BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention generally relates to doffers and yarn winding apparatuses including
the same.
2. Description of the Related Art
[0002] A doffer that removes a fully wound package or the like is generally included in
yarn winding apparatuses such as spinning devices. For example, yarn winding apparatuses
(spinning devices, textile machines) of this type are disclosed in Japanese published
unexamined application No.
H9-100066 and Japanese published unexamined application No.
2005-220484.
[0003] A package loading area is provided between a spinning unit and a doffer carrier in
the spinning device disclosed in Japanese published unexamined application No.
H9-100066. A guide arm member of the doffer carrier dismounts a package fully wound by the
spinning unit from a cradle that holds a bobbin, receives the package with a stay,
and thereafter drops the package toward the package loading area.
[0004] A loading area is provided in also the textile machine disclosed in Japanese published
unexamined application No.
2005-220484. The loading area is located closer to a front-surface side of the textile machine
than a doffer carrier. The doffer carrier includes a sloped floor for moving a package
by causing the package to roll down. With this configuration, the package that is
fully wound and dismounted from a cradle rolls down the sloped floor to the loading
area.
[0005] However, with the configuration disclosed in Japanese published unexamined application
No.
H9-100066, the package may be damaged when it falls on the package loading area.
[0006] Japanese published unexamined application No.
H9-100066 and Japanese published unexamined application No.
2005-220484 disclose only methods for carrying a cheese-shaped package but do not disclose, for
example, a method for carrying a conical package, a method for changing a package
to be wound, and the like.
[0007] In particular, winding a conical package with the configuration disclosed in Japanese
published unexamined application No.
2005-220484 can cause the package to turn to a small-diameter side of the package when rolling
down the sloped floor and result in collision between the package and other components
of the textile machine. Such collision not only can damage the package but also causes
the package to be caught by the component and results in a failure to appropriately
move the package to the loading area in some cases.
[0008] In the configuration disclosed in Japanese published unexamined application No.
2005-220484, the sloped floor extends through the doffer carrier. This configuration limits a
freedom in arrangement of components of the doffer carrier and the like and results
in an increase in size of the doffer carrier or an increase in complexity of mechanism
to avoid interference in layout.
SUMMARY OF THE INVENTION
[0009] It is an object of the present invention to provide a doffer that reduces an impact
given to a package during doffing and that is adaptable to packages of various shapes.
This is achieved by a doffer according to claim 1.
[0010] According to a first aspect of the present invention, a doffer that doffs a package
formed by winding a yarn on a bobbin includes a support member and a driving section.
The support member is adapted to support the package. The driving section is adapted
to drive the support member to convey the package supported by the support member
from a first position to a second position.
[0011] Thus, the package is conveyed in a state where the at least a part of weight of the
package is supported by the support member, and hence collision between the package
and a component or the like at the second position that would otherwise be caused
by a free fall of the package is prevented. Accordingly, an impact given to the package
can be reduced. Therefore, damage and quality degradation of the package during a
doffing operation performed by the doffer are prevented.
[0012] The support member of the doffer preferably includes a support member that is interchangeable
with a different support member according to a shape of the package to be formed.
[0013] Packages of varying shapes including cheese-shape and conical can be formed by appropriately
using one of the support members and a uniform contact can be achieved between the
support member and a surface of the package. Accordingly, local application of a large
load on the package can be prevented. This structure also reduces the number of components
to be interchanged and facilitates an interchanging operation as compared to a structure
that requires not only the support member but also a member for carrying the package
to be interchanged each time a package of a different shape is to be formed.
[0014] The doffer preferably includes a rotation stopping section that is adapted to stop
inertial rotation of the package before the support member starts supporting the package
by making contact with the package.
[0015] A movement of a rotating package can cause the package to roll down in an unexpected
direction and result in falling of the package out of the support member. In such
a case, damage can occur to the package due to an impact given to the package by the
fall or a failure to appropriately carry the package to the second position. However,
the rotation stopping section stops the rotation of the package and thereafter causes
the package to move, thereby preventing falling of the package out of the support
member.
[0016] The doffer preferably includes a restricting member adapted to restrict a position
of the package in an axial direction of the package while the package is being conveyed.
[0017] The restricting member prevents the package from falling out of the support member,
thereby preventing damage to the package due to an impact that would otherwise be
given to the package by the fall and also preventing a failure to carry the package
to the second position. Furthermore, the structure of the doffer can be simplified
as compared to a structure in which a restricting member that restricts a path of
movement of the package extends from the first position to the second position.
[0018] According to a second aspect of the present invention, a yarn winding apparatus includes
a winding device, a package receiving section, and a doffer. The winding device is
adapted to wind a yarn on a bobbin to form a package. The package receiving section,
which is arranged at a position lower than a position of the winding device, is adapted
to receive the package wound by the winding device. The doffer is adapted to doff
the package from the winding device and convey the package to the package receiving
section. The doffer includes a support member and a driving section. The support member
is adapted to support the package doffed from the winding device and supports at least
a part of the weight of the package at an instant when the package comes into contact
with the package receiving section. The driving section is adapted to drive the support
member to convey the package supported by the support member from the winding device
to the package receiving section.
[0019] Accordingly, an impact given to the package by the package receiving section when
the doffer unloads the package to the package receiving section can be reduced. Therefore,
it is possible to prevent damage and quality degradation of the package during a doffing
operation.
[0020] The support member of the doffer preferably includes a support member that is interchangeable
with a different support member according to a shape of the package to be formed.
[0021] Packages of varying shapes including cheese-shape and conical can be formed by appropriately
using one of the support members and a uniform contact can be achieved between the
support member and a surface of the package. As a result, local application of a large
load on the package can be prevented. This structure also reduces the number of components
to be interchanged and facilitates an interchanging operation as compared to a structure
that requires not only the support member but also a member for carrying the package
to be interchanged each time a package of a different shape is to be formed.
[0022] The doffer of the yarn winding apparatus preferably includes a rotation stopping
section adapted to stop inertial rotation of the package before the support member
starts supporting the package by making contact with the package.
[0023] A movement of a rotating package can cause the package to roll down in an unexpected
direction and result in falling of the package out of the support member. In this
case, damage can occur to the package due to an impact given to the package by the
fall or a failure to appropriately carry the package to the package receiving section.
However, the rotation stopping section stops the rotation of the package and thereafter
causes the package to move, thereby preventing falling of the package out of the support
member.
[0024] The doffer of the yarn winding apparatus preferably includes a restricting member
adapted to restrict a position of the package in an axial direction of the package
while the package is being conveyed.
[0025] The restricting member prevents the package from falling out of the support member,
thereby preventing damage to the package due to an impact given to the package by
the fall and a failure to carry the package to the package receiving section. The
structure of the yarn winding apparatus can be simplified as compared to a structure
in which a restricting member that restricts a path of movement of the package extends
from the winding device to the package receiving section.
