(19)
(11) EP 2 461 036 B1

(12) EUROPEAN PATENT SPECIFICATION

(45) Mention of the grant of the patent:
27.05.2015 Bulletin 2015/22

(21) Application number: 10193531.0

(22) Date of filing: 02.12.2010
(51) International Patent Classification (IPC): 
F04B 39/12(2006.01)

(54)

Air compressor having enlarged compartment for receiving pressurized air

Luftkompressor mit vergrößertem Raum zum Aufnehmen von Druckluft

Compresseur à air doté d'un compartiment élargi pour recevoir de l'air pressurisé


(84) Designated Contracting States:
AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

(43) Date of publication of application:
06.06.2012 Bulletin 2012/23

(73) Proprietor: Jhou, Wen-San
An-Din Hsiang, Tainan Hsien (TW)

(72) Inventor:
  • Jhou, Wen-San
    An-Din Hsiang, Tainan Hsien (TW)

(74) Representative: Dossmann, Gérard 
Casalonga & Partners Bayerstrasse 71-73
80335 München
80335 München (DE)


(56) References cited: : 
WO-A1-02/095231
GB-A- 472 697
US-A- 2 649 988
US-A- 5 203 857
GB-A- 317 179
GB-A- 191 400 467
US-A- 3 961 868
   
       
    Note: Within nine months from the publication of the mention of the grant of the European patent, any person may give notice to the European Patent Office of opposition to the European patent granted. Notice of opposition shall be filed in a written reasoned statement. It shall not be deemed to have been filed until the opposition fee has been paid. (Art. 99(1) European Patent Convention).


    Description


    [0001] The present invention relates to an air compressor, and more particularly to an air compressor having an enlarged compartment for receiving a pressurized air and for effectively compressing or pumping the air in the pumping movement or stroke and/or for suitably increasing the compressing or pumping effect or operation to the air.

    [0002] Typical air compressors comprise a cylinder housing attached or secured to a base and having a piston slidably disposed therein, and a motor secured to the base and coupled to the piston of the cylinder housing for actuating or driving the piston of the cylinder housing in a reciprocating action, in order to generate a pressurized air of a greater air pressure and a decreased flowing quantity and for supplying the pressurized air to inflate various air facilities, such as tires, air beds, air cushions, hovercrafts, etc.

    [0003] The cylinder housing normally includes an outlet receptacle having a compartment formed therein and having one or more outlet ports communicative with the compartment of the outlet receptacle for selectively or changeably attaching and securing or coupling various parts or elements or attachments or facilities, such as the pressure gauges, the air nozzles, the relief valves, the safety valves or the like.

    [0004] The applicant has developed various kinds of typical air compressors, including at least U.S. Patent No. 6,213,725 to Chou, U.S. Patent No. 6,514,058 to Chou, U.S. Patent No. 6,655,928 to Chou, U.S. Patent No. 6,846,162 to Chou, U.S. Patent No. 7,240,642 to Chou, and U.S. Patent No. 7,462,018 to Chou each of which also comprise a piston slidably disposed within a cylinder housing, a spring valve having one end secured to the piston and having the other end for selectively blocking an air aperture of the piston, in order to control the air to flow through the piston, and a motor secured to the base and coupled to the piston of the cylinder housing for actuating or driving or forcing the piston of the cylinder housing to move in the reciprocating action relative to the cylinder housing, and an outlet receptacle extended or formed on top of the cylinder housing and having a compartment formed therein for receiving the pressurized air from the cylinder housing and having one or more outlet ports communicative with the compartment of the outlet receptacle for selectively or changeably attaching and securing or coupling various parts or elements or attachments or facilities, such as the pressure gauges, the air nozzles, the relief valves, the safety valves or the like.

    [0005] However, all the outlet receptacles of the prior arts include a reduced or narrowed or decreased compartment formed therein and having a volume or dimension or size smaller than that of the chamber of the cylinder housing such that the pressurized air may not be effectively pumped or forced into the reduced or narrowed or decreased compartment of the outlet receptacle, and such that the piston may not be effectively moved relative to the cylinder housing and may not be effectively operated to compress or pump the air in the pumping movement or stroke.

    [0006] The present invention has arisen to mitigate and/or obviate the afore-described disadvantages of the conventional structures for the air compressors.

    [0007] The primary objective of the present invention is to provide an air compressor including an enlarged compartment for receiving a pressurized air and for effectively compressing or pumping the air in the pumping movement or stroke and/or for suitably increasing the compressing or pumping effect or operation to the air.

