide RR) were determined for each of the chemical-mechanical polishing
compositions, and the results are summarized in Table 4.
Table 4: Iridium Polishing Results
| Polishing Composition |
1r RR (A/min) |
WIWNU (%) |
Oxide RR (A/min) |
| 4A (comparative) |
0 |
Not measured |
Not measured |
| 4B |
68 |
24.1 |
193 |
| 4C |
176 |
18.1 |
53 |
[0074] As is apparent from the results set forth in Table 4, the addition of potassium hydrogen
peroxymonosulfate sulfate or KBrO
3 to a polishing composition containing 0.5 wt.% alpha alumina resulted in useful rates
of iridium removal. In this example, iridium removal rate with KBrO
3 as the oxidizing agent was approximately twice the rate observed with use of potassium
hydrogen peroxymonosulfate sulfate as the oxidizing agent in the polishing composition.
COMPARATIVE EXAMPLE 5
[0075] This example illustrates the utility of the inventive polishing compositions on substrates
comprising platinum.
[0076] Similar substrates comprising platinum and silicon oxide were polished with different
polishing compositions (Polishing Compositions 5A and 5B). Polishing Compositions
5A and 5B contained 1.8% alpha alumina and 1.2% fumed alumina dispersed in water at
a pH of 3, and were prepared prior to use. Polishing Composition 5B further contained
3 wt.% potassium hydrogen peroxymonosulfate sulfate.
[0077] The platinum removal rate (RR), within-wafer-non-uniformity (WIWNU), and silicon
oxide removal rate (oxide RR) were determined for each of the chemical-mechanical
polishing compositions, and the results are summarized in Table 5. In this example,
the platinum removal rate was calculated as the diameter removal rate, which is an
average of substrate thickness measured at evenly spaced intervals across the substrate.
Table 5: Platinum Polishing Results
| Polishing Composition |
Pt RR (A/min) |
WIWNU (%) |
Oxide RR (A/min) |
| 4A (control) |
323 |
99 |
4.5 |
| 4B |
484 |
26 |
11 |
[0078] As is apparent from the results set forth in Table 5, the addition of potassium hydrogen
peroxymonosulfate sulfate to a polishing composition containing a mixture of alpha
alumina and fumed alumina resulted in an approximately 50% increase in platinum removal
rate. Furthermore, the within-wafer-non-uniformity (WIWNU) was reduced by more than
two-thirds. Thus, the substantially higher polishing rate observed in connection with
the inventive polishing composition as compared to the control polishing composition
was accompanied by an increase in polishing uniformity of the substrate surface.
1. A polishing composition for a substrate comprising ruthenium comprising:
(a) an oxidizing agent that oxidizes ruthenium above the +4 oxidation state,
(b) a polishing additive selected from the group consisting of i) metal sequestering
polymers, ii) metal chelators selected from the group consisting of maleic acid, malonic
acid, 1,10-phenanthroline, 2-pyridylacetic acid, 5-formylfuran sulfonic acid, N-tris(hydroxymethyl)methyl-2-aminoethanesulfonic
acid, tartaric acid, itaconic acid, chelidonic acid, 3-mthyl-1,2-cyclopaentanedione,
and glycolamide, iii) organic thiols, iv) compounds that reduce ruthenium tetraoxide,
v) lactones, and vi) α-hydroxycarbonyl compounds, and
(c) a liquid carrier, wherein the oxidizing agent is potassium hydrogen peroxymonosulfate
sulfate or a bromate.
2. The polishing composition of claim 1, further comprising an anion selected form the
group consisting of sulfate, borate, nitrate, and phosphate, whrein optionally the
anion selected from the group consisting of sulfate, borate, nitrate, and phosphate
is present in a concentration of 0.05 M to 2 M.
3. The polishing composition of claim 1, wherein the polishing additive is a metal sequestering
polymer selected from the group consisting of homopolymeric polyethyleneimines and
hexamethrine bromide.
4. The polishing composition of claim 1, wherein the polishing additive is an organic
thiol selected from the group consisting of alkyl mercaptans and aryl mercaptans.