[0026] The package receiving section of the yarn winding apparatus includes a receptacle
and a sloping member. The package is loaded on the receptacle. The package rolls down
on the sloping member toward the receptacle. The doffer brings the package into contact
with the sloping member, and thereafter carries the package to the receptacle by causing
the package to roll down the sloping member.
[0027] Accordingly, the sloping member supports a part of the weight of the package while
the package is moving on the sloping member, thereby reducing the magnitude of a load
applied to the support member. Furthermore, the package can be moved by rolling down
rather than being dragged. Accordingly, concentration of the load at one point on
an outer peripheral surface of the package can be prevented.
[0028] The doffer of the yarn winding apparatus preferably includes a roller member that
is rollable on the sloping member.
[0029] The roller member makes it possible to smoothly move the support member along the
sloping member and carry the package to the receptacle appropriately. Dragging the
support member along the sloping member causes the support member and the sloping
member to wear. The roller member prevents this wear, thereby increasing durability
of the doffer.
[0030] The winding device of the yarn winding apparatus includes a bobbin holding section
adapted to hold the bobbin. The doffer includes an operating section adapted to dismount
the package from the bobbin holding section. The operating section dismounts the package
from the bobbin holding section while the support member is in contact with the package.
[0031] Thus, dismounting of the package is performed in a state in which the package is
supported by the support member. Accordingly, falling of the dismounted package from
a position of the winding device that leads to giving an impact to the package is
prevented. Therefore, the yarn winding apparatus can prevent damage and quality degradation
of the package during the doffing operation of the package.
[0032] The yarn winding apparatus includes a bobbin supplying section adapted to supply
the bobbin, on which the yarn is to be wound, to the winding device. The doffer moves
the support member away from the winding device and supplies the bobbin from the bobbin
supplying section to the winding device simultaneously.
[0033] In the yarn winding apparatus configured in this way, the bobbin supplying section
supplies the bobbin, which is a new one, to the winding device while the doffer is
carrying the package to the package receiving section. Accordingly, improvement in
efficiency in yarn winding performed by the yarn winding apparatus can be achieved.
[0034] The yarn winding apparatus includes a plurality of winding devices. The winding devices
are arranged in one direction. The doffer is movable in the direction in which the
winding devices are arranged.
[0035] Such a structure allows reduction in the number of the doffers to be provided as
compared to a structure in which the doffers are provided on a per-winding-device
basis, thereby achieving cost reduction.
[0036] The above and other objects, features, advantages and technical and industrial significance
of this invention will be better understood by reading the following detailed description
of presently preferred embodiments of the invention, when considered in connection
with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0037]
FIG. 1 is a schematic elevation view of an overall structure of a spinning machine
according to an embodiment of the present invention;
FIG. 2 is a longitudinal cross-sectional view of the spinning machine illustrated
in FIG. 1;
FIG. 3 is a perspective view of a guiding section illustrated in FIG. 2;
FIGS. 4A and 4B are schematic diagrams of exemplary shapes, which are appropriate
to shapes of a package, of support members illustrated in FIG. 2;
FIG. 5 is a longitudinal cross-sectional view illustrating how the guiding section
illustrated in FIG. 3 stops inertial rotation of the package; and
FIG. 6 is a longitudinal cross-sectional view for describing a doffing operation.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0038] Exemplary embodiments of the present invention are described in detail below with
reference to the accompanying drawings.
[0039] A spinning machine (yarn winding apparatus) according to an embodiment of the present
invention is described below. Note that "upstream" and "downstream" used in this description
are upstream and downstream, respectively, with respect to a running direction of
a yarn during spinning. FIG. 1 is a schematic elevation view of an overall structure
of a spinning machine 1 according to the embodiment. FIG. 2 is a longitudinal cross-sectional
view of the spinning machine 1.
[0040] The spinning machine 1 illustrated in FIG. 1 includes a plurality of spinning units
2 arranged in a line. The spinning machine 1 also includes a splicer carrier 3, a
doffer carrier 4, a blower box 93, and a motor box 5.
[0041] As illustrated in FIG. 1, each of the spinning units 2 includes a drafting device
7, a spinning device 9, a yarn pooling device 12, and a winding device 13, which are
arranged from upstream to downstream in this order. The drafting device 7 is provided
near a top end of a frame 6 of the spinning machine 1. A fiber bundle 8 fed from the
drafting device 7 is spun by the spinning device 9 into a spun yarn 10. The spun yarn
10 from the spinning device 9 passes through a yarn clearer 49, which will be described
later, and then passes through the yarn pooling device 12. The winding device 13 winds
the spun yarn 10 on a bobbin 48 to form a package 45.
[0042] The drafting device 7 drafts a sliver 15 into the fiber bundle 8. As illustrated
in FIG. 2, the drafting device 7 includes four pairs of rollers, or, more specifically,
a pair of back rollers 16, a pair of third rollers 17, a pair of middle rollers 19
around each of which an apron belt 18 is laid, and a pair of front rollers 20.
[0043] Although a detailed structure of the spinning device 9 is not illustrated, in the
present embodiment, an airjet-spinning-type spinning device is employed as the spinning
device 9. More specifically, the spinning device 9 twists the fiber bundle 8 by using
a swirling airflow to form the spun yarn 10.
[0044] The yarn pooling device 12 is arranged downstream of the spinning device 9. The yarn
pooling device 12 has a function of drawing out the spun yarn 10 from the spinning
device 9 while applying a predetermined tension on the spun yarn 10, a function of
pooling the spun yarn 10 fed from the spinning device 9 to prevent a slack in the
spun yarn 10 during splicing performed by the splicer carrier 3, and a function of
adjusting a yarn tension so that variations in the yarn tension on the side of the
winding device 13 are not transmitted to the spinning device 9. As illustrated in
FIG. 2, the yarn pooling device 12 includes a yarn pooling roller 21, a yarn hook
member 22, an upstream guide 23, and an electric motor 25.
[0045] The yarn hook member 22 is capable of hooking (catching) the spun yarn 10. The yarn
hook member 22 rotates in one piece with the yarn pooling roller 21 in a state where
the spun yarn 10 is hooked by the yarn hook member 22 so that the spun yarn 10 is
carried onto an outer peripheral surface of the yarn pooling roller 21.
[0046] The yarn pooling roller 21 pools the spun yarn 10 by winding the spun yarn 10 on
an outer peripheral surface of the yarn pooling roller 21. The yarn pooling roller
21 is rotated at a predetermined rotational speed by the electric motor 25.
[0047] The yarn hook member 22 is rotatably supported relative to the yarn pooling roller
21. On the yarn hook member 22, a torque (resisting torque) against rotation of the
yarn hook member 22 relative to the yarn pooling roller 21 is applied by a torque
generating section (not illustrated) implemented as, for example, a magnetic- torque
generating section. In a situation where the spun yarn 10 is hooked by the yarn hook
member 22, if a tension applied to the spun yarn 10 is large enough to overcome the
resisting torque, the yarn hook member 22 rotates independently of the yarn pooling
roller 21, thereby unwinding the spun yarn 10 from the yarn pooling roller 21. If
the tension applied to the spun yarn 10 is weaker than the resisting torque, the yarn
hook member 22 rotates in one piece with the yarn pooling roller 21, thereby winding
the spun yarn 10 on the yarn pooling roller 21.
