[0001] The present invention relates to an improved device for raising and/or drawing fabric
articles, particularly linens, to be managed in an industrial laundry. The present
invention further concerns an operating machine for the separation and/or handling
of fabric articles using said improved device for raising and/or drawing the latter.
[0002] As is well known, hotels, restaurants, hospitals, nursing and rest homes, military
barracks, municipal or private swimming pools or equivalent facilities deliver linens
such as sheets, pillowcases, stain guards, tablecloths, napkins, towels or cloths,
even in huge amounts, for laundering and often for ironing.
[0003] The linens to be washed which reach industrial laundries are first temporarily stacked
or stored in sacks, also in bulk, if the linens are of an identical type, in order
to be subsequently handled by operators for washing in industrial washing machines.
[0004] To ensure effective washing, the goods must be subdivided first of all according
to type so as to separate the various linens according to the use thereof, i.e. napkins
from sheets, tablecloths, towels and so forth. Moreover, within each category of linens,
e.g. tablecloths, the operator of the industrial laundry further subdivides the articles
based on the type of cloth or material they are made from in order to reach the highest
degree of separation possible. As a result, operators create piles of linens whose
number is equal to that of the types of fabric articles to be processed and, for each
of these types, the number of types of cloth or material. In the industrial laundry
sector, such operations of subdividing the various types of fabric articles are at
present mainly performed manually by operators, who separate the articles visually
inspecting and directly handling each of them. Recently, however, industrial machines
have been offered on the market which automatically recognize and/or select the linens
with minimal manual intervention.
[0005] In brief, these industrial machines comprise a supporting framework which stands
upon a reference surface, such as the floor of a plant, first conveyance and supply
means, e.g. a conveyor belt, coupled with the supporting framework and suitable for
receiving the fabric articles, loosely disposed or stacked one on top of the other.
The industrial machines in question moreover include second conveyance means, coupled
with the supporting framework and cooperating with the first conveyance means from
which they receive the fabric articles one by one, as well as sensing means facing
the second conveyance means and suitable for acquiring an image of the fabric articles.
[0006] Finally, the industrial machines considered comprise means for identifying and assigning
the aforesaid image, and which divide the fabric articles based on type, and collection
means, situated downstream of the second conveyance means, suitable for receiving
the fabric articles divided according to type by the identifying and assigning means.
Specifically, in regard to what is most relevant to the present invention, the most
common and widely used second conveyance means comprise a device for raising and/or
drawing the fabric articles which in turn includes a support frame facing the first
conveyor and supply means and receives the stacked or loose pile of fabric articles.
[0007] The device for raising and/or drawing the fabric articles further comprises catching
means, operatively connected to first moving means and coupled with the support frame:
said catching means are driven so as to firmly grasp and draw the fabric articles
from the first conveyor and supply means in order to make them available to a subsequent
work station, for example the sensing means.
[0008] In particular, the catching means have the function of grasping and drawing a single
fabric article at a time from the stacked pile and conveying it to the next work station.
[0009] However, the action of the catching means of the aforesaid devices does not always
prove effective in this respect, as the catching means themselves often grasp and
pick up more than one article at a time from the stacked pile of fabric articles present
on the first conveyor and supply means.
[0010] This clearly represents a major limitation to the actual efficacy of the operations,
which, in an industrial laundry, must be carried out on the fabric articles downstream
of the raising and/or drawing device, for example recognition and/or selection of
the fabric articles by the sensing means of the operating machine.
[0011] It is in fact extremely complicated if not improbable for such industrial machines
to proceed correctly and efficiently in recognizing and selecting fabric articles,
such as linens, if more than at least two articles reach the sensing means simultaneously.
[0012] The present invention aims to obviate at least the aforementioned limitation of the
prior art.
[0013] In particular, the main object of the invention is to realize an improved device
for raising and/or drawing fabric articles, in particular linens stacked or piled
on a generic supply shelf, which offers absolute or in any case greater guarantees
than known equivalent devices of picking up a single, well-defined fabric article
at a time from the supply shelf itself.
[0014] Stated differently, the primary object of the invention is to create an improved
device for raising and/or drawing fabric articles, particularly linens, which is more
effective than known devices in drawing a single article at a time from the supply
shelf. Within the scope of said object, the task of the present invention is to conceive
an improved device for raising and/or drawing fabric articles, particularly linens,
which, compared to the prior art, increases the efficiency and effectiveness of the
operations which, in an industrial laundry, must be performed on the fabric articles
downstream of the device itself, before proceeding to wash them or deliver them back
to the customer.
