Field of the invention
[0001] The invention relates to the coding mechanism for a cylinder lock with a rotatable
key, said mechanism consisting of a guiding element for aligning the shank of the
rotatable key inside the cylinder lock and of the rotatable key itself, wherein said
guiding element comprises two parallel and mutually offset guide rails, which have
their ends interconnected with an abutment bridge and are provided with guiding surfaces
extending along their entire lengths, the shank of the rotatable key being provided
with known coding projections adapted for interaction with known catchers arranged
inside the respective cylinder lock and having its entire cross-section continuously
increasing from its intermediate portion towards at least one of its longitudinal
edges, at least one of the two pairs of the functional surfaces of said shank having
an open V-shape and the intermediate portion of the cross-section of the same being
provided with a pair of corresponding longitudinal notches.
Background of the invention
[0002] With respect to the down-to-date cylinder locks, it is desirable to enable as many
locking combinations as possible to be achieved with a particular type and size of
a lock.
[0003] The number of locking combinations of a particular cylinder lock, which is actuated
by a respective rotatable key, hereinafter shortly referred to as key, is usually
defined partly by the number of possible combinations of catchers, and hence by the
number of possible combinations of the elements formed on the shank of the key for
co-operation with said catchers, and partly by the number of possible cross-sectional
shapes of the shank of the key.
[0004] A special subgroup of cylinder locks actuated by matching keys comprises the so called
cylinder locks with rotatable keys actuating lamellar catchers, which are arranged
perpendicularly to the respective key, said lamellar catchers consisting of rotatable
discs. An example of such a cylinder lock assembly is disclosed in the patent document
CZ 293659. As far as the above type of cylinder locks is concerned, the number of possible
cross-sectional shapes of the shank of the respective key is considerably limited
in that a certain portion of the shank has to be adapted for co-operation with a guiding
element which is intended for guiding the shank of the key inside the cylinder lock,
thus preventing any undesirable contact between the key and the catchers, or the remaining
discs, during the advancing motion of the shank of the key inside the cylinder lock.
[0005] According to the above patent document, the guiding element
1 (Fig. 1) comprises two parallel and mutually offset guide rails
2, which have their ends interconnected with an abutment bridge
3. The guiding element
1 is rigidly interconnected with the adjusting cylinder 4, the guide rails
2 being arranged along the through hole
5 for the insertion of the key
6. The guide rails
2 are further provided with guiding surfaces
7.
[0006] According to the prior art, the guiding elements
1 are manufactured in the form of thin bent parts and that is why they usually have
rectangular cross-sections with smooth guiding surfaces
7 (Fig. 2).
[0007] Although a guiding element with smooth guiding surfaces, as described in the above
mentioned patent document, might partly influence the profile of the key, which is
compatible with the respective lock, the practical employment of the same for generating
combination series for one specific type of the lock would be very difficult. This
is due to the fact that the profile of the key is affected by the distance, width
and shape of the lateral surfaces of the guide rails and, with respect to the specific
size of the lock, these parameters can only be varied with considerable limitations
related to the strength of the individual parts. The scope of the above mentioned
type of coding is also considerably limited by the fact that the smaller profiles
of the guide rails can easily fit in the larger notches formed in keys and a narrower
key can easily pass through a larger gap between the rails.
[0008] According to the prior art, the shank of the key is usually adapted for the interaction
with the guiding element by being provided with two opposite
grooves 8 in the intermediate cross-sectional portion of the shank
9 of the key
6, said grooves matching with the respective profiles formed on the guide rails, thus
having substantially flat bottom portions
10 without any additional shaped elements contributing to the generation of locking
combinations for the respective cylinder lock (Fig. 2). In case that the flat bottom
portions
10 are also provided with two additional notches
11, the latter only facilitate the manufacture of the key but do not contribute to the
generation of locking combinations.
[0009] In the prior art, neither the guiding surfaces
7 formed on the guiding element
1 nor the flat bottom portions
10 of the corresponding
grooves 8 formed on the key
6 are utilized for generating of locking combinations which results in a considerable
limitation with respect to the possible increase of locking combinations for a particular
type of a cylinder lock.
[0010] For other types of cylinder locks, modified keys have already been developed. The
cross-sections of such keys are adapted to include opposite grooves with additional
shaped elements formed in the bottom portions of said grooves. Such keys, however,
are not suitable for being used in the above mentioned type of the cylinder lock.
