[0001] The invention relates to a method for determining a time-varying temperature of at
least one temperature-critical component of an electrophotography apparatus according
to the preamble of claim 1.
[0002] The electrophotography apparatus can especially be arranged as a laser printer, a
laser fax device and/or as a laser copying machine. The electrophotography apparatus
is arranged to be operated in at least two operating modes.
[0003] The electrophotography apparatus comprises at least one temperature-critical component,
which temperature-critical component can overheat depending on the operating mode
of the electrophotography apparatus in such a way that it has a temperature which
is higher than the maximum permissible operating temperature of this component in
the respectively current operating mode of the electrophotography apparatus. For example,
a first component can be the temperature-critical component in a first one of the
operating modes, and a second component can be the temperature-critical component
in a second one of the operating modes. The overheating of the temperature-critical
component must be avoided because this leads to a safety risk, a reduction in the
reliability of the electrophotography apparatus and/or premature wear and tear of
the electrophotography apparatus.
[0004] In order to prevent overheating by means of cooling of the hot component or by means
of temporarily switching off the electrophotography apparatus for example, the time-varying
temperature of the temperature-critical component must be determined. In the case
of conventional electrophotography apparatuses it can therefore be provided that the
temperature-critical component or the temperature-critical components of the electrophotography
apparatus are temperature-monitored. For this purpose, the electrophotography apparatus
comprises a temperature-monitoring sensor for each temperature-critical component,
thus causing additional production costs, additional space requirements and additional
weight, which is therefore uneconomical.
[0005] It is therefore the object of the invention to provide a method of the kind mentioned
above with which the mentioned disadvantages can be avoided and with which the time-varying
temperature of the temperature-critical component can be determined without having
to use a separate temperature-monitoring sensor for monitoring the temperature for
each temperature-critical component.
[0006] This is achieved in accordance with the invention by the features of claim 1.
[0007] This leads to the advantage that the temperature of the temperature-critical component
is determined by means of a simulation, which means that it is therefore simulated
instead of being measured directly, with said temperature of the temperature-critical
component being determined during operation of the electrophotography apparatus with
sufficient precision and without any additional temperature-monitoring sensor for
monitoring the temperature of the temperature-critical component in order to avoid
overheating the temperature-critical component or recognize the same in a timely fashion.
It is advantageous that the measuring effort is low and it is possible to omit these
additional temperature-monitoring sensors. The advantageous aspect is that the temperature
of the at least one temperature-critical component can be determined and upon exceeding
a temperature threshold value a signal can be generated which can further trigger
an action, e.g. a temporary switch-off of the electrophotography apparatus or a temporary
activation of an active cooling system. Simple protection from overheating can be
ensured by means of the method for determining a time-varying temperature of at least
one temperature-critical component.
[0008] The invention further relates to a computer program means for executing this method
and a data media comprising the computer program means.
[0009] The invention further relates to an electrophotography apparatus, in which electrophotography
apparatus this method is used in order to simulate the time-varying temperature of
at least one temperature-critical component of the electrophotography apparatus by
means of computer-determined temperature values.
[0010] The dependent claims, which simultaneously form a part of the description like claim
1, relate to further advantageous developments of the invention.
[0011] The invention will now be explained in closer detail by reference to the enclosed
drawings which merely show preferred embodiments by way of example, wherein:
Fig. 1 schematically shows a first graphical representation of the progression over
time of the temperature values of the temperature-critical component determined by
means of the method;
Fig. 2 schematically shows a second graphical representation of the progression over
time of first temperature values determined by means of the method and second temperature
values determined by means of the method, with the first temperature values being
associated with a low ambient temperature and the second temperature values being
associated with a high ambient temperature;
Fig. 3 schematically shows a third graphical representation of the progression over
time of first temperature values determined by means of the method and second temperature
values determined by means of the method, with the first temperature values being
associated with a low ambient temperature and the second temperature values being
associated with a high ambient temperature;
Fig. 4 shows a first detail of the third graphical representation of Fig. 3 in the
area of a first temperature value correction A;
Fig. 5 shows a second detail of the third graphical representation of Fig. 3 in the
area of a second temperature value correction B;
Fig. 6 schematically shows a fourth graphical representation of a progression over
time of a first measured value of a first temperature sensor of a power supply unit
of the electrophotography apparatus at a low ambient temperature and at a high ambient
temperature, and
Fig. 7 schematically shows a block diagram of different operating modes of the electrophotography
apparatus.
[0012] Figs. 1 to 5 schematically show graphical representations of a time-varying simulated
temperature of at least one temperature-critical component of an electrophotography
apparatus, which simulated temperature is determined by means of a method for determining
the time-varying temperature of at least one temperature-critical component of the
electrophotography apparatus, especially a laser printer, a laser fax device and/or
a laser copying machine, with the electrophotography apparatus being arranged to be
operated in at least two operating modes 21 ― 27. In order to ensure that the time-varying
temperature can be determined in a sufficiently precise way without providing a temperature-monitoring
sensor for monitoring the temperature of the temperature-critical component, it is
provided in the method that, during the operation of the electrophotography apparatus
in precisely one of the operating modes 21 ― 27, the time-varying temperature of the
temperature-critical component is determined in temporally successive time intervals
3 in such a way that substantially in each of the time intervals 3 a temperature value
1 of the temperature-critical component is determined at the end 33 of this time interval
3 depending on the temperature value 1 of the temperature-critical component at the
beginning 32 of said time interval 3, an estimated ambient temperature value, and
the operating mode of the operating modes 21 ― 27, in which operating mode the electrophotography
apparatus is operated during said time interval 3, and the temperature value 1 of
the temperature-critical component and the estimated ambient temperature value at
the beginning 32 of the first time interval 31 of the time intervals 3 are determined.
[0013] This leads to the advantage that the temperature of the temperature-critical component
is determined by means of a simulation, with which the temperature is simulated in
this sense by determining temperature values 1 instead of directly measuring the temperature
of the temperature-critical component. The temperature of the temperature-critical
component is determined during the operation of the electrophotography apparatus without
any additional temperature-monitoring sensor for monitoring the temperature of the
temperature-critical component in order to avoid overheating the temperature-critical
component or recognizing the same in a timely fashion. It is advantageous that the
measuring effort is low and it is possible to omit a large number of temperature-monitoring
sensors for monitoring the temperature of the at least one temperature-critical component.