    [0008] In accordance with one aspect of the invention, there is provided an air compressor comprising a cylinder housing including a chamber formed therein, an outlet receptacle provided on the cylinder housing and including a compartment formed therein, and including a partition provided between the cylinder housing and the outlet receptacle, and including an air passage formed in the partition and communicative with the chamber of the cylinder housing for receiving a pressurized air from the chamber of the cylinder housing, and communicative with the compartment of the outlet receptacle, a piston slidably received in the chamber of the cylinder housing and having a piston rod extended therefrom, a motor coupled to the piston for moving the piston relative to the cylinder housing in a reciprocating action in order to generate a pressurized air and for allowing the pressurized air to be supplied from the chamber of the cylinder housing to the compartment of the outlet receptacle, and a spring-biased check valve disposed in the outlet receptacle and engaged with the partition for selectively blocking the air passage of the partition and for guiding the pressurized air to flow from the chamber of the cylinder housing into the compartment of the outlet receptacle, and to prevent the pressurized air from flowing backwardly from the compartment of the outlet receptacle into the chamber of the cylinder housing, the compartment of the outlet receptacle includes an inner diameter "D2" no less than an inner diameter "D1" of the chamber of the cylinder housing for allowing the pressurized air to easily flow into the outlet receptacle and for allowing the piston to be moved in a greater moving speed.

    [0009] The cylinder housing includes a number of pegs extended from the partition and extended into the compartment of the outlet receptacle, and includes a number of gaps formed between the pegs, and includes a space formed within the pegs for slidably receiving and confining the check valve. The space formed within the pegs includes an inner diameter greater than that of the air passage of the partition.

    [0010] The outlet receptacle includes a cover having an extension extended into the compartment of the outlet receptacle and extended and directed toward the check valve, and a spring biasing member engaged between the extension of the cover and the check valve for biasing and forcing the check valve to selectively engage with the partition and to selectively block and seal the air passage of the partition.

    [0011] The cover includes a protrusion extended from the extension for engaging with and for retaining the spring biasing member. The outlet receptacle includes a peripheral flange for engaging with the cover.

    [0012] The outlet receptacle includes a number of pins extended outwardly from the peripheral flange, and the cover includes a number of orifices formed therein for receiving and engaging with the pins and for securing the cover to the outlet receptacle with the pins.

    [0013] The outlet receptacle includes a peripheral recess formed in the peripheral flange for selectively engaging with a sealing ring which is engaged with the cover. The outlet receptacle includes a peripheral fence extended from the extension for partially engaging with the pegs.

    [0014] The outlet receptacle includes a peripheral wall extended into the compartment of the outlet receptacle and located around the extension for forming an annular space between the extension and the peripheral wall and for partially engaging with the pegs.

    [0015] The cylinder housing includes a peripheral fence extended from the partition and extended into the compartment of the outlet receptacle and located around the pegs. The check valve includes a spring blade attached to the partition for selectively blocking and scaling the air passage of the partition.

    [0016] Further objectives and advantages of the present invention will become apparent from a careful reading of the detailed description provided hereinbelow, with appropriate reference to the accompanying drawings.

    FIG. 1 is a partial exploded view of an air compressor in accordance with the present invention;

    FIG. 2 is a perspective view of the air compressor;

    FIG. 3 is a partial cross sectional view of the piston and the piston rod, taken along lines 3-3 of FIG. 2;

    FIG. 4 is a partial plan schematic view of the air compressor illustrating the operation of the air compressor;

    FIG. 5 is another partial cross sectional view illustrating the other arrangement of the air compressor;

    FIG. 6 is a further partial cross sectional and partial exploded view similar to FIG. 5, in which some of the parts or elements have been removed for showing the inner structure of the air compressor;

    FIG. 7 is a still further partial cross sectional view illustrating the further arrangement of the air compressor;

    FIG. 8 is a still further partial cross sectional view illustrating the still further arrangement of the air compressor;

    FIGS. 9 and 10 are enlarged partial cross sectional views illustrating the operation of the check valve device for the air compressor; and

    FIGS. 11 and 12 are further partial cross sectional views illustrating the further arrangement of the air compressor.



    [0017] Referring to the drawings, and initially to FIGS. 1-4, an air compressor in accordance with the present invention comprises a supporting base 10 including a supporting plate 11 and a cylinder housing 20 provided on or extended from the supporting plate 11 and preferably, but not necessarily formed integral with the supporting plate 11, for example, the supporting plate 11 and the cylinder housing 20 may be formed integral with each other, as shown in FIGS. 1-2 and 5-6, with the molding or mold-injection processes, for example, or alternatively, the cylinder housing 20 may include one or more projections (not shown) extended therefrom and engaged with corresponding hubs or tubular members (not shown) of the supporting plate 11 for detachably attaching or mounting or securing the cylinder housing 20 to the supporting plate 11.