[0048] As described above, the yarn pooling device 12 winds the spun yarn 10 when the tension
applied to the spun yarn 10 decreases (i.e., when a slack is likely to be given to
the spun yarn 10), while the yarn pooling device 12 unwinds the spun yarn 10 when
the tension applied to the spun yarn 10 increases. Accordingly, the yarn pooling device
12 is capable of taking up a slack in the spun yarn 10 and applying an appropriate
tension on the spun yarn 10. As described above, the yarn hook member 22 acts to accommodate
variations in the tension applied to the spun yarn 10 between the yarn pooling device
12 and the winding device 13. Accordingly, it is possible to prevent the variations
in the tension from influencing the spun yarn 10 between the spinning device 9 and
the yarn pooling device 12. Thus, the yarn pooling device 12 can draw out the spun
yarn 10 from the spinning device 9 at a relatively steady velocity.
[0049] The upstream guide 23 is arranged at a position slightly upstream with respect to
the yarn pooling roller 21. The upstream guide 23 serves as a guide member for an
appropriate carriage of the spun yarn 10 to the outer peripheral surface of the yarn
pooling roller 21. The upstream guide 23 also serves as a twist preventer that prevents
propagation of twisting of the spun yarn 10 to a downstream side beyond the upstream
guide 23.
[0050] The yarn clearer 49 is arranged on a front-surface side of the frame 6 of the spinning
machine 1 at a position between the spinning device 9 and the yarn pooling device
12. The spun yarn 10 spun by the spinning device 9 passes through the yarn clearer
49 before the spun yarn 10 is wound by the yarn pooling device 12. The yarn clearer
49 monitors the thickness of the running spun yarn 10. Upon detecting a yarn defect
of the spun yarn 10, the yarn clearer 49 transmits a yarn-defect detection signal
to a unit controller (not illustrated). The yarn clearer 49 can be configured to detect,
in addition to an abnormal thickness of the spun yarn 10, a foreign matter in the
spun yarn 10.
[0051] Upon receiving the yarn-defect detection signal from the yarn clearer 49, the unit
controller stops driving of the drafting device 7 while causing the winding device
13 to continue driving, thereby cutting the spun yarn 10. The unit controller then
stops the drafting device 7, the spinning device 9, and the like. The unit controller
transmits a control signal to the splicer carrier 3. Upon receiving the control signal,
the splicer carrier 3 travels to a position in front of the corresponding spinning
unit 2. Thereafter, the unit controller resumes driving of the spinning device 9 and
the like and causes the splicer carrier 3 to perform splicing to resume winding. The
yarn pooling device 12 successively pools the spun yarn 10, which is continuously
fed from the spinning device 9, on the yarn pooling roller 21 to take up a slack in
the spun yarn 10 over a period from when the spinning device 9 resumes spinning until
when winding is resumed.
[0052] As illustrated in FIGS. 1 and 2, the splicer carrier 3 includes a splicer (yarn splicing
device) 43, a suction pipe 44, a suction mouth 46, and wheels 42. When yarn breakage
or yarn cutting occurs in one of the spinning units 2, the splicer carrier 3 runs
on a travel lane 41 fixed to the frame 6 by driving the wheels 42. The splicer carrier
3 then stops in front of the spinning unit 2 where the yarn breakage or yarn cutting
has occurred to perform the splicing.
[0053] The suction pipe 44 is vertically pivotable about a shaft. The suction pipe 44 sucks
and catches a yarn end (upper yarn) of the yarn fed from the spinning device 9, and
carries the yarn end to the splicer 43. The suction mouth 46 is vertically pivotable
about a shaft. The suction mouth 46 sucks and catches a yarn end (lower yarn) of the
yarn extending from the package 45, and carries the yarn end to the splicer 43. Although
description about a detailed structure of the splicer 43 is omitted, the splicer 43
splices the upper yarn and the lower yarn by twisting yarn ends by using a swirling
airflow.
[0054] The winding device 13 includes a cradle 70. The cradle 70 includes a support shaft
73, a cradle arm 71 that is pivotable about the support shaft 73, and a pair of bobbin
holders (bobbin holding section) 72 capable of holding the bobbin 48 at the ends of
the bobbin 48.
[0055] The winding device 13 includes a winding drum 74 and a traverse guide 76, on which
the spun yarn 10 can be hooked. The winding drum 74 is driven in contact with either
an outer peripheral surface of the bobbin 48 or an outer peripheral surface of the
package 45 that is formed by winding the spun yarn 10 on the bobbin 48. The winding
device 13 causes an electric motor (not illustrated) to drive the winding drum 74,
thereby rotating the package 45 that is in contact with the winding drum 74. Simultaneously,
the winding device 13 causes the traverse guide 76 to reciprocate by using a drive
mechanism (not illustrated). Thus, the winding device 13 winds the spun yarn 10 while
causing the spun yarn 10 to traverse.
[0056] A spring (not illustrated) is coupled to the cradle arm 71. The spring constantly
applies an urging force in an upright direction onto the cradle arm 71. Accordingly,
as the thickness of the package 45 increases with an increasing amount of the spun
yarn 10 wound on the bobbin 48, the cradle arm 71 tilts toward the front-surface side
of the winding device 13, and hence a position of the axis of the package 45 is moved
forward. A driving section (not illustrated) (e.g., a cylinder) is coupled to the
cradle arm 71. It is also possible to perform control according to an instruction
fed from the unit controller so as to actively cause the cradle arm 71 to pivot in
a direction away from the winding drum 74 and a direction toward the winding drum
74. When the package 45 is fully wound, the cradle arm 71 is pivoted in the direction
away from the winding drum 74 to prevent transmission of driving force of the winding
drum 74 to the package 45. Even after the package 45 is separated from the winding
drum 74, the package 45 continues rotating by the inertia force (hereinafter, "inertial
rotation").
[0057] As illustrated in FIGS. 1 and 2, the doffer carrier 4 includes a doffer 60. The doffer
60 performs a bobbin installing operation that includes supplying the bobbin 48 to
the cradle 70 to prepare for winding of the spun yarn 10 and a doffing operation that
includes dismounting the fully wound package 45 from the cradle 70. The doffer carrier
4 has wheels 92 at its bottom. Upon receiving an instruction to perform the bobbin
installing operation or the doffing operation on one of the spinning units 2, the
doffer carrier 4 travels on a travel lane 91 formed on the frame 6 to the corresponding
spinning unit 2, stops in front of the spinning unit 2 for which the instruction was
issued, and then performs any one (or both) of the bobbin installing operation and
the doffing operation.