It is further advantageous that the temperature of the at least one temperature-critical
component can be determined in a sufficiently precise way and upon reaching, exceeding
or falling below a temperature threshold value GW1, GW2 a signal can be generated
which can further trigger an action, especially a temporary switch-off of the electrophotography
apparatus or a temporary activation of an active cooling system, especially comprising
a fan, of the electrophotography apparatus. Several temperature threshold values GW1,
GW2 can be provided, especially two thereof, with an action being triggered for each
of the temperature threshold values GW1, GW2. Simple protection from overheating can
be ensured by means of the method for determining a time-varying temperature of at
least one temperature-critical component in order to prevent (especially long) overheating
of the temperature-critical component. Advantageously, the method for determining
the time-varying temperature and the subsequently described further developments of
this method can thus be comprised by a method for overheating protection of the at
least one temperature-critical component. It is further provided in the method for
overheating protection that a signal is generated when the temperature reaches, exceeds
or falls below a predeterminable temperature threshold value GW1, GW2.
[0014] The method can be used for retrofitting conventional electrophotography apparatuses,
so that their reliability, operational dependability and/or their service life can
be increased, with it being provided that the electrophotography apparatus comprises
at least one memory and computer program means for performing the method.
[0015] The electrophotography apparatus can especially comprise a start-phase operating
mode 21, at least one readiness operating mode 22-24, an error operating mode 25 for
the case of a malfunction of the electrophotography apparatus, at least one active
operating mode 26 and one cooling operating mode 27. The start-phase operating mode
21 is usually performed directly after the activation of the voltage supply of the
electrophotography apparatus. The at least one readiness operating mode 22-24 can
especially comprise a preheating operating mode 22 for preheating a fixing unit of
the electrophotography apparatus, a sleep operating mode 23 for saving power, and
a readiness operating mode 24. The electrophotography apparatus prints a recording
medium such as paper in the active operating mode 26. The fixing unit is unheated
in the cooling operating mode 27 and an active cooling system, especially comprising
a fan, is driven. It can especially be provided in the cooling operating mode 27 that
the fan rotates with 100% of its nominal speed. The operating modes 21-27 are shown
schematically in Fig. 7, with the arrows shown in Fig. 7 schematically showing some
of the possible changes from one of the operating modes 21-27 to other of the operating
modes 21-27.
[0016] It can especially be provided that the electrophotography apparatus is switched to
the cooling operating mode 27, which means it changes to this mode, with a change
being made from the error operating mode 25 or active operating mode 26 to the cooling
operating mode 27 when the temperature value 1 is larger than or equal to the second
temperature threshold value GW2 in the error operating mode 25 or in the active operating
mode 26. It can further be provided that the electrophotography apparatus is switched
from the cooling operating mode 27 to the error operating mode 25 or active operating
mode 26, which means it changes thereto, when the temperature value 1 in the cooling
operating mode 27 is smaller than or equal to the first temperature threshold value
GW1.
[0017] It can especially be provided that the speed of the fan of the active cooling system
is controlled or adjusted depending on the temperature value 1.
[0018] It can especially be provided that the first time interval 31 is arranged and performed
directly after the end of the start-phase operating mode 21, wherein the first time
interval 31 can be especially arranged and performed in the readiness operating mode
24.
[0019] The time intervals 3 which follow one another in a directly successive manner over
time are entered along the x-axis in Figs. 1 to 3 and 6, starting with the first time
interval 31. In this sense, the x-axis corresponds to the time axis. As is shown schematically
in Figs. 1 and 2, all time intervals can have a substantially constant duration. For
example, each time interval 3 of the time intervals 3 can substantially be approximately
one second for example. In another development of the invention it can be provided
that the time intervals 3 have differently long durations.
[0020] The temperature of the temperature-critical component is entered on the y-axis in
Figs. 1 to 3 and 6. In another schematic illustration of the diagrams, a quantity
characterizing this temperature can be entered on the y-axis.
[0021] In each operating mode of the operating modes 21-27 there is precisely one temperature-critical
component, which temperature-critical component tends to be the fastest towards overheating
in this operating mode. Depending on the operating mode of operating modes 21-27,
different components of the electrophotography apparatus can be the at least one temperature-critical
component. For example, the electrophotography apparatus can be arranged in such a
way that in a duplex printing mode of the operating modes 21-27 a component comprised
by a duplex path or a module comprised by the duplex path is the temperature-critical
component and that in single-page printing mode of the operating modes 21-27 a component
comprised by an output path or a module comprised by the duplex path is the temperature-critical
component. Accordingly, prior to a change of the operating mode of the operating modes
21-27 a first component of the electrophotography apparatus can be the temperature-critical
component and after the change in the operating mode a second component of the electrophotography
apparatus can be the temperature-critical component. Since merely the temperature
of the respective temperature-critical component is determined continuously, it can
be ensured in this change of the operating mode that the temperature value 1 of the
temperature-critical component determined after this change, which is then the second
component, is in any case higher than the actual temperature of the second component
at this point in time because the second component was not temperature-critical before
the change, i.e. in the operating mode directly preceding the change. The method can
thus ensure an especially reliable protection from overheating of the temperature-critical
component.
[0022] The time intervals 3 which follow one another in a directly successive manner over
time can be numbered continuously with integers n, starting with the first time interval
31, with n being an integral number larger than zero. The temperature value 1 of the
temperature-critical component at the end 33 of the n+1
st time interval 3 can be determined by means of the following formula:

[0023] The terms of this formula are as follows:
Tn+1 ... Temperature value 1 of the temperature-critical component at the end 33 of the
n+1st time interval
Tn ... Temperature value 1 of the temperature-critical component at the end 33 of the
nth time interval
f (Tn, estimated ambient temperature value, operating mode) ... Function which is dependent
upon the estimated ambient temperature value, the temperature value 1 of the temperature-critical
component at the end 33 of the nth time interval and the operating mode of the operating modes 21-27, in which operating
mode the electrophotography apparatus is operated during the n+1st time interval 3.
[0024] The temperature change of the temperature-critical component occurs at constant ambient
temperature usually according to exponential functions or logarithm functions, so
that the function f in the diagram can be arranged over sections according to the
natural exponential function, i.e. the exponential function on the basis of the Euler's
number, or the natural logarithm, as is schematically shown in Fig. 3. The advantageous
aspect is that the exponential functions and logarithm functions are determined completely
by a few parameters and require little computing power during calculation.