[0011] An exemplary version of such modified key is describer in the prior-art section of
the patent document
EP 0123192. In that version, the key is provided with two opposite groves formed in the intermediate
portion of the same, the bottom surfaces of said grooves being circularly concentric
with the centreline extending through the cross-section of the shank of the key and
the walls of said grooves being formed by the surfaces that spokewise extend from
said centreline. The above mentioned version of the key according to
EP 0123192 would be completely unsuitable for the present type of cylinder lock since the circularly
convex shaped bottom surfaces of the grooves would require the guide rails to be provided
with matching circularly concave shaped surfaces which would lead to an undesirable
reduction of the cross-sections of the guide rails.
[0012] In addition, it is necessary to pay regard to the fact that the shape of the remaining
cross-sectional portion of the shank of the key must enable the necessary elements
for the interaction with the catchers of the present cylinder lock to be formed thereon.
Summary of the invention
[0013] The objective of the present invention is to eliminate the above drawbacks of the
existing solutions and to create such a coding mechanism for cylinder locks with rotatable
keys, which would enable to increase the possible number of locking combinations of
the specific type of cylinder locks.
[0014] Another objective of the present invention is to propose a key blank for manufacturing
rotatable keys for cylinder locks provided with the above coding mechanism. The key
blank according to the invention should enable the ready-to-use keys to be manufactured
in the simplest and most cost-effective manner.
[0015] The above primary objective is fulfilled and the above drawbacks are eliminated by
a coding mechanism for a cylinder lock with a rotatable key, said mechanism consisting
of a guiding element for aligning the shank of the rotatable key inside the cylinder
lock and of the rotatable key itself, wherein the guiding element comprises two mutually
parallel and spaced apart guide rails, which have their ends interconnected by an
abutment bridge and which are provided with guiding surfaces extending along their
entire lengths, the shank of the rotatable key being provided with usual coding projections
adapted for interaction with usual catchers arranged inside the respective cylinder
lock and having its entire cross-section continuously increasing from its intermediate
portion towards at least one of its longitudinal edges, at least one of the two pairs
of the functional surfaces of said shank having an open V-shape and the intermediate
portion of the cross-section of the same being provided with a pair of corresponding
longitudinal notches, wherein according to the invention the longitudinal notches
have flat bottom portions, the guiding surface of at least one guide rail and the
corresponding flat bottom portion of the respective longitudinal notch formed in the
shank of the rotatable key having their shapes adapted for generating a locking code
of the cylinder lock.
[0016] Preferably, the guiding surface of at least one guide rail is provided with one longitudinal
rib and the corresponding flat bottom portion of the respective longitudinal notch
formed in the shank of the rotatable key is provided with one co-operating additional
notch.
[0017] It is advantageous, too, when the guiding surface of at least one guide rail has
convex shape and the corresponding flat bottom portion of the respective longitudinal
notch formed in the shank of the rotatable key has matching concave shape.
[0018] An advantageous key blank for the rotatable key of the coding mechanism according
to the invention comprises a shank having its entire cross-section continuously increasing
from its intermediate portion towards at least one of its longitudinal edges, at least
one of the two pairs of the functional surfaces and of said shank having an open V-shape
and the intermediate portion of the cross-section of the same being provided with
two opposed longitudinal notches, while according to the invention the longitudinal
notches have flat bottom portions, the flat bottom portion of at least one longitudinal
notch formed in the shank of the key blank for the rotatable key is provided with
an additional notch co-operating with a corresponding longitudinal rib formed on a
guiding surface of a guide rail inside the cylinder lock.
[0019] Also preferably, the longitudinal notches may have flat bottom portions, the flat
bottom portion of at least one longitudinal notch formed in the shank of the key blank
for the rotatable key having a convex shape for an engagement with a matching convex
guiding surface of a guide rail inside the cylinder lock.
[0020] An advantage of the invention is, that thanks to the invention it is possible to
generate additional locking combinations for cylinder locks with rotatable keys operating
segment catchers, the catchers being perpendicular to the rotatable key, so that the
chance of unlocking a specific cylinder lock using a key similar to the correct key
for that specific lock is lowered.