[0058] The doffer 60 includes, as elements for performing the bobbin installing operation,
a bobbin supplying section 50, a suction pipe 88, and a cradle operating arm (operating
section) 89.
[0059] The suction pipe 88 has a pivotable and telescopic structure. The suction pipe 88
catches the spun yarn 10 discharged from the spinning device 9 by sucking and carries
the spun yarn 10 to the winding device 13.
[0060] The bobbin supplying section 50 that includes a bobbin holding section 52 is pivotable
about a rocker shaft 111 and is capable of holding the bobbin 48 with the bobbin holding
section 52. The doffer 60 causes the bobbin supplying section 50, which is holding
the bobbin 48, to pivot, thereby supplying the bobbin 48 to a position between the
pair of bobbin holders 72 of the cradle 70. The bobbin supplying section 50 includes
a bunch winding roller 53 for performing bunch winding. The bunch winding means winding
the spun yarn 10 in a straight winding manner around the bobbin 48 to fix the spun
yarn 10 onto the bobbin 48. A detailed structure of the bobbin supplying section 50
is described later.
[0061] The cradle operating arm 89 is capable of operating the cradle arm 71 in a manner
that one of the bobbin holders 72 is moved away from the other bobbin holder 72 (separating
operation). Meanwhile, as described above, as the thickness of the package 45 increases
with increasing amount of the spun yarn 10 wound on the bobbin 48, orientation of
the cradle arm 71 changes. The cradle operating arm 89 is configured such that the
position of the cradle operating arm 89 can be changed by a cam mechanism (not illustrated)
or the like. Accordingly, the cradle operating arm 89 can perform the separating operation
during each of the doffing operation (FIG. 5) of dismounting the fully wound package
45 and the bobbin installing operation (FIG. 6).
[0062] As illustrated in FIG. 2, the doffer 60 includes a guiding section 61. The guiding
section 61 receives the fully wound package 45 from the cradle 70 and carries the
fully wound package 45 to a package receiving section 84 of the spinning machine 1.
[0063] The package receiving section 84 includes a sloping member 81 and a receptacle 82.
The package 45 rolls on the sloping member 81 and is temporarily loaded on the receptacle
82. The receptacle 82 is coupled to one end of the sloping member 81. The sloping
member 81 and the receptacle 82 contact with the peripheral surface of the package
45. The sloping member 81 and the receptacle 82 are arranged at positions lower than
a position of the bobbin holders 72 (more specifically, positions lower than the position
of the package 45 supported by the bobbin holders 72).
[0064] In the present embodiment, the receptacle 82 functions as a conveyer. The receptacle
82 conveys the package 45 in the direction, in which the spinning units 2 are arranged,
to automatically deliver the package 45 to a subsequent process. Alternatively, a
configuration in which the receptacle 82 does not function as a conveyer and the package
45 on the receptacle 82 is manually collected by an operator can be employed.
[0065] A structure of the guiding section 61 is described below with reference to FIGS.
2 to 4B. FIG. 3 is a perspective view of the guiding section 61. FIGS. 4A and 4B are
schematic diagrams of exemplary shapes, which are appropriate to shapes of the package
45, of support members.
[0066] As illustrated in FIG. 3, the guiding section 61 includes a pivot arm 63, a bobbin
guiding cylinder (driving section) 62 illustrated in FIG. 2, a pair of mounting plates
68, support members (rotation stopping section) 65, restricting members 66, and roller
members 67.
[0067] A rotary shaft 101 is attached to one end of the pivot arm 63. The guiding section
61 includes a motor (not illustrated). The guiding section 61 causes the pivot arm
63 to pivot about the rotary shaft 101 by virtue of a driving force produced by the
motor. Upward pivoting action of the pivot arm 63 leads to a movement of the guiding
section 61 from the side of the doffer carrier 4 to the side of the winding device
13, thereby bringing a distal end of the guiding section 61 toward the package 45.
In contrast, downward pivoting action of the pivot arm 63 causes the guiding section
61 to retract to the side of the doffer carrier 4 to be tucked.
[0068] A rotary shaft 103 is rotatably coupled to a leading end of the pivot arm 63. The
pair of mounting plates 68 arranged substantially parallel to each other is fixed
onto the ends of the rotary shaft 103. One end of the bobbin guiding cylinder 62 illustrated
in FIG. 2 is coupled to the mounting plates 68 via an acting shaft 104. The other
end of the bobbin guiding cylinder 62 is coupled to a basal end of the pivot arm 63.
The bobbin guiding cylinder 62 is extended or shortened by controlling the air pressure
inside the bobbin guiding cylinder 62.
[0069] By extending or shortening the bobbin guiding cylinder 62 by adjusting the air pressure,
a force is exerted on the acting shaft 104, causing the mounting plates 68 to pivot
about the rotary shaft 103. More specifically, when the bobbin guiding cylinder 62
is extended, the mounting plates 68 pivot upward, whereas when the bobbin guiding
cylinder 62 is shortened, the mounting plates 68 pivot downward.
[0070] The support members 65, the restricting members 66, and the roller members 67 are
coupled to the mounting plates 68.
[0071] Each of the support members 65 is a flat, plate-like member. The support members
65 are arranged in a line. Each of the support members 65 is arranged to straddle
the pair of mounting plates 68. The two support members 65 form a contact surface
(support surface) that has a shallow V-shaped valley at its center portion as illustrated
in FIG. 3.
[0072] Causing the support members 65 to pivot upward together with the mounting plates
68 by extending the bobbin guiding cylinder 62 brings the support members 65 into
contact with the package 45 held by the bobbin holders 72. The inertial rotation of
the package 45 can be stopped in this way. The support members 65 can carry the package
45 to the sloping member 81 while supporting at least a part of the weight of the
package 45 received from the cradle 70. Furthermore, the support members 65 continue
contacting the package 45 even after the package 45 makes contact with the sloping
member 81, thereby carrying the package 45 to the receptacle 82 along the sloping
member 81.
[0073] As illustrated in FIG. 4A, each of the support members 65 includes a contact portion
65a that is to come into contact with the outer peripheral surface of the package
45, and attaching portions 65b and 65c that are to be attached to the mounting plates
68. Meanwhile, FIG. 4A illustrates, of the two support members 65, one support member
65 arranged on the side of the winding device 13.
[0074] It is necessary to bring the support members 65 into uniform contact with the surface
of the package 45 to stop rotation of the package 45 and to carry the package 45 appropriately.
More specifically, when the force exerted by the support members 65 on the package
45 is nonuniform, a large load will be applied on a part of the package 45. As a result,
the package 45 can be damaged. Accordingly, when the package 45 having a conical shape
is to be wound, as illustrated in FIG. 4A, the support members 65, which are tapered
because the lengths of the attaching portions 65b and 65c are adjusted to conform
to the conical shape, should preferably be used. When a cheese-shaped package is to
be wound, as illustrated in FIG. 4B, the support members 65, which are straight because
the lengths of the attaching portions 65b and 65c are equal to each other, should
preferably be used.