    [0018] The cylinder housing 20 includes a chamber 21 formed therein and formed or defined by an inner peripheral surface for slidably receiving or engaging with a piston 30 therein, the piston 30 includes an extension or piston rod 31 extended therefrom and is slidable in a reciprocating action in the chamber 21 of the cylinder housing 20 for generating pressurized air. A gear 12 is rotatably attached to the lower portion of the supporting plate 11 with one or more bearings (not shown) and a shaft 13, and an eccentric member 14 attached or secured to the gear 12 with such as fasteners (not shown) or with the molding or mold-injection processes and may thus be rotated in concert with the gear 12, and includes a crank or an eccentric pin 15 extended therefrom and coupled to the piston rod 31 of the piston 30 in order to actuate or to move the piston 30 relative to the cylinder housing 20 in reciprocating actions.

    [0019] A motor 16 may be attached or secured to the upper portion of the supporting plate 11 with such as fasteners (not shown), and includes a spindle 17 extended through the supporting plate 11 (FIG. 5), and includes a pinion 18 secured to the spindle 17 thereof, and engaged with the gear 12, for allowing the gear 12 to be rotated or driven by the motor 16 with the pinion 18, and thus for allowing the piston 30 to be actuated or moved relative to the cylinder housing 20 in reciprocating actions by the eccentric member 14 and the eccentric pin 15. A fan device 19 may further be provided and coupled to the motor 16 for being rotated or driven by the motor 16 to generate circulating or ventilating air.

    [0020] The cylinder housing 20 includes an outlet tube or receptacle 40 extended upwardly or outwardly from the top thereof, and having a compartment 41 formed therein (FIGS. 3, 5-8, 11-12) and communicative with the chamber 21 of the cylinder housing 20, for receiving the pressurized air from the chamber 21 of the cylinder housing 20. For example, the cylinder housing 20 includes an upper wall or partition 22 formed or provided between the cylinder housing 20 and the outlet receptacle 40 and includes an air passage 23 formed in the partition 22 for allowing the pressurized air to be supplied from the chamber 21 of the cylinder housing 20 to the compartment 41 of the outlet receptacle 40,

    [0021] The outlet receptacle 40 further includes one or more ducts 42, 43, 44 extended outwardly therefrom and communicative with the compartment 41 of the outlet receptacle 40, for receiving the pressurized air from the compartment 41 of the outlet receptacle 40. The ducts 42, 43, 44 may be coupled to various kinds of facilities that require pressurized air supplied thereto. For example, a relief valve 45 (FIGS. 1-4) may be provided and attached to one of the ducts 43 for relieving the pressurized air when the air pressure within the cylinder housing 20 and/or the outlet receptacle 40 is over a predetermined pressure, and thus for preventing the cylinder housing 20 and/or the outlet receptacle 40 from being over-pressurized and damaged.

    [0022] A pressure gauge 46 may be provided and attached to the other duct 44 (FIGS. 1-2, 5-6) for detecting and showing the air pressure within the cylinder housing 20 and/or the outlet receptacle 40. A nozzle (not shown) may be provided and attached to another duct 42 with a hose 47 for allowing the pressurized air to be supplied from the chamber 21 of the cylinder housing 20 and the compartment 41 of the outlet receptacle 40 to various pneumatic facilities that require pressurized air supplied thereto, with the nozzle. A further relief valve or safety valve (not shown) or the like may further be provided and attached to the other duct (not shown) for relieving the pressurized air when the air pressure within the cylinder housing 20 and the outlet receptacle 40 is over a predetermined value.

    [0023] It is to be noted that the provision or the extension of the ducts 42, 43, 44 from the outlet receptacle 40 allows the relief valve 45 and the pressure gauge 46 and the nozzle to be easily and readily attached to or coupled to the outlet receptacle 40 with the ducts 42, 43, 44, without additional or specialized coupling members or tools, One or more lids (not shown) may further be provided and attached or secured to either of the ducts 42, 43, 44 with such as a threading engagement, for selectively enclosing or blocking the ducts 42, 43, 44, when the ducts 42, 43, 44 are not required to be used, or when the relief valve 45 and the pressure gauge 46 and the nozzle are not attached or secured to the ducts 42, 43, 44. The above-described structure or configuration for the air compressor is typical and is not related to the present invention and will not be described in further details.