[0021] The guiding element shaped according to the invention may be relatively easily manufactured
in a known manner, namely by casting a steel powder substrate under a temperature
that enables the crystals of the metal to be fused together by means of surface stresses,
i.e. by means of the so called MIM method.
Brief description of the drawings
[0022] The accompanying drawings show both the known embodiment of the guiding element and
rotatable key for cylinder locks with rotatable keys actuating lamellar catchers,
which are arranged perpendicularly to the respective key, and the exemplary embodiments
of the inventions. In the accompanying drawings, Fig. 1 shows a perspective view of
the rotatable key and the guiding element interconnected with the adjusting cylinder
according to the prior art, the rotatable key being represented outside the guiding
element, Fig. 2 shows a front view of the rotatable key inserted in the guiding element
according to the prior art, Fig. 3 shows an enlarged sectional view of the guiding
element according to the prior art with the rotatable key inserted therein, the section
being led through the plane III - III as indicated in Fig. 2, Fig. 4 shows a side
view of the guiding element according to the first exemplary embodiment of the invention,
Fig. 5 shows a sectional view of the guiding element according to the first exemplary
embodiment of the invention, the section being led through the plane V - V as indicated
in Fig. 4, Fig. 6 shows a front view of the rotatable key according to the first exemplary
embodiment of the invention, Fig. 7 shows a sectional view of the shank of the rotatable
key according to the first exemplary embodiment of the invention, the section being
led through the plane VII - VII as indicated in Fig. 6, Fig. 8 shows a front view
of the rotatable key inserted in the guiding element according to the first exemplary
embodiment of the invention, Fig. 9 shows enlarged the sectional view of the coding
mechanism according to the first exemplary embodiment of the invention, the section
being led through the plane IX - IX as indicated in Fig. 8, Fig. 10 shows the front
view of the rotatable key inserted in the guiding element according to the second
exemplary embodiment of the invention, Fig. 11 shows enlarged the sectional view of
the coding mechanism according to the second exemplary embodiment of the invention,
the section being led through the plane XI - XI as indicated in Fig. 10, Fig. 12 shows
the front view of the rotatable key inserted in the guiding element according to the
third exemplary embodiment of the invention, Fig. 13 shows enlarged the sectional
view of the coding mechanism according to the third exemplary embodiment of the invention,
the section being led through the plane XIII - XIII as indicated in Fig. 12, Fig.
14 shows the front view of the key blank for the rotatable key according to the first
exemplary embodiment of the invention, Fig. 15 shows the enlarged sectional view of
the key blank the rotatable key according to the first exemplary embodiment of the
invention, the section being led through the plane XV - XV as indicated in Fig. 14,
Fig. 16 shows the front view of the key blank for the rotatable key according to the
second exemplary embodiment of the invention, Fig. 17 shows the enlarged sectional
view of the key blank the rotatable key according to the second exemplary embodiment
of the invention, the section being led through the plane XVII - XVII as indicated
in Fig. 16, Fig. 18 shows the front view of the key blank for the rotatable key according
to the third exemplary embodiment of the invention and Fig. 19 shows the enlarged
sectional view of the key blank the rotatable key according to the third exemplary
embodiment of the invention, the section being led through the plane XIX - XIX as
indicated in Fig. 18.
Exemplifying embodiments of the invention
[0023] The coding mechanism for the cylinder lock with the rotatable key
12, hereinafter referred to as key
12, according to the first exemplary embodiment of the invention (Fig. 4) comprises
the guiding element
13 for guiding the shank
14 of the key
12 inside the cylinder lock and the shank
14 of the key
12 itself, said components being mutually adapted for generating locking combinations
of said cylinder lock in the manners described hereinafter with reference to the individual
exemplary embodiments.
[0024] The guiding element
13 (Fig. 4) comprises a known arrangement of two parallel and mutually offset guide
rails
15, which have their ends interconnected with the abutment bridge
16. The latter provides a reinforcement for the guide rails
15 and simultaneously forms the abutment surface for the tip of the shank
14 of the key
12.
[0025] The guide rails
15 extend perpendicularly to the guiding element and along the normal through hole formed
in the adjusting cylinder
17 and serving for the insertion of the key
12. Within the assembly of the cylinder lock, the guiding element
13 and the adjusting cylinder
17 are rigidly interconnected. However, the latter does not constitute a part of the
coding mechanism.