5. The polishing composition of claim 1, wherein the polishing additive is a compound
that reduces ruthenium tetraoxide selected from the group consisting of ascorbic acid,
pyrogallol, sodium sulfite, acetoacetamide, 3-amina-1,2,4-triazole, hypophosphorous
acid, sulfurous acid, 3-hydroxy-2-methy-4pyrone, pyrocatechol violet, 1,2,3-trihydroxybenzene,
1,2,4-trihydroxybenzene, 1,2,5-trihydroxybenzene, 1,3,4- trihydroxybenzene, 1,3,5-trihydroxybenzene,
and 4-hydroxybenzamide.
6. The polishing composition of claim 1, wherein the polishing additive is a lactone
compound selected from the group consisting of dehydroascorbic acid, α-D-glucoheptonic-γ-lactone,
dihydro-4,4-dimethyl-2,3-furanedione, tetronic acid, methyl coumalate, and 4-hydroxy-6-methyl-2-pyrone.
7. The polishing composition of claim 1, wherein the polishing additive is an α-hydroxycarbonyl
compound selected from the group consisting of lactic acid, α-hydroxy-γ-butyrolactone,
lactobionic acid, D-(+)-glucose, and α-D-glucoheptonic-γ-lactone.
8. The polishing composition of claim 1, wherein the polishing composition further comprises
an abrasive suspended in the liquid carrier, and the abrasive is a metal oxide selected
from the group consisting of alumina ceria, germania, magnesia, silica, titania, zirconia,
co-formed products thereof, diamond, organic polymer particles, and combinations thereof.
9. The polishing composition of claim 1, wherein the liquid carrier comprises water.
10. The polishing composition of claim 9, wherein the pH of the polishing composition
is 1 to 8.
11. The polishing composition of claim 10, wherein the pH of the polishing composition
is 2 to 6.
12. A method of chemically-mechanically polishing a substrate comprising ruthenium comprising:
(i) Contacting a substrate comprising ruthenium with a chemical-mechanical polishing
system of any of claims 1 to 11; and
(ii) Abrading at least a portion of the substrate to polish the substrate.
13. The method of claim 12, wherein the chemical-mechanical polishing system further comprises
an anion selected from the group consisting of sulfate, borate, nitrate, and phosphate.
1. Polierzusammensetzung für ein Substrat, das Ruthenium umfasst, wobei sie Folgendes
umfasst:
a) ein Oxidationsmittel, das Ruthenium derart oxidiert, dass es einen Oxidationszustand
von mehr als +4 annimmt,
b) einen polierenden Zusatzstoff, der aus der Gruppe ausgewählt ist, welche aus i)
metallkomplexierenden Polymeren, ii) Metall-Chelatbildnern, die aus der Gruppe ausgewählt
sind, welche aus Maleinsäure, Malonsäure, 1,10-Phenanthrolin, 2-Pyridylessigsäure,
5-Formylfuransulfonsäure, N-tris-(hydroxymethyl)-2-aminoethansulfonsäure, Weinsäure,
Itaconsäure, Chelidonsäure, 3-Methyl-1,2-cyclopentandion und Glykolamid besteht, iii)
organischen Thiolen, iv) Verbindungen, die Rutheniumtetraoxid reduzieren, v) Lactonen
und vi) α-Hydroxycarbonylverbindungen besteht, und
c) einen flüssigen Trägerstoff, wobei es sich bei dem Oxidationsmittel um Kaliumhydrogenperoxymonosulfat
oder um ein Bromat handelt.
2. Polierzusammensetzung nach Anspruch 1, die weiterhin ein Anion umfasst, das aus der
Gruppe ausgewählt ist, welche aus Sulfat, Borat, Nitrat und Phosphat besteht, wobei
möglicherweise das Anion, welches aus der Gruppe ausgewählt ist, welche aus Sulfat,
Borat, Nitrat und Phosphat besteht, in einer Konzentration von 0,05 M bis 2 M vorliegt.
3. Polierzusammensetzung nach Anspruch 1, wobei es sich bei dem polierenden Zusatzstoff
um ein komplexierendes Polymer handelt, das aus der Gruppe ausgewählt ist, welche
aus homopolymerartigen Polyethyleniminen und Hexamethrinbromid besteht.