[0075] The support members 65 illustrated in FIGS. 4A and 4B can be dismounted from the
mounting plates 68 relatively easily by removing a fixing member (e.g., a bolt). Thus,
even when a package of a different shape is to be formed on the spinning machine 1,
only the support members 65 need to be changed to cause the doffer 60 to perform the
doffing operation of the new package of the new shape.
[0076] Each of the restricting members 66 is formed in a flat-plate-like shape and attached
substantially upright to the mounting plates 68. The two restricting members 66 are
arranged substantially parallel to each other. The restricting members 66 restrict
an axial position of the package 45 received from the cradle 70 from both sides of
the package 45. Thus, the restricting members 66 prevent the package 45 received from
the cradle 70 from falling out of the contact portions 65a.
[0077] The roller members 67 are supported to be rotatable relative to the mounting plates
68. The roller members 67 roll on the sloping member 81 when the guiding section 61
carries the package 45 along the sloping member 81. The doffer 60 configured in this
way smoothly carries the package 45 and simultaneously saves wear on the guiding section
61, the sloping member 81, and the like. Meanwhile, the guiding section 61 according
to the present invention includes three pairs of the roller members 67 (six roller
members in total).
[0078] A sequence of the doffing operation and the bobbin installing operation that the
doffer 60 performs is described below with reference to FIGS. 5 and 6. FIG. 5 is a
longitudinal cross-sectional view for describing how the guiding section 61 stops
the inertial rotation of the package 45. FIG. 6 is a longitudinal cross-sectional
view for describing the doffing operation. In the present embodiment, the doffing
operation and the bobbin installing operation are performed simultaneously and concurrently.
[0079] When it is detected by a sensor (not illustrated) that the package 45 of one of the
spinning units 2 is fully wound, the unit controller causes the corresponding spinning
device 9 to stop and simultaneously commands the doffer carrier 4 to travel to the
corresponding spinning unit 2. Substantially concurrently therewith, the unit controller
causes the cradle arm 71 of the corresponding winding device 13 to pivot leftward
of FIG. 2 (toward a front-surface side of the spinning unit 2), thereby separating
the fully wound package 45 from the corresponding winding drum 74 to prevent transmission
of driving force to the package 45. Even after the package 45 is separated from the
winding drum 74, the package 45 continues the inertial rotation.
[0080] Upon reaching the spinning unit 2 as commanded by the unit controller, the doffer
60 causes the pivot arm 63 to pivot upward, thereby bringing the leading end of the
guiding section 61 toward the package 45. In this state, the doffer 60 supplies compressed
air to the bobbin guiding cylinder 62 to extend the bobbin guiding cylinder 62, thereby
causing the support members 65 to pivot upward into contact with the peripheral surface
of the package 45. The doffer 60 thus applies brake on the surface of the package
45 by generating friction between the surface of the package 45 and the support members
65, thereby stopping the inertial rotation of the package 45 (see FIG. 5). Even after
the inertial rotation of the package 45 is stopped completely, the doffer 60 maintains
a contact between the support members 65 and the package 45. In the following description,
a position of the package 45 at which the support members 65 receive the package 45
from the cradle 70 is referred to as a "first position".
[0081] Until the inertial rotation of the package 45 is stopped completely, the doffer 60
retracts the cradle operating arm 89 to a position (cradle operable position) illustrated
in FIG. 5. When the package 45 is stopped completely, the doffer 60 causes the cradle
operating arm 89 to move the cradle arm 71 in a manner that one of the bobbin holders
72 moves away from the other bobbin holder 72, thereby dismounting the fully wound
package 45 from the cradle 70.
[0082] At this time, the support members 65 are kept contacting the package 45 as described
above. Accordingly, falling of the package 45 on the support members 65 or directly
on the sloping member 81 will not occur, and hence no impact is given to the package
45. As described above, by selecting and using the support members 65 having a shape
suitable for the shape of the package 45, the doffer 60 causes the support members
65 to make contact with the package 45 at a relatively large contact area, thereby
stably supporting (carrying) the package 45 without wobbling.
[0083] The doffer 60 gradually lowers the pressure of air supplied to the bobbin guiding
cylinder 62, thereby causing the support members 65 to pivot downward while supporting
at least a part of the weight of the dismounted fully wound package 45. Causing the
pivot arm 63 to pivot downward as required while simultaneously causing the support
members 65 to pivot downward brings the package 45 into contact with the sloping member
81 (the package receiving section 84, or a second position) (see FIG. 6). The doffer
60 conveys the package 45 supported by the support members 65 from the first position
to the second position in this way.
[0084] As described above, at a time point when the package 45 comes into contact with the
sloping member 81, at least a part of the weight of the package 45 is supported by
the support members 65, while the remaining part of the weight is supported by the
sloping member 81 (the package receiving section 84). The support members 65 reliably
support the weight of the package 45 until at a time point at which the package 45
comes into contact with the sloping member 81 in this way. Accordingly, the doffer
60 is less prone to degradation in quality of the package 45.
[0085] The doffer 60 causes the pivot arm 63 to further pivot downward from the state illustrated
in FIG. 6 while keeping the support members 65 in contact with the package 45, thereby
moving the guiding section 61 diagonally downward in a direction away from the cradle
70. Thus, the doffer 60 carries the package 45 to the receptacle 82 in a manner of
rolling down the package 45 along the sloping member 81 (see broken lines illustrated
in FIG. 6).
[0086] In the present embodiment, even after the package 45 makes contact with the sloping
member 81, the guiding section 61 (the support members 65) supports the portion of
the package 45 until the package 45 reaches the receptacle 82. Accordingly, even in
a case, for example, in which it is necessary to set the angle of the sloping section
81 to a steep angle for making of the spinning machine 1 compact, the doffer 60 can
move the package 45 to the receptacle 82 while performing control to prevent rolling
momentum of the package 45 from becoming too steep. Meanwhile, when the package 45
is carried along the sloping member 81, the roller members 67 are in contact with
the sloping member 81. Accordingly, by virtue of the roller members 67 that rotate
on the sloping member 81 in a rolling manner, the guiding section 61 can be moved
smoothly.
[0087] Meanwhile, if the package 45 having a conical shape rolls down the sloping member
81 freely, as described above, a moving path of the package 45 has a curvature toward
the small-diameter portion of the package 45 rather than a straight line. However,
in the present embodiment, the package 45 is carried along the sloping member 81 while
the end surfaces in the axial direction of the package 45 are restricted by the restricting
members 66. Accordingly, it is possible to roll down even the package 45 having the
conical shape straight toward the receptacle 82.
