Technical Field
[0001] The present invention relates to a heating device such as a microwave grilling oven
that heats an object to be heated by a grilling function.
Background Art
[0002] As a cooking device, a heating device such as a microwave grilling oven, which is
a microwave oven possessing a grilling function, is currently in use. One type of
such a heating device is a cooking device with which food being an object to be heated
can be cooked with the single device, using not only electromagnetic waves but also
water vapor, hot air and the like. Since such a heating device can eliminate the necessity
of preparing different cookware such as a pot, a pan, a steamer and the like in accordance
with the recipe, use of such a heating device simplifies the cooking procedure. Hence,
such a cooking device is becoming indispensable in daily life.
[0003] Fig. 14 is a side cross-sectional view showing the structure of a conventional heating
device. As shown in Fig. 14, a conventional heating device 41 is provided with a door
60 on the front side of a casing 48, and is structured such that the front side opening
of a heating chamber 47 is opened and closed by the door 60 for putting in and taking
out an object 100 to be heated being food to and from the heating chamber 47. On the
rear side (back side) of the heating chamber 47, a heat-source chamber 42 is provided
adjacent to the heating chamber 47. Inside the heat-source chamber 42, a circulation
fan 43, and an electrothermal heater 45 being an annular-shaped heat source which
is concentric with the central axis of the circulation fan 43 are provided. The electrothermal
heater 45 is disposed so as to surround the outer circumference of the circulation
fan 43, and is set such that the width of vane portions 44 of the circulation fan
43 is accommodated inside a region defined by the width (the length in the depth direction)
of the electrothermal heater 45.
[0004] In the space on the further rearward side (back side) of the heat-source chamber
42, a motor 46 is provided. The shaft 50 of the motor 46 penetrates through a backside
wall 42a of the heat-source chamber 42, and the circulation fan 43 is attached to
the tip of the shaft 50. That is, inside the space between a backside wall 42a of
the heat-source chamber 42 and the backside wall 48a of the casing 48, the motor 46
is disposed.
[0005] As shown in Fig. 14, between the heating chamber 47 and the heat-source chamber 42,
a flat partition plate 49 is provided. In the partition plate 49, air intake ports
51 are formed at the position facing the circulation fan 43 (i.e., at the central
region), and air outlet ports 52 are formed at the outer circumferential region near
the casing 48.
[0006] In the conventional heating device structured as described above, when the grill
cooking is to be carried out, in order to evenly cook the food being the object 100
to be heated inside the heating chamber 47, the circulation fan 43 drives in parallel
with the electrothermal heater 45 generating heat.
[0007] In carrying out the grill cooking, by the rotation of the vane portions 44 of the
circulation fan 43, the air inside the heating chamber 47 is suctioned from the air
intake ports 51 of the partition plate 49 into the heat-source chamber 42, and is
sent in the outer circumferential direction which is the centrifugal direction of
the circulation fan 43. The air shifted in the outer circumferential direction by
the circulation fan 43 is heated by the electrothermal heater 45 disposed outside
the circulation fan 43. The air heated by the electrothermal heater 45 passes through
the air outlet ports 52 provided at the outer circumferential region of the partition
plate 49, and sent inside the heating chamber 47.
[0008] The hot air sent inside the heating chamber 47 circulates inside the heating chamber
47, to uniformly raise the ambient temperature inside the heating chamber 47. Therefore,
the food being the object to be heated inside the heating chamber 47 can evenly be
grill-cooked. Example of such a conventional technique is a heating device disclosed
in Japanese Unexamined Patent Application Publication No.
2008-14619.
[0009] Figs. 15 and 16 each disclose a circulation fan 43 of a conventional heating device
41 disclosed in Japanese Unexamined Patent Application Publication No.
2008-14619. Fig. 15 is a front view showing a circulation fan 43 and an electrothermal heater
45 of the conventional heating device 41. Fig. 16 is a perspective view showing the
tip portion of a vane portion 44 of the circulation fan 43. As shown in Fig. 16, the
vane portion 44 of the circulation fan 43 is structured with a bottom plate 44a having
a plane parallel to the plane including the rotary direction, and a vane plate 44b
provided substantially perpendicularly to the bottom plate 44a.
Citation List
Patent Literatures
[0010]
PLT 1: Japanese Unexamined Patent Application Publication No. 2008-14619
Summary of Invention
Technical Problem
[0011] In order to allow the circulation fan 43 to produce air of an ample volume in the
conventional heating device structured as above, the width of the vane plate 44b,
that is, the dimension (the length denoted by the reference character W in Fig. 16)
in the rotary shaft direction (the depth direction) is widened to, e.g., 12 mm to
19 mm, and the rotation speed of the circulation fan 43 is set at high speeds. With
the heating device set in this manner, it is necessary to use the motor 46 whose driving
torque is great. Thus, the conventional heating device involves a problem in an increase
in the size of the device, particularly in the dimension in the depth direction, because
the circulation fan 43 having the great vane plate 44b is disposed in the heat-source
chamber 42 formed on the back side of the heating chamber 47, and additionally, the
motor 46 whose driving torque is great is disposed in the space on the back side of
the heat-source chamber 42. With a heating device whose dimension in the depth direction
is great, it is necessary to secure a large region as the installation space. In some
cases, this invites a case where installation of the heating device 41 in a cupboard
cannot be carried out, for example.
[0012] The present invention is to solve the problem involved with the conventional heating
device described above, and an object thereof is to provide a heating device with
a reduced dimension in the depth direction of the heating device, while the volume
required as a heating chamber can be secured, and with which heating can be carried
out highly efficiently.
[0013] It is to be noted that, in the following description, the dimension of the circulation
fan in the rotary shaft direction (depth direction) which is dependent on the width
(W) of each vane portion is referred to as the thickness of the circulation fan. That
is, the greater the width (W) of each vane portion, the thicker the circulation fan;
the smaller the width (W) of each vane portion, the thinner the circulation fan.
Solution to Problem
[0014] A heating device according to a first aspect of the present invention includes:
a heating chamber that accommodates an object to be heated;
a heat-source chamber that is adjacent to the heating chamber, and that supplies hot
air into the heating chamber; and
a partition plate that has air intake ports and air outlet ports, and that partitions
the heating chamber and the heat-source chamber,
wherein
the heat-source chamber is provided with a circulation fan attached to a rotary shaft
of a motor, and a heat source that heats air shifted by the circulation fan,
the circulation fan has a main plate and a plurality of vane portions provided to
the main plate,
each of the vane portions is structured with a plurality of vane pieces forming a
right angle with a plane of the main plate, and
in a plurality of the vane pieces, a plane of a vane piece (corresponding to a second
vane piece 21b according to a first embodiment which will be described later) closest
to a rotation central axis (corresponding to a center P according to the first embodiment
which will be described later) of the circulation fan fixing an inlet angle and a
plane of a vane piece (corresponding to a first vane piece 21a according to the first
embodiment which will be described later) farthest from the rotation central axis
of the circulation fan fixing an outlet angle are structured with planes different
from each other. The heating device according to the first aspect structured in this
manner exhibits improved power of the circulation fan, and is capable of starting
to rotate with small driving torque, and sending the air to the heat source highly
efficiently. Accordingly, the heating device according to the first aspect can shorten
the time required for raising the temperature inside the heating chamber to a prescribed
temperature. As a result, it becomes possible to shorten the heating time.