[0026] On their inner sides, the guide rails
15 are provided with guiding surfaces 18 (Fig. 5) that align the shank
14 of the key
12 during the insertion of the latter, thus preventing the shank
14 from deviating from the desired direction in the horizontal plane.
[0027] According to the first exemplary embodiment of the invention, the guiding surfaces
18 of the both guide rails
15 are provided with longitudinal ribs
19, 20 that are identical in shape but mirror inverted each to the other and that are equally
spaced from the edges of the guiding surfaces
18 (Fig. 5).
[0028] The shank
14 of the rotatable key
12 (Fig. 6) is provided with a set of standard coding projections
21 for the interaction with standard catchers (not shown) arranged inside the cylinder
lock with the rotatable key
12.
[0029] Besides that, the shank
14 is provided with usual mirror-symmetrical longitudinal notches
22, 23 on either side in its intermediate portion (Fig. 7) for guide rails
15. Said longitudinal notches
22, 23 are delimited by their flat bottom portions
24, 25 as well as by their lateral walls
26,
27 and
28,
29.
[0030] According to the first exemplary embodiment, the flat bottom portions
24,
25 of the longitudinal notches
22, 23 formed in the shank
14 are provided with corresponding additional grooves
30,
31 that, in regard to their shapes and sizes and position, match with the respective
longitudinal ribs
19, 20 formed in the guiding surfaces
18 of the guide rails
15.
[0031] The intermediate portion of the shank
14 is terminated by the lateral lobes
32, 33, 34, 35 that form the aforesaid lateral walls
26,
27 and
28,
29.
[0032] The shank
14 has its entire cross-section continuously increasing from its intermediate portion
towards its longitudinal edges
36,
37 so that the functional surfaces
38,
39 and
40,
41 of the same assume an open V-shape. In certain types of cylinders locks, the shank
14 may alternatively have its cross-section continuously increasing from its intermediate
portion towards only one of its longitudinal edges, e.g. towards the longitudinal
edge
27. In such case, the respective functional surfaces
40,
41 would be parallel.
[0033] The shank
42 of the key blank
43 for the manufacture of the rotatable key
12 (Fig. 14) for the coding mechanism according to the first exemplary embodiment of
the invention is provided with elements that are identical to those of the shank
14 of the key
12 according to the first exemplary embodiment. Hence, the former is also provided with
the longitudinal notches
22, 23 having flat bottom portions
24, 25 and lateral walls
26,
27 and
28,
29.
[0034] According to the first exemplary embodiment, the flat bottom portions
24,
25 of the longitudinal notches
22, 23 formed in the shank
42 of the key blank
43 are also provided with corresponding additional grooves
30,
31 that, in regard to their shapes and sizes, match with the respective longitudinal
ribs
19, 20 formed in the guiding surfaces
18 of the guide rails
15.
[0035] The shank
42 of the key blank
43 for the key
12 according to the first exemplary embodiment is also provided with the lateral lobes
32,
33,
34,
35, the longitudinal edges
36,
37 and the functional surfaces
38,
39 and
40,
41, which are identical to those of the shank
14, and also has, by analogy to the shank
14 of the key
12, its entire cross-section continuously increasing from its intermediate portion towards
its longitudinal edges
36,
37 so that its functional surfaces
38,
39 and
40,
41 assume the same open V-shape as those of the shank
14 of the key
12 do.
[0036] In other words, both the shape and the dimensions of the shank
42 of the key blank
43 for the key
12 according to the first exemplary embodiment are fully identical to those of the shank
14 of the key
12 according to the first exemplary embodiment. The only difference between the shanks
42 and
14 of the key blank
43 and the key
12, respectively, consists in that the former does not include the coding projections
21 for the interaction with known matching internal catchers (not shown) of the cylinder
lock.
[0037] The shank
42 of the key blank
43 for the key
12 can be used for manufacturing the shank
14 of the key
12 by removing the surplus material in order to form the usual set of coding projections
21.