[0025] It can be provided for a first approximation of function f, especially for time intervals
3 which have a duration that is short for temperature changes of the temperature-critical
component such as one second for example, that the function f is approximated by a
temperature gradient, which temperature gradient depends on T
n, the estimated ambient temperature value and the respective operating mode 21-27.
The functional value of the first function of the respective time interval 3, e.g.
the n
th time interval 3, is then obtained as the temperature gradient multiplied by the duration
of this time interval 3. The advantageous aspect is that the temperature gradient
is determined by very few parameters and the functional value of the function f for
each time interval 3 can thus be determined with especially little computing power.
[0026] Advantageously, the parameters describing the function f can be predetermined for
each of all operating modes 21-27 and can be stored in advance as a parameter quantity,
especially in a flash memory and/or read-only memory of the electrophotography apparatus.
In each time interval of the time intervals it is then possible for determining the
functional value of the function f to choose at least one parameter from the parameter
quantity depending on the operating mode of the operating modes 21-27, in which operating
mode the electrophotography apparatus is operated during this time interval 3, and
to determine a time constant depending on the temperature value 1 of the temperature-critical
component at the beginning 32 of this time interval 3 and an estimated ambient temperature
value, and to calculate the functional value of function f.
[0027] The step-by-step determination of the temperature value 1 of the temperature-critical
component by means of the directly successively following time intervals 3 is shown
schematically in Figs. 1 to 5. Since the temperature values 1 are calculated step-by-step
in the directly successively following time intervals 3, this step-by-step determination
can be designated as step-by-step calculation of the temperature of the temperature-critical
component. Fig. 1 schematically shows a number of the directly successively following
time intervals 3, starting with the first time interval 31 which is shown in the drawing
adjacent to the y-axis.
[0028] It can advantageously be provided that the estimated ambient temperature value is
determined by means of a first measured value 4 of a first temperature sensor for
measuring a first module temperature of a first module of the electrophotography apparatus.
It is advantageous that the first temperature sensor which is determined primarily
for measuring and/or monitoring the temperature of the first module is also used for
determining the estimated ambient temperature value, so that an additional temperature
sensor for determining the estimated ambient temperature value can be omitted.
[0029] The housing can be the first module for example.
[0030] It can especially be provided that the power supply unit is the first module. If
the first module is the power supply unit, the first temperature sensor is provided
for safety reasons in order to monitor the temperature of the power supply unit and
to determine an electric and/or electronic overload of the power supply unit in the
case of a malfunction of the electrophotography apparatus, with the first temperature
sensor measuring the temperature of the heat sink of the power supply unit, especially
the heat sink of the voltage rectifier diodes. In this respect it is possible to designate
the first temperature sensor as an electronic overload temperature sensor.
[0031] It can further be provided especially in connection with the first measured value
4 that the estimated ambient temperature value is chosen from a predetermined first
quantity of predetermined first values T1, T2 depending on the first measured value
4. The first quantity comprises at least two first values T1, T2. When the estimated
ambient temperature value can be estimated in an especially precise way, it can be
provided that the first quantity comprises at least three or at least four first values
T1, T2.
[0032] The parameters determining the function f can be predetermined for each of the first
values T1, T2 for each of the operating modes and can be stored in advance as a parameter
quantity in the flash memory and/or in the read/only memory of the electrophotography
apparatus. It can then be provided for determining the functional value of the first
function f that in each time interval 3, e.g. in the n
th time interval 3, at least one parameter is chosen from the parameter quantity depending
on the operating mode of the operating modes 21-27, in which operating mode the electrophotography
apparatus is operated during this time interval 3, and for each of the first values
T1, T2, and the functional values of the function f are determined for each of the
first values T1, T2. It can thus be ensured easily and reliably that temperature value
curves 110, 120 are determined for the temperature-critical component for each of
the first value T1, T2. The advantageous aspect is that depending on the estimated
ambient temperature value valid for this time interval 3 the temperature value 1 of
the temperature-critical component can be chosen in the respective time interval 3
from these several time value curves 110, 120.
[0033] It is especially provided during the operation of the electrophotography apparatus
and as long as no temperature value correction A, B is performed during the operation
of the electrophotography apparatus that the temperature value 1 of the temperature-critical
component at the beginning 32 of this time interval 3, e.g. the n
th time interval 3, is the temperature value 1 of the temperature-critical component
at the end 33 of the time interval 3 directly preceding said time interval 3, e.g.
the (n-1)
th time interval 3.
[0034] Fig. 6 schematically shows two possible curve progressions 41, 42 of the first measured
value 4 that are possible in operation of the electrophotography apparatus, as such
measured values 4 can be measured by the first temperature sensor of the power supply
unit during operation. In the illustrated example, the temperature of the heat sink
of the voltage rectifier diodes of the power supply unit is measured, with the temperature
of the heat sink of the electrophotography apparatus being substantially equal to
the ambient temperature when the electrophotography apparatus is switched on as long
as the electrophotography apparatus was switched off for a sufficient period of time.
[0035] The time intervals 3 are entered on the x-axis of the diagram in Fig. 6 in a directly
successive manner. It can especially be provided that each time interval 3 of the
time intervals 3 has substantially the same duration. The bottom curve progression
41 of the two curve progressions 41, 42 show the time-varying first measured values
4 at an ambient temperature of 25°C, which is an ambient temperature that is normal
for the operation of the electrophotography apparatus, and depending on a time-varying
power consumption of the electrophotography apparatus. The upper curve progression
42 of the two curve progressions 41, 42 shows the time-varying first measured value
4 at an ambient temperature of 35°C, which is an ambient temperature which is high
for the operation of the electrophotography apparatus, and the time-varying power
consumption of the electrophotography apparatus depending on the same, with the two
curve progressions 41, 42 being substantially congruent.