[0015] In the heating device according to a second aspect of the present invention in the
structure according to the first aspect,
the inlet angle is an angle formed between a straight line connecting between a point
closest to the rotation central axis of the circulation fan on a first intersection
line (corresponding to a bending line F according to the first embodiment which will
be described later) and the rotation central point and the first intersection line,
the first intersection line being a line where the plane of the vane piece closest
to the rotation central axis of the circulation fan and the plane of the main plate
intersect with each other,
the outlet angle OA is an angle formed between a tangent in a rotary direction at
a point farthest from the rotation central axis of the circulation fan on a second
intersection line (corresponding to a bending line E according to the first embodiment
which will be described later) and the second intersection line, the second intersection
line being a line where the plane of the vane piece farthest from the rotation central
axis of the circulation fan and the plane of the main plate intersect with each other,
and
the inlet angle is set to fall within a range from 50 degrees to 60 degrees, and the
outlet angle is set to fall within a range from 40 degrees to 50 degrees. The heating
device according to the second aspect structured in this manner is capable of employing
the thinner circulation fan and the motor of the smaller driving torque as compared
to the conventional device. Accordingly, it becomes possible to achieve miniaturization
of the entire device while realizing the excellent start-up performance and power-saving
performance of the circulation fan.
[0016] In the heating device according to a third aspect of the present invention in the
structure according to the first aspect, a plurality of the vane pieces of each of
the vane portions of the circulation fan are each formed by part of a cut out main
plate material being bent at a right angle, and the vane pieces are formed by a part
of the main plate material being separately bent. The heating device according to
the third aspect structured in this manner is capable of forming the circulation fan
from a single plate material through press working, and therefore, a reduction in
the costs for the circulation fan can be achieved.
[0017] In the heating device according to a fourth aspect of the present invention in the
structure according to the first aspect, a plurality of the vane pieces of each of
the vane portions of the circulation fan are each formed by a part of a cut out main
plate material being bent, and a plurality of the vane pieces of each of the vane
portions are formed by a single plate material being bent. The heating device according
to the fourth aspect structured in this manner is capable of forming the circulation
fan from a single plate material through press working, and therefore, a reduction
in the costs for the circulation fan can be achieved.
[0018] In the heating device according to a fifth aspect of the present invention in the
structure according to the third or fourth aspect, the circulation fan may have a
complementary plate that closes notches produced by the part of the main plate being
bent, and an auxiliary plate that clamps a plurality of the vane pieces with the main
plate. The heating device according to the fifth aspect structured in this manner
is capable of employing the thinner circulation fan and the motor of the smaller driving
torque as compared to the conventional device. Accordingly, it becomes possible to
achieve miniaturization of the entire device while realizing the excellent start-up
performance and power-saving performance of the circulation fan.
[0019] In the heating device according to a sixth aspect of the present invention in the
structure according to the first aspect, part of the vane pieces of the circulation
fan may project from the main plate in a centrifugal direction. The heating device
according to the sixth aspect structured in this manner can increase an air volume
directed toward the rear side (back side) of the main plate.
[0020] In the heating device according to a seventh aspect of the present invention in the
structure according to the first aspect, part of the vane pieces of the circulation
fan may project from the main plate in a centrifugal direction, and the heat source
may be disposed at a position outer than the vane pieces of the circulation fan, and
displaced rearward than the circulation fan. The heating device according to the seventh
aspect structured in this manner can increase an air volume directed toward the rear
side (back side) of the main plate, and hence a highly efficient air blowing operation
to the heat source can be achieved.
[0021] In the heating device according to an eighth aspect of the present invention in the
structure according to the first aspect, the inlet angle of each of the vane pieces
of the circulation fan may be set to 55 degrees, and the outlet angle of each of the
vane pieces of the circulation fan may be set to 45 degrees. The heating device according
to the eighth aspect structured in this manner is capable of employing the thinner
circulation fan and the motor of the smaller driving torque as compared to the conventional
device. Accordingly, it becomes possible to achieve miniaturization of the entire
device while realizing the excellent start-up performance and power-saving performance
of the circulation fan.
[0022] In the heating device according to a ninth aspect of the present invention in the
structure according to the first aspect, the vane pieces of the circulation fan may
each have a width (W) in an axial direction of the rotary shaft of the motor set to
fall within a range from 6 mm to 15 mm. The heating device according to the ninth
aspect structured in this manner is capable of employing the thinner circulation fan
and the motor of the smaller driving torque as compared to the conventional device.
Accordingly, it becomes possible to achieve miniaturization of the entire device while
realizing the excellent start-up performance and power-saving performance of the circulation
fan.
[0023] In the heating device according to a tenth aspect of the present invention in the
structure according to the first aspect, the circulation fan may have the vane portions
of six to sixteen in number. The heating device according to the tenth aspect structured
in this manner is capable of employing the thinner circulation fan and the motor of
the smaller driving torque as compared to the conventional device. Accordingly, it
becomes possible to achieve miniaturization of the entire device while realizing the
excellent start-up performance and power-saving performance of the circulation fan.
[0024] In the heating device according to an eleventh aspect of the present invention in
the structure according to the first aspect, a length of a first intersection line
(corresponding to a length D in the first embodiment whose description will be described
later) where the plane of the vane piece closest to the rotation central axis of the
circulation fan and the plane of the main plate intersect with each other may be set
to fall within a range from 2.5 times to 3.0 times as long as a length of a second
intersection line (corresponding to a length C in the first embodiment which will
be described later) where the plane of the vane piece farthest from the rotation central
axis of the circulation fan and the plane of the main plate intersect with each other.
The heating device according to the eleventh aspect structured in this manner is capable
of employing the thinner circulation fan and the motor of the smaller driving torque
as compared to the conventional device. Accordingly, it becomes possible to achieve
miniaturization of the entire device while realizing the excellent start-up performance
and power-saving performance of the circulation fan.