[0015] Another task of the present invention is to provide an improved device for raising
and/or drawing fabric articles, particularly linens, which limits the intervention
of an operator to resolve or fix problems causing machine downtimes or to correct
errors in the pickup from the supply shelf on the one hand and to select and/or sort
the fabric articles on the other. The aforesaid objects are achieved by means of an
improved device for raising and/or drawing fabric articles, particularly linens, according
to claim 1 appended hereto, to which reference is made for the sake of brevity. Further
detailed technical characteristics of the improved device of the invention are set
forth in the corresponding dependent claims. An integral part of the present invention
is also an operating machine for the separation and/or handling of fabric articles,
particularly linens, as per claim 11, to which reference is again made for the sake
of illustrative simplicity. Other constructive details of the operating machine of
the invention are contained in the associated dependent claims.
[0016] Advantageously, the improved device of the invention raises and/or draws a single
fabric article at a time from the supply shelf on which, in an industrial laundry,
numerous fabric articles, particularly linens, are stacked, eliminating or at least
drastically reducing, as compared to the present state of the art, the risk that each
drawing manoeuvre gather more than one fabric article. Again advantageously, the improved
device for raising and/or drawing fabric articles, particularly linens, to which the
invention relates is more effective and reliable than similar known devices in relation
to the function for which it is intended. This is thanks to the presence of suction
means which cooperate with the catching means during drawing of the fabric articles
from the stacked pile present on the supply shelf, acting operatively on the heaped
articles in any case before the catching means. Equally advantageously, the improved
device of the present invention decidedly improves, compared to the prior art, the
efficacy of the operations which, in an industrial laundry, must be performed on the
fabric articles downstream of the device itself.
[0017] Advantageously, moreover, the high capacity of the improved device of the invention
to draw from the supply shelf a single, precise fabric article each time it is called
upon to operate avoids or significantly limits, compared to the prior art, the intervention
of an operator to resolve or fix problems causing machine downtimes or to correct
errors in the drawing from the supply shelf and select and/or sort the fabric articles.
Said objects and advantages, as well as others that will come to light below, will
be more apparent from the approximate, illustrative, but non-limiting description
that follows of a preferred embodiment of the improved device and of the operating
machine of the invention, in relation to the appended drawings where:
- figure 1 is a first axonometric view of the improved device of the invention, installed
in an operating machine which is likewise within the scope of protection of the present
invention;
- figure 2 is a second axonometric view of the improved device and of the operating
machine of figure 1;
- figure 3 is an enlarged view of several construction details of figure 1;
- figure 4 is a partial front view of figure 3.
[0018] The improved device for raising and/or drawing fabric articles, particularly linens,
which arrive at an industrial laundry to be cleaned is shown in applicative conditions
in figures 1 and 2, where it is denoted as a whole by 1.
[0019] It may be observed that the improved device 1 comprises:
- a support frame, denoted as a whole by 2, which is facing a supply shelf 3 accessible
to the operator and receives a stacked pile of fabric articles, not illustrated;
- catching means, denoted as a whole by 4, operatively connected to first moving means,
denoted as a whole by 5, and coupled with the support frame 2, suitable for firmly
grasping and drawing the fabric articles from the supply shelf 3 in order to make
them available to a subsequent work station. According to the invention, the improved
device 1 includes suction means, denoted as a whole by 6, operatively connected to
second moving means, denoted as a whole by 7 and cooperating with the catching means
4 during drawing of the fabric articles from the supply shelf 3 so as to act on said
stacked pile of fabric articles before the catching means 4, raising at least partly,
one by one, the fabric articles themselves from the stacked pile and making the fabric
article just raised available to be acted upon by the catching means 4. In particular,
preferably, the suction means 6 and the first and second moving means 5 and 7 are
coupled with the support frame 2.
