Field of the invention
[0001] The present invention relates in general to systems for filling and closing containers
and regards in particular an apparatus for heating containers.
[0002] The present invention has been developed with particular reference to its application
to winebottling plants. The present invention can, however, be applied in general
to systems for filling and closing containers of different shapes and materials, such
as for example glass, plastic, etc., that contain liquid or solid products of various
types, of a foodstuff or non-foodstuff nature.
Description of the known art
[0003] Wines are normally bottled at low temperature, usually in the region of 1-3°C.
[0004] Downstream of the bottling station, on account of the low temperature, on the outer
surface of the bottles a layer of condensate is formed. The layer of condensate would
render very problematical the application of the labels on the bottles.
[0005] In bottling plants with high production capacity an apparatus for heating the bottles
is usually provided set between an apparatus for filling/closing the bottles and a
labelling apparatus.
[0006] The document No.
W02009/001208 describes a microwave heating apparatus according to the preamble of Claim 1, comprising
an input station, a carousel structure, which turns about a vertical axis and carries
a plurality of microwave heating devices, and an output station. Each of said microwave
heating devices comprises an openable heating chamber, designed to receive a respective
bottle, and a microwave generator, arranged for conveying a microwave flow in said
heating chamber.
[0007] In an apparatus of this type, it is necessary to carry out opening and closing of
the heating chamber in a fast way since the time necessary for carrying out opening
and closing of the chamber reduces the time available for the cycle for heating the
bottles. It is moreover advisable for the mechanism for controlling opening and closing
of the chamber to be compact, simple, and inexpensive.
Object and summary of the invention
[0008] The object of the present invention is to provide a system for opening and closing
the heating chambers that is fast, has reduced overall dimensions, and is made up
of a small number of components.
[0009] According to the present invention, the above object is achieved by an apparatus
having the characteristics forming the subject of Claim 1.
[0010] The claims form an integral part of the teaching provided in relation to the invention.
Brief description of the drawings
[0011] The characteristics and advantages of the present invention will emerge clearly from
the ensuing detailed description, which is provided purely by way of nonlimiting example,
with reference to the attached drawings, in which:
- Figure 1 is a perspective view of an apparatus according to the present invention;
- Figure 2 is a side view of a heating unit indicated by the arrow II in Figure 1;
- Figure 3 is a perspective view of a heating chamber indicated by the arrow III in
Figure 2;
- Figure 4 is a side view of a heating chamber with the lid in the open position; and
- Figures 5 and 6 are partially see-through perspective views illustrating operation
of the device that controls opening and closing of the lid of the heating chamber.
Detailed description of an embodiment of the invention
[0012] With reference to Figure 1, designated by 10 is an apparatus for heating bottles
according to the present invention. The apparatus 10 comprises a carousel structure
12 that can turn about a vertical axis, an input station 14 associated to an input
conveyor 16, and an output station 18 associated to an output conveyor 20.
[0013] The carousel structure 12 comprises a rotating supporting base 22, which carries
a plurality of heating units 24 arranged according to a radial configuration.
[0014] The carousel structure 12 moreover carries a plurality of electric power supplies
26, which are electrically connected to a power-supply and control board 27 by means
of a rotary collector. Also the power supplies are arranged according to a radial
configuration. Each electric-power supply 26 is associated to one or more heating
units 24. In the example illustrated, each power supply 26 is associated to two heating
units 24.
[0015] With reference to Figure 2, each heating unit 24 comprises an openable heating chamber
28, designed to receive a respective bottle B. Each heating unit 24 comprises a respective
microwave generator 32, electrically connected to the respective power supply 26.
The microwave generator 32 is connected to a waveguide 34, which conveys the microwave
flow produced by the generator 32 into the heating chamber 28. On the waveguide 34
there may be provided a circulator 36, which protects the generator 32 from the return
waves, and a tuner 38, which enables tuning of the microwave flow on the load to be
heated.