[0088] Meanwhile, the doffer 60 also performs the bobbin installing operation during the
doffing operation concurrently. More specifically, when the package 45 is dismounted
from the bobbin holders 72, the doffer 60 places the cradle arm 71 in a state of being
pivoted toward the winding drum 74 and then moves the cradle operating arm 89 to a
position where the cradle operating arm 89 can operate the cradle 70 (see broken lines
illustrated in FIG. 6). Before the bobbin 48 is supplied, the cradle operating arm
89 operates the cradle arm 71 in advance to move one of the bobbin holders 72 away
from the other bobbin holder 72.
[0089] After the cradle operating arm 89 has performed the operation described above, or
concurrently with the operation, the doffer 60 holds the bobbin 48 stored in the doffer
carrier 4 with the bobbin supplying section 50 (the bobbin holding section 52), and
thereafter causes the bobbin supplying section 50 to pivot, thereby supplying the
bobbin 48 to the bobbin holders 72 of the cradle 70 (see FIG. 6). While the bobbin
supplying section 50 is operated in this way, the guiding section 61 conveys the package
45 to the receptacle 82. In other words, an operation of moving the guiding section
61 away from the bobbin holders 72 and an operation of moving the bobbin supplying
section 50 toward the bobbin holders 72 are performed concurrently and simultaneously.
By virtue of coordination between the operations as described above, the winding device
13 can remove the package 45 and install the bobbin 48, which is a new one, in a relatively
short period of time.
[0090] The doffer 60 operates the cradle arm 71 by using the cradle operating arm 89 to
cause the bobbin 48 to be held in the bobbin holders 72. When the bobbin 48 has been
installed in the bobbin holders 72, the doffer 60 performs bunch winding by releasing
the holding of the bobbin 48 by the bobbin holding section 52 and simultaneously bringing
the bunch winding roller 53 into contact with the bobbin 48. When the bunch winding
is completed, the bobbin supplying section 50 retracts to the doffer 60 side. Substantially
concurrently with the retraction of the bobbin supplying section 50, the unit controller
of the spinning unit 2 causes the cradle 70 to pivot about the support shaft 73 so
as to bring the bobbin 48 into contact with the winding drum 74. Thus, a winding tension
is applied on the spun yarn 10, causing the spun yarn 10 to be gradually unwound from
the yarn pooling roller 21 and winding to be started.
[0091] As described above, the doffer 60 according to the present embodiment includes the
support members 65 and the bobbin guiding cylinder 62. The support members 65 support
the package 45 formed by winding the spun yarn 10 on the bobbin 48. The bobbin guiding
cylinder 62 drives the support members 65 to convey the fully wound package 45 supported
by the support members 65 from the position (the first position) of the package 45
at which the support members 65 receive the fully wound package 45 to the package
receiving section 84 (the second position).
[0092] Thus, the package 45 is conveyed while at least a part of the weight of the package
45 is supported by the support members 65. Accordingly, an impact given to the package
45 by the package receiving section 84 by the pull of gravity when the doffer 60 unloads
the package 45 onto the package receiving section 84 can be reduced. Therefore, damage
and quality degradation of the package 45 during the doffing operation performed by
the doffer 60 can be prevented.
[0093] In the doffer 60 according to the present embodiment, the support members 65 are
interchangeable according to the shape of the package 45.
[0094] Accordingly, by using the support members 65 having a shape suitable for the package
45 that can come in varying shapes including cheese winding and conical winding, a
uniform contact can be achieved between the support members 65 and the surface of
the package 45. Therefore, local application of a large load on the package 45 can
be prevented. This structure also reduces the number of components to be interchanged
and facilitates an interchanging operation as compared to a structure in which the
entire guiding section 61 is changed each time a package of a different shape is to
be formed. Using the support members 65 having the shape suitable for the package
45 makes it possible for the guiding section 61 to receive the package 45 from the
winding device 13 while maintaining an orientation of the package 45 supported by
the cradle 70. Accordingly, the doffer 60 can perform the doffing operation in a limited
space. Therefore, it is desirable that the spinning machine 1 that includes a number
of the spinning units 2 in a limited space adopts the structure of the doffer 60 according
to the present embodiment.
[0095] The doffer 60 according to the present embodiment includes the support members 65
serving as the rotation stopping section that stops, after the spun yarn 10 has been
wound on the package 45, the inertial rotation of the package 45.
[0096] Moving the package 45 that is rotating can undesirably cause the package 45 to roll
down in an unexpected direction and result in a failure to appropriately carry the
package 45 to the package receiving section 84. However, the doffer 60 stops the rotation
of the package 45 and thereafter causes the package 45 to move. Accordingly, the doffer
60 can reliably carry the package 45 to the package receiving section 84 (the second
position). The guiding section 61 of the doffer 60 includes the support members 65.
Accordingly, the doffer 60 can stop the rotation of the package 45 and carry the package
45 in one sequence of operations. In particular, in the present embodiment, the bobbin
guiding cylinder 62 drives the support members 65. Accordingly, it is easy to adjust
the magnitude of the force at which the support members 65 are pressed against the
package 45 by adjusting the air pressure. Therefore, it is possible to bring the support
members 65 into contact with the package 45 with a contact force that does not cause
the package 45 to be damaged by friction on the support members 65 but that is strong
enough to immediately stop the rotation of the package 45.
[0097] The doffer 60 according to the present embodiment includes the restricting members
66 that restrict the position of the package 45 in the axial direction when the package
45 is carried.
[0098] The restricting members 66 prevent the package 45 from falling out of the support
members 65, thereby preventing damage to the package 45 due to an impact given to
the package 45 by the fall. The restricting members 66 also cause the package 45 to
travel straight when the package 45 rolls down the sloping member 81. This effect
is particularly effective for a conical package that draws a curved path when the
conical package rolls down without being restricted by the restricting members 66.
The restricting members 66 further simplify the structure of the spinning machine
1 as compared to a structure in which restricting members that restrict a moving path
of the package 45 are provided on the package receiving section 84 side (for each
of the spinning units 2).
[0099] The spinning machine 1 according to the present embodiment includes the doffer 60,
the winding device 13, and the package receiving section 84. The winding device 13
forms the package 45 by winding the spun yarn 10 on the bobbin 48. The package receiving
section 84 is arranged at a position lower than the position of the winding device
13. The package 45 wound by the winding device 13 is loaded on the package receiving
section 84. The doffer 60 doffs the package 45 from the winding device 13 and conveys
the package 45 to the package receiving section 84. The doffer 60 includes the support
members 65 and the driving section 62. The support members 65 support at least a part
of the weight of the package 45 at an instant when the package 45 comes into contact
with the package receiving section 84. The driving section 62 drives the support members
65 to convey the package 45 supported by the support members 65 from the winding device
13 to the package receiving section 84.
[0100] Accordingly, an impact given to the package 45 by the package receiving section 84
by the pull of gravity when the doffer 60 unloads the package 45 onto the package
receiving section 84 can be reduced. Therefore, it is possible to prevent damage and
quality degradation of the package 45 during the doffing operation.