[0025] In the heating device according to a twelfth aspect of the present invention in the
structure according to the first aspect, a ratio of a distance (corresponding to a
distance B/2 according to the first embodiment which will be described later) from
a point closest to the rotation central axis on a first intersection line where the
plane of the vane piece closest to the rotation central axis of the circulation fan
and the plane of the main plate intersect with each other to a distance (corresponding
to a distance A/2 according to the first embodiment which will be described later)
from a point farthest from the rotation central axis on a second intersection line
where the plane of the vane piece farthest from the rotation central axis of the circulation
fan and the plane of the main plate intersect with each other to the rotation central
axis may be set to fall within a range from 0.5 to 0.7. The heating device according
to the twelfth aspect structured in this manner is capable of employing the thinner
circulation fan and the motor of the smaller driving torque as compared to the conventional
device. Accordingly, it becomes possible to achieve miniaturization of the entire
device while realizing the excellent start-up performance and power-saving performance
of the circulation fan.
[0026] In the heating device according to a thirteenth aspect of the present invention in
the structure according to the first aspect, the vane pieces of the vane portions
of the circulation fan may each be structured with two pieces including a vane piece
structuring the inlet angle and a vane piece structuring the outlet angle, and a radius
of curvature of a boundary portion between the two vane piece may be set to fall within
a range from 20 mm to 30 mm. The heating device according to the thirteenth aspect
structured in this manner is capable of employing the thinner circulation fan and
the motor of the smaller driving torque as compared to the conventional device. Accordingly,
it becomes possible to achieve miniaturization of the entire device while realizing
the excellent start-up performance and power-saving performance of the circulation
fan.
Advantageous Effects of Invention
[0027] The heating device of the present invention has a reduced dimension in the depth
direction of the heating device while the volume required as a heating chamber is
secured, and is capable of heating an object highly efficiently.
Brief Description of Drawings
[0028]
Fig. 1 is a side cross-sectional view showing the schematic internal configuration
of the heating device according to a first embodiment of the present invention;
Fig. 2 is a front view showing a partition plate partitioning a heating chamber and
a heat-source chamber in the heating device according to the first embodiment;
Fig. 3 shows a front view (a) and a side view (b) each showing the structure of vane
portions of a circulation fan in the heating device according to the first embodiment;
Fig. 4 is a plan view showing the state of a main plate before the vane portions of
the heating device according to the first embodiment are formed;
Fig. 5 is a graph showing the pressure loss characteristic in which the rotation speeds
are shown in a dimensionless expression for comparing the structures of the vane portions
of the circulation fans of the heating devices;
Fig. 6 shows a front view (a) and a side view (b) each showing the blade structure
of vane portions of a circulation fan as a comparison example;
Fig. 7 is a plan view showing the structure of a circulation fan in a heating device
according to a second embodiment of the present invention;
Fig. 8 is a plan view showing the state of a main plate before vanes portion of the
circulation fan of the heating device according to the second embodiment are formed;
Fig. 9 shows a plan view (a) and a side view (b) each showing the structure of a circulation
fan of a heating device according to a third embodiment of the present invention;
Fig. 10 is a graph showing the pressure loss characteristic in which the rotation
speeds are shown in a dimensionless expression for comparing the structures of the
vane portions of the circulation fans of the heating devices;
Fig. 11 is a plan view showing the structure of a circulation fan in a heating device
according to a fourth embodiment of the present invention;
Fig. 12 is a perspective view of the circulation fan of the heating device according
to the fourth embodiment;
Fig. 13 is a plan view showing the state of a main plate before vane portions of the
circulation fan of the heating device according to the fourth embodiment are formed;
Fig. 14 is a side cross-sectional view showing the structure of a conventional heating
device;
Fig. 15 is a front view showing a circulation fan and an electrothermal heater of
the conventional heating device; and
Fig. 16 is a perspective view showing the tip portion of a vane portion of the circulation
fan of the conventional heating device.
Description of Embodiments
[0029] In the following, with reference to the accompanying drawings, a description will
be given of a microwave grilling oven as each embodiment of a heating device of the
present invention. It is to be noted that, the heating device of the present invention
is not limited to the structure of the microwave grilling oven described in the following
embodiments, and it includes a heating device structured based on a technical idea
and a common general technical knowledge in the present technical field which are
equivalent to the technical idea which will be described in connection with the following
embodiments.
(First Embodiment)
[0030] Figs. 1, to 3 each show the structure of a microwave grilling oven as a heating device
according to a first embodiment of the present invention, Fig. 1 is a side cross-sectional
view showing the schematic internal configuration of the heating device according
to the first embodiment. Fig. 2 is a front view showing a partition plate that partitions
a heating chamber in which an object to be heated is disposed and a heat-source chamber
that accommodates sheathed heater being a heat source in the heating device according
to the first embodiment. Fig. 3 shows the structure of vane portions of a circulation
fan provided in the heat-source chamber.
[0031] In the following, a detailed description will be given of a microwave grilling oven
as the heating device according to the first embodiment of the present invention.
[0032] As shown in Fig. 1, a heating device 1 according to the first embodiment is provided
with, inside a casing 8, a heating chamber 12 that has a substantially rectangular
parallelepiped structure for accommodating objects 100 to be heated being food. The
heating chamber 12 is structured with wall plates forming the ceiling plane, the bottom
plane, the left-side plane, the right-side plane, and the back plane with a metal
material, a door 30 opened and closed for putting in and taking out the objects 100
to be heated, and placement tables 101 for placing the objects 100 to be heated. In
the heating device 1 of the first embodiment, the placement tables 101 are structured
such that they can be disposed at two levels, one above the other.
[0033] Below the heating chamber 12, a magnetron 10 and an antenna 11 are disposed, such
that an electromagnetic wave generated by the magnetron 10 is radiated inside the
heating chamber 12 via the antenna 11. With the heating chamber 12 structured as described
above, the door 30 being closed confines the electromagnetic wave supplied into the
heating chamber 12 inside the heating chamber 12.
[0034] Further, the heating device 1 according to the first embodiment is provided with
one argon lamp heater 13 that generates near-infrared radiation and two coil heaters
14a and 14b that generate far-infrared radiation, each as a rod-like grilling heater
at the ceiling plane corresponding to the top portion inside the heating chamber 12.
[0035] Further, the heating device 1 according to the first embodiment is provided with
a heat-source chamber 15 adjacent to the heating chamber 12, on the back side being
the rear side of the heating chamber 12. Inside the heat-source chamber 15, a circulation
fan 17A being a centrifugal fan and a sheathed heater 16 heating the air sent by the
rotary operation of the circulation fan 17A are disposed. The sheathed heater 16 in
the heating device 1 according to the first embodiment is disposed on the outer side
relative to vane portions 22A of the circulation fan 17A. The sheathed heater 16 is
disposed at a position being displaced toward the back side, and has a substantially
square frame shape, It is to be noted that, in the first embodiment, though the description
is given of an example where the sheathed heater 16 has a substantially square frame
shape, the present invention is not limited to such a structure, and other shape,
e.g., an annular frame shape may be employed.