    [0024] In operation, as shown in FIG. 3, the piston 30 may be actuated or moved relative to the cylinder housing 20 in reciprocating actions by the motor 16 with the pinion 18, the gear 12, the eccentric member 14 and the eccentric pin 15, in order to generate a pressurized air, and to allow the pressurized air to flow into the outlet receptacle 40, and then to flow out through either or all of the ducts 42, 43, 44, and thus to allow the air pressure within the cylinder housing 20 and/or the outlet receptacle 40 to be detected and shown by the pressure gauge 46, and to allow the pressurized air to be supplied into the facilities that require pressurized air supplied thereto, with the nozzle, and/or to allow the pressurized air to be relieved via the relief valve 45 when the cylinder housing 20 and/or the outlet receptacle 40 is over-pressurized.

    [0025] The outlet receptacle 40 includes a peripheral flange 48 formed or provided on the upper portion or the outer portion 49 thereof and extended radially and outwardly from the outer peripheral portion thereof, and includes a peripheral recess 50 formed in the peripheral flange 48 for selectively receiving or engaging with a sealing ring 51, and includes a number of projections or pins 52 extended outwardly from the outer peripheral portion of the peripheral flange 48 and arranged parallel to the cylinder housing 20 and the outlet receptacle 40. A cap or cover 60 is further provided and attached to the outer or free end of the outlet receptacle 40 and engaged with the sealing ring 51 for blocking or enclosing or sealing the compartment 41 of the outlet receptacle 40, and includes a number of orifices 61 formed therein (FIG. 1) for receiving or engaging with the pins 52 which are riveted or deformed to solidly secure or retain the cover 60 to the outer or free end of the outlet receptacle 40.

    [0026] A spring-biased check valve 70 (FIG. 3) is disposed in the outlet receptacle 40 or on top of the partition 22 of the cylinder housing 20, and engaged with a valve seat or the partition 22 that is formed or provided between the outlet receptacle 40 and the cylinder housing 20 for selectively blocking or enclosing or sealing the air passage 23 of the partition 22, and the spring-biased check valve 70 may be used to limit and to guide the pressurized air to flow only from the chamber 21 of the cylinder housing 20 into the compartment 41 of the outlet receptacle 40, and to prevent the pressurized air from flowing backwardly from the compartment 41 of the outlet receptacle 40 into the chamber 21 of the cylinder housing 20.

    [0027] The cover 60 includes an extension 62 extended downwardly therefrom or extended into the compartment 41 of the outlet receptacle 40, and includes a lower or free end or protrusion 63 extended from or provided on the extension 62 and extended or directed toward the spring-biased check valve 70 for stably retaining or confining the spring-biased check valve 70 within the compartment 41 of the outlet receptacle 40. For example, a spring biasing member 71 may be provided and engaged between the protrusion 63 of the extension 62 of the cover 60 and the spring-biased check valve 70 for biasing and forcing the spring-biased check valve 70 to selectively engage with the partition 22 and to selectively block or enclose or seal the air passage 23 of the partition 22.

    [0028] As shown in FIGS. 3, 4, the outlet receptacle 40 or the cylinder housing 20 includes a number of projections or pegs 24 extended from the partition 22 and extended into the compartment 41 of the outlet receptacle 40, and includes a number of gaps 25 formed or defined between the pegs 24, and includes a space 26 formed or defined within the pegs 24, in which the space 26 that is formed or defined within the pegs 24 includes an inner diameter greater than that of the air passage 23 of the partition 22 for slidably receiving or engaging with the check valve 70 therein and for confining or retaining the check valve 70 within the space 26 of the pegs 24 and for guiding the check valve 70 to move relative to the outlet receptacle 40 and/or the cylinder housing 20, and also for allowing the pressurized air to flow through the gaps 25 that are formed or defined between the pegs 24.

    [0029] As also shown in FIG. 6, the inner diameter "D1" of the chamber 21 of the cylinder housing 20 is equal to or less than or no greater than the inner diameter "D2" of the compartment 41 of the outlet receptacle 40, or the inner diameter "D2" of the compartment 41 of the outlet receptacle is equal to or greater than or no less than the inner diameter "D1" of the chamber 21 of the cylinder housing 20 for allowing the pressurized air compressed or pumped by the piston 30 to easily flow through the air passage 23 of the partition 22, and to easily flow into the compartment 41 of the outlet receptacle 40, and thus for allowing the piston 30 to be actuated or moved relative to the cylinder housing 20 in a greater moving speed by the eccentric member 14 and the eccentric pin 15.

    [0030] Alternatively, as shown in FIGS. 5 and 6, the cover 601 may include a peripheral skirt or wall or fence 64 formed or provided on the lower portion thereof for partially engaging with the pegs 24, and also for allowing the pressurized air to flow through the gaps 25 that are formed or defined between the pegs 24. Further alternatively, as shown in FIG. 7, the cover 602 may include a peripheral skirt or wall 65 extended downwardly therefrom or extended into the compartment 41 of the outlet receptacle 40, and located or arranged around the extension 62 for forming or defining an annular space 66 between the extension 62 and the peripheral wall 65 and for partially engaging with the pegs 24.