4. Polierzusammensetzung nach Anspruch 1, wobei es sich bei dem polierenden Zusatzstoff
um ein organisches Thiol handelt, das aus der Gruppe ausgewählt ist, welche aus Alkylmercaptanen
und Arylmercaptanen besteht.
5. Polierzusammensetzung nach Anspruch 1, wobei es sich bei dem polierenden Zusatzstoff
um eine Verbindung handelt, die Rutheniumtetroxid reduziert, wobei sie aus der Gruppe
ausgewählt ist, welche aus Ascorbinsäure, Pyrogallol, Natriumsulfit, Acetoacetamid,
3-Amino-1,2,4-triazol, Phosphinsäure, schwefliger Säure, 3-Hydroxy-2-methyl-4-pyron,
Brenzcatechinviolett, 1,2,3-Trihydroxybenzol, 1,2,4-Trihydroxybenzol, 1,2,5-Trihydroxybenzol,
1,3,4-Trihydroxybenzol, 1,3,5-Trihydroxybenzol und 4-Hydroxybenzamid besteht.
6. Polierzusammensetzung nach Anspruch 1, wobei es sich bei dem polierenden Zusatzstoff
um eine Lactonverbindung handelt, die aus der Gruppe ausgewählt ist, welche aus Dehydroascorbinsäure,
α-D-Glucoheptonsäure-γ-lacton, Dihydro-4,4-dimethyl-2,3-furandion, Tetronsäure, Methylcoumalat
und 4-Hydroxy-6-methyl-2-pyron besteht.
7. Polierzusammensetzung nach Anspruch 1, wobei es sich bei dem polierenden Zusatzstoff
um eine α-Hydroxycarbonylverbindung handelt, die aus der Gruppe ausgewählt ist, welche
aus Milchsäure, α-Hydroxy-γ-butyrolacton, Lactobionsäure, D-(+)-Glucose und α-D-Glucohepton-γ-lacton
besteht.
8. Polierzusammensetzung nach Anspruch 1, wobei die Polierzusammensetzung weiterhin einen
Abrasivstoff umfasst, der in dem flüssigen Trägerstoff suspendiert ist, und wobei
es sich bei dem Abrasivstoff um ein Metalloxid handelt, das aus der Gruppe ausgewählt
ist, welche aus Aluminiumoxid, Cerdioxid, Germaniumdioxid, Magnesiumoxid, Siliciumdioxid,
Titandioxid, Zirkoniumdioxid, gemeinsam gebildeten Produkten davon, Diamant, organischen
Polymerpartikeln und deren Kombinationen davon besteht.
9. Polierzusammensetzung nach Anspruch 1, wobei der flüssige Trägerstoff Wasser umfasst.
10. Polierzusammensetzung nach Anspruch 9, wobei der pH-Wert der Polierzusammensetzung
1 bis 8 beträgt.
11. Polierzusammensetzung nach Anspruch 10, wobei der pH-Wert der Polierzusammensetzung
2 bis 6 beträgt.
12. Verfahren zum chemisch-mechanischen Polieren eines rutheniumumfassenden Substrats,
wobei es Folgendes umfasst:
(i) Inkontaktbringen eines Substrats, das Ruthenium umfasst, mit einem chemisch-mechanischen
System nach einem beliebigen der Ansprüche 1 bis 11; und
(ii) Abrasives Behandeln mindestens eines Abschnitts des Substrats, um das Substrat
zu polieren.
13. Verfahren nach Anspruch 12, wobei das chemischmechanische Poliersystem weiterhin ein
Anion umfasst, das aus der Gruppe ausgewählt ist, welche aus Sulfat, Borat, Nitrat
und Phosphat besteht.