[0036] In a driving chamber 24 being a space on the further rear side (back side) of the
heat-source chamber 15, a motor 28 being a drive source is disposed. A shaft 29 of
the motor 28 penetrates through a heat-source chamber backside wall 26 structuring
the back side of the heat-source chamber 15. To the tip of the shaft 29, the circulation
fan 17A is attached. In this manner, the heat-source chamber 15 where the sheathed
heater 16 being a heat source is disposed, and the driving chamber 24 where the motor
28 being a drive source is disposed are partitioned by the heat-source chamber backside
wall 26 and thermally insulated.
[0037] Further, a partition plate 18 is provided between the heating chamber 12 and the
heat-source chamber 15. The partition plate 18 spatially partitions between the heating
chamber 12 and the heat-source chamber 15.
[0038] The partition plate 18 is provided with air intake ports 19 at positions (central
region) facing around the center of the circulation fan 17A, and air outlet ports
20 are formed at a plurality of places in the outer circumferential region of the
circulation fan 17A, which is the region close to the casing 8.
[0039] As shown in Fig. 1, in the heating device 1 according to the first embodiment, the
partition plate 18 and the heat-source chamber backside wall 26 are not flat-plate
shaped, and are each concave-shaped in which the region near the casing 8 being the
outer circumferential portion is positioned on the driving chamber 24 side where the
motor 28 is provided. In other words, the heat-source chamber backside wall 26 is
provided with a convex portion at its central region, such that the central portion
facing the motor 28 projects toward the heating chamber. Into the space formed by
the convex portion, the motor 28 partially enters. Further, similarly to the heat-source
chamber backside wall 26, the partition plate 18 is provided with a convex portion
at the central region thereof. That is, the partition plate 18 and the heat-source
chamber backside wall 26 are identical to each other in cross-sectional shape, and
the interval between the partition plate 18 and the heat-source chamber backside wall
26 (the length in the depth direction) is maintained substantially the same between
the central region and the outer circumferential region.
[0040] Further, as will be described later, in the heating device 1 according to the first
embodiment, the width (the length in the depth direction of the heating device 1)
of the vane portions 22A of the circulation fan 17A is formed to be small. Therefore,
the length in the depth direction of the heat-source chamber 15 is also structure
to be short. That is, the interval in the depth direction between the partition plate
18 and the heat-source chamber backside wall 26 is structured to be narrow, and hence
the heat-source chamber 15 is a very small space as compared to the heating chamber
12 accommodating the objects 100 to be heated.
[0041] Next, a description will be given of the disposition position of the sheathed heater
16 in the structure of the heating device 1 according to the first embodiment.
[0042] As shown in Fig. 1, the sheathed heater 16 is disposed at the position which is rearward
relative to the conventional arrangement, that is, at an offset position displaced
toward the motor 28 side. In other words, a plane (a heat line plane) that includes
a heat line (a frame-like line that continues at the center of the heat generating
portion) of the frame-like sheathed heater 16 is disposed such that it is positioned
rearward relative to the surface of revolution of a point where force is applied (plane
of application of force) in the vane portions 22A of the circulation fan 17A. That
is, as shown in Fig. 1, the heat line plane of the sheathed heater 16 is displaced
at the offset position by a distance X toward the back side with reference to the
application point plane of the circulation fan 17A. Here, the point where force is
applied in each vane portion 22A refers to a virtual point of force applied to the
surface of the blade of each vane portion 22A when the circulation fan 17A rotates.
[0043] Fig. 2 is a front view showing the partition plate 18 partitioning the heating chamber
12 and the heat-source chamber 15. As shown in Fig. 2, at the central region of the
partition plate 18, a plurality of air intake ports 19 for suctioning air from the
heating chamber 12 side toward the heat-source chamber 15 side are formed. Further,
at the outer circumferential region of the partition plate 18, a plurality of air
outlet ports 20 for blowing hot air from the heat-source chamber 15 side toward the
heating chamber 12 side are formed. As shown in Fig. 2, the outlet regions where a
plurality of air outlet ports 20 are formed are formed at a plurality of portions
of the partition plate 18, and the formation position of each of the outlet regions
is set in accordance with the specification of the heating device 1. The air intake
ports 19 and the air outlet ports 20 are formed with a plurality of punched holes.
[0044] Fig. 3 shows the blade structure of the vane portions 22A of the circulation fan
17A. (a) of Fig. 3 is a front view of the circulation fan 17A, and (b) of Fig. 3 is
a side view of the circulation fan 17A.
[0045] As shown in Fig. 3, the circulation fan 17A includes a flat main plate 33A attached
to the tip portion of the shaft 29 of the motor 28, and eight vane portions 22A provided
to the main plate 33A. To the central point (point of the center of gravity) P of
the main plate 33A, the tip portion of the shaft 29 of the motor 28 is fixed.
[0046] Each vane portion 22A is structured with two pieces, i.e., a first vane piece 21a
and a second vane piece 21b, which are formed by providing prescribed slits to the
main plate 33A which has been cut into a disk-like prescribed shape. The first vane
piece 21a and the second vane piece 21b are formed by being bent in the substantially
perpendicular direction to the plane of the main plate 33A. That is, in the circulation
fan 17A, by carrying out bending work at two places of the main plate 33A having been
cut out, the first vane piece 21a and the second vane piece 21b are formed. By carrying
out bending work along the line denoted by reference character E in Fig. 3, the first
vane piece 21a is formed. Then, by carrying out bending work along the line denoted
by reference character F, the second vane piece 21b is formed. Fig. 4 is a plan view
showing the state of the main plate 33A before the first vane pieces 21a and the second
vane pieces 21b being the vane portions 22A are formed, and shows a metal plate being
cut out in order to form the circulation fan 17A. In Fig. 4, the broken lines (E,
F) represent the portion to be bent.
[0047] By the rotation of the circulation fan 17A structured as above, the vane portions
22A cause the air in the heat-source chamber 15 to flow in the centrifugal direction.
Accordingly, the air inside the heating chamber 12 passes through the air intake ports
19 formed at the partition plate 18, and suctioned into the heat-source chamber 15.
In the heat-source chamber 15, the air that flowed and shifted in the centrifugal
direction by the rotary operation of the circulation fan 17A shifts toward the sheathed
heater 16 along the inner wall of the heat-source chamber 15 and heated. The hot air
heated by the sheathed heater 16 passes through the air outlet ports 20 formed at
the outer circumferential region of the partition plate 18, and is sent inside the
heating chamber 12.
[0048] The hot air sent into the heating chamber 12 in this manner circulates inside the
heating chamber 12, and hence is capable of raising the ambient temperature in the
heating chamber 12 uniformly in a short time. Thus, with the heating device 1 according
to the first embodiment, the circulation fan 17A of the special shape is employed,
and the sheathed heater 16 disposed at the position in the outer circumference of
the circulation fan 17A to be displaced toward the back side forms hot air of a desired
temperature. The hot air circulating inside the heating chamber 12 makes it possible
to carry out excellent grill cooking with the miniaturized device possessing a power-saving
performance.