    [0031] Further alternatively, as shown in FIGS. 8-10, the outlet receptacle 40 or the cylinder housing 201 includes a peripheral skirt or fence 27 extended from the partition 22 and extended into the compartment 41 of the outlet receptacle 40, and located or arranged around the outer portion of the pegs 24 for forming or defining an annular space 28 between the extension 62 and the peripheral fence 27, the peripheral fence 27 is short and do not contact or engage with the cover 60 for allowing the pressurized air to flow through the annular space 28 and to flow over the peripheral fence 27 and to flow into the compartment 41 of the outlet receptacle 40. Further alternatively, as shown in FIGS. 11-12, the spring-biased check valve 70 may include a spring blade 73 attached or mounted or secured to the partition 22 for selectively blocking or enclosing or sealing the air passage 23 of the partition 22.

    [0032] Accordingly, the air compressor in accordance with the present invention includes an enlarged compartment for receiving a pressurized air and for effectively compressing or pumping the air in the pumping movement or stroke and/or for suitably increasing the compressing or pumping effect or operation to the air.


    Claims

    1. An air compressor comprising:

    a cylinder housing (20) including a chamber (21) formed therein,

    an outlet receptacle (40) provided on said cylinder housing (20) and including a compartment (41) formed therein, and including a partition (22) provided between said cylinder housing (20) and

    said outlet receptacle (40), and including an air passage (23) formed in said partition (22) and

    communicative with said chamber (21) of said cylinder housing (20) for receiving a pressurized air from said chamber (21) of said cylinder housing (20), and communicative with said compartment (41) of said outlet receptacle (40),

    a piston (30) slidably received in said chamber (21) of said cylinder housing (20) and having a piston rod (31) extended therefrom,

    a motor (16) coupled to said piston (30) for moving said piston (30) relative to said cylinder housing (20) in a reciprocating action in order to generate a pressurized air and for allowing the pressurized air to be supplied from said chamber (21) of said cylinder housing (20) to said compartment (41) of said outlet receptacle (40), and

    a spring-biased check valve (70) disposed in said outlet receptacle (40) and engaged with said partition (22) for selectively blocking said air passage (23) of said partition (22) and for guiding the pressurized air to flow from said chamber (21) of said cylinder housing (20) into said compartment (41) of said outlet receptacle (40), and to prevent the pressurized air from flowing backwardly from said compartment (41) of said outlet receptacle (40) into said chamber (21) of said cylinder housing (20), wherein:

    said compartment (41) of said outlet receptacle (40) includes an inner diameter "D2" no less than an inner diameter "D1" of said chamber (21) of said cylinder housing (20),

    said outlet receptacle (40) includes a cover (601) having an extension (62) extended into said compartment (41) of said outlet receptacle (40) and extended and directed toward said check valve (70), and a spring biasing member (73) engaged between said extension (62) of said cover (601) and said check valve (70) for biasing and forcing said check valve (70) to selectively engage with said partition (22) and to selectively block and seal said air passage (23) of said partition (22),

    characterized in that

    said outlet receptacle (40) includes a peripheral flange (48) for engaging with said cover (601),

    said outlet receptacle (40) includes a plurality of pins (52) riveted or deformed to solidly secure or retain the cover (60) extended outwardly from the peripheral flange (48), and said cover (601) includes a plurality of orifices (61) formed therein for receiving and engaging with said pins (52) and for securing said cover (601) to said outlet receptacle (40).


     
    2. The air compressor as claimed in claim 1, wherein said cylinder housing (20) includes a plurality of pegs (24) extended from said partition (22) and extended into said compartment (41) of said outlet receptacle (40), and includes a plurality of gaps (25) formed between said pegs (24), and includes a space (26) formed within said pegs (24) for slidably receiving said check valve (70).
     
    3. The air compressor as claimed in claim 2, wherein said space (26) formed within said pegs (24) includes an inner diameter greater than that of said air passage (23) of said partition (22).
     
    4. The air compressor as claimed in claim 1, wherein said cover (601) includes a protrusion (63) extended from said extension (62) for engaging with said spring biasing member (73).
     
    5. The air compressor as claimed in claim 1, wherein said outlet receptacle (40) includes a peripheral recess (50) formed in the peripheral flange (48) for selectively engaging with a sealing ring (51) which is engaged with said cover (601).
     
    6. The air compressor as claimed in claim 2 wherein said cover (601) includes a peripheral fence (64) extended from said extension (62) for partially engaging with said pegs (24).
     