[0036] Fig. 6 shows the two curve progressions 41, 42 in the case that the electrophotography
apparatus is switched off up to the first point in time X1 and is switched on at the
point in time X1. After the activation of the electrophotography apparatus, the start-phase
operating mode 21 is executed first. The electrophotography apparatus is then in the
readiness operating mode 22-24 up to the point in time X2 according to this example,
with the first measured value 4 rising over time, with the first measured value 4
approaching in an asymptotic manner the equilibrium measured value 44, which equilibrium
measured value 44 depends on the ambient temperature and the power consumption of
the electrophotography apparatus in the readiness operating mode 22-24. The printing
process is started at the point in time X2, with the system changing from the readiness
operating mode 22-24 to the printing operating mode 26. In the printing operating
mode 26 the electrophotography apparatus consumes more power than in the readiness
operating mode 22-24, so that more exhaust heat needs to be discharged by the heat
sink of the voltage rectifier diodes, so that the temperature of the heat sink of
the voltage rectifier diodes of the power supply unit and the first measured value
4 of the equilibrium measured value 44 rise. After the end of the printing operating
mode 26 and the renewed changeover to the readiness operating mode 22-24, the electrophotography
apparatus consumes less current again, so that less exhaust heat needs to be discharged,
so that the temperature of the heat sink of the voltage rectifier diodes of the power
supply unit and the first measured value 4 decrease again in the direction of the
equilibrium measured value 44, with the first measured value now approaching the equilibrium
measured value 44 from above in an asymptotic manner. In the example as shown in Fig.
6, there are multiple changes between the printing operating mode 26 and the readiness
operating mode 22-24, as is usually the case during operation of the electrophotography
apparatus. In the example as shown in Fig. 6, the electrophotography apparatus is
operated from a third point in time X3 over a prolonged period in the readiness operating
mode 22-24 and finally switched off at a fourth point in time X4.
[0037] The electrophotography apparatus is provided for long-term and permanent operation,
especially for at least 8 hours, preferably for at least 24 hours, more preferably
for at least one week. During continuous operation the ambient temperature can change.
For example, an office temperature can be approx. 25°C in the morning, which corresponds
to a normal ambient temperature, and rise during the afternoon of the same day to
35°C, which corresponds to a high ambient temperature. A temperature value correction
A, B is advantageous in operation of the electrophotography apparatus in order to
ensure a sufficiently precise calculation of the time-varying temperature of the temperature-critical
component. In addition to determining the estimated ambient temperature value at the
beginning 32 of the first time interval 31 of the time intervals 3, it can advantageously
be provided in this connection that the estimated ambient temperature value is determined
again during the operation of the electrophotography apparatus. A temperature value
correction A, B of the temperature value 1 can further be performed during the operation
of the electrophotography apparatus, triggered by the renewed determination of the
estimated ambient temperature value during operation of the electrophotography apparatus.
Said temperature value correction A, B can especially be performed directly subsequently
to the determination of the estimated ambient temperature value during the operation
of the electrophotography apparatus, as will be described below in closer detail.
[0038] It can especially be provided during the renewed determination of the estimated ambient
temperature value that the estimated ambient temperature value is chosen again from
the quantity of the first values T1, T2, in that the first value T1, T2 closest to
the ambient temperature is chosen as the estimated ambient temperature value.
[0039] For the purpose of the renewed determination of the estimated ambient temperature
value it can be provided in an advantageous first further development of the invention
that the estimated ambient temperature value is determined again when the electrophotography
apparatus is operated in the readiness operating mode 22-24 of the operating modes
21-27 and when all components of the electrophotography apparatus are substantially
in a temperature equilibrium. For this purpose, the electrophotography apparatus must
be in the readiness operating mode 22-24 for a predetermined minimum period of time,
which minimum period of time is dependent on how long the electrophotography apparatus
was operated in the operating mode 26 directly beforehand. It can be provided for
example that the minimum duration is 1 hour when 100 pages were printed before, and
the minimum duration is 6 hours when 500 pages were printed before. The values for
the minimum duration can be predetermined for different situations and stored in advance
in the electrophotography apparatus. The power consumption of the electrophotography
apparatus usually hardly varies in the readiness operating mode 22-24. After the expiration
of the minimum duration, the first measured value 4 is thus substantially constant,
thus substantially corresponds to an equilibrium measured value 44. The ambient temperature
can thus be derived by means of the first measured value 4 corresponding substantially
to the equilibrium measured value 44, with the first measured value 4 being larger
by a predetermined amount than the ambient temperature, so that the estimated ambient
temperature value can be determined again with high precision by taking into account
this precisely prior known value.
[0040] In this connection it can advantageously be provided that as a result of the renewed
determination of the estimated ambient temperature value in the readiness operating
mode 22-24, the temperature value correction A, B of the temperature value 1 is triggered,
especially triggered in a substantially direct way. The temperature value 1 is adjusted
according to the renewed determined (thus updated) estimated ambient temperature value.
[0041] For the renewed determination of the estimated ambient temperature value, it can
be provided in an advantageous second further development of the method that the estimated
ambient temperature value is determined again when the electrophotography apparatus
is operated in the active operating mode 26 of the operating modes 21-27 and when
the first measured value 4 is larger than an operating-mode update value W. The operating-mode
update value W can especially be chosen in a predetermined manner in such a way that
the first measured value 4 merely reaches or exceeds the operating-mode update value
W in the active operating mode 26 of the electrophotography apparatus when the electrophotography
apparatus is operated at a high ambient temperature, e.g. approximately 35°C. When
the first measured value reaches or exceeds the operating-mode update value W in active
operating mode 26 it can be concluded that the actual ambient temperature is high,
which means it is at least approx. 35°C. Accordingly, the estimated ambient temperature
value can be determined again. The estimated ambient temperature value can again be
chosen from the quantity of the first values T1, T2 in that the ambient temperature
is chosen as the estimated ambient temperature value according to the nearest of the
first values.
[0042] In this connection it can advantageously be provided the temperature value correction
A, B of the temperature value 1 is triggered by the renewed determination of the estimated
ambient temperature value in the active operating mode 26, especially that it is triggered
directly. The temperature value 1 is then adjusted to the newly prevailing ambient
temperature conditions according to the estimated ambient temperature value which
is determined again and thus updated.
[0043] It can especially advantageously be provided that a temperature value correction
A, B of the temperature value 1 is triggered, and is especially triggered in a substantially
direct way, both by the renewed determination of the estimated ambient temperature
value in the active operating mode 26 and both by the renewed determination of the
estimated ambient temperature value in the readiness operating mode 22-24.