[0016] With reference to Figure 3, each heating chamber 28 comprises a horizontal resting
base 40, on which a respective bottle B is to rest, a rear wall 42, which extends
in a vertical plane orthogonal to the resting base 40, and an openable lid 44, controlled
by an opening and closing mechanism 46. The heating chamber 28 further comprises a
positioning wall 48, which serves as reference for defining the right position of
the bottle B with respect to the heating chamber 28. The positioning wall 48 extends
upwards from the base 40 and preferably in a vertical plane. The positioning wall
48 is preferably adjustable in a horizontal direction A orthogonal to the plane of
the wall 48.
[0017] The rear wall 42 of the heating chamber 28 has an opening 50, connected to which
is an end of the waveguide 34. The opening 50 is set in the proximity of the base
40 in such a way that said opening always faces the wall of a bottle B, also in the
case of bottles of small format.
[0018] The rear wall 42, the lid 44, and the base 40 are made of a material that provides
shielding from microwaves, typically metal (for example steel), and in the closed
position of the lid 44 form a microwave shield closed around the bottle B.
[0019] With reference to Figures 4, 5 and 6, the opening and closing mechanism 46 comprises
two plates 52 fixed to the rear wall 42. The plates 52 have respective guides 54 substantially
shaped like a J turned upside down. The guides 54 have respective vertical bottom
stretches and respective curved top stretches.
[0020] The lid 44 is substantially U-shaped in cross section. The lid 44 is opened at its
bottom end and has a top end closed by a top wall 58. The lid 44 is carried by a flange
56, fixed to the top wall 58.
[0021] The flange 56 is fixed to a carriage 60, which slidably engages the guides 54. In
the example illustrated, the carriage 60 carries two pairs of wheels 62, which are
idle about respective horizontal axes and engage respective guides 54. Alternatively,
the carriage could be equipped with sliding blocks that engage the guides 54.
[0022] The opening and closing mechanism 46 comprises a linear actuator 64, for example
a compressed-air actuator, having a body 66 and a stem 68. The actuator 64 is set
with its own axis vertical and has a top end articulated to a first bracket 70 fixed
to the flange 56, and a bottom end articulated to a second bracket 72, fixed to the
rear wall 42.
[0023] As illustrated in Figure 5, when the actuator 64 is in the retracted position the
wheels 62 of the carriage 60 engage the bottom end of the guides 54. In this position
the lid 44 is closed.
[0024] When the actuator 64 is in the extended position, as illustrated in Figure 6, the
wheels 62 of the carriage 60 engage the arched top part of the guides 54. In this
position the lid 44 is open.
[0025] The shape of the guides 54 allows the lid 44 to be displaced from the open position
to the closed position with a relatively short travel of the actuator 64. This renders
the manoeuvre of opening and closing particularly fast. Furthermore, the opening and
closing mechanism 46 is compact, sturdy, and made up of only a small number of components.
1. An apparatus for heating containers (B), comprising a plurality of microwave heating
units (24), wherein each of said microwave heating units (24) comprises a heating
chamber (28) designed to receive a respective container (B) and a microwave generator
(32) connected to a waveguide (34), which communicates with the respective heating
chamber (28), wherein each of said heating chambers (28) has a base (40), on which
a respective container (B) is to rest, a rear wall (42), which extends upwards from
said base (40), and a lid (44), associated to an opening and closing mechanism (46)
designed to displace the lid (44) between an open position for insertion and removal
of the containers (B) and a closed position for microwave heating of the containers
(B),
said apparatus being
characterized in that said opening and closing mechanism (46) comprises:
- a pair of plates (52), fixed to said rear wall (42) and having respective guides
(54);
- a carriage (60), fixed to said lid (44) and slidably engaged in said guides; and
- a linear actuator (64), extending in a vertical direction and having a first end
articulated to said carriage (60) and a second end articulated to said rear wall (42).
2. The apparatus according to Claim 1, characterized in that said guides (54) are substantially shaped like a reversed J, with respective bottom
rectilinear stretches oriented vertically and respective arched top stretches.
3. The apparatus according to Claim 1 or Claim 2, characterized in that said carriage has two pairs of wheels (62) that engage respective guides (54).
4. The apparatus according to any one of the preceding claims, characterized in that said carriage (60) is fixed to a flange (56), which is in turn fixed to a top wall
(58) of said lid (44).