    7. The air compressor as claimed in claim 2, wherein said cover (602) includes a peripheral wall (65) extended into said compartment (41) of said outlet receptacle (40) and located around said extension (62) for forming an annular space (66) between said extension (62) and said peripheral wall (65) and for partially engaging with said pegs (24).
     
    8. The air compressor as claimed in claim 2, wherein said cylinder housing (20) includes a peripheral fence (27) extended from said partition (22) and extended into said compartment (41) of said outlet receptacle (40) and located around said pegs (24).
     
    9. The air compressor as claimed in claim 8, wherein a cover (601) is attached to said outlet receptacle (40) and includes an extension (62) extended into said compartment (41) of said outlet receptacle (40) and extended and directed toward said check valve (70), and an annular space (28) is formed between said extension (62) and said peripheral fence (64), said peripheral fence (64) is short and do not contact with said cover (601).
     
    10. The air compressor as claimed in claim 1, wherein said check valve (70) includes a spring blade (73) attached to said partition (22) for selectively blocking and sealing said air passage (23) of said partition (22).
     


    Ansprüche

    1. Luftkompressor umfassend:

    ein Zylindergehäuse (20), das eine darin ausgebildete Kammer (21) umfasst,

    einen Auslassbehälter (40), der an dem Zylindergehäuse (20) vorgesehen ist und einen darin ausgebildeten Raum (41) umfasst, und eine Trennwand (22), die zwischen dem Zylindergehäuse (20) und dem Auslassbehälter (40) vorgesehen ist, und einen Luftkanal (23), der in der Trennwand (22) ausgebildet ist und mit der Kammer (21) des Zylindergehäuses (20) zum Entgegennehmen von Druckluft aus der Kammer (21) des Zylindergehäuses (20) kommuniziert und mit dem Raum (41) des Auslassbehälters (40) kommuniziert,

    einen Kolben (30), der in der Kammer (21) des Zylindergehäuses (20) gleitend aufgenommen ist und eine sich davon weg erstreckende Kolbenstange (31) aufweist,

    einen Motor (16), der mit dem Kolben (30) gekoppelt ist, zum Bewegen des Kolbens (30) relativ zu dem Zylindergehäuse (20) auf hin- und hergehende Weise, um Druckluft zu erzeugen und um zu ermöglichen, dass die Druckluft von der Kammer (21) des Zylindergehäuses (20) zu dem Raum (41) des Auslassbehälters (40) zugeführt wird, und

    ein federvorgespanntes Sperrventil (70), das in dem Auslassbehälter (40) angeordnet ist und mit der Trennwand (22) in Eingriff steht, zum selektiven Sperren des Luftkanals (23) der Trennwand (22) und zum Führen der Druckluft, um aus der Kammer (21) des Zylindergehäuses (20) in den Raum (41) des Auslassbehälters (40) zu strömen, und um die Druckluft daran zu hindern, aus dem Raum (41) des Auslassbehälters (40) zurück in die Kammer (21) des Zylindergehäuses (20) zu strömen, wobei:

    der Raum (41) des Auslassbehälters (40) einen Innendurchmesser "D2" umfasst, der nicht kleiner als ein Innendurchmesser "D1" der Kammer (21) des Zylindergehäuses (20) ist,

    der Auslassbehälter (40) eine Abdeckung (601) mit einem Fortsatz (62) umfasst, der sich in den Raum (41) des Auslassbehälters (40) erstreckt und sich in Richtung zu dem Sperrventil (70) erstreckt und gerichtet ist, und ein Federvorspannglied (73), das zwischen dem Fortsatz (62) der Abdeckung (601) und dem Sperrventil (70) in Eingriff steht, zum Vorspannen des Sperrventils (70) und Drücken auf das Sperrventil (70), um selektiv mit der Trennwand (22) in Eingriff zu stehen und selektiv den Luftkanal (23) der Trennwand (22) zu sperren und zu verschließen,

    dadurch gekennzeichnet, dass

    der Auslassbehälter (40) einen Umfangsflansch (48) zum Eingreifen mit der Abdeckung (601) umfasst, der Auslassbehälter (40) mehrere Stifte (52), die genietet oder verformt sind, um die Abdeckung (60) fest zu befestigen oder festzuhalten, umfasst, welche sich von dem Umfangsflansch (48) nach außen erstrecken, und die Abdeckung (601) mehrere darin ausgebildete Öffnungen (61) zum Aufnehmen der Stifte (52) und Eingreifen mit den Stiften (52) und zum Befestigen der Abdeckung (601) an dem Auslassbehälter (40) umfasst.