[0049] In the following, a description will be given of a specific shape of the vane portions
22A of the heating device 1 according to the first embodiment. It is to be noted that,
the specific numerical value described in the following is merely an example, and
is not intended to specify the shape of the vane portions of the heating device of
the present invention.
[0050] In the circulation fan 17A shown in Fig. 3, an angle formed between a straight line
connecting a point on the bending line F of the second vane piece 21 b and being closest
to the center P and a point of the center P, and the bending line F of the second
vane piece 21b is a vane inlet angle. This angle is defined as an inlet angle IA.
Further, an angle formed between a tangent line at an intersection point between the
outer circumference of the main plate 33A and the bending line E of the first vane
piece 2 1 a and being the farthest point from the center, and the bending line E of
the first vane piece 21a is a vane outlet angle. This angle is defined as an outlet
angle OA. In the heating device 1 according to the first embodiment, the inlet angle
IA is set to 55 degrees, and the outlet angle is set to 45 degrees.
[0051] Further, in the circulation fan 17A, the eight vane portions 22A are formed at identical
angle intervals with reference to the center P in the main plate 33A, and the vane
portions 22A are symmetrically formed with reference to the center P of the main plate
33A. Accordingly, the vane portions 22A in the main plate 33A are formed to oppose
to each other with reference to the center P. Here, as to the first vane pieces 21a
and 21a of the two vane portions 22A and 22A opposite to each other, a distance between
the farthest ends from the center P, i.e., the outer diameter of the main plate 33A,
is defined as A. Then, as to the second vane pieces 21 b of the two vane portions
22A and 22A opposite to each other, a distance (inner diameter) between the nearest
ends to the center P is defined as B. In the circulation fan 17A of the heating device
1 according to the first embodiment, the ratio between the inner diameter and the
outer diameter (B/A), which is the proportion of the inner diameter (B) to the outer
diameter (A), is set to approximately 0.6. The ratio between the inner diameter and
the outer diameter (B/A) is preferably between 0.5 and 0.7. It is to be noted that,
though the ratio between the inner diameter and the outer diameter (B/A) is expressed
by the ratio between the outer diameter A and the inner diameter B each being a diameter
of the main plate 33A, a distance (B/2) from the point nearest to the center P on
the bending line F of the second vane piece 21b and a radius (A/2) may be used.
[0052] Defining the length of the bending line E of the first vane piece 21a as C, and defining
the length of the bending line F of the second vane piece 21b as D, the ratio (C/D),
that is, the ratio (C/D) of the length between the first vane piece 21a and the second
vane piece 21b is 1/2.8 in the circulation fan 17A of the heating device according
to the first embodiment. As a result of an experiment, with the length (D) of the
bending line F of the second vane piece 21 b falling within a range of 2.5 times to
3.0 times as long as the length (C) of the bending line E of the first vane piece
21a, a preferable result was obtained.
[0053] It is to be noted that, the width W (the length in the depth direction, see (b) of
Fig. 3) of each of the first vane piece 21a and the second vane piece 21b is set to
8 mm. The width W is preferably between 6 mm and 15 mm.
[0054] Each first vane piece 21a and each second vane piece 21b formed at the main plate
33A are brought into contact with each other without any gap, and are preferably formed
with a curved plane so as to be continuous, to achieve, e.g., R 25. The preferable
range of this radius of curvature is from 20 mm to 30 mm.
[0055] Fig. 5 is a graph showing the pressure loss characteristic (dimensionless PQ characteristic)
in which the rotation speeds are shown in a dimensionless expression. The vertical
axis indicates the static pressure coefficient, and the horizontal axis indicates
the flow rate coefficient. Fig. 5 is a graph in which the pressure loss characteristic
(solid line) of a case where the circulation fan 17A of the heating device according
to the first embodiment of the present invention and a pressure loss characteristic
(broken line) of a case where a circulation fan as a comparison example whose description
will follow are compared against each other. That is, the pressure loss characteristics
shown in Fig. 5 each represent the relationship between the air volume (horizontal
axis) and the static pressure (vertical axis) in a case where the air volume is varied
using the circulation fan 17A according to the first embodiment and the circulation
fan as the comparison example.
[0056] Fig. 6 shows the blade structure of a circulation fan 170 and an annual electrothermal
heater 45 as the comparison example. (a) of Fig. 6 is a front view of the circulation
fan 170, and (b) of Fig. 6 is a side view of the circulation fan 170.
[0057] As shown in Fig. 6, the circulation fan 170 as the comparison example includes a
flat main plate 330 to be attached to the tip portion of the shaft of a motor, to
which main plate 330 eight vane portions 210 are formed. The vane portions 210 are
each formed by carrying out bending work at one straight linear bending portion to
the main plate 330. Therefore, each vane portion 210 is structured by one flat vane
piece. The width W (the length in the depth direction in the heating device) of the
vane piece is approximately 20 mm. Further, the outer shape dimension of the main
plate 330 of the circulation fan 170 is the same as the outer diameter dimension (A)
of the main plate 33A of the circulation fan 17A according to the first embodiment.
The electrothermal heater 45 is disposed so as to surround the outer circumference
of the circulation fan 170, and is set such that the width of the vane portions 210
of the circulation fan 170 is accommodated inside the region defined by the width
(length in the depth direction) of the electrothermal heater 45.
[0058] The circulation fan 170 as the comparison example structured as described above has
the vane portions 210 that is greater than the vane portions 22A of the circulation
fan 17A according to the first embodiment, similarly to the circulation fan 43 of
the conventional example whose description has been given in the section of BACKGROUND
ART. Comparing the pressure loss characteristic between the comparison example structured
as described above, and the circulation fan 17A of the heating device according to
the first embodiment, as shown in Fig. 6, it can be seen that the air volume characteristic
of the circulation fan 17A is greatly improved than that of the circulation fan 170
of the comparison example.
[0059] As compared to the circulation fan 170 of the comparison example, the circulation
fan 17A of the heating device according to the first embodiment exhibits an improved
air volume characteristic, despite the narrowed width (W) of the shape of the vane
portions 22A, that is, despite the thinned vane portions 22A with the narrowed blade
plane of each vane portion 22A. Accordingly, the heating device according to the first
embodiment can achieve an excellent start-up performance and a power-saving performance
of the circulation fan despite the use of the motor of small driving torque for driving
the circulation fan 17A. Further, miniaturization of the entire device can be achieved,
and in particular, the depth dimension can be shortened. As a result, even when the
heating device according to the first embodiment is disposed on, e.g., a kitchen cupboard,
the door of the heating device or the like will not stick out from the kitchen cupboard
to put obstruction in the user's way. This can achieve an outer dimension with which
disposition on the kitchen cupboard is secured.