[0044] In an advantageous third further development of the invention, the method can comprise
a combination of the first and second further development of the method in order to
determine the estimated ambient temperature value during the operation again. It is
advantageous that the estimated ambient temperature value in different operating modes
21-27 is determined again repeatedly, so that temperature changes in the ambient temperature
can be followed reliably.
[0045] It can further be provided in an advantageous third further development of the invention
that the estimated ambient temperature value is determined, and that it is especially
determined again, when the operating mode 21-27 in which the electrophotography apparatus
is operated is changed. The change of the operating mode 21-27 during the operation
of the electrophotography apparatus can trigger the renewed determination of the estimated
ambient temperature value in an especially simple way. This time of determination
is especially advantageous and requires little computing power in combination with
the first further development of the invention.
[0046] It can especially be provided that the temperature value 1 of the temperature-critical
component is determined at the beginning 32 of the first time interval 31 of the time
intervals 3 by means of a second measured value of a second temperature sensor for
measuring a second module temperature of a second module, especially a fixing unit,
of the electrophotography apparatus.
[0047] It can especially further be provided that the temperature value 1 of the temperature-critical
component is chosen at the beginning 32 of the first time interval 31 of the time
intervals 3 from a predetermined quantity of predetermined second values depending
on the first measured value 4 and/or the second measured value.
[0048] It can especially be provided advantageously that the first measured value 4 and/or
the second measured value, especially the first measured value 4 and the second measured
value, are sorted into measured value classes during the determination. It can especially
be provided that it is provided as a result for the respective of the two measured
values whether the respective of the two measured values is low, medium or high in
comparison with the values of the respective measured value which are common during
operation. A low measured value 4 will especially be present when a measurement is
made below approx. 40°C by means of the first temperature sensor. A medium first measured
value 4 can especially be present when a measurement is made between approx. 40°C
and approx. 55°C by means of the first temperature sensor. A high measured value can
especially be present when more than approx. 55°C is measured by means of the first
temperature sensor. A low second measured value can especially be present when a value
is measured beneath approx. 100°C by means of the second temperature sensor. A medium
second measured value can especially be present when a value between approx. 100°C
and approx. 150°C is measured by means of the first temperature sensor. A high second
measured value can especially be present when a value of more than approx. 150°C is
measured by means of the second temperature sensor. This leads to nine possible combinations
of the first measured value and/or the second measured value. It can be provided that
precisely one of the predetermined second values is associated with each of these
possible combinations, so that the predetermined quantity comprises nine predetermined
second values, so that the temperature value 1 of the temperature-critical component
is chosen at the beginning 32 of the first time interval 31 of the time intervals
3 from these nine predetermined second values depending on the first and/or the second
measured value.
[0049] It can especially be provided in an advantageous further development of the method
that the time-varying temperature of the temperature-critical component is determined
in directly successive time intervals 3 over time in one of the operating modes 21-27
during the operation of the electrophotography apparatus in such a way that substantially
in each time interval 3, especially the n
th time interval 3, of the time intervals 3 a first temperature value 11 of the temperature-critical
component is determined at the end 33 of said time interval 3 depending on the first
temperature value 11 of the temperature-critical component at the beginning 32 of
said time interval 3, especially the n
th time interval 3, of the predetermined first first value T1 and the operating mode
of the operating modes 21-27, in which operating mode the electrophotography apparatus
is operated during said time interval 3, and a second temperature value 12 of the
temperature-critical component is determined at the end 33 of said time interval 3
depending on the second temperature value 12 of the temperature-critical component
at the beginning 32 of said time interval 3, the predetermined second first value
T2 and the operating mode of the operating modes 21-27, in which operating mode the
electrophotography apparatus is operated during said time interval 3, and that depending
on the estimated ambient temperature value optionally either the first temperature
value 11 of the temperature-critical component is chosen at the end 33 of this time
interval 3 or the second temperature value 12 of the temperature-critical component
is chosen at the end 33 of this time interval 3 as the temperature value 1 of the
temperature-critical component at the end 33 of this time interval 3. The first temperature
11 of the temperature-critical component can especially be chosen as the temperature
value 1 of the temperature-critical component when the estimated ambient temperature
value is nearer to the first first value T1 than the second first value T2. The advantageous
aspect is that continuously both the first temperature values 11 and the second temperature
values 12 are available for the choice of the temperature value 1 of the temperature-critical
component. In this respect, the first temperature value 11 is chosen as the temperature
value 1 when the estimated ambient temperature value is nearer to the first first
value T1 than the second first T2, and the second temperature value 12 is chosen as
the temperature value 1 of the temperature-critical component when the estimated ambient
temperature value is nearer to the second first value T2 than the first first value
T1. In this connection, it is possible to simply perform a temperature value correction
A, B, especially a discrete one, when a change in the ambient temperature is determined,
especially during the ongoing operation of the electrophotography apparatus.
[0050] In this connection it can be provided that further a third temperature value, especially
a third and fourth temperature value, of the temperature-critical component is determined
at the end 33 of this time interval 3 depending on the third temperature value, especially
the third and fourth temperature value, of the temperature-critical component at the
beginning 32 of said time interval 3, a predetermined third first value, especially
a third and fourth first value, and the operating mode of the operating modes 21-27,
in which operating mode the electrophotography apparatus is operated during said time
interval 3, that the estimated ambient temperature value is compared with the first
to fourth first values, and that the value is chosen as temperature value 1 of the
temperature-critical component from the quantity of the first to fourth temperature
value which is associated to the one of the first to fourth first value which comes
closest to the estimated ambient temperature value. In this manner, three or four
temperature curves of the temperature-critical component are simulated for three or
four predetermined different ambient temperature values, and the temperature value
1 is chosen according to the estimated ambient temperature value from these three
or four temperature curves, so that the especially high precision of the simulation
of the temperature of the temperature-critical component can be ensured.
[0051] Figs. 2 to 5 show the discrete temperature value corrections A, B illustrated on
the basis of an example of the change of the ambient temperature over time, with the
ambient temperature first being low, e.g. approx. 25°C, then rising to a high ambient
temperature, e.g. to approx. 35°C, and then dropping again to a low ambient temperature,
e.g. to approx. 25°C. Such a temperature development can occur during a work day for
example.