     
    2. Luftkompressor nach Anspruch 1, wobei das Zylindergehäuse (20) mehrere Zapfen (24) umfasst, die sich von der Trennwand (22) weg erstrecken und in den Raum (41) des Auslassbehälters (40) hinein erstrecken, und mehrere Zwischenräume (25), die zwischen den Zapfen (24) ausgebildet sind, umfasst und einen Raum (26), der innerhalb der Zapfen (24) ausgebildet ist, zum gleitenden Aufnehmen des Sperrventils (70) umfasst.
     
    3. Luftkompressor nach Anspruch 2, wobei der Raum (26), der innerhalb der Zapfen (24) ausgebildet ist, einen Innendurchmesser umfasst, der größer als jener des Luftkanals (23) der Trennwand (22) ist.
     
    4. Luftkompressor nach Anspruch 1, wobei die Abdeckung (601) einen Vorsprung (63), der sich von dem Fortsatz (62) weg erstreckt, zum Eingreifen mit dem Federvorspannglied (73) umfasst.
     
    5. Luftkompressor nach Anspruch 1, wobei der Auslassbehälter (40) eine Umfangsaussparung (50), die in dem Umfangsflansch (48) ausgebildet ist, zum selektiven Eingreifen mit einem Dichtungsring (51), der mit der Abdeckung (601) in Eingriff steht, umfasst.
     
    6. Luftkompressor nach Anspruch 2, wobei die Abdeckung (601) einen Umfangszaun (64), der sich von dem Fortsatz (62) weg erstreckt, zum teilweisen Eingreifen mit den Zapfen (24) umfasst.
     
    7. Luftkompressor nach Anspruch 2, wobei die Abdeckung (602) eine Umfangswand (65), die sich in den Raum (41) des Auslassbehälters (40) hinein erstreckt und um den Fortsatz (62) herum angeordnet ist, zum Bilden eines ringförmigen Raums (66) zwischen dem Fortsatz (62) und der Umfangswand (65) und zum teilweisen Eingreifen mit den Zapfen (24) umfasst.
     
    8. Luftkompressor nach Anspruch 2, wobei das Zylindergehäuse (20) einen Umfangszaun (27) umfasst, der sich von der Trennwand (22) weg erstreckt und in den Raum (41) des Auslassbehälters (40) hinein erstreckt und um die Zapfen (24) herum angeordnet ist.
     
    9. Luftkompressor nach Anspruch 8, wobei eine Abdeckung (601) an dem Auslassbehälter (40) befestigt ist und einen Fortsatz (62), der sich in den Raum (41) des Auslassbehälters (40) hinein erstreckt und sich in Richtung zu dem Sperrventil (70) erstreckt und gerichtet ist, umfasst, und ein ringförmiger Raum (28) zwischen dem Fortsatz (62) und dem Umfangszaun (64) ausgebildet ist, wobei der Umfangszaun (64) kurz ist und die Abdeckung (601) nicht berührt.
     
    10. Luftkompressor nach Anspruch 1, wobei das Sperrventil (70) ein Federblatt (73), das an der Trennwand (22) befestigt ist, zum selektiven Sperren und Verschließen des Luftkanals (23) der Trennwand (22) umfasst.
     


    Revendications

    1. Compresseur d'air comprenant :

    un boîtier de cylindre (20) à l'intérieur duquel est formée une chambre (21) ;

    un réceptacle de sortie (40) placé sur ledit boîtier de cylindre (20) et dans lequel est formé un compartiment (41), et comprenant une cloison (22) placée entre ledit boîtier de cylindre (20) et ledit réceptacle de sortie (40), et comprenant un passage d'air (23) formé dans ladite cloison (22) et qui communique avec ladite chambre (21) dudit boîtier de cylindre (20) pour recevoir de l'air sous pression provenant de ladite chambre (21) dudit boîtier de cylindre (20) et qui communique avec ledit compartiment (41) du réceptacle de sortie (40),

    un piston (30) reçu de façon glissante dans ladite chambre (21) dudit boîtier de cylindre (20) et duquel s'étend une tige de piston (31),

    un moteur (16) accouplé audit piston (30) pour déplacer ledit piston (30) par rapport audit boîtier de cylindre (20) en une action alternative afin de générer de l'air sous pression et pour permettre à l'air sous pression d'être transmis de ladite chambre (21) dudit boîtier de cylindre (20) audit compartiment (41) du réceptacle de sortie (40), et

    un clapet anti-retour à ressort (70) placé dans ledit réceptacle de sortie (40) et mis en prise avec ladite cloison (22) pour bloquer sélectivement ledit passage d'air (23) de ladite cloison (22) et pour guider l'air sous pression pour qu'il s'écoule de ladite chambre (21) dudit boîtier de cylindre (20) audit compartiment (41) du réceptacle de sortie (40), et pour empêcher l'air sous pression de revenir dudit compartiment (41) du réceptacle de sortie (40) vers ladite chambre (21) dudit boîtier de cylindre (20), dans lequel :