[0038] The difference between the coding mechanism according to the second exemplary embodiment
of the invention (Fig. 11) and that according to the first exemplary embodiment consists
merely in that the guiding surfaces
18 of either guide rail
15 are provided with longitudinal ribs
44,
45 that are identical in shape but mirror inverted each to the other and that are located
at the edges of the guiding surfaces
18. According to the second exemplary embodiment, the flat bottom portions
24, 25 of the longitudinal notches
22, 23 formed in the shank
14 of the key
12 are provided with corresponding additional notches
46,
47 that, in regard to their shapes and sizes, match with the respective longitudinal
ribs
44,
45 formed in the guiding surfaces
18 of the guide rails
15. The flat bottom portions
24, 25 of the longitudinal notches
22, 23 formed in the shank
42 of the key blank
43 for the key
12 for the coding mechanism according to the second exemplary embodiment are also provided
with corresponding additional notches
46,
47 that, in regard to their shapes and sizes, match with the respective longitudinal
ribs
44,
45 formed in the guiding surfaces
18 of the guide rails
15.
[0039] The difference between the coding mechanism according to the third exemplary embodiment
(Fig. 13) and those according to the first and second exemplary embodiments consists
merely in that the guiding surfaces
18 of either guide rail
15 have convex shape.
[0040] According to the third exemplary embodiment, the bottom portions
24,
25 of the longitudinal notches
22, 23 formed in the shank
14 of the key
12 are concave in shape, said shape as well as the dimensions thereof matching with
the above mentioned convex shape of the guiding surfaces
18 of the two guide rails
15.
[0041] According to the third exemplary embodiment, the bottom portions
24,
25 of the longitudinal notches
22, 23 formed in the shank
42 of the key blank
43 for the manufacture of the key
12 are also concave in shape, said shape as well as the dimensions thereof matching
with the above mentioned convex shape of the guiding surfaces
18 of the two guide rails
15 (Fig. 18).
[0042] The functional principle of the coding mechanism according to the invention is as
follows: When the shank
14 of the key
12 is being inserted into the cylinder lock, the longitudinal notches
22, 23 formed in the shank
14 of the key
12 come into contact with the corresponding guide rails
15 and, simultaneously, the additional grooves
30,
31 and additional notches
46,
47 formed in the flat bottom portions
24, 25 of the longitudinal notches
22,
23 come into contact with the corresponding longitudinal ribs
19,
20,
44,
45 formed on the guiding surfaces
18 of the guide rails
15 or the concave surfaces of the bottom portions
24, 25 of the longitudinal notches
22, 23 come into contact with the matching convex surfaces of the guiding surfaces
18 of the guide rails
15. If the shank
14 of the key
12 is not provided with a longitudinal notch, which is matching (in regard to the shape,
size and location) with the corresponding longitudinal rib formed on the guiding surface
18, that rib will then prevent the shank of the incorrect key from entering into the
cylinder lock. Similarly, if the respective bottom portion
24, 25 is not provided with a concave profile, which is matching (in regard to the shape,
size and location) with the corresponding convex guiding surface
18, that guiding surface
18 will then prevent the shank of the incorrect key from entering into the cylinder
lock.
[0043] It would be possible to eliminate the effect of the above coding mechanism by deepening
the longitudinal notches
22,
23. Nevertheless, this would lead, particularly in smaller cylinder locks, to a significant
reduction of the cross-section of the shank
14 of the key
12 resulting in that the shank of an incorrect key would be easily broken inside the
lock during an attempt to unlock the same. Such reduction would also lead to an entire
structural instability of the key.
Industrial applicability
[0044] The coding mechanism for cylinder locks with rotatable keys according to the invention
may be utilized for manufacturing cylinder locks with rotatable keys actuating lamellar
catchers that are arranged perpendicularly to the respective key. Thus, the coding
mechanism according to the invention enables an increased number of locking combination
to be achieved. The key blank according to the invention is utilizable for manufacturing
ready-to-use rotatable keys for cylinder locks.