[0052] As is schematically shown in Figs. 2 to 5, both the first temperature value 11 of
the temperature-critical component and the second temperature value 12 of the temperature-critical
component can advantageously be determined in each of the time intervals 3 and the
temperature value 1 of the temperature-critical component can be chosen from the first
temperature value 11 and the second temperature value 12. The temporally successive
first temperature values 11 lead to a first temperature value curve 110. The temporally
successive second temperature values 11 lead to a second temperature value curve 120.
[0053] Fig. 3 schematically shows the first temperature value curve 110 and the second temperature
value curve 120, as can be determined over the course of a work day under office conditions
by means of the method on the basis of one of many possible application examples of
the electrophotography apparatus. In accordance with this application example, the
electrophotography apparatus is switched on in the morning. Once the electrophotography
apparatus switches to a printing operating mode 26 and is operated in the printing
operating mode 26, the first temperature value curve 110 and the second temperature
value curve 120 will rise. While the electrophotography apparatus is in this printing
operating mode 26, the estimated ambient temperature value changes, so that the first
temperature value correction A is performed. The printing operating mode 26 continues,
so that the activation of active cooling becomes necessary, so that the electrophotography
apparatus is operated in an active-cooling printing operating mode C which is comprised
by the printing operating mode 26 and in which active-cooling printing operating mode
C the active cooling system, and especially the fan, is repeatedly activated during
printing. After the printing process, the electrophotography apparatus changes from
the printing operating mode 26 into the readiness operating mode 22-24. In the readiness
operating mode 22-24, the first temperature value curve 110 and the second temperature
value curve 120 decrease exponentially up to a point in time at which a new printing
process is started and the electrophotography apparatus changes again to the printing
operating mode 26. A renewed determination of the estimated ambient temperature value
is triggered by this change of the operating mode from readiness operating mode 22-24
to the printing operating mode 26, with the estimated ambient temperature value changing
in such a way that the second temperature value correction B is performed. In the
printing operating mode 26 which follows the second temperature value correction B,
the first temperature value curve 110 and the second temperature value curve 120 increase
again. This printing operating mode 26 is short according to the application example
of the electrophotography apparatus, so that the active cooling system is not activated.
After terminating this printing operating mode 26, the electrophotography apparatus
changes again to the readiness operating mode 22-24 and is switched off after a further
time interval.
[0054] Fig. 4 shows a detail of the section of the diagram of Fig. 3, in which section the
substantially discrete change of the temperature value 1 of the temperature-critical
component which is caused by the first temperature value correction A occurs at the
time of the first temperature value correction A.
[0055] Fig. 5 shows a detail of the section of the diagram of Fig. 3, in which section the
substantially discrete change of the temperature value 1 of the temperature-critical
component which is caused by the second temperature value correction B occurs at the
time of the second temperature value correction B.
[0056] In the illustrated example, the first temperature value 11 is chosen as the first
temperature value 1 from the time of switching on the electrophotography apparatus
until the first temperature value correction A in each time interval 3 by means of
the respectively determined estimated ambient temperature value. In this respect,
the first temperature value curve 110 is switched to active and the second temperature
value curve 120 is switched to passive in a first time range, which first time range
lasts from the time of switching on the electrophotography apparatus up to the first
temperature correction value A. From the first temperature value correction A to the
second temperature value correction B, the second temperature value 12 is chosen as
the first temperature value 1 in each time interval 3 by means of the respectively
determined estimated ambient temperature value. In this respect, the second temperature
value curve 120 is switched to active and the first temperature value curve 110 is
switched to passive in a second time range, which second time range lasts from the
first temperature value correction A to the second temperature value correction B.
From the second temperature value correction B, the first temperature value 11 is
chosen as the first temperature value 1 in each time interval 3 by means of the respectively
determined estimated ambient temperature value. In this respect, the first temperature
value curve 110 is switched to active and the second temperature value curve 120 is
switched to passive in a third time range, which third time range lasts from the second
temperature value correction B, especially up a third temperature value correction
or a deactivation of the electrophotography apparatus.
[0057] The active and passive switching of the first temperature value curve 110 and the
second temperature value curve 120 is shown in Figs. 2, 4 and 5 schematically by means
of the unbroken and broken line sections of the first and second temperature value
curve 110, 120.
[0058] It can be provided in an advantageous further development of the method that in at
least one time interval 3 of the time intervals 3 the temperature value 1 of the temperature-critical
component is stored at the end 33 of said time interval 3 in a flash memory as a stored
temperature value. The flash memory of the electrophotography apparatus is provided
so that the stored temperature value remains stored during an interruption in the
power supply of the electrophotography apparatus, e.g. triggered by switching off
the electrophotography apparatus. In this sense, the flash memory is a non-volatile
memory. The advantageous aspect is that the stored temperature value, especially the
last stored temperature value, remains stored after the switch-off and renewed switch-on
of the electrophotography apparatus and can thus be used further for determining the
temperature value 1 of the temperature-critical component. In contrast to non-volatile
memories, a volatile memory, e.g. a volatile main memory of the electrophotography
apparatus, loses its memory content upon interruption of the power supply to the electrophotography
apparatus.
[0059] It can especially be provided that the temperature value 1 of the temperature-critical
component is stored at the end 33 of each x
th time interval 3 in the flash memory as a stored temperature value, with x being an
integral number larger than 1, especially larger than 10, preferably larger than 100.
It can thus be ensured that the flash memory is written in regular intervals, but
not at the end 33 of each time interval 3, which thus can considerably increase the
life of the flash memory and can ensure an arrangement of the method that requires
little computing power.
[0060] It can especially be provided that the temperature value 1 of the temperature-critical
component at the end 33 of this time interval 3 is compared with the stored temperature
value last stored in the flash memory and is then merely stored in the flash memory
if the temperature value 1 of the temperature-critical component differs at the end
33 of this time interval 3 from the finally stored temperature value by at least a
predetermined flash update value. It can thus also be prevented that the temperature
value 1 of the temperature-critical component is stored at the end 33 of each time
interval 3 in the flash memory, which thus can also increase the life of the flash
memory and can ensure an arrangement of the method that requires little computing
power. The frequency is influenced by the choice of the flash update value with which
the temperature value 1 of the temperature-critical component is stored in the flash
memory at the end 33 of each of the time intervals 3. The flash update value can be
predetermined especially between 2°C and 6°C, especially approx. 4°C.
[0061] With the renewed switch-on of the electrophotography apparatus, a new cycle of the
time intervals 3 begins, starting again with the first time interval 31 of the time
intervals 3, with the temperature of the temperature-critical component not being
able to increase in the deactivated state of the electrophotography apparatus, which
means in the normal state and without any malfunctions.
[0062] As long as the electrophotography apparatus is switched off, and is especially not
supplied with power, there is no simulation of the temperature value 1 of the temperature-critical
component. It may occur upon the renewed switch-on of the electrophotography apparatus
that the temperature-critical component has not yet cooled off to the ambient temperature.
In order to still determine the temperature value 1 of the temperature-critical component
after the renewed switch-on of the electrophotography apparatus, which temperature
value corresponds in a sufficiently precise way with the temperature of this temperature-critical
component, it can be provided that the electrophotography apparatus comprises a real-time
clock. The duration can be determined by means of the real-time clock after the renewed
switch-on of the electrophotography apparatus as to how long the electrophotography
apparatus was switched off since the last operation. The temperature value 1 of the
temperature-critical component can be determined by using the prior known cooling
curve of the temperature-critical component and by using the stored temperature value
last stored in the flash memory and this duration. It is provided that the temperature
value 1 of the temperature-critical component is calculated at the beginning 32 of
the first time interval 31 of the time intervals 3 by means of the stored temperature
value last stored in the flash memory and the determined duration as to how long the
electrophotography apparatus had been switched off. The advantageous aspect is that
the temperature progression over time of the cooling of the temperature-critical component
is already known and it can thus be calculated in a simple and effective way by means
of the last stored temperature value and the determined duration. It can further be
provided in this context that the temperature value 1 of the temperature-critical
component is further calculated at the beginning 32 of the first time interval 31
of the time intervals 3 by means of the estimated ambient temperature value, so that
the temperature value 1 can be determined in an especially precise way by computing.
It can thus be advantageously ensured that the temperature value 1 of the temperature-critical
component can also be determined at the beginning 32 of the first time interval 31
with high precision even when the electrophotography apparatus was switched off merely
for such a short period of time that the temperature of the temperature-critical component
is substantially higher than the ambient temperature.
[0063] The second module can be arranged especially for storing high temperatures in order
to cool off comparatively slow in comparison with the first module, as is usually
the case with the fixing unit for example. It is advantageous that the second measured
value is suitable as a temperature memory of the electrophotography apparatus in order
to determine whether the temperature of the temperature-critical component is higher
than the ambient temperature upon switching on the electrophotography apparatus. Especially
in cases where the electrophotography apparatus does not comprise a real-time clock
and the second module is arranged as a fixing unit it can be provided that the second
measured value is determined for estimating the period as to how long the electrophotography
apparatus was switched off. It is advantageously possible to draw conclusions on this
duration from the second measured value because the temperature of the fixing unit
in operation and the progression of the temperature over time of the fixing unit during
cooling are already known beforehand. It is then further provided in this connection
that temperature value 1 of the temperature-critical component at the beginning 32
of the first time interval 31 of the time intervals 3 is calculated by means of the
stored temperature value last stored in the flash memory and the determined duration
as to how long the electrophotography apparatus was switched off.
[0064] It can especially be provided that the temperature value 1 of the temperature-critical
component is determined at the beginning 32 of the first time interval 31 of the time
intervals 3 in such a way that directly before the beginning 32 of the first time
interval 31 a preliminary temperature value of the temperature-critical component
is determined, and that from a quantity of values, which quantity of values consists
of the preliminary temperature value and the last stored temperature value, the lowest
value is chosen as the temperature value 1 of the temperature-critical component at
the beginning 32 of the first time interval 31.
[0065] If especially there is no valid last stored temperature value caused by an error
in the flash memory for example or the like, it can be provided that after the renewed
switch-on of the electrophotography apparatus the temperature value 1 of the temperature-critical
component at the beginning 32 of the first time interval 31 of the time intervals
3 is chosen from a quantity of estimated temperature values depending on the first
measured value 4 and the second measured value.
[0066] It can further be provided that upon the renewed switch-on of the electrophotography
apparatus at the beginning 32 of the first time interval 31 of the time intervals
3 a preliminary temperature value is chosen from a quantity of estimated temperature
values depending on the first measured value 4 and the second measured value, the
preliminary temperature value is compared with the calculated temperature value 1
by using the temperature value last stored in the flash memory and the determined
duration as to how long the electrophotography apparatus was switched off, and an
error message is triggered when the thus calculated temperature value 1 is higher
than the preliminary temperature value. Since in the normal state the thus calculated
temperature value 1 is higher than the preliminary temperature value because the quantity
of estimated temperature values is predetermined within the terms of maximally possible
upper temperature thresholds, one must assume an error when the calculated temperature
value 1 is lower than the preliminary temperature value. This enables advantageous
error recognition of the electrophotography apparatus and additional security on switching
on the electrophotography apparatus.
[0067] In order to ensure the precision of this determination of the temperature value 1
of the temperature-critical component at the beginning 32 of the first time interval
31 of the time intervals 3 in specific situations in an especially good manner it
can be especially provided that the temperature value 1 of the temperature-critical
component at the beginning 32 of the first time interval 31 of the time intervals
3 is determined by means of the first measured value 4 and by means of the second
measured value. The first module can be provided especially for comparatively rapid
cooling in comparison with the second module, as is usually the case for example with
the power supply unit. In order to determine the temperature value 1 of the temperature-critical
component at the beginning 32 of the first time interval 31 two measured values are
thus available, i.e. the first measured value 4 and the second measured value, so
that this temperature value can be determined very precisely without any further temperature
sensors upon switching on the electrophotography apparatus.
[0068] The method can be performed especially by means of computer program means.
[0069] The electrophotography apparatus, especially the laser printer, the laser fax device
and/or the laser copying machine, is arranged to be operated in at least two operating
modes 21-27. It is provided that the electrophotography apparatus comprises at least
one memory, especially volatile main memory and non-volatile flash memory, and computer
program means for performing the method, as the method has been described above.
[0070] The electrophotography apparatus can further comprise the first temperature sensor
and the second temperature sensor. It is provided that the first temperature sensor
and/or the second temperature sensor are provided for use in performing the method.
In particular, the electrophotography apparatus can comprise precisely these two temperature
sensors, therefore merely these two.
[0071] It can be provided in this connection that the first temperature sensor is connected
to a first analog-to-digital converter in order to convert the first measured value
into a digital signal, and the second temperature sensor is connected to a second
analog-to-digital converter in order to convert the second measured value into a digital
signal, with the first measured value and/or the second measured value advantageously
further being sufficiently precise for use in determining the temperature value 1
of the temperature-critical component.
[0072] The electrophotography apparatus can especially comprise the flash memory so as to
store, in at least one time interval 3 of the time intervals 3, the temperature value
1 of the temperature-critical component at the end 33 of said time interval 3 in the
flash memory.
[0073] Further embodiments in accordance with the invention merely have a part of the described
features. Any combination of features can be provided, especially also such of different
described embodiments.
1. A method for determining a time-varying temperature of at least one temperature-critical
component of an electrophotography apparatus, especially a laser printer, a laser
fax device and/or as a laser copying machine, with the electrophotography apparatus
being arranged to be operated in at least two operating modes (21 ― 27), characterized in that during the operation of the electrophotography apparatus the time-varying temperature
of the temperature-critical component is determined in temporally directly successive
time intervals (3) in such a way that in substantially each of the time intervals
(3) a temperature value (1) of the temperature-critical component at the end (33)
of this time interval (3) is determined depending on the temperature value (1) of
the temperature-critical component at the beginning (32) of said time interval (3),
on an estimated ambient temperature value, and on the operating mode of the operating
modes (21 ― 27), in which operating mode the electrophotography apparatus is operated
during said time interval (3), and that the temperature value (1) of the temperature-critical
component and the estimated ambient temperature value are determined at the beginning
(32) of the first time interval (31) of the time intervals (3).
2. A method according to claim 1, characterized in that the estimated ambient temperature value is determined by means of a first measured
value (4) of a first temperature sensor for measuring a first module temperature of
a first module, especially a power supply unit, of the electrophotography apparatus.
3. A method according to claim 2, characterized in that the estimated ambient temperature value is chosen from a predetermined quantity of
predetermined first values depending on the first measured value (4).
4. A method according to claim 2 or 3, characterized in that the estimated ambient temperature value is determined again when the electrophotography
apparatus is operated in a readiness operating mode (22-24) of the operating modes
(21-27).
5. A method according to one of the claims 2 to 4, characterized in that the estimated ambient temperature value is determined again when the first measured
value (4) is larger than an operating-mode update value (W), especially when the electrophotography
apparatus is operated in an active operating mode (26) of the operating modes (21-27).
6. A method according to claim 5, characterized in that a temperature value correction (A, B) of the temperature value (1) is triggered,
especially substantially immediately, by the renewed determination of the estimated
ambient temperature value in the active operating mode (26) and/or by renewed determination
of the estimated ambient temperature value in readiness operating mode (22-24).
7. A method according to one of the claims 1 to 6, characterized in that the temperature value (1) of the temperature-critical component is determined at
the beginning (32) of the first time interval (31) of the time intervals (3) by means
of a second measured value of a second temperature sensor for measuring a second module
temperature of a second module, especially a fixing unit, of the electrophotography
apparatus.
8. A method according to one of the claims 1 to 7, characterized in that during the operation of the electrophotography apparatus in one of the operating
modes (21 ― 27) the time-varying temperature (1) of the temperature-critical component
is determined in temporally directly successive time intervals (3) in such a way that
in substantially each of the time intervals (3) a first temperature value (11) of
the temperature-critical component is determined at the end (33) of this time interval
(3) depending on the first temperature value (11) of the temperature-critical component
at the beginning (32) of this time interval (3), a predetermined first first value
(T1) and the operating mode of the operating modes (21 ― 27), in which operating mode
the electrophotography apparatus is operated during this time interval (3), and a
second temperature value (12) of the temperature-critical component at the end (33)
of this time interval (3) depending on the second temperature value (12) of the temperature-critical
component at the beginning (32) of this time interval (3), a predetermined second
first value (T2) and the operating mode of the operating modes (21 ― 27), in which
operating mode the electrophotography apparatus is operated during this time interval
(3), and that depending on the estimated ambient temperature value alternatively either
the first temperature value (11) of the temperature-critical component is chosen at
the end (33) of this time interval (3) or the second temperature value (12) of the
temperature-critical component is chosen at the end (33) of this time interval (3)
as the temperature value (1) of the temperature-critical component at the end (33)
of this time interval (3).
9. A method according to one of the claims 1 to 8, characterized in that in at least one time interval (3) of the time intervals (3) the temperature value
(1) of the temperature-critical component is stored at the end (33) of this time interval
(3) in a flash memory as a stored temperature value.
10. A method according to claim 9, characterized in that the temperature value (1) of the temperature-critical component at the end (33) of
this time interval (3) is compared with the stored temperature value last stored in
the flash memory, and this temperature value (1) will be stored merely in the flash
memory if this temperature value (1) of the temperature-critical component at the
end (33) of this time interval (3) differs from the last stored temperature value
by at least a predetermined flash update value.
11. A method according to claim 9 or 10, characterized in that the temperature value (1) of the temperature-critical component is calculated at
the beginning (32) of the first time interval (31) of the time intervals (3) by means
of the stored temperature value last stored in the flash memory and a determined duration,
by means of which it is estimated how long the electrophotography apparatus was switched
off directly before the electrophotography apparatus is switched on.
12. A method according to one of the claims 10 or 11, characterized in that the temperature value (1) of the temperature-critical component is determined at
the beginning (32) of the first time interval (31) of the time intervals (3) in such
a way that directly before the beginning (32) of the first time interval (31) a preliminary
temperature value of the temperature-critical component is determined, and that from
a quantity of values, which quantity of values consists of the preliminary temperature
value and the last stored temperature value, the lowest value is chosen as the temperature
value (1) of the temperature-critical component at the beginning (32) of the first
time interval (31).
13. A computer program means for performing the method according to one of the claims
1 to 12.
14. A data medium, comprising a computer program means according to claim 13.
15. An electrophotography apparatus, especially a laser printer, laser fax device and/or
laser copying machine, with the electrophotography apparatus being arranged to be
operated in at least two operating modes (21 ― 27), characterized in that the electrophotography apparatus comprises at least one memory and computer program
means for performing the method according to one of the claims 1 to 12.