[0060] The circulation fan 17A of the heating device according to the first embodiment has
a structure in which the plurality of vane portions 22A are formed by simple bending
work carried out to one metal plate. Accordingly, though the circulation fan 17A according
to the first embodiment is structured to have such a special shape, it is not necessary
to increase the manufacturing cost, and a reduction in the price of such a device
possessing high function can be achieved.
[0061] As described above, the description has been given of the heating device according
to the first embodiment as to the exemplary case in which the inlet angle IA is set
to 55 degrees and the outlet angle OA is set to 45 degrees in the circulation fan
17A. However, setting the inlet angle IA to 50 degrees and setting the outlet angle
OA to 40 degrees, the air volume of the circulation fan 17A can further be increased.
Further, setting the inlet angle IA to 60 degrees and setting the outlet angle OA
to 50 degrees, the pressure of the circulation fan can be increased, whereby it becomes
useable even in an air blow path where the pressure loss is great. Thus, the heating
device of the present invention can set the inlet angle IA and the outlet angle OA
in the circulation fan to a desired angle in accordance with the specification of
the heating device, to achieve a higher function and to save energy.
[0062] Further, though the description has been given of the heating device according to
the first embodiment having the eight vane portions 22A of the circulation fan 17A,
with the heating device of the present invention including a circulation fan having
about six to sixteen vane portions also, the similar effect can be achieved by employing
the similar structure as the vane portions 22A according to the first embodiment.
Therefore, the present invention is not limited by the number of vane portions whose
description has been given as the heating device according to the first embodiment.
(Second Embodiment)
[0063] In the following, a description will be given of a heating device of a second embodiment
of the present invention. Fig. 7 is a plan view showing the blade structure of a circulation
fan 17B to be installed in a heating device according to a second embodiment of the
present invention. Fig. 8 is a plan view showing the state of a main plate 33B before
vane portions 22B of the circulation fan 17B are formed, and shows a metal plate being
cut out in order to form the circulation fan 17B. In Fig. 8, the broken line portions
represent bending places. It is to be noted that, as to the heating device according
to the second embodiment, identical reference characters are allotted to the components
having identical function and structure as those of the heating device according to
the first embodiment, and the description thereof is omitted.
[0064] As shown in Fig. 7, the heating device according to the second embodiment is different
in the structure from the heating device according to the first embodiment in that
each vane portion 22B of the circulation fan 17B is formed by a first vane piece 21a
and a second vane piece 21b being one vane piece.
[0065] That is, with the heating device according to the second embodiment, by providing
prescribed slits to the metal plate (the main plate 33B) which has been cut into a
substantially disk-like prescribed shape, one vane piece member is formed. The vane
piece member is subjected to the first bending work in the direction perpendicular
to the main plate 33B, and next, to the second bending work in the direction parallel
to the plane of the main plate 33B at a prescribed position of the bent vane piece
member. Thus, the first vane piece 21a and the second vane piece 21b of each vane
portion 22B are formed.
[0066] In Fig. 8, bending lines G (broken lines) represent the first bending work positions.
At the bending lines G, bending is performed in the perpendicular direction relative
to the main plate 33B. Further, bending lines H (broken lines) represent the second
bending work positions. Each vane piece having bent at the corresponding bending line
G is further bent at the bending line H. The bent portion R at the bending line H
is structured with a curved plane, e.g., a radius of curvature of 25 mm (R25).
[0067] As described above, as to the heating device according to the second embodiment,
the circulation fan 17B having the inlet angle IA, the outlet angle OA, and the bent
portion R (radius of curvature: R25) which are identical to those of the circulation
fan 17A of the heating device according to the first embodiment can be formed by bending
work performed at two places, similarly to the circulation fan 17A according to the
first embodiment.
[0068] As compared to the heating device according to the first embodiment, the heating
device according to the second embodiment is advantageous in that, since each of the
vane portions 22B is formed by one vane piece being bent, the circulation fan 17B
according to the second embodiment can suppress a flow separation phenomenon which
is prone to occur at the position where the inlet angle IA and the outlet angle OA
intersect with each other (the bent portion R) than the circulation fan 17A according
to the first embodiment.
[0069] Accordingly, the heating device according to the second embodiment is capable of
improving the air blowing efficiency of the circulation fan 17B and reducing the turbulence
noise generated by the vane portions 22B as compared to the heating device according
to the first embodiment.
[0070] It is to be noted that, though the description has been given of the heating device
according to the second embodiment having the vane portions 22B of the circulation
fan 17B structured with eight vane pieces, as to the number of the vane pieces of
the vane portions 22B, about six to sixteen pieces can achieve the similar effect.
The greater the number of the vane pieces, the smaller the turbulence noise electric
power generated per vane piece. Hence, the overall noise of the circulation fan can
be reduced.
[0071] Further, though the description has been given of the circulation fan 17B of the
heating device according to the second embodiment taking up the exemplary case in
which the radius of curvature of the bent portion R between the first vane piece 21
a and the second vane piece 21b is set to 25 mm similarly to the heating device according
to the first embodiment, However, the similar effect can be achieved by setting the
radius of curvature to fall within the range of about 20 mm to 30 mm. Further, the
similar effect can be achieved also in a case where the bent portions R are connected
by an involute curve or the like.
(Third Embodiment)
[0072] In the following, a description will be given of a heating device according to a
third embodiment of the present invention. Fig. 9 shows the structure of a circulation
fan 17C installed in the heating device according to the third embodiment of the present
invention. In Fig. 9, (a) is a plan view of the circulation fan 17C of the heating
device according to the third embodiment, and (b) is a side view of the circulation
fan 17C. It is to be noted that, as to the heating device according to the third embodiment,
identical reference characters are allotted to the components having identical function
and structure as those of the heating device according to each of the first and second
embodiments, and the description thereof is omitted.
[0073] As shown in Fig. 9, the heating device according to the third embodiment is different
in the structure from that according to the second embodiment in provision of a complementary
plate 35 for complementing notches 34 created at a main plate 33C by vane pieces being
bent to form vane portions 22C, and an auxiliary plate (shroud) 36 for clamping the
vane pieces of the vane portion 22C with the main plate 33C.
[0074] The circulation fan 17C of the heating device according to the third embodiment is
structured such that the circulation fan 17B of the heating device according to the
second embodiment is provided with the complementary plate 35 and the auxiliary plate
(shroud) 36. The complementary plate 35 is provided on the back side of the circulation
fan 17C, so as to face the heat-source chamber backside wall of the heat-source chamber
15 (see Fig. 1). The complementary plate 35 is provided to close the notches 34 at
the main plate 33C, and the air suctioned from the central region of the circulation
fan 17C is efficiently shifted in the centrifugal direction.
[0075] On the other hand, the auxiliary plate (shroud) 36 is provided on the front side
of the circulation fan 17C so as to face the partition plate 18 of the heat-source
chamber 15 (see Fig. 1). The auxiliary plate 36 is provided to cover the vane portions
22C. It is to be noted that, the auxiliary plate 36 is annular-shaped and of which
central region is hollow, and is structured to suction the air inside the heating
chamber 12 from the central region.