List of reference signs
[0045]
- 1
- guiding element
- 2
- guide rail
- 3
- abutment bridge
- 4
- adjusting cylinder
- 5
- through bore
- 6
- key
- 7
- guiding surface
- 8
- groove
- 9
- shank
- 10
- flat bottom portion
- 11
- additional groove
- 12
- rotatable key
- 13
- guiding element
- 14
- shank
- 15
- guide rail
- 16
- abutment bridge
- 17
- adjusting cylinder
- 18
- guiding surface
- 19
- longitudinal rib
- 20
- longitudinal rib
- 21
- coding projection
- 22
- longitudinal notch
- 23
- longitudinal notch
- 24
- flat bottom portion
- 25
- flat bottom portion
- 26
- lateral wall
- 27
- lateral wall
- 28
- lateral wall
- 29
- lateral wall
- 30
- additional groove
- 31
- additional groove
- 32
- lateral lobe
- 33
- lateral lobe
- 34
- lateral lobe
- 35
- lateral lobe
- 36
- longitudinal edge
- 37
- longitudinal edge
- 38
- functional surface
- 39
- functional surface
- 40
- functional surface
- 41
- functional surface
- 42
- shank
- 43
- key blank
- 44
- longitudinal rib
- 45
- longitudinal rib
- 46
- additional notch
- 47
- additional notch
1. A coding mechanism for a cylinder lock with a rotatable key, said mechanism consisting
of a guiding element (13) for aligning the shank (14) of the rotatable key (12) inside
the cylinder lock and of the rotatable key (12) itself, wherein the guiding element
(13) comprises two mutually parallel and spaced apart guide rails (15), which have
their ends interconnected by an abutment bridge (16) and which are provided with guiding
surfaces (18) extending along their entire lengths, the shank (14) of the rotatable
key (12) being provided with usual coding projections (21) adapted for interaction
with usual catchers arranged inside the respective cylinder lock and having its entire
cross-section continuously increasing from its intermediate portion towards at least
one of its longitudinal edges (36, 37), at least one of the two pairs of the functional
surfaces (38, 39 and 40, 41) of said shank having an open V-shape and the intermediate
portion of the cross-section of the same being provided with a pair of corresponding
longitudinal notches (22, 23), characterized in that the longitudinal notches (22, 23) have flat bottom portions (24, 25), the guiding
surface (18) of at least one guide rail (15) and the corresponding flat bottom portion
(24, 25) of the respective longitudinal notch (22, 23) formed in the shank (14) of
the rotatable key (12) having their shapes adapted for generating a locking code of
the cylinder lock.
2. The coding mechanism according to claim 1, characterized in that the guiding surface (18) of at least one guide rail (15) is provided with one longitudinal
rib (19, 20) and the corresponding flat bottom portion (24, 25) of the respective
longitudinal notch (22, 23) formed in the shank (14) of the rotatable key (12) is
provided with one co-operating additional notch (30, 31).
3. The coding mechanism according to claim 1, characterized in that the guiding surface (18) of at least one guide rail (15) has convex shape and the
corresponding flat bottom portion (24, 25) of the respective longitudinal notch (22,
23) formed in the shank (14) of the rotatable key (12) has matching concave shape.
4. A key blank (43) for the rotatable key (12) of the coding mechanism according to claim
1, comprising a shank (42) having its entire cross-section continuously increasing
from its intermediate portion towards at least one of its longitudinal edges (36,
37), at least one of the two pairs of the functional surfaces (38, 39 and 40, 41)
of said shank having an open V-shape and the intermediate portion of the cross-section
of the same being provided with two opposed longitudinal notches (22, 23), characterized in that the longitudinal notches (22, 23) have flat bottom portions (24, 25), the flat bottom
portion (24, 25) of at least one longitudinal notch (22, 23) formed in the shank (42)
of the key blank (43) for the rotatable key (12) being provided with an additional
notch (30, 31) co-operating with a corresponding longitudinal rib (19, 20) formed
on a guiding surface (18) of a guide rail (15) inside the cylinder lock.
5. The key blank (43) for the rotatable key (12) of the coding mechanism according to
claim 1, comprising a shank (42) having its entire cross-section continuously increasing
from its intermediate portion towards at least one of its longitudinal edges (36,
37), at least one of the two pairs of the functional surfaces (38, 39 and 40, 41)
of said shank having an open V-shape and the intermediate portion of the cross-section
of the same being provided with two opposed longitudinal notches (22, 23), characterized in that the longitudinal notches (22, 23) have flat bottom portions (24, 25), the flat bottom
portion (24, 25) of at least one longitudinal notch (22, 23) formed in the shank (42)
of the key blank (43) for the rotatable key (12) having a convex shape for an engagement
with a matching convex guiding surface (18) of a guide rail (15) inside the cylinder
lock.