[0020] In greater detail, preferably but not exclusively, the suction means 6 comprise:
- a movable tubular element 8 defining a longitudinal axis Y along which it is made
to slide by second moving means 7 and having at a first end 8a an inlet 9, directly
facing the fabric articles, and at a second end 8b, opposite the first end 8a, an
outlet 10 away from the fabric articles;
- a fan, not shown in the drawings, coupled with the support frame 2 and communicating
with the outlet 10 of the movable tubular element 8. During operation, the movable
tubular element 8 is continuously driven by the second moving means 7 for a predefined
stroke between:
- an operating position, visible in figures 2-4, wherein the inlet 9 of the movable
tubular element 8 is brought near until being disposed almost adjacent to the fabric
articles and the fan is activated so that one of the fabric articles is raised from
the stacked pile, blocks up the inlet 10 and is graspable on at least a surface portion
by the catching means 4;
- a rest position, visible in figure 1, wherein the inlet is removed away from the fabric
articles and the suction action of the fan is inhibited so that the surface portion
of the fabric article just raised remains grasped only by the catching means 4.
[0021] In the operating position defined above, therefore, the first end 8a of the movable
tubular element 8 is closer to the fabric articles than the catching means 4, while
in the aforesaid rest position the first end 8a of the movable tubular element 8 is
set at a distance from the fabric articles that is equal to or greater than the catching
means 4.
[0022] Preferably but not restrictively, the predefined stroke of the movable tubular element,
both when it is moving toward and away from the shelf 3 accommodating the fabric articles,
has a value in the range of 2-5 cm. Furthermore, the movable tubular element 8, which
has for example a diameter of 30 mm, is contained in a lightened box-like structure
11, which extends along the longitudinal axis Y and belongs to the support frame 2,
as can be better seen from figures 3 and 4. In relation to the second moving means
7, they preferably comprise a main linear actuator 12 coupled with the tubular element
8 at the second end 8b and fixed to the support frame 2. The improved device 1 further
comprises a solenoid valve system, not illustrated, cooperating with the fan in order
to inhibit the suction action thereof when the movable tubular element 8 assumes the
rest position described earlier.
[0023] Preferably but not necessarily, the catching means 4 comprise a pair of shaped clamps
13, 14 positioned opposite each other and symmetrically disposed relative to the longitudinal
axis Y of the movable tubular element 8, which is thus between said shaped clamps
13, 14, as can be clearly observed in figure 4.
[0024] The shaped clamps 13, 14 are moved by rotation by the first moving means 5 between:
- an open position, taken when the movable tubular element 8 assumes the operating position
as per figures 2-4, wherein the shaped clamps 13, 14 define an inner space 15 suitable
for receiving the surface portion of the fabric article raised from the stacked pile;
a closed position, not visible in the figures which follow, taken in any case when
the movable tubular element 8 assumes the rest position, wherein the shaped clamps
13, 14 grasp the surface portion of the fabric article raised from the stacked pile
present on the supply shelf 3.
[0025] More specifically, the shaped clamps 13, 14 are arranged at the first end 8a of the
movable tubular element 8.
[0026] It remains understood that in other embodiments of the invention, not accompanied
by reference drawings, the catching means may comprise a number of shaped clamps other
than two, that number being able to vary from one up, based on constructive requirements.
[0027] With regard to the first moving means 5, they are, purely by way of example, of the
same type as the second moving means 7 and comprise a pair of auxiliary linear actuators16,
17, one for each of the shaped clamps 13, 14, coupled with the support frame 2 and
symmetrically disposed relative to the longitudinal axis Y.
[0028] It is clear that, as for the shaped clamps, the number of secondary linear actuators
can be other than two in other in constructive solutions, that number being able to
vary from one up, according to design choices.
[0029] As already mentioned, the present invention also relates to an operating machine
for the separation and/or handling of fabric articles, particularly linens: said operating
machine is shown in figures 1 and 2, wherein it is denoted as a whole by 20.
[0030] As may be observed in said figures 1 and 2, the operating machine 20 comprises:
- a base framework 21 standing upon a reference surface, typically the floor of an industrial
laundry, and in which there is defined a supply shelf 3 accessible to the operator
and suitable for receiving the stacked pile of the fabric articles;
- the improved device 1 for raising and/or drawing fabric articles, which, as already
previously seen, comprises:
- the support frame 2 facing the supply shelf 3 and coupled with the base framework
21;
- the catching means 4, operatively connected to the first moving means 5 and coupled
with the support frame 2, suitable for firmly grasping and drawing the fabric articles
from the supply shelf 3 in order to make them available to a subsequent work station.