[0101] In the spinning machine 1 according to the present embodiment, the support members
65 are interchangeable according to the shape of the package 45. Accordingly, by using
the support members 65 having a shape suitable for the package 45 that can come in
varying shapes including cheese-shaped winding and conical winding, a uniform contact
can be achieved between the support members 65 and the surface of the package 45.
As a result, local application of a large load on the package 45 can be prevented.
This structure also reduces the number of components to be interchanged and facilitates
an interchanging operation as compared to a structure that requires not only the support
members 65 but also a member for carrying the package 45 to be changed each time a
package of a different shape is to be formed.
[0102] In the spinning machine 1, the doffer 60 preferably includes the rotation stopping
section 65 that comes into contact with the package 45 to stop the inertial rotation
of the package 45 before the support members 65 start supporting the package 45.
[0103] A movement of the rotating package 45 can cause the package 45 to roll down in an
unexpected direction and result in falling of the package 45 out of the support members
65. In this case, damage can occur to the package 45 due to an impact given to the
package 45 by the fall or a failure to appropriately carry the package 45 to the package
receiving section 84. However, the support members 65 stop the rotation of the package
45 and thereafter cause the package 45 to move. Accordingly, falling of the package
45 out of the support members 65 can be prevented.
[0104] In the spinning machine 1, the doffer 60 preferably includes the restricting members
66 that restrict the position of the package 45 in the axial direction when the package
45 is carried.
[0105] The restricting members 66 prevent the package 45 from falling out of the support
members 65. Accordingly, a situation where the package 45 is damaged due to an impact
given to the package 45 by the fall or the package 45 fails to be conveyed to the
package receiving section 84 is prevented. The structure of the spinning machine 1
can be simplified as compared to a structure in which restricting members that restrict
a path of movement of the package 45 extend from the winding device to the package
receiving section.
[0106] In the spinning machine 1 according to the present embodiment, the package receiving
section 84 includes the receptacle 82 and the sloping member 81. The package 45 is
loaded on the receptacle 82. The package 45 rolls down toward the receptacle 82 on
the sloping member 81. The guiding section 61 of the doffer 60 brings the package
45 into contact with the sloping member 81 and thereafter carries the package 45 to
the receptacle 82 on the sloping member 81 by causing the package 45 to roll down
the sloping member 81.
[0107] Accordingly, the sloping member 81 supports a part of the weight of the package 45
while the package 45 is moving on the sloping member 81, thereby reducing the magnitude
of a load applied to the support members 65. The doffer 60 is capable of moving the
package 45 by rolling down the package 45 rather than dragging the package 45. Accordingly,
concentration of the load at one point on the outer peripheral surface of the package
45 can be prevented.
[0108] In the spinning machine 1 according to the present embodiment, the guiding section
61 of the doffer 60 includes the roller members 67 that are rollable on the sloping
member 81.
[0109] The roller members 67 enable a smooth movement of the support members 65 along the
sloping member 81 leading to an appropriate movement of the package 45 to the receptacle
82. Dragging the support members 65 along the sloping member 81 causes the support
members 65 and the sloping member 81 to wear. The roller members 67 prevent this wear
and increase durability of the doffer 60.
[0110] In the spinning machine 1 according to the present embodiment, the winding device
13 includes the bobbin holders 72 adapted to hold the bobbin 48. The doffer 60 includes
the cradle operating arm 89 adapted to dismount the package 45 from the bobbin holders
72. The cradle operating arm 89 dismounts the package 45 from the bobbin holders 72
while the support members 65 are in contact with the package 45.
[0111] Thus, dismounting of the package 45 is performed in the state in which the package
45 is supported by the support members 65. Therefore, the dismounted package 45 is
prevented from falling from the position of the winding device 13 and hence does not
receive an impact. Accordingly, a damage and quality degradation of the package 45
during the doffing operation can be prevented.
[0112] The spinning machine 1 according to the present embodiment includes the bobbin supplying
section 50 that supplies the bobbin 48, on which the spun yarn 10 is to be wound,
to the winding device 13. The doffer 60 is capable of moving the guiding section 61
(in particular, the support members 65) away from the winding device 13 and supplying
the bobbin 48 from the bobbin supplying section 50 to the winding device 13 simultaneously.
[0113] Accordingly, while the guiding section 61 is carrying the package 45 to the package
receiving section 84 (receptacle 82), the bobbin supplying section 50 can supply the
bobbin 48, which is a new one, to the bobbin holders 72. This leads to improvement
in efficiency in winding of the spun yarn 10 by the spinning machine 1.
[0114] In the spinning machine 1 according to the present embodiment, the winding devices
13 are arranged in one direction. The doffer 60 can travel in the direction in which
the winding devices 13 are arranged.
[0115] Such a structure allows reduction in the number of the doffers 60 that need to be
provided as compared to a structure in which the doffers 60 are provided on a per-winding-device-13
basis, thereby achieving cost reduction.
[0116] Although the preferred embodiments of the present invention are described above,
the structures discussed above can be modified as described below, for example.
[0117] The structure of the spinning machine 1 can be modified appropriately according to
a situation. For example, the structure can be modified to a structure in which a
yarn feeding device including a pair of rollers is provided in lieu of the yarn pooling
device 12 of the spinning machine 1 according to the embodiments or in addition to
the yarn pooling device 12 downstream of the spinning device 9.
[0118] The scope of application of the present invention is not limited to spinning machines.
The present invention is applicable to a yarn winding device, other than a spinning
machine, so long as the yarn winding device has a structure in which the package receiving
section 84 where the package 45 is to be loaded is arranged at a position lower than
that of the bobbin holders 72 in the direction of height of the spinning machine.
[0119] In the above-described embodiments, when a yarn defect is detected by the yarn clearer
49 or when a like situation occurs, the spun yarn 10 is cut by stopping the drafting
device 7 with the winding device 13 continuing driving. However, in lieu of this structure,
a structure in which a cutter is provided near the yarn clearer 49 and the cutter
cuts the spun yarn 10 can alternatively be employed.
[0120] In the above-described embodiments, the package receiving section 84 includes the
sloping member 81 and the receptacle 82. However, in lieu of the package receiving
section 84, a package receiving section that does not include a sloping member can
be employed.
[0121] As the bobbin guiding cylinder 62 serving as the driving section, an oil hydraulic
cylinder can be used in lieu of the pneumatic cylinder. A structure that uses a solenoid
as the driving section or a structure that uses a cam and an electric motor as the
driving section can yield a similar effect to that yielded by the above-described
embodiments.
[0122] The location and the number of the roller members 67 are not limited to those described
in the above embodiments. For example, a structure in which the roller members 67
are attached only to the leading end of the mounting plates 68 may be employed.