[0076] With the circulation fan 17C of the heating device according to the third embodiment
structured as above, provision of the complementary plate 35 makes it possible to
prevent leakage of the air from the notches 34 of the main plate 33C toward the downstream
side (back side), and provision of the auxiliary plate (shroud) 36 makes it possible
to prevent leakage of the air suctioned into the vane portion 22C toward the upstream
side (front side). Accordingly, the circulation fan 17C of the heating device according
to the third embodiment exhibits drastically improved air blowing efficiency.
[0077] Fig. 10 is a graph showing the pressure loss characteristic (dimensionless PQ characteristic)
in which the rotation speeds are shown in a dimensionless expression, in which the
vertical axis indicates the static pressure coefficient, and the horizontal axis indicates
the flow rate coefficient. Fig. 10 is a graph in which the pressure loss characteristic
(solid line) of a case where the circulation fan 17C of the heating device according
to the third embodiment is used and the pressure loss characteristic (broken line)
of the comparison example whose description has been given with reference to Fig.
6 are compared against each other. That is, the pressure loss characteristics shown
in Fig. 10 each represent the relationship between the air volume (horizontal axis)
and the static pressure (vertical axis) in a case where the air volume is varied using
the circulation fan 17C according to the third embodiment and the circulation fan
as the comparison example.
[0078] As can clearly be seen from the graph in Fig. 10, the circulation fan 17C of the
heating device according to the third embodiment exhibits a drastically improved air
volume characteristic than the circulation fan of the comparison example does. In
particular, the air volume characteristic in a state where the pressure loss is great
and the flow rate is limited is improved.
[0079] As described above, with the heating device according to the third embodiment, using
the thin-type fan and the small-type motor, it becomes possible to realize excellent
start-up performance and power-saving performance of the circulation fan, and to achieve
miniaturization of the entire device.
(Fourth Embodiment)
[0080] In the following, a description will be given of a heating device according to a
fourth embodiment of the present invention. Fig. 11 is a plan view showing the structure
of a circulation fan 17D installed in the heating device according to the fourth embodiment
of the present invention. Fig. 12 is a perspective view of the circulation fan 17D
according to the fourth embodiment. It is to be noted that, as to the heating device
according to the fourth embodiment, identical reference characters are allotted to
the components having identical function and structure as those of the first to third
embodiments, and the description thereof is omitted.
[0081] As shown in Figs. 11 and 12, the heating device according to the fourth embodiment
is different in the structure from that according to the heating device according
to the second embodiment in that an outer diameter a of a main plate 33D of the circulation
fan 17D is smaller than an outer diameter A of the main plate 33D according to each
of the first to third embodiments. Accordingly, in the heating device according to
the fourth embodiment, part of the vane pieces of vane portions 22D of the circulation
fan 17D projects from the outer circumference of the main plate 33D.
[0082] With the heating device according to the fourth embodiment, by providing prescribed
slits to a metal plate (main plate 33D) having been cut in a prescribed shape, vane
piece members are formed. Fig. 13 is a plan view showing the state of the main plate
33D before the vane portions 22D of the circulation fan 17D are formed, and shows
a metal plate being cut out in order to form the circulation fan 17D. In Fig. 13,
broken line portions (G, H) are the bending lines showing the bending places.
[0083] With the circulation fan 17D according to the fourth embodiment, similarly to the
circulation fan 17B according to the second embodiment, each vane piece member is
subjected to the first bending work (bending line G) in the direction perpendicular
to the main plate 33D, and next, to the second bending work (bending line H) in the
direction parallel to the plane of the main plate 33D at a prescribed position of
the bent vane piece member. Thus, each vane portion 22D is formed. The bent portion
R of the bending line H is formed with a curved plane, e.g., R 25.
[0084] With the heating device according to the fourth embodiment, the circulation fan 17D
having the inlet angle IA, the outlet angle OA, and the bent portion R (radius of
curvature: R25) which are identical to those of the circulation fan 17B of the heating
device according to the second embodiment can be formed by bending work performed
at two places, similarly to the circulation fan 17B according to the second embodiment.
[0085] With the heating device according to the fourth embodiment, similarly to the heating
device according to the second embodiment, the flow separation phenomenon which is
prone to occur at the position (bent portion R) where the inlet angle IA and the outlet
angle OA in each vane portion 22D of the circulation fan 17D intersect each other
is suppressed.
[0086] Accordingly, with the heating device according to the fourth embodiment, an improvement
in the air blowing efficiency of the circulation fan 17D and a reduction in the turbulence
noise generated by the vane portions 22D are achieved.
[0087] Further, as will be described below, the heating device according to the fourth embodiment
achieves the special effect which cannot be achieved with the heating device according
to each of the foregoing embodiments.
[0088] With the heating device according to the fourth embodiment, as the circulation fan
17D rotates, the air suctioned from the central region of the circulation fan 17D
is caused to flow in the centrifugal direction by the vane portions 22D, to be discharged
in the outer circumferential direction from the vane portions 22D. Here, as compared
to the circulation fans 17A, 17B, and 17C respectively used in the first to third
embodiments, the air volume sent from the vane portions 22D toward the rear side (back
side) of the heat-source chamber 15 is increased.
[0089] That is, since the vane pieces of the vane portions 22D of the circulation fan 17D
of the heating device according to the fourth embodiment project toward the outer
circumference side than the main plate 33D, the air is sent from the vane portions
22D toward the rear side of the heat-source chamber 15.
[0090] With the heating device according to the fourth embodiment, the sheathed heater 16
being a heat source is provided at the position on the outer side of the vane portions
22D of the circulation fan 17D and at the position being displaced toward back side,
similarly to the heating device according to the first embodiment. Thus, with the
heating device according to the fourth embodiment, since the sheathed heater 16 is
disposed at the position toward the back side than the circulation fan 17D in the
heat-source chamber 15, the air discharged from the circulation fan 17D surely flows
in the direction toward the sheathed heater 16 being the heat source. As a result,
with the structure of the heating device according to the fourth embodiment, the air
is sent to the heat source from the circulation fan 17D at high air blowing efficiency,
and is highly efficiently heated by the sheathed heater 16 being the heat source.
Accordingly, highly efficient use of the heat source is achieved, and hence an excellent
effect is exhibited in saving energy.
[0091] It is to be noted that, though the description has been given of the circulation
fan 17D according to the fourth embodiment having no complementary plate and auxiliary
plate, which are provided to the circulation fan 17C according to the third embodiment,
the complementary plate and the auxiliary plate may also be provided to the circulation
fan 17D. In such a case where the complementary plate is provided to the circulation
fan 17D, it is preferable to employ the same outer shape dimension as the outer diameter
a of the main plate 33D. The complementary plate is provided on the back side of the
circulation fan 17D, so as to face the heat-source chamber backside wall of the heat-source
chamber 15. The complementary plate is provided to close the notches at the main plate
33D. Thus, provision of the complementary plate makes it possible to prevent the leakage
of the air from the notches of the main plate 33D toward the downstream side (back
side).