[0031] In accordance with the invention, the improved device 1 of the operating machine
20 includes suction means 6 operatively connected to and cooperating with the catching
means 4 during drawing of the fabric articles from the supply shelf 3 so as to act
on said stacked pile of fabric articles before the catching means 4 intervene, raising
at least partly, one by one, the fabric articles themselves from the stacked pile
and making the fabric article just raised available to be acted upon by the catching
means 4. According to the preferred embodiment described here of the operating machine
20 of the invention, the support frame 2 is coupled with the base framework 21 through
guide means, denoted as a whole by 22. Moreover, the support frame 2 is operatively
connected to motorization means, denoted as a whole by 23, which are fixed to the
base framework 21 and suitable for moving the support frame 2 relative to the base
framework 21 along a longitudinal axis Y, in general vertical, which is defined by
the suction means 6, and here particularly by the movable tubular element 8 belonging
thereto.
[0032] More precisely, the guide means 22 comprise a series of sliding rollers 24 defining
rotation axes X orthogonal to the longitudinal axis Y and coupled with the support
frame by means of a pair of lateral plates 25, 26, which are facing and opposite each
other.
[0033] The guide means 22 further comprise a pair of lateral tracks 27, 28 of the base framework
21 on which the sliding rollers 24 rotate, on the one hand bringing the support frame
2 near to the supply shelf 3, according to a typical downward movement, and on the
other taking the support frame 2 away from the supply shelf 3, according to an opposite
upward movement. In this case, therefore, the supply shelf 3 is disposed beneath the
catching means 4 and suction means 6 of the improved device 1 and includes any mechanical
conveyance means selected from the group consisting of a conveyor belt 29, movable
cart and the like which are suitable for receiving the fabric articles and feeding
them toward the improved device 1 along a linear direction Z.
[0034] Preferably, the operating machine 20 also includes a central processing and control
unit, not shown, electrically connected to the motorization means 23 and to the first
and second moving means 5 and 7 of the improved device 1 so as to control the operation
thereof in an automated manner. Based on what has been described above, it may be
understood how the improved device for raising and/or drawing fabric articles, as
well as the operating machine for the separation and handling of fabric articles,
particularly linens, both forming the subject matter of the invention, achieve the
objects and provide the advantages mentioned previously.
[0035] At the executive stage, modifications can be introduced to the improved device of
the invention, consisting, for example, in catching means different from the previously
described ones.
[0036] Moreover, in other unillustrated embodiments of the improved device claimed, the
suction means can be different from the ones described herein and illustrated in the
drawings that follow, without affecting the advantage brought by the present invention.
[0037] In addition, the support frame can be of another type and composition in other embodiments
of the improved device of the invention. Furthermore, also in additional embodiments
of the operating machine of the invention, not yet represented, the base framework
can have a constructive conception different from the one illustrated in the figures
that follow.
[0038] It should be further pointed out that other embodiments of the operating machine
of the invention, not yet illustrated, may envisage that the supply shelf, e.g. a
conveyor belt, is disposed, relative to the improved device and to the base framework,
on the side opposite the one shown in the appended figures; the supply shelf can also
be located at any height from the reference surface, chosen based on specific requirements.
[0039] It is clear, finally, that numerous other variants may be introduced to the improved
device and operating machine in question, without departing from the principles of
novelty inherent in the inventive idea, just as it is clear that, in the practical
implementation of the invention, the materials, shapes and dimensions of the details
illustrated can be any whatsoever, according to need, and may be replaced with other
technically equivalent ones. Where the constructive and technical features mentioned
in the subsequent claims are followed by reference marks or numbers, said reference
marks have been introduced for the sole purpose of increasing the intelligibility
of the claims themselves and, consequently, they shall not have any limiting effect
on the interpretation of each element identified, purely by way of example, by said
reference marks.
1. Improved device (1) for raising and/or drawing fabric articles, particularly linens,
comprising:
- a support frame (2) suitable to be facing a supply shelf (3) accessible to the operator
and which receives a stacked pile of said fabric articles;
- catching means (4), operatively connected with first moving means (5) and coupled
with said support frame (2), suitable for firmly grasping and drawing said fabric
articles from said supply shelf (3) in order to make them available to a subsequent
work station, characterized in that it includes suction means (6) operatively connected with second moving means (7)
and cooperating with said catching means (4) during drawing of said fabric articles
from said supply shelf (3) so as to act on said stacked pile of said fabric articles
before said catching means (4) raising at least partly, one by one, said fabric articles
from said stacked pile and making said raised fabric handwork available to the action
of said catching means (4).