    ledit compartiment (41) du réceptacle de sortie (40) comprend un diamètre intérieur "D2" non inférieur à un diamètre intérieur "D1" de ladite chambre (21) dudit boîtier de cylindre (20) ;

    ledit réceptacle de sortie (40) comprend un couvercle (601) ayant une extension (62) qui s'étend dans ledit compartiment (41) du réceptacle de sortie (40) et qui s'étend et est dirigée vers ledit clapet anti-retour (70), et un élément de sollicitation formant ressort (73) engagé entre ladite extension (62) dudit couvercle (601) et ledit clapet anti-retour (70) pour solliciter et forcer ledit clapet anti-retour (70) pour qu'il se mette en prise sélectivement avec ladite cloison (22) et pour bloquer sélectivement et rendre hermétique ledit passage d'air (23) de ladite cloison (22),

    caractérisé en ce que ledit réceptacle de sortie (40) comprend une bride périphérique (48) destinée à se mettre en prise avec ledit couvercle (601), ledit réceptacle de sortie (40) comprend une pluralité d'ergots (52) rivetés ou déformés pour fixer ou retenir fermement le couvercle (60) qui s'étend vers l'extérieur depuis la bride périphérique (48), et ledit couvercle (601) comprend une pluralité d'orifices (61) formés dans celui-ci pour recevoir et se mettre en prise avec lesdits ergots (52) et pour fixer ledit couvercle (601) sur ledit réceptacle de sortie (40).


     
    2. Compresseur d'air selon la revendication 1, dans lequel ledit boîtier de cylindre (20) comprend une pluralité de tétons (24) qui s'étendent depuis ladite cloison (22) et qui s'étendent dans ledit compartiment (41) du réceptacle de sortie (40), et comprend une pluralité d'interstices (25) formés entre lesdits tétons (24), et comprend un espace (26) formé dans lesdits tétons (24) pour recevoir de façon glissante ledit clapet anti-retour (70).
     
    3. Compresseur d'air selon la revendication 2, dans lequel ledit espace (26) formé dans lesdits tétons (24) comprend un diamètre intérieur supérieur à celui dudit passage d'air (23) de ladite cloison (22).
     
    4. Compresseur d'air selon la revendication 1, dans lequel ledit couvercle (601) comprend une protubérance (63) qui s'étend depuis ladite extension (62) pour se mettre en prise avec ledit élément de sollicitation formant ressort (73).
     
    5. Compresseur d'air selon la revendication 1, dans lequel ledit réceptacle de sortie (40) comprend un évidement périphérique (50) formé dans la bride périphérique (48) pour se mettre en prise sélectivement avec une bague d'étanchéité (51) qui est en prise avec ledit couvercle (601).
     
    6. Compresseur d'air selon la revendication 2, dans lequel ledit couvercle (601) comprend un rebord périphérique (64) qui s'étend depuis ladite extension (62) pour se mettre en prise partiellement avec lesdits tétons (24).
     
    7. Compresseur d'air selon la revendication 2, dans lequel ledit couvercle (602) comprend une paroi périphérique (65) qui s'étend dans ledit compartiment (41) du réceptacle de sortie (40) et qui est située autour de ladite extension (62) pour former un espace annulaire (66) entre ladite extension (62) et ladite paroi périphérique (65) et pour se mettre en prise partiellement avec lesdits tétons (24).
     
    8. Compresseur d'air selon la revendication 2, dans lequel ledit boîtier de cylindre (20) comprend un rebord périphérique (27) qui s'étend depuis ladite cloison (22) et qui s'étend dans ledit compartiment (41) du réceptacle de sortie (40) et qui est situé autour desdits tétons (24).
     
    9. Compresseur d'air selon la revendication 8, dans lequel un couvercle (601) est fixé audit réceptacle de sortie (40) et comprend une extension (62) qui s'étend dans ledit compartiment (41) du réceptacle de sortie (40) et qui s'étend et est dirigée vers ledit clapet anti-retour (70), et un espace annulaire (28) est formé entre ladite extension (62) et ledit rebord périphérique (64), ledit rebord périphérique (64) est court et n'est pas en contact avec ledit couvercle (601).
     
    10. Compresseur d'air selon la revendication 1, dans lequel ledit clapet anti-retour (70) comprend une lame de ressort (73) fixée à ladite cloison (22) pour bloquer sélectivement et rendre hermétique ledit passage d'air (23) de ladite cloison (22).
     




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    Cited references

    REFERENCES CITED IN THE DESCRIPTION



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    Patent documents cited in the description