1. Composition de polissage pour un substrat comprenant du ruthénium comprenant :
(a) un agent oxydant qui oxyde du ruthénium au-dessus de l'état d'oxydation +4,
(b) un additif de polissage choisi dans le groupe constitué par i) les polymères séquestrant
les métaux, ii) les chélateurs de métaux choisis dans le groupe constitué par l'acide
maléique, l'acide malonique, la 1,10-phénanthroline, l'acide 2-pyridylacétique, l'acide
5-formylfuranesulfonique, l'acide N-tris(hydroxyméthyl)méthyl-2-aminoéthanesulfonique, l'acide tartrique, l'acide itaconique,
l'acide chélidonique, la 3-méthylcyclopentane-1,2-dione et le glycolamide, iii) les
thiols organiques, iv) les composés qui réduisent le tétraoxyde de ruthénium, v) les
lactones et vi) les composés α-hydroxycarbonyles et
(c) un véhicule liquide, dans laquelle l'agent oxydant est le bis(peroxymonosulfate)bis(sulfate)
de pentapotassium ou un bromate.
2. Composition de polissage selon la revendication 1, comprenant en outre un anion choisi
dans le groupe constitué par les anions sulfate, borate, nitrate et phosphate, dans
laquelle éventuellement l'anion choisi dans le groupe constitué par les anions sulfate,
borate, nitrate et phosphate est présent en une concentration de 0,05 M à 2 M.
3. Composition de polissage selon la revendication 1, dans laquelle l'additif de polissage
est un polymère séquestrant les métaux choisi dans le groupe constitué par les polyéthylèneimines
homopolymères et le bromure d'hexaméthrine.
4. Composition de polissage selon la revendication 1, dans laquelle l'additif de polissage
est un thiol organique choisi dans le groupe constitué par les alkylmercaptans et
les arylmercaptans.
5. Composition de polissage selon la revendication 1, dans laquelle l'additif de polissage
est un composé qui réduit le tétraoxyde de ruthénium choisi dans le groupe constitué
par l'acide ascorbique, le pyrogallol, le sulfite de sodium, l'acétoacétamide, le
3-amino-1,2,4-triazole, l'acide hypophosphoreux, l'acide sulfureux, la 3-hydroxy-2-méthyl-4-pyrone,
le pyrocatéchol violet, le 1,2,3-trihydroxybenzène, le 1,2,4-trihydroxybenzène, le
1,2,5-trihydroxybenzène, le 1,3,4-trihydroxybenzène, le 1,3,5-trihydroxybenzène et
le 4-hydroxybenzamide.
6. Composition de polissage selon la revendication 1, dans laquelle l'additif de polissage
est un composé lactone choisi dans le groupe constitué par l'acide déhydroascorbique,
l'α-D-glucoheptono-γ-lactone, la dihydro-4,4-diméthylfurane-2,3-dione, l'acide tétronique,
le coumalate de méthyle et la 4-hydroxy-6-méthyl-2-pyrone.
7. Composition de polissage selon la revendication 1, dans laquelle l'additif de polissage
est un composé α-hydroxycarbonyle choisi dans le groupe constitué par l'acide lactique,
l'α-hydroxy-γ-butyrolactone, l'acide lactobionique, le D-(+)-glucose et l'α-D-glucoheptono-γ-lactone.
8. Composition de polissage selon la revendication 1, la composition de polissage comprenant
en outre un abrasif en suspension dans le véhicule liquide et l'abrasif étant un oxyde
métallique choisi dans le groupe constitué par l'alumine-dioxyde de cérium, le dioxyde
de germanium, la magnésie, la silice, le dioxyde de titane, la zircone, les produits
de ceux-ci formés conjointement, le diamant, les particules de polymère organique
et les associations de ceux-ci.
9. Composition de polissage selon la revendication 1, dans laquelle le véhicule liquide
comprend de l'eau.
10. Composition de polissage selon la revendication 9, le pH de la composition de polissage
étant de 1 à 8.
11. Composition de polissage selon la revendication 10, le pH de la composition de polissage
étant de 2 à 6.
12. Procédé de polissage mécano-chimique d'un substrat comprenant du ruthénium comprenant
:
(i) la mise en contact d'un substrat comprenant du ruthénium avec un système de polissage
mécano-chimique selon l'une quelconque des revendications 1 à 11 ; et
(ii) l'abrasion d'au moins une partie du substrat pour polir le substrat.
13. Procédé selon la revendication 12, dans lequel le système de polissage mécano-chimique
comprend en outre un anion choisi dans le groupe constitué par les anions sulfate,
borate, nitrate et phosphate.