[0092] Further, in a case where the auxiliary plate is provided to the circulation fan 17D,
it is preferable to employ an outer shape dimension greater than the outer diameter
a of the main plate 33D such that it covers the vane portions 22D. It is to be noted
that, the auxiliary plate may be provided to cover part of the vane portions 22D (i.e.,
the central side portion). It is to be noted that, the auxiliary plate is annular-shaped
and of which central region is hollow, and is structured to suction the air inside
the heating chamber 12 from the central region. Thus, provision of the auxiliary plate
makes it possible to prevent leakage of the air suctioned into the vane portions 22D
toward the upstream side (front side). With the heating device structured in this
manner, similarly to the third embodiment, a further improvement in the air blowing
efficiency of the circulation fan 17D can be achieved.
[0093] As described above, with the heating device of the present invention, it becomes
possible to implement a highly efficient circulation fan possessing high readiness
using the motor whose driving torque is small. Therefore, it becomes possible to use
the thin-type fan and the small-type motor, whereby a reduction in the dimension in
the depth direction of the entire device can be achieved. That is, according to the
present invention, it becomes possible to provide a compact heating device whose door
or the like will not project from a kitchen cupboard, and which possesses an excellent
cooking performance.
Industrial Applicability
[0094] The present invention, which uses a highly efficient thin circulation fan for a heating
device is applicable to household and industrial ovens having a convection function,
and to a heating device in the industrial fields such as a thawing device, a drying
device or the like, and still further, to a heating device for ceramics, sintering,
biochemical reaction or the like.
Reference Signs List
[0095]
- 1
- heating device
- 8
- casing
- 10
- magnetron
- 11
- antenna
- 12
- heating chamber
- 15
- heat-source chamber
- 16
- sheathed heater
- 17A, 17B, 17C, 17D
- circulation fan
- 18
- partition plate
- 19
- air intake port
- 20
- air outlet port
- 21a, 21b
- vane piece
- 22A, 22B, 22C, 22D
- vane portion
- 33A, 33B, 33C, 33D
- main plate
- 34
- notch
- 35
- complementary plate
- 36
- auxiliary plate
1. A heating device, comprising:
a heating chamber that accommodates an object to be heated;
a heat-source chamber that is adjacent to the heating chamber, and that supplies hot
air into the heating chamber; and
a partition plate that has air intake ports and air outlet ports, and that partitions
the heating chamber and the heat-source chamber, wherein
the heat-source chamber is provided with a circulation fan attached to a rotary shaft
of a motor, and a heat source that heats air moved by the circulation fan,
the circulation fan has a main plate and a plurality of vane portions provided to
the main plate,
each of the vane portions is structured with a plurality of vane pieces forming a
right angle with a plane of the main plate, and
in a plurality of the vane pieces, a plane of a vane piece closest to a rotation central
axis of the circulation fan fixing an inlet angle and a plane of a vane piece farthest
from the rotation central axis of the circulation fan fixing an outlet angle are structured
with planes different from each other.
2. The heating device according to claim 1, wherein
the inlet angle is an angle formed between a straight line connecting between a point
closest to the rotation central axis of the circulation fan on a first intersection
line and the rotation central point and the first intersection line, the first intersection
line being a line where the plane of the vane piece closest to the rotation central
axis of the circulation fan and the plane of the main plate intersect with each other,
the outlet angle OA is an angle formed between a tangent in a rotary direction at
a point farthest from the rotation central axis of the circulation fan on a second
intersection line and the second intersection line, the second intersection line being
a line where the plane of the vane piece farthest from the rotation central axis of
the circulation fan and the plane of the main plate intersect with each other, and
the inlet angle is set to fall within a range from 50 degrees to 60 degrees, and the
outlet angle is set to fall within a range from 40 degrees to 50 degrees.
3. The heating device according to claim 1, wherein
a plurality of the vane pieces of each of the vane portions of the circulation fan
are each formed by a part of a cut out main plate material being bent at a right angle,
and the vane pieces are formed by part of the main plate material being separately
bent.
4. The heating device according to claim 1, wherein
a plurality of the vane pieces of each of the vane portions of the circulation fan
are each formed by a part of a cut out main plate material being bent, and a plurality
of the vane pieces of each of the vane portions are formed by a single plate material
being bent.
5. The heating device according to one of claims 3 and 4, wherein
the circulation fan has a complementary plate that closes notches produced by the
part of the main plate being bent, and an auxiliary plate that clamps a plurality
of the vane pieces with the main plate.
6. The heating device according to claim 1, wherein
a part of the vane pieces of the circulation fan projects from the main plate in a
centrifugal direction.
7. The heating device according to claim 1, wherein
a part of the vane pieces of the circulation fan projects from the main plate in a
centrifugal direction, and
the heat source is disposed at a position outer than the vane pieces of the circulation
fan, and displaced rearward than the circulation fan.
8. The heating device according to claim 1, wherein
the inlet angle of each of the vane pieces of the circulation fan is set to 55 degrees,
and the outlet angle of each of the vane pieces of the circulation fan is set to 45
degrees.
9. The heating device according to claim 1, wherein
the vane pieces of the circulation fan each have a width in an axial direction of
the rotary shaft of the motor set to fall within a range from 6 mm to 15 mm.
10. The heating device according to claim 1, wherein
the circulation fan has the vane portions of six to sixteen in number.
11. The heating device according to claim 1, wherein
a length of a first intersection line where the plane of the vane piece closest to
the rotation central axis of the circulation fan and the plane of the main plate intersect
with each other is set to fall within a range from 2.5 times to 3.0 times as long
as a length of a second intersection line where the plane of the vane piece farthest
from the rotation central axis of the circulation fan and the plane of the main plate
intersect with each other.
12. The heating device according to claim 1, wherein
a ratio of a distance from a point closest to the rotation central axis on a first
intersection line where the plane of the vane piece closest to the rotation central
axis of the circulation fan and the plane of the main plate intersect with each other
to a distance from a point farthest from the rotation central axis on a second intersection
line where the plane of the vane piece farthest from the rotation central axis of
the circulation fan and the plane of the main plate intersect with each other to the
rotation central axis is set to fall within a range from 0.5 to 0.7.
13. The heating device according to claim 1, wherein
the vane pieces of the vane portions of the circulation fan are each structured with
two pieces including a vane piece structuring the inlet angle and a vane piece structuring
the outlet angle, and a radius of curvature of a boundary portion between the two
vane pieces is set to fall within a range from 20 mm to 30 mm.