[0123] In the above-described embodiments, moving the guiding section 61 away from the bobbin
holders 72 and moving the bobbin supplying section 50 toward the bobbin holders 72
are performed concurrently and simultaneously. Alternatively, the bobbin installing
operation may be performed after completion of the doffing operation. However, from
a viewpoint of operation efficiency of the spinning machine 1, the doffing operation
and the bobbin installing operation are desirably performed concurrently and simultaneously.
The doffer 60 may be configured to perform only the doffing operation in a case in
which another package is not to be formed after the doffing operation.
[0124] Although the invention has been described with respect to specific embodiments for
a complete and clear disclosure, the appended claims are not to be thus limited but
are to be construed as embodying all modifications and alternative constructions that
may occur to one skilled in the art that fairly fall within the basic teaching herein
set forth.
1. A doffer (60) that doffs a package formed by winding a yarn (10) on a bobbin (45),
the doffer (60) comprising:
a support member (65) adapted to support the package (48); and
a driving section (62) adapted to drive the support member (65) to convey the package
(48) supported by the support member (65) from a first position to a second position.
2. The doffer (60) according to Claim 1, wherein the support member (65) is interchangeable
according to a shape of the package (48) to be formed.
3. The doffer (60) according to Claim 1 or 2, further comprising a rotation stopping
section adapted to stop inertial rotation of the package (48) before the support member
(65) starts supporting the package (48) by making contact with the package (48).
4. The doffer (60) according to any one of Claims 1 to 3, further comprising a restricting
member (66) adapted to restrict a position of the package (48) in an axial direction
of the package (48) while the package (48) is being conveyed.
5. A yarn winding apparatus comprising:
a winding device (13) adapted to wind a yarn (10) on a bobbin (45) to form a package
(48);
a package receiving section (84) adapted to receive the package (48) wound by the
winding device (13), the package receiving section (84) being arranged at a position
lower than a position of the winding device (13); and
a doffer (60) adapted to doff the package (48) from the winding device (13) and convey
the package (48) to the package receiving section (84),
wherein the doffer (60) includes
a support member (65) adapted to support the package (48) doffed from the winding
device (13) and support at least a part of weight of the package (48) at an instant
when the package (48) comes into contact with the package receiving section (84);
and
a driving section (62) adapted to drive the support member (65) to convey the package
(48) supported by the support member (65) from the winding device (13) to the package
receiving section (84).
6. The yarn winding apparatus according to Claim 5, wherein the support member (65) is
interchangeable according to a shape of the package (48).
7. The yarn winding apparatus according to Claim 5 or 6, wherein the doffer (60) includes
a rotation stopping section adapted to stop inertial rotation of the package (48)
before the support member (65) starts supporting the package (48) by making contact
with the package (48).
8. The yarn winding apparatus according to any one of Claims 5 to 7, wherein the doffer
(60) includes a restricting member (66) adapted to restrict a position of the package
(48) in an axial direction of the package (48) while the package (48) is being conveyed.
9. The yarn winding apparatus according to any one of Claims 5 to 8, wherein the package
receiving section (84) includes
a receptacle (82) on which the package (48) is to be loaded; and
a sloping member (81) on which the package (48) rolls down toward the receptacle (82),
and
the doffer (60) brings the package (48) into contact with the sloping member (81),
and thereafter carries the package (48) to the receptacle (82) by causing the package
(48) to roll down the sloping member (81).
10. The yarn winding apparatus according to Claim 9, wherein the doffer (60) includes
a roller member (67) that is rollable on the sloping member (81).
11. The yarn winding apparatus according to any one of Claims 5 to 10, wherein
the winding device (13) includes a bobbin holding section (72) adapted to hold the
bobbin (45), and
the doffer (60) includes an operating section (89) adapted to dismount the package
(48) from the bobbin holding section (72), the operating section (89) dismounting
the package (48) from the bobbin holding section (72) while the support member (65)
is in contact with the package (48).
12. The yarn winding apparatus according to any one of Claims 5 to 11, further comprising
a bobbin supplying section (50) adapted to supply the bobbin (45), on which the yarn
(10) is to be wound, to the winding device (13), wherein
moving the support member (65) away from the winding device (13) and supplying the
bobbin (45) from the bobbin supplying section (50) to the winding device (13) are
performed simultaneously.
13. The yarn winding apparatus according to any one of Claims 5 to 12,
wherein
the yarn winding apparatus includes a plurality of winding devices (13) arranged in
one direction, and
the doffer (60) is movable in the one direction in which the winding devices (13)
are arranged.
Proposed additional method Claims
14. A method of operating a yarn winding apparatus
characterized by the following steps:
winding a yarn (10) on a bobbin (45) to form a package (48), using a winding device
(13); receiving the package (48) wound by the winding device (13) using a package
receiving section (84) being arranged at a position lower than a position of the winding
device (13); and
doffing the package (48) from the winding device (13) and convey the package to the
package receiving section (84) using a doffer (60);
wherein the doffer (60) includes
a support member (65) supporting the package (48) doffed from the winding device (13)
and supporting at least a part of the weight of the package (48) at an instant when
the package (48) comes into contact with the package receiving section (84); and
driving the support member (65) to convey the package (48) supported by the support
member (65) from the winding device (13) to the package receiving section (84) using
a driving section (62).
15. The method according to Claim 14, wherein the support member (65) is interchanged
according to a shape of the package.
16. The method according to Claim 14 or 15, wherein a rotation stopping section of the
doffer (60) stops inertial rotation of the package (48) before the support member
(65) starts supporting the package (48) by making contact with the package (48).
17. The method according to any one of Claims 14 to 16, wherein a restricting member (66)
in the doffer (60) restricts a position of the package (48) in an axial direction
of the package (48) while the package (48) is being conveyed.
18. The method according to any one of Claims 14 to 17, wherein
the package is loaded on a receptacle (82) in the package receiving section (84);
and
the package (48) rolls down on a sloping member (81) toward the receptacle (82), and
the doffer (60) brings the package (48) into contact with the sloping member (81),
and thereafter carries the package (48) to the receptacle (82) by causing the package
(48) to roll down the sloping member (81).
19. The method according to Claim 18, wherein a roller member (67) of the doffer (60)
is rolled on the sloping member (81).
20. The method according to any one of Claims 14 to 19, wherein
the winding device (13) includes a bobbin holding section (72) holding the bobbin
(45), and
the doffer (60) includes an operating section (89) dismounting the package (48) from
the bobbin holding section (72) while the support member (65) is in contact with the
package (48).
21. The method according to any one of Claims 14 to 20, wherein a bobbin supplying section
(50) supplies the bobbin (45), on which the yarn (10) is to be wound, to the winding
device (13), and
the support member (65) is moved away from the winding device (13) and supplies the
bobbin (45) from the bobbin supplying section (50) to the winding device (13) simultaneously.
22. The method according to any one of Claims 14 to 21,
wherein
a plurality of winding devices (13) are arranged in one direction, and
the doffer (60) moves in the one direction in which the winding devices (13) are arranged.