2. Device (1) according to claim 1)
characterized in that said suction means (6) include:
- a movable tubular element (8) defining a longitudinal axis (Y) along which it is
made to slide by said second moving means (7) and having at a first end (8a) an inlet
(9), directly facing said fabric articles, and at a second end (8b), opposed to said
first end (8a), an outlet (10) away from said fabric articles;
- at least one fan coupled with said support frame (2) and communicating with said
outlet (10) of said movable tubular element (8).
3. Device (1) according to claim 2)
characterized in that said movable tubular element (8) is continuously driven by said second moving means
(7) for a predefined stroke between:
- an operating position wherein said inlet (9) of said movable tubular element (8)
is at least brought near to said fabric articles and said fan is driven so that one
of said fabric articles is raised from said stacked pile up to block said inlet (9)
and is graspable for at least a surface portion by said catching means (4);
- a rest position wherein said inlet (9) is removed away from said fabric articles
and said fan the inhibited so that said surface portion of said fabric articles just
raised remains grasped only by said catching means (4).
4. Device (1) according to claim 3) characterized in that said predefined stroke has a value in the range of 2-5 cm.
5. Device (1) according to claim 3) or 4), characterized in that, in said operating position, said first end (8a) of said movable tubular element
(8) is closer to said fabric articles than said catching means (4) while in said rest
position said first end (8a) of said movable tubular element (8) is placed at a distance
from said fabric articles equal to or higher than said catching means (4).
6. Device (1) according to any of the claims from 2) to 5) characterized in that said second moving means (7) includes a main linear actuator (12), coupled with said
movable tubular element (8) near to said second end (8b) and fixed to said support
frame (2).
7. Device (1) according to any of the claims from 4) to 6) characterized in that it comprises a solenoid valves system, cooperating with said fan in order to inhibit
the sucking action thereof when said movable tubular element (8) assumer said rest
position.
8. Device (1) according to any of the claims from 4) to 7),
characterized in that said catching means (4) include at least one shaped clamp (13, 14) suitable to be
moved by rotation by said first moving means (5) between:
- an open position, taken when said movable tubular element (8) assumes said operating
position, wherein said shaped clamp (13, 14) defines an inner space (15) suitable
to receive said surface portion of said fabric articles raised from stacked pile;
- a closed position, taken when said movable tubular element (8) assumes said rest
position, wherein said shaped clamp (13, 14) grasps said surface portion of said fabric
handwork raised from said stacked pile.
9. Device (1) according to claim 8) characterized in that said shaped clamp (13, 14) is arranged at said first end (8a) of said movable tubular
element. (8).
10. Device (1) a2 Claim 8) or 9) characterized in that said first moving means (5) include at least one auxiliary linear actuator (16, 17.)
coupled with said shaped clamp (13, 14) and fixed to said support frame (2)
11. Operating machine (20) for the separation and handling of fabric articles, particularly
linens, including:
- a base framework (21) suitable to stand on a reference surface and in which a supply
shelf (3) is defined accessible to the operator and suitable to receive a stacked
pile of said fabric articles;
- at least one improved device (1) for raising and/or drawing said fabric articles
which includes;
• a support frame (2) facing to said supply shelf (3) and coupled with said base framework
(21);
• catching means (4), operatively connected with first moving means (5) and coupled
with said support frame (2), suitable for firmly grasping and draw said fabric articles
from said supply shelf (3) in order to make them available to a subsequent work station,
characterized in that said improved device (1) includes suction means (6) operatively connected with second
moving means (7) and cooperating with said catching means (4) raising at least partly,
one by one, said fabric articles from said stacked pile and making said raised fabric
handwork available to the action of said catching means (4).
12. Machine (20) according to claim 11) characterized in that said support frame (2) is coupled with said base framework (21) through guide means
(22) and is operationally connected with motorization means (23) fixed to said base
framework (21) and suitable to move said support frame (2) with respect to said base
framework (21) along a longitudinal axis (Y) defined by said suction means (6).
13. Machine (20) according to claim 11) or 12) characterized in that said supply shelf (3) is arranged below said catching means (4) and said means (6)
and includes any mechanical conveyance means selected from the group consisting of
a conveyor belt (29), movable cart or similar suitable to house said fabric articles
and to move them towards said improved device (1).