Field of the Invention
[0001] The present invention relates to aluminum profiles, which are assembled all around
plates, such as glass, aluminium, stone, etc, by using materials, such as silicone,
acrylic tape or equivalent material, between or onto plates; and connection parts
which are composed of aluminum profiles with special geometry, that can be combined
to these profiles mechanically, without screw and non-skid way; and curtain wall system
in which the insulated glass or other units are produced with this method.
Background of the Invention
[0002] In the state of the art, the profiles are used in order to obtain a completely glass
appearance on the building envelope, by using U-shaped channel integrated with a spacer
*1 (For example:
US 4552790,
W02004063517) or spacer and U-shaped profile behind the spacer (For example:
US4961975) between the glass plates of the curtain wall system,
[0003] In both cases, the heat-insulated glass units produced are placed on the curtain
wall profiles which are installed to the building. Connection parts, which are installed
before or after the glass assembly at the gap between the units such as glass, etc.,
are fitted into the U channel in the glass by turning and then fixation of the glass
units are completed by tightening the fixing screw.
[0004] The disadvantages of both assembly methods are that; the connection parts must be
installed at the field; thicknesses of the connection members must be less than the
distance between the units such as heat-insulated glass, etc.; rotation movement of
the connection parts performed at the field, within the gap between the glasses, before
or after the glass assembly is not easy.
*
1: They are profiles which are located between two glass plates, act as distance marker
and connector in order to form a heat-insulated glass unit and used along the perimeter
of glass plates.
Summary of the Invention
[0005] The objective of the invention is to transfer the positive and negative loads which
have an impact on the building to the main load bearing structure over infilling element
such as glass, etc., structural silicone, spacer profile and connecting part, respectively;
transfer the dead loads of the glass to the main load bearing structure via additional
mechanical support members; unlike traditional applications, not to use aluminum frame
along the perimeter of glass plates , while the dead load of the glass and loads subjected
by the glass are transferred to the main load bearing structure, and ensure fast and
practical installation to the main load bearing structure of the curtain wall system
by using the connection parts, mechanically, without screw and non-skid way.
[0006] Another objective of the invention is to mechanically assemble the connection parts
on the heat-insulated glass units without screw, and enable the connecting parts to
remain fixed, not to slide by itself in the relevant position and to be slid by applying
forces manually if required and thus ensure the right positioning.
[0007] A further objective of the invention is to eliminate the necessity to screw the connection
parts to the main load bearing structure of the curtain wall before installing the
heat-insulated glass units.
[0008] A still further objective of the invention is to fix and directly screw the connection
parts without rotating them in the installing process of the heat-insulated glass
units to the main load bearing structure of the curtain wall.
[0009] A yet further objective of the invention is to use the connection parts for assembling
of the heat-insulated units, at a height in accordance with the positive or negative
wind load, and independently from the gap between heat-insulated glass units.
Figures Illustrating the Invention
[0010] Curtain wall system wherein a special connection system is used for materials such
as glass, aluminum sheet, etc. realized to fulfill the objectives of the present invention
is illustrated in the accompanying figures, in which:
Figure 1 is the general cross-section detail of the unframed silicone curtain wall
system.
Figure 2 is the general cross-section detail belonging to the 90° corner of the unframed
silicone curtain wall system.
Figure 3 is the special spacer profile and the connecting parts.
Figure 4 is the installation steps of the heat-insulated glass unit.
Figure 5 is the mounting steps of the connecting piece and the heat-insulated glass
unit.
Figure 6 is the detail of the assembling of main load bearing profile and the heat-insulated
glass unit, with special spacer profile on which the connccting part is installed.
Figure 7 is the 3D illustration of the assembling of the main load bearing profile
and the heat-insulated glass unit, with special spacer profile on which the connecting
part is installed.
Reference Numbers
[0011]
1 - |
Spacer profile with special geometric section |
1.1- |
Grip |
1.2- |
Lock plate |
1.3 - |
Support |
1.4 - |
Groove for corner cleat |
1.5 - |
Desiccant |
2 - |
Connection part |
2.1 - |
Grip plate |
2.2- |
Lock |
2.3 - |
Support plate |
2.4 - |
Groove for gasket |
2.5 - |
Installation hole |
3 - |
Joint gasket |
4 - |
Heat insulation plastic |
5 - |
YHB (countersunk crosshead) Screw |
6 - |
Structural silicone |
7 - |
Corner cleat |
8 - |
Main load bearing structure |
9 - |
Inside gasket |
10 - |
Glass panels |
11 - |
Heat-insulated glass unit |
12 - |
Frame-shaped spacer profile filled with desiccant |
13 - |
Butyl |
14 - |
Polyurethane filler rod |
15 - |
Joint silicone |
16 - |
Corner connection part |
17 - |
Adapter profile for 90° Corner |
Detailed Description of the Invention
[0012] The profiles (1) with a special geometric section in the curtain wall system using
a special connection system for materials such as glass, aluminum sheet, etc. are
produced in extrusion presses such that they have all required grooves for accessories
such as gasket etc. and connecting part (2). Production of heat insulated glass unit
(11) includes the process of the pre-assembling the clean glass panels (10) with frame-shaped
spacer profile (1) filled with desiccant (1.5) by using butyl (13) and then assembling
the glass panels (10) in a weather-tight way by using structural silicone (6).
[0013] Process of production of the frame- shaped spacer profile (1) is carried out respectively
as follows: cutting the spacer profile with special geometric section (1) in accordance
with the dimensions of the heat-insulated glass unit (11), milling at a certain distance
from both ends (Figure 3.a), placing desiccant (1.5) into the spacer profiles (1),
placing corner cleat (7) to its groove (1.4), clamping by means of clamping jaws by
hammering.
[0014] The connecting part (2), which are cut at heights depending on wind loads, are assembled
to the heat-insulated glass units (11) production of which is completed, by positioning
as shown in Figure 5. No screw or other mechanical connecting part is used during
this assembly process. After assembly, the connecting part (2) is slid at the desired
position and released; it remains without sliding at the position whereon it is left
by means of the locking (2.2) function of the connecting part (2).
[0015] The heat-insulated glass units (11) are installed to the main load bearing profile
(8) using fixing screws (5) over the installation holes (2.5) on the connecting part
(2).
[0016] The gap between the heat-insulated glass units (11) assembly of which is completed
is closed by using joint silicone (15) and/or the insulation plastic (4) and the joint
gasket (3), which are installed to the main load bearing profile (8).
1. Curtain wall system which transfers the positive and negative loads having an impact
on the building to the main load bearing structure (8) over infilling material such
as glass etc., structural silicone or acrylic tape, spacer profile (1) and connecting
part (2), respectively; wherein no aluminum frame is used along the perimeter of material
in the form of plate such as glass (11) etc. unlike conventional applications, while
the dead load of the glass and loads subjected by the glass are transferred to the
main load bearing structure (8); and mechanical connection are provided without rotation
movement of the connection parts (2) and/or without screw between unit (11) and connection
parts; and thus the units integrated with these connection parts (2) such as heat
insulated glass, etc. are installed to the main load bearing structure.
2. Curtain wall system according to Claim 1, characterized by the connecting parts (2) on the heat-insulated glass units (11), which are screwless,
mechanical and are self-nonskid, however the position thereof can be changed by sliding
if required.
3. Curtain wall system according to Claim 1, characterized by the screwing directly of the connection part to the main load bearing structure (8)
without rotation movement for installation process of the heat insulated glass (11)
or etc.
4. Curtain wall system according to Claim 1, characterized in that the height of the connecting piece (2) can be increased independently of the gap
between the heat-insulated glass units (11) or etc., and it can be used in accordance